CrossFire™ MX1B
Contents
1. X8 5 GND 5 4 CAN Connector Pin Port Default Signal Comments DIN M12 male 5 pole CAN 1 No Connection 2 CAN 2 No Connection oy CAN 3 CANGND 3 1 CAN 4 CANH CAN 5 CANL 4 5 Power Supply PS Connector DIN M23 Pin Port Default Signal Comments male 7 pole PS 1 24 V 10 V 40 V supply Vea PS 2 24 V Load dump protection ae S Battery ground PS 4 s GND bic PS 5 TxD Standard RS 232 levels 10 V PS 6 RxD Standard RS 232 levels 10 V PS 7 Debug Used for program loading ID Connector Pin Port Default Signal Other Configurations DIN M12x1 male 5 pole ID 1 19 Analog Input Type 3 Digital Input Type 3 0 5 V 2 ID 2 18 Analog Input Type Digital Input Type 3 0 5 V ID 3 GND 3 1 ID 4 17 Analog Input Type Digital Input Type 3 0 5 V ID 5 20 Analog Input Type 3 Digital Input Type 3 0 5 V 4 5 those that the attached cables shall have in order to mate with them Notice that the connector descriptions are those which are located on the unit not Use caution when plugging unplugging connectors If the pins become bent or damaged they may not function correctly or in the worst case the CrossFire MX1B or other equipment may be damaged User Manual and Reference Handbook CrossFire MX1B CoDeSys Electrical Interface Overview The CrossFire MX1B is highly configurable The following illustration consists of several boxes which represent the main functional2. 2 0 5 0 32 V PWM Output non regulated 5 4 X5 5 GND Connector 6 Pin Port Default Signal Other Configurations DIN M12 X6 1 5V ref female 5 pole X6 2 11 Analog Input Type 1 Digital Input Type 1 0 5 0 32 V 2 X6 3 Analog GND Digital ON OFF OutputType2 1 19 9 9 3 X6 4 15 Analog Input Type 2 Digital Input Type 2 0 5 0 32 V PWM Output non regulated 5 4 X6 5 GND The analog inputs that are combined with on off outputs shall only be used as feedback for the outputs Because of the open load detection feature there will be a low current flowing to these outputs This makes the inputs not useful as ordinary analog inputs Connector 7 Pin Port Default Signal Other Configurations XT 1 6 Regulated PWM Output Digital ON OFF Output Type 1 XT 2 5 Current Feedback XT 3 6 Current Feedback X7 4 5 Regulated PWM Output Digital ON OFF Output Type 1 X7 5 GND DIN M12 female 5 pole 2 1 090 3 5 4 User Manual and Reference Handbook CrossFire MX1B CoDeSys Connector 8 Pin Port Default Signal Other Configurations DIN M12 female 5 pole X8 1 8 Regulated PWM Output Digital ON OFF Output Type 1 2 X8 2 7 Current Feedback X8 3 8 Current Feedback 11000J3 X8 4 7 Regulated PWM Output Digital ON OFF Output Type 1
3. two types of Digital ON OFF Outputs both of which can drive currents up to 3 0 Amps at 24 volts None of the ports are configured as Digital Outputs by default and must therefore be configured in order to be used The port allocation and characteristics are described in the following tables Digital ON OFF Outputs Digital ON OFF Output Type 1 Functional Group Regulated PWM Outputs Digital ON OFF Output Type 2 Functional Group Mixed MO Electrical Characteristics for Digital een Outputs Value Signal Name Parameter Unit Comment pe ne pe Output Voltage 9 v Outputs shut down 30 V Digital ON OFF Protected against short circuit Output Type 1 and to gnd open load and overload Type 2 Output Current 3 0 A 3 0 A Status can be read in software 13 User Manual and Reference Handbook CrossFire MX1B CoDeSys PWM Outputs Regulated amp Non Regulated There are two types of PWM outputs namely Regulated and Non Regulated PWM Outputs The Non regulated PWM Outputs are not enabled by default In order to enable them the corresponding ports must be configured as Analog Outputs by altering the port configuration in the CoDeSys environment The following tables show the port allocations and characteristics of the PWM Outputs PWM Outputs Port Signal Name Comment 1 2 3 Current Regulation is performed automatically in 4 hardware 5 Regulated PWM Output
4. 24V Pulse Frequency up to 60 kHz Shaft Encoder Inputs Full quadrature decoding Analog Inputs Input Voltage 0 5Vor0 38V Input impedance 1 MO 0 5 11 5 0 38 V Resolution 10 bits Total Unadjusted Error 2 LSB s Digital Outputs Max Voltage 30V Max Current 3A Total Current 18 A external fuse not included Protection Ground Fault Over Current Open Load with Status Feedback PWM Analog Outputs Max Voltage 30V Max Current 3A Resolution 0 1 96 Protection Ground Fault Over Current Open Load with Status Feedback Certifications Compliance cia The analog inputs that are combined with on off outputs shall only be used as feedback for the outputs Because of the open load detection feature there will be a low current flowing to these outputs This makes the inputs not useful as ordinary analog inputs User Manual and Reference Handbook CrossFire MX1B CoDeSys References CAN in Automation CANopen standard http www can cia org CE Marking http ec europa eu International Standards Organisation http www iso org International Electrotechnical Commission http www iec ch Weight and dimensions The CrossFire MX1B dimensions and placement of the four mounting holes is illustrated below The four mounting lugs have clearance for 4 mm bolts The module weighs 1 0 kg User Manual and Reference Handbook CrossFire MX1B CoDeSys Identificat
5. 6 Must have inductive load 7 8 9 10 Non Regulated PWM 11 Output No current regulation 12 Electrical Characteristics for PWM NOH Signal Name Parameter Unit Comment Typ Max Output Voltage nona Outputs shut down 30 V Protected against short circuit R ned and to GND open load and egulated an Non Regulated Output Current 3 0 A OVOCE ERLA PWM Output Status can be read in software Corresponds to 0 1023 in Software Note that this also Sput umeni 0 n depends on if the load will let Regulated EWM through as much as 3A Output 9 Ripple Frequency eee Configurable Corresponds to 0 1023 in Non Reguiated Duty Cycle Range 100 Software Current depends PWM Output on the load 14 User Manual and Reference Handbook CrossFire MX1B CoDeSys Pulse Counter Shaft Encoder Inputs Frequency Measurement The Pulse Counter and Shaft Encoder characteristics are electrically identical the only difference being how the signals are interpreted in software so they are grouped together here for simplicity By default these Inputs are not available In order to use these inputs alter the port configuration in the CoDeSys environment The following tables describe the port allocations and characteristics of the PWM Outputs Note that both ports are required to read a single Shaft Encoder Pulse Counter Shaft Encoder Inputs Port Signal Name Comment Pulse Counter 13 S
6. Connector 2 Pin Port Default Signal Other Configurations DIN M12 female 5 pole X2 1 4 Regulated PWM Output Digital ON OFF Output Type 1 2 X2 2 3 Current Feedback X2 3 4 Current Feedback 11000 3 X2 4 3 Regulated PWM Output Digital ON OFF Output Type 1 X2 5 GND 9 Connector 3 Pin Port Default Signal Other Configurations X3 1 5V ref DIN M12 X3 2 9 Analog Input Type 1 Digital Input Type 1 0 5 0 32 V iss Cad X3 3 Analog GND Digital ON OFF Output Type 2 1 0 3 Digital Input Type 2 0 5 0 32 V O X3 4 13 Analog Input Type 2 PWM Output non regulated Pulse Counter Encoder A Input 5 4 Frequency Measurement X3 5 GND User Manual and Reference Handbook CrossFire MX1B CoDeSys Connector 4 Pin Port Default Signal Other Configurations X4 2 10 Analog Input Type 1 Digital Input Type 1 0 5 0 32 V female 5 pole X4 3 Analog GND 2 Digital ON OFF Output Type 2 Digital Input Type 2 0 5 0 32 V 1 000 3 X4 4 14 Analog Input Type 2 PWM Output non regulated Pulse Counter Encoder B Input B 4 Frequency Measurement X4 5 GND Connector 5 Pin Port Default Signal Other Configurations DIN M12 X5 1 5V ref female 5 pole X5 2 12 Analog Input Type 1 Digital Input Type 1 0 5 0 32 V 2 X5 3 Analog GND Digital ON OFF Output Type2 1 19 9 93 X5 4 16 Analog Input Type 2 Digital Input Type
7. CrossFire MX1B rev D 7 100823 CrossFire MX1B User Manual and Reference Handbook CrossFire MX1B CoDeSys cresscentre User Manual and Reference Handbook CrossFire MX1B CoDeSys Table of Contents ee 3 Functionis and Features d erre tenth RR EFE RR NU ERREUR I HR SERRE ERIT RC RR TERRE PETERE EH 3 technical data inei Ihr e EB 4 octo ede etude date tette ted ete etus 5 Weightand dimensions eerte S ER HEC Da ere Ree ee rea abate eam ek deoa anaE a 5 Identification eter DP RERO REDE EN 6 Environmental Tolerarice rele coe ite e EDU ded Goode eet eee eaeque Psi dune Deed Ere fie cae es 6 Installation o tench ka Dc entra re ck ouf ce sap edel 6 Electrical Interface rete eu UE PD EN de ERU tid EUR Do edite qose ioddez 7 Genium 7 Electrical Interface Overview ecd rede e dee eife dete eio do pereo febr idee ied fe Doce ded eid 10 Electrical Interface Characteristics srini 2 nourri ett tenons tene aia stern agen Ine ee nea drank 11 Appendix 1 Environmental Tolerances 4 17 Technical SUP POM c 18 TADS Marky sudan Sacha doi ER TAX deans Peu UL dux 19 lp e 20 User Manual and Refer
8. ations and characteristics of all Analog Inputs are described in the tables below Analog Inputs Signal Type Comment Analog Input Type 1 Functional Group Analog Inputs Analog Input 2 Functional Group Mixed I O Analog Input Type 3 Functional Group Analog Inputs Electrical Characteristics for Analog Inputs Value Signal Name Parameter Unit Comment Min Typ Max Each port has a software Analog Input Type 1 0 5 38 V selectable range 5 38 Each port has a software selectable range Analog Input Type 2 Input Voltage 0 or V A q Vb Damage may occur if Input att Voltage exceeds Vbatt Analog Input Type 3 0 5 V 10 kO pull up to 5 V Input Impedance Analog Input P on us e 11 5 kQ pull down Type 1 and 2 Input Impedance 1 MQ pull down Analog Input Type 3 0 5 volt range 10 kQ pull up Resolution 10 bits Total Unadj Error 2 LSB 0 5 volt range Analog Inputs Types 1 2 amp 3 Input Capacitance 100 nF Protection Diode Clamp protected against over and under voltage Use of 0 38 Volt range adversely affects input impedance and error The analog inputs that are combined with on off outputs shall only be used as feedback for the outputs Because of the open load detection feature there will be a low current flowing to these outputs This makes the inputs not useful as ordinary analog inputs Also because of the open load detection the inp
9. e 5 C min IEC 60068 2 14 Nb 3 hour hold time 2 cycles Functional During test 25 C 55 C IEC 60068 2 30 Db Rel Humidity gt 95 6 x 24 hours Functional During test Shock 50g 6 ms IEC 60068 2 27 3 impulses in 6 directions ASD level 5 m s 10 200 Hz Vibration ASD level 1 m s 200 500 Hz IEC 60068 2 6 60 min in 3 directions Conducted transients Pulse 1 50V 2 25V Electrical Transients 3a 220 V ISO 7637 2 3b 220 V 4 5V 5 70V RF electromagnetic field 200 1000 MHz 30 V m ISO 11452 2 EMC Susceptibility 1 kHz sine Component Bulk Current Injection 20 200 MHz 60 mA ISO 11452 4 1 kHz sine Frequency Narrowb Broadb ms MHz dBuV m dBuV m 30 75 54 44 64 54 ISO 14982 75 400 44 55 54 65 400 1000 55 65 Electrostatic Discharge 4 kV air contact ISO TR 10605 Enclosure IP67 IEC 60529 17 User Manual and Reference Handbook CrossFire MX1B CoDeSys Technical Support Contact your reseller or supplier for help with possible problems with your CrossFire MX1B In order to get the best help you should have access to your CrossFire 1 and be prepared with the following information before you contact support Part number and serial number of the unit which you find on the brand label Date of purchase which is found on the invoice The conditions and circumstances under which the problem arises LED indicator colours and blink patterns EMCY object error code
10. ence Handbook CrossFire MX1B CoDeSys CrossFire MX1B Introduction The CrossFire MX1B is a general flexible I O module and controller for rough environments It fits in distributed and decentralized systems where you want to be able to put electronics close to the I O that will be managed The module is highly configurable and has its I O distributed over a number of M12 connectors The CrossFire MX1B is a CAN bus node and by configuring the node properties the module can be set up to automatically send and receive I O to and from the CAN bus network The CrossFire MX1B CoDeSys is programmed with CoDeSys SoftPLC runtime and the application development is carried out in CoDeSys The unit can be used as a custom programmable controller and can easily be adopted for use as a CANopen master or as a CANopen slave This document describes how the CrossFire MX1B CoDeSys unit should be used The reader should be familiar with the CANopen standard in order to fully understand the manual Functions and Features The CrossFire MX1B with CoDeSys SoftPLC runtime is a I O Input output module designed for automotive products equipped with hydraulic components It has 20 I O ports which can be individually configured to provide various types of I O The CrossFire MX1B can therefore be configured to have Up to 12 Digital ON OFF Outputs PNP Open Emitter Up to 12 Digital Inputs Up to 12 Analog Inputs 8 of which have
11. erereessrrtrtrnertortternsreerrren nete 5 S Shaft Encoder Inputs pp 15 T Temperature n eneeeeeeeee seneese eetr tr rereeten rn nereerreen ee 4 Trade Mark iti e a e 19 VW Warranty iiir itk de deiecta 6 Weights en e 4 EET 6 20 User Manual and Reference Handbook CrossFire MX1B CoDeSys CrossContol AB P O Box 83 SE 822 22 Alfta Sweden Phone 46 271 75 76 00 info crosscontrol se www crosscontrol com
12. full capacity and with high temperature cease to function Common sense should be used to select an appropriate location where adequate cooling is achievable It is not recommended to install the module near a vehicle s exhaust system for example Inadequate cooling may lead to overheating causing permanent damage to the unit Vibration We recommend installing the CrossFire MX1B in such a way that it is not unnecessarily exposed to vibration or other stress Rain Moisture The CrossFire MX1B shall preferably be placed under a roof in order to prevent direct exposure to water User Manual and Reference Handbook CrossFire MX1B CoDeSys CrossFire MX1B Electrical Interface Connectors Every I O pin on the CrossFire MX1B is assigned a unique port The ports are numbered from 1 to 20 Every port may be configured individually in software to one of several different I O types Not all I O types are available on all ports In some cases a port is associated with more than one pin This occurs when two or more pins work together to perform a certain function Connector 1 Pin Port Default Signal Other Configurations DIN M12 ES female 5 pole X1 1 2 Regulated PWM Output Digital ON OFF Output Type 1 2 X1 2 1 Current Feedback X1 3 2 Current Feedback 1 3 X1 4 1 Regulated PWM Output Digital ON OFF Output Type 1 X1 5 GND T Um
13. groups on the CrossFire MX1B The arrows leading to and from the functional groups represent I O power or communication busses CrossFire MX1B Analog Inputs Type 1 Regulated PWM Outputs Each channel with Current regulation 4 Ports 9 12 range selection automatically 0to 5V or performed in HW 0 to 38V 8 Ports 1 8 Also configurable as 8 Digital ON OFF Digital Inputs There can be as many as 12 Digital Inputs available only when other ports are configured as Digital Inputs Configurable as 4 Analog Inputs default 4 Digital Inputs 4 Digital Outputs 4 PWM Outputs non regulated Ports 13 and 14 also configurable as e 2 Pulse Counters Analog Inputs Type 3 1 Shaft Decoder 2 Frequency Inputs Range 0 to 5 V 4 Ports 17 20 Also configurable as CAN Interface e 4 Digital Inputs Serial Interface Range 10 40V The analog inputs that are combined with on off outputs shall only be used as feedback for the outputs Because of the open load detection feature there will be a low current flowing to these outputs This makes the inputs not useful as ordinary analog inputs 10 User Manual and Reference Handbook CrossFire MX1B CoDeSys Electrical Interface Characteristics Analog Inputs There are three types of Analog Inputs available on the CrossFire MX1B Only ports 9 through 16 are configured by default The port alloc
14. haft Encoder A ElSquency Measurement Functional Group Mixed I O Pulse Counter 14 Shaft Encoder B Frequency Measurement Electrical Characteristics for Pulse Counter Shaft Encoder Inputs Value Signal Name Parameter Unit Comment Min Typ Max Software selectable input Pulse Counter Input Voltage 0 5 38 V voltage range Shaft Encoder Frequency 0 60 kHz Interrupt driven 15 User Manual and Reference Handbook CrossFire MX1B CoDeSys Power Interface Power Interface Electrical Characteristics Value Parameter Unit Comment Min Typ Max Outputs disabled 30 V Supply Voltage Vrai M E 30 Load dump protected 40 V Supply Current 0 1 18 A External 18 A fuse required CAN Interface CAN Interface Electrical Characteristics Value Parameter Unit Comment Min Typ Max Input Voltage 10 24 40 V Output Voltage 0 8V batt Voatt V Baud rate 10 1000 kbit s 16 User Manual and Reference Handbook CrossFire MX1B CoDeSys Appendix 1 Environmental Tolerances Environmental Tolerances Environmental Test Level Standard Functional During test High temperature 75 16 hours IEC 60068 2 2 Ab Functional During test Low temperature 40 C 16 hours IEC 60068 2 1 Bb Functional During test 40 C 30 C Change of temperatur
15. ion There is a label on the back of the CrossFire MX1B On the label there are numbers which identify your unique module Take note of them During service and other contact with the supplier it is important to be able to provide these numbers Environmental Tolerance The CrossFire MX1B has been designed to cope with tough environmental demands Strict tests have been conducted on the unit in order to ensure that it fulfils the expectations of a rugged unit Much work has been performed to choose and design integral components so that they in the best possible way and under all circumstances provide you with a dependable working instrument In Appendix 1 a list of standards can be found according to which the CrossFire MX1B has been tested and approved Despite thorough design requirements and testing specifications it is always best to install and handle the CrossFire MX1B with care Installation Your CrossFire MX1B should be installed in such a way that the module is not exposed to any unnecessary stress heat vibration or moisture In this section some recommendations are made regarding methods for how the unit should be installed If the unit is opened by non authorised personnel the warranty becomes void Cooling Although the CrossFire MX1B can operate in relatively high temperatures cooling should still be considered when installing the CrossFire MX1B If the unit becomes too warm it may not perform to its
16. s if possible Description of external equipment which is connected to the CrossFire MX1B 18 User Manual and Reference Handbook CrossFire MX1B CoDeSys Trade Mark etc 2006 CrossControl All trademarks sighted in this document are the property of their respective owners CrossFire MX1B is a trademark which is the property of CrossControl CiA is a registered trademark which is the property of CAN in Automation CrossControl is not responsible for editing errors technical errors or for material which has been omitted in this document CrossControl is not responsible for unintentional damage or for damage which occurs as a result of supplying handling or using of this material The information in this handbook is supplied without any guarantees and can change without prior notification 19 User Manual and Reference Handbook CrossFire MX1B CoDeSys CrossFire MX1B Index A Analog Inputs eintreten 11 CAN Interface pe 16 CE Marking eriei aree eti Se Ee e rel dette 5 Certifications rere cfr 4 ee 6 D Digital lnputs eerte nere 12 Digital Outputs 13 DIMENSIONS iiri d crc 4 5 E Environment 5 rrr arret ea ra ero ae 4 Installation pp 6 M MOISTURE ue oie er re eite 6 P Pulse Counter 15 PWM Outsput iiis inienn i m 14 R allies n tud 6 References soeneseeeses
17. two software selectable ranges 0 5 V or 0 38 V Up to 8 Regulated PWM Pulse Width Modulated Outputs Up to 4 Non Regulated PWM Outputs Up to 2 Pulse Counter Inputs or 1 pair of Shaft Encoder Inputs Up to 2 Frequency Measurement Inputs Supports use of synch object Support for both heartbeat and node guarding The CrossFire MX1B is an EMCY Emergency object producer The COB ID Communication Object Identifier of the EMCY object can be configured User Manual and Reference Handbook CrossFire MX1B CoDeSys Technical data Processor Infineon C167 Physical Housing Plastic enclosure filled with silicon compound metal base plate Dimensions LxWxH 212x116 x 37 mm 67 mm with connectors Weight 1 0 kg Environment Operating Temperature Range Protection rating Protection Class EMC Conformity 40 C to 85 C IP67 IEC 60529 I ISO 14982 for Emissions ISO 11452 2 for Immunity Power Supply Operating voltage Current consumption 10 to 40 VDC 100 mA at 24 V without external load Indicators PS Power ST CAN status CAN CANopen status CAN interface Communication profile Drivers Baud Rate ISO 11898 2 High Speed CAN CANopen Phillips 82C251 or 82C252 10 20 50 125 250 500 800 and 1000 kbit s Serial Interface RS 232 Communication with CoDeSys not for application Connectors DIN M12 CAN DIN M12 Power DIN M23 Digital Inputs Input Voltage 0 5V 0
18. ut will show a non zero value if not connected 11 User Manual and Reference Handbook CrossFire MX1B CoDeSys Digital Inputs There are three types of Digital Inputs available on the CrossFire MX1B Only ports 17 to 20 however are available by default The port allocations and characteristics of all Digital Inputs are described in the tables below Digital Inputs Port Signal Name Comment Digital Input Type 1 Functional Group Analog Inputs Digital Input Type 2 Functional Group Mixed I O Digital Input Type 3 Functional Group ID Interface Digital Input Types 1 and 2 have a software selectable voltage range and a 1 MQ pull down resistor All inputs are diode clamp protected against over and under voltage Electrical Characteristics for Digital Inputs Signal Name Parameter Unit Comment Re Each port has a software Digital input Type 1 Input Type Digital input Type 1 PE 5 32 selectable range Each port has a software 2 5 32 selectable range Digital Input Type 2 Input Voltage or V Damage Occurs Bi Voltage exceeds Digital Input Type 3 Fo 10 pull up to 5 V Input Impedance Digital Input 0 32 volt range IM pull down Types 1 and 2 a Input Impedance pull down Digital Input Type 3 pea pull up 12 User Manual and Reference Handbook CrossFire MX1B CoDeSys Digital ON OFF Outputs There are
Download Pdf Manuals
Related Search