Good Morning Cardin - Cardin Elettronica
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1. BE DOWNLOADED FROM THE STANDARDS AND CERTIFICATION AREA OF THE WEBSITE www cardin it IN SPECIFIC CASES THE CERTIFICATES CAN BE REQUESTED FROM OUR AUTHORISED DEALERS OR DIRECTLY FROM THE CARDIN STANDARDS AND CERTIFICATION OFFICE The forms are supplied by Cardin Elettronica S p A to facilitate the fulfilment of the obligations required by law and the company does not except any responsibility for incorrect incomplete or erroneous compilation ENE UE De s L D C r S Fl 22 INSTALLATION GUIDE CARDIN TR RIELLO ELETTRONICA NOTES wv K waw e G 6bewO NDC humor cunc 23 INSTALLATION GUIDE 23 I ENTE CARDIN NE RIELLO ELETTRONICA NOTES SN0002 04 2013 CARDIN ELETTRONICA FRANCE CARDIN ELETTRONICA BELGIUM 333 AVENUE MARGUERITE PEREY ACACIASTRAAT 18B 77127 LIEUSAINT CEDEX B 2440 GEEL TEL 01 60 60 39 34 TEL 32 0 14 368 368 FAX 01 60 60 39 62 FAX 32 0 14 368 37 HTTP WWW CARDIN FR HTTP WWW CARDIN BE CARDIN HOTLINE FRANCE CARDIN HOTLINE BELGIUM 0892 68 67 07 014 368 368 4 e Ww b FA RIELLO ELETTRONICA CARDIN ELETTRONICA S P A VIA DEL LAVORO 73 2 1 CIMAVILLA 31013 CODOGNE TV ITALY GPS 45 864 12 375 TEL 39 04 384040 11 FAX 39 04 38 40 18 31 E MAIL ITALY SALES OFFICE IT CARDIN IT E MAIL EUROPE SALES OFFICE CARDIN IT HTTP WWW CARDIN IT DESIO alt i GRUPPO RIELLO ELETTRONICA2. activation intervention 1 Check warning lights 3 Check command functions Check movement chains Check the electrical connection Check mechanical attachments CO Check manual release system c Appliance s state of cleanliness NOTE REPLACED MATERIALS Technician s signature 3 Check the stability of gates doors Check plates with guide rollers 3 Check tightness of nuts and bolts ri Check safety edges functioning 3 Check torque limiters functioning Check radio controls 1 Check closing electric locks Check electronic control unit 1 Check for abnormal noise CO Lubricate pivots articulations 3 Check for regular movement Check when the control work has been carried out X Sign on receipt client The forms are supplied by Cardin Elettronica S p A to facilitate the fulfilment of the obligations required by law and the company does not except any responsibility for incorrect incomplete or erroneous compilation SN0002 app 8 04 2013 K Installation maintenance assistance company CARDIN FA RIELLO ELETTRONICA GUARANTEE CONDITIONS Foreword in the following text CARDIN ELETTRONICA S p A is indicated as CARDIN and the purchaser is indicated with the word CUSTOMER The CUSTOMER of CARDIN is a retailer who buys materials for his professional activity The guarantee conditions between Cardin and the customer are therefore not governed by the law decree 24 of t
3. door force measured over time 0 d s time There are four significant parameters e Dynamic force Fd i e the surge of the profile of the detected force must be less than the value shown in the underlying table depending on the type of closing system and the passage opening INSTALLATION GUIDE 11 sni O RU RIELLO ELETTRONICA e dynamic time Td must be inferior to 750 ms Td represents the time during which the measured force exceeds 150 N the normal translation force value e static force Fs i e the force that remains after the dynamic time Td it must not however be greater than 150 N e final force Fe i e the force that remains 5 seconds after the start of the measurement Td Ts it must not be greater than 25 N BETWEEN CLOSING BORDERS AND OPPOSITE BORDERS BETWEEN FLAT AREAS PERMITTED 3 surface area gt 0 1m SURGE FORCE openings of openings of and sides gt 100 mm 50 to 500 mm gt 500 mm Closing systems with horizontal sliding movement Closing systems rotating on an axis perpendicular to the pavement hinged doors Closing systems with vertical movement fold up doors Closing systems rotating on an axis parallel to the pavement garage doors road barriers PRESENCE DETECTION AND SAFETY DEVICES Presence detection and safety devices regard closing systems where the safety is delegated to force limitation the classic photocells with one or two modulated beams are relegate
4. gate door is greater or equal to 0 5 m s d must be at least 900 mm TYPE 0F ACTIVATION OF THE USE OF THE CLOSING SYSTEM CLOSING SYSTEM Expert person Expert person Unlimited use outside a public area public area public area Group 1 Group 2 Group 3 using a hold down using a key and holding button A it in position B force limitation C a photoelectric cells D safety device E Impulse commands with the closing system in sight infrared command force limitation C force limitation C or a safety device E or a safety device E force limitation C and force limitation C and photoelectric cells D photoelectric cells D safety device E safety device E Impulse commands with the closing system not in sight radio controls force limitation C or a safety device E force limitation C and force limitation C and force limitation C and Automatic photoelectric cells D photoelectric cells D photoelectric cells D safety device E safety device E safety device E FORCE LIMITATION The force limitation of gate door opening or closing is a typical aspect of the standards the drawing below shows the profile of the impact force detected on the main edge of the closing system using the instrument indicated by the standard EN12445 which also indicates the points of measurement and how they should be carried out Static force Dynamic force 1400N gate
5. law states that the person responsible for the safety of an automatic closing installation is the same person who carried out the initial installation The installer has the complete responsibility regarding the following e the correct installation of the system carried out according to the standards in force and following the installation instructions supplied by the constructor of the component parts of the automatic closing installation e the use of approved materials certified which conform to the laws and reference standards covered by the trademark To this end the installer must attach the certificates and or the ce declaration of conformity to the instruction manual of the component parts of the automatic closing installation e handing over documents to the client which contain the following the operating instructions and warnings for the safe use of the system normal periodic maintenance instructions the declaration of approval the maintenance register LEGAL OBLIGATIONS The European community commission has declared that all automatic closing systems motorised gates and doors etc are governed by the Machine Directives 2006 42 CE This directive states that the installer who motorises a gate or a door therefore creating an installation has the same obligations as the constructor of an automatic machine and therefore must 1 prepare the technical file 2 fill out the declaration of confo
6. the other directives aimed specifically at products used in the automation of closing devices the Electromagnetic Compatibility Directive 2004 108 CE The Low Power Device Directive 2006 95 CE and in particular where the case may be the R amp TTE directive 99 05 CE for Radio and Telecommunications Terminal Equipment radio control devices The UNI EN 12453 standards and UNI EN 12445 are particularly significant because they are based on the analysis of danger situations they cover safety aspects and are laid out in the form of safety objectives the methods and the solutions proposed should not be considered to be the only method for satisfying the requirements of the standards and in fact other solutions which provide an equivalent level of safety are allowed INSTALLATION GUIDE 9 CARDIN EE RU RIELLO ELETTRONICA Note effectively reaching the safety objectives using different solutions from those indicated by the UNI EN 12453 will allow you to compile the Conformity Declaration in this case however there is even greater reason for you to indicate the solutions used to eliminate and or reduce the risks in the technical file to clearly indicate that the objectives have been reached THE EN12453 STANDARD REQUIREMENTS If we start from the principal that when a closing system is automated it automatically becomes a machine the EN12453 deals with the closing system safety problems as if it were dealing with a typical machine that
7. Good Morning Cardin Installation guide for automatic closing systems 2013 CARDIN F RIELLO ELETTRONICA THIS DIGITAL PALM DEVICE FOR MEASURING STATIC AND DYNAMIC FORCE SUMS UP AND PERSONIFIES OUR KNOW HOW AND OUR DESIRE TO BE BETTER THE DEVICE CONFERS THE SECURE KNOWLEDGE THAT EVERY INSTALLATION HAS BEEN CARRIED OUT IN CONFORMITY WITH THE EUROPEAN STANDARDS UNI EN12453 AND UNI EN12445 GREAT FORCE UNDER CONTROL WITH FEATHER LIGHT PRECISION es ra na cn ce WWW CARDIN IT INDEX INTRODUCTION AND AIM OF THE GUIDE RESPONSIBILITY AND LEGAL OBLIGATIONS WHAT HAS TO BE DONE THE TECHNICAL FILE RISK ANALYSIS LIST OF COMPONENTS MAINTENANCE REGISTER WHAT HAS TO BE DONE THE C CONFORMITY DECLARATION WHAT HAS TO BE DONE MARKING WITH THE C SYMBOL THE SAFETY STANDARDS THE NEW SAFETY STANDARDS THE EN12453 STANDARD REQUIREMENTS MINIMUM PROTECTION LEVEL FORCE LIMITATION MOTION SENSORS AND SAFETY DEVICES THE EN12445 STANDARD TESTING METHODS ATTACHED FORMS RISK ANALYSIS MAINTENANCE REGISTER THE C CONFORMITY DECLARATION MAINTENANCE CONTRACT GUARANTEE CONDITIONS Conforms to UNI EN 12453 and UNI EN 12445 4 5 5 7 7 8 8 9 9 10 10 11 11 12 14 15 16 17 18 19 20 19 20 mmm h P K nu INSTALLATION GUIDE CARDIN KU RIELLO ELETTRONICA INTRODUCTION The declaration of conformity that the installer fills out and leaves with the end
8. ce C The commands are coherent with the movement of the closing automation and with the instructions supplied by the constructor L1 command devices L1 Anemergency stop device has been installed and doesn t introduce added risk L1 The command devices have been installed in a visible and easily accessible position L1 measuring the force of the closing device L1 Measurements have been carried out using instruments according to the standard EN 12445 and at the correct points chapter 5 L1 proximity protection devices contact between the closing system and people must never be allowed L1 A detection device which confirms to the standard EN 12978 has been installed detection devices L1 residual non protected risks C Checks have been carried out to the detection device according to the standard EN 12445 The user has been informed that residual non protected risks remain and that foreseeable incorrect use of the installation has been communicated L1 warning devices Warning lights traffic lights and sirens etc have been installed in correct and easily visible positions L1 warning signs Warning signs indicating residual risk have been positioned O marking adhesive or plaque with the CE marking and containing the constructor s Date the address series type of closing device and the installation year has been fitted L1 user instructions L1 direct an
9. closing device remembering that different levels of risk can be assigned to the same danger point risk is in fact the combination of the probability which occurs in dangerous situations which increases with the number of users with the graveness of the consequences typical dangers associated with automatic closing are j Bangs Crushing Shearing Wedging Dragging Cuts Hooking iL COMPONENT LIST Made up of a list of components and accessories used to carry out the automatic closing installation The technical characteristics and the installation use and maintenance instructions for the products can be found in their relative documentation supplied by the manufacturer of the product s MAINTENANCE REGISTER The maintenance register as well as indications relating to the client the closing system and the installer the list of components used and the residual risk indications contains a a list of installation activity maintenance interventions repairs and modifications carried out throughout its lifetime it must be available for inspection by authorized bodies where required The new harmonized standards highlight the fact that maintenance is of fundamental importance in ensuring that the automatic closing system remains efficient without undesired blocks and guarantees its safety During maintenance interventions all necessary actions must be taken to check that the closing system corresponds to the operational and sa
10. d indirect contact L1 User manual and safety instructions have been given to the end user L1 Keys and tools for manual release etc have been supplied L1 The commands have been situated in easily accessible positions L1 Components marked with the CE symbol according to the Low Voltage Directive 2006 95 EC L1 electrical energy dispersion electrical magnetic and electromagnetic field emission L1 force required for manual movement C how to proceed C The electrical connection and connection to the mains conforms to the standards in force and is in agreement with the instructions supplied by the constructor L1 Approved radio control devices or those conforming to the directive R amp TTE 99 5 CE with allowed frequencies according to the relative standards have been used L1 Components marked with the CE symbol according to the EMC 2004 108 CE directive have been used L1 The installation follows the instruction manual for the operating device and for other eventual electrical and electronic components L1 Check that the manual movement commands do not require excessive force and conform to the standard EN12604 manual gate opening closing using force not greater than 150N if in a residential area or 260N if in a commercial industrial area and to the standard EN12453 chapter 5 3 5 L1 A maintenance plan has been drawn up and put into act for the required time period at least once every 6 mont
11. d to a secondary or courtesy form type D devices according to the standard EN 12453 as they avoid people from being hit by the gate door if they interrupt the beam but are not considered safety devices guaranteed by force limitation When the detection devices have a true safety function in the sense that the safety of the system depends entirely on their correct operation they are considered to be type E safety devices and it is evident that their characteristics and the severity of the test they will undergo to check the conformity is definitely going to be greater than the tests for type D devices As well as this the devices that carry out safety functions must satisfy the resistance to failure UNI EN 12978 requirements and the presence detection area must encompass the entire danger zone The standard EN12453 obliges you to avoid danger situations caused by single failures both when the safety is guaranteed by force limitation case C as well as when you are using presence detection case E You obviously need to take into account that the failure you could occur both in the sensitive element itself e g a pressure contact safety edge or a photoelectric beam as well as in the signal s control circuit from the sensitive device to the ECU that controls the movement of the gate door It is possible to make sure that a single failure does not reduce the safety level of the system in two ways e Dy duplication of the parts tha
12. does not exclude the obligation to conform with other technical standards and local laws e g the Directive 99 05 CE regarding radio devices and telecommunications terminals and law decree 37 dated January 22 2008 the new 46 90 umum L P K 58588 nui 8 INSTALLATION GUIDE CARDIN RE RIELLO ELETTRONICA By signing the conformity declaration the installer constructor of the automatic closing system assumes the following responsibilities the responsibility for the installation and how it was carried out by the declarer the responsibility for eventual modifications being carried out by qualified technicians authorised by the declarer the responsibility for the installation being maintained following indications supplied by the declarer as the constructor of the closing system and by the producers of the components used You are advised to include in the Declaration of Conformity any activities carried out before fitting the automation to the closing device e g any operation carried out to the structure to guarantee the solidity and stability of the closing system or other assessments such as the lack of the ce marking on the manual closing system etc WHAT HAS TO BE DONE THE C MARK The following is a list of Date that has to be included indelible and easily readable in the AMARA PO Box 21 B 1050 marking of the automatic closing system name and address of the constructor 01 last two digits o
13. efinition of partly completed machinery partly completed machinery means an assembly which is almost machinery but which cannot in itself perform a specific application A drive system is partly completed machinery Partly completed machinery is only intend ed to be incorporated into or assembled with other machinery or other partly completed machinery or equip ment thereby forming machinery to which this Directive applies two other EU directives Electromagnetic compatibility 2004 108 EC and low power devices 2006 95 EC indicate the guidelines for the minimum safety requirements of machinery that is already being used Note The conformity of a product is declared according to a directive which defines the essential requirements that are to be respected The technical standards are fundamental instruments for guaranteeing that the product conforms to the essential requirements of the directive By affixing or having affixed the ce marking the manufacturer indicates that he takes responsibility for the con formity of the product and declares that it conforms to the essential requirements of all the directives effecting that product and that correct procedures for evaluating the conformity of the product have been carried out WHAT HAS TO BE DONE THE TECHNICAL FILE The automatic closing system technical file that the installer has to fill out and save must contain the following indications e complete mechanical and elec
14. en or non wanted start ups e g during maintenance interventions have been supplied A bangs crushing D dragging wedging B cuts E shearing C lifting 1 manual commands F hooking 8 multiplex barriers protective devices 2 safety edges protective devices 9 acoustic signals 3 photoelectric cells detection devices 10 warning lights 4 safety devices 11 warning signs 5 torque adjustment protective devices 12 separation using covers or rubber buffers 6 rounding the surfaces 13 wire mesh protection 7 safety mats protective devices 14 other The forms are supplied by Cardin Elettronica S p A to facilitate the fulfilment of the obligations required by law and the company does not except any responsibility for incorrect incomplete or erroneous compilation CARDIN RIELLO ELETTRONICA Installation maintenance assistance company RISK ANALYSIS c safety conditions even during failure and blackouts L1 Suitable command movement and safety devices have been used which conform to the standard EN12453 chapter 5 and appendix L1 Command devices fitted with buffer batteries which conform to the standards and regulations in force have been installed L1 The installation has been carried out following the indications in the installation manual C assembly errors and command coheren
15. f the year of construction EN 13241 1 European standards description of the product and what it will be Automatic closing system used for e g automatic sliding gate Identification number identification number that links the closing device to its technical file information regarding the regulated characteristics of the product the ce mark the directives to which the product conforms Resistance to water npd Resistance to wind 2 Resistance to heat npd Resistance to air npd 89 106 CEE 2006 42 CE 2004 108 CE THE SAFETY STANDARDS Note since the withdrawal of UNI 8612 on May 1st 2001 the technical standards that regulate the automatic closing device sector are the safety standards UNI EN 12453 and UNI EN 12445 the standards regarding safety devices UNI EN 12978 part of UNI EN 12453 the mechanical standards UNI EN 12604 and 12605 the standards for installation and use UNI EN 12635 The legal references regarding the finished automatic closing system were only represented by the Machine Directive the current version is 2006 42 CE until 2005 when the product standard UNI EN 13241 1 became legal for industrial and commercial closing systems for garages and gates which allowed the Construction Products Directive the 89 106 CEE to be effectively applied to the closing system and consequently the obligation for ce marking for the closing system whether they be automatic or manual We would remind you that
16. fety conditions at the time of the initial installation the following must be checked for example e imits of force must be respected if the safety of the automatic closing system is guaranteed by a torque system see standards 1 2453 and EN12445 e detection devices with direct safety functions type E or only courtesy functions type D must function correctly see standard EN12445 Note Maintenance obligations Law decree 81 2008 entirely dedicated to safety aspects refers to maintenance as a general safeguard Article 15 of the decree imposes the regular maintenance of equipment machinery and installations INSTALLATION GUIDE 7 A m NE RIELLO ELETTRONICA Note The maintenance technician must carry out periodic maintenance interventions not only respecting the indications of the various constructors of the installed components regarding both the time of the intervention as well as the frequency of intervention to be carried out but also respecting the indications noticed by the installer himself in fact the installer is aware of where the installation is located the ambient conditions and what it is being used for It is evident that a maintenance contract must be stipulated containing at least the following e the personal Date of the contractor and the client e the binding period prices payment methods and eventual renewal terms e the frequency of ordinary maintenance in
17. g with the solutions used to resolve the situations Mark the risks considered tick the box corresponding to the solution used L1 loss of stability C The robustness of the structure has been checked suitable materials and fastenings have been used O falling parts L1 Required interventions and adjustments have been carried out to make sure the gate leaves cannot fall DI protrusions L1 Checked that protrusions greater than 4 mm e g the gate runner guide have been rounded and highlighted L1 slippery surfaces L1 Checked that protrusions do not have slippery surfaces or could become slippery when it rains L1 Checked the presence and efficiency of an anti falling system for the moving parts L1 Suitable travel limits have been installed and checked C The necessary maintenance instructions have been supplied Li The moving parts have been fitted with enough protection according to the standards in force and have been installed following the manufacturer s instructions L1 If required and according to the manufacturer s instructions the speed adjustment of the gate leaf can only be carried out by specialised personnel C The gate has been fitted with a release device to allow manual operation L1 Theopening has been checked to verify that there are no assembly errors C Suitable instructions have been supplied to carry out the manual release L1 Suitable instructions explaining how to avoid unforese
18. he 2 2 2002 brought into force in Italy by the European directive 99 44 CE regarding the conformity of consumer goods that defines the guarantee conditions between the last salesperson and the private customer Guarantee all the appliances in the CARDIN price list are carefully controlled and tested and are guaranteed against manufacturing defects construction and performance for a period of 24 months from the date they were manufactured this limit is bound by the correct and periodic maintenance of the system The guarantee is also limited by the maximum number of manoeuvres that can be carried out by the product 50 000 work cycles Once the maximum period of 24 months has elapsed the guarantee becomes automatically void even if the maximum number of work cycles has not been reached The CUSTOMER must examine the goods or have them examined when they are received This guarantee exclusively covers construction anomalies caused by material defects that have been verified by the manufacturer It does not cover the following damage caused by accidents violent impact manipulation negligence incorrect installation and the use of non original CARDIN accessories or spare parts and incorrect use of the product damage caused by lightning pools of water seaquakes fire corrosive liquids vandalism and war incorrect power supply positioning that does not respect the installation plans supplied by the manufacturer insufficient aerification and o
19. hs maintenance contract L1 power supply cut off devices L1 Acutoff device has been installed to interrupt the electrical power supply O documentation L1 Maintenance interventions have been registered and the CE declaration of conformity has been given to the end user The forms are supplied by Cardin Elettronica S p A to facilitate the fulfilment of the obligations required by law and the company does not except any responsibility for incorrect incomplete or erroneous compilation h lt Installation maintenance assistance company WE CARDIN FA RIELLO ELETTRONICA MAINTENANCE REGISTER The following maintenance register contains the technical references installation maintenance repair and modifications carried out and must be made available for inspection by authorised bodies where required Client Name address and reference person Description of the gate door closing device Model type Identification number Location Address Gates doors Number material dimensions weight Power supply Operating type Voltage and electrical input Manual semi automatic automatic Installer Installation date Name address telephone List of installed components drive unit command and safety devices The technical characteristics and performance of the below mentioned components has been laid out in their relative installation manuals and o
20. is to say it begins with risk analysis the next step is to put these measures into force in order to eliminate or reduce as much as possible the risk level associated with the danger situations that have been detected This can be obtained through the following concepts minimum protection level force limitation presence detection and safety devices It is important to remember that different risk levels can be associated with one single danger situation risk in fact is the combination of the probability that the danger situation will arise and the graveness of the consequences It is evident for example that the risk level rises when the closing system is used by a great number of people when those people cannot be trained when it is not possible to limit the use of the closing system to an authorised group of people The standard EN12453 takes all this into account when defining the safety measures that should be adopted depending on the outcome of the risk analysis MINIMUM PROTECTION LEVEL The minimum protection level required by the standard for the main edge of the closing system depending on the command type and the use of the closing system is laid out in the following table taking into account that e The types of use of the closing system are divided into three groups 1 A limited number of people are authorised to use the closing system and it is not in a public area Typical examples are closing devices withi
21. n apartment blocks excluding doors that open on to public streets the use of which has been taught to the users 2 A limited number of people are authorised to use the closing system and it is in a public area external area of apartment blocks and on company premises 3 Any person can use the closing system and it is situated in a public area e The letters A B C D E indicate the type of protection that is to be used Manual command button i e manually held down Manual command using a selector switch to impede use by non authorised persons Force limitation Obstacle or person detection device they can be applied to either side or to both sides of the door for example photoelectric cells Presence detection devices that are designed and installed in such way that under no circumstances can a person be touched by the gate or door in movement no contact detection devices Typical examples are pressure mats or photoelectric beams These detection devices must cover the entire danger area J 10 INSTALLATION GUIDE RU RIELLO ELETTRONICA Note The danger area is defined as the volume containing the gate or door in any position it can reach during movement increased by the safety distance d in all directions and up to a height of 2 5 metres The safety distance d depends on the speed of the gate door it must not however be inferior to 200 mm but if the closing speed of the
22. nician s signature End user s signature The forms are supplied by Cardin Elettronica S p A to facilitate the fulfilment of the obligations required by law and the company does not except any responsibility for incorrect incomplete or erroneous compila ion h lt Installation maintenance assistance company CARDIN FA RIELLO ELETTRONICA C CONFORMITY DECLARATION The undersigned Name Address Manufacturer of the automatic closing system and person responsible for the start up of the system declares that the product Description Type Serial number Location conforms to the requirements of the following EC directives Construction Products Directive 89 106 EEC D Machine Directive 2006 42 EC L1 Electromagnetic compatibility Directive 2004 108 EC R amp TTE Directive 99 05 EC also declare that the harmonised standards and or specific technical standards EN 12604 Industrial gates and doors commercial and domestic Mechanical aspects Requirements and class D EN 12605 Industrial gates and doors commercial and domestic Mechanical aspects Testing methods L1 EN 12453 Industrial gates and doors commercial and domestic Safety when using motorised doors Requirements EN 12445 Industrial gates and doors commercial and domestic Safety when using motorised doors Testing methods O O Attached the technical file Place Date The clie
23. nt on receipt The declarant The forms are supplied by Cardin Elettronica S p A to facilitate the fulfilment of the obligations required by law and the company does not except any responsibility for incorrect incomplete or erroneous compilation cw Installation maintenance assistance company CARDIN FA RIELLO ELETTRONICA MAINTENANCE CONTRACT CLAUSES OBJECTIVE guarantee that the automatic opening system functions correctly and safely throughout time The following is a listof clauses that the you are advise to insert into the contract that the contractor the installation maintenance company offers to the client 1 Establish the frequency of the preventative maintenance interventions every____ months and the number of installations also establish the type of installation 2 Indicate what to do to replace defective components or components that do not guarantee the correct working order of the system e g only the cost of the replaced components will be charged and for labour costs you need to consult the prices in force for the association of installers in your country at the moment of the intervention 3 The same goes for repair work requested outside of the normal scheduled maintenance program e g these requests will be considered outside of the present contract and will be charged according to the prices established by the installer s association in your country For each intervention the co
24. ntractor will charge other than the time taken according to the price lists mentioned above and the cost of the components a default fee for the requested inter vention fixed at Euro 4 Establish the duration of the service offered e g two years and how to renew it e g year by year by tacit agreement also establish the method of giving notice whereby one of the two parties may cancel the maintenance service 5 Establish the fee excluding VAT and the payment method e g once the intervention has been carried out or in advance and if travel costs are included or not in this case make reference to the official tables establishing reimbursement for the number of kilometres travelled 6 Eventual reasons why the contractor can consider the contract no longer valid and interrupt the service e g in cases where the client has not paid for the agreed services the contractor company can deem the contract to be null and void and therefore interrupt the service also in cases where maintenance interventions have been carried out by other companies which also leads to the renunciation of all responsibility 7 Indicate that the contractor cannot be held responsible for installation defects or defective repair work arising from previous work carried out by other parties hidden defects 8 Other conditions where the Contracting Company has been freed of all obligation to carry out maintenance services or to replace damaged parts as covered by the s
25. pecial conditions in points 2 and 3 e g in cases where the defect is due to accidents negligence or incorrect use of the mechanisms or any other defects deriving from breakage failure caused by vandalism attempted burglary atmospheric phenomena etc 9 Indicate for example that the maintenance contract does not include technical interventions sand replacement of broken parts due to failure caused by the installation of additional devices or tampering caused by personal not authorized by the Contracting Company Any eventual special servicing of the automation will be estimated and billed separately from the ordinary maintenance work 10 Attach the list of operations to be carried out during the foreseen maintenance operations to the programmed maintenance contract see following page 11 Complete the documentation with the Date Location and signature of both the contractor and the client for example Location Date The client on receipt The declarant The forms are supplied by Cardin Elettronica S p A to facilitate the fulfilment of the obligations required by law and the company does not except any responsibility for incorrect incomplete or erroneous compilation SN0002 app 7 04 2013 A Installation maintenance assistance company 4 wo FA RIELLO ELETTRONICA PROGRAMMED MAINTENANCE CHECKS 1 General visual inspection Check hinges pivots 1 Check sliding wheels Check photocell
26. product that is to be repaired or replaced under guarantee the CUSTOMER must supply CARDIN with a copy of the declaration of conformity the maintenance register for the system filled out correctly in all parts and the product installation method used NOTE take note that the person that installs the system by assembling the different components even if they have been made by the same manufacturer has the same responsibility as the manufacturer of the machine The guarantee becomes null and void whenever products that are deemed to be defective by the CUSTOMER but have not yet been examined by Cardin s technicians have been tampered with The guarantee is also not applied in cases of product misuse non conformity owing to negligence oversight during transport and use an installation not carried out by professional personnel or not following the proper procedure also renders the guarantee null and void All in all the guarantee is null and void in cases where product non conformity has arisen under circumstances that cannot by attributed to manufacturing defects and in no case can CARDIN be considered responsible for damage or profit loss arising during the product guarantee period or successively NOTE TO GUARANTEE AN EFFICIENT AND SAFE INSTALLATION CARDIN ELETTRONICA RECOMMEND THE USE OF CARDIN APPLIANCES THAT HAVE BEEN TRIED AND TESTED TO WORK TOGETHER IN SYNERGY UNDER ALL CONDITIONS THE DECLARATION OF CONFORMITY FOR ALL CARDIN APPLIANCES CAN
27. r on the technical Date plate Drive unit Type Serial number Motor Type Serial number ECU Type Serial number Photocells Type Serial number Safety devices Type Serial number Warning lights Type Serial number Radio controls Type Serial number Command device Type Serial number Other Type Serial number Indications regarding residual risk factors and foreseen improper use Warning signs placed at the points of risk of the system and or written indications explaining the risk factors and improper use should be given to the user of the gate End user s signature Installer s signature The forms are supplied by Cardin Elettronica S p A to facilitate the fulfilment of the obligations required by law and the company does not except any responsibility for incorrect incomplete or erroneous compilation MAINTENANCE REGISTER Date Intervention description Technician s signature End user s signature Date Intervention description Technician s signature End user s signature Date Intervention description Technician s signature End user s signature Date Intervention description Technician s signature End user s signature Date Intervention description Technician s signature End user s signature Date Intervention description Tech
28. rmity 3 apply the symbol to the automatic closing system INSTALLATION GUIDE 5 CARDIN EE RU RIELLO ELETTRONICA Note e already in the earlier version of the machine directive 89 392 CEE adding automation to a new manual clos ing system made it a machine and therefore the person who carries out the transformation must respect the machine directives the definition of a machine according to the Machine Directive 2006 42 CE an assembly fitted with or intended to be fitted with a drive system other than directly applied human or ani mal effort consisting of linked parts or components at least one of which moves and which are joined together for a specific application an assembly referred to in the first indent missing only the components to connect it on site or to sources of energy and motion an assembly referred to in the first and second indents ready to be installed and able to function as it stands only if mounted on a means of transport or installed in a building or a structure assembly of machinery referred to in the first second and third indents or partly completed machinery see below which in order to achieve the same end are arranged and controlled so that they function as an integral whole an assembly of linked parts or components at least one of which moves and which are joined together intend ed for lifting loads and whose only power source directly applied is human effort D
29. t are open to failure so making sure that the security function remains active even in case of failure e Dy periodically monitoring the correct operation of the safety devices The standard requires that safety function test be carried out before the gate door starts moving or a later during the final movement of the device and if a failure is detected any movement of the gate door must be inhibited E crn 12 INSTALLATION GUIDE CARDIN TL RIELLO ELETTRONICA The safety device are covered by the standard EN12978 regarding the functions of pressure sensitive devices e g sensitive edges or sensitive mats or electro sensitive devices e g infrared devices such as the classical photoelectric cells and refer to UNI EN ISO 13849 1 the new UNI EN 954 1 THE STANDARD EN12445 TEST METHODS e The indications regarding how to measure force where they should be carried out and the characteristics of the measurement instruments three measurements must be made at each point the average value must satisfy the requirements The procedure and the methods for checking the correct position of type D and E presence detectors and verifying their correct functioning is established by the use of witness objects two types that represent the human body Calibre A a rigid parallelepiped 70 cm x 30 cm x 20 cm Calibre B a rigid cylinder length 30 cm and diameter 5 cm For closing systems fitted with one or more type D detectors
30. terventions e the operations checks that are carried out on the installation meaning the closing system and its inherent components during periodic maintenance interventions e the methods to be followed when replacing components due to failure or wear e the intervention management method on call or extraordinary maintenance interventions Notes as a follow up to the Directive 99 44 CE coming into force which regulates the relationship between the seller and the customer regarding the conformity and guarantee of consumer goods relationships between the professionals meaning the manufacturer of the product the dealer and the installer are therefore excluded the installation is now considered a product in the category of consumer goods and is therefore subject to the enacted laws of that directive The installer is responsible and therefore must answer to the client for two years from the supply of the closing system not only for the conformity of the installation i e for having carried out a competent installation and for having respected the installation instructions but also for the conformity of the products used in the construction of the automatic closing system He could claim from the constructors of the products for the used parts remembering however that e the duration of the guarantee may also be limited by the maximum number of manoeuvres that can be carried out without maintenance interventions as stipulated by
31. the constructor and laid out in the instruction manual e generally the guarantee is not valid in cases of product non conformity owning to situations where constructive defects cannot be held responsible In the articles of titles Il and Ill of Part IV security and quality of the consumer protection code Law decree 6 September 2005 nr 206 there are important indications regarding product safety faults and conformity guarantee of consumer goods WHAT HAS TO BE DONE THE C DECLARATION OF CONFORMITY The ce conformity declaration meaning the conformity of the complete installation and the procedures used by which the constructor in this case the installer who assembles the automatic closing system declares that the machine respects all the essential safety requirements which effect it and that it has been installed correctly according to the standards and regulations in vigour Signing the ce conformity declaration authorises the constructor in this case the installer to attach the ce mark to the machine The directives which must be indicated in the declaration are as follows e Machine directive version 2006 42 CE e Electromagnetic compatibility directive EMC version 2004 108 CE Construction products directive CPD version 89 106 CEE Andif required the Radio and Telecommunications Terminal Equipment directive R amp TTE version 99 05 CE Conforming with the above mentioned directives
32. the standards only require checks made with calibre A To check the efficiency of a type E detection device both of the calibres and B must be used The test details depend on the type of closing system but the gate door must stop moving or invert its sense of travel direction avoiding danger situations without the gate door and the calibre coming into contact The detection area of the device must cover the entire danger zone of the closing device hd INSTALLATION GUIDE 13 CARDIN RU RIELLO ELETTRONICA Regulations make us stronger And safer When a gate closes a new chapter opens Dedicated to safety It is in fact only after all the checks and measurements have been carried out that the work is deemed complete and the Cardin product can take its place in the world Knowing that it is built to be safe brings a certain pride This is the prize that awaits us after every installation Installation maintenance assistance company CARDIN RW RIELLO ELETTRONICA RISK ANALYSIS The dangers risks indicated below are those most commonly found in automatic closing installations it is therefore necessary to take into consideration additional dangers risks that could occur in specific situations and to exclude those which are not applicable The dangers risks that have been detected and which do not appear below must be added to this document or included in an annex to this document alon
33. ther causes deemed to be out of the control of the manufacturer products that have been tampered with or where identification plates adhesives or seals have been rendered illegible or removed or the loosening of fastenings defined as inaccessible by the technical manual periodic controls normal and extraordinary maintenance settings software upgrades conversion replacement of parts which undergo normal wear and tear and breakage consumables lubricants balancing springs mechanical brakes secondary power supplies batteries barrier elements booms This guarantee is valid for anybody who has entered into possession of this product legally following the normal distribution channels authorised by the manufacturer The responsibility of CARDIN cannot however exceed the original sales cost of the product CARDIN refuses any responsibility for any extraordinary damage or in direct causes and effects Any eventual claim regarding errors in delivery must be brought to the attention of CARDIN within eight days of receiving the goods In the event of complaints about the quality of the goods the CUSTOMER has to communicate them to CARDIN in writing and by registered post within eight days of the discovery of the defect The repair or the substitution free of charge of the products under guarantee will be carried out ex works and all the costs of transport and assembly of the product will be the responsibility of the CUSTOMER Along with the
34. trical drawings e risk analysis of the closing system and the solutions used e the technical manuals for each single component with installation and maintenance methods and details e the list of components used with their declaration of ce conformity and the declaration of incorporation of the party completed machinery e the operating instructions and general warnings for a safe installation are to be given to the end user e the maintenance register for the system is to be given to the end user e the ce declaration of conformity with the Machine Directive for the system is to be given to the end user Note 9 In the declaration of conformity incorporation you must indicate the directives to which the product conforms see also note 2 and the technical reference standards used for its construction NEN e 1 _ _ u 5 nu 6 INSTALLATION GUIDE CARDIN RR RIELLO ELETTRONICA RISK ANALYSIS Possible risks which can appear when using an automatic closing system and the solutions used to reduce or eliminate them are listed in the attached sheets To carry out correct risk analysis the following points should also be considered e check the constructive and mechanical condition of the closing system that is to be automated door gate etc and coordinate any eventual interventions required to obtain the correct and regular operation of the closing device working manually evaluate the risk level presented by the
35. user after he has added an automatic device to an already existing manual apparatus attests that the automatic closing device conforms to the relevant directive in particular the Construction Products Directive 89 106 CE and to the current version of the machine directive 2006 42 CE as well as to the European technical standards above all the standard EN 13241 1 regarding industrial and commercial closing devices operating garages and gates whether they are manual motorized or automatic Note all the directives that are mentioned in this manual have been accepted in Italy with Presidential approval or other legal apparatus The aim of these directives and standards is to define the technical constructive and operative characteristics and the testing methods for the devices which make up the automatic system and that act as a safeguard against risks which could occur during the operative life of the system They therefore deal with safety aspects Before confronting the purely technical standards we would remind the installer of what he must do to be considered within the rules AIM OF THIS GUIDE 1 To supply fundamental information regarding the regulations legal obligations and responsibility for a safe automatic closing installation for domestic industrial or commercial use 2 To supply concrete technical support to simplify and directly satisfy all the requirements foreseen by the laws and reference standards RESPONSIBILITY The
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