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1. 21 CS05 06 PARTS LIST eee eee 22 23 SERVICING THE STANLEY HYDRAULIC CHAIN SAW This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative 3 CERTIFICATE OF CONFORMITY CERTIFICATE OF CONFORMITY UBEREINSTIMMUNGS ZERTIFIKAT CERTIFICAT DE CONFORMITE CEE z CERTIFICADO DE CONFORMIDAD Hvd lic Tool CERTIFICATO DI CONFORMITA yarautic 10015 l the undersigned Ich der Unterzeichnende T J Schultz Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby certify that the construction plant or equipment specified hereunder best tige hiermit da das im folgenden genannten Werk oder Ger t certifies par ceci que l usine ou I quipement de construction indiqu cidessous por el presente certifico que la fabrica o el equipo especificado a continuacion2. 400 ssu TOOL CATEGORY TYPE 11 11 13 gpm 26 34 lpm 42 49 Ipm 2000 psi 2000 psi 138 bar 138 bar 2100 2250 psi 2100 2250 psi 145 155 bar 145 155 bar 250 psi 250 psi 17 bar 17 bar 400 ssu 400 ssu TYPE Ill TYPE RR 9 10 5 gpm 34 40 Ipm 2000 psi 138 bar 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 82 centistokes 82 centistokes 82 centistokes 140 F 60 C to limit max fluid temperature to at max expected ambient temperature Min cooling capacity 3 hp 5 hp 7 hp 6 hp at a temperature difference of 2 24 kW 3 73 kW 4 47 kW 5 22 kW between ambient and fluid temps 40 F 40 F 40 F 40 F 22 C 22 C 22 C 22 C NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool FILTER 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm Sized for flow of at least 114 Ipm 114 lpm 114 lpm 114 lpm For cold temp startup and max dirt holding capacity HYDRAULIC FLUID Petroleum based premium grade anti wear non conductive VISCOSITY at min and max operating temps 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu 20 82 centistokes NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temp
3. Enter any local safety regulations here Keep these instructions in an area accessible to the operator and maintenance personnel SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety pre cautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided on page 5 The model CS05 06 Hydraulic Chain Saw will provide safe and dependable service operated in accordance with the instructions given in this manual Read and under stand this manual and any stickers and tags attached to the tool and hose before operation Failure to do so could result in personal injury or equipment damage The operator must start in a work area without bystanders Flying debris can cause serious injury Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a training program for all operators to ensure safe operation Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Use gloves and aprons when necessary The operator must be f
4. Signature Unterschrift Signature Firma Firma E Ah Position Position Fonction Puesto Posizione Engineering Manager SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment A DANGER NOTICE MPORTANT This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situa tion which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided may result in minor or moderate injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS
5. SERIOUS INJURY OR DEATH COULD RESULT FROM IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOQL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER Stanley Hydraulic Tools 2005 USER USA CE Printed in U S A 66864 9 2006 ver 4 CS05 06 SAFETY OPERATION AND MAINTENANCE USER S MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com TABLE OF CONTENTS CERTIFICATE OF CONFORMITY osa ae SAFETY SYMBOLS eee SAFETY PRECAUTIONS eee eee ELECTRICAL SAFETY PRECAUTIONS ooo TOOL STICKERS amp 10 HYDRAULIC HOSE REQUIREMENTS uez eee eau 11 HTMA REQUIREMENTS eee eee eee 12 OPEFATION 13 PREOPERATION PROCEDURES neuen 13 CHECK POWER SOURCE LL AL ALEEA 13 ere NN ze1ds e z ARM 13 SYSTEM SELECTION OC CC I aaa 13 OPERATING PROCEDURES ttt ttt ttt t ttt ttt 13 CUTTING TIPS MM 13 FELLING E EEE 14 NOTCHING OR UNDERCUTTING ue 14 FELLING OR i e do PRINTER 14 BUCKING ANNA 14 OOo iN e 14 PRUNING AND DEBRANCHING eee eau 16 COLD WEATHER OPERATION ee eee 17 TOOL EQUIPMENT amp CARE ttt ttt ttt ttt ER 18 TROUBLESHOOTING tette 19 SPECIFICATIONS 20 AOCESCORIE 20 SERVICE TOOLS 20 CS05 06 PARTS ILLUSTRATION
6. certifico che l impianto o l attrezzatura sotto specificata 1 Category Hydraulic Chain Saws Kategorie Cat gorie Categoria Categoria 2 Make Ausf hrung Marque Marca Marca Stanley 3 Type Typ Type Tipo Tipo CS0661001 CS0662001 CS0692001 CS0693001 4 Serial number of equipment Seriennummer des Gerats Num ro de s rie de l quipement Numero de serie del equipo Matricola dell attrezzatura 5 Year of manufacture Baujahr ann e de fabrication Afio de fabricacion Anno di fabbricazione 1998 Has been manufactured in conformity with EEC Type examination as shown Wurde hergestellt in Ubereinstimmung mit EEC Typ Pr fung nach Est fabriqu conform ment au x type s examin s comme indiqu dans le tableau ci apres Ha sido fabricado de acuerdo con tipo examen EEC como dice E stata costruita in conformit con le norme CEE come illustrato Examen CEE de type Directive Approved body Date of expiry Richtlinie Prufung durch Ablaufdatum Directives particulieres Organisme agr Date d expiration Directriz Aprobado Fecha de caducidad Direttiva Collaudato Data di scadenza Certificate 0466 896 32 AEA Technology Machinery Directive 98 37 EC AEA Technology 6 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali Done at Ort Fait a Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oreaon USA Date Datum le Fecha Data 1998
7. connect the free ends of the hoses together SYSTEM SELECTION OC CC Saws configured with the system selector option require setup for the system closed center CC or open center CC in which it will operate The selector screw is located in the bottom end of the valve spool 1 Determine the system type 2 For operation in a CC system turn the selector screw fully clockwise When the selector screw bottoms CC op eration is selected 3 For operation in an OC system turn the selector screw counter clockwise until meeting resistance from the retain ing ring Turn the selector screw clockwise and then counter clockwise to be sure that you are sensing resis tance of the retaining ring Do not force the selector screw IMPORTANT To prevent damage to the retaining ring do not at tempt to force the selector screw counter clockwise beyond the point of initial resistance OPERATING PROCEDURES The following are general wood cutting procedures and techniques Differences in the terrain vegetation and type of wood will make this information more or less valid for particular areas For advice on specific woodcutting prob lems or techniques for your area consult your local Stanley representative or your county agent They can often pro vide information that will make your work safer and more productive CUTTING TIPS 1 Check the lean of the tree Tie a weight to a piece of string about 2 feet long Hang the wei
8. movement Be alert as soon as the tree starts to move turn off the saw pull it from the tree and move away quickly on your escape route 8 For trees larger than bar length make two felling cuts Cut in as far as the bar will go move to the other side and start the second cut in the same manner as the first while pivoting the saw to complete the felling cut BUCKING Bucking is the sawing of a log or fallen tree into smaller pieces 1 Observe all safety precautions 2 Use both hands Grip the saw firmly 3 Stand uphill A log that is cut loose may role downhill 4 Keep the chain out of the dirt Dirt will dull the chain A dull chain is unsafe 5 Stand to the left of the saw CROSSCUTTING Note Before starting to cut through a log try to imagine what is going to happen Look out for stresses in the log and cut through the log in such a manner that the guide bar Will not get pinched OPERATION LOGS WITH PRESSURE ON TOP FIGURE 2 1 Observe all safety precautions 2 Begin with an upper cut down from the top Do not cut too deeply A cut of about 1 3 of the log diameter is enough 3 Finish with a bottom cut They should meet Jj 5 fi A Y i HE XT ME mg T E lt FINISH RELATIVE DEPTH OF SAW CUTS Figure 2 Crosscutting Logs with Pressure on Top THICK LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON TOP FIGURE 3 1 Observe all safety precaut
9. 1 and 2 Aerial devices and attached equipment such as chippers contacting energized electrical conductors shall be considered energized Contact shall be avoided except where emergency rescue procedures are being carried out Emergency res cue should be performed in accordance with 4 3 Storm Work and Emergency Conditions Line Clearance Line clearance shall not be performed during adverse weather conditions such as thunderstorms high winds and snow and ice strorms Qualified line clearance arborists and qualified line clearance arborists trainees performing line clearance in the aftermath of a storm or under similar conditions shall be trained in the special hazards associated with this type of work Line clearance operations shall be suspended when storm work or emergency conditions develop involving energized electrical conductors Electrical system owners operators shall be notified immediately TOOL STICKERS amp TAGS 30 LPM Q 138 BAR EHTMA CATEGORY 28409 11207 Composite Decal Circuit Type D Decal CE Models Only Models Only 17784 101 Sound Level Decal CE Models Only _ DANGER ELECTROCUTION or near electric lines may result In death or serious Injury and mwke sure that you have been property tralned In correct procedures required for work HAZARD on or around electric lines Fallure to use hydraullc hose labeled an
10. 503 652 1780 www stanley hydraulic tools com
11. ARTS ILLUSTRATION 21 505 06 PARTS LIST DESCRIPTION CAPSCREW CAPSCREW U W MODEL NAME TAG CS06 NAME TAG CS05 CE DECAL CE ONLY REAR GEAR HSG ASSY 7 9 GPM REAR GEAR HSG ASSY 4 6 GPM DOWEL PIN BUSHING O RING IDLER SHAFT DRIVE GEAR 7 9 GPM DRIVE GEAR 4 6 GPM NO ITEM NUT NUT UW MODEL O RING AUTOMATIC OILER SOUND POWER LEVEL DECAL CE ONLY LOCKNUT LOCKNUT U W MODEL BAR ADJUSTMENT NUT BAR ADJUSTMENT NUT U W MODEL OC CC DECAL NOT ILLUSTRATED SCREW SCREW U W MODEL CAPSCREW CAPSCREW U W MODEL BUCKING CLEAT HANDLE BAR RETAINER HANDLE BAR WASHER NUT NUT U W MODEL HAND GUARD WARNING DECAL KICKBACK WARNING DECAL ELECTRIC COMPOSITE SAFETY DECAL CE ONLY CAPSCREW CAPSCREW U W MODEL CHAIN GUIDE PLATE INSIDE SAW BAR 12 IN SAW BAR 15 IN SAW BAR 20 IN SAW CHAIN 12 IN SAW CHAIN 15 IN SAW CHAIN 20 IN CHAIN GUIDE PLATE OUTSIDE CHAIN GUARD NUT NUT UW MODEL NUT NUT U W MODEL WASHER RIM SPROCKET SPROCKET ADAPTER RET RING 22 PART NO DESCRIPTION 1 BALL BEARING BALL BEARING U W MODEL AUTOMATIC OILER DECAL WASHER CHAIN CATCHER STUD CAPSCREW CAPSCREW U W MODEL SHAFT SEAL SEAL BACK UP WASHER RETAINING RING NEEDLE ROLLER DRIVE SHAFT DRIVE SHAFT U W MODEL RETAINING RING SELECTOR SCREW O RING O RING ROLL PIN ROLL PIN U W MODEL SAFETY CATCH SPRING SPRING U W MODEL TRIGGER
12. ATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN co TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROU 6 AFTER EACH USE STORE INA CLEAN DRY AREA DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT H HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG OVI SIHL AAOWSY LON OG ee SEE OTHER SIDE SEE OTHER SIDE shown smaller than actual size HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system 11 REQUIREMENTS HYDRAULIC SYSTEM REQUIREMENTS FLOW RATE TOOL OPERATING PRESSURE at the power supply outlet SYSTEM RELIEF VALVE SETTING at the power supply outlet MAXIMUM BACK PRESSURE at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature TEMPERATURE Sufficient heat rejection capacity 4 6 gom 15 23 Ipm 2000 psi 138 bar 2100 2250 psi 145 155 bar 250 psi 17 bar
13. CASTING COUPLER FEMALE COUPLER MALE HOSE O RING VALVE HANDLE ASSY VALVE HANDLE ASSY U W MODEL ROLL PIN ROLL PIN UW MODEL ROLL PIN ROLL PIN U W MODEL CIRCUIT TYPE D DECAL CE ONLY ON OFF VALVE SPOOL O RING SPRING WASHER SPRING ROLL PIN KEEPER PLUG BUTTON GPM STICKER 7 9 GPM GPM STICKER 4 6 GPM BAR amp CHAIN GUARD GREASE FITTING U W MODEL ONLY ADAPTER NOT SHOWN LOCK OUT KIT SHIPPED INSTALLED NOT SHOWN COUPLER SET SEAL KIT WARRANTY Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage Seals and diaphragms are warranted to be free of defects in material and or workman
14. NS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERA TION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE shown smaller then actual size HYDRAULIC HOSE REQUIREMENTS HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows Certified non conductive Wire braided conductive Fabric braided not certified or labeled non conductive Hose listed above is the only hose authorized for use near electrical conductors Hoses and listed above are conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydrau lic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP OR SERIOUS INJURY HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HA
15. URE USE CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS IMPROPER HANDLING USE OR OTHER MAINTENANCE OF TOOL COULD RESULT IN A LEAK BURST OR OTHER TOOL FAILURE CONTACT AT ALEAK OR BURST CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS PERSONAL INJURY 03782 GPM Decal C805 Model 03786 GPM Decal CS06 Model Not Shown D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNEC TIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CEN TER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PROTEC TION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIO
16. VE BEEN PROPERLY DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND PERSONAL INJURY oSA HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON CONTACT WITE HIGHTEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING HOSE TO PULL OR LIFT TOOLS POWER UNITS ETG WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY DEPARTMENT INSTRUCTIONS NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE lt e gt gt IT oc I z a SVl SIHL AAOWSAY LON OG 6 AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDI
17. Y CAUSE THE GUIDE BAR TO MOVE SUDDENLY UPWARDAND BACKWARD WHCH MAY CAUSE OILER Kickback Warning Decal FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART MENT INSTRUCTIONS A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST B DO NOT EXCEED RATED WORKING PRESSURE OF HY DRAU LIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERA SAFETY TAG P N 15875 10 TION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE 28323 CE Decal CE Models Only CAUTION 4 6 GPM 15 22 LPM DO NOT EXCEED 2000 PSI 140 BAR DO NOT EXCEED SPECIFIED FLOW OR PRESS
18. acement or adjustment procedures 7 Underwater models require daily preventive mainte nance See the Maintenance and Adjustments section of this manual for these maintenance procedures FELLING CUTTING DOWN A TREE FIGURE 1 Observe all safety precautions VIREU IION SECOND d DIRECTION OF FALL FIRST Figure 1 Felling a Tree NOTCHING OR UNDERCUTTING 1 The notching or undercutting cut is made on the side you want the tree to fall Place the saw so the hand guard is close to the tree trunk and the bucking cleat is dug in 2 Start the cut horizontally Pivot the nose of the bar in last Cut to about one quarter of the tree s diameter Watch out for falling limbs 4 Make a diagonal cut down to meet the horizontal cut and remove the wood from the notch FELLING OR BACK CUT 5 he felling or back cut is made on the side opposite and at least 2 inches above the horizontal undercut the felling cut is made higher as the size of the tree increases Place the saw so the hand guard is close to the tree trunk and the bucking cleat is dug in 14 being made parallel to the notch cut Cut until the saw is about 1 or 2 inches from the notch Do not cut through the notch Note The uncut wood between the felling and notch cuts is called the hinge The hinge controls the fall of the tree and should be of uniform thickness 7 As the saw nears the back cut watch the treetop and the cut for signs of
19. amiliar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Do not inspect clean or replace any part s if the hydraulic power source is connected Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury e Always connect hoses to the tool hose couplers before energizing the hydraulic power source Be sure all hose connec tions are tight and are in good condition Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate a damaged improperly adjusted or incompletely assembled chain saw Be sure that the chain stops moving when the control trigger is released Never wear loose clothing that can get entangled in the working parts of the tool Keep all parts of your body away from the chain saw and maintain proper footing and balance at all times Do not rely exclusively upon the safety devices built into the saw As a chain saw user several steps must be taken to keep your cutting jobs free from accidents or injury With basic understanding of kickback you can reduce or eliminate the element of surprise Sudden surprise contrib utes to accidents To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by a
20. application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending upon applicable law 23 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax
21. arborist trainees Includes 1910 269 eleva Includes 1910 269 eleva Includes 1910 269 elevation fac Nominal Voltage tion factor sea level to tion factor 5001 10 000 1 1 1 tor 10 000 14 000 ft kV phase to phase 5000 ft ft Wm m fim m f m ELECTRICAL SAFETY PRECAUTIONS Table 2 Minimum approach distances to energized conductors for persons otherthan qualified line clearance arborists and qualified line clearance arborist trainees Nominal Voltage kV phase to phase en 161 0 169 0 14 00 4 24 345 0 362 0 20 05 6 17 500 0 550 0 26 08 8 05 85 0 800 0 35 00 10 55 1 Exceeds phase to ground The tie in position should be above the work area and located in such a way that a slip would swing the arborist away from any energized electrical conductors or other identified hazard 230 0 242 0 16 05 4 97 While climbing the arborist should climb on the side of the tree that is away from energized electrical conductors as re quired in Tables 1 and 2 Footwear including lineman s overshoes having electrical resistant soles shall not be considered as providing any mea sure of safety from electrical hazards Rubber gloves with or without leather or other protective covering shall not be considered as providing any measure of safety from electrical hazards Ladders platforms and aerial devices including insulated aerial devices shall be subject to minimum approach distances in Table
22. ard exists Qualified line clearance arborist trainees shall be under the direct supervision of qualified line clearance arborist A second qualified line clearance arborists or line clearance arborist trainees shall be within vision or voice communica tion during line clearing operations aloft when line clearance arborists or line clearance arborist trainees must approach closer than 10 feet 3 05 meters to any energized electrical conductor in excess of 750 volts primary conductor or when 1 Branches or limbs being removed cannot first be cut with a pole pruner pole saw to sufficiently clear electrical conductors so as to avoid contact 2 Roping is required to remove branches or limbs from such electrical conductors This does not apply to indi viduals working on behalf of or employed by electrical system owners operators engaged in line clearing operations incidental to their normal occupation Qualified line clearance arborists and line clearance arborist trainees shall maintain minimum approach distances from energized electrical conductors in accordance with Table 1 All other arborists shall maintain a minimum approach distance from energized electrical conductors in accordance with Table 2 Branches hanging on an energized electrical conductor shall be removed using non conductive equipment Table 1 Minimum approach distances from energized conductors for qualified line clearance ar borists and qualified line clearance
23. d certified as non conductive when using hydraulic tools on For proper and safe operation read owners manual CE 12412 Electrical Warning Decal DANGER 1 THIS CHAINSAW S CAPABLE OF KICKBACK THAT COULD RESULT INSERIOUS IN URY TOTHE USER READAND FOLLOWALL SAFETY PRECAUTIONS INTHE OWNER S MANUAL FAILURE TO FOLLOW INSTRUCTIONS COULD RESULT INSERIOUS PERSONAL IN URY 2 CONTACT OF THE GUIDE BAR TIP WTHANY OBJ ECT SHOULD BE AVOIDED Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97062 CS06 THIS CHAIN SAWIS AUTOMATIC CHAIN SEE YOUR PARTS amp SERVCE BOOK FOR 07636 PROPER ADJ USTING Name Tag TTC Auto Oiler Decal NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag p n 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use SERIOUS IN URY 4 TWOHANDS ARE ALWAYS TO BE USEDINTHE OPERATION OF THE CHAIN SAW 5 USE ONLY STANLEY HYDRAULIC TOOLS REPLACEMENT BARS AND CHAINS OR THEIR EQUIVALENTS 6 THS CHAIN SAWIS EQUIPPED WTHTWO OR MORE KICKBACK REDUCING FEATURES EQUIPPED WTHAN 1 3907 1 2 3 TIP CONTACT MA
24. erature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt Seconds Universal NOTE These are general hydraulic system requirements See tool Specification page for tool specific requirements 12 OPERATION PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 4 6 gpm 15 23 Ipm at 1500 2000 psi 105 140 bar for the CS05 or a flow of 7 9 gom 26 34 lpm at 1000 2000 psi 70 140 bar for the 506 2 Make certain that the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the tool fittings or quick disconnects It is good practice to connect return hoses first and disconnect them last to mini mize or avoid trapped pressure within the tool 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female coupler on the tool hose is the inlet pressure coupler 4 Move the hydraulic circuit control valve to the ON posi tion to operate the tool Note If uncoupled hoses are left in the sun pressure in crease inside the hose may make them difficult to con nect Whenever possible
25. f valve setting Backpressure too high 8 gpm 30 lpm measured at the end of the tool operating hoses Bar turns color Insufficient oiler flow Adjust oiler per service instructions Check power unit for proper flow and pressure 4 gom 15 lpm at 1500 Power unit not functioning psi 104 bar minimum for the CS05 and 7 gpm 26 lpm at 1000 psi 70 bar for Tool does not run the CS06 Coupler or hoses blocked Remove obstruction Disassemble tool and inspect for dam Mechanical failure age Tool runs backwards Pressure and return reversed ORNER OT proper TON tor shaft rotates clockwise Pressure and return reversed Correct for proper flow direction Should not exceed 250 psi 17 bar at Backpressure too high 8 gpm 30 lpm measured at the end of On Off trigger is hard to press the tool operating hoses Replace as required Make sure that Oil leakage around drive sprocket Motor shaft seal failure oil present is not the result of excess oiler flow OI parage OWCA gearnousmng Motor face seal failure Replace as required and valve handle assembly Chain continues to move after valve is Chain is too loose Tighten chain shut off Input flow too high SPECIFICATIONS Capacity 003 0 12 and 15 inch 30 38 cm Cut Lengths ai ORT 12 15 and 20 inch 30 38 and 51 cm Cut Lengths Vile geil ac E EO ama EE AK E EE ALe EAN 6 25 lbs 2 8 kg Lo
26. ght in your line of sight The string is a good vertical line to help you judge the lean of the tree The tree should fall the way it is leaning Trees that are straight leaning no more than 5 degrees generally can be felled in any direction 2 Avoid felling across another tree log rocks gulley or ridge Do not fell straight uphill or downhill Fell the tree di agonally to the hill Consider the wind direction and velocity Do not attempt cutting in strong winds 3 Check the weight distribution A tree is heavier on the side with the most limbs It will try to fall on its heavy side Trim a few limbs to balance the tree 4 Clear the work area You need a clean area all around the tree for good footing Get everything out of the area where the tree will fall Do not cut trees near structures Because of the danger of electrocution use extreme care when cuiting trees near power lines 5 Before starting the cut prepare your escape path Make sure the escape path is clear of brush and branches The escape path should be at an angle away from the direction of fall OPERATION 6 The saw chain should cut with very little pressure applied 6 Start the cut horizontally Pivot the bar in until the cut is to the handle If you have to force the saw to cut or if the cut is not straight cease cutting immediately to prevent fur ther saw chain and bar damage See the Maintenance and Adjustments section of this manual for chain repl
27. ions 2 Begin by cutting on the opposite side of the log 3 Pull the saw towards you and cut from the top 4 Cut from the bottom Make a boring cut if the log is close to the ground Figure 3 Crosscutting Logs Larger than Bar Length With Pressure on 5 Finish with a bottom cut OPERATION LOGS LIMBS WITH PRESSURE ON BOTTOM FIGURE 4 1 Observe all safety precautions 2 Begin with a bottom cut The depth of the cut should be about 1 3 of the log diameter 3 Finish with an upper cut down from the top The saw cuts should meet FINISH REALTIVE DEPTH OF SAW CUTS Figure 4 Crosscutting Logs Limbs with Pressure on Bottom THICK LOGS LARGER THAN BAR LENGTH WITH PRESSURE ON THE BOTTOM FIGURE 5 1 Observe all safety precautions 2 Begin by cutting on the opposite side of the log 3 Pull the saw towards you and cut from the top 4 Cut from the bottom Make a boring cut if the log is close to the ground 5 Finish with a top cut 16 PRUNING AND DEBRANCHING 1 Observe all safety precautions 2 Use both hands Keep a firm grip 3 Be alert for kickback Do not allow the tip of the bar to touch anything while the chain is in motion 4 Do not cut overhead Keep the saw below chest level The chain is too close to your face in this position OPERATION COLD WEATHER OPERATION lf the saw is to used during cold weather preheat the hy draulic fluid at low engine speed When using the no
28. ngib W O DAT PY 14 inches 36 O eee E 9 inches 23 cm Pressure OE 1500 2000 psi 105 140 bar OP EE CEA 1000 2000 psi 26 34 lom Optimum Flow 5 gpm 19 lpm 07 0 8 gpm 30 FOR 8 SAE O Ring COMMECE SIZE and pe 3 8 inch NPT Male Adapter VI Se EE No ei S O EE ASA OWE SSS nu Integral Kickback Reduction Features C Low Kickback Saw Chain Small Radius Saw Bar Front Hand Guard Low Inertia Motor Drive System Sound Towel Bo U UU UU LLL Su me aa Lt dug EE EPUM emu un 107 dBA Sound Pressure Level m 93 1 dBA MIO Fs OS 3 1 m s NIM Sprocket 329 P oo 07629 ZAJMIE REZ 08347 dE CUP NE 07638 2UIneT sa 07639 Sew GhsltTor 32 08348 Saw Chain for 15 neh Bg UU sm 07641 DIE ok uu u uuu u D MD EM S ea IRE M z 07642 FS ICS am EEN 07935 Tx 11294 no ST NN RR E 11464 esame ee 04337 SELL 07830 20 CS05 06 P
29. ngs Twigs may catch the saw chain and be whipped toward the operator or pull the operator off balance e When cutting a limb that is under tension be alert for springback so that you will not be struck when the tension on the limb is released Keep the handles dry clean and free of oil Do not operate a chain saw while in a tree unless you have been specially trained to do so e When using tools near energized transmission lines be sure to use only hoses labeled and certified non conductive Turn off the power unit or move the hydraulic control vlave to neutral before setting the saw down Use a guide bar scabbard when transporting the saw Know the location of buried or covered electrical services before starting work To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by au thorized and properly trained personnel ELECTRICAL SAFETY PRECAUTIONS The following guidelines must be followed to prevent accidental contact with overhead electrical conductors and or com munication wires and cables ref ANSI Z133 1 2000 Working in Proximity to Electrical Hazards An inspection shall be made by a qualified arborist to determine whether an electrical hazard exists before climbing or otherwise entering or performing work in or on a tree Only qualified line clearance arborists or qualified line clearance arborist trainees shall be assigned to work where an electrical haz
30. quick disconnect is connected to the opposite port Do not reverse circuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications page in this manual for correct flow rate and model number Rapid failure of the internal seals may result Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended 18 TROUBLESHOOTING If symptoms of poor perforamnce develop the following chart can be used as a guide to correct the problem When diag nosing faults in operation of the saw always make sure the hydraulic power source is supplying the correct hydraulic flow and pressure to the saw as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE REMEDY Adjust fluid flow to proper gpm For optimum performance adjust relief valve to 2250 psi 155 psi Cuts slow Chain dull Sharpen per instructions or replace Should not exceed 250 psi 17 bar at Insufficient fluid flow or low relie
31. rmally recommended oils oil should be at or above 50 10 400 ssu 82 centistokes before use Damage to the hydraulic system or saw can result from use with fluid that is too viscous or thick Cutting frozen wood causes the cutters to wear crack and break at the back rivet hole unless proper precautions are taken extend chain life when cutting in cold weather a Be sure the oiler is working b Keep the chain tensioned and check often c Keep the cutters properly sharpened Touch up at least every hour Never force a dull chain to cut d Clean out the bar groove and keep the oil hole open Turn the bar over to equalize wear on the rails e Always install a new sprocket with a new chain Figure 5 Crosscutting Logs Larger than Bar Length with Pressure on Bottom 17 TOOL EQUIPMENT 8 CARE NOTICE In addition to the Safety Precautions on page in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before connection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydraulic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female
32. ship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS 8 DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS 8 MODIFICATIONS Alterations or modifications to any tool or part All obligations under this warranty shall be terminated if the ne
33. uthorized and properly trained personnel Keep a good firm grip on the saw with both hands the right hand on the rear handle and the left hand on the front handle when operating the saw Use a firm grip with thumbs and fingers encircling the chain saw handles A firm grip will help reduce kickback and maintain control of the saw Do not let go Make sure the area in which you are cutting is free of obstructions Never allow the nose of the guide bar to contact the log branch or any obstruction that can be accidently hit while operating the saw SAFETY PRECAUTIONS Never start the tool while it is lying on the ground Cut at rated operating speeds gpm Do not overreach or cut above shoulder height Follow the manufacturer s sharpening and maintenance instructions for the saw chain Only use replacement bars and chains specified by Stanley Hydraulic Tools Chains must meet the requirements of ANSI B175 1 for low kickback performance Always be well rested and mentally alert before operating the chain saw Do not allow other persons to be near the chain saw when starting or cutting with the chain saw Keep bystanders and animals out of the work area Do not starting cutting until you have a clear work area secure footing and a planned escape path from a falling tree Carry the saw with the unit de energized and the bar and chain to the rear of your body Use extreme caution when cutting small size brush and sapli
34. w tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pres sure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed to the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis
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