User Manual - Air Systems International
Contents
1. 30N PHADSOSON PRASOSGON 4A 30 WHIP ASSEMBLY INCLUDES 30 WHIP CGA CONNECTION eee pedi iip dd 6 HIGH PRESSURE AIRLINE MAINTENANCE AND INSPECTION Check regulators gauges and valves for external leakage MONTI Inspect valves for proper closure on Check whips for flexibility wear leakage blisters other hose damage Inspect check valves for leakage Check relief valve s pressure setting Annually Check regulator function by opening and closing regulator knob fully Every 4 years Replace all flexible whips WARRANTY DISCLAIMER Air Systems manufactured equipment is warranted to the original user against defects in workmanship or ma terials under normal use for one year from the date of purchase Any part which is determined by Air Systems to be defective in material or workmanship will be as the exclusive remedy repaired or replaced at Air Sys tems option This warranty does not apply to electrical systems or electronic components Electrical parts are warranted to the original user for 90 days from the date of sale During the warranty period electrical com ponents will be repaired or replaced at Air Systems option NO OTHER WARRANTY EXPRESSED OR IMPLIED AS TO DESCRIPTION QUALITY MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER IS GIVEN BY AIR SYSTEMS IN CONNECTION HERE WITH UNDER NO CIRCUMSTANCES SHALL THE SELLER BE LIABLE FOR LOSS OF PROFITS2. ANY OTHER DIRECT OR INDIRECT COSTS EXPENSES LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE OF THE PRODUCT OR ANY PART THEREOF The purchaser shall be solely responsible for compliance with all applicable Federal State and Local OSHA and or MSHA requirements Although Air Systems International believes that its products if operated and maintained as shipped from the factory and in accordance with our operations manual conform to OSHA and or MSHA requirements there are no implied or expressed warranties of such compliance extending beyond the limited warranty described herein Product designs and specifications are subject to change without notice Rev 2 12 98 Air leaks are not covered under warranty except when they result from a defective system component i e an on off valve or regulator or upon initial delivery due to poor workmanship Air leaks due to poor delivery or damage will be covered under delivery claims Minor air leaks are part of routine service and maintenance and are the responsibility of the customer just as are filters and oil changes AIR SYSTEMS INTERNATIONAL INC 829 Juniper Crescent Chesapeake Va 23320 Telephone 757 424 3967 Toll Free 1 800 866 8100 Fax No 757 424 5348 http www airsystems com e mail sales airsystems com Printed in the U S A Copyright Air Systems International Inc 2012 All Rights Reserved
3. Manual No 7 Rev 3 October 2012 INTERNATIONAL OPERATING MANUAL MODELS HP FW5 346 HPFW10346R HP FW5 347 HPFW53476K HP FW5 702 CBF 346NB HP FW50 MA CBF 347NB HPFW5 347R CBF 702NB E s AIR SYSTEMS INTERNATIONAL INC 829 Juniper Crescent Chesapeake Va 23320 Telephone 757 424 3967 Toll Free 1 800 866 8100 Fax No 757 424 5348 http www airsystems com e mail sales airsystems com 2 OVERVIEW Fill whips are used to fill empty cylinders from a charged bank of cylinders or a fill compressor The fill whip is provided with an on off valve pressure gauge bleed valve and a hand tight nut Some models include a preset relief valve to eliminate the possibility of overfilling cylinders SPECIFICATIONS Connection Will install on CGA 346 and CGA 347 Valves Bleed Valve o EE 5000 PSI Max with a 4 1 Safety Factor 2000 PSI Max with a Rating 4 1 Safety Factor Relief valve set pressure is stamped on the lead tag attached to the relief valve Model HP FW5 347 HPFW5 347R HPFW53476K HP FW50 MA Pete m CGA 347 Hand Tight Silver Will only install on cylinders with CGA 347 valves Connection Reliefvalve Yet Ys O D r 5000 PSI Max with a 4 1 Safety Factor 6000 PSI Max with a 4 1 Safety Factor Relief valve set pressure is stamped on the lead tag attached to t
4. he relief valve Model CBF_ 346NB CBF_ 347NB CBF_ 702NB Fill Whip HP FW5 346 HP FW5 347 HPFW53476K Cylinder CGA 346 CGA 347 CGA 702 Connection s Wrench Tight Wrench Tight Wrench Tight EE LL Max with a 4 1 Safety Factor _ 5000 PSI Max with a Rating 4 1 Safety Factor Length of Con 30 3 30 nect Whip s ow SETUP PRESSURE GAUGE A 1 4 PLUG CGACONN ON OFF VALVE du d Bx eX yx m e 08 e m BLEED VALVE SWIVEL FITTING 5 1 Close all cylinder valves Locate the last cylinder in the system and remove the 1 4 MPT plug from the tee Note All Air Systems cascade whip assemblies terminate with a tee fitting and a plug making it easy to add additional connect whips or a fill whip STEP 2 Install the 1 4 swivel fitting in place of the 1 4 plug Connect the fill whip to the swivel fitting To install fill the fill whip on a fill compressor locate the outlet fitting and install the 1 4 swivel fitting and con nect the fill whip to the swivel fitting OPERATION STEP 1 Close the bleed valve and on off valve by turning knobs clockwise Install the CGA conection to the cylinder valve of the cylinder to be filled STEP 2 Cascade filling is accomplished by opening only the first cylinder of the cascade system Allow pressure to equalize in the cylinder being filled Once equalized close
5. the first cylinder of the cascade system and repeat with the second cylinder and so on This is the most efficient way to operate a fill assembly and maximize fills If filling from a compressor start compressor now STEP 3 Open the on off valve on the fill whip to desired fill rate Caution Do not fill at excessive rates STEP 4 After the desired fill pressure has been obtained close the on off valve Note Some models are equipped with a preset relief valve to prevent overfilling of cylinders The relief pres sure will be marked on a lead tag STEP 5 Close the valve of the cylinder being filled and open the bleed valve STEP 6 Remove the fill whip from cylinder by turning the CGA connection counterclockwise 4 MODELS HP FW5 346 HP FW5 347 HP FW50 MA DESCRIPTION HP FW50 MA SS347SNHT VALO3O GA2510KS VALO20 PHASO650MJ 1 4 MPT X 1 4 FPT SWIVEL FITTING N A HPFW10346R HPFW53476K SS347SNHT VALO30 GA256KS oa ONAOFFVAVE vaoo VALO20 VALO20 HP FWS RW6 6 1 4 MPT X 1 4 FPT SWIVEL FITTING STAAMFV VALOSO Relief valve set pressure is stamped on the lead tag attached to the relief valve 5 MODELS HP FW5 702 p a PRESSUREGAUGE 2510 5 6 cCONNCTWHP HP FWS RWS MODELS 346NB 347NB CBF_ 702NB C a 39 uie i mer xa PHAOS0
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