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E5AK-T, E5EK-T, E5CK-T

1. Recommended panel thickness is 1 to 5 mm Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally E5OK T OMRON ESOIK T Accessories Order Separately Terminal Cover E53 COV0809 E5AK E53 COV08 E5EK E5S COVOS O Us O O O O O Q CO O O O O 30 O O O O With rivet With rivet E53 COV07 1 5 i With rivet Current Transformer E54 CT1 E54 CT3 B 5 8 dia 25 3 y ES H SS 40x40 Two M3 depth 4 19 OMRON ES_IK T ES_IK T Rubber Seal fe vie UNIT LABEL mm com m km g kg om 4 Cc F mmbe0 Installation m Wiring Terminals Terminal Arrangement E5AK T E5EK T 100 240 VAC 100 240 VAC 24 VDC AC 24 VDC AC al SOURCE SOURCE TRSF Transfer output TRSF Transfer output EV1 2 Event input EV1 to 4 Event input PTMR Potentiometer PTMR Potentiometer E5CK T 100 240 VAC 24 VDC AC TRSF Transfer output EV1 Event input 20 OMRON ES_IK T ES K T m Precautions when Wiring Use ducts to separate input leads and power lines in order to protect the Controller and its lines from external noise Solderless terminals are recommended when wiring the Controller Tighten the terminal screws using a torque no greater than 0 78 N e
2. Heater Burnout Detection Available when the heater burnout alarm is assigned Input Shift Upper Limit Available if the input type is a thermocouple or platinum resistance See Input Shift thermometer Input Shift Lower Limit Available if the input type is a thermocouple or platinum resistance thermometer Input Shift When temperature input is selected scaling is not required This is because input is treated as the temperature as it is matched to the input type However note that the upper and lower limit values of the sensor can be shifted For example if both the upper and lower limit values are shifted by 1 2 C the process value before shift is regarded as 201 2 C after shift when input is 200 C before shift To set the input shift set shift values in the input shift upper limit and input shift lower limit parameters level 2 mode Temperature Upper limit compensation value Upper limit J compensation I I Before compensation NN Lower limit i Lower limit compensation value Input of full scale 100 36 ES_IK T Expansion Mode OMRON Option Mode ES_IK T Da 8l cz Da Ja el na ee ei lO oe 20 Rit A 2 03 aI 0 FPN E Er Ln e en 8 ime carry Set Point Upper Limit Set Point Lower Limit PID ON OFF not displayed for control valve control
3. OMRON Digital Controller ESL IK T The E5 _ K T Programmable Type Digital Controllers Expand the Variety of E5_ K Digital Controllers and are Available in Three Sizes 1 4 1 8 and 1 16 DIN CEMIS ao do ES Y ES y This product was manufactured at OMRON Okayama OMRON Okayama has obtained approvals from i international certification bodies for its quality system and environmental management system E5L_ K T Series ISO 9001 ISO 14001 ESAK T E5EK T 1 4 DIN 1 8 DIN Leah Contents Digital Controllers E5AK I E5EK T LLuuvuvvxvxxreeeeeea 3 BOCK heap adoro rada o 9 Common to Both Controllers e Setup ooo 13 e DIMCASIONS vc ESRI taime amp INSTA AON a cio it arae te ey ok ap Bo e Setup Mode Operation p9 e General Specification BOJ e Parameter Operations B2 ENOL DISDIGY sanar aa e Precautions 00 cece eee ES JK T OMRON ESLIK T Compact and Easy to use Controllers m Programming is as easy as following the steps below Program can be set in pattern 0 according to the following proce dure Step 2 400 L Step 1 Step 3 50 0 20 I I I I I I I I I I I gt I I gt Time hours and minutes Target value Time hours minutes 1 100 0 20 eo ho 84 o Ta 1 Press the Display Key to shift to the display for the number of steps
4. 0 to 2 300 C 0 to 4 100 F PLII 0 to 1 300 C 0 to 2 300 F 4to20 mA 0 to 20 mA 19 1to5V Output Assignments Thirteen output functions are available Allocate these functions to the control outputs 1 and 2 and auxiliary outputs 1 and 2 There are some limitations on some output function allocations Output function types and allocation limitations are as described in the following Identical output functions cannot be allocated doubly to the control output 1 or 2 and auxiliary output 1 or 2 Current input Voltage input OMRON ES_IK T Standard Models Assignment Destination Control Output Auxiliary Output Output Function Control output heat see note 1 Control output cool see note 1 Alarm 1 Alarm 2 Alarm 3 HBA see notes 1 2 LBA see note 1 Time signal 1 Time signal 2 Program end Stage output see note 1 Error 1 Input error Error 2 A D convertor error Note 1 Assignment is not possible with the control valve control type 2 Heater burnout alarm is not available for the E5CK Position proportional Models Position proportional type Controllers support nine output func tions These are assigned to auxiliary outputs 1 and 2 Restrictions on assignment destinations are placed on some of the outputs The following table shows where outputs may be assigned error With control output cool the conditions
5. Dielectric strength 2 000 VAC 50 60 Hz for 1 min between terminals of different polarities Vibration resistance Malfunction 10 to 55 Hz 10 m s approx 1G for 10 min each in X Y and Z directions Destruction 10 to 55 Hz 20 m s approx 2G for 2 hrs each in X Y and Z directions Shock resistance Malfunction 200 m s min approx 20G 3 times each in 6 directions 100 m s approx 10G applied to the relay Destruction 300 m s min approx 30G 3 times each in 6 directions Ambient temperature Operating 10 C to 55 C with no icing 3 year warranty period 10 C to 50 C Storage 25 C to 65 C with no icing Ambient humidity Operating 35 to 85 Enclosure ratings Front panel NEMA4 for indoor use equivalent to IP66 Rear case IEC standard IP20 Terminals IEC standard IP00 Memory protection Non volatile memory number of writings 100 000 operations Weight E5AK approx 450 y E5EK approx 320 g Mounting bracket approx 65 g Emission Enclosure EN55011 Group 1 class A Emission AC Mains EN55011 Group 1 class A Immunity ESD EN61000 4 2 4 kV contact discharge level 2 8 kV air discharge level 3 Immunity RF interference ENV50140 10 V m amplitude modulated 80 MHz to 1 GHz level 3 10 V m pulse modulated 900 MHz Immunity Conducted Disturbance ENV50141 3 V 47 to 68 MHz 10 V 0 15 to 47 MHz 68 to 80 MHz level 3 Immunity Burst EN61000 4 4 2 kV power line level 3 2 kV I O sign
6. ES_IK T 42 OMRON ES_IK T ESOK 1 OMRON Es K T 43 E5TK FT Omron E5OK T ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces multiply by 0 03527 Cat No H087 E1 2 In the interest of product improvement specifications are subject to change without notice OMRON Corporation Supervisory Control Devices Division 28th FI Crystal Tower Bldg 1 2 27 Shiromi Chuo ku l Osaka 540 6028 Japan Printed in Japan Phone 81 6 949 6035 Fax 81 6 949 6069 1098 2M 1297 A 44
7. Te heating and cooling control heating and cooling control Manual Reset Value Available when the integral time parameter of the Controller in standard control is 0 Hysteresis Cool Available when the Controller is in ON OFF control r p Control Period Heat op Available when the Controller has a relay or voltage output or is in 2 PID control For heating cooling control Remote Local Used for the communications function Standby Time LBA Detection Time Available when the LBA loop break alarm is assigned as an output Unavailable to the E5 IK PRRA MV at Reset MV at PV Error Position MV Upper Limit r Dead Band proportional Unavailable to the db Used with the Controller is in dead band E5L IK PRRA2 MV Lower Limit Unavailable to the E5UK PRR2 MV Change Rate Limit Input Digital Filter For E5L JK PRR2 4 Open Close Hysteresis Alarm 1 Hysteresis Available only when the alarm output 1 is assigned F FD Control Period Cool Available when the Controller has a relay or voltage output or is in 2 PID control LE Heater Current Monitor Current value Available when the heater burnout alarm is assigned Alarm 2 Hysteresis Available only when the alarm output 2 is assigned Alarm 3 Hysteresis Available only when the alarm output 3 is assigned
8. wr le contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max Transfer output 4 to 20 mA permissible load impedance 600 Q max resolution approx 2 600 Current Transformer input Connect an exclusive Current Transformer E54 CT1 or E54 CT3 Other functions Standard Manual output heating cooling control SP limiter loop burnout alarm MV limiter MV change rate limiter input digital filter input shift run reset protect functions scaling function ESAK T ESEK T OMRON ESAK T ESEK T Characteristics Indication accuracy see note Thermocouple 0 3 of indication value or 1 C whichever greater 1 digit max Platinum resistance thermometer 0 2 of indication value or 0 8 C whichever greater 1 digit max Analog input 0 2 FS 1 digit max Proportional band P Integral reset time I Derivative rate time D Control period 1 to 99 s in units of 1 s Manual reset value 0 0 to 100 0 in units of 0 1 Alarm setting range 1 999 to 9 999 or 199 9 or 999 9 decimal point position dependent on input type or result of scaling Set time 0 to 99 hrs 59 min or 0 to 99 min 59 s Program capacity 8 patterns E5AK or 4 patterns E5EK 16 steps Programming method Time or ramp setting method Time accuracy 0 2 500 ms of the set value Sampling period Temperature input 250 ms Analog input 100 ms Insulation resistance 20 MQ min at 500 VDC
9. Lo aleo I T DS GND GND 7X5 E Relay SSR NPN PNP E53 R E53 S E53 Q F53 04 I A E53 Q3 ai foo OS mA 75 4 to 20mA 0 to 20mA to 10V 0 to 5V E53 C3 E53 V34 E53 C3D E53 V35 With E53 VLJLJ Output Units approx 2 V is output for one second after the power is interrupted With ESAK TPRR2 Controllers the relay output 1 A at 250 VAC is fixed When replacing the Output Unit use the E53 R The following diagrams show the relationship between terminals and open close relay set tings Open Close Auxiliary Output Terminal numbers 3 and 4 are for auxiliary output 1 SUB1 and terminal numbers 1 and 2 are for auxiliary output 2 SUB2 The following diagrams show the internal equalizing circuits for the auxiliary outputs 5 27 3 5 Auxiliary Auxiliary output 1 output 2 Output specifications are as follows SPST NO 3 A at 250 VAC 22 E50K T OMRON gt ESOIK T CT Input Potentiometer When using the HBA function on the ESAK AA2 Controller connect CT input CT to terminal numbers 15 to 17 When monitoring the valve opening on the ESAK PRR2 Controller connect the potentiometer PTMR to terminal numbers 15 to 17 Connect each of these inputs as follows O Th o 6 BL CT input Potentiometer Event Input Connect event inputs 1 and 2 EV1 2 to terminal numbers 18 to 20 and event events 3 and 4 EV3 4 to terminal numbers 24 to 26 However note that terminal numbers 18 to 20 cannot be used on Controlle
10. a little at a time until the ratchet starts to slide 14 Setting Up the Terminal Cover Fasten the Terminal Covers E53 COV0809 to protect terminals E5AK VV2 500 Controller is provided with Terminal Covers Use E53 COVOS for terminals 1 to 10 and E53 COV08 for termi nals 11 to 33 Fasten the Terminal Covers as follows by using the snap pins ES5 IK T omRron E5 K T E5EK 2 Remove the power board in the direction of the arrow in the figure below The power board is connected to the control board by a connector at the center of the board Draw out When drawing out the internal mechanism from the housing pre pare a Phillips screwdriver matched to the size of the screw on the lower part of the front panel 1 Press down on the hook on the top of the front panel and turn the Phillips screwdriver to the left to loosen the screw on the lower part of the front panel Power board 2 Draw out the internal mechanism towards you holding both 3 Insert the Output Unit for control output 1 into the socket sides of the front panel OUT1 and the Output Unit for contro output 2 into the Setting Up the Output Unit socket OUT2 4 Fasten the Output Units with the bracket accessory 5 Mount the power board at its original position Setting Up the Option Unit e Before Setup Check the type of the Option Unit you are about to set up e Procedure 1 Check the positions of the
11. for switching from stan dard control to heating and cooling control are reached when the output function is assigned at the cooling side during heating and cooling control In other words heating and cooling control is carried out when con trol output cool is assigned and standard control is carried out when output is not assigned OMRON ES IK T ES_IK T LBA The LBA loop break alarm function is available when it is assigned as an output The LBA function is not available when a memory or A D converter error results LBA is a function for determining that an error has occurred some where on the control loop and outputting an alarm when the process value does not change with the manipulated variable at a maximum or minimum state Accordingly the LBA function can be used as a means for detecting a malfunctioning control loop Alarm Mode Selectors Alarm outputs are available if they are allocated as outputs Factory setting is 2 Upper limit alarm deviation Switch Alarm operation Alarm output setting When X is positive When X is negative Upper and lower limit alarm deviation EN X T X gt Always ON as SP Upper limit alarm deviation OFF SP SP Lower limit alarm deviation ON an X gt OFF OFF SP SP a Upper and lower limit range alarm deviation Always OFF Upper and lower limit alarm with standby oy Always OFF sequence deviation Upper limit alarm with standby s
12. of 0 1 A see note 2 Min detection ON time 190 ms see note 3 Note 1 Use the K2CU FLJLJA LIGS with gate input terminals for the detection of three phase heater burnout 2 The heater burnout alarm is always OFF if the alarm is set to 0 0 A and always ON if the alarm is set to 50 0 A 3 No heater burnout detection or heater current value measurement is possible if the control output heat is ON for less than 190 ms ES5AK T E5SEK T OMRON ESAK T ESEK T Nomenclature E5AK Pattern Number Display 1 Indicates the pattern number Displays the process value or parameter code Program Status Indicators f Display 2 The top indicator indicates the rising step the middle indicator indicates the constant step and the bottom indicator indicates the falling step Displays the present SP manip ulated variable or parameter settings Bar Graph Indicates the rate of pattern elaps ing time at the rate of 20 5 lev Z o els per one segment HHA B Operation Indicators PTN SV e OUT1 Lit when the pulse output function assigned to control output 1 turns ON MT HOLD MANU SUB SUB2 e O U T2 Cute Het a WAI Up Key Down Key Press to increase or decrease the value on the No 2 display Lit when the pulse output function assigned to control output 2 turns ON e SUB1 Lit when the output function assigned to auxiliary output 1 tur
13. the ESEK AA2 Controller connect CT input CT to terminal numbers 15 to 17 When monitoring the valve opening on the ESEK TPRR2 Controller connect the potentiometer PTMR to terminal numbers 15 to 17 Connect each of these inputs as follows 21 221 20 ote 8 18 17 E 16 E 15 CT input Potentiometer 14 Es 13 EN 12 ade ir For details on CT inputs refer to Appendix About Current Transformer in the E5AK T E5EK I E5CK T User s Manual H88 H89 H90 For details on the potentiometer refer to the nstruction Manual for the valve connected to the Controller The variable resistance range is 100 Q to 2 5 KQ Event Input Connect event inputs 1 and 2 EV 1 2 to terminal numbers 18 to 20 However note that terminal numbers 18 to 20 cannot be used on Control lers with a communications function Connect the event inputs as follows EV1 O Ev2 Yo COM 8 Event input 1 and 2 Use event i under the following conditions Contact Contact input 1 kQ max OFF 100 kQ min OFF Leakage current 0 1 mA max Polarities during no contact input are as follows EV1 G EV2 9 amp COM 3 amp Event input 1 and 2 Transfer Output Connect transfer output TRSF to terminal numbers 21 and 22 The internal equalizing circuit for transfer output is as follows 23 4 to 20mA E 26 OMRON ES JK T ES_IK T Transfer output specifications are as follows 4 to 20 mA DC Permissible loa
14. the input terminal Current input V Voltage input TC PT Temperature input The input type jumper is factory set to TC PT temperature input When you disconnect or insert the input type jumper do not hold it directly by its pins When you have finished setting the input type jumper insert the internal mechanism back into the housing To do this push in the internal mechanism until you hear the hooks on the front panel snap into place 17 ESL IK T OMRON Dimensions Note All units are in millimeters unless otherwise indicated ESAK PTN TIME 10017 RMT HOLD MANU SUB1 SUB2 o O a 6 OUTI GUT2 Rar AT WAIT a D a 5 o ES5EK J BEHA RET HOLD MANU SUBI SL B2 Oo o0 0 0 OUTI OWT RST AT WAIT oOo 0 oOo 96 ES_IK T Panel Cutouts 110 min 120 min go ros Recommended panel thickness is 1 to 8 mm Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally Panel Cutouts 60 min I Note E5CK La ga al i EbCK Note 18 1 Recommended panel thickness is 1 to 8 mm 2 Maintain the specified vertical and horizontal mounting space between each Unit Units must not be closely mounted vertically or horizontally Panel Cutouts 65 min 60 min IE 45 dat
15. 53 Q4 Pulse PNP 24 VDC at 20 mA max E53 C3 Linear 4 to 20 mA under a load of 600 Q max E53 C3D Linear 0 to 20 mA under a load of 600 Q max E53 V34 Linear 0 to 10 V under a load of 1 kQ min E53 V35 Linear 0 to 5 V under a load of 1 kQ min Note The Digital Controller uses a dedicated high resolution Output Unit The E53 C Current Output Unit for the E5L1X cannot be used with the Digital Controller 02 02 JI Description Model Option Unit E53 AKB Event input E53 AK01 Communication RS 232C E53 AK02 Communication RS 422 E53 AK03 ee sii RS 485 E53 AKF Transfer Transfer output sl Note 1 The Option Unit can be used either by the E5AK or E5EK 2 The E5AK allows a maximum of three Option Units to be mounted Refer to pag TP for mounting combinations The E5EK allows only one Option Unit to be mounted Specification Inspection Report The Digital Controller can be provided together with an inspection report Refer to the following legend with the suffix K when ordering a model provided together with an inspection report E5L IK TAA2 K ESOK TPRR2 K Accessories Order Separately Name Model Hole diameter Current Transformer E54 CT1 5 8 dia Note No CT is required unless the heater burnout alarm function is used ame Mer am FF Terminal Cover E53 COV0809 E5AK Unit Label Model EAS m Ranges Platinum Resistance Thermometer Input switch JPt100 Pt100 Range 199 9 to 650 0 199
16. 9 to 650 0 199 9 to 999 9 199 9 to 999 9 Setting A q Thermocouple Input switch J2 T selectable see note i 400 0 to 400 0 400 0 400 0 F SHE II ee ee TA IE Us 13 16 Note Setting number is factory set to 2 K1 ES5AK T ESEK T OMRON ESAK T ESEK T Current Voltage Input switch selectable Current input Voltage input 4 to 20 mA 0 to 20 mA 1to5V 0to5V 0to10V Range One of following ranges depending on results of scaling 1999 to 9999 199 9 to 999 9 19 99 to 99 99 1 999 to 9 999 setting i Sa Specifications m Ratings tem Supply voltage 100 to 240 VAC 50 60 Hz 24 VAC VDC 50 60 Hz Power consumption E5AK 16 VA 12 VA 8 W E5EK 15 VA Operating voltage range 85 to 110 of rated supply voltage Sensor input Thermocouple K J T E L U N R S B W PLII Platinum resistance thermometer JPt100 Pt100 Current input 4 to 20 mA 0 to 20 mA Input impedance 150 Q Voltage input 1 to 5 V 0 to 5 V 0 to 10 V Input impedance 1 MQ Control output According to Output Unit see Output Unit Ratings and Characteristics gt output SPST NO 3 A at 250 VAC iia 7 load Control method method ON OFF or 2 PID control with auto LOPE 2G cont ie feng Setting method Digital setting using front panel keys sss setting using front panel keys Indication method 7 segment digital display and LEDs Event wr A Contact input ON 1 kQ max OFF 100 kQ min
17. Operation at Power ON End condition Number of Patterns Displayed for E5CK Program Time Unit Stop Time Rate of Rise Programming Time Unit of Ramp Rate used for Rate of Rise Setting PV Start used for setting time Wait Width available for ESAK or E5EK Alarm During Ramp Step Enable Run All Enable with E5CK this display appears when more than two patterns are used a Available if the Controller is in 2 PID control AT Calculated Gain Available if the Controller is in 2 PID control Automatic Return of Display Mode AT Hysteresis Available if the Controller is in 2 PID control LBA Detection Width Available only when the LBA loop break alarm function is assigned Unavailable to the E5 JK PRR2 Event Input Assignment 1 Available for the event input function Event Input Assignment 2 Available for the event input function Event Input Assignment 3 Available for the event input function 33 3 Las Event Input Assignment 4 Available for the event input function rr mE oa md Py o a 8 Communication Stop Bit Used when the communications function is being used LS o Pa ny Pr Communication Data Length Used when the communications function is being used 056 Communication Parity Set when the communications function is being used O ru 3 rr Le c Pr 2 A Communication Baud Rate Set when the communications function is bein
18. Parameter for the number of steps used Number of steps Default setting 8 Pattern No Display key steps Four steps in this case Down key 3 Press the Display Key to shift to the display for the target value of step 0 Step 0 Parameter of the target value Target value Default setting 0 Display key 4 Set the target value to 50 Target value Up key 5 Press the Display Key to shift to the display for the time of step 0 Time parameter for step 0 Step time Default setting 0 00 Pattern No Display key 6 Press the Display Key again with the step time set at 0 minutes and the target value parameter for step 1 will be displayed In the same manner set the time for step 1 tar get value for step 2 time for step 2 etc When the target value and time settings are complete press the Display Key OMRON Digital Controller ESAK T E5EK T Advanced Programmable Digital Controllers Ideal for Worldwide Use E Offers up to eight patterns of simple programming control 16 steps per pattern E Modular structure one stock type E Hi
19. al line level 4 Approved standards UL1092 CSA22 2 No 14 CSA C22 2 No 142 Conforms to EN50081 2 EN50082 2 EN61010 1 IEC1010 1 Conforms to VDE0106 part 100 Finger Protection when the separately ordered terminal cover is mounted Note The indication accuracy of the K1 T and N thermocouples at a temperature of 100 C max The indication accuracy of the U L1 and L2 thermocouples at any temperature is 2 C 1 digit maximum The indication accuracy of the B thermocouple at a temperature of 400 C max is unrestricted The indication accuracy of the R and S thermocouples at a temperature of 200 C max is 8 C 1 digit maximum The indication accuracy of the W thermocouple at any temperature is 40 3 of the indicated value or 2 C whichever is greater 1 digit maximum The indication accuracy of the PLII thermocouple at any temperature is 0 3 of the indicated value or 2 C whichever is greater 1 digit maximum E5AK T E5EK T OMRON E5AK T E5EK T m Output Unit Ratings and Characteristics Modei E53 R Relay output 5 A at 250 VAC resistive load E53 S SSR output 1Aat75to250VAC resistive load E53 Q Voltage output NPN 40 mA at 12 VDC with short circuit protection E53 Q3 NPN 20 mA at 24 VDC with short circuit protection E53 Q4 PNP 20 mA at 24 VDC with short circuit protection E53 C3 Linear current output 4 to 20 mA permissible load impedance 600 Q max resolution approx 2 600 E53 C3D A 0 to 20 mA per
20. ation e g advance You can only monitor not change the process value step No standby time pattern elapsing time pattern execution count and manipulated variable This is the programming mode In this mode you can set the number of steps used in each pattern pattern execution count alarm values set points for each step step time and time signals for two steps This is the main mode for adjusting control In this mode you can execute AT auto tuning and set up the control period PID parameters and heater burnout alarm HDA conditions This is the auxiliary mode for adjusting control In this mode you can set the parameters for limiting the manipulated variable switch between the remote and local modes and set the loop break alarm LBA alarm hysteresis and the digital filter value of inputs This is the mode for setting the basic specifications In this mode you can set parameters that must be checked or set before an operation such as the input type scaling output assignments and direct reverse operation This is the mode for setting expanded functions In this mode you can set SP setting limiter switch ing between 2 PID control or ON OFF control program time unit selection of step time rate of rise time unit of ramp rise rate and the time for automatic return to the monitoring display This is the mode for setting optional functions You can select this mode only when an Option Unit is mounted in the Controll
21. bers 2 and 3 are for auxiliary output 1 SUB1 The internal equalizing circuit for auxiliary output 1 is as follows Relay specifications are as follows SPST NO 250 VAC 1 A Option Terminal numbers 1 13 and 14 are valid only when the Option Unit is set in the Controller The following four connections are possible depending on the model of the Option Unit gg ge go O on RS 232C RS 485 Event input Transfer output E53 CK01 E53 CK03 E53 CKB E53 CKF Use event inputs under the following conditions Contact input ON 1 kQ max OFF 100 kQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max The polarity for no contact input is as follows OX E 3 Transfer output specifications are as follows 4 to 20 mA DC load 500 Q max resolution approx 2 600 28 OMRON ES IK T ES_IK T After Tu rning Power ON To previous column From previous column Determine the I O specifications of the Digital Controller in setup y cel mode mE Control output 1 DE assignment Not Setup Mode HERE displayed by the ESL IK TPRR2 Control output 2 assignment Not displayed by the E5L IK TPRR2 Output assignment Auxiliary output 1 assignment Auxiliary output 2 assignment Not displayed by the E5CK Alarm 1 type Alarm 1 open in alarm Alarm 1 2 or 3 is not set Alarm 2 type Alarm type Alarm 2 open
22. d impedance 600 Q max Resolution Approx 2 600 Communications Terminal numbers 18 to 22 can be used only on Controllers with Communications Units E53 AK01 02 03 For details on wiring refer to Chap ter 6 Using the Communications Function in the ES5AK T E5EK T E5CK T User s Manual H88 H89 H90 E5CK Wiring Power Supply Input 100 to 240 VAC or 24 VAC DC to terminal numbers 4 and 5 according to the specification Sensor Input Connect the input to terminal numbers 6 to 8 as follows according to the input type FO Lo O 0 O o 0 0 Thermocouple Platinum resistance te input Current input thermometer TC PT Match the inputs with the internal jumper settings for each input type For thermocouple or platinum resistance thermometer inputs set the inputs to a common position TC PT as the temperature input Control Output Terminal numbers 11 and 12 are for control output 1 OUT1 The five output types and internal equalizing circuits are available according to the Output Unit GND Sr a 0to10V 4 to 20mA E53 Q4R4 E53 Q4HR4 E53 V44R4 E53 C4R4 E53 Q404 E53 Q4HQ4H E53 C4DR4 Terminal numbers 9 and 10 are for control output 2 OUT2 The three output types and internal equalizing circuits are available according to the Output Unit to ys Relay E53 R4R4 E53 V44R4 E53 Q4Q4 E53 Q4HQ4H E53 Q4R4 E53 C4R4 E53 Q4HR4 E53 C4DR4 2q E5 IK T OMRON ESOIK T Auxiliary Output 1 Terminal num
23. e filter s voltage and current capacity and then mount the filter as close as possible to the Controller Use within the following temperature and humidity ranges e Temperature 10 C to 55 C with no icing or condensation Humidity 35 to 85 with no icing or condensation If the Controller is installed inside a control board the ambient temperature must be kept to under 55 C including the temperature around the Controller lf the Controller is subjected to heat radiation use a fan to cool the surface of the Controller to under 55 C Store within the following temperature and humidity ranges e Temperature 25 C to 65 C with no icing or condensation Humidity 35 to 85 with no icing or condensation Never place heavy objects on or apply pressure to the Controller that may cause it to deform and deteriorate during use or storage Avoid using the Controller in places near a radio television set or wireless installing These devices can cause radio disturbances which adversely affect the performance of the Controller Mounting The dimensions of the Digital Controller conform to DIN 43700 Recommended panel thickness is 1 to 8 mm 1 to 5 mm for E5CK Mount the Unit horizontally Connection To reduce inductive noise influence the lead wires connecting the input type to the Digital Controller must be separated from the power lines and load lines Use the specified compensating conductors for thermocouples Use
24. equence deviation 7 Lower limit alarm with standby sequence deviation Absolute value upper limit alarm Absolute value lower limit alarm Absolute value upper limit alarm with standby sequence Absolute value lower limit alarm with standby sequence Deviation Alarm Absolute Alarm If the alarm mode selector is set to a number between 1 to 7 alarm If the alarm mode selector is set to 8 or 9 alarm values are set to the values are set to the width deviated from the set point as shown in absolute value based on 0 C F as shown in the following illustra the following illustration tion Alarm value Alarm value gt 410 C F 0 C F 110 C F Set point SP 100 C F 31 ESL IK T OMRON Close in Alarm Open in Alarm When the Controller is set to close in alarm the status of the alarm output function is output as it is When set to open in alarm the sta tus of the alarm output function is output inverted Condition Alarm Output Output LED Close in ON ON Lit alarm Not lit Lit Not lit Alarm type and close in alarm normally open open in alarm nor mally close can be set independently from each alarm Close in alarm Open in alarm is set in the alarm 1 to 3 open in alarm parameters setup mode Factory setting is close in alarm da Parameter Operation
25. er In this mode you can set the communications conditions transfer output and event input parameters to match the type of Option Unit mounted in the Controller Heater burn out alarm function and position proportional travel time are also found in this mode This mode is provided so that the user can calibrate inputs and output When calibrating input the selected input type is calibrated Whereas transfer output can be calibrated only when the Commu nications Unit E53 AKF is set in the Controller 33 ES_IK T Parameter Operation OMRON ES_IK T Refer to the E5AK T E5EK T E5CK T User s Manual H88 H89 H90 for each parameter and the calibration mode in detail Refer to page Tp for the setting in detail Level 0 Mode Measured value A Process Value Set Point i Pattern Number With E5CK this display appears when more than two patterns are used 8 Step Number Monitor Hold Advance Standby Time displays remaining time Monitor Pattern Elapsing Time Monitor Pattern Execution Count Monitor Control Valve Control Ice uch Valve Opening MV Monitor heating Heating Cooling Control tTO MV Monitor Cooling 34 Protect Mode Under this mode key operations are invalidated for the Auto Manu al and Run Reset a 2 Press 1 s min simultaneously Security Key protect He To level 0 Press 1 s min simultaneously Security Before
26. es of the front panel to unlock the internal mechanism from the housing 2 Draw out the internal mechanism towards you holding both sides of the front panel Setting Up the Output Unit e Procedure 1 Two rectangular holes for slotting are provided on the power board on right side of Controller Fit the two protrusions on the Output Unit into these two holes 2 With the Output Unit fitted into the power board fit the Output Unit into the connector on the control board on left side of Controller Setting Up the Option Unit e Procedure 1 Place the Controller with its bottom facing up and fit the board horizontally into the connector on the power board on right side of Controller OMRON ES_IK T 2 With the power board connected fit the board vertically into the connector on the control board on left side of Controller Sa MR res mi a Mounting 1 Insert the E5EK T Controller into the mounting hole in the panel 2 Push the adapter along the Controller body from the terminals up to the panel and fasten temporarily 3 Tighten the two fixing screws on the adapter When tightening screws tighten the two screws alternately keeping the torque to approximately 0 29 to 0 39 N sm or 3 to 4 kgf e cm Adapter Panel Waterproof packing Setting the Input Type Jumper Set the jumper to one of temperature input voltage input or current input matched to the type of sensor connected to
27. furnace Be sure to wire properly with correct polarity of terminals When wiring input or output lines to the Controller keep the follow ing points in mind to reduce the influence from inductive noise e Allow adequate space between the high voltage current power lines and the input output lines e Avoid parallel or common wiring with high voltage sources and power lines carrying large currents e Using separating pipes ducts and shielded line is also useful in protecting the Controller and its lines from inductive noise Cleaning Do not use paint thinner or organic solvents Use stan dard grade alcohol to clean the product Use a voltage 100 to 240 VAC at 50 60 Hz or 24 VDC At power ON the prescribed voltage level must be attained within two seconds Allow as much space as possible between the Controller and devices that generate a powerful high frequency high frequency welders high frequency sewing machines etc or surge These devices may cause malfunctions OMRON ES_IK T If there is a large power generating peripheral device and any of its lines near the Controller attach a surge suppressor or noise filter to the device to stop the noise affecting the Controller system In par ticular motors transformers solenoids and magnetic coils have an inductance component and therefore can generate very strong noise When mounting a noise filter on the power supply to the Controller be sure to first check th
28. g used o Me nmin Al o Communication Unit No Set when the communications function is being used 5 0D el Transfer Output Type me t rr Set when the transfer output function is being used vw 5 el Transfer Output Upper Limit Set when the transfer output function is being used Transfer Output Lower Limit Set when the transfer output function is being used al For ES5LIK PRR2 Fe LHL b Motor HBA latch OFF calibration lea ab Travel time Tr PV dead band 37 E5 IK T OMRON ESOIK T How to Use the Error Display When an error has occurred the No 1 display alternately indicates error codes together with the current display item This section describes how to check error codes on the display and the actions that must be taken to remedy the problem Input Error Meaning Input is in error Action Check the wiring of inputs disconnections and shorts and check the input type and the input type jumper connector Operation at Error For control output functions output the manipulated variable matched to the setting of the MV at PV error parameter level 2 mode Alarm output functions are activated when the upper limit is exceeded te Memory Error Meaning Internal memory operation is in error Action First turn the power OFF then back ON again If the display remains the same the E5L IK T Control ler must be repaired If the display is
29. gh accuracy 100 ms sampling for analog input W Conforms to international EMC and safety standards E P66 NEMA4 indoor use front face E Serial communications RS 232C RS 422 and RS 485 and transfer output 4 to 20 mA E Position proportional control model E Heat Cool control E 24VAC DC types are also available Ordering Information Description Model Specification Base Unit E5AK TAA2 AC100 240 Standard model Note E5AK TAA2 500 AC100 240 Standard model with terminal cover E5AK TAA2 AC DC24 Standard model E5AK TAA2 500 AC DC24 Standard model with terminal cover E5AK TPRR2 AC100 240 Position proportional model ES5AK TPRR2 500 AC100 240 Position proportional model with terminal cover E5AK TPRR2 AC DC24 Position proportional model Di a ES5AK TPRR2 500 AC DC24 Position Position proportional model with terminal cover model with terminal cover E5EK TAA2 AC100 240 Standard model E5EK TAA2 500 AC100 240 Standard model with terminal cover E5EK TPRR2 500 AC100 240 E5EK TPRR2 500 AC DC24 1 When using the heater burnout alarm function with a standard model the Linear Output Unit cannot be used for the control outputs 2 Be sure to specify the Current Transformer Output Unit and Option Unit when ordering ESAK T ESEK T OMRON ESAK T ESEK T Moda Specification Output Unit E53 R Relay E53 S E53 Q Pulse NPN 12 VDC at 40 mA max E53 Q3 Pulse NPN 24 VDC at 20 mA max E
30. hod Half duplex Synchronization method Start stop synchronization asynchronous method E53 CK03 RS 485 Baud rate 1 2 2 4 4 8 9 6 19 2 kbps E53 CKF Transfer output 4 to 20 mA DC Permissible load impedance 600 2 max Resolution approx 2 600 Note Event input is used for switching the target value run or stop command or automatic and manual mode with an external signal input Nomenclature Display 1 Display 2 Operation Indicators Up Key Down Key Display Key RUN RST Key 12 ES_IK T Setup OMRON ES_IK T Note Always turn OFF the power supply to the Digital Controller before changing any switch settings m Settings E5AK E5EK On a standard model set up the Output Units for control outputs 1 and 2 before mounting the Controller On a position proportional model the Relay Output Unit is already set Therefore this setup operation is unnecessary Do not replace with other Output Units When setting up the Output Units draw out the internal mechanism from the housing and insert the Output Units into the sockets for control outputs 1 and 2 ESAK Draw out When drawing out the internal mechanism from the housing pre pare a Phillips screwdriver matched to the size of the screw on the lower part of the front panel 1 Press down on the hook on the top of the front panel and turn the Phillips screwdriver to the left to loosen the screw on the lower par
31. in alarm Alarm 3 type Alarm 3 open in alarm pp o gt A Direct Reverse operation A Pr e Scaling upper limit C F selection O a po el Scaling Note Parameter Initialize lower limit Parameter initialization sets all parameters to default val ues except for the input type scaling upper limit scaling lower limit decimal point and C F selection parameters Decimal point LAL E Parameter initialize From next column To next column 29 ES K T Specifications um Input Type Set the code according to the following table Default is 2 K1 ther mocouple Platinum Resistance Thermometer Set Input type value JPt100 199 9 to 650 0 C Platinum 199 9 to 999 9 F resistance 1 Pti00 199 9 to 650 0 c tnermometer 199 9 to 999 9 F 200 to 1 300 C 300 to 2 300 F 0 0 to 500 0 C 0 0 to 900 0 F K1 Thermocouple K2 J1 100 to 850 SC 100 to 1 500 F J2 0 0 to 400 0 C 0 0 to 750 0 F T 199 9 to 400 0 C 199 9 to 700 0 F E 0 to 600 C 0 to 1 100 F L1 100 to 850 C 100 to 1 500 F L il 8 9 L2 0 0 to 400 0 C 0 0 to 750 0 F 10 U 199 9 to 400 0 C 199 9 to 700 0 F 200 to 1 300 C 300 to 2 300 F 0 to 1 700 C 0 to 3 000 F 0 to 1 700 C 0 to 3 000 F 100 to 1 800 C 300 to 3 200 F
32. larm MV limiter MV change rate limiter input digital filter input shift run reset protect functions scaling function 10 E5CK T OMRON E5CK T Characteristics Indication accuracy see note 1 Thermocouple 0 3 of indication value or 1 C whichever greater 1 digit max Platinum resistance thermometer 40 2 of indication value or 0 8 C whichever greater 1 digit max Analog input 0 2 FS 1 digit max Proportional band P Integral reset time I Derivative rate time D Control period 1 to 99 s in units of 1 s Manual reset value 0 0 to 100 0 in units of 0 1 Alarm setting range 1 999 to 9 999 or 199 9 or 999 9 decimal point position dependent on input type Program capacity 4 patterns 16 steps possible to use up to 4 patterns with the communications function Programming method Time or ramp setting method Time accuracy 0 2 500 ms of the set value A period see note 2 A input 250 ms es A ma input 100 ms Insulation resistance 20 20 MO min at 500 VDC min 20 MO min at 500 VDC 500 VDC Dielectric strength 2 000 VAC 50 60 Hz for 1 min between terminals of different polarities Vibration resistance Malfunction 10 to 55 Hz 10 m s approx 1G for 10 min each in X Y and Z directions Destruction 10 to 55 Hz 20 m s approx 2G for 2 hrs each in X Y and Z directions Shock resistance Malfunction 200 m s min approx 20G 3 times each in 6 directio
33. lead wires having a small resistance for platinum resistance thermometers Connection Example Wire the terminals of the Unit using solderless terminals The tightening torque applied to the terminal screws of the Unit must be approximately 0 78 N e m or 8 kgf e cm Use the following type of solderless terminals for M3 5 screws EN 7 2 mm max 39 E5 IK T OMRON ESOIK T m SSR Connection Example of Digital Controller and SSR Digital Controller SSR cn d WW Voltage output Heater Lasa po driv ES ee ae Connectable Power SSR E5AK T ESEK T Digital Controller with Voltage Output 12 VDC 40 mA max ESAK ME a i am DADO I Oo Ga Ooo UA IR tit E5CK Digital Controller with a Voltage Output Oaod 12 VDC 20 mA max COJO BABE See the following table Appearance E5AK E5EK 8 pcs E5CK 4 pcs SSRs connected E5AK E5EK 5 pcs in parallel E5CK 3 pcs E5AK E5EK 5 pcs E5AK E5EK 2 pcs E5AK E5EK 5 pcs E5CK 2 pcs E5CK 1 piece E5CK 2 pcs Rated input 5 to 24 VDC 5 to 24 VDC 5 to 24 VDC 5 to 24 VDC voltage Features Thin monoblock For high power Standard model with Compact low cost Socket model with construction with heater control screw terminals model with tab 5 A switching heat sink terminals capacity 40 ESOK 1 OMRON Es K T 41
34. lowing normal operation 38 ES K T Precautions N WARNING Do not touch the terminals while the power is ON This may cause an electric shock General Precautions Be sure to observe these precautions to ensure safe use e Do not use the product in places where explosive or flammable gases may be present e Never disassemble repair or modify the product e Tighten the terminal screws properly e Use the specified size of solderless terminals for wiring e Use the product within the rated supply voltage e Use the product within the rated load e The life expectancy of the output relay varies considerably according to its switching capacity and operating conditions Be sure to use the output relay within its rated load and electrical life expectancy If the output relay is used beyond its life expectancy its contacts may become fused or burned Correct Use l you remove the Controller from its case never touch nor apply shock to the electronic parts inside Do not cover the E5 _ K T Ensure sufficient space around the Con troller to allow heat radiation Do not use the Controller in the following places e Places subject to icing condensation dust corrosive gas especially sulfide gas or ammonia gas e Places subject vibration and large shocks e Places subject to splashing liquid or oil atmosphere e Places subject to intense temperature changes e Places subject to heat radiation from a
35. m or 8 kgf e cm max Take care not to tighten the terminal screws too tightly Power Blocks The E5AK E5EK has independent power supplies for each of the terminal blocks shown below E5AK E5EK E5CK a The E5CK has independent power supplies for each of the terminal blocks shown below However note that the power supplies for blocks C exclude relay output and D are shared for the following Option Unit e Option Unit E53 CKB or E53 CKF Socia El MES poca E5AK Wiring In the following wiring diagrams the left side of the terminal numbers indicate the inside of the Controller Power Supply Input 100 to 240 VAC or 24 VAC DC to terminal numbers 9 and 10 according to the specifications N MINI ROY MOP ROE ROT N ND ENO 31 2 Oli Oi SI Co co 8 52 k 05 plo ajo gt E alii lalo mil IM Pd Blan ain is Sensor Input Connect the sensor input to terminal numbers 11 to 14 and 33 as follows according to the input type 9 a O Q8 3 0 s e GY E Os OF od Qa D D O 0 Ea 63 63 63 Thermocouple drat Voltage input Current input o 252 resistance thermometer 21 OMRON ES_IK T ES_IK T Control Output Terminal numbers 7 and 8 are for control output 1 OUT1 and terminal numbers 5 and 6 are for control output 2 OUT2 The following dia grams show the available Output Units and their internal equalizing circuits 66 SS O 00 L L
36. missible load impedance 600 Q max resolution approx 2 600 E53 V34 0 to 10 VDC permissible load impedance 1 KQ min resolution approx 2 600 E53 V35 0 to 5 VDC permissible load impedance 1 kQ min resolution approx 2 600 Note An output relay 1 A at 250 VAC is mounted on the position proportional model When replacing use the E53 R m Option Unit Ratings and Characteristics Model Specifications E53 AKB Event input Contact input ON 1 kQ max OFF 100 kQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max E53 AK01 Communications RS 232C Transmission method Half duplex 7 Synchronization method Start stop synchronization asynchronous method ERAN RS 422 lud rate 1 2 2 4 4 8 9 6 19 2 kbps E53 AK03 RS 485 E53 AKF Transfer output 4 to 20 mA Permissible load impedance 600 Q max Resolution approx 2 600 Note Event input is used for switching the target value run or stop command or automatic and manual mode with an external signal input m Current Transformer Ratings Dielectric strength 1 000 VAC for 1 min Vibration resistance 50 Hz 98 m s 10G Weight E54 CT1 approx 11 5 g E54 CT3 approx 50 y Accessories E54 CT3 only Armature 2 Plug 2 Heater Burnout Alarm Max heater current Single phase 50 A VAC see note 1 Heater current value display accuracy 5 FS 1 digit max Heater burnout alarm setting range 0 1 to 49 9 A in units
37. nal cover Note A single Output Unit and Option Unit can be mounted to each Base Unit Output Unit E53 R4R4 See E53 Q4R4 Pulse NPN Relay sid NPN Pulse NPN Relay sid E53 Q4HR4 Pulse PNP Relay E53 C4R4 Linear 4 to 20 mA Relay E53 C4DR4 Linear 0 to 20 mA Relay E53 V44R4 Linear 0 to 10 V Relay E53 Q404 Pulse NPN Pulse NPN E53 Q4HQ4H Pulse PNP Pulse PNP Description Model Specification Option Unit E53 CK01 o RS 222C E53 CK03 RS 485 E53 CKB Event esse pit TTTT 1 hi Inspection Report The Digital Controller can be provided together with an inspection report Refer to the following legend with the suffix K when ordering a model provided together with an inspection report E5CK TAA1 K Accessories Order Separately E53 COVO7 E5CK T OMRON E5CK T Temperature Ranges Platinum Resistance Thermometer Input switch selectable JPt100 Pt100 199 9 to 650 0 199 9 to 650 0 199 9 to 999 9 199 9 to 999 9 Resolution C F 1 main setting and alarm Thermocouple Input switch K1 K2 J1 J2 T E L1 L2 U N R S B W PLII selectable see note Range C 200 0 0to 100 0 0to 199 9 Oto 100 0 0to 199 9 200 Oto 0 to 100 0 to 0 to to 500 0 to 400 0 to 600 to 400 0 to to 1 700 1 700 to 2 300 1 300 1 300 850 400 0 850 400 0 1 300 1 800 F 300 0 0to 100 0 0to 199 9 Oto 100 0 0to 199 9 300 Oto 0
38. ns 100 m s approx 10G applied to the relay Destruction 300 m s2 min 30G 3 times each in 6 directions Ambient temperature Operating 10 C to 55 C with no icing 3 year warranty period 10 C to 50 C Storage 25 C to 65 C with no icing Ambient humidity Operating 35 to 85 Enclosure ratings Front panel NEMA4 for indoor use equivalent to IP66 Rear case IEC standard IP20 Terminals IEC standard IP00 Memory protection Non volatile memory number of writings 100 000 operations Weight Approx 170 g Adapter approx 10g EMC Emission Enclosure EN55011 Group 1 class A Emission AC Mains EN55011 Group 1 class A Immunity ESD EN61000 4 2 4kV contact discharge level 2 8kV air discharge level 3 Immunity RF interference ENV50140 10V m amplitude modulated 80 MHz to 1 GHz level 3 10 V m pulse modulated 900 MHz Immunity Conducted Disturbance ENV50141 3 V 47 to 68 MHz 10 V 0 15 to 47 MHz 68 to 80 MHz level 3 Immunity Burst EN61000 4 4 2kV power line level 3 2kV I O signal line level 4 Approved standards UL1092 CSA22 2 No 14 CSA C22 2 No 142 Conforms to EN50081 2 EN50082 2 EN61010 1 IEC 1010 1 Conforms to VDE0106 part 100 Finger Protection when the separately ordered terminal cover is mounted Note The indication accuracy of the K1 T and N thermocouples at a temperature of 100 C max The indication accuracy of the U L1 and L2 thermocouples at a
39. ns ON e SUB2 Lit when the output function assigned to auxiliary output 2 turns ON SANO Display ney Lit when the manual operation mode Press to shift the display to the next parameter e RST Lit when the operation is reset e RMT Lit during remote operation RUN RST Key e AT Switches between RUN and RESET mode Flashes during auto tuning e HOLD Lit when the program is on hold e WAIT Lit when the program is waiting ES5EK Display 1 Pattern Number Display 2 Operation indicators Up Key Down Key Display Key RUN RST Key OMRON Digital Controller E5CK T Advanced Compact Programmable Digital Controllers Ideal for Worldwide Use u Offers up to four patterns of simple programming control 16 steps per pattern E P66 NEMA4 indoor use front face E Modular structure one stock type E Heat Cool control E Serial communications RS 232C and RS 485 E Temperature and analog inputs W High accuracy 100 ms sampling for analog input W Conforms to international EMC and safety standards E 24 VAC DC types are also available Ordering Information Description Model Specification Base Unit ee eee E5CK TAA1 AC100 240 Standard model ere ee ESCK TAA1 500 AC100 240 TAA1 500 AC100 240 Standard model with terminal cover model with terminal cover E5CK TAA1 AC DC24 aa model E5CK TAA1 500 AC DC24 aa model with termi
40. ny temperature is 2 C 1 digit maximum The indication accuracy of the B thermocouple at a temperature of 400 C max is unrestricted The indication accuracy of the R and S thermocouples at a temperature of 200 C max is 8 C 1 digit maximum The indication accuracy of the W thermocouple at any temperature is 40 3 of the indicated value or 3 C whichever is greater 1 digit maximum The indication accuracy of the PLII thermocouple at any temperature is 0 3 or 2 C whichever is greater 1 digit maximum 11 OMRON E5CK T E5CK T m Output Unit Ratings and Characteristics Control output 1 Control output 2 Output Type Specifications E53 R4R4 Relay Relay Relay 250 VAC 3A a Voltage NPN 12 VDC 20 mA with short circuit protection ES am Mh es l a Voltage PNP 12 VDC 20 mA with short circuit protection a ala AN O to 10 V 0 to 10 VDC Permissible load impedance E53 C4R4 4 to 20 mA Relay 1 kQ min Resolution Approx 2600 E53 C4DR4 0 to 20 mA Relay 4to 20 mA 4 to 20 mA Permissible load impedance E53 V44R4 0 to 10 mA Relay 500 Q max Resolution Approx 2600 E53 Q4Q4 Voltage NPN Voltage NPN Voltage PNP Voltage PNP m Option Unit Ratings and Characteristics Specifications E53 CKB Event input Contact input ON 1 kQ max OFF 100 kQ min No contact input ON residual voltage 1 5 V max OFF leakage current 0 1 mA max E53 CKO1 Communications RS 232C Transmission met
41. put Two types of time signal patterns can be set in each pattern ON time OFF time Two types of time signal timers are available i e ON time and OFF time use each of which starts with the edge of the step The output is ON from the moment the ON time elapses until the OFF time elapses Set the step so that the time signal is triggered by the time signal 1 2 enabled step parameters The default is step 0 Set the ON OFF timing with the timing signal 1 2 ON time and time signal 1 2 OFF time parameters in Program mode ON Conditions If the ON time is shorter than the OFF time the signal will be reset or ON after the ON time elapses until the next pattern starts The signal is not ON if there is no difference in period between the ON time and OFF time If ADVANCE is executed while the time signal setting step is executed the time equiv alent to the setting step will be deemed to have elapsed In the above graph for exam ple the signal is ON from the edge of the next step until the OFF time elapses 35 OMRON ESL IK T ES_IK T Level 1 Mode Level 2 Mode AT Execute Cancel Proportional Band Available if the Controller is in 2 PID control Integral Time Available if the Controller is in 2 PID control Derivative Time Available if the Controller is in 2 PID control For E5 For heating cooling control l z cr Cooling Coefficient Used with the Controller is in inn
42. restored to normal the probable cause may be external noise affecting the control system Check for external noise Operation at Error Control output functions turn OFF 2 mA max at 4 to 20 mA output and output equivalent to 0 in case of other outputs Alarm output functions turn OFF Fads A D Converter Error Meaning Internal circuits are in error Action First turn the power OFF then back ON again If the display remains the same the E5L IK T Control ler must be repaired If the display is restored to normal the probable cause may be external noise affecting the control system Check for external noise Operation at Error Control output functions turn OFF 2 mA max at 4 to 20 mA output and output equivalent to 0 in case of other outputs Alarm output functions turn OFF Calibration Data Error This error is output only during temperature input and is displayed for two seconds when the power is turned ON Meaning Calibration data is in error Action Must repair Operation at Error Both control output functions and alarm output functions are active However note that the readout accuracy is not assured CECE Display Range Over Meaning Though not an error this is displayed when the process value exceeds the display range when the control range setting range 10 is larger than the display range 1999 to 9999 e When less than 1999 CECE When greater than 9999 3553 Operation Control continues al
43. rs 11 to 14 and 23 as follows according to the input type 0 64 0 6 a O Or oF ee es or Q 07 Om o 8 el Thermocouple Platinum Voltage input Current Input resistance thermometer 24 OMRON ES_IK T ES_IK T Control Output Terminal numbers 7 and 8 are for control output 1 OUT1 and terminal numbers 5 and 6 are for control output 2 OUT2 The following dia grams show the available Output Units and their internal equalizing circuits 00 00 00H 08 00 7X5 Rom GND 7X5 Relay SSR NPN PNP E53 R E53 S E53 Q E53 Q4 A F53 Q3 8X6 mA OO 4 to 20mA4 0 to 20mA O to 10V 0 to 5V E53 C3 E53 V34 E53 C3D E53 V35 With E53 V Output Units approx 2 V is output for one second after the power is interrupted With E5EK TPRR2 Controllers the relay output 1 A at 250 VAC is fixed When replacing the Output Unit use the E53 R The following diagrams show the relationship between terminals and open close relay set tings 50 50 toto Open Close Auxiliary Output Terminal numbers 3 and 4 are for auxiliary output 1 SUB1 and terminal numbers 1 and 2 are for auxiliary output 2 SUB2 The following diagrams show the internal equalizing circuits for the auxiliary outputs ire Y Auxiliary Auxiliary output 1 output 2 Output specifications are as follows SPST NO 3A at 250 VAC 25 ES_IK T OMRON ES_IK T CT Input Potentiometer When using the HBA function on
44. rs with a communications function Connect the event inputs as follows EV1 ECO O EV3 Co EV2 MO O Ev Bo COM 13 COM 4 lt Event input 1 and 2 Event input 3 and 4 Terminals 18 and 24 COM are connected internally Use event inputs under the following conditions Contact input ON 1kQ max OFF 100 kQ min No contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Polarities during no contact input are as follows EV1 C Eva 29 EV2 9 EV4 y amp COM 3 COM 23 Event input 1 and 2 Event input 3 and 4 23 OMRON ESL IK T ES_IK T Transfer Output Connect transfer output TRSF to terminal numbers 29 and 30 The internal equalizing circuit for transfer output is as follows G 4 to 20mA Cam Transfer output specifications are as follows 4 to 20 mA DC Permissible load impedance 600 Q max Resolution Approx 2 600 Communications Terminal numbers 18 to 20 31 and 32 can be used only on Controllers with Communications Units E53 AK01 02 03 For details on wiring refer to Chapter 6 Using the Communications Function in the ESAK T E5EK T E5CK T User s Manual H88 H89 H90 E5EK Wiring In the following wiring diagrams the left side of the terminal numbers indicate the inside of the Controller Power Supply Input 100 to 240 VAC or 24 VAC DC to terminal numbers 9 and 10 according to the specifications Sensor Input Connect the sensor input to terminal numbe
45. s Parameter Operation List Switching to modes other than manual or protect mode is carried out using the mode selection in the menu display ES_IK T The figure below shows all parameters in the order that they are displayed Some parameters are not displayed depending on the protect mode setting and conditions of use Power ON ceoil A 1 second min RO fetid eee 1 second min Ela Y na H second min col iT E 1 second min Level 1 mode a 1 second min Es E ua E 1 second min 1 second min Protect mode Gal ES 1 second min ge emana e a aana Parameters and Menus Note For more details on the functions of each part and display contents refer to the E5AK T E5EK T E5CK T User s Manual H88 H89 H90 Protect Mode The protect function is for preventing unwanted modification of parameters and switching between run and reset operation or auto and manual operation Manual Mode In this mode the Controller can be switched to manual operation The manipulated variable can be manipulated manually only in this mode 32 ES_IK T Level 0 Mode Program Mode Level 1 Mode Level 2 Mode Setup Mode Expansion Mode Option Mode Calibration Mode OMRON ES_IK T Set the Controller to this mode during normal operation In this mode you can change the set point and pattern during operation and execute step oper
46. sockets you are about to insert the e Before Setup Output Units into as shown in the following diagram Check the type of the Option Unit you are about to set up e Procedure 1 Remove the power board and Option Boards in the order shown in the following diagram 15 OMRON ESL IK T ES_IK T 2 Insert the Option Unit into the socket for option 1 The 3 Tighten the mounting bracket screws alternately a little at a following diagram shows the relationship between Option time until the ratchet starts to slide Unit and mounting position Option 1 E53 AKB Event inputs 1 2 E53 AK01 RS 232C E53 AK02 RS 422 E53 AK03 RS 485 E53 AKF Transfer output 3 Mount the Option Board and the power board in the order Setting Up the Terminal Cover h i i Fa Fasten the Terminal Covers E53 COV0809 to protect terminals Mounting E5AK VV2 500 Controller is provided with Terminal Covers 1 Insert the E5EK T Controller into the mounting hole in the Use E53 COVO9 for terminals 1 to 10 and E53 COV08 for termi panel nals 11 to 33 2 Fit the mounting bracket accessory into the fixing slots on Fasten the Terminal Covers as follows by using the snap pins the top and bottom of the rear case E53 COV08 To remove the Terminal Covers pull the edges of the snap pins 16 ES_IK T E5CK Draw out Draw out the internal mechanism from the housing 1 Press in both of the hooks on the left and right sid
47. starting operation apply key protection to the parameters that will not be changed during operation in order to prevent any ac cidental parameter changes Depending on the set values for the Security parameter protect mode ranges of parameter application will be restricted The fol lowing table shows relationship between the set values and the scope of protection Mode Set value s 4 5 6 Option Yes No No Expansion Yes Yes No No No No No Setup Yes No No pee No No Level 1 0 Program Level 0 Note Only the Process Value Set Point parameter display is possible When the set value is 0 protection will not be applied When the set value is 5 only the parameter in the level 0 mode can be used and not possible to change to the menu screen When the set value is 6 only the Process Value Set Point can be monitored The default setting is 1 Manual Mode ca LA po Press simul y taneously 1 sy min Process value Manipulated variable Valve opening monitor I I MANU indicator I I Press simultaneously 1 s min OMRON ES IK T ES_IK T Program Mode Pattern number Synchronized with with the pattern number of level 0 mode Step number Changed to the ramp setting method Refer to the Operation Manual for the ramp setting method Time Setting Method Set the number of steps
48. t of the front panel 2 Draw out the internal mechanism towards you holding both sides of the front panel Setting Up the Output Unit e Before Setup Check the type of the Output Unit you are about to set up e Procedure 1 Check the positions of the sockets you are about to insert the Output Units into as shown in the following diagram Bracket 2 Insert the Output Unit for control output 1 into the socket OUT1 and the Output Unit for control output 2 into the socket OUT2 3 Fasten the Output Units with the bracket accessory Setting Up the Option Unit e Before Setup Check the type of the Option Unit you are about to set up e Procedure 1 Remove the power board and option boards in the order shown in the following diagram a LA LF LID LTD AD ED ET LG fT Ef 2 Insert the Option Units into the sockets for options 1 to 3 The following diagram shows the relationship between the Option Units and mounting positions Optlon 1 E53 AKB Event inputs 1 2 E53 AK01 RS 232C E53 AK02 RS 422 3 Mount the Option Boards and the power board in the order shown 13 E5TK FT onn ESOIK T Mounting 1 Insert the E5AK T Controller into the mounting hole in the panel 2 Fit the mounting bracket accessory into the fixing slots on the top and bottom of the rear case 3 Tighten the mounting bracket screws alternately
49. to 300 0 to 0 to to 900 0 to 750 0 to 1 100 to 750 0 to to 3 000 3 000 to 4 100 2 300 2 300 1 500 700 0 1 500 700 0 2 300 3 200 Resolution 2 3 4 5 7 8 10 11 12 13 14 15 16 C F main setting and alarm Note Setting number is factory set to 2 K1 Current Voltage Input switch selectable Current input Voltage input 4to20mA 0 to 20 mA 1to5V 0to5V 0to 10V One of following ranges depending on results of scaling 1999 to 9999 199 9 to 999 9 19 99 to 99 99 1 999 to 9 999 Resolution C F 20 main setting and alarm Specifications Ratings Item 100 to 240 VAC type 24 VAC VDC type Supply voltage 100 to 240 VAC 50 60 Hz 24 VAC VDC 50 60 Hz Power consumption 15 VA 6 VA 3 5 W Operating voltage range 85 to 110 of rated supply voltage Sensor input Thermocouple K J T E L U N R S B W PLH Platinum resistance thermometer JPt100 Pt100 Current input 4 to 20 mA 0 to 20 mA Voltage input 1to5V 0to5V 1to10V Input impedance Current input 150 Q Voltage input 1 MQ min Control output According to Output Unit see Output Unit Ratings and Characteristics Auxiliary output SPST NO 3 A at 250 VAC resistive load Control method ON OFF or 2 PID control Setting method Digital setting using front panel keys Indication method 7 segment digital display and LEDs Other functions Standard Manual output heating cooling control SP limiter loop burnout a
50. to be used beginning with step 0 e g step 0 SP step 0 time step 1 SP and step 1 time The step target value can be set within a range between the lower and upper target value limits The default value is zero The step time can be set within a range between 0 00 and 99 59 in hr and min or min and s The default value is 0 00 9P Target SP 0 SP Time setting method p Step 2 Step 0 SP kal E he Pe E Ramp Rate 0 Step 0 time cel A f br u Soak time 0 I Step 0 time Step 2 time Step 3 time al y Time n SPT meise lee Step 7 SP u I cel Step 0 is flat as shown in the above graph Set step 0 to 0 00 so that a e we i Pp Ramp rate 7 step 1 will be the actual first step when writing ramp start programs Step 7 time g see note El Note Up to step 15 i e a total of 16 steps can ETT be set in the time setting method En t Soak time 7 max u Cel rPE Pattern execution count i Time Signal i ag r l RJ am a pa w r h coy a a 5 a 5 ES a a d Y CJ ca cs Ea Alarm value 1 displayed only if the alarm is allocated Alarm value 2 displayed only if the alarm is allocated Alarm value 3 displayed only if the alarm is allocated Time signal 1 enabled step Time signal 1 ON time Time signal 1 OFF time Time signal 2 enabled step Time signal 2 ON time Time signal 2 OFF time Time signal out

E5AK-T, E5EK-T, E5CK-T

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