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Digital-Analog Conversion Module User`s Manual (Hardware)
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1. Unit mm inch gt NMOd NIVO vee eg OYJ o 9 WH oe 13S3Y NIVD LHSSSO HO oas O NAJ 1 yS9 yS9 pee ONNY 196 Loe Loe ss De De O Ma LX 7 External Dimensions Diagram 56 2 2 65 2 6 ES X 0X Ivare Lassry OISIAN IHSISASLIIN D ON NOILVLS ALVYd 33 O CO CIO c o 3 2 3 lO lt C dN C gt gt SS i i A TA A a E S lt Ld foo gt pi oO LO c gt gt ASE c J D S s vo C ye y la gt C gt e Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties A For safe use e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric
2. 3 2 Offset gain setting Short the test mode terminal between 8 10 The RUN LED turns off Set the channel selection switch to the channel to set the offset gain SDO RDO L ERR O Confirm that the position is at SET the channel to be set Set the offset gain selection switch to OFFET Pw O RUN OFFSET ee Set to the voltage or current the offset value using the UP DOWN switch For voltage For A A Set the offset gain selection switch to OFFET RUN OFFSET Con Co SET GAIN Set the offset gain selection switch to OFFET Pw O OFFSET RUN Q SET GAIN Set to the voltage or current to be the gain value using the UP DOWN switch For voltage es ee 4 2 Set the offset gain selection switch to OFFET RUN OFFSET i SET Adjust other channels Release the test mode terminal between 8 10 The RUN LED turns on Fan Be Bro 4 Handling 4 1 Precautions when handling 1 The case and terminal block of the AJ6E5BT 64DAV DAI are made of resin Do not fall them or apply a strong shock to them 2 Do not remove the module print board from the case This may cause breakdowns 3 When wiring be careful not to let foreign matter such as wire chips get inside the module If this occurs make sure to remove it 4 Tighten the screws such as module mounting screws with t
3. MITSUBISHI MELSEC Ajeser 54DA Oi a s o Pwo Te He E 2 RUNO wee 50 1854 L RUN O Spo CH OFFSET UP RESET wo RDO of O i te a i aal m ps A O 8 7 3 4 5 6 Station number X10 The AJ65BT 64DAV DAI station number is set within setting switch X1 the range 1 to 63 B RATE transfer baud rate O 156k bps Factory shipment setting setup switch 625kbps po Mbps 10Mbps Unused When a value other than 0 to 4 is set L Other than O to4 ERR LED turns se and results in a communication error Selecion such selection switch Positions other than 1 to 4 are not processed 4 OFFSET GAIN The switch to set the offset gain values during test mode Offset gain 1 OFFSET position Calibration mode for the offset value setting switch 2 GAIN position Calibration mode for gain 3 SET position When the switch is set from the OFFSET GAIN position which are modes to record offset gain value to the SET position to the SET position the offset gain value is recorded ia na switch The switch to adjust the analog output value for the offset gain of the specified channel The analog output value increases decreases by turning on the UP DOWN switch he i switch Resets the H W Initializes the AJ65 BT 64DAV DAI I O signals remote register and operation processing When the switch is turned on the AJ65BT 64DAV DAI initial data processing request flag turns on display LED
4. EMC and Low Voltage Directives when incorporating the Mitsubishi programmable controller EMC and Low Voltage Directives compliant into other machinery or equipment refer to the EMC AND LOW VOLTAGE DIRECTIVES chapter of the User s Manual for the CPU module used The CE mark indicating compliance with the EMC and Low Voltage Directives is printed on the rating plate of the programmable controller 2 For the product For the compliance of this product with the EMC and Low Voltage Directives refer to the CC Link module section in the EMC AND LOW VOLTAGE DIRECTIVES chapter of the User s Manual for the CPU module used 1 Overview This user s manual describes the specification and handling of AJ65BT 64DAV digital analog voltage conversion module abbreviated as AJ65BT 64DAV from here on and AJ65BT 64DAI digital analog current conversion module abbreviated as AJ65BT 64DAI from here on which is used as the remote device station for the Control amp Communication Link abbreviated as CC Link from here on data system After opening the package for AJ65BT 64DAV DAI check that the following components have been included For AJ65BT 64DAV Quantity AJ65BT 64DAV AJ65BT 64DAV digital analog conversion module For AJ65BT 64DAI Quantity AJ65BT 64DAI AJ65BT 64DAI digital analog conversion module 2 Specifications The performance specifications of the AJ65BT 64DAV DAI is shown below Non 10 to 10 VDC 4 to 20mADC Analog co
5. example are shown in the following 6 1 Precautions when wiring To obtain maximum performance from the functions of AJ65BT 64DAV DAI and improve the system reliability an external wiring with high durability against noise is required The precautions performing external wiring for the AJ65BT 64DAV DAI are shown below 1 Do not bunch the control wires or load cables from other than the programmable controller with the wires to the module or install them close to each other Doing this makes the wiring easy to accept the noise surge or induction effects 2 Perform a one point grounding for the shielded line or the shield of the shielded cable 6 2 Module connection example 1 The wiring example to external devices for AJ65BT 64DAV is shown below AJ65BT 64DAV 1 Use two core shielded line for the wiring 2 When noise or ripple generates within the external wiring connect a condenser with 0 1 to 0 47uF 25V or more voltage resistance parts specification to the input terminal of the external device 2 The wiring example to external device for AJ6E5BT 64DAI is shown below AJ65BT 64DAI 1 Use two core twist shielded line for the wiring 2 When noise or ripple generates within the external wiring connect a condenser with 0 1 to 0 47uF 25V or more voltage resistance parts specification to the input terminal of the external device 09 ZSL 9 9 epL
6. external device Installation Precautions A CAUTION Use the programmable controller in an environment that meets the general specifications in this manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product O For protection of the switches do not remove the cushioning material before installation e When using a module securely fix the module seated P shape pan screws to the installation holes two locations Incorrect fixing may cause failure or drop of the module e Do not directly touch any conductive part of the module Doing so can cause malfunction or failure of the module Wiring Precautions CAUTION e Shut off the external power supply for the system in all phases before wiring Failure to do so may result in damage to the product e Ground the FG terminals to the protective ground conductor dedicated to the programmable controller Failure to do so may result in malfunction Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure O Check the rated voltage and terminal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure e Tighten the terminal screw within the specifie
7. power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon Hong Kong Ltd Hills IL 60061 U S A 10th Floor Manulife Tower 169 Electric Tel 1 847 478 2100 Road North Point Hong Kong Brazil MELCO TEC Rep Com e Assessoria Tel 852 2887 8870 Tecnica Ltda China S Automation Rua Correia Dias 184 z s Edificio Paraiso Trade Center 8 andar 4 F Zhi Fu Plazz No 80 Xin Chang Road 5 Shanghai 200003 China Paraiso Sao Paulo SP Brazil Tel 86 21 6120 0808 Tel 55 1 1 5908 8331 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd Rd Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Korea Mitsubishi Electric Automation Korea Tel 49 2102 486 0 Co Ltd U K Mitsubishi Electric Europe B V UK 1480 6 Gayang dong Gangseo ku Branch Seoul 157 200 Korea Travellers Lane Hatfield Hertfordshire E Tel 82 2 3660 9552 AL10 8XB U K Singapore Mitsubishi Electric Asia Pte Ltd Tel 44
8. they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions e Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction 1 The status of analog output depends on the setting of various functions that control the analog output Exercise great caution when setting those functions For details of analog output status refer to Section 3 4 5 Combinations of various functions in the user s manual for the module 2 Due to failure of the output element or internal circuit normal output may not be obtained correctly Configure an external circuit for monitoring output signals that could Cause a serious accident CAUTION e Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm 3 94 inches or more between them Failure to do so may result in malfunction due to noise Design Precautions A CAUTION e When a module is powered ON OFF voltage or current may instantaneously be output from the output terminal of this module In such case wait until the analog output becomes stable Then start controlling the
9. 1707 276100 307 Alexandra Road 05 01 02 os Mitsubishi Electric Building Italy Mitsubishi Electric Europe B V Italian Si 159943 3 Branch ingapore Tel 65 6470 2460 Centro Dir Colleoni Pal Perseo Ingr 2 Thailand Mitsubishi Electric Automation Thailand Via Paracelso 12 l 20041 Agrate Brianza Co Ltd Milano Italy Bang Chan Industrial Estate No 111 Tel 39 039 60531 Moo 4 Serithai Rd T Kannayao Spain Mitsubishi Electric Europe B V Spanish A Kannayao Bangkok 10230 Thailand Branch Tel 66 2 517 1326 Carretera de Rubi 76 80 Indonesia P T Autoteknindo Sumber Makmur E 08190 Sant Cugat del Valles Muara Karang Selatan Block A Utara Barcelona Spain No 1 Kav No 11 Kawasan Industri Tel 34 93 565 3131 Pergudangan Jakarta Utara 14440 _ France Mitsubishi Electric Europe B V French P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Branch India Messung Systems Pvt Ltd e ote our es Aaa a Electronic Sadan NO III Unit No15 M D C Bhosari Pune 411026 India TEL 33 1 5568 5568 Tel 91 20 2712 3130 South Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victoria Road Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOY
10. A JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
11. MITSUBISHI Digital Analog Conversion Module User s Manual Hardware AJ65BT 64DAV DAI Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL AJ65BT 64DA U H E MODEL ts 13J894 B NA 66750 E 0810 MEE MELSE 1996 MITSUBISHI ELECTRIC CORPORATION e SAFETY PRECAUTIONS e Read these precautions before using this product Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly The precautions given this manual are concerned with this product Refer to the User s Manual of the CPU module in use for details on the safety precautions for the programmable controller system In this manual the safety precautions are classified into two levels DANGER and CAUTION fe ee SETAS ar a TO aa Si ee a ee y Indicates that incorrect handling may cause hazardous DANGER conditions resulting in death or severe injury y Indicates that incorrect handling may cause hazardous Z CAUTION conditions resulting in medium or slight personal injury or physical damage Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe the precautions of both levels because
12. OFF aoe ne power is shut off RUN LED Normal operation ar R Write data error OFF 24VDC power shutoff or watchdog time error ON Flashing Flashes in 0 5 second intervals when the offset gain setting switch is at OFFSET or GAIN Flashes in 0 1 second intervals when exceeding the upper or lower limits of the allowable setting using the UP DOWN switch When the offset gain setting switch is at SET ON Normal communication LED OFF Communication interrupted timeout error L ERR On When the baud rate or the station number setting is out of range Flashing at regular intervals When the baud rate or station number setting is changed after power on or reset Flashing at irregular intervals When you forgot fitting the termination resistors or the module or CC Link dedicated cable is affected by noise Normal communication Terminal block ea blog AJ65BT 64DAV 5 7 9 11 25 HLD HLD CH4 DG CLR CLR V 4 ac 10 12 20 22 24 26 SLD FG TEST TEST ICOM COM AJ65BT 64DAI 1 3 5 7 9 11 15 19 23 HLD HLD CH2 CH3 DA DG El Eze CLR CLR I I O 2 4 6 by 8 10 12 14 18 20 22 24 26 DB SLD FG TEST TEST eel COM HOLD CLEAR setting terminal HOLD is set by shorting between terminals and CLEAR is set by releasing Test mode setting terminal By shorting between terminals the system enters the test mode
13. d torque range Undertightening can cause short circuit or malfunction O Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction Wiring Precautions CAUTION O Do not install the control lines or communication cables together with the main circuit lines or power cables Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact e When disconnecting the cable from the module do not pull the cable by the cable part Loosen the screws of connector before disconnecting the cable Failure to do so may result in damage to the module or cable or malfunction due to poor contact Startup and Maintenance Precautions CAUTION e Do not touch any terminal while power is on Doing so may cause malfunction e Shut off the external power supply for the system in all phases before cleaning the module or retightening the terminal screws Failure to do so may cause the module to fail or malfunction Undertightening the terminal screws can cause short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction e Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire
14. e Do not drop or apply strong shock to the module Doing so may damage the module e Shut off the external power supply for the system in all phases before mounting or removing the module to or from the panel Failure to do so may cause the module to fail or malfunction After the first use of the product do not mount remove the terminal block to from the module more than 50 times IEC 61131 2 compliant e Before handling the module touch a grounded metal object to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Disposal Precautions CAUTION When disposing of this product treat it as industrial waste About Manuals The following are manuals related to this product Request for the manuals as needed according to the chart below Detailed Manual Manual name Manual No Model code AJ65BT 64DAV DAI Digital Analog Conversion SH 3615 13895 Module User s Manual Related Manuals Manual name Manual No Model code No Model code CC Link System Master Local Module User s Manual type AJ61BT11 A1SJ61BT11 IB 66721 133872 CC Link System Master Local Module User s Manual type AJ61QBT11 A1SJ61QBT11 IB 66722 133873 CC Link System Master Local Module User s Manual type QJ61BT11N SH 080394E 13JR64 Compliance with the EMC and Low Voltage Directives 1 For programmable controller system To configure a system meeting the requirements of the
15. he following torque Tightening torque range Module mounting screw M4 screw 78 to 118N cm Terminal block terminal screw M3 5 screw 59 to 88N cm Terminal block installation screw M4 screw 78 to 118N cm 4 2 Installation environment When an A sequencer is installed avoid the following environments 1 A location where the ambient temperature exceeds 0 to 55 C 2 A location where the ambient humidity exceeds 10 to 90 RH 3 Locations where rapid changes in temperature could create condensation 4 Locations with corrosive or flammable gases 5 Locations with high concentrations of dust oil mist salt organic solvents or metal particles that could conduct electricity 6 Locations exposed to direct sunlight 7 Locations with strong electrical or magnetic fields 8 Locations that could subject the main unit to direct impact or vibration 5 Wiring the Data Link Cable This section introduces the wiring of the dedicated CC Link cable used for connecting the AJ65BT 64DAV DAI to the master module 5 1 CC Link dedicated cable connections The CC Link dedicated cable connections between the AJ65BT 64DAV DAI and master module are as follows Master side AJ65BT 64DAV DAI 1 0 module etc Blue x Terminal DA E y Terminal resistor E DB White E f resistor DG SLD Se m FG 6 Wiring The precautions when wiring and the module connection
16. nversion value External load resistance External load resistance 2KQ to 1MQ O to 60012 Digital input Analog output Digital input Analog output value value value value I O characteristics 1000 2000 0 OV 0 4mA 1000 5V 2000 Total accuracy accuracy 1 100mV 1 2001A for the maximum value Maximum conversion Max 1ms channels 4ms per 4 channels speed Output short circuit protection 4 channels per module 27 point terminal block M3 5 x 7screws Peal solderess RAV 1 25 3 5 according to JIS C2805 RAV2 3 5 f M4 x 0 7mm x 16mm or larger screw modus OU SELEN tightening torque 78 to 118 Necm Installable within the DIN rail Supported DIN rail TH35 7 5Fe TH35 7 5Al TH35 15Fe conforming to JIS C 2812 24V DC 20 4V DC to 26 4V DC Inrush current Inrush current 1 5A within 0 67ms 3 2A within 0 43ms Current consumption 0 18A Current consumption 0 27A Noise voltage 500VP P Noise resistance Measured using a noise simulator with 1 us of noise amplitude and 25 to 60Hz of noise frequency Dielectric withstand Power and communications systems batch Analog output batch voltage 500VAC one minute Power and communication systems batch Analog output batch Insulation resistor 500VDC 10MQ or more at the insulation resistance tester 0 4kg External supply power 3 Name and Setting of Each Part The name of each part in the AJ65BT 64DAV DAI is described 3 1 Name of each part BRATE ae NO
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