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Manual - Evergreen Home & Hearth

1. EXAMPLE OF PIPING IN ACCORDANCE WITH CAN CSA B366 1 A POWER FAILURE HEAT DISSIPATION LOOP BALANCING SYSTEM SUPPLY gt VALVE MINIMUM OF 72 OF 3 4 POWER FAILURE SYSTEM SUPPLY 3 4 HIGH TEMPERATURE BASEBOARD HEAT 1 FINNED BASEBOARD gt gt K zm BASEBOARD MUST AT LEAST 24 HIGHER THAN BOILER FOR PROPER GRAVITY FLOW TEMPERATURE PRESSURE GAUGE UNION AQUASTAT WELL PRESSURE RELIEF VALVE 120VAC NORMALLY OPEN FULL FLOW SOLENOID VALVE or EQUIVALENT THE SOLENOID SHOULD BE POWERED BY THE SAME CIRCUIT AS THE BOILER PIPETO WITHIN 6 OF THE onal POWER FAILURE SYSTEM RETURN 3 4 FLOOR DRAIN Bi SHUT OFF VALVE UNION EN mM SHUT OFF VALVE SYSTEM RETURN NOTE ALWAYS REFER TO THE INDIVIDUAL COMPONENTS 4 RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER gt ITEMS SUPPLIED MOUNTING POSITION AND LOCATION WITHIN THE PIPING SYSTEM 20 20 Installation Firebox Door Draft Bolt Location WARNING HIGH VOLTAGE sconnect power before opening c
2. SI Jo eodq uo Aquo p nous SUL ZH 09 OVA 021 dINV 9 SI oY ouoz oq OY 3nospou osy 4 so ou JNOYOOUY JUN Jo uo X uo 1514 03 OL CINOZ 1 gt LAdLNO V LA Y pz V UM 18 AND9 OL Ok LINGNOD X314 8 JLIHA m AULUS 10 1 9 OL LINGNOD X314 8 D Az 2 I 2 09 1T13A7 N3339 dva CSSSHLO Ad Gal d3MDd NIVW ZH 09 JVA 021 14 Installation TYPICAL BOILER HOT WATER PIPING SHOWING AIR REMOVAL EE SYSTEM PROVISIONS FOR THE EXPANSION DF WATER AND PME MED ROI THE AUTOMATIC COLD WATER SUPPLY ALSO SHOWN BUT NOT Ere an ANE CERT NECESSARILY NEEDED IS THE BOILER BYPASS LINE THE RTN NECESSITY OF THIS LINE WILL BE DETERMINED BY THE INSTALLING CERTIFIED PLUMBER OR HVAC CONTRACTOR Xx THERMOMETER AIR VENT AIR SCUDP SYSTEM SUPPLY 1 1 47 SYSTEM SUPPLY 1
3. 3835 oSner amssoiq AIddnS LANA t 1 1 Introduction Table Of Contents Warranty Appliance Certification Assembly Model Pellet Burning Boiler PB105 Test Lab Omni Test Laboratories Inc Ventin ang Report 135 S 16 6 Installation Type Pellet Fueled Central Supplementary For Residential Use Fuel Specifications Standard s CAN CSA B366 1 M91 and UL 391 Operation Maintenance Note This appliance is also approved for Troubleshooting installation into a shop Atmospheric Conversion Service Parts Specifications Wiring Diagram Testing Label Quick Reference Start Up Back Cover WARNING RISK OF FIRE Hearth amp Home Technologies disclaims any responsibility for and the warranty and agency listing will be voided by the following actions DO NOT Install or operate a damaged appliance Modify the appliance Install other than as instructed by Hearth amp Home Technologies Operate the appliance without fully assembling all components Operate the appliance without water in the system Overfire the appliance Install any component or part not approved by Hearth amp Home Technologies Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or your dealer Please read this entire manual before you install an
4. Bladed Fan Fig 24 Combustion Blower Cleaning Remove the combustion blower heat shield There are two latches that hold the shield in place See Fig 22 Flip the latches up and pull the shield away from the boiler It can not be fully removed it can only be moved down over the wire until it hangs on the junction box The boiler MUST be OFF and COOL before you should attempt to clean the combustion blower The wire to the combustion blower doesn t need to be disconnected during the cleaning process Loosen the three 3 thumb screws about 4 turns each See Fig 23 Hold the motor head with one hand and the blower plate handle with the other hand Pull outward on the plate handle until the complete unit comes loose Now rotate the plate counter clockwise about 1 8 turn This will allow the complete assembly to be removed from the blower chamber Clean the blower fan blades and the blower plate sealing overlap See Fig 24 NOTE Be careful not to bend the fan blades this will throw the fan blade out of balance or it may rub the inner chamber which may affect the performance of the boiler Any horizontal and vertical flue pipe directly above the unit should be cleaned at this time NOTE The horizontal flue pipe directly above the boiler is the first place fly ash will settle due to the slowing of flue gas velocity through horizontal pipe Cleaning of horizon tal venting pipes is very important to the effic
5. Fig 7 4 Heat Reclaiming Ventilation System HRV 3m When installing in a house with a Heat Reclaim ing Ventilation System HRV be sure the system is balanced and is not creating a negative pressure in the Hopper Feede house Swing Plate 0 Knob Fig 8 13 Main Wiring Installation 1n990 p noo 0 13009 ou 0 YSnoud o qvjs 19M0d 7 09 D V AOCT 410105 jou 5 pue 5 0 AUBIN 5 934nos 14 se YINS posn 0 EII Jo 5994105 19930 ALON 1990 jeu oq jou YENEL D VA SOT SE MOT SB oje1odo 0 onunuoo ooeuung ou o8e3 oA MOT ZH 09 95 pue usrq ZH 09 061 918 seSej oA pue YSIY popuoururooot uoisuajxo ue JO IY Aq p nous 514 dINV 9 pow SNJ ue po12910Jd
6. Peysnes st Jt NLA 0 006 03 0666 pue 0 8 Indu NLA 41 c W m 2 D c C 453 38084 15 Vv6LCL 06 LHVd LL MOVE OL dad 6 8 MOTT3A L ALdWA 9 ALdWA S ALdW3 3LIHM 3LIHM 4 0399114 L NOISN31X1 38IM Q31SIMALE jeuuou SAWY Z L SLIVM 002 YALINDI uous E S SLIVM SE9 NS ZH 09 5 V SLIOAOZL NT HALINOI YOLOW NOILSNIWOD NOLLO3NNOO 31VW34 31VW HOLOW 3078 ANS MOTA 3118 ANS QV3118OLOW be SIDVINOD ON HDLIMS 34055344 MOT 1V3HU3AO LAdLNO XQ V SLIHM 9339 0 15 OLQG3QNOS SI 3UlM MOTIBA N334D NOLLONnIf 38 VOS LINGNOD X114 8 101402 3613 55719 aide LINGNOD X314 8 lt MOTI3A N33HD dad HOSNIS dW3 VOV 3119 Su3H10 4 NIVW ZH 09 VA OCL WV49VIQ 411109 137114 42 WO123NNOO QUOD SYL abuey Av 138 NIE 3uauno A sbnid 591 Sdn IHL H1M
7. _ _____________1 00 00248 Wie Gasket wPSA Acess EFOR Swing 008500 LH White Gasket wPSA Double Fredoor amp 50088250 Thermostat Probe Extension 320 7225 Blower Mount Mounting orme S8XISIB RHSTRIVET Pkgof20 330302020 RE Jo o Door taon win eee fess 1000036 Y 516 24 Grade 8 Yelow Zinc Fished 33080780 Y Hardware Packages Nut 1 4 20 Zinc Plated Finished Hex ut 1 4 20 Zinc Plated Nylon Insert Lock ut 5 16 18 Grade 8 Yellow Zinc Finished Hex Screw 48 18 x 1 2 Hex Washer Head Self Drilling Zinc 2 Pt Screw 1 4 20 x 1 Grade 5 Zinc Plated Hex Cap Washer 1 4 Zinc Plated Split Lock Washer 5 16 Zinc Plated External Lock Washer 10 16 x 3 4 Hex Head TEKS 3 SDS Climaseal Plated Wingscrew with Collar 1 4 20 x 1 1 2 ingscrew with Collar 1 4 20 2 2 12 10 Specifications 0 96 c y 03005 1 JOJOU Jogn y uonsnquio 0 090 7 ZH 09 OVA 071 8914359 somsy punod 199 NLE 0058 x Inoy 194 spunod umng 199 punod umg
8. The adjustment screw is through the small hole to the right of the Igniter Light See Fig 10 Adjusted Low Draft is IWC Don t forget to turn the feed adjuster off of Test Do not operate if the high draft exceeds 85 W C Excessive draft readings may be due to restriction in the combustion air supply Check for obstructions The Control The boiler has the option to have the control panel covered or un covered See Fig 11 There is a pair of slots provided for each position Simply move the cover to the desired position by placing the tabs on the cover in the proper slots CAUTION Hot while in operation Do not touch Keep children clothing furniture and other combustible material out of the installation clearance area WARNING Do not operate with the hopper lid or fire chamber or ash removal doors open WARNING Do not store fuel or other combustible material within installation clearance area T Fuel Specifications Fuel and Fuel Storage Pellet fuel quality can fluctuate from manufacturer to manufacturer and even from bag to bag Hearth amp Home Technologies recommends using only fuel that is certified by the Pellet Fuels Institute PFI Fuel Material Made from sawdust and or other wood by products e Source material typically determines ash content Higher Ash Content Material e Hardwoods with high mineral content e Bark and leaves as source material e Standard grade pellets cor
9. Total Lineal Feet Combined Should Not Exceed 30 18 Avoiding Smoke and Odors Negative Pressure Shut down and Electrical Power Failure To reduce the probability of back drafting or burn back in the pellet boiler during a power failure it must be able to draft naturally without exhaust blower operation Negative pressure in the house will resist this natural draft if not accounted for during in stallation Heat rises in a house and leaks out at upper levels This air must be replaced with air from outside the dwelling which normally flows into lower levels Vents and chimneys into basements and lower levels can become the conduit for return air and reverse un der these conditions Hearth amp Home Technologies strongly recommends the use of outside air in all pellet boiler installa tions especially those on lower level and main floor locations Per national building codes consideration must be given to combustion air supply to all combus tion appliances Failure to supply adequate combustion air for all appliance demands may lead to back draft ing of those and other appliances within the home 10 NOTE The Total Lineal Feet Decreases as the Altitude Increases NOTE The Maximum Length of the Outside Air Flex is 20 Feet ded TE ep 3p aed EE To reduce the probability of reverse drafting dur ing shut down conditions Hearth amp Home Tech nologies strongly recommends nstalling t
10. c o 2 5 c 12 10 JARMAN Parts PB105 Beginning Manufacturing Date N A Ending Manufacturing Date Active HOME HEATING IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed Stocked in this manual may be ordered from an authorized dealer at Depot DESCRIPTION 8 Ash Base Assembly 8 1 Ash Base Gasket 8 2 Ash Chamber Insul Left Side 8 3 Ash Chamber Jacket Left with Relief Hole Relief Door w Pressure Relief Relief Door Assembly 8 5 Sheet Metal Bracket Ash Pan Assembly 8 7 Ash Door Assembly fs 1 410 72137A Access 2072 Access Plato Gasketony zo Y Y Y Y Y Y Y Additional service part numbers appear on following page 12 10 Beginning Manufacturing Date N A Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed Stocked JARMAN Parts PB105 in this manual may be ordered from an authorized dealer at Depot DESCRIPTION COMMENTS PART NUMBER Ceramic Insert Plate 2 00 724104 Ceramic Insert Gasket 3 44 724114 Burn Pot 1 10 73546A Flame Guide 3 00 08534 Jacket Side Front 2 00 72173B Water
11. 1 4 SHUT OFF TEMPERATURE PRESSURE MAEVE X GAUGE y AQUASTAT WELL COLD T WATER PRESSURE ky 1 1 RELIEF VALVE Su PRESSURE REDUCING VALVE SHUT OFF B VALVE PRV OR COR BACKFLOW VALVE COMBINATION AND PREVENTER MS EXPANSION TANK RELIEF VALVE REQUIRED DIAPHRAGM TYPE UNION 1 1 4 BOILER PIPE TO WITHIN BYPASS LINE 6 OF THE CIF REQUIRED FLOOR OR FLOOR DRAIN THERMOMETER 4 SYSTEM RETURN 1 1 4 lt ITEMS SUPPLIED OPTIONAL X BOILER DRAIN 1 0 NPT MALE X 3 4 HOSE MALE SHOWN gt NOTE Cold return water temperature Sustained temperatures below 140 degrees Fahrenheit will lead to condensation in the firebox This moisture can lead to creosote formation To help minimize moisture and creosote it is strongly recommended that some form of temperature balance is incorporated into the return water system NOTICE When installing with the atmospheric conversion All of the pressurized system components shown are not nec essary Air vents or bleeders will need to be removed from the plumbing system to prevent air from entering the lines Control Dipswitch 6 will need to be turned ON r E NOTE AL WAYS REFER THE INDIVIDUAL XAMPI F TYPICAL MULTI NE HEATING SYSTE
12. FAUCETS coi 1 MIXING VALVE MIXING VALVE SET TO DESIRED WATER TEMPERATURE CIRCULATOR DOMESTICHOT L ne NORMALLY NOT MORE THAN 120 DEGREES VW WATER STORAGE DOMESTICHOT HEATER GRCULATOR WATER STORAGE NOTE ALWAYS REFER TO THE INDIVIDUAL COMPONENTS RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER in MOUNTING POSITION AND LOCATION WITHIN THE PIPING SYSTEM TO BOILER TO BOILER S NOTE TYPICALLY AS LONG AS THE WATER TEMPERATURE NEEDED IS NOT MORE THAN 120 F THE MIXING VALVE SHOWN ABOVE EXAMPLE 2 IS NOT NEEDED 17 Installation TYPICAL BOILER HOT WATER PIPING SHOWING AIR REMOVAL SYSTEM PROVISIONS FOR THE EXPANSION OF WATER AND THE AUTOMATIC COLD WATER SUPPLY ALSO SHOWN IS THE AUTOMATIC MIXING VALVE THIS COULD ALSO BE DONE BY 2 CLOSELY SPACED TEE S THE PROPER PIPING FOR THE INTENDED USE WILL BE DETERMINED BY THE INSTALLING CERTIFIED PLUMBER OR HVAC CONTRACTOR SYSTEM SUPPLY 1 1 4 AIR VENT AIR SCOOP is NOTE ALWAYS REFER TO THE INDIVIDUAL COMPONENTS RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER MOUNTING POSITION AND LOCATION WITHIN THE PIPING SYSTEM THERMOMETER SYSTEM SUPPLY 1 1 4 SHUT OFF VALVE UNION TEMPERATURE PRESSURE GAUGE gt IO AQUASTAT WELL PRESSURE AUTOMATIC MIXING VALVE SHUT OFF VALVE COLD WATER RELIEF VALVE EXPANSION TANK DIAPHRAGM T
13. Jacket Insulation Front 3 44 72175 1 1 10 21205 Y View Door Assembly 1 10 72121A Mounting Plate Assembly View Door Mounting Plate Gasket 1 00 88100 Y Finished Body Weldment Cleanout Rod Y 1 2 NPT Boiler Drain 3 4 NPT Boiler Drain Jacket Side Right _ m N al aloo Jo m d o QNI olo x PI a Water Jacket Insulation Right Jacket Backside __________ 200721748 Water Jacket Insulation Back 844272118 Jacket Top 2 00 72172B eramic Insert Pkg of 10 306W 120V Ignitor Tempco 450W Ignitor Air Pump Air Pump Filter Fittings Jacket Top Angle Water Jacket Insulation Left Water Jacket Insulation Top 3 44 72179 Flame Guide Insulator Harman Gold Label Pkg of 5 3 90 08540 5 Haman Silver Label Pkg of 5 3 90 04580 5 Bracket 2 00 853500B Additional service part numbers appear on following page 12 10 Beginning Manufacturing Date N A Ending Manufacturing Date Active JARMAN Parts PB105 HOME HEATING 28 Feeder Assembly IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed Stocked in this manual may be ordered from an authorized dealer at Depot Description RPM Gear Motor 00 12 3200930 Pellet Feeder Gear Motor 10RPM Post 008341123 3 20 02524 Y 8 3 9MM Silicone
14. S EXAMPLE THE EXPANSION TANK THE COLD WATER SUPPLY AIR REMOVAL SYSTEM ETC IT IS EXTREMELY EXISTING MPORTANT THAT THIS BOILER BOILER NSTALLED BY A QUALIFIED PIPE 7D WITHIN NSTALLER AND THAT ALL EXISTING ELOR DR A CONTROLS AND SAFETY DEVICES ARE VERIFIED AS OPERATIONAL BEN SYSTEM RETURN T SHUT DFF VALVE SHUT OFF X TEMPERATURE PRESSURE GA X AQUASTAT IN WELL UNION X SUPPLIED ITEMS NOTICE When installing with the atmospheric conversion All of the pressurized system com ponents shown are not necessary Air vents or bleeders will need to be removed from the plumbing system to prevent air from entering the lines Control Dipswitch 6 will need to be turned ON NOTE ALWAYS REFER TO THE INDIVIDUAL COMPONENTS RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER MOUNTING EXAMPLE OF PIPING FOR A PELLET BOILER IN PEST TON LOCATION WITHIN THE PIPING PARALLEL WITH AN EXISTING OPERATIONAL BOILER SYSTEM SUPPLY VALVE S X NOTE NOT SHOWN IN THIS DRAWING ED T ARE ALL OF THE ASSOCIATE PIPING AND CONTROLS THAT SHOULD VALVE X PIER ALREADY BE IN PLACE WITH THE EXISTING BOILER SYSTEM FOR RELIEF VALVE wm L EXAMPLE THE EXPANSION TANK THE valve LY COLD WATER SUPPLY R REMOVAL SYSTEM ETC IS EXTR
15. clean exhaust venting system frequently Requirements for Terminating the Venting WARNING Venting terminals must not be recessed into a wall or siding NOTE Only PL vent pipe wall pass throughs and fire stops should be used when venting through combustible materials NOTE Always take into consideration the effect the prevailing wind direction or other wind currents will cause with flyash and or smoke when placing the ter mination In addition the following must be observed A The clearance above grade must be a minimum of 1874 The clearance to a window or door may be opened must be a minimum of 48 to the side 48 below the window door and 12 above the window door C A 12 clearance to a permanently closed window is recommended to prevent condensation on the window D The vertical clearance to a ventilated soffit located above the terminal within a horizontal distance of 2 feet 60 cm from the center line of the terminal must be a minimum of 18 E The clearance to an unventilated soffit must be a minimum of 12 F The clearance to an outside corner is 11 from center of pipe G The clearance to an inside corner is 12 H A vent must not be installed within 3 feet 90 cm above a gas meter regulator assembly when measured from the horizontal center line of the regulator I The clearance to service regulator vent outlet must be a minimum of 6 feet J The clearance to a non mechanical
16. de ventilation fr quemment en accord avec les instructions du fabricant Utilisez un syst me de ventilation de 4 de diam tre de type L ou PL Model Fuel Chimney Connector Size BTUH Kw Input Pellet Electrical Rating Maximum Overcurrent Protection Mod le Combustible Grandeur du Tuyau de Chemin e Rendement des Boulettes BTUH Kw Classification Electrique Protection Maximum du Courant WoodPellet PB 105 c cw 113 900 BTUH 33 4 Kw 120V 4 45A 60 Hz 20 AMP Clearances to Combustibles Espaces Libres aux Combustibles Sidewall to Appliance Backwall to Appliance Combustibles to Pellet Vent Stove Top to Ceiling Alcove Height Alcove Depth Combustibles from Stove Front Flooring must be a non combustible material covering the installation clearance area and 18 in front of and 8 to either side of the fuel loading doors Le plancher de l espace d sign pour l installation doit tre fait de mati re non combustible de 18 en avant et de 8 de chaque c t des portes d entr e du combustible Essential parts and subassemblies provided for field assembly are as follows Pi ces essentielles et sous assembl es procur es pour l assemblage sont les suivantes 5 Spring Handles 5 Poign es Ressort 1 1 2 Boiler Drain 1 Robinet de Vidange 1 2 1 3 4 Safety Relief Valve 1 Soupape de S curit 3 4 1 1 2 Aquastat Well 1 Plongeur de l Aquastat 1 2 DO NOT CONNECT THIS UNIT T
17. is capable of burning all 3 categories of pellets due to a patented feeder and burn pot system It should be noted however that higher ash content will require more frequent ash removal scraping of the burn pot and may provide less BTU s per pound Normally standard and high ash pellets cost less than premium pellets and can be cost effective when burned in this boiler The moisture content must not exceed 8 Higher moisture will rob BTU s and may not burn properly Atmospheric Conversion Atmospheric Conversion Item 1 00 232200 provides automatic fill and converts the heating system plumbing from pressurized to a zero pressure system Allows for installation into more places where codes and standards restrict pressurized systems Note that when using the atmo spheric conversion air bleeders and check valves may actually allow air into the lines Another reason it is important to have a licensed Plumber involved in each phase of your installation When using the atmospheric conversion the circuit board dipswitch 6 must be in the ON position This will lower the overheat temperature parameters to prevent boiling of the water Since altitude affects the boiling point it is also recommended to set 6 to ON at elevations above 3000 ft 35 PB105 Beginning Manufacturing Date N A Ending Manufacturing Date Active Service Parts Central Heat HOME HEATING 1 90 07205
18. lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least twice monthly to determine if cleaning is necessary Pay particular attention to screening in the vent cap The screen if present will accumulate with ashes rather quickly 31 Maintenance Heat Exchanger Cleanout Rod Handles Firebox Door Heat Exchanger Tube Fines Cleanout Cover Firebox Wall Cleaning This cleaning should be done after each ton of pellets used The frequency of this cleaning will be directly related to the quality and the ash content of the pel lets being used Keep in mind that the cleaner the heat exchanger surface is kept the higher the heat transfer efficiency will be Due to it s ease ofrestarting it is recommended that the boiler be OFF and COOL before cleaning Start by actuating the 3 heat exchanger cleanout rods by pulling and pushing these rods vigorously several times This action will remove any fly ash built up on the heat exchanger tubes This can also be done at any time during the operation of the boiler to maintain higher ef ficiencies Make sure that these rods are pushed in when cleaning is completed Cleaning Steps Open the hopper swing plate to access burnpot and also the firebox With a wisp brush wire brush stiff bristled paint brush or a soot vac clean the firebox walls and any fly ash that has accumulated on the ledges ofthe burnpo
19. may cause a restriction to the flow of pellets into the burnpot Note An old long shank screwdriver with the end sharp ened is an ideal aid in the removal of these deposits This area only needs to be cleaned twice a heating sea son unless excessive buildup is noticed during scheduled cleanings There is a cover on the front of the burnpot to gain access to the air chamber The cover is held into place by two thumb screws Loosen the thumb screws and remove the cover See Fig 19 The air chamber can be cleaned of any ash that has fallen through the holes during operation and cleaning Also at this time remove the feeder assembly cover and remove any fines that may have accumulated NOTE ALWAYS REMEMBER TO CLOSE THE CLEA NOUT COVER AFTER CLEANING Feeder Chamber Fig 20 This chamber may get a buildup of fines from the feeder mechanism movement This area should be checked and cleaned at least once a year To remove the feeder cover Loosen the 5 16 wing nut Slide the cover off of the threaded stud and lift upward Inspect and clean the inner chamber if necessary See Fig 20 Reinstall the cover making certain it is centered on the feeder body and hand tighten the wing nut Maintenance Ash Door Ash Door Handle WARNING RISK OF FIRE Ash soot or creosote build up may cause overheating or fire e Routine cleaning of heat exchangers and venting is req
20. not run until the ESP senses 170 deg F Maybe you did not put enough pellets in the burn pot before lighting the fire manually 4 Something is restricting flow in the hopper or causing the slide plate to stick 5 Feed motor has failed ARTIALLY BURNED PELLETS 1 Feed rate too high 2 Draft too low Check burn pot clean out slide and door gasket 3 Burn pot or heat exchanger tubes may need to be cleaned 4 Combination of all the above 5 6 status blink A 6 blink control board sta tus indication is caused by poor or incomplete combustion The Automatic Ignition circuit board has the ability to track the combustion through feed settings and ESP temperatures When the control board has calculated poor or incomplete combustion it will shut down the unit as a safety feature Poor or incomplete combustion is a contributer of creosote which may cause a chim ney fire A 6 blink status may be caused by several things 1 Blocked or partially blocked flue 2 Blocked or partially blocked inlet air a Backdraft damper on the inlet pipe may be stuck closed b If outside air is installed the inlet cover may be blocked 3 The air chamber under the burnpot may be filled with fines and small bits of ash 4 The holes in the burnpot may be getting filled with ash or carbon buildup 5 Combustion blower fan blades may need cleaned 6 There is no fuel in the hopper MOKE SMELL Seal the vent pipe joints and connection to stove with
21. oGC o0 L o0Z o0 09 L 0991 o0c 009 oS C oGGL 06 0091 o0G o0SL oGG 009 009 09 19 195 UIN o0SL 099 o08 18 195 XEN 881080 0981 o0 oO 098 oG o0 098 098 098 o0C oG 208 oGC o0 L oGLL 09 0011 oG o0C 0891 o0 oGC o09L 06 089 o0G 95 209 oGG o09 12 195 UIN oOt oG9 98 18 195 XEN 001000 ejduex3 episjno 99 JO esu ui 10 eseeJoep 94 qoux eunyejeduje uo 195 eu je ejeJedo Je ioq eu JOOPINO LYO JO 4 02 josues EU ueuM uoneJedo JOOPING 181109 ANAL ANAL o0V I 9091 AAO 091 oGGT oGPT 9991 SO AdNLLVAAANWAL YALA 001 AAO 2091 MEE 1 ANAL GOT GT HdNLVAAANAL Yaa 25 Operation 170 180 160 OFF 150 140 MIN TEMP Scrape burnpot to remove any carbon build up that may have occurred J 7 26 Starting A Fire Auto
22. of parts 3 damage resulting from 1 failure to install operate or maintain the Product according to the installation and operating instructions and listing agent identification label furnished with the Product ii failure to install the Product according to local building codes iii shipping or improper handling iv abuse misuse continued operation with damaged corroded or failed components accident or incorrectly performed repairs v environmental conditions inadequate ventilation negative pressure or drafting caused by tightly sealed construction insufficient make up air supply or handling devices such as exhaust fans or forced air furnaces or other such causes vi use of fuels other than those specified in the operating instructions vii installation or use of com ponents or accessories not supplied with the Product or authorized and approved in writing by HHT viii modifica tion of the product not expressly authorized and approved by HHT in writing or ix interruptions or fluctuations of electrical power supply to the Product 4 non HHT components or accessories used in conjunction with the Product 5 the Products capability to heat a desired space information is provided to assist the consumer and the dealer in selecting the proper Product for the application consideration must be given to Product location and configuration environmental conditions insulation and air tightness of the structure or 6 additional or
23. silicone IRE HAS GONE OUT 1 No pellets in hopper 2 Draft setting is too low 3 Something is restricting fuel flow 4 Feed motor or combustion blower has failed 5 Power failure or blown fuse SMOKE IS VISIBLE COMING OUT OF VENT 1 Air fuel ratio is too rich A Feed rate too high B Draft too low caused by a gasket leak LOW HEAT OUTPUT 1 Feed rate too low 2 Draft too low because of gasket leak 3 Poor quality or damp pellets 4 Combination of 1 and 2 Helpful Hints Cleaning Burn Pot Whenever your boiler is not burning take the opportunity to scrape the burn pot to remove carbon buildup A vacuum cleaner is handy to remove the residue Be sure the boiler is cold if you use a vacuum Carbon buildup can be scraped loose with the fire burning using the special tool provided with your stove Scrape the floor and sides of the burn pot The carbon will be pushed out by the incoming fuel Always wear gloves to do this Removing Ashes Ashes can be removed while in operation but extra care must be taken and always wear gloves Maximum Feed Adjuster settings are not needed in most cases Operating in the normal range 4 is recommended when maximum heat output is not required The ESP prevents the stove from being over fired Keep the boiler free of dust and dirt Pellet fuels are put into 3 categories in terms of ash content Premium at 196 or less Standard at 3 orless and all others at 3 or more This unit
24. unusual utility bills incurred due to any malfunction or defect in Products Limitations of Liability Repair or replacement in accordance with the provisions of this warranty will be the owner s exclusive remedy for and will constitute HHT s sole obligation under this warranty under any other warranty express or implied or in contract tort or otherwise No employee agent dealer or other person is authorized to give any warranty on behalf of HHT TO THE EXTENT ALLOWED BY LAW HHT MAKES NO OTHER WARRANTY EX PRESS OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTIC ULAR PURPOSE HHT WILL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING OUT OF DEFECTS IN OR USE OF THE PRODUCTS Some states do not allow exclusions or limitation of incidental or consequential damages so these limitations may not apply to you This warranty gives you specific rights you also may have other rights which vary from state to state The duration of any implied warranty is limited to the duration of the warranty period specified herein Assembly Boiler Kit Materials Refer to page 3 List of items contained within the boiler kit shipped with the unit 1 Control board cover 1 Access cover Hopper Swing Plate Knob 5 Spring Handles 1 1 2 Boiler Drain 1 3 4 Safety Relief Valve 1 1 2 Aquastat Well 1 1 2 Dual Temperature Pressure Gauge 1 100ft Sensor Cable Outdoor Air Sensor 1 Outdoor Air Se
25. 1 Install and use only in accordance with the manufacturer s installation operating instructions Refer to authorities having jurisdiction for proper installation Contact local building or fire officials about restrictions and installation inspection in your area If there are no applicable local codes follow ANSI NFPA 211 and CAN CSA B365 Special precautions are required for passing the chimney through a combustible wall or ceiling Inspect and clean exhaust venting system frequently in accordance with manufacturer s instructions Use a 4 diameter type L or PL venting system Harman PB 105 LISTED PELLET FUEL CENTRAL OR SUPPLEMENTARY FURNACES FOR RESIDENTIAL USE APPAREIL DE CHAUFFAGE CENTRAL OU SUPPLEMENTAIRE ENREGISTRE DE BOULETTES COMBUSTIBLES POUR USAGE DANS LES RESIDENCES HEATING HOME 008 Serial No de s rie Test en Juin 2001 CAN CSA B366 1 M91 amp UL 391 Installez et utilisez en accord avec les instructions d installation et d op ration du fabricant R f rez vous des professionnels avec autorit dans l installation Contactez le bureau de la construction ou le bureau des incendies au sujet des restrictions et de l inspection d installation dans votre voisinage S il n y a pas de codes locaux suivez alors ANSI NFPA211 et CAN CSA B365 Prenez des pr cautions sp ciales lorsque vous faites passer une chemin e travers un mur ou un plafond combustible Inspectez et nettoyez le systeme
26. AX TEMP MIN TEMP Control Board Operation Aquastat Sensor This sensor is located in the aqua stat well on the top of the water jacket This sensor along with the outdoor air sensor is what the control board uses to regulate the feed rate based on these two observed conditions Boiler Temp amp Outdoor Air Temperature Outdoor Air Temp Sensor OAT This sensor is located outside the building on the north side of the house and out of direct sunlight The Outdoor Air Sensor is used to perform hot water reset based on out door air temperatures When the OAT sensor is installed at 20 F or below outside temperature the boiler will operate at the temperature set on the MAX TEMP knob The boiler water temperature will decrease by 1 degree F for every 1 degree F in temperature rise above 20 of the outdoor air NOTE Pellet Boiler Outdoor Air Reset Operation Graph located on page 25 24 Setting The Boiler Temperature Without the Outdoor Air Temperature Sensor Installed To set the maximum boiler water temperature sim ply turn the Max Temp water temperature dial to the desired setting The control and the boiler will then perform to achieve and maintain the set temperature The Min Temp Knob is the boiler water tempera ture minimum or the lowest temperature the water will go before the unit re starts Turning the knob fully counter clockwise is the OFF position while turn
27. EMELY IMPORTANT THAT THIS BOILER BE INSTALLED BY A QUALIFIED PIPE va INSTALLER AND THAT ALL EXISTING FLOOR OR A CONTROLS AND SAFETY DEVICES ARE VERIFIED AS OPERATIONAL UNION t SYSTEM RETURN SHUT OFF VALVE X SUPPLIED ITEMS 16 Installation EXAMPLE OF TYPICAL TANKLESS DOMESTIC HOT WATER PIPING HIGH TEMPERATURE TEMPERED HOT WATER TO WATER UF NEEDED SHOWERS AND FAUCETS NOTE ALWAYS REFER TO THE INDIVIDUAL COMPONENTS RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER HOT WATER COIL MOUNTING POSITION AND LOCATION WITHIN THE PIPING SYSTEM INLET MIXING VALVE OUTLET AQUASTAT WELL LOCATION ey MIXING VALVE SET TO DESIRED WATER TEMPERATURE NORMALLY NOT MORE THAN 120 DEGREES HOSE BIBTO BACKFLUSH COIL IF NEEDED SAFETY RELIEF VALVE ISOLATION VALVE FLOW REGULATOR x lt lt COLD WATER SUPPLY lt HOSE BIB FLOW REGULATOR WILL NEED TO MATCH THE GPM RATING OF THE DOMESTIC COIL IF USING DOMESTIC COIL 4 GPM IS REQUIRED EXAMPLES OF TYPICAL DOMESTIC HOT WATER STORAGE PIPING EXAMPLE 1 EXAMPLE 2 HIGHER TEMPERATURE gt S WATER IF NEEDED a ee 1 FROM BOILER se FROM BOILER G v i TEMPERED HOT WATER FOR COLD v pon SHOWERS AND
28. Fig 14 Only fill level with the front edge DO NOT OVERFILL Fig 14 9 Have matches other ignition source ready 10 Turn Mode Selector to desired MIN TEMP setting This will start the combustion blower and allow the ESP to control the fire in relation to the MAX TEMP Dial setting The MAX TEMP dial setting must always be set above the MIN TEMP setting Once the fire is well established the MAX TEMP dial can remain on any temperature setting desired NOTE When the Switch is set to Manual ignite position the boiler will function as in auto ignite except the fire will not be allowed to go out It will only be allowed to go to a minimum burn rate between the times the aquastat is calling for heat This rate is about 1 1 pound of fuel per hour If used in the Manual ignite mode be sure there is an overheat dump zone in place Note that if the dump zone does not provide sufficient cooling and the water temperature continues rising the feed motor will be forced to shut off Because the unit is in Manual Ignite mode it will not re ignite when the water temperature cools below the control settings few Fig 15 NOTE Stirring the starting gel into the pellets usually allows the fire to become established quicker CAUTION A vapor flash could occur if too much time is allowed to pass before lighting the starting gel CAUTION Care must be taken not to get starting gel on your hands or clothing S
29. Installation amp Operating Manual The Harman PB 105 Pellet Boiler HOME HEATING We suggest that our hearth products be installed and serviced by professionals who are certifed in the U S by Nabonal Fireplace Wette NF ae Ce manuel est disponible en Francais sur demande SAFETY NOTICE WARNING RISK OF FIRE OR EXPLOISION e IMPROPER INSTALLATION OPERATION OR MAINTENANCE OF THIS BOILER CAN CAUSE INJURY DEATH e FOLLOW ALL INSTRUCTIONS CONTAINED IN THIS MANUAL BEFORE INSTALLATION AND USE OF THIS BOILER e PLEASE READ AND UNDERSTAND THIS ENTIRE MANUAL CONSULT YOUR LOCAL AUTHORITIES HAVING JURISDICTION e CONTACT YOUR MUNICIPAL BUILDING DEPARTMENT FIRE DEPARTMENT OR OTHER LOCAL AUTHORITIES BEFORE INSTALLING THIS BOILER e LOCAL BUILDING REGULATIONS MAY REQUIRE SPECIAL PERMITS RESTRICTIONS AND INSPECTION REQUIREMENTS SAVE THESE INSTRUCTIONS Manual 3 90 07205 jog LANA 7 1 qs y 19407 s920V 19407 19 uorsnquio ysy SED SurA S 4 OL 1940 SS999VY peog 1 WA T 5 _____ pomo umjoy LANA v T 1 gt Parts Locations 198M 10H mysou oq M 19400 AJLA JOY souoje prq
30. LEAST3 FEET AWAY FROM THE POINT DIRECTLY UNDER THE VENTTERMINATION BETWEEN THE VENT AND THE GROUND CAUTION KEEP COMBUSTIBLES AWAY FROM FLUE OUTLET Creosote Formation and Need for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The pellet vent pipe should be inspected at least twice monthly during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire Guidance on minimizing creosote formation and the need for periodic creosote removal The chimney should be inspected during the heating season to determine if a creosote build up has occurred If a significant layer of creosote has v 3mm or more it should be removed to reduce the risk of a chimney fire Installation Outside Air To install outside air use 2 3 4 I D galvanized steel flex pipe part 2 00 08544 12 6 length or part 2 00 08545 25 length See Fig 6 There is a break away hole on the rear panel which must be removed before connecting the flex pipe See Fig 7 When the appliance is side wall vented The air intake 1s best located on the same exterior wall as the exhau
31. M COMPONENTS RECOMMENDED INSTALLATION WITH BOILER BYPASS AND INDIRECT DOMESTIC INSTRUCTIONS FOR THE PROPER MOUNTING WATER NE POSITION AND LOCATION WITHIN THE PIPING SYSTEM EXPANSION TANK AIR REMOVAL AND COLD WATER SUPPLY THERMOMETER BALANCING VALVE SYSTEM SUPPLY 1 1 4 CHECK VALVE lt N 1 4 SYSTEM SUPPLY 1 1 4 AEE X TEMPERATURE PRESSURE MENS HE GAUGE AQUASTAT COLD 1 BOILER BYPASS CAN ALSO BE DONE UNION WELL WITH 3 WAY MIXING VALVE AND PRESSURE CAN BE CONTROLLED MANUALLY OR WITH AN AUTOMATIC ACTUATING ME CIRCULATOR MEC MOTOR IF SO THE TWO BALANCING VALVES ARE NEEDED HEATER Xi A ARGIS BOILER WATER SUPPLY WATER VALVE RETURN WATER PIPE TU WITHIN CN 6 OF THE FLOUR OR A FLOOR DRAIN Xx THERMOMETER ME M LA SHUT OFF CHECK VALVE SYSTEM RETURN 1 1 4 VALVE SUPPLIED ITEMS OPTIONAL BOILER DRAIN 1 2 NPT MALE X 3 4 HOSE MALE UT SHOWN 15 Installation Boilers intended to be connected to an existing boiler or boiler system shall 1 Be capable of being installed without interfering with the normal delivery of heated water from the original boiler to the radiation system 2 Be capable of being installed to operate as intended without affecting the operat
32. O A CHIMNEY FLUE SERVING ANOTHER APPLIANCE DANGER Risk of Fire or Explosion Do not burn garbage gasoline naphtha engine oil or other inappropriate materials WARNING Do not operate with fire chamber or ash removal doors open Do not store fuel or other combustible material within installation clearance area WARNING Risk of fire Do not operate with the flue draft exceeding 9 in Water Column 224Pa CAUTION Hot while in operation DO NOT touch Keep children clothing furniture and other combustible material out of the installation clearance area In the event of loss of electrical power Consult owner s manual for restarting your furnace after power is restored Manufactured by Fabriqu par 1 100 Sensor Cable 1 C ble de la Sonde 100 1 Outdoor Air Sensor 1 Sonde Ext rieure 1 Flue Tunnel Weldment 1 Ensemble M cano soud de Sortie des Gaz de Combustion 1 Combustion Blower Assembly 1 Ensemble Ventilateur de Combustion 1 1 2 Dual Temperature Pressure Gauge 1 Double Indicateur Temp rature Pression 1 2 1 Heat Shield Combustion Blower 1 Carter de Protection du Ventilateur de Combustion NE PAS CONNECTER CET APPAREIL UN TUYAU DE CHEMINEE SERVANT UN AUTRE APPAREIL DANGER Risque de feu ou d explosion Ne pas br ler des ordures de l essence du p trole de l huile moteur ou autres mat riaux inappropri s ATTENTION pas op rer si la porte du comb
33. OTE IF CIRCULATOR DOES NOT HAVE CHECK VALVE THEN A FLOW CONTOL VALVE WILL ALSO BE NEEDED AND INSTALLED IN _ THIS LOCATION BRANCH ZONES WILL BE REDUCED TO REQUIRED SIZE TYPICALLY 3 47 AT THIS POINT FROM BOILER 5 CIRCULATORS WITH INTEGRAL CHECK VALVE SEE NOTE ADDITIONAL ZONES SYSTEM SUPPLY 1 1 4 BOILER ZONE 2 ZONE 3 UNION SHUT OFF VALVE SYSTEM RETURN 1 1 4 Installation EXAMPLE OF A TYPICAL MULTI ZONE HEATING SYSTEM ALWAYS REFER TU THE INDIVIDUAL WITH A SINGLE CIRCULATOR AND INDIVIDUAL ZUNE INSTRUCTIONS FOR THE PROPER MOUNTING VALVES POSITION AND LOCATION WITHIN THE PIPING VENT TYPICALLY INSTALLED IN THE HIGHEST ACCESSABLE LOCATION JN THE PIPING AIR w BALANCING ADDITIONAL ZONES FROM ADDITIONAL ZONES oie pla 4 ZONE 1 VALVE BRANCH ZONES WILL BE REDUCED REQUIRED SIZE 4 Et S 20NE 2 PET ALLY 3749 THIS UNION i i sze 3 UNION SHUT OFF VALVE CIRCULATOR FROM BUILER II LUE ADDITIONAL ZONES TO BOILER SYSTEM RETURN 1 1 4 NOTE Cold return water temperature Sustained temperatures below 140 degrees Fahrenheit will lead to condensation in the firebox This moisture can lead to creosote formation To help minimize moisture and creosote it is strongly rec
34. Od ayy uo apeydaras yeas si pue 31VW 1291 ains P409 9 ue aq p102 S YL 31VW343 ZHOAL HIONIVHD einsopue Aejay San daay quasaid s usum 1 919 sdfi Sdn 3HLOL H3MOd V 7 9L HOLDINNOD GHOD 07 INO SI BY hun seyejedo uonsnquuoo 1941 J9UuDiU 10 059 3e pinous lt e Q 5 o X us LL LINGNOD AHALLVA 184015 GALdNHALNINN TN YOLOW NOILSNEWOD 441109 1371134 5995 SOL uC l pueog 03402 LINGNOD X314 8 XH uv uonsnquJoo 0 43 LINGNOD X314 8 44 Testing Label Tested amp Listed By Portland Oregon USA c US OMNI Test Laboratories Inc Report Rapport 135 S 16 6 Certified for U S A and Canada Certifi pour les Etats Unis et le Canada Tested June 2006 to CAN CSA B366 1 M91 amp UL 39
35. Shield Assembly Refer to the illustration on page 3 to identify the compo nents listed below 1 Install the control board cover as well as the access cover located on the feeder cover 2 Install the spring handles provided with the unit on the ash door firebox door and the heat exchanger cleanout rod handles Fasten handles by turning them counterclockwise and pushing inward simultaneously 3 Install 1 2 MPT boiler drain in the fitting as shown Note Use pipe thread sealant or teflon tape on ALL threads before connections are made 4 Install 3 4 MPT pressure relief valve as shown 5 Install the 1 2 MPT aquastat well in fitting as shown then place aquastat in the well and fasten with a zip tie The aquastat sensor is located under the top sheet metal jacket 6 Install the 1 2 MPT temperature pressure gauge in fitting as shown 7 Locate and install outside air temperature sensor Loca tion of this sensor should be on the north side of the home or building and out of direct sunlight Use the cable supplied with the boiler to attach the sensor to the terminals located on the hopper Place at the back side just above and to the right of the main power connection box The wires can be connected to the sensor with the connectors supplied Wire nut or butt splice connectors could also be used The con nections at the boiler can be done with the two 1 4 female push on connectors supplied 8 Fasten the cond
36. Tube 00051427 _ Pellet Air Intake Assembly 41908804 oora lt lt lt Ultra Feeder Weldment 1 40 72226 UL Feeder Pusher Arm 1 10 677187W Y Y Y Y p OY OY OY s E Gasket UL FeederCovr 100870122 2812 Side Plate Assemby roc 2843 UL Feeder Auger Assembly 35000565 Bearing Flange 1008 Y 2815 ULFeederGearMoterBrecketwGrmme 0924740 Y 2816 ULFeederCamBlock Moema Y Gasket Hopper Throat OOOO 1958 Additional service part numbers appear on following page lt lt lt lt 12 10 Beginning Manufacturing Date N A Ending Manufacturing Date Active JARMAN Parts PB105 HOME HEATING IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed Stocked in this manual may be ordered from an authorized dealer at Depot DESCRIPTION COMMENTS PART NUMBER 29 Boiler Kit 30 WaterPlate kit 31 Handle Kit 294 gt 30 1 31 1 30 2 222 29 3 3 PesweRde som Y 3 Water Plate Gasket 2 seaware _ 200008 _ Y N 1 Spring Handle 500 Dia 3 40 00086 3 3 2 Scraper Rod Guide Qty 3 Req 3 50 72189 gt Aqua Temp Sensor Rubber Grommet Hopper Lid
37. YPE PIPETO WITHIN 6 OF THE FLOOR OR A FLOOR DRAIN SENSING BULB EA LA pL 5 SUPPLY 1 2 PRESSURE REDUCING VALVE PRV CHECK VALVE OR BACKFLOW OR COMBINATION PRV AND PREVENTER IF REQUIRED RELIEF VALVE THERMOMETER SHUT OFF VALVE BOILER DRAIN 1 2 MALE X 3 4 HOSE MALE NOT SHOWN SYSTEM RETURN 1 1 4 ITEMS SUPPLIED OPTIONAL NOTE Cold return water temperature Sustained temperatures below 140 degrees Fahrenheit will lead to condensation in the firebox This moisture can lead to creosote formation To help minimize moisture and creosote it is strongly recommended that some form of temperature balance is incorporated into the return water system NOTICE When installing with the atmospheric conversion All of the pressurized system components shown are not nec essary Air vents or bleeders will need to be removed from the plumbing system to prevent air from entering the lines Control Dipswitch 6 will need to be turned ON NOTE ALWAYS REFER TO THE INDIVIDUAL COMPONENTS RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER MOUNTING POSITION AND LOCATION WITHIN THE PIPING SYSTEM EXAMPLE OF A TYPICAL MULTI ZDNE HEATING SYSTEM WITH INDIVIDUAL ZONE CIRCULATORS AIR VENT INSTALLED IN THE HIGHEST ACCESSABLE LOCATION IN THE PIPING AIR VEN FROM ADDITIONAL ZONES SHUT OFF VALVE N
38. air supply inlet to the building or the combustion air inlet to any other appliance must be a minimum of 48 K The clearance to a mechanical air supply inlet must be a minimum of 10 feet L The clearance above a paved sidewalk or a paved driveway located on public property must be a minimum of 7 feet M The clearance under a veranda porch deck or balcony must be a minimum of 12 inches B Also applies NOTE The clearance to vegetation and other exterior combustibles such as mulch is 36 as measured from the center of the outlet or cap This 36 radius continues to grade or a minimum of 7 feet below the outlet Certain Canadian and Local codes or regulations may require different clearances vent shall not terminate directly above a side walk or paved driveway which is located between two single family dwellings and serves both dwellings 3Only permitted if veranda porch deck or balcony is fully open on a minimum of 2 sides beneath the floor NOTE Where passage through a wall or partition of combustible construction is desired the installation shall conform to CAN CSA B365 if in Canada Openable Fixed Closed Deck Openable or Fixed Porch Sidewalk Air supply inlet Vent terminal Area where terminal is not permitted Fig 2 Venting Fig 3
39. al length of any configuration is 30 feet see venting graph on page 10 for exceptions NOTE Cleanout Tee s should always be used on the transitions to horizontal pipe to allow easy access for cleaning The venting graph allows for one 1 90 deg or Tee fitting in any configuration If more 90 s T s or 45 s are needed the total length must be adjusted to allow for the added restriction Up to four 4 additional 90 s Tee s or equivalent 45 s can be added as long as the overall length is adjusted in accordance with the values listed below See the venting graph on page 10 Each Vertical 90 deg or T subtract 2 5 feet Each Vertical 45 deg subtract 1 5 feet Each Horizontal 90 deg or T subtract 5 0 feet Each Horizontal 45 deg subtract 2 5 feet Any exterior venting vent pipe exposed to outside ambient temperatures should be kept to a minimum due to potential condensation problems This is especially important in high humidity cold weather climates such as maritime areas lake shores and low river valleys 11 Venting Installation I Chimneys taller than 20 above the connection will require a draft test to determine if the draft is too high Note The high burn draft should not exceed 85 IWC Some form of a restrictor plate may be required at the top of high chimneys to
40. aled to the stove flue collar with high temp silicone caulking or aluminum tape and screwed into the stove flue collar at least three 3 places Fig 4 Vent Pipe 4 pellet vent pipe also known as PL vent is con structed of two layers with air space between the layers This air space acts as an insulator and reduces the outside surface temperature to allow a minimum clearance to combustibles as low as 1 inch In Canada the minimum clearance to combustibles is 3 inches The sections of pipe lock together to form an air tight seal in most cases however in some cases a perfect seal is not achieved For this reason and the fact that the boiler operates with a positive vent pressure we specify that all joints within the structure should also be sealed with silicone NOTE Use only 4 diameter approved PELLET venting system Be sure to inspect and clean exhaust venting system frequently 4 Type or PL Vent pipe Fig 5 This is the minimum venting configuration The minimum vent configuration is a 90 or Tee on a starter collar and a 24 length horizontal through an exterior wall A cap on the end should direct the flue gasses down and away from the structure See Fig 5 The maximum horizontal length is 18 feet The minimum termination height above the exterior grade is 18 The maximum tot
41. ately 5 F less than the set temperature on the MAX TEMP dial This is more than just an automatic ignition pellet boiler The automatic system will allow the fire size to be adjusted to match the heating needs and even put the fire out if necessary If heat is needed after the fire is out the boiler will automatically re ignite and adjust the fire size to match the heating need 9 Fill hopper with pellets and remove ashes as required Type of Fuel Use pelletized wood only The lower the ash content of the pellets the less cleaning that will be needed of the heat exchanger surfaces The cleaner these surfaces are kept the more efficient the boiler will be NOTE Do not burn garbage gasoline naphtha engine oil or other inappropriate materials in this unit Store pellets in the manufacturer s wrapping until needed to prevent pellets from absorbing moisture Do not store fuel within the appliance installation clearances or within the space required for fueling ash removal and other routine maintenance operations Lighting A Fire Manually Lighting the fire manually will not be necessary unless the igniter system fails Follow steps 1 through 5 of the instructions for automatic lighting 6 Flip the Igniter Switch Down into the MANUAL LIGHT position See Fig 12 Fig 12 28 7 Open hopper swing plate as shown in Fig 13 See NOTE on page 26 8 Fill burnpot with pellets as shown See
42. d use your new boiler Failure to follow instructions may result in property damage bodily injury or even death SAVE THESE INSTRUCTIONS Hearth amp Home Technologies Inc 352 Mountain House Road Halifax PA 17032 HARMAN CENTRAL HEATING PRODUCTS LIMITED WARRANTY Hearth amp Home Technologies Inc on behalf of its Harman brand extends the following warranty for all Harman furnace and boiler products Products that are purchased from an HHT authorized dealer Warranty Coverage Subject to the conditions exclusions and limitations set forth below HHT warrants to the origi nal owner of the Products and to any transferee taking ownership of the Products at the site of original installation within two years following the date of original purchase that the Products will operate free from defects in material and workmanship under normal conditions and use as described in the operating instructions furnished with the Prod uct during the warranty period described below HHT will at its option repair or replace any Product covered by this warranty that is determined to be defective in material or workmanship Warranty Period The warranty period runs for six years except for mechanical and electrical components which are warranted for three years The warranty period begins on the earlier of 1 the date of invoice for the Product ii in the case of new home construction the date of first occupancy of th
43. e do recommend try ing different brands prior to purchasing multi ton lots to ensure your satisfaction CAUTION Tested and approved for use with wood pellets ONLY Burning of any other fuel will void your warranty When changing from Premium grade pellets to a Standard or Economy grade fuel the FEED AD JUSTER will likely need adjusted to a lower setting When under maximum demand ensure there is no unburned fuel being pushed into the ash pan Storage e Wood pellets should be left in their original sealed bag until ready to use to prevent moisture Do not store fuel within the specified clearance ar eas or in a location that will interfere with routine cleaning and maintenance procedures CAUTION Tested and approved for use with wood pellets ONLY Burning of any other fuel will void your warranty NOTICE Hearth amp Home Technologies is not responsible for stove performance or extra maintenance required as a result of using fuel with higher ash or mineral content Power Light Feed adjuster Indicates power to the control board POWER Sets the maximum feed rate Test 9 Ma Combustion blower feed motor Status Light Led and safety dump zone are fully Will be lit anytime there is a energized for the first minute call for heat Afterward combustion blower mz Se 1 remains on low only lt 5 OVERHEAT C SAFETY ZONE Overheat Safety Zone L
44. e residence or six months after the date of sale of the Product by an HHT authorized dealer whichever occurs first or 11 the date 24 months following the date of Product shipment from HHT regardless of the invoice or occupancy date Warranty Conditions This warranty applies only to Products 1 installed operated and maintained as recommended in the Product user s manual 1 purchased through an HHT authorized dealer 11 while remaining at the site of original installation and iv that have not been altered after leaving the factory How to File a Claim Claims must be made within the warranty period to the dealer who sold the Product If that dealer cannot provide the warranty service contact the nearest HHT authorized dealer Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the Product Travel and shipping charges for parts are not covered by this warranty Warranty Exclusions This warranty does not cover the following 1 consumable and normal wear items includ ing without limitation flame guides grates coal bars afterburner hoods fire brick gaskets paint glass discoloration burnpot housing weldments burnpot grate weldments pellet or corn burnpot front plates pellet or corn burnpot front plate locks corn auger extensions ceramic inserts and ceramic insert plates 2 noise caused by minor ex pansion contraction or movement
45. ed to light the fire after 40 Minutes To reset Turn the Mode Selector Min Temp to OFF and then back to the desired temperature 6 Blinks Indicates that the control has calculated poor or incomplete combustion occurring for 25 or more minutes A six blink status may be set if the stove is allowed to run out of pellets To reset turn Mode Selector Min Temp dial to OFF then back on to the desired temperature If the unit was not out of pellets see Troubleshooting section Page 34 for more details 7 Blinks Boiler water over heat safety shut down This re quires a manual reset by cycling the main power off for a few seconds and re connect See explanation on page 20 Mode Selector Min Temp Used to turn the boiler on or off and set the desired minimum operating temperature of the boiler Max Temp Min Temp Water Temperature Settings See Setting the boiler temperature found on page 24 OFF Mode Turning the Mode Selector Min Temp to OFF will shut down the boiler 23 DD POWER lt x de gt STATUS C OVERHEAT 7 SAFETY ZONE COMBUSTION BLOWER AUTO IGNITER _ MANUAL FEED MOTOR HIGH VOLTAGE Disconnect power before opening cover IGNITER WATER 109 185 TEMPERATURE 170 160 WARNING 180 K 140 TEMP 1 145 150 155 MAX FEMP MIN WATER TEMPERATURE 175 170 185 180 1602 165 OFF 145 150 155 140 M
46. erious burns could occur during the lighting process CAUTION Never try to apply more starting gel to an already burning fire or a fire with smoldering pellets NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS APPLIANCE KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE UNIT WHILE IN USE WATER TEMPERATURE 105 gare 170 1602 165 OFF 145 150 155 140 MAX TEMP MIN TEMP Fig 16 11 Apply starting gel as shown in Fig 15 12 Light The Starting Gel With A Match 13 Close The Doors The fire will light and the control will adjust the fire to the proper level according to the MAX TEMP dial setting NOTICE When burning the boiler in the manual ignition mode there must be an overheat dump zone incorporated into the plumbing system If heating demand stops during manual operation the control will take the unit to low burn If no heat is used during this time the water temperature will continue to rise When the temperature gets too high the feeder will be turned off and the fire will go out This will require a manual re start of the system see page 23 7 Blinks Solid fuel burning appliances need to be cleaned frequently because soot creosote and ash may accu mulate If you suspect a chimney vent pipe fire do the following 1 Call the fire department 2 Remo
47. he pellet vent with a minimum vertical run of 5 feet Preferably terminating above the roof line nstalling the outside air intake at least four feet below the vent termination To prevent soot damage to exterior walls and to pre vent re entry of soot or ash into the house Maintain specified clearances to windows doors and air inlets including air conditioners Vents should not be placed below ventilated soffits Run the vent above the roof Avoid venting into alcove locations Vents should not terminate under overhangs decks or onto covered porches Maintain minimum clearance of 12 from the vent termination to the exterior wall Extending this dis tance may be required if visual accumulation occurs Venting Use 4 pellet vent pipe only A combustion blower is used to extract the combustion gases from the firebox This creates a negative pressure in the firebox and a positive pressure in the venting system as shown in Fig 4 The longer the vent pipe and more elbows used in the system the greater the flow resistance Because ofthese facts we recommend using as few elbows as possible and 30 feet or less of vent pipe The maximum horizontal run should not exceed 18 feet Be sure to use wall and ceiling pass through fittings which are approved for pellet vent pipe when going through combustible materials Be sure to use a start ing collar to attach the venting system to the stove The starting collar must be se
48. iency of this boiler Clean the flue outlet throat as well as the inner chamber of the flue tunnel this is the hole that goes up into the flue pipe See Fig 24 NOTE The exhaust probe sensing tip extends into this same area CARE MUST BE TAKEN NOT TO DAMAGE THE ESP DURING CLEANING Bending of the ESP will make it difficult to remove if it should become necessary See Fig 23 Clean the boiler blower plate sealing overlap See Fig 24 Make sure there are no fly ash buildups that may block the easy flow of flue gasses into the combustion blower inlet hole A flashlight may be necessary Cleaning the Tube Heat Exchangers The heat exchanger tubes have external handles that operate the cleaning mechanisms See picture on page 32 This cleaning should be done at least once a week although it can be done as often as desired The cleaner the heat exchangers are the more efficient the boiler will be This cleaning can be done at any time and in any mode of operation CAUTION Inspect flue pipes flue pipe joints and flue pipe seals regularly to ensure that smoke and flue gases are not entering the home 33 P S F 34 Troubleshooting FEEDER DOES NOT FEED 1 No pellets in hopper 2 Firebox draft may be too low for low draft pres sure switch in feeder circuit to operate Check for improperly closed doors loose or missing gasket on doors or hopper lid or a faulty pres sure switch 3 Feed motor will
49. ight 1 uU Indicates elevated boiler COMBUSTION 2 BLOWER Lighting Mode Selector water temperature Power gt Switched between Auto and flowing to Overheat circuit C MOTOR Al 0 Manual lighting 5 _ IGNITER 2 8 MANUAL Combustion Blower Light Indicates Power to combustion blower ARNING Disconnext powe WATER TEMPERATURE Mode Selector Min Temp Dial Used to turn the boiler on or off and set the desired minimum operating 170 Feed Motor Light Indicates temperature of the boiler Power to the feed motor 77 D Diagnostic Port 145 For diagnostic purposes only fen 155 Requires special DDM monitor supplied to trained technicians exclusively Max Temp dial The Max Temp Dial is used to set the desired maximum operating temperature of the boiler Status light error messages 3 Blinks Indicates that the ESP Exhaust Sensing Probe has gone out of range too many times May indicate axcessive ash build up in the exhaust stream If the unit seems to be operating normally perform a manual reset by cycling the main power off for a few seconds and re connect 4 Blinks Indicates miscommunication with the aquastat or the sensor is not attached properly May require a manual reset 5 Blinks In Auto Light Mode Only Indicates that the igniter has fail
50. ing the knob clockwise past the 140 degree marking is the ON position With The Outdoor Air Temp Sensor Installed Maximum boiler temp setting is as described above The MIN TEMP knob in addition to being the mode setting on or off now also has the function of setting the minimum boiler water temperature This would be the lowest boiler water temperature that you want to have based on the following factors 1 Outdoor Air Temperature OAT 2 Domestic Hot Water Use a Hot Water Coil Option b Indirect Hot Water Storage 3 Overall Volume of the Heating System The boiler is designed to withstand lower return water temperatures however extended return temperatures below 140 degrees F can cause condensation in the secondary ash chamber area and also in the venting system which could cause damage in these areas NOTE If the system is run at the lower temperature settings con ditions of the firebox boiler tubes secondary ash chamber and venting should be monitored closely If conditions show excess condensation the boiler water minimum tempera ture will need to be increased until condensation does not occur You should also consider some form of tempering of the return water system Discuss this with your plumber Operation emejedujej jurod3es Jaye Jejioq ul ON 00 2081 00 00 o08L oG 00 0081 0 0081 00 0081 008 oG 097
51. ion of the electrical and mechanical safety controls of the original boiler 3 Provide upon completion of the installation for a change over from one fuel to the other without requiring the manual adjustment of any controls or components other than the thermostats 4 Be compatible with the operation of a service water heating coil within the original boiler without bypassing the operation of the solid fuel boiler 5 Have provision for preventing or adequate water capacity within the boiler to prevent damage to the boiler from loss of circulation due to electrical power failure 6 Be capable of being installed without changing the function of the control or rewiring of the original boiler A wiring interconnec tion 1 permitted The electrical system of both boilers shall be powered from a single branch circuit without exception CAN CSA B366 1 M91 7 Pertaining to CAN CSA B365 01 Have a clearly labelled device located at each entrance to the boiler area which can be thrown to discontinue operation of the feed system NOTE AL WAYS REFER TO THE INDIVIDUAL COMPONENTS RECOMMENDED INSTALLATION INSTRUCTIONS FOR THE PROPER MOUNTING EXAMPLE OF PIPING FUR A PELLET BOILER IN SERIES POSITION AND LOCATION WITHIN THE PIPING WITH AN EXISTING OPERATIONAL BOILER SYSTEM SYSTEM SUPPLY 3n OTE NOT SHOWN IN THIS DRAWING ARE ALL OF THE ASSOCIATED PIPING AND CONTROLS THAT SHOULD ALREADY BE IN PLACE WITH THE EXISTING BOILER SYSTEM FOR PIE
52. m the heating system stops the control will reduce the feed rate and shut down completely as necessary This may take several minutes and the remain ing heat may cause the water temperature to continue to rise If the temperature gets too high the OVERHEAT SAFETY ZONE light on the control see page 23 will illuminate and the DARK BLUE circuit in the junction box is energized see wiring diagram This circuit will flow 120V to operate a circulator pump installed to flow to the overheat dump zone established in the original installation plan If opening a zone valve is the chosen method of dumping the excess heat a voltage reduction relay will most likely be needed If the water temperature continues to rise to the risk of boiling point the feed system will stop and the boiler will shut down A manual reset will then be required to operate the boiler Without a dump zone in place the excess temperature could build pressure to the point of opening the relief valve or with the atmospheric conversion it may allow the water to boil and exit through the over flow of the atmospheric tank Both scenarios may create water damage and or a slip hazard The boiling temperature of water varies at different altitudes and atmospheric pressures Therefore at eleva tions above 3000 feet and when using the atmospheric conversion circuit board dipswitch 6 must be in the ON position Power Failure Heat Dissipation Loop
53. matically 1 Turn Mode Selector to OFF This resets the control in addition to turning it off 2 Clean Burnpot with scraper if necessary This is usually a weekly maintenance proce dure Cleaning the burn pot with the scraper with a small amount of new fuel in the bottom is not a problem First scrape the ashes on the front of the burn pot into the ash pan Then scrape the hole grid surface downward into the burn pot When the stove is ignited these scrapings will be pushed out by the feeder The illustration at left shows the hopper swing plate open for easy access to the burn pot The burn pot can also be reached through the firebox door NOTE To minimize the amount of stress placed on the hopper swing plate hinges opening of the hopper swing plate should be done with the least amount of fuel in the hopper as possible 3 Fill Hopper with pellets When filling the hopper check for excessive fines in the bottom ofthe hopper Fines are small pieces of broken pellets sawdust Fines do not flow easily and often build up on the hopper funnel bottom angles These fines can be pushed into the feeder opening and then fill the hopper with pellets As the system works they will be burned 4 If Starting After an Empty Hopper Turn Feed Adjuster to TEST for one 60 second cycle This will feed pellets into the auger tube and also allow you to check the motors for operation NOTE The auger motor will not operate
54. n and other biomass Lower Ash Content Material e Softwood pine fir etc e Materials with lower mineral content e Premium grade pellets CAUTION Do not burn fuel that contains an additive such as soybean oil May cause hopper fire Damage to product may result Read the list of ingredients on the packaging If you are buying wood pellets the only ingredient listed should be wood fiber or sawdust Clinkers Minerals and other non combustible materials like sand will turn into a hard glass like substance when heated Trees from different areas will vary in mineral content For this reason some fuels will produce more clinkers than others Moisture Always burn dry fuel Burning fuel with high moisture content takes energy to dry and tends to cool the appli ance thus robbing heat from your home Damp pellet fuel could turn back into sawdust which does not flow properly through the feed system Size Pellets are either 1 4 inch or 5 16 inch 6 8mm in diameter Length should be no more than 1 1 2 inches 38mm Pellet length can vary from lot to lot from the same manufacturer 22 Performance Higher ash content requires more frequent mainte nance e Premium grade pellets will produce the highest heat output Burning pellets longer than 1 1 2 inches 38mm can cause inconsistent feeding and or ignition We recommend that you buy fuel in multi ton lots whenever possible However w
55. nsor 1 Flue Tunnel Weldment 1 Combustion Blower Assembly 1 Heat Shield Comb Blower 2 UY Connectors 2 Terminals 1 4 Female 1 8 1 2 3 1 4 20 X 5 8 Wing Screw 4 1 4 Lock Washer 4 1 4 20 Nuts Installation of the Flue Tunnel Weldment Combustion Blower and Wiring ESP and Heat Shield Step 1 First install the flue tunnel weldment by aligning the 4 studs with the 4 holes in the ash chamber base Fasten the 4 nuts and lock washers provided to the studs by removing the access cover on the secondary ash chamber Step 2 Place the combustion motor onto the flue tunnel weldment and tighten the 3 wing screws provided Step 3 Insert the Exhaust Sensing Probe ESP into the 1 8 hole provided on the flue pipe stub Fasten with the 1 8x1 2 screw also provided ESP will be taped to the sheet metal jacket for shipping purposes Step 4 Connect the flex conduit 90 degree elbow Not Shown to the heat shield in the hole provided Then connect the 3 wires from the combustion blower with the 3 wires in the flex conduit by using the push on connectors and matching the wire colors as follows Red to Black White to White and Green to Green Step 5 Place Heat Shield over combustion blower and align the swell latches with the holes in the sheet metal and tighten NOTE Refer to Fig s 22 23 and 24 located on page 33 of this manual Flue Tunnel Weldment ombustion Blower Heat
56. o OVERHEAT COMBUSTION FEED IGNITER FOWER 9 STATUS SAFETY ZONE BLOWER MOTOR WATER TEMPERATURE 175 170 1607 145 15072 140 MIN TEMP o o Air Wash Slot Air wash Slot Window Fig 9 ses Test Low Draft Adjustment Pot OFF Fig 10 Covered Un Covered Draft Test Procedure After the venting is completed the firebox low draft will need to be checked and possibly adjusted After removing the 3 8 bolt from the draft hole shown in Fig 9 insert the draft meter tube The appliance doors and hopper lid must be latched during this test It is recom mended that the draft meter have a scale of 0 to 1 WC Turn the feed adjuster to Test this will start the combustion blower and allow you to check and record the High Draft IWC date The maximum draft must not exceed 85 W C Some form of vent restrictor may be needed There is no control board adjustment for the High Draft After the first 60 seconds the Test mode lowers the combustion blower voltage to the Low Burn voltage During this lowered voltage cycle the Low Burn Draft must be checked and adjusted if necessary The recom mended low draft setting should be between 25 amp 35 IWC Depending on the amount of vertical rise it may not be possible to get a low draft reading in this range In this case a maximum low draft of 55 is acceptable
57. ommended that some form of temperature balance is incorporated into the return water system NOTICE When installing with the atmospheric conversion All of the pressurized system components shown are not nec essary Air vents or bleeders will need to be removed from the plumbing system to prevent air from entering the lines Control Dipswitch 6 will need to be turned EXAMPLE OF COMBINATION HIGH LOW MULTI ZONE NOTE ALWAYS REFER TD THE INDIVIDUAL HEATING SYSTEM WITH INDIVIDUAL ZONE CIRCULATORS ee CAPES MUI POSITION AND LOCATION WITHIN THE PIPING HIGH TEMPERATURE BASEBOARD HEAT SYSTEM LOW TEMPERATURE RADIANT FLOOR HEAT LOW TEMPERATURE RADIANT FLOOR HEAT AIR VENT AJR VENT TYPICALLY INSTALLED N THE HIGHEST ACCESSABLE LOCATION IN THE PIPING NOTE IF CIRCULATOR DOES NOT CHECK VALVE THEN amp FLOW CONTOL VALVE WILL ALSO BE NEEDED AND INSTALLED 1N THIS LOCATION SHUT OFF VALVE CIRCULATORS WITH INTEGRAL CHECK VALVE SEE NOTE BRANCH ZONES WILL BE REDUCED TO REQUIRED SIZE TYPICALLY 3 47 THIS POINT UNION SHUT OFF FROM BOILER VALVE SYSTEM SUPPLY 1 1 4 THERM STSTIC MIXING VALVE BOILER T SYSTEM RETURN 1 1 47 19 Over Heat Safety Zone OverHeat Safety Zone Dump Zone STRONGLY RECOMMENDED in all installations When the pellet boiler is operating at High burn and all demand fro
58. rea indicates the minimum required floor protec tion area if the boiler is going to be placed on a combustible floor It requires 40 X 55 US or 42 X 55 CAN of non combustible floor protection as shown 16 US or 18 CAN of the floor protection must be in front of the firebox door as shown Floor protection must be a minimum of 26 gauge sheet metal Floor protection must also be provided under any horizontal run of vent pipe equal to the outside diameter of the venting plus 2 to each side Example 4 type or PL vent pipe has an outside diam eter of 4 1 2 2 on each side equals a protected floor area of 8 1 2 wide underneath the horizontal run Assembly 80 00 TOP VIEW NOTES A Manufacturer Recommended minimum clearance B Minimum clearance to combustibles BUT NOT RECOMMENDED SEE NOTE C C Mfr s Recommendation to allow for full opening of feeder swing plate 16 5 D Minimum Clearance to allow servicing of combustion blower 20 E Minimum clearance to combustibles F Pellet Vent clearance to combustibles G Stovetop to ceiling 22 5 H Minimum ceiling height or alcove height l Maximum alcove depth 80 INSTALLATION IS TO BE PERFORMED BY A QUALIFIED INSTALLER NOTE All installation clearances and restrictions must be adhered to NOTE Use only 4 diameter type L or PL venting system Be sure to inspect and
59. reduce the draft See page 21 for the Draft Test procedure This boiler may be used and installed into an existing masonry or Class A metal chimney Certain Canadian and Local Codes may require that the chimney be fully relined The venting Can Not be installed in a chimney serv ing another appliance The chimney should be cleaned and or inspected before installation of the venting Other examples of possible installations of the venting NOTE Use only 4 diameter approved pellet venting system Be sure to inspect and clean exhaust venting system frequently INSTALLATION IS TO BE PERFORMED BY A QUALIFIED INSTALLER DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE INSTALL VENT WALL PASS THROUGHS AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER NOTE installation clearances and restrictions must be adhered to NOTE Read and follow all of the vent pipe manufacturers instructions on the proper installation and support of the vent pipe Adhere to all clearances WARNING KEEP COMBUSTIBLE MATERIALS SUCH AS GRASS LEAVES ETC AT
60. rsop ou 0 VIP ANAL NIIN UNL 6 993 03 ANAL ung 8 SUS pH OY YOR 193SN PV UML L 1030JA IIP A pue uonsnquio YIO 9 3591 03 1935 1 poo UML sjoped MA p xx 0duanq sopou are oq xx S9qnj JU9U 0 SPOI ISN C 0 10 99196 IPON ung 1y3rT 03ny DUAJA YING ana OF 4 7 091 0 d 9 1 091 V 208 I 2281 CZ I THOLVHWMdWHWIL HNILVM Tue O YaLINDI _ OLAV WOLON 934 NOLLSNANOD __ ANOZ 6 8 _ _ SALYIS 9 1 YN S 49 Snra e WIMOd 19400 Sutuado joouuoosH 45VIIOA HDIH JNINSHVAM
61. st vent outlet and located lower on the wall than the vent outlet When the appliance is roof vented The air intake Inlet Cover part is best located on the exterior wall oriented toward the 1 10 09542 Fig 6 prevailing wind direction during the heating season Never terminate the outside air above the vent pipe outlet The maximum length of this pipe is 20 feet Inlet cover part number 1 10 09542 should be used to keep birds rodents etc out of the inlet pipe See Fig 6 NOTE The inlet cover should not be placed in an area where drifting of snow or ice will build up block ing the intake air supply The Outside Air knockout is located on the face of the Feeder Cover It is pre cut except for several small tabs There is also a filler plate screwed to the inside to cover the top of the hole after the Outside Air Pipe has been installed This will allow for removal of the Feeder Cover without disconnecting the Outside Air Pipe See Fig 7 Only metal Intake Flex should be used for the Outside Air Supply connection The Outside Air Intake Pipe is inside the Feeder Cover and to the right of the feeder motor The 2 3 4 steel flex pipe is made to slide over the outside of the F Air Intake Pipe See Fig 8 It should be held into place with some silicone foil tape or a hose clamp not supplied Outside Air Pipe Knockout Feeder Cover
62. t or burnpot opening At this time you can scrape and clean the burnpot and fines cleanout area Open firebox door and vacuum ash from ledges and ash deflector You can also clean the firebox door viewing glass using a typical glass cleaner and soft cloth 32 econdary Ash hamber Access Plate Ash Door Open the ash door and remove the ash pan Dispose of any ash that has accumulated in the ash pan as well as any fly ash from within the ash pan area Remove the 4 thumbscrews on the secondary ash chamber access plate and remove it to access the secondary ash chamber Remove all fly ash from this area This process should be done as needed Inspect all sealing gaskets to ensure a proper seal and re install all components removed for cleaning CAUTION Cleanout of the heat exchanger flue pipe chimney and combustion blower fan housing is especially important at the end of the heating season to minimize corrosion during the summer months caused by accumulated ash NOTE To minimize the amount of stress placed on the hopper swing plate hinges opening of the hopper swing plate should be done with the least amount of fuel in the hopper as possible Maintenance 4 P 3 P Heat Shield Latch gt Fig 22 2 4 Exhaust Probe 2 2 7 m Combustion LT Blower Motor E Thumb Screws 3 Total Fig 23
63. uired Ash Removal Itis recommended to remove the ashes when the boiler is not in operation This lessens the chances of coming in contact with hot surfaces Ashes can be removed while in operation but extra care must be taken Open Ash Door Lift the latch and open the door as shown in fig 21 NOTE Keep hopper lid hopper swing plate firebox door and ash pan door closed during operation and maintain all seals in good condition Remove Ash Pan Always wear gloves to remove ash pan Grab the ash pan by the finger hold and pull it out of the boiler Lift the ash pan by the finger hold and use it for carrying the ash pan Close the ash door before disposing the ashes Ash Pan Handle Ash Pan Fig 21 Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Soot and Flyash Formation and Need for Removal The products of combustion will contain small particles of flyash The flyash will collect in the exhaust venting system and restrict the flow ofthe flue gases Incomplete combustion such as occurs during startup shutdown or incorrect operation of the room heater will
64. uit to the ash base with the clamps provided Design The first thing that needs to be done is deciding where and how the boiler will be installed Things that need to be taken into consideration are the intended use of the boiler for example is the boiler going to be used as your primary heating system or is it going to be used as a secondary or backup heating system If it is to be used in conjunction with an existing oil or gas boiler system will it be piped in parallel or in series The answers to these and other questions can be determined by talking to your certified dealer or a qualified HVAC or plumbing contrac tor This will ensure that the boiler is installed and piped to accommodate your needs and expectations Consideration must be given to the venting as well as electrical and clearance requirements Clearances must be maintained to combustibles and also for service Make sure fans are not used in the fuel storage area unless they are installed so as not to create a negative pressure in the room where the solid fuel burning appliance is located MINIMUM NON COMBUSTIBLE FLOOR PROTECTION AREA NON COMBUSTIBLE FLOOR PROTECTOR lt 9 gt gt lt N 55 USA amp CAN gt 40 USA 42 CANADA 16 USA 18 CAN 55 USA amp CAN Floor Protection The striped a
65. ustible ou la porte de la cuvette des cendres sont ouvertes Ne pas placer le combustible et les mati res combustibles l int rieur de l espace d sign e pour l installation ATTENTION Risque de feu ne tonctionnez pas avec l bauche deconduite de chemin e exc dant 9 colonne de l eau 224Pa ATTENTION chaud lors de l op ration NE PAS toucher Gardez les enfants les v tements les meubles et les mat riaux combustibles loin de l espace d sign e pour l installation Dans le cas d un manque d lectricit Consultez le manuel du propri taire pour remettre la fournaise en marche lorsque l lectricit est revenue Hearth amp Home Technologies Inc 352 Mountain House Rd Halifax PA 17032 Date of Manufacture Date de Fabrication 2009 2010 2011 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Made in U S A Fait aux tats Unis Do Not Remove or Cover This Label Ne pas enlever ou recouvrir cette tiquette IGN Service Record Notes 45 Service Record Notes 46 47 SuIueo 10 929u u93jure A uo 01295 IY 99S SUDUSLT enuen 10 uo UONI IY 99S ANAL X VIA 195 IYI UE SSI SI IY Jo IUST JIM 991 4 0 ny 03 YOJIMS oq OT 4 8unjos poa
66. ve fuel from the burn pot using the burnpot scraping tool to scrape the pellets into the ash pan 3 Remove the ash pan from the unit and take outside Do not place ash pan on a combustible material 4 Turn off circuit breaker at unit 5 Do not use the unit until a qualified person has in spected your appliance and venting 29 Maintenance Scrape the burnpot to remov any carbon deposits which may have formed Scraping can be done while the boiler is in operation accessed through the firebox door opening Fig 19 Fines area Feeder cover Fig 20 30 Burnpot Cleaning The burnpot should be cleaned no less than once a week For best operation the burnpot should be cleaned every time the hopper is filled with pellets The fire does not have to be out to scrape the burnpot although it is recommended the boiler be on minimum burn at the time of cleaning Note Scraping can be done while in operation if per formed through the firebox door opening See Fig 17 Use the flat end of the scraper provided to scrape down over the holed surface of the burnpot grate See Fig 18 It is not necessary to clean out the scrapings from this clean ing because they will be pushed out the next time the auger operates Note Make a special effort to scrape the bottom inside corners of the burnpot where the auger tube enters the burnpot Carbon deposits can build up over time in this area that
67. with any of the doors open 5 Turn Feed Adjuster to 4 If this is your first fire or you are trying differ ent pellets set the feed adjuster to 4 This is an average number for most pellets and may need to be adjusted for your particular fuel After you know a feed rate setting that works well for your applica tion use that setting NOTE You know your feed rate is too high when The overheat safety feature 1s energized each time the heating zone demand turns off during a high burn OR If unburned or partially burned pellets are found in the ash pan this may also be an indication of a burn pot in need of scraping 6 Flip the Igniter Switch up into the AUTO position WATER TEMPERATURE 7 Turn the MAX TEMP Dial on the control o board to the desired temperature This setting must 175 185 170 80 always be at least 5 F higher than the MIN TEMP 160 setting 165 OFF 145 190 WARNING HOT WHILE IN OPERATION 155 140 KEEP CHILDREN CLOTHING AND MAX TEMP MIN TEMP FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS 27 Operation WATER 175 185 TEMPERATURE 170 80 1607 165 OFF 1459 150 155 140 MAX TEMP MIN TEMP 8 Turn the MIN TEMP Dial on the control board to the desired Minimum temperature This will start the lighting process ifthe temperature at the aquastat sensor is approxim

Manual - Evergreen Home & Hearth

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Manual - Evergreen Home &amp; Hearth

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Manual - Evergreen Home & Hearth