Harbor Freight Tools 12 ton H_Frame Industrial Heavy Duty Floor Shop Press Product manual
Contents
1. os oa s s AT 3 ia Uprights 15 ye Figure B T N Bolts J 6 Slide the Support Pins 11 into the holes in the Uprights Angle the Press Apron 10 so the rails of the Press Apron straddle the Uprights then lower into place so the Press Apron rests on the Support Pins See Figure C Upright 15 Press Apron 10 N Figure C Pins 11 Note For set up position the Support Pins at least several holes down from the top holes in the Uprights so you have room to place the Ram Plate 7 You can re adjust the placement of the Press Apron after assembly 7 Insert the Eye Bolts 6 into the holes in the Ram Plate 7 and secure in place with the Nuts 8 See Figure D Eye Bolts 6 Ram Plate i Nuts 8 Figure D 8 Place the Arbor Plates 9 on the Press Apron Angle the Ram Plate 7 the same way you placed the Press Apron and slide it down the Press Frame so it rests on the Arbor Plates See Figure E Upright 15 Ram Plate 7 Arbor Plate 9 Figure E 9 Bleed the Ram see Bleeding the Ram on page 8 and make sure it is fully collapsed CENTRAL CS MACHINERY Item 33497 For technical questions please call 1 888 866 5797 Page 5 SETUP Hang the Ram 1 Hang the Springs 4 on the bars of the Ram Ring Header 1 See Place the Ram 5 on the center of the Ram Plate 7 Slide the Ram Plate up the Ram Ring Header 1 so t2. Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there
3. encase a aaa thes 12 Operation cieie e cease 8 wn gt mn m lt CENTRAL CS MACHINERY WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION WARNING Read all safety warnings and instructions Failure to heed these markings may result in personal injury and or property damage Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 1 Keep hands away from Arbor Plates 6 Avoid off center loads Do not operate if and Press Pin during use workpiece tilts or binds during compression 2 Do not move workpiece while compressed 7 STOP and release compression if you suspect
4. handle the forces exerted by this tool during operation Other accessories not designed for the forces generated may break and forcefully launch pieces Use only with Ram included with this Press Industrial applications must follow OSHA requirements This product is not a toy Keep it out of reach of children SAFETY Maintain labels and nameplates on the Shop Press These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS Item 33497 For technical questions please call 1 888 866 5797 Page 3 Specifications Maximum Capacity 12 Tons 24 000 pounds Fluid Type Hydraulic Fluid Note For additional information regarding the parts listed in the following pages refer to the Parts List and Assembly Diagram near the end of this manual Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use t
5. is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state C ENT RAL CS MACHINERY 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
6. the WARNING Keep area under Arbor Plates height of the Press Apron 10 clear of stray bolts or debris Such items 7 create an uneven surface which can cause 2 Position the Press Apron as high as possible the Arbor Plates to break under pressure while positioning the workpiece as close as possible to the ram of the Ram Plate 7 e m S e zZ Workpeice Set Up WARNING When pressing two items together the items must be lined up vertically If not one item may forcefully eject sideways from the unit Page 8 For technical questions please call 1 888 866 5797 Item 33497 General Operating Instructions 1 Place the item to press between the Arbor Plates 9 4 When the task is completed carefully release the Ram pressure For safety remove the Handle 2 Using the Ram Handle 17 jack down the and use it to slowly turn the Valve Release Screw Ram Plate until the ram of the Ram Plate on the Ram allowing the Ram Plate to rise contacts your workpiece If you are pressing two items together line them up vertically WARNING Stay clear of the rising Ram The Ram may rise quickly during the release process 3 Continue to operate the Handle to press the workpiece 5 Clean then store the tool indoors out of children s reach Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENT
7. AL OPERATION Turn the Power Switch of the tool off before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 BEFORE EACH USE test the Ram 5 for condition of the tool Check for proper operation If the Ram appears not to be working properly follow instructions e loose hardware f in Bleeding the Ram on page 8 e misalignment or binding of moving parts 3 AFTER USE wipe external surfaces e cracked or broken parts and f of the tool with clean cloth any other condition that may affect its safe operation Hydraulic Fluid Change the hydraulic fluid at least once every 4 Completely fill the unit with a high quality three years To change the hydraulic fluid hydraulic fluid not included until the fluid just begins to run out of the Fluid Fill Hole 1 With the Ram fully lowered unhook the Springs from the Eye Bolts and remove 5 Reinstall the Fluid Filler Plug the Ram from the Shop Press 6 Clean with a clean cloth using a 2 Remove the Fluid Filler Plug detergent or mild solvent 3 Tip the Ram to allow the old hydraulic fluid to drain 7 Replace the Ram onto the Shop Press out of the unit completely and dispose of the old See Hang the Ram on page 6 hydraulic fluid in acc
8. NANCE Item 33497 For technical questions please call 1 888 866 5797 Page 7 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Bleeding the Ram IMPORTANT Before first use check for proper 2 Insert the Handle into the Plunger Fulcrum hydraulic fluid level in the Ram Then thoroughly test Assembly Apply pressure to the Saddle and the Ram for proper operation prior to its actual use If pump the Handle quickly several times the Ram appears not to be working properly it may be necessary to bleed its hydraulic system of excess air 3 Check the Fluid Fill Hole and if necessary top off the Fluid Fill Hole with hydraulic fluid To bleed the Ram patie 4 Replace the Fluid Filler Plug 1 Remove the Fluid Filler Plug Insert the slot on the lower portion of the Handle over the Valve 5 Test the Ram several times before putting into use Release Screw Turn the Handle counterclockwise If after purging the Ram still does not appear to to close the Valve Release Screw See Figure G be working properly do not use the Ram until it has been repaired by a qualified service technician Handle 17 Elevating Screw some models XN Saddle Plunger E Fulcrum Valve Release ih Sf Screw A Fluid Filler ea Plug Figure G Tool Set Up 1 Use the Support Pins 11 to adjust
9. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference REV isi 3 MACHINERY 12 TON Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com ITEM 33497 When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents DASNY ii a 2 Maintenai O rarena a 9 Specifications mre aaae n a Parts List and Diagram seeeeeeeseeene 10 SEUD nk waa N aa eka eee 4 Wala a aah Pact
10. he Ram Saddle fits in the bracket center underside of top of Header Mounting to the Floor 1 Page 6 To mount the Shop Press with assistance move the unit to the location where it is to be used If needed drill four 1 2 diameter mounting holes in the feet and use as a template to mark the spots where four 1 2 diameter holes will be drilled in the concrete or wood floor Check for any hidden wiring or cables and adjust the location for the holes as needed Then temporarily set the Shop Press aside Hook the Springs 4 into the Eye Bolts 6 to secure the Ram Ram Plate in place Ram Ring Header 1 Springs 4 Eye Bolts 6 Figure F Use a masonry drill bit to drill the four 1 2 diameter holes about 3 4 deep into the concrete Make sure to blow out the concrete dust from the drilled holes Set the Shop Press back to the location where it is to be used and align the four 1 2 diameter mounting holes in its feet with the four pre drilled 1 2 holes in the concrete or wood Then use four minimum 3 long 1 2 diameter concrete anchor bolts or lag bolts not included to secure the Shop Press to the concrete or wood floor CENTRAL CS MACHINERY For technical questions please call 1 888 866 5797 Item 33497 Functions Upper Ram SAFETY Ram Ram Handle Plate ae LL 72 Frame Posts Z O lt x Press ad Apron LLI aW Base Sections MAINTE
11. imminent structural failure If safe inspect 3 Release load before service or maintenance thoroughly and reposition before proceeding 4 Bolt to floor before use 8 Do not compress springs or other elastic 5 Keep area under Arbor Plates clear If Arbor Objects They could disenQage heazaidously Plates rest on obstruction i e bolt debris 9 Wear ANSI approved safety goggles etc it creates an uneven press causing heavy duty work gloves and steel toe excess stress and possible breakage work boots during set up and or use 10 Keep bystanders out of work area Page 2 For technical questions please call 1 888 866 5797 Item 33497 11 12 13 14 15 press when loaded Do not leave the press unattended when loaded Do not operate the hydraulic ram beyond rated capacity 17 if parts are loose or damaged qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 20 When servicing a Ram use only identical replacement parts refer to attached product specific parts list and diagram Follow instructions in the User Maintenance 21 Instructions section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury Do not stand directly in front of the 16 Inspect before every use do not use 18 Ram service must be performed only by 19 Only use with accessories rated to
12. ool until repaired Components of this Shop Press are heavy You will need a helper to safely assemble this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly 1 Using the Functions section and the Parts List 3 Slide each Base Support under the Uprights and and Diagram near the end of the manual lay place the Spreader between them as shown out and identify all pieces before assembly above Line up the bolt holes and insert the Bolts 12 through the Spreader Base Supports and 2 Have a helper hold the Uprights 15 vertically and Uprights then secure in place with the Nuts 13 hold them steady until the Spreader 16 and Base Supports 14 are secured in place See Figure A 4 Determine where you want to use the Press Check Uprights 15 to ensure that the Uprights are perpendicular to the Base Supports then bolt to the floor 77 Bolts 12 oe Pp see Mounting to the Floor on page 6 ee SS Spreader 16 Nuts 13 Nuts 13 Base Supports 14 Figure A Page 4 For technical questions please call 1 888 866 5797 Item 33497 Assembly cont d 5 Align the holes on the Ram Ring Header 1 with the holes in the top of the Uprights and secure in place with the Bolts 3 and Nuts 2 Check that the assembly is square then finish tightening bolts See Figure B Ram Ring Nuts 2 _ Header 1
13. ordance with local regulations MAINTENANCE Item 33497 For technical questions please call 1 888 866 5797 Page 9 Troubleshooting TO PREVENT SERIOUS INJURY AWARNING Use caution when troubleshooting a malfunctioning Ram Completely resolve all problems before use If the solutions presented in the Troubleshooting guide do not solve the problem have a qualified technician inspect and repair the Ram before use After the Ram is repaired Test it carefully without a load by raising it and lowering it fully checking for proper operation BEFORE RETURNING THE RAM TO OPERATION DO NOT USE A DAMAGED OR MALFUNCTIONING RAM POSSIBLE SYMPTOMS Handle PROBABLE SOLUTION Ram will not Saddle Pump Fluid Make certain that the Ram is not Saddle will moves d f function at lowers stroke leaking supporting a load while attempting a its weight feels porte all PUP when from filler solution Ram is spongy under load plug Valves may be blocked and may not close fully To flush the valves Lower the Saddle and securely close the Release Valve Manually lift the saddle several inches Open the release valve and force the saddle down as quickly as possible Ram may be low on fluid Check the fluid level and refill if needed Ram may require bleeding see instructions on page page 8 Unit may have too much hydraulic fluid inside check fluid level and adjust if needed Parts List and Diagram Par
14. ts List Part ____ Description Qty Part Description Qty 11 12 4 Spring SS d a 13 14 ram 6 EyeBols 2 gt rag 8 NuMm8 i G a i me 9 ArborPlate 2 m Z gt za 2 LIE Record Product s Serial Number Here Note If product has no serial number record Note Some parts are listed and shown for month and year of purchase instead illustration purposes only and are not available individually as replacement parts Page 10 For technical questions please call 1 888 866 5797 Item 33497 Assembly Diagram MAINTENANCE Item 33497 For technical questions please call 1 888 866 5797 Page 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Limited 90 Day Warranty
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