1:1 UltraBond Operations Manual
Contents
1. 36 2 HEX NUT SUPPLIED WITHITEM 7 37 5104 26 1 3 FLUSH VALVE SEAL SUPPLIED WITH ITEM 21 38 5104 21 1 3 SPLIT SEAL SUPPLIED WITH ITEM 21 39 PF HN 08 08J SS 1 HOSE NIPPLE 40 05260 1 MIXER TUBE INCLUDES MIXERS 42 54861 1 1 UNION HV GUN 43 02029 1 1 SEAL t NOTE THE INSIDE DIAMETER OF ITEM 29 HOD 2002 X CHANGES WITH THE VISCOSITY OF HARDENER PUMPED 3 SIZES ARE INCLUDED WITH THE GUN HOD 2002 3 HOD 2002 5 AND HOD 2002 7 OPTIONAL SIZES ARE LISTED BELOW ITEM 29A 29B 29C 41 OPTIONAL PARTS amp ASSEMBLIES HOD 2002 1 HOD 2002 9 HOD 2002 11 MPD 9750 03 PART NO QTY KR dt ak DESCRIPTION RATIO RESTRICTOR RATIO RESTRICTOR RATIO RESTRICTOR REPLACEMENT MIXER MagnumVenusProducts Rev 10 2014 Page 48 UltraBond 1 1 Operations Manual 15116117 15 16 17 22 23 24 27 AIR TO PUMP 3 4 19 25 26 8 6 y 15 14 MAO EBET 6 16 kai FLUSH TANK MAGNUM VENUS PLASTECH PUMP RAM Manifold Assembly MA 34 REV E FIXED DESCRIPTION FOR ITEM 23 03 12 10 BT2 F ADDED ITEMS 29 30 AND 31 07 28 11 BT2 G REORIENTED ITEMS 11 AND 16 ON DRAWING 02 17 13 BT2 H ITEM 6 WAS QTY 5 ADDED ITEM 32 03 13 13 BT2 EN gr MagnumVenusProducts Rev 10 2014 Page 49 Pump Ram Manifold Assembly PARTS LIST QTY ITEM PART NO 1 MA 2001 1 2 PF HP 08 3 PF HN 08 4 PF RB 08 04 5 PF SW 04 6 PF HN 04 045 7 09218 8 AG B2 100 9 8405 1 1 10 09350 11 7702 2 2 12 8404 1 1 12. of the above named courts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconvenient forum that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be binding on either par
3. A 32 NOTE 1 INSTALL WITH RIDGES UP MAGNUM VENUS PLASTECH 2 ITEM 22 IS PRESSED INTO ITEM 12 CHOP CHECK PUMP FLUID SECTION SS CCPLS 1000 SS REV C ITEM 31 WAS 7201 1 10 04 06 06 BT2 D ITEM 29 WAS VLS 4622 440C 5 10 06 JEM E ADDEDNOTE 2 04 11 13 BT2 F UPDATED KIT TO SS VERSION 11 14 13 BT2 MagnumVenusProducts Rev 10 2014 Page 41 CHOP CHECK PUMP FLUID SECTION CCPLS 1000 SS ITEM OON DO amp WN 10 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PARTS LIST PARTNO QTY DESCRIPTION CCPLS 1001 ROD BUSHING DISPLACEMENT ROD CCPLS 1002 V PACKING CCPLS 1003 SS CCPLS 1004 SS CCPLS 1005 CCPLS 1006 CCLPS 1007 SS CCPLS 1008 SS CCPLS 1009 CCPLS 1010 SS CCPLS 1011 SS CCPLS 1012 SS CCPLS 1013 SS CCPLS 1014 SS CCPLS 1015 CCPLS 1016 SS CCPLS 1017 SS CCPLS 1018 SS CCPLS 1019 SS CCPLS 1020 CCPLS 1021 SS CCPLS 1022 SS CCPLS 1023 SS CCPLS 1024 CCPLS 1025 CCPLS 1026 SS CCPLS 1027 SS CCPLS 1028 VLS 4622 SS 3102 16 1 7201 12 8 F HB 06F 12 CCPLS 1029 O E 144 O E 018 O E 145 O E 150 PF AP 02 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 4 1 10 2 1 1 1 1 FEMALE COMPRESSION RING MALE COMPRESSION RING SPRING SUPPORT RING PACKING NUT OUTLET BODY CYLINDER PISTON CUP PISTON CUP SPACER UPPER PISTON BODY LOWER PISTON BODY DISPLACEMENT ROD VALVE STOP LWRINTAKE VALVE SEAL INT
4. any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of the purchase price provided that such Goods mu
5. container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used
6. extraction regulator to 35 psi 4 Adjust ram pressure down to 35 psi 5 Turn ram control lever to up position 6 Hold drum down if it shifts 7 Open and close ram control lever intermittently to raise follower and pump out of drum 8 It may be necessary to adjust both ram and follower pressures accordingly to necessitate removal 9 After pump and follower are removed inspect seal and dispose of protector gasket 10 Clean any build up of material on follower gasket as well as follower plate 11 Replace with new drum and refer back to procedures for priming new drum EN gr MagnumVenusProducts Rev 10 2014 Page 30 UltraBond 1 1 Operations Manual Low Level Limit Adjustment 1 To set the low level limit loosen the bolt holding the shaft collar in place 2 Slide the shaft collar to the desire position on the post and tighten the bolt back down see figure 39 Loosen the bolt holding the collar and slide the collar to the desired location Note The valve 09321 for the ADP 1010 turns off the air supply to the air motor valve thus stopping the pump q MagnumVenusProducts Rev 10 2014 Page 31 UltraBond 1 1 Operations Manual Component Manuals Adhesive Activator Transfer Pump Fluid Section Manual The UltraBond 1 1 Adhesive system comes standard with the Stainless Steel Chop Check Fluid Section For detailed repair instructions see the manual CCPLS 1000 Chop Check Fluid
7. reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER TO SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and charges for import and export licenses and certifica
8. to outlet on dispensing block gun apply lubricant to threads prior to attachment see fig 26 amp 27 fig 26 fig 27 2 Open dispensing block and allow mixed material to flow out of mixer into a container for 4 5 seconds 3 Begin dispensing a bead of material and check for mix by reviewing uniformity of color see fig 28 fig 28 4 Observe action of 1 1 Duo unit if pump dives moves very quickly on downstroke adjust feed pumps on activator and adhesive by increasing pressure on regulators in 5 psi increments until diving stops 5 A special precaution must be taken when adjusting feed pumps it is important not to run the pumps too high or they will overcome the valves in the 1 1 Duo unit and could cause off ratio problems MagnumVenusProducts Rev 10 2014 Page 26 UltraBond 1 1 Operations Manual Output and Ratio Check Adjustments 1 With the unit primed it is now possible to check ratios 2 With the block gun in the off position remove outlet plugs from front of dispensing block see fig 29 fig 29 3 Attach and secure outlet cap and gasket to dispensing block see figures 30 if you are using the 1 1 Pro Gun attach the ratio check mix housing DUO 4200 to the front of the 1 1 Pro Gun shown in figure 31 with optional ball valves see fig 31 4 Position a cup under each outlet preferably identical in size and weight see fig 32 fig 32 MagnumVenusProducts Rev 10 20
9. 1 1 ULTRABOND ADHESIVE UNIT Operations Manual D MagnumVenusProducts Rev 10 2014 UltraBond 1 1 Operations Manual ci d MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com L MagnumvVenusProducts Rev 10 2014 Page 2 UltraBond 1 1 Operations Manual Table of Contents SECTION Page TERMS amp CONDITIONS OF SALE 4 SAFETY amp WARNINGS 6 INTRODUCTION 15 PRIMING the UNIT 20 MIXING amp DISPENSING 26 FLUSHING amp SHUT DOWN 29 CHANGING the EMPTY PAIL 30 LOW LEVEL LIMIT ADJUSTMENT 31 COMPONENT MANUALS 32 PARTS DRAWINGS 33 REVISION INFORMATION 52 B MVP MagnumVenusProducts Rev 10 2014 Page 3 UltraBond 1 1 Operations Manual Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that Buyer s credit becomes unsatisfactory or it has
10. 14 Page 27 UltraBond 1 1 Operations Manual Output and Ratio Check Adjustments continued 5 6 Open valve on block and allow material to flow for at least 10 seconds see fig 32 Close dispensing block and weigh cups see figures 33 amp 34 13 There will always be small discrepancies in weight due to flow and density If weights are off by more than 10 the feed pumps may need adjusting Two methods can be used to compensate for ratios i Decrease the feed pump of the higher weight material by 5 psi and recheck or ii Increase the feed pump of the lower weight material by 5 psi Repeat steps until accurate ratios are achieved The output of the material is achieved by increasing the 1 1 Duo unit pressure The output checks should be done with the mixer on the block The pressure can be increased in 5 psi increments until the desired output is achieved Note The unit is capable of approximately 2 GPM with material that is 78 80 F 14 If the 1 1 Duo unit pump pressure is increased it may be necessary to adjust the feed pumps as well and check for ratio accuracy 15 Once a desired output is reached it is best to operate in this range and avoid continued adjustments MagnumVenusProducts Rev 10 2014 Page 28 UltraBond 1 1 Operations Manual Flushing amp Shut Down 1 When finished with dispensing it is necessary to flush and clean mixer and block 2 Open dispensing valve mome
11. 2 63 62 61 13 18 43 l 17 14 ii 16 58 H RESIN PUMP REF BARREL PISTON REF DETAIL _ BLEED OFF VALVE amp RAM EXTRACTION MAGNUM VENUS PLASTECH ASSY FRAME WORK RAM CYL APD 1000 ADH REV B ITEM 7 WAS 02685 24 SHOULDER BOLT 10 30 07 JEM REV C ITEM 44 WAS PF HN O4TS 04 05 21 08 BT2 REV D ITEM 8 WAS F PH 832 28 ITEM 38 WAS QTY 8 ITEM 57 WAS 20 FT ADDED ITEM 64 11 01 13 BT2 D MagnumVenusProducts Rev 10 2014 Page 35 UltraBond 1 1 Operations Manual ASSY FRAME WORK RAM CYL APD 1000 ADH PARTS LIST ITEM PART NO QTY DESCRIPTION 1 F LN 05C 8 LOCK NUT 2 O B 342 A O RING 3 02005 2 CVLINDER ROD SEAL A 02007 2 CVLINDER ROD WIPER 5 02576 10 WASHER 6 02668 18 8 SOCKET HEAD CAP SCREW 7 F SB 0648 SS 18 SS SHOULDER BOLT 8 02805 16 2 PAN HEAD SCREW 11 06270 2 BARREL HOD DOWN KNOB 12 06271 2 CYLINDER ROD CLAMP COLLAR 13 06274 1 CHECK VALVE 14 CM 1005 1 BALL VALVE 16 PF SW 04 04J SS 1 SWIVEL ADAPTER 17 PF HN 04 04J SS 1 MALE CONNECTOR 18 PF PT O4MMF SS 1 FEMALE RUN TEE 20 APD 1005 2 BARREL CLAMP 21 APD 1003 2 SUPPORT ROD 22 60514 1 2 SUPPORT RING 23 60515 3 2 CYLINDER CAP 24 60517 1 2 LIFT CYLINDER PISTON 26 60519 11 1 BARREL PISTON 27 60519 13 1 TOP RING BARREL PISTON 28 60519 5 1 BOTTOM RING BARREL PISTON 29 60520 1 2 SEAL BARREL PISTON 30 60521 1 18 SPACER BARREL PISTON 31 APD 1004 2 CYLINDER ROD 32 APD 1001 1 FRAMEWORK LIFT CYLINDER 33 60533 1 1 SUPPORT PANEL 35 60539 1 2 MOUNT BRACKET
12. 3 01745 1 14 HA 0444 6 15 PF ME 04 16 BV FF44 L 17 7701 6 2 18 PF ME 08 19 PF HN 08 085 20 PF SE 08 21 AG B2 160 22 PF HN 02 04 23 8407 4 1 24 MPH 2534 25 F HB 04C 32 26 F HN 04C 21 8407 5 1 28 PF ST 04 BR 29 95163 EN 30 95157 EN 31 95128 EN 32 7701 6 17 r MVP MagnumVenusProducts A ek ek ak at JJ amp SA AR S BR WD SB eB eae ai tf Ww Bw AMD AD UltraBond 1 1 Operations Manual MA 34 DESCRIPTION MANIFOLD BLOCK PLUG NIPPLE BUSHING SWIVEL ADAPTER NIPPLE 1 4 REGULATOR 100 PSI GAUGE REGULATOR 1 2 BALL VALVE BALL VALVE VENTED LOCKOUT 1 2 FILTER W METAL BOWL AIR HOSE AIR HOSE 1 4 NPT MALE ELBOW 1 4 BALL VALVE TUBE FITTING MALE ELBOW NIPPLE STREET ELBOW 160 PSI GAUGE NIPPLE 3 WAY VALVE FITTING HEX BOLT HEX NUT BUTTON STREET TEE RAM EXTRACTION GAUGE LABEL AIR LIFT GAUGE LABEL PUMP PRESSURE GAUGE LABEL POLY ELBOW Rev 10 2014 Page 50 UltraBond 1 1 Operations Manual NOTE A LIGHT COAT OF SUPER O LUBE IS RECOMMENDED ON THE UPPER AND LOWER PILOT VALVES USE REMOVABLE LOCTITE ON THESE THREADS AT ASSEMBLY mn SHOWS ORIENTATION OF ITEM 11 MPH 2512 SEAL GUIDE MAGNUM VENUS PLASTECH DUO HD 7000 VPH Assembly 7 Power Head 4 Stroke BT2 03 01 11 REV A ADDED SUPER O LUBE NOTE FOR PILOT VALVES 05 25 11 BT2 REV Page 51 Rev 10 2014 1 E O 5 o o ta A mi gt 5 c D G 7 Pow
13. 534 2 POLY ELBOW 8 APD 1011 1 SHAFT COLLAR 9 MPM 2578 1 SPACER NUT fre MPR MagnumVenusProducts Rev 10 2014 Page 38 UltraBond 1 1 Operations Manual MAGNUM VENUS PLASTECH CHOP CHECK PUMP FLUID SECTION CCP 1400 SS REV 3 31 04 JEM REV A ITEM 3 WAS VLS 4613 ITEM 14 WAS 7701 3 7 ITEM 16 WAS 7701 1 1 ADDDED ITEMS 17 18 19 11 19 07 BT2 REV B ITEM 9 WAS 02705 14 11 28 07 JEM REV C ADDEDITEM20 03 18 08 BT2 D MagnumVenusProducts Rev 10 2014 Page 39 UltraBond 1 1 Operations Manual COMPLETE PUMP ASSY W AIR MOTOR CCP 1400 SS PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 VPH 5000 1 5 POWER HEAD ASSY 2 CCPLS 1000 SS 1 PUMP FLUID SECTION 3 VLS 4613 1 PISTON ROD ADAPTER 4 CCP 1008 1 PUMP MOUNT PLATE 5 CCP 1007 2 SUPPORT BRACKET 6 MPH 2534 2 POLY FITTING ELBOW 7 CCP 1009 1 SUPPORT PLATE 8 02650 28 4 HEX BOLT 9 F HB 08C 28 GR5 4 HEX BOLT 10 F HB 06C 16 4 HEX BOLT 11 PF HN 08 1 NIPPLE 12 8407 1 1 1 MAC VALVE 13 PF SE 08 1 STREET ELBOW 14 PF HN 08 08S 1 FITTING 15 8407 3 1 1 SHUTTLE VAVLE 16 PF SE 04 SS 2 ELBOW FITTING 17 APP 9096 2 CONNECTOR 18 APP 9109 1 SLEEVE 19 APP 9102 1 RETAINER RING 20 PF HP 12 1 HEX PLUG EN L MagnumVenusProducts Rev 10 2014 Page 40 UltraBond 1 1 Operations Manual gt EH 8 6 13 38 34 5 14 1 35 10 33 3 amp 15 16 17 19 20 36 31 20 26 TOP VIE OF BOTTOM FLANGE 9 31 27 SEE NOTE 1 10 22 21 23 SEE NOTE 2 25 27
14. AKE VALVE PACKING NUT INTAKE VALVE LOWER VALVE SEAT FOOT VALVE HOUSING TIE ROD PISTON CUP BACKUP RING PISTON BALL SEAT PRIMING PISTON PISTON SEAL RELIEF WASHER PRIMING VALVE HOUSING PRIMING ROD BACKUP WASHER 1 1 4 DIA SS BALL BALL CHECK SPRING HEX NUT HEX CAP SCREW WAVE SPRING O RING O RING O RING O RING ALLEN PIPE PLUG PARTS INCLUDED IN CCPLS 1000 SS RK REPAIR KIT MagnumVenusProducts UltraBond 1 1 Operations Manual PART NO CCPLS 1000 SS RK Rev 10 2014 REPAIR KIT DESCRIPTION REPAIR KIT Page 42 UltraBond 1 1 Operations Manual a cooo C LET NOTE 1 INSTALL WITH RIDGES UP NN GS 3 j N h N o 8 XS SS I O AN H SN Kg e MAGNUM VENUS PRODUCTS FLUID SECTION ASSEMBLY DLS 4600 SS REV A ITEM S 14 amp SS WERE 316 SS 9 20 04 JEM D MagnumVenusProducts Rev 10 2014 Page 43 Fluid Section Assy DLS 4600 SS ITEM PARTS LIST PART NO VLS 4607 VLS 4603 VLS 4604 SS VLS 4605 VLS 4606 SS VLS 4610 VLS 4611 VLS 4601 SS DLS 4613 VLS 4609 SS VLS 4614 ALS 1018 440C VLS 4619 SS VLS 4615 VLS 4616 SS VLS 4617 SS VLS 4618 SS O E 137 VLS 4608 SS VLS 4620 SS DLS 4602 SS VLS 4622 440C VLS 4602 SS VLS 4623 VLS 4624 F HN 08C QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 2 1 2 INCLUDED IN REPAIR KIT DESCRIPTION SOLVENT CUP PKG NUT GUIDE BEARING FEMALE C
15. BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER COSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHING OF SUCH ADVICE OR ASSISTAN
16. CE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE OF GOODS Many factors beyond Seller s control contribute to the success of the Buvers finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms amp condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer for the anticipated ins
17. EAD ASSY ADHESIVES HOD 2000 REV D ADDED ITEM 33 37 38 amp OPTS FOR 29 ITEMS 34 35 amp 36 WERE 33 34 835 6 17 05 JEM REV E ADDED ITEM 39 ITEM 31 QTY WAS 2 ITEM 19 QTY WAS 2 6 27 06 JEM REV F ADDED ITEMS 40 41 42 AND 43 08 06 07 BT2 REV G ADDED MPD 9000 VK TO REPAIR KITS DELETED ITEM 16 02806 2 09 08 09 BT2 D MagnumVenusProducts Rev 10 2014 Page 47 UltraBond 1 1 Operations Manual DISPENSING HEAD ASSY HOD 2000 REPAIR KITS PARTS LIST PART NO DESCRIPTION ITEM PART NO QTY DESCRIPTION HOD 2000 SK REPAIR KIT 2 HOD 2001 1 DISPENSING BLOCK MPD 9000 VK REPAIR KIT FOR HOD 1011 BV 3 PF HN 08 SS 2 1 2 NPT HEX NIPPLE 4 F SW 08 1 SPRING LOCK WASHER 5 HOD 1004 1 HANDLE 6 F SS 08C 24 1 HANDLE STUD 7 HOD 1011 BV 2 1 2 NPT SS BALL VALVE 8 HOD 1008 L 1 LEFT LEVER BALL VALVE 9 HOD 1008 R 1 RIGHT LEVER BALL VALVE 10 HOD 1010 1 LEVER HANDLE 11 F BHCS 05C 12 2 BUTTON HEAD CAP SCREW 12 02441 1 2 SEAL GUN PLUG 13 53110 1 2 GUN PLUG 14 HOD 1012 1 CAP SEAL 15 HOD 1002 1 CAP PLUG 17 09169 1 3 WAY VALVE 18 PF SW I2MS O8F SS 2 SWIVEL FITTING 19 PF HN 16J 08 SS 1 HOSE NIPPLE 21 5104 01 01 3 ASSY FLUSH BUTTON 25 O S 013 3 O RING 26 CM 1053 3 PLUG 27 06946 1 Y FITTING 28 MS 2052 1 2FT 1 4x 12 POLY TUBE f 29 HOD 2002 X 1 RATIO RESTRICTER 30 TRU 1021 1 ELBOW 31 TRU 1022 2 BARB FITTING 32 HOD 1009 1 VALVE BRACKET 33 O V 3 908 2 O RING 34 2 HEX NUT SUPPLIED WITH ITEM 17 35 2EA HEX NUT amp WASHER SUPPLIED WITH ITEM 7
18. G THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PRODUCTS DISTRIBUTOR OR MAGNUM VENUS PRODUCTS NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended mr MagnumVenusProducts Rev 10 2014 Page 14 UltraBond 1 1 Operations Manual mv Introduction MANUALS GOAL To create a better knowledge and understanding of the operation maintenance and repair of MAGNUM VENUS PPRODUCTS M V P industrial spray equipment Assist the equipment operator in all aspects of the equipment operation and maintenance thus allowing for higher production and b
19. MANIFOLD 36 APD 1002 1 WELDMENT SUPPORT BAR 38 F HB 04C 12 10 HEX CAP SCREW 39 7201 1 12 8 HEX NUT 40 F HN 832 2 HEX NUT 41 F HN 04C 8 HEX NUT 43 7701 6 2 5 POLY ELBOW 44 00383 3 POLY CONNECTOR 45 06275 1 ROTARY VALVE 46 MPM 2568 1 BREATHER VENT 47 APD 1009 1 LIMIT BRACKET 48 APD 1011 1 SHAFT COLLAR 49 09321 1 NORMALLY OPEN VALVE 50 09343 1 BALL OPERATOR 52 F CS 832 04 2 CAP SCREW 53 09068 1 VALVE BRACKET 54 MPH 2534 2 POLV ELBOW 55 60534 1 1 SUPPORT HOOK 57 MPM 2052 1 25FT TUBE 58 PF SE 04 SS 1 STREET ELBOW 59 APD 1007 1 MOUNTING BRACKET 60 6101 4 01 1 FLUSH TANK BRACKET 61 F HB 06C 16 4 HEX BOLT 62 F SW 06 4 LOCK WASHER 63 F HN 06C 4 HEX NUT 64 60510 1 1 BACKUP RING COMPOSED OF 3 SECTIONS OPTIONAL PARTS amp ASSEMBLIES ITEM 56 PART NO APD 1010 QTY 4 MagnumVenusProducts DESCRIPTION RAM LIMIT VALVE ASSY Rev 10 2014 Page 36 UltraBond 1 1 Operations Manual EXISTING RAM POST ORIENTATION ON OPPOSITE RAM POST MAGNUM VENUS PRODUCTS RAM LIMIT VALVE ASSEMBLY APD 1010 REV 09 08 05 BT2 REV A CHANGED ORIENTATION OF ITEMS 1 AND 7 ADDEDITEM9 06 11 14 BT2 D MagnumVenusProducts Rev 10 2014 Page 37 UltraBond 1 1 Operations Manual RAM LIMIT VALVE ASSEMBLY APD 1010 PARTS LIST ITEM PART NO QTY DESCRIPTION 1 APD 1009 1 MOUNT BRACKET 2 09321 1 NORMALLY OPEN VALVE 3 09343 1 BALL OPERATOR 4 F CS 05C 20 2 CAP SCREW 5 F CS 832 04 2 CAP SCREW 6 09068 1 VALVE BRACKET fi MPH 2
20. NG O RING HEX BOLT HEX NUT HEX BOLT CAP SCREW CAP SCREW LOCK WASHER SET SCREW BUTTON HEAD CAP SCREW SPRING SPRING SPRING DIAPHRAGM PIPE PLUG POLY ELBOW POLY TEE 1 4 TUBING LOCK WASHER SNAP RING O RING PIPE PLUG FLAT WASHER ADAPTER TIE ROD MagnumVenusProducts ITEM 61 62 63 64 65 PARTS LIST QTY PART NO F HB 06C 24 GR8 MPH 3262 PF ST 02 BR MPH 2546 01 MPH 2545 ah ah ab AS B UltraBond 1 1 Operations Manual DESCRIPTION HEX BOLT PISTON STOP TEE FITTING VALVE STEM ASSY SEAL 66 DONOTOILAIRMOTOR 1 DO NOT OIL DECAL NOT SHOWN OPTIONAL PARTS AND ASSEMBLIES ITEM 67 Rev 10 2014 PARTS LIST PARTNO QTY MPH 2542 1 VPH SB XL REPAIR KITS PART NO 1 VPH 7000 HD SK DESCRIPTION RESET BUTTON ASSY SHIFT BLOCK ASSY DESCRIPTION SEAL KIT FIGURE 1 1 COMPONENTS INCLUDED WITH SEAL KIT Page 52 UltraBond 1 1 Operations Manual l wy Revision Information Rev 12 2012 Updated the manual format and Address We added the Terms amp Conditions of Sale and Revision Information sections to this manual The parts drawing where updated The sections for the Fluid Section Powerhead and Dispense Head were also added to this manual Rev 10 2014 Updated the Address name and the Terms amp Conditions of Sale section Removed references to Plastech Updated the Parts Drawings section D MagnumVenusProducts Rev 10 2014 Page 53 Ul
21. OMP RING PACKING SET SPA MALE COMPRESSION RING WAVE SPRING SPRING SUPPORT RING OUTLET BODY PISTON ROD ADAPTER PISTON ROD PISTION BALL SPRING 7 8 SS BALL PISTON BODY PISTION CUP PISTON CUP SPACER PISTON CUP BACK UP PISTON NUT O RING CYLINDER BALL STOP BALL GUIDE 1 1 4 SS BALL FOOT VALVE PUMP CYLINDER TIE ROD FOOT VALVE COLLAR 1 2 UNC HEX NUT MagnumVenusProducts UltraBond 1 1 Operations Manual REPAIR KITS PART NO DESCRIPTION DLS 4600 SS RK REPAIR KIT TOOLS DESCRIPTION PISTON BODV WRENCH PART NO 45011 1 Rev 10 2014 Page 44 UltraBond 1 1 Operations Manual MAGNUM VENUS PRODUCTS 1 1 Fix Ratio Frame Assembly DUO 3000 REV A UPDATEDITEM16 08 07 06 BT2 REV B ITEM 10 WAS F HB 08C 28 11 28 07 JEM D MagnumVenusProducts Rev 10 2014 Page 45 UltraBond 1 1 Operations Manual 1 1 Fix Ratio Frame Assembly PARTS LIST ITEM PART NO QTY DESCRIPTION 1 DUO 3001 1 FRAME WELDMENT 2 DUO 3002 1 MIDDLE PLATE 3 DUO 3003 2 BUSHING 3 DUO 3005 1 TOP PLATE 6 DUO 3006 TIE ROD 1 1 FRAME DUO 300 4 CHASSIS ROD 8 DUO 3008 1 DRIVE ROD 9 DUO 3009 1 CROSS BAR 10 F HB 08C 28 GR5 8 HEX BOLT 11 F HB 050C 24 4 HEX BOLT 12 F HN DSC 4 HEX NUT 13 F HB O6C 26 4 HEX BOLT 14 DUO 3010 1 SHAFT COLLAR 15 DUO 3011 1 SHAFT COLLAR 16 F HN 10F 2 HEX NUT q MagnumVenusProducts Rev 10 2014 Page 46 UltraBond 1 1 Operations Manual NIGHT PLUG 42 MAGNUM VENUS PLASTECH DISPENSING H
22. Section Manual Adhesive Activator Transfer Pump Powerhead Manual The UltraBond 1 1 Adhesive system comes standard with the 5 Powerhead For detailed repair instructions for the 5 Powerhead see the manual MPH UPPH VPH 5000 Series Powerhead Manual Adhesive Activator Metering Pump Fluid Section Manual The UltraBond 1 1 Adhesive system comes standard with the DLS 4600 SS Stainless Steel Fluid Sections For detailed repair instructions for the DLS 4600 SS see the manual VLS 4600 Fluid Section Manual Adhesive Activator Metering Pump Powerhead Manual The UltraBond 1 1 Adhesive system comes with the 7 Powerhead For detailed repair instructions for the 7 Powerhead see the manual MPH UPPH VPH 7000 Series Powerhead Manual HOD Units Dispense Gun D MagnumVenusProducts Rev 10 2014 Page 32 N UltraBond 1 1 Operations Manual Parts Drawings APD 1000 ADH FRAME ASSEMBLY APD 1010 LIMIT VALVE ASSEMBLY CCP 1400 SS SS CHOP CHECK PUMP ASSEMBLY CPPLS 1000 SS CHOP CHECK FLUID SECTION ASSY DLS 4600 SS SS METERING FLUID SECTION DUO 3000 1 1 FRAME WORK ASSEMBLY HOD 2000 DISPENSING HEAD ASSEMBLY MA 34 AIR MANIFOLD ASSEMBLY VPH 7000 DUO HD 7 POWERHEAD ASSEMBLY a MVP MagnumVenusProducts Rev 10 2014 Page 33 UltraBond 1 1 Operations Manual This page left blank intentionally r MVP MagnumVenusProducts Rev 10 2014 Page 34 UltraBond 1 1 Operations Manual 31 2
23. all valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve mr MagnumVenusProducts Rev 10 2014 Page 13 UltraBond 1 1 Operations Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Products recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the elec
24. ations Manual Hook Up cont d 4 Attach air hose to the outlet on manifold for air flush see fig 3 fig 3 5 Attach inch air hose to ball valve on manifold supply to ram and pumps see fig 4 fig 4 fig 5 MagnumVenusProducts Rev 10 2014 Page 17 UltraBond 1 1 Operations Manual Note Stainless steel hoses kink easily when not under pressure 7 Attach stainless steel hoses from outlet of ram pumps to the inlets of the 1 1 Duo unit see figures 6 amp 6a Fig 6 Fig 6a MagnumVenusProducts Rev 10 2014 Page 18 UltraBond 1 1 Operations Manual Hook Up cont d 10 Screw pickup tube into solvent flush pump inlet see fig 10 amp 10a fig 10 fig 10a MagnumVenusProducts Rev 10 2014 Page 19 UltraBond 1 1 Operations Manual fv Priming the Unit Priming Air and Solvent 1 Close the main inlet air valves on the manifolds see fig 11 2 Connect 1 2 inch main air feeds to the three manifolds 3 Turn all regulators counterclockwise to full off and close all ball valves 4 Turn air regulators down on rams as well 5 Make sure Ram control lever is in neutral position on both rams see fig 12 6 Open main air feed ball valve and listen for air leaks The ball valve has a safety relief port and air will leak from the port until the valve is fully open or closed 7 Secure all fittings and correct leaks if found 8 Place solvent pump onto an appro
25. c nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions mr MagnumvVenusProducts Rev 10 2014 Page 9 UltraBond 1 1 Operations Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxid
26. d be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Products spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalyti
27. d caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped
28. e coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Products is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Products recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate b
29. e sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information D MagnumVenusProducts Rev 10 2014 Page 12 UltraBond 1 1 Operations Manual 3 0 Equipment Safety WARNING Magnum Venus Products suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be
30. er Head 4 Stroke VPH 7000 DUO HD ITEM COON DOR WD 10 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 55 56 58 59 60 PARTS LIST QTY PART NO MPH 7004 VPH 7001 VPH 7012 VPH 5004 01 VPH 7005 VPH 7002 HD MPH 7001 MPH 2541 MPH 2511 01 O B 127 MPH 2512 MPH 2513 MPH 2540 VPH 5001 MPH 5001 MPH 2517 VPH 5005 MPH 2521 MPH 5009 O B 019 VPH 5003 O U 206 90 O B 116 O B 026 O D 010 90 O B 125 O B 008 O B 014 O B 012 O U 006 O B 124 O B 439 O B 167 O B 431 F HB 04C 56 SS F HN 06F F HBFT 08C 20 GR5 F CS 04C 40 SS F CS 04C 08 SS F SW 04 SS F SS 832 02 SS F BHCS 04C 16 SS MPH 2526 MPH 2528 MPH 2533 MPH 5010 PF AP 04 SS MPH 2539 MPH 2538 MS 2052 1 F SW 06 7205 2 26 O B 011 PF AP 02 SS F FW 04 PF HN 08 08S DUO 3006 NNN S SSNO SRSRKSANNNNOANNNSNSASANNNOSNN a a a o NNNNH ANA HL S6ft K aNRNRNN A DESCRIPTION PISTON CYLINDER PISTON ROD MUFFLER ASSEMBLY BUSHING LOWER ENDCAP UPPER ENDCAP INLET SPRING HOUSING ASSY STEM SEAL O RING SEAL GUIDE VALVE STEM PILOT VALVE INLET ROD PILOT VALVE UPPER VALVE BLOCK LOWER VALVE BLOCK VALVE PISTON VALVE POPPET VALVE END CAP VALVE EXHAUST O RING TIE ROD O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RING O RI
31. etter quality The UltraBond 1 1 Adhesive Unit consists of the following assemblies FRAME ASSEMBLY APD 1000 ADH CHOP CHECK PUMP ASSEMBLY CCP 1400 SS DUO SS FLUID SECTIONS DLS 4600 SS 7 POWERSLIDE POWERHEAD VPH 7000 DUO 1 1 FRAME ASSEMBLY DUO 3000 HOD PUTTY GUN HOD 2000 VPH 7000 DUO 7 POWERHEAD APD 1000 ADH FRAM ASSEMBLY mal ae LO DLS 4600 SS FLUID SECTIONS CCP 1400 55 PUMP ASSEMBIES DUO 3000 1 1 FRAME ASSEMBLY D MagnumVenusProducts Rev 10 2014 Page 15 UltraBond 1 1 Operations Manual OPERATING INSTRUCTIONS Please make sure all appropriate personal protective equipment is used before start up of this unit Refer to and follow the requirements of the Material Safety Data Sheets supplied by your coating material manufacturer for solvent adhesive and activator Air Requirements 1 The system requires a large volume of air 50cfm and at least 100 psi 2 Werequire a 1 2 inch inside diameter air hose minimum preferably 3 4 or bigger to feed the unit 3 Preferably the air will be clean and dry Hook Up 1 Attach inch air hose from regulator manifold to main air motor on the 1 1 Duo unit see figure 1 2 Attach pilot tubing to 1 1 Duo unit pump air motor and solvent pump if used see fig 1 3 Attach inch air hose from regulator on manifold to flush pump or flush pot see figures 2 7 ULL magnumvenusProducts Rev 10 2014 Page 16 UltraBond 1 1 Oper
32. i the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Sellers Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability to perform by any Vendor or any other commercial imp
33. in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames mr MagnumvVenusProducts Rev 10 2014 Page 8 UltraBond 1 1 Operations Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Products in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such catalyst shoul
34. l stainless steel hose connections 4 Secure leaks if any 5 Allow pump to continue pumping until pump stalls 6 Repeat these steps for Adhesive ram pump 7 Press and hold the priming button while slowly turn up the pump pressure on 1 1 Duo unit to 20 psi 1 2 bar see figure 21 8 Ram pumps may begin stroking as well 9 Allow pump to stall then release the priming button 10 Remove mixer or night cap from the front of dispensing block gun see fig 22 amp 23 11 Position dispensing block gun over an appropriate waste container to allow priming of lines see fig 24 fig 24 MagnumVenusProducts Rev 10 2014 Page 24 UltraBond 1 1 Operations Manual 12 Fully open the dispensing block pull trigger on the gun 13 Allow Activator and Adhesive to flow into the container until all air is removed from lines 14 Close dispensing block gun 15 Position outlet of block gun over a flush container 16 Press air purge button a sudden purge of material from dispensing block is likely and could splash so be cautious see fig 25 or 25a er i sd le CE 17 Allow air to flow for 3 4 seconds see fig 25 or 25a 18 Press flush button to solvent purge for 3 4 seconds and again watch for splashing 19 Repeat flush process for both Adhesive and Activator several times MagnumVenusProducts Rev 10 2014 Page 25 UltraBond 1 1 Operations Manual Mixing amp Dispensing 1 Attach static mixer
35. lage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Products System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through cau
36. m Venus Products cannot eliminate every danger nor foresee every circumstance that might Cause an injury during equipment operation Some risks such as the high pressure liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Products recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Products recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and rec
37. nation of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection with Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WRITTEN OR ORAL EXPRESS IMPLIED OR
38. ntarily to allow 1 1 Duo unit pump shafts to run to full down position 3 Close dispensing block valve all the way 4 Position outlet of mixer into approved waste container 5 Slowly open 3 way flush valve to air and allow air to purge for 4 5 seconds 6 Then turn 3 way flush valve to solvent purge for 4 5 seconds 7 Repeat steps 4 and 5 8 We recommend at this point removing the mixer housing and pushing out the mixer elements into a container for cleaning An appropriate bottle brush should be used for cleaning out the mixer housing and the mixer elements should be cleaned by hand see figures 35 amp 36 l fig 35 8a Clean out the outlet ports as much as possible in the dispensing heads with solvent and brush 8b Attach and secure outlet cap on the end of the dispensing block 8c Inspect mixer elements for wear and breakage and replace if necessary 9 If you are using a disposable mixer assembly check for blockages or hardened material build up inside the mixer tube and replace as necessary see figure 37 10 Turn main air off to system and clean the block handle 11 Relieve the air pressure from the flush tank by lifting the relief valve ring MagnumVenusProducts Rev 10 2014 Page 29 UltraBond 1 1 Operations Manual Changing Empty Drum 1 Position drum catch by sliding over base of drum rim see fig 38 fig 38 2 Turnram control lever to neutral position 3 Slowly turn up follower
39. ognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards mr MagnumVenusProducts Rev 10 2014 Page 6 UltraBond 1 1 Operations Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Products recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local regulations e
40. operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the b
41. racticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods gd MagnumVenusProducts Rev 10 2014 Page 4 Ma UltraBond 1 1 Operations Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited to repair or replacement costs or termi
42. sing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area mr MagnumVenusProducts Rev 10 2014 Page 11 UltraBond 1 1 Operations Manual 2 7 Toxicity of Chemicals A Magnum Venus Products recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Products recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 B
43. st be unused and are subject to a 15 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 100 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event of i insolvency of the Buyer i
44. stablished for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Products recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Products recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards mr MagnumVenusProducts Rev 10 2014 Page 7 UltraBond 1 1 Operations Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care an
45. tallation costs up to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRICTIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally to the jurisdiction
46. talling 8 Slide drum into position under ram 9 Recheck Piston Boot 60531 1 as the opening must be lined up with intake of pump 10 Open vent on bottom of follower plate and place small cup underneath see fig 18 fig 18 MagnumVenusProducts Rev 10 2014 Page 22 UltraBond 1 1 Operations Manual Priming of Adhesive and Activator Ram Transfer Pumps cont d 11 fig 12 13 14 15 16 17 18 19 Slowly turn ram control lever to down position fig 19 Ram should start moving down slowly Check for alignment of Piston as it enters drum and position drum accordingly Watch for Piston Boot as Piston enters drum Allow Piston to continue down until it stops you should hear and feel air venting from drum out of vent valve as this occurs Once Piston and pump are down turn ram pressure up to 60 psi and allow continued venting Once air venting has stopped or material beings to flow close vent valve Leave ram control lever in down position Repeat the priming procedure for the adhesive side as well Priming of 1 1 Duo unit and Dispensing Block 1 Fill solvent cups with throat seal liquid see fig 20 EN Kr MagnumVenusProducts Rev 10 2014 Page 23 UltraBond 1 1 Operations Manual Priming of 1 1 Duo unit and Dispensing Block cont d 2 Slowly turn up pump pressure on Activator ram pump to 20 psi 1 2 bar 3 Pump should begin to stroke and check for leaks on al
47. tes All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 7 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Sellers reasonable attorney fees and court costs if
48. traBond 1 1 Operations Manual c d MagnumVenusProducts CORPORATE HEADQUARTERS and MANUFAGTURING 200A Perimeter Park Road Knoxville TN 37922 USA Tel 1 865 321 8809 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com Included with this operations manual are the following component manuals U CCPLS 1000 CHOP CHECK FLUID SECTION MANUAL FLUID SECTION U MPH UPPH VPH 5000 SERIES MANUAL 5 POWERSLIDE POWERHEAD U VLS 4600 FLUID SECTION MANAUL DUO SS FLUID SECTIONS U MPH UPPH VPH 7000 SERIES MANUAL 7 POWERSLIDE POWERHEAD r MVP MagnumVenusProducts Rev 10 2014 Page 54
49. trical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PRODUCTS EQUIPMENT PLEASE CALL MAGNUM VENUS PRODUCTS BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDIN
50. ty If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms amp Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES gd MagnumVenusProducts Rev 10 2014 Page 5 Ma UltraBond 1 1 Operations Manual SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Products Inc Magnu
51. uilding 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used mr MagnumvVenusProducts Rev 10 2014 Page 10 UltraBond 1 1 Operations Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Products spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Products therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spil
52. ved container full of the appropriate cleaning agent ne MVP MagnumVenusProducts Rev 10 2014 Page 20 UltraBond 1 1 Operations Manual Priming Air and Solvent cont d 9 Slowly turn up regulator pressure to solvent pump or flush pot if pump is used turn up regulator until pump begins stroking see fig 13 11 Secure all solvent leaks if any 12 Bring solvent pump pressure up to 35 40 psi 2 2 2 8 bar on regulator gauge or 50 psi 3 5 bar for flush pot reference fig 13 13 Wait for solvent pump to stall or stop 14 Test flush system on gun block by pressing the flush button test both solvent and air purge see fig 14 amp 15 MagnumVenusProducts Rev 10 2014 Page 21 UltraBond 1 1 Operations Manual Priming of Adhesive and Activator Ram Transfer Pumps 1 Fill solvent cups with throat seal liquid see fig 16 fig 16 2 Slowly turn up ram pressure to 30 psi 3 Slowly open ram control lever to up position see fig 17 4 Ram should begin to lift check for hoses catching 5 Allow ram to go to full up position clearance for drum 6 Remove drum cover and plastic cover from activator If the drum has a plastic liner it is helpful to fold the liner over and tape to the outside of the drum so it will not slide into the drum and bunch up 7 Place enclosed plastic Piston Boot 60531 1 over center of drum use plastic boot as a template to make more before ins
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