Vision HAWK Smart Camera Quick Start Guide
Contents
1. Output 1 6 RX Terminated 10 Host 8 Output 3 6 TxD 5 1 Trigger RX Ground 7 Terminated 12 O ana Input Common 8 9 Host RxD TX Output Common 3 Terminated A Serial M12 12 pin Plug B Ethernet M12 8 pin Socket QX 1 Interface Device Connector T on the QX 1 Interface Device is the trigger connector Connectors 1 and 3 are 12 pin plugs and Connector 2 is a 12 pin socket All three connectors can be assigned to bus power and data as required by the application The two switches at the center of the device allow the user to route signals as needed This simple diagram shown on the base of the QX 1 illustrates how power communications I O and trigger signal can be routed through the QX 1 device depending on the needs of the application The switches greatly increase signal routing flexibility COMM4 0 POWER QX 1 Communications I O Power Trigger QX 1 Interface Device Trigger 4 4 10 28V 2 Trigger New Master Input 1 Common QX 1 Trigger Connector 4 pin Socket Vision HAWK Accessories Adapter Plate Kit 98 000143 01 Right Angle Mirror Kit 98 000144 01 Window Replacement 98 000146 01 15 Lens Kit 98 000147 01 30 Lens Kit 98 000147 02 45 Lens Kit 98 000147 03 L Bracket Kit 98 000148 01 Demo Kit 98 000213 01 Infrared IR Filter 98 000205 01 Glass Window Kit 98 000206 01 Demo Kit 98 00022. 15 01 Microscan Tools Drive 37 000010 01 Note Additional accessories are available in the Microscan Product Pricing Catalog Vision HAWK Part Numbers Vision HAWK part numbers follow the format GMV 6800 CLSYG Comm 1 for Ethernet 2 for USB Lens 0 for C Mount 1 for 15 2 for 30 3 for 45 Sensor 0 for CCD 1 for CMOS Y Options 0 for AutoVISION 1 for Custom 2 for Licensed Visionscape 3 for Custom Licensed G RoHS Compliant
3. N VisionHAWK F Users eleweren Desktop job avp Fie Hep 9 RRS A tool has been added to the job Grab the corners to modify the selected area of the tool Change the parameters of the tool in the Parameters panel Char Size J Auto ol Match String EJ Font Editor Naw Font VisionHAWK 10 0 1 15 VisionHawkWVGA 3794 Step 11 Try Out the Job Once you have configured the tools as desired use the arrow icons in the Job area to try the job you have just created Note Most jobs will inspect multiple captured images If only one image is being inspected the effect of the arrow icons will not be evident W Microscan AutoVISION VisionHAWK F Users eleweren Desktop job avp fie Hep 9 RR Once aram F Try Out Job MICROSCAN Try Out Job in Loop gt A tool has been added to the job Grab the corners to modify the selected area of the tool Change the parameters of the tool in the Parameters panel Font Editor Naw Font VisionHAWK 10 0 1 15 VisionHawkWVGA 3794 Copyright 2011 Microscan Systems Inc Step 12 Run the Job When all job parameters are set click on the Run step at the top of the interface The software will download the vision job just created to the camera and will begin the inspection Inspection results and the list of active tools are shown at the right of the image view That in
4. Quick Start Guide Vision HAWK Smart Camera MICROSCAN Copyright 2011 Microscan Systems Inc Step 1 Check Hardware P N 83 126800 Rev A The list of hardware below can be used in a variety of applications and configurations Consult with Microscan for further information about which items are most appropriate for your application Item Description Part Number 1 Vision HAWK Smart Camera GMV 6800 XXXXG QxX 1 Interface Device 98 000103 01 Cordset Common M12 12 pin Plug to M12 12 pin Socket 1 m 61 000162 01 Cordset Host Serial M12 12 pin Plug to DB9 1m 61 000152 01 Cordset Host Serial M12 12 pin Socket to DB9 1m 61 000153 01 Power Supply M12 12 pin Socket 1 3 m 97 000003 01 N or B amp ND Cordset Host Ethernet M12 8 pin Plug to RJ45 1 m 61 000160 01 8 Trigger M12 4 pin Plug NPN Dark On 2 m 99 000020 02 Note Additional cordsets available in the Microscan Product Pricing Catalog Step 2 Connect the System q fe MANMAN O o fs OBE IN Ethernet Configuration Mount the camera 1 as required by the application Connect the power supply 6 to 3 on the QX 1 2 Connect the trigger 8 to T on the QX 1 2 Oak wWHNDN Plug in the power supply 6 Connect the Ethernet Cordset 7 from B on the camera 1 to the network Co
5. e providing information such as image size and a histogram Click the Auto Calibration button to set optimal camera parameters automatically You can also adjust Exposure Gain and Focus as needed and set the desired Lighting Mode fi S Microscan AutoVISION VisionHAWK FAUsers eleweren Desktop job avp File Hep 9 BAS Auto Calibration g3 Exposure Leal Lighting Mode Strobe 10 0 1 15 VisionHawkWVGA Step 7 Create Your First Job with Auto VISION After you have evaluated a captured image and Auto Calibrated the camera in the Image view you will move to the Create view This interface allows you to set camera parameters add machine vision tools to captured images set tool parameters and configure I O inspection outputs Job Saved Success fully fe A Microscan AutoVISION VisionHAWK F Users eleweren Desktop job avp File Help 9B RBS Connect Image A Create Run Qa Ja MICROSCAN Job ABCO re x he P amera m Ly b k A Hint Select a device to start editing a job VisionHAWK 10 0 1 15 VisionHawkWVGA 379 4 Step 8 Explore the Interface The Create view features a large image area with tool icons above and tool parameters below When a tool is selected its parameters appear below the image area Tools that have been added are shown in the job list to the l
6. eft of the image area below the Camera box Image settings can be controlled using the icons in the corners of the image area G amp Microscan AutoVISION VisionHAWK F Users eleweren Desktop job avp File Hp 9 BAe Select a device to start editing a job Lighting Z 10 0 1 15 VisionHawkWVGA Step 9 Set Camera Parameters 1 Click on the Camera box to the left of the image area 2 Inthe camera parameters below the image area select the desired type of Trigger Trigger Polarity Photometry Exposure and Gain Focus and Lighting S Microscan AutoVISION VisionHAWK F Users eleweren Desktop job avp File Help 9 os DAS Ca e A a eea _ b e a MICROSCAN lt lt Hint Select a device to start editing a job er Photometry Focus x Exposure Strobe x doca as 33333 E a 7 T Vision Step 10 Add Tools to the Job 1 Click on the Decode Tool or drag it onto the image area 2 Use the anchor points at the corners of the region of interest to form a box around the Data Matrix symbol Leave plenty of space on each side of the symbol 3 Now add a second Decode Tool and do the same for the 1D symbol below the Data Matrix symbol 4 Finally add an OCR Tool and drag the region of interest around the area of the image where 123450 is printed amp Microscan AutoVISIO
7. formation can also be moved below the image area by clicking the orientation buttons above the inspection results area AF Microscan AutoVISION lt Current Job Has Not Been Saved gt Erima Fie Hep 9 BED a Connect MICROSCAN Passed Failed 1292 0 54 1 Cycle Cycle Worst PPM 51 PPM 2 of 16 used 12 None VisionHAWK 10 0 1 15 _ Vision HawkWVGA Test Jobs Note For descriptions of more advanced functionality such as setting Inspection Outputs or using the Locate Tool and Decode Tool s Dynamic Locate functionality to track multiple tools from image to image see the help documentation in AutoVISION software or the Auto VISION User s Manual Decode Tool OCR Tool Match Strings Tool String Format Tool LOT le345b 5 DATE O45 20he INN set rerev Measure Tool Count Tool Measure Measure the distance between the jaws of the caliper gauges at leit Count Count the circles on the dice shown at right Power Requirements and Pin Assignments CCD Power Requirements 5 28VDC 200mV p p max ripple 155mA at 24VDC typ 14 5 watts max CMOS Power Requirements 5 28VDC 200mV p p max ripple 125mA at 24VDC typ 11 5 watts max Connector A on the back of the camera is a serial M12 12 pin plug Connector B on the back of the camera is an Ethernet M12 8 pin socket Output 2 Learn 4 44 3 Default 2 Power TX 7 Terminated
8. nnect the Common Cordset 3 to 2 on the QX 1 and A on the camera Step 3 Mount and Position the Camera 1 Position the camera at a focal distance of one inch or more from a test object 2 Tip the camera relative to the object to avoid the glare of direct specular reflection The case parting line should be perpendicular to the plane of the symbol by either pitching the symbol or the camera as shown Avoid excessive skew or pitch Maximum skew is 30 maximum pitch is 30 Proper lighting is critical to the success of a machine vision application The Vision HAWK features integrated high output lighting 564mW 617nm Depending on the requirements of your application you may also need to add external lighting from Microscan s NERLITE family of machine vision light ing products Consider the following e Is the surface of the object flat slightly bumpy or very bumpy e Is the surface matte or shiny e Is the object curved or flat e What is the color of the object or area being inspected e Is the object moving or stationary Machine vision lighting should maximize contrast of the areas or features being inspected while minimizing the contrast of everything else Focal distance re A P Camera Object Positioning Step 4 Install Auto VISION AutoVISION can be found on the Microscan Tools Drive that is packaged with the camera MICROSCAN AuUuTOVISION 1 Follow the prompt
9. s to install AutoVISION from the Tools Drive 2 Click on the AutoVISION icon to run the program Note AutoVISION can also be installed from the Download Center at www microscan com Minimum System Requirements e Core2Duo processor e Windows 7 32 bit or XP operating system e Internet Explorer 7 or higher e 2GB RAM 128MB Video RAM Windows 7 1GB 128MB Video RAM XP e 750MB to 1GB hard drive space e 16 bit color display e 3 0 Windows Experience Index 4 0 preferred Step 5 Connect to the Camera After you launch AutoVISION you will see the Select a device to start editing a job view Note If there is a default job on the camera AutoVISION will automatically skip the Connect step and you will see the Image view 1 Select your camera from the Select Device dropdown menu 2 Click the Modify button beneath the camera settings details to change camera settings 3 Choose whether you want to create a new job load a job avp from your PC or upload a job from the camera WY Microzcan AutoVISION Hawk169 lt No Job Losded gt gt fie Help PRAAG BY lt no device selected gt ea aa File Help PPDA aaa image Create MICROSCAN MICROSCAN visionMini_ Model ct a device to start editing a job Step 6 Evaluate a Captured Image and Auto Calibrate You will see the Image view after selecting your device This view allows you to evaluate your first image captur
Download Pdf Manuals
Related Search