Manual - OMEGA Engineering
Contents
1. van sa CE OMEGA a n M I e Pe NIST Hii cx lo i alat ex e Extended Warranty ERRER EEEREN Shop online at omega com e mail info omega com For latest product manuals omegamanual info A CL1600 120VAC CL1600 240VAC Surface Probe Tester ME OMEGA OMEGAnet Online Service Internet e mail omega com info omega com U S A ISO 9001 Certified Canada Servicing North America Omega Engineering Inc One Omega Drive P O Box 4047 Stamford CT 06907 0047 USA Toll Free 1 800 826 6342 TEL 203 359 1660 FAX 203 359 7700 e mail info omega com 976 Bergar Laval Quebec H7L 5A1 Canada Toll Free 1 800 826 6342 TEL 514 856 6928 FAX 514 856 6886 e mail info omega ca For immediate technical or application assistance U S A and Canada Mexico Latin America Benelux Czech Republic France Germany Austria United Kingdom ISO 9001 Certified Sales Service 1 800 826 6342 1 800 TC OMEGA Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN En Espa ol 001 203 359 7803 FAX 001 203 359 7807 info omega com mx e mail espanol omega com Servicing Europe Managed by the United Kingdom Office Toll Free 0800 099 3344 TEL 31 20 347 21 21 FAX 31 20 643 46 43 e mail sales omegaeng nl Frystatska 184 733 01 Karvin Czech Republic Tol2. 1 3 1 4 There are no user serviceable parts inside your unit Attempting to repair or service your unit may void your warranty Safety Warnings and IEC Symbols This device is marked with international safety and hazard symbols in accordance with IEC 1010 It is important to read and follow all precautions and instructions in this manual before operating or commissioning this device as it contains important information relating to safety and EMC Failure to follow all safety precautions may result in injury and or damage to your tester Use of this device in a manner not specified by the manufacturer may impair protection provided within the unit IEC symbols Description Caution risk of electric shock Caution refer to accompanying documents Caution hot surface 230 Vac 50 Hz European Models 115 Vac 60 Hz Domestic Models gt gt gt Figure 1 IEC Symbols Statement on C Marking It is the policy of OMEGA to comply with all world wide safety and EMI EMC regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification General Description Omega s CL1600 Surface Probe Tester is a system designed to check and verifly surface probe readings across a wide range in temperatures 25 to 450 C 77 to 842 F The CL1600 allows periodic in house testing and provides prevent
3. UGE 1 2 2 Main Screen preisos ayeti E Geste REEE EER 2 2 g DELENE SPEED A T 2 3 4 Front Panel Controls and Indicators fs sopccenssnunctescnncasennntnteteosnarianantacenhs 3 1 5 Heat Up Cool Down Transition Time Table sese 3 4 6 Pmoutbor9 Pin PG Series desenparar e pr t etes 4 1 Introduction Wi Section 1 Introduction The CL1600 Surface Probe Tester is designed for ease of use and reliability whenever you have a need to test check or confirm a reading from a surface probe under a set temperature It is important that you read this manual completely and follow all safety precautions before operating this instrument Precautions To avoid personal injury please follow all safety precautions and operating instructions outlined in this section Caution Do not touch the hot plate or its surrounding components at any time the temperature on the hot plate is the same as the temperature indicated on the controller display Please be careful The CL1600 can operate at very high temperatures when testing and handling surface sensors they too will get very hot at the tip end so be sure to have a heat resistant plate to place the sensors after testing and to allow them to cool down Never turn the power off when the hot plate is set to temperatures higher than 100 degrees C Damage to the electronic controller or to the heater could occur Never leave your tester unattended when in use Keep out of children reach Never pe
4. 1600 Probe Tester can generate any temperature within the specified temperature range when operated at ambient temperatures of 5 to 35 C 41 to 95 F 2 1 v Installation 2 2 2 4 2 5 Main Power Connection Use provided power cord All electrical connections and wiring should be performed by suitable trained personnel only Installing the CL1600 Programmer Software Overview The CL1600 Surface Probe Tester ships from the factory with a copy of the Omega Programmer software This is an easy to use software package especially written for the CL1600 Only one instrument can run this software in one computer at a time Program Installation It is advisable to have your IT Department install this software into your computer Always back up your system before attempting to install this or any other software package into your computer Assuming you have backed up your computer files run the install program This program will run trouble free with Windows 95 98 ME NT 2000 or XP 1 CL1600 Programmer E FT xi PROG LEMP SET TEMP Process Value T T T T 1 1 i E pay x NO 1 MIMUTE 10 Sec Div seconds 9 igure 3 Setting Screen Figure 2 Main Screen Installation v Sound e Select DH for auablswdk
5. 2 PORT FUSE BOX AC POWER INPUT MODEL SERIAL NUMBERS 1 SAFETY WARNING Figure 4 Front Panel Controls and Indicators TOP VIEW gt O 4 Qaj v OO eue FRONT VIEW amp Om e REAR VIEW L PROCESS TEMP SETPOINT TEMP PARAMETER ACCESS KEY MODE KEY LOWER KEY RAISE KEY RESET 3 1 y y Operation P 1 D Control Proportional integral derivative control P D is a temperature control algorithm used in high end temperature controllers The controller causes the process to attain the desired temperature by turning the process on or off The process may be a heater or refrigerator As the process temperature approaches the setpoint temperature the hot or cold process will be pulsed to reduce the corrective measures and minimize overshooting The controller provides a visual representation of the process status through LED indicators An indicator may be lit continuously blink or shut off entirely to indicate that the process is on being pulsed or off respectively Parameter Access Key This key is inactive Press to scroll through menu parameters Raise Key Use to increase values hold for fast step progression v Lower Key Use to decrease values hold for fast step progression zl Mode Key This ke
6. C 5 SETTINGS Pressing this button will bring a second screen into view see figure 3 SOUND Will allow audible indications while monitoring Selections ON OFF Default OFF COM Port Selects the communication port to be used while monitoring Selections are COM 1 COM 2 COM 3 or COM 4 Default COM1 DECIMAL POINT Selects the decimal point accuracy for the readouts Selections ONE NONE Default ONE 5 v Installation TEMPERATURE UNITS Selects units of temperature to display on readouts Selections CELSIUS FAHRENHEIT Default CELSIUS SKIP LOGO INTRODUCTION Selecting this box will cancel the logo introduction when the program is activated from your desktop LOG TO FILE Selecting this box will allow data login This command is inactive at this time CHART TIME BASE Allows user to set the horizontal time graph display Selections are 1 minute 10 minutes and 1 hour AUTOMATIC SCALING Selecting this box will pre select a vertical scale which varies according to temperature setting Un selecting this box will allow user to set up values to zoom in closer to the desired temperature range 2 4 Section 3 Operation 3 1 Front Panel Controls and Indicators SURFACE PLATE HEAT SHIELD REFERENCE Operation N HOT SURFACE AN CAUTION CAUTION A HOT SURFACE PROBE ENTRY PROBE NOT SUPPLIED POWER SWITCH RS23
7. RUMENT TO COMPUTER SERIAL PORT Figure 6 Pinout for a 9 pin PC Serial Port g Maintenance Section 5 Maintenance 5 1 5 1 5 2 5 2 1 5 2 2 5 3 Calibration This unit has been fine tuned at the factory and calibrated to give optimum performance of its full temperature range It is recommended that the unit be returned annually for re calibration Please call our Customer Service Department at 1 800 622 2378 or 203 359 1660 Remove all electrical connections and power before attempting any cleaning Cleaning Main Body Only a damp soft rag with a mild cleaning solution should be used to clean the main body of this unit Target Plate Do not attempt to clean the target plate The target plate has a special coating applied and cleaning may change the performance of your unit Fuse Replacement 4 y Disconnect all power from source before attempting fuse replacement For continued protection against the risk of fire replace with only the same size type and rating fuse indicated here and on the rear panel of your unit Model Fuse For Model CL1600 120V use 2 ea 250 VAC F3 15A Fast Acting 3 15 amps UL CSA Approved 5 mm dia x 20 mm long For Model CL1600 240V use 2 ea 250 VAC F5A Fast Acting 5 Amps UL CSA Approved 5 mm dia x 20 mm long Troubleshooting Guide Section 6 Troubleshooting Guide Problem Solution 1 Unit will not turn on a C
8. TY RETURNS please have the FOR NON WARRANTY REPAIRS consult OMEGA following information available BEFORE for current repair charges Have the following contacting OMEGA information available BEFORE contacting OMEGA 1 Purchase Order number under which the product 1 Purchase Order number to cover the COST was PURCHASED of the repair 2 Model and serial number of the product under 2 Model and serial number of the product and warranty and 3 Repair instructions and or specific problems 3 Repair instructions and or specific problems relative to the product relative to the product OMEGA s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC Copyright 2012 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC Where Do I Find Everything I Need for Process Measurement and Control OMEGA Of Course Shop online at omega com TEMPERATURE LY Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies L Wire Thermocouple RTD amp Thermistor lA Calibrators amp Ice Point References lA Recorders Controllers amp Process Monitors LF In
9. cetione LORD morong COM Port g Select the communication port to be used when monitoring Chart Time Base Decent eet Ti A fl MINUTE E d Select the decimal point accuracy for the readouts ONE v v Temp Units IV Automatic Scaling Select units of temperature to display on readouts CELSIUS v Process Value F CANCEL HELP m e 60 1 MIMUTE 10 Sec Div seconds Figure 3 Setting Screen On your desktop double click the CL1600 programmer icon This will open a window and the Omega Logo see figure 2 appears for a few seconds then the main screen opens 1 On the main screen top left there are two analog gages and two digital display windows below one is red to indicate process temperature the other is green to indicate set point temperature 2 Below there is a graph which tracks the set point and process values The set point and process values are on the vertical axis while the capture duration time is displayed along the horizontal axis 3 On the top right the change temperature wheel will allow rough temperature setting between 45 to 450 C Below it there is a fine tune up and down arrow that allows for fine tune settings in increments of 0 1 degrees To the right there is the FIND button Pressing this button will start tracking the set temperature on the controller 4 The CL1600 programmer software includes 10 preset temperature settings ranging from 45 to 450
10. ective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components in which wear is not warranted include but are not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respec
11. ement on CE Markig users seede 1 2 14 General Description sisisi 1 2 Section 2 Tnsla PAO T 2 1 2 Unpacking and Inspeellofi aeneis beer 2 1 2 2 MOUNUNE ixisxeaicsimatistintetivtba ser apte QU EER ERRE E I Up EM REO 2 1 2 3 Ambient TOM peratut ui ctecestsciexcnntinttneorscannciviovaintanceateediociet 2 1 2 4 Power C DUDSCHOR caters inthede re ass 2 2 2 5 Installing the CL1600 Programmer Software 22 Sections Operation inae ceno tech genere er erre xe t ba nasa 3 1 3 1 Front Panel Controls and Indicators ise entere 3 1 3 2 Changing the Temperature Setpoint 3 3 3 3 Heat Up Cool Down Cycle Time Graphs 3 4 Section 4 RS232 Communication scenerne 4 1 Section 5 Maintenance oec matre bl gevee eee ECKE EE 5 1 SNR eriirU o M M istas 5 1 52 Cleaning sirere tour in a EU rp EF LO Qd DH etn OR 5 1 5 21 Main BOdY MP X 5 1 5 22 Target Pl te sirier e eae nE AGERER 5 1 Oo Fuse Replacement aon sst es ender cH vers eel esed 5 1 Section 6 Troubleshooting Guide erento terret 6 1 Section 7 Glossary of Terms Used in This Manual 7 1 Section 8 Specifications 22222222 terne te RR Ecc Rr eve EE OPER diee 8 1 WV CL1600 Surface Probe Tester List of Figures Figure Description 09000000000000000000000000000000000000000000000000000000000 Page 1 LEC SyMmbols siishi ieii ieies Enoi Cee E NERE
12. es please turn to section 2 5 3 3 3 3 Heat Up Cool Down Cycle Transition Times The following table shows the amount of time required to change the target plate temperature from one setpoint to another The starting temperature is shown along the left side The final temperature is shown along the top All transition times are approximate Heat Up Transition Time FROM 25 C TO 50 C 100 C 200 C 300 C 400 C 450 C 2 0 min 4 0 min 2 0 min 8 0 min 11 0 min 16 0 min Figure 5 Heat Up Cool Down Transition Time Table Cool Down Transition Time The CL1600 will take 90 minutes to cool down from 450 C Be sure the unit has cooled down and it is safe to touch before handling the unit 3 4 RS232 Communication Section 4 RS232 Communication The RS232 communications port allows bi directional data transfer via a three conductor cable consisting of signal ground receive input and transmit output It is recommended that less than fifty feet of cable be used between the computer and this instrument Note that multiple instruments cannot be tied to the same port in this configuration The RS232 port is optically isolated to eliminate ground loop problems Below is a pinout diagram for the serial port of the CL1600 as well as the pinout for a 9 pin PC serial port The cable should be attached only when the computer and CL1600 are oft TO INST
13. frared Pyrometers PRESSURE STRAIN AND FORCE A Transducers amp Strain Gages A Load Cells amp Pressure Gages Displacement Transducers L Instrumentation amp Accessories FLOW LEVEL A Rotameters Gas Mass Flowmeters amp Flow Computers A Air Velocity Indicators A Turbine Paddlewheel Systems LF Totalizers amp Batch Controllers pH CONDUCTIVITY IA pH Electrodes Testers amp Accessories A Benchtop Laboratory Meters Controllers Calibrators Simulators amp Pumps Industrial pH amp Conductivity Equipment DATA ACQUISITION A Data Acquisition amp Engineering Software l Communications Based Acquisition Systems LY Plug in Cards for Apple IBM amp Compatibles L Data Logging Systems lA Recorders Printers amp Plotters HEATERS L Heating Cable A Cartridge amp Strip Heaters Immersion amp Band Heaters L Flexible Heaters L Laboratory Heaters ENVIRONMENTAL MONITORING AND CONTROL 4 Metering amp Control Instrumentation 4 Refractometers Lf Pumps amp Tubing A Air Soil amp Water Monitors A Industrial Water amp Wastewater Treatment 6 pH Conductivity amp Dissolved Oxygen Instruments M4593 0112
14. heck all electrical connections b Check rear panel fuses C Unit requires service contact our customer service department 2 Unit turns on but the target plate will not get hot no Check that you have entered a setpoint above the ambient temperature Verify that the controller is set to its factory default settings Unit requires service contact our customer service department Press reset button on rear panel 3 Controller display shows Error and the target plate will not get hot or cold Unit requires service contact our customer service department 4 Target plate temperature will not stabilize to within 1 C of the setpoint temperature Verify that the controller is set to its factory default settings Unit requires service contact our customer service department 5 Unable to communicate with the unit through the RS232 connection port Check that you have made the proper wiring connections between your unit and computer Unit requires service contact our customer service department Glossary Section 7 Glossary of Terms Used in This Manual Calibration The process of adjusting an instrument or compiling a deviation chart so that its reading can be correlated to the actual value being measured IEC International Electrotechnical Commission PID Proportional Integral Derivative A three mode control action where
15. ive maintenance for all your surface sensors A large diameter mirror like high grade Aluminum alloy Hotplate design allows the most stability while maintaining quick uniform heat up on the entire system Installation Section 2 Installation 2 1 2 2 2 3 Unpacking Remove the packing list and verify that you have received all your equipment If you have any questions about the shipment please call our Customer Service Department at 1 800 622 2378 or 203 359 1660 We can also be reached on the Internet at omega com e mail info omega com When you receive the shipment inspect the container and equipment for any signs of damage Note any evidence of rough handling in transit Immediately report any damage to the shipping agent v The carrier will not honor any damage claims unless all shipping material is saved for inspection After examining and removing contents save packing material and carton in the event reshipment is necessary The following items are supplied in the box e CL1600 Surface Probe Tester 1 User s Manual 1 e Calibration Certificate 1 Power Cord 1 e RS232 Communications Cable 1 User Interface Software CD 1 Mounting Place this unit on a bench or table top in horizontal position To operate be sure to stay away from constantly open and close doors air conditioning vents adjacent computer fans room air moving fans open windows etc Ambient Temperature The CL
16. l Free 0800 1 66342 TEL 420 59 6311899 FAX 420 59 6311114 e mail info omegashop cz Managed by the United Kingdom Office Toll Free 0800 466 342 TEL 433 0 161 37 29 00 FAX 33 0 130 57 54 27 e mail sales omega fr Daimlerstrasse 26 D 75392 Deckenpfronn Germany Toll Free 0800 6397678 TEL 49 0 7056 9398 0 FAX 49 0 7056 9398 29 e mail info omega de OMEGA Engineering Ltd One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom Toll Free 0800 488 488 TEL 44 0 161 777 6611 FAX 44 0 161 777 6622 e mail sales omega co uk It is the policy of OMEGA Engineering Inc to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for human applications CL1600 Surface Probe Tester Gig Table of Contents Secho disi ERAS ERA REN UERAF ES AR PEN FIRMUS NEA Page Section L Introduction siio dete tibi cess ed cq ORAE OREL RU 1 1 1 1 Precautions e inik 1 1 1 2 Safety Warnings and IEC Symbols 15 soos 1 2 1 3 Stat
17. rmanently place or attach any object within 6 inches of the plate Do not operate in explosive environments Never operate this unit with a power cord other than the one provided with this system This instrument is intended for indoor use only On initial use or if this unit hasn t been power for a period of 10 days it is recommended to turn the unit on and allow to run at 50 degrees C for 1 hour before using at higher settings Components and heater lifetime can be shortened by continuous high temperature use Never place any foreign materials on the surface of the hot plate fluids can leak into the electronic cabinet and into the heater assembly causing risk of injury and permanent damage to the tester In the event this instrument blows a fuse it could be due to a power surge or a component failure Replace the fuses once and then re power the unit If the fuses blow again please contact Omega Engineering Customer Service at 1 800 622 2378 or 203 359 1660 We can also be reached on the Internet at www omega com e mail cservice omega com Always replace fuses with one of the same rating voltage and type For safety reasons never replace a fuse with one of higher voltage value The CL1600 Probe Tester was designed to be a precision instrument with durability trouble free and ease of operation as our main goals as such this unit should not be operated in dirty dusty wet or oily environments P Introduction 1 2
18. t to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRAN
19. the controller has time proportioning integral auto reset and derivative rate action RTD Resistance temperature detector 7 1 Specifications Specifications CL1600 Surface Probe Tester Target Plate Temperature Range Uniformity Heating Time Surface Plate Cooling Time Stabilization Time Temperature Sensor Power 120 Vac 240 Vac 4 5 diameter 35 to 450 C 0 4 100 C 0 8 200 C 1 2 300 C 1 4 400 C 1 7 450 C lt 30 minutes from 25 C to 450 C 6061 Aluminum with a surface finish of 0 0008 mm 0 000032 90 minutes 15 minutes 100 Ohms RTD 50 60 Hz 250 Watts 50 60 Hz 925 Watts 8 1 wy CL1600 Surface Probe Tester NOTES CL1600 Surface Probe Calibration v NOTES 8 3 wy CL1600 Surface Probe Calibrator NOTES USA WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase OMEGA s WARRANTY adds an additional one 1 month grace period to the normal one 1 year product warranty to cover handling and shipping time This ensures that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be def
20. y is inactive Press to save settings and exit a menu level Process Temperature This field displays the current temperature of the target plate red display Setpoint Temperature The field displays the desired target temperature Once the target plate reaches this desired temperature both displays will read the same value green display Operation g AC Power Input The customer connects the power cord to the AC Power Input As a safety precaution the power cord cannot be connected if the fuse compartment is open Refer to Section 5 3 for information on fuse replacement Reference Probe Port The reference probe port enables the user to monitor the target plate temperature with an external instrument Serial Port The female phone jack port allows the customer to make RS232 interface with the CL1600 A detailed description of this port is described in Section 4 3 2 Changing the Temperature Setpoint The internal parameters in the microprocessor have been set to be functional between 25 and 450 C 77 to 842 F Manual Temperature Change To change the temperature set point to any value within the allowable range use the up or down arrow keys as needed holding the corresponding key down will allow fast step progression Automated Temperature Change The CL1600 includes a user interface computer program which can be accessed and activated through the RS232 port For a complete description of included featur
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