Chicago Electric 97641 Operating instructions
Contents
1. D Z O m gt z z O O jo O 2 O O e O 17 23 EP500 230V Electric Sub Component Power Pump Assemblies 68829 ADAPT SHAFT ASM ITEM 4 DESCRIPTION PART 4 01 ADAPTER SHAFT 68912 02 BEARING 66030 EAL 68901 1 00 x gt 43766 UNLOAD PISTON ASM 1 00 Sr 4 4 1 00 69082 5 ASM 4 1 k i I N ITEM 4 DESCRIPTION PART 4 pues 68963 ADAPTER ASM ITEM DESCRIPTION PART 4 QTY VALVE ADAPTER 88073 2 ZII 02 B U RING 65881 2 Fa VALVE ADAPTER 5602012 1 00 N 67 18 23 EP500 230V Electric Components used Power Pump in pumps 45757 RETURN CHECK VALVE ASM 106 43766 UNLOADING PISTON ASSEMBLY 1 00 MALE ELBOW 1 8 TUBE TO 1 8 PIPE 68999 INTERNAL RELIEF ASM TEM QT 19 23 EP500 230V Electric Manifold Assembly Power Pump 45421 MANIFOLD ASM DESCRIPTION TORQUE WRENCH MANIFOLD 1 16 PIPE PLUG FLUSH CARTRIDGE RELIEF VALVE PIPE PLUG 1 4 FLUSH PIPE 1 4 MALE ELBOW JIC FEMALE SWIVEL ioo 43928 1 4 SELF LOCKING COUPLER NICKEL PLATED _ 1 00 io ___ 4100067 1 4INNIPPLE 1 02. Material Safety Data Sheet MSDS HydOil001 RYKON Oil MV 1 0 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME RYKON OIL MV MANUFACTURER SUPPLIER EMERGENCY HEALTH INFORMATION Amoco Oil Company 1 800 447 8735 200 East Randolph Drive EMERGENCY SPILL INFORMATION Chicago IL 60601 1 800 424 9300 CHEMTREC USA OTHER PRODUCT SAFETY INFORMATION 312 856 3907 2 0 COMPOSITION INFORMATION ON INGREDIENTS COMPONENT CAS RANGE BY WEIGHT Solvent refined heavy 64741 88 4 80 100 paraffinic distillate See section 8 0 Exposure Controls Personal Protection for exposure guidelines 3 0 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW This product has been evaluated and does not require any hazard waning on the label under OSHA criteria POTENTIAL HEALTH EFFECTS EYE CONTACT No significant health hazards identified SKIN CONTACT Prolonged or repeated contact may produce some skin irritation High pressure equipment can inject this product through the skin and cause severe damage INHALATION No significant health hazards identified INGESTION No significant health hazards identified HMIS CODE Health 0 Flammablility 1 Reactivity O NFPA CODE Health 0 Flammablility 1 Reactivity 0 4 0 FIRST AID MEASURES EYE Flush eyes with plenty of water SKIN Wash exposed skin with soap and water Get medical attention if irritation develops Get immediate medical attention following i
3. Solvent refined heavy 64741 88 4 OSHA PEL 5mg m oil mist 1 989 1971 paraffinic distillate ACGIH TLV TWA 5 mg m oil mist ACGIH TLV STEL 10 mg m oil mist 10 23 9 0 CHEMICAL AND PHYSICAL PROPERTIES APPEARANCE AND ODOR Oily liquid Pale yellow pH Not Determined VAPOR PRESSURE Not Determined VAPOR DENSITY Not Determined BOILING POINT Not Determined MELTING POINT Not Determined SOLUBILITY INWATER Negligible below 0 1 SPECIFIC GRAVITY WATER 1 0 87 VISCOSITY 32 4 39 66cSt at 40 C POUR POINT 400F 400C maximum VISCOSITY INDEX 95 Minimum 10 0 STABILITY AND REACTIVITY STABILITY Stable CONDITIONS TO AVOID None identified MATERIALS TO AVOID Avoid chlorine fluorine and other strong oxidizers HAZARDOUS DECOMPOSITION None identified HAZARDOUS POLYMERIZATION Will not occur 11 0 TOXICOLOGICAL INFORMATION ACUTE TOXICITY DATA EYE IRRITATION Testing not conducted See other toxicity data SKIN IRRITATION Testing not conducted See other toxicity data DERMAL LD50 Testing not conducted See other toxicity data ORAL LD50 Testing not conducted See other toxicity data INHALATION LC50 Testing not conducted See other toxicity data OTHER TOXICITY DATA Specific toxicity test have not been conducted on this product Our hazard evaluation is based on information from similar products the ingredients technical literature and or professional experience No component of this product present
4. cannot guarantee its accuracy or completeness Health and safety precautions in this data sheet may not be adequate for all individuals and or situations It is the user s obligation to evaluate and use this product safely and to comply with all applicable laws and regulations No statement made in this data sheet shall be construed as a permission or recommendation for the use of any product in a manner that might infringe existing patents Not warranty is made either express or implied 13 23 Common components used in pumps EP500 230V Electric Power Pump 14 23 DETAIL DF GAUGE PLUMBING EP500 230V Electric Common components Power Pump used in pumps ITEM PART 4 DESCRIPTION CQ 8135 8718 8511P 8608 9264 8571 6095 5421 5777 3599 8963 5429 5804 9938 9533 9234 9236 9159 8375 5510 5888 5887 9267 9365 9479 6132 9427 8250 3561 7LT 5639 3582 8964 8261 8917 5753 5754 8999 5756R 5757 6012 8231 8551 5759P 9026 3596 9004 O O e e ESERVOIR GASKET 1 GALLON REATHER VENT ILLER PLUG EX HD SCREW SELF TA ALVE TORQUE WRENCH MANIFOLD ASSEMBLY ALVE GASKET TORQUE WRENCH HCS 3 8 16 X 2 1 2 lv lo C o o JO IO JO O JO JO O o o o o IO IO jojo DIREC
5. 550 0606060606 55000 500 55 5 5 9 SRK 2550 552525005 x 970 52 500000 5 o 5552505 5 55 Z 55 555 5 05250 KOS 559 250 SAS SS 250050 2909909990909 5505550 gt KK 5555 5 550 9509009 220502 252 lt N o 29099 50 0 XS X e 5 259 5 e 2 5 Q KS 50 65 0 KR Q S VALVE FF ADV MOTOR CON OFF JOG gt 9 CONNECTIONS SOLDER CONNECTIONS GREEN RED JUMPER WIRE JUMPER WIRE J PART DESCRIPTION 69083 PENDANT BODY amp RELIEF 69151 JUNCTION BOX 2SWITCH 69487 SWITCH ON MOMENTARY 69159 SWITCH 8961K385 69370 PENDANT CORD 23 23
6. at levels greater than 0 1 is identified as a carcinogen by the US National Toxicology Program the US Occupational Safety and Health Act or the International Agency on Research on Cancer IARC 12 0 ECOLOGICAL INFORMATION Ecological testing has not been conducted on this product 11 23 13 0 DISPOSAL INFORMATION Disposal must be in accordance with applicable federal state or local regulations Enclosed controlled incineration is recommended unless directed otherwise by applicable ordinances This material may be amenable to recycling Since the emptied containers retain product residue follow label warnings even after container is emptied 14 0 TRANSPORTATION INFORMATION US DEPT OF TRANSPORTATION Shipping Name Not Regulated INTERNATIONAL INFORMATION Sea IMO IMDG Shipping Name Not Determined Air ICA IATA Shipping Name Not Determined European Road Rail ADR RID Shipping Name Not Determined Canadian Transportation of Dangerous Goods Shipping Name Not Determined 15 0 REGULATORY INFORMATION CERCLA SECTIONS 102A 103 HAZARDOUS SUBSTANCES 40 CFR PART 302 4 This product is not reportable under 40 CFR Part 302 4 SARA TITLE III SECTION 302 EXTREMELY HAZARDOUS SUBSTANCES 40 CFR PART 355 This product is not regulated under Section 302 of SARA and 40 CFR Part 355 SARA TITLE SECTIONS 311 312 HAZARDOUS CATEGORIZATION 40 CFR PART 370 This product is not regulated under SARA Title 111 Section 311 312 SARA
7. 0 ioo 81093 PIPEPLUG 1 8 FLUSH 1 00 20 23 EP500 230V Electric Bracket Sub Assembly Power Pump eto cr Kl 69533 MOUNTING BRACKET ASM Ea D WES m 20 BERO Ce 5 6 7 9 10 BLUE BROWN GREEN D gt Gl n CI oo 87093 PLUG 20 AMPS 250v 1 00 o8 85510 LOCKNUT 1 2 INCH 1 00 09 68375 FITTING CORD L TIGHT 1 00 21 23 EP500 230V Electric Wiring Configuration Power Pump WIRING DIAGRAM 230V c p a D T RED GREEN bENDANT SWITCH JUMPER m 4 BLUE GREEN i BROWN YELLOW BROWN c GREEN YELLOW BLUE 22 23 EP500 230V Electric Pendant Control Power Pump 69365 COMBO PENDANT 49555555529 pasi ZAERO Z 056056000505 55555 55 552 525 S 5 5 x 2002 55 lt x
8. 132 44 69427 45 98250 46 43561 47 G7LT 48 45639 50 93582 52 68964 53 68261 55 68917 56 45753 57 45754 58 68999 59 45756 60 45757 70 66012 71 68231 72 68551 _ 73 45759P 74 69026 75 93596 76 69004 o v O o o gt 7 AJA mim nin Ulu lt lt 0 0 O O O O 6 O 15 23 EP500 230V Electric Sub Pump Assembly Power Pump 18718 SUB PUMP ASSEMBLY AL Ss zm a SM O pue X i TNR A E li ag HP lt N 2 k Ry N N N N N CU 16 23 EP500 230V Electric Sub Pump Assembly Power Pump 01 PumPBODY am ioo 18718 PART LIST os THRUSTBEARNG 66106 100 08 ADAPTER SHAFTASM 6829 100 Cos oRNG 560202 10 33 68927 34 89148 35 68225 36 81332 37 68226 38 85726 39 43673 41 68569 42 69513 43 66042 44 68891 45 68892 1 46 81093 47 68004 48 ONE EXT RELIEF 68003 1 0 49 PRING RELIEF VALVE 66085 50 ELIEF VALVE ADJUSTING SCREW 66083 1 00 o HCS OLL PIN CREW BALL STOP ASKET PRING CAP UNLOADING VALVE UBE RETURN HAFT ADP BACKUP WAS PRING BEARING PIPE PLUG EAT EXT RELIEF c o 3 o lo Io zo o o Fo 355 gm Z m O O m m 2 lt O JO O JO JOJO JOJO JO O O IO o o JO JO JO JO JO JO
9. TIONAL CONTROL VALVE 230V WARNING LABEL PRESSURE TRAP HROUD MACHINED YLLW MTG BRCKT ASM 20 230 HEAVY HEX JAM NUT BHSCS 10 24 X 5 LG SWITCH 8961K385 FITTING CORD L TIGHT LOCKNUT 1 2 INCH PUSH ON TERMINAL SPADE TERMINAL 4 JUMPER WIRE X 20 COMBO PENDANT SPEC RUBBER FOOT VBM 3005 BUTT CONNECTOR TERMINAL PUSH ON CREW FILL HD MACH 8 3 POWER CORD IEC RESSURE GAUGE TORC UP IPE 1 4 FEMALE ELBOW JIC MALE HCS 1 4 20 X 3 4 LG CR SELF FORM G IRE 414 BLACK IPE NIPPLE 1 8 NPT EMALE TEE 1 8 ALE ELBOW 1 8 TUBE TO 1 8 PIPE NT RELIEF ASM HF 8 OD Smis RETURN CHECK VALVE ASSEMBLY e e elo O O N O w 2 o 2 lelelelelelelelele o Jo o Jo Jo Jo o o o o O O N elo O jo e O micjo VIM 4 a DI gt lt d 2 iz o Q JA Jo Jo A e JO JO IO JO jojo e O Oo IO jo jo O gt A m nm O 9 e Io lO VALVE OVER PLATE 1G TORQUE WRENCH BLACK INDOWEL 3 16 1 HCS 3 8 16X1 1 4 OTOR PM 5HP 230VDC 1 0 elo Ojo 118135 02 18718 03 6851 04 68608 05 69264 07 68571 08 86095 43 45421 14 45777 45 93599 16 68963 19 45429 23 45804 25 69938 28 69533 29 69234 30 69236 31 69159 _ 32 68375 33 85510 37 65888 38 65887 39 69267 41 69365 42 69479 _ 43 66
10. TITLE III SECTION 313 40 CFR PART 372 This product is not regulated under Section 313 of SARA and 40 CFR Part 372 US INVENTORY TSCA Listed on inventory This product contains n methyl pyrrolidone CAS 872 50 4 which is currently undergoing review and testing under TSCA Section 4 Notification to the US EPA Office of Toxic Substances is required prior to export of this material from the United States OSHA HAZARD COMMUNICATION STANDARD Contains a component listed by OSHA Contains a component listed by ACGIH EC INVENTORY EINECS ELINCS Not Determined JAPAN INVENTORY MITI Not Determined AUSTRALIA INVENTORY AICS Not Determined KOREA INVENTORY DSL Not Determined CANADA INVENTORY DSL Not Determined PHILIPPINE INVENTORY PICCS Not Determined FOOD CONTACT STATUS USDA H2 Status This product is acceptable to the USDA for use as a lubricant in official meat and poultry establishments provided there is no possibility of the lubricant or lubricated part contacting edible products 12 23 16 0 OTHER INFORMATION Prepared by Environmental Health and Safety Department Issued September 20 1993 This Material Safety Data Sheet conforms to the requirements of ANSI z400 1 This material safety data sheet and the information it contains are offered to you in good faith as accurate We have reviewed any information contained in this data sheet which we received from sources outside our company We believe the information to be correct but
11. TLETS BEFORE PERFORMING MAINTENANCE OR REPAIR PROCEDURES Maintain Oil Level Check hydraulic oil level every 30 hours of operation Add TorcUP approved oil when necessary Oil level should be no more than 1 from top of reservoir plate Completely change oil at least twice a year The following conditions require more frequent oil changes a Rigorous duty where oil temperature may reach 140 F b High humidity environment and extreme changes in temperature that can result in condensation inside the reservoir c Dirty or dusty environments that may contaminate the oil Clean Oil Filter Screen Once a Year a Loosen and remove reservoir plate bolts Lift pump unit off the reservoir being careful not to damage the gasket b Unscrew screen from the bottom of pump unit and clean with nonflammable solvent c Blow dry and reassemble Keep areas around pump unobstructed to provide good airflow around the motor and pump Keep the motor and pump as clean as possible Flushing the Pump If you Suspect your pump has been contaminated or discover sludge or other deposits on internal components you should thoroughly flush the pump a Remove the old oil from the reservoir then thoroughly clean the reservoir and refill with clean non flammable flushing oil b Reassemble the pump and motor to the reservoir c Nowrun the pump with no pressure for 1 or 2 minutes maximum d Unplug the pump and remove the motor and pump assembly again Now dr
12. Worldwide Headquarters 1025 Conroy Place Easton PA 18040 United States of America Phone 610 250 5800 Fax 610 250 2700 Toll Free 1 888 TORCUP 1 E mail sales Qtorcup com Website www torcup com Torque Wrench Power Pump EP500 230V Operating amp Maintenance Instructions For hp 230V Power Pump Version 1 Feb 2008 1 93 WARNING IMPORTANT SAFETY INFORMATION ENCLOSED READ THIS MANUAL BEFORE OPERATION IT IS THE RESPONSIBLITIY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS MANUAL INTO THE HANDS OF THE OPERATOR FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY The use of other than genuine TorcUP replacement parts may result in safety hazards decreased tool performance and increased maintenance and may invalidate all warranties Repairs should be made only by authorized personnel Consult your nearest TorcUP Authorized Service Center Refer all communications to the nearest TorcUP Office or Distributor For Technical Support and Information Contact WARNING TorcUP Inc 1025 Conroy Place Easton PA 18040 Toll Free 888 TORCUP 1 Fax 610 250 2700 E mail info torcup com FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY e Keep hands loose clothing and long hair Avoid sharp bends and kinks that will cause away from the reaction arm and working area severe back up pressure in hoses and lead to during operation Do not attempt to support the premature hose failure tool wi
13. ain the flushing oil and reclean the inside of the reservoir Make sure flushing fluid is also drained from pump assembly Refill the reservoir with TorcUP approved hydraulic oil and reassemble the pump 7 23 TROUBLESHOOTING If the procedures listed below do not remedy the problem the pump will require service and should be taken to an authorized service center for repair Problem Cause Solution Motor Will Not Start Be sure power cord is not damaged Check for tripped circuit breaker be sure breaker is of adequate size Have qualified electrician inspect for loose or faulty wiring Have motor checked for defective motor capacitor Be sure electrical supply and extension cords are adequate Noisy Operation 1 Air in system 2 Be sure the oil reservoir is filled to normal level 3 Check all points where air might leak into system Pump Oil is Over Heating 1 Oil viscosity too high 2 Check for high pressure leakage on upper pressure plate Leaking at plug 3 Oil level is low Fill reservoir to normal level or refit the pump with larger reservoir Pump Runs but Will Not Pump Oil 1 Pump is not primed Run pump a few minutes tipping from side to side 2 Check to make sure that externally adjustable relief valve set properly Check internal relief valve 3 Damaged O Rings Take to nearest authorized service center for repair 4 Defective control valve Troubleshoot separately 8 23
14. between the Arm and a solid object 2 23 OPERATING INSTRUCTIONS AT A GLANCE Before Operating Pump 1 Be sure the electrical connection is grounded Check that your power supply agrees with the motor nameplate Use only torque wrench hoses and equipment rated at 10 000 PSI Make sure all hose and fitting connections are tight and secure Hoses cannot be kinked or twisted Oil level should be 1 to 2 from the reservoir plate Loosen lock nut and back out relief valve to prevent unintended pressure build up Never operate the pump with the directional control valve in advance or retract at 10 000 PSI without wrench movement for more than 1 minute Leaving the valve in the advance or retract position without the wrench moving will overheat the oil After Completing the Job 1 2 Before disconnecting hoses fittings etc be sure the wrench is retracted and unloaded then unplug the power cord Store the pump in a clean dry area Periodic Maintenance 1 Completely change the hydraulic oil and clean the oil filter screen and magnet located in the reservoir twice a year Use TorcUP approved oil only 1 gallon Change the oil more frequently when used in extremely dusty areas or when the oil has been overheated Using oil other than TorcUP approved oil voids the pump warranty 3 23 OPERATING INSTRUCTIONS FOR EP500 230V NOTE Max Capacity 10 000PSI Carefully inspect the pump upon arrival T
15. eplate or tamper with the internal high pressure relief valve Creating pressure beyond rated capacities can result in equipment failure and or injury The pump s maximum working pressure is 10 000 PSI 700kg cm Make sure that all hydraulic equipment such as wrench hoses etc used with this pump is rated at 10 000 PSI operating pressure Before replenishing the oil level retract the system to prevent overfilling the pump reservoir An overfill can cause injury due to excess reservoir pressure created when the cylinders are retracted TORQUE WRENCHES Do not exceed the rated capacities of the torque wrenches Excess pressure can result in injury Cont 4 23 OPERATING INSTRUCTIONS FOR EP500 230V POWER SUPPLY Air Driven Motor Disconnect air supply when pump is not in use or when breaking any connection in the hydraulic system e An air shut off valve or quick connect is installed the air line to the pump unit Close the shut off valve before connecting the air line to the pump INSTRUCTIONS BEFORE USE Hydraulic Connections Check hydraulic oil level to prevent possible pump burnout Open the red plastic plug located on the reservoir plate Oil level should be approximately 1 from top of reservoir plate with cylinders retracted and motor off Add TorcUP approved oil as necessary Do not mix different grades of oil Loosen lock nut and back out turn counter clockwise relief valve to prevent unintended pressure build
16. he carrier not the manufacturer is responsible for any damage resulting from shipment Visually inspect all components for shipping damage If any damage is found notify carrier immediately Remove pump from shipping container but do not remove any plugs or valves until the unit is ready to be fully assembled to prevent dirt or foreign matter from contaminating system Read carefully follow these instructions Most problems with new equipment are caused by improper operation or installation Do not change motors without consulting the pump manufacturer s Technical Services Department SAFETY PRECAUTIONS WARNING To help injury HYDRAULIC HOSE PUMP Before operating the pump all hose connections must be tightened with the proper tools Do not over tighten Connections should only be tightened securely and leak free Over tightening can cause premature thread failure or high pressure fittings to split at pressures lower than their rated capacities Never disconnect or connect any hydraulic hoses or fitting without first unloading the wrench Double check the gauge to ensure pressure has been released When making connections with quick disconnect couplings make sure the couplings are fully engaged Threaded connections such as fittings gauges etc must be securely tightened and leak free Always shut off the electric motor before breaking any connections in the systems Loose or improperly threaded fittings can be potentially dangerou
17. njection injuries INHALATION If adverse effects occur remove to uncontaminated area Get medical attention INGESTION 9 23 5 0 FIRE FIGHTING MEASURES FLASHPOINT 383 F 195 C Cleveland open cup UEL Not Determined LEL Not Determined AUTOIGNITION TEMPERATURE Not Determined FLAMMABILITY CLASSIFICATION Not Flammable EXTINGUISHING MEDIA Agents approved for Class B hazards e g dry chemical carbon dioxide foam steam or water fog UNUSUAL FIRE AND EXPLOSION HAZARDS None Identified FIRE FIGHTING EQUIMENT Firefighters should wear full bunker gear including a positive pressure self contained breathing apparatus HAZARDOUS COMBUSTION PRODUCTS Incomplete burning can produce carbon monoxide and or carbon dioxide and other harmful products 6 0 ACCIDENTAL RELEASE MEASURES Prevent spreading by diking ditching or absorbing on inert materials Keep out of sewers and waterways 7 0 HANDLING AND STORAGE HANDLING No Special Requirements STORAGE No Special Requirements 8 0 EXPOSURE CONTROLS PERSONAL PROTECTION EYE None required however use of eye protection is good industrial practice SKIN Wear protective gloves if prolonged or repeated contact is expected INHALATION None required however use of adequate ventilation is good industrial practice ENGINEERING CONTROLS Control airborne concentrations below the exposure guidelines EXPOSURE GUIDELINES COMPONENT CASA EXPOSURE LIMITS
18. s if pressurized however severe over tightening can cause premature thread failure Fittings need to be tightened secure and leak free Never hold and stand directly in line with any hydraulic connections while pressurizing Never grab touch or in any way come in contact with a hydraulic pressure leak Escaping oil can penetrate the skin and serious injury can result Should a hydraulic hose ever rupture burst or need to be disconnected immediately shut off the pump Never attempt to grasp a leaking pressurized hose with your hands The force of escaping hydraulic fluid could cause series injury Do not subject the hose to potential hazard such as fire sharp surfaces extreme heat or cold or heavy impact Do not let the hose kink twist curl or bend so tightly that the oil flow within the hose is blocked or reduced Periodically inspect the hose for wear because any of these conditions can damage the hose Do not use the hose to move attached equipment Stress can damage the hose causing injury Inspect each hose for wear before each use Hose material and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive materials such as creosote impregnated objects and some paints Consult the manufacturer before painting a hose Never paint the couplers Hose deterioration due to corrosive materials can result in injury Do not exceed the PSI hydraulic pressure rating noted on the pump nam
19. th your hands during operation e Use accessories recommended by TorcUP e This tool will exert a strong reaction force e Use only impact sockets and accessories Do Use proper mechanical support and correct not use hand chrome sockets or accessories reaction arm positioning to control these e Use only sockets and accesssories that forces Do not position the reaction arm so that correctly fit the bolt or nut and function without it tilts the tool off the axis of the bolt and never tilting the tool off the axis of the bolt use the swivel inlets as a reaction stop This tool is not designed for working in explosive atmospheres Always wear ear protection Always wear eye protection when operating when operating this tool or performing maintenance on this tool Operate at 10 000 psig 681bar Do not use damaged frayed or maximum pressure deteriorated hydraulic hoses and m fittings 681 bar d Always turn off the pump and disconnect the power before installing removing or adjusting any accessory on this tool or before performing any maintenance Keep body stance balanced and firm Do not overreach when operating this tool Do not carry the tool by the hose The Torque Reaction Arm must be positioned against a positive stop Do not use the Arm as a dead handle Take all precautions to make certain the operator s on this tool 69 ua SAVE THESE INSTRUCTIONS DO NOT DESTROY hand cannot be pinched
20. torque wrench piston will retract NOTE The electrical motor stays running after pump has stopped Within 15 seconds of your last command from the pendant motor will turn off preventing heat buildup Air removal When the wrench is first connected to the pump to ensure smooth and safe operation remove air by cycling wrench several times without load Cycle until wrench advances and retracts without hesitation Pressure torque setting WARNING Make these adjustments BEFORE putting torque wrench on nut or bolt head The pump pressure setting may be above the pressure needed to provide the required torque for your application Exceeding required torque will cause equipment damage and may lead to serious personal injury 1 See torque wrench instructions for amount of pressure required to produce desired torque 2 Loosen lock nut and back out relief valve to prevent unintended pressure build up 3 Turn pump on Press and hold the ADVANCE switch and read pressure gauge 4 While holding the switch turn relief valve in clockwise to increase pressure or out counter clockwise to decrease maximum pressure Repeat until correct pressure is obtained 5 Tighten lock nut on the relief valve to maintain setting 6 Run pump several times to test this setting REFER TO TORQUE WRENCH INSTRUCTIONS FOR WRENCH OPERATING PROCEDURE 6 23 MAINTENANCE WARNING THE ELECTRICAL POWER CORD MUST BE DISCONNECTED FROM ELECTRICAL OU
21. up Make sure all desired gauge hose and quick coupler connections are tight and secure before operating The pump s pressure ports are located just below the control valve Hose Connections Couple hoses to pump outlet manifold A port is for advancing and B port is for retracting the piston on the torque wrench Pump is supplied with the specified coupling halves already connected to the pump ports to prevent incorrect coupling of hoses to wrench Couple hoses to torque wrench When using TorcUP pump and torque wrench combination Series HPH hoses and couplers are designed so that the pump advance port can only be connected to the wrench advance port and the pump retract port can only be connected to the wrench retract port 5 23 OPERATION Pump Operation 1 Check all system fittings and connections to be sure they are tight and leak free 2 Check oil level in reservoir Oil level should be 1 to 2 from the top of the reservoir plate 3 Be sure that the pump is OFF 4 Be sure the electrical connection is grounded Check that your power agrees with the motor nameplate Plug power cord into outlet 5 Press ON on the pump switch to turn power on Pressing the ON activates the electrical circuit but does not turn the motor on The pump motor is activated by the pendant switch 6 Pendants supplied with the pumps have a momentary switch Press momentary switch for ADVANCE Release ADVANCE and
Download Pdf Manuals
Related Search