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1. Stage 1 Stage2 Stage3 Stage4 Stages Pulse Mode Constant Constant Constant Voltage Float Current Current I LED Indicate Manual EASY Charger 1245 2423 doc 5 12 Version 2 4 10 Safety Information 10 1 General information If you do not understand or are uncertain about any operation or information please contact your deal er Before installation you must be aware of local standards and rules applicable to use such equip ment For installation and use of the unit pay attention to local applicable standards all relevant safety guidelines and measures These rules may be different to the information s provided in this manual High voltages up to 1000V inside the charger Never open the enclosure High voltage may harm or even kill persons or animals Never touch wires or blank connectors Do not operate the charger with damaged or substandard wiring Check local standards for lightning protection of charger systems The enclosure may heat up to 60 C Never obstruct louvers nor place other items on the chargers enclosure If ventilation is not sufficient the unit may overheat and an automatic shut off may occur The charger contains components which can produce arks and sparks Never use or operate the unit where there is danger of gas or dust explosion After automatic shut down of the charger because of any failure the charger may switch ON automatic again The OFF period is depending on what caus
2. Charging time in hours It shows the total charging time since the Ah calculation has started If Ah coun ter is set to zero the time will be reseted to zero Float charging 1 While charge timer is still running but charging current drops below 10 of rating the display show x x h LED green In this case the decision change to float charging stage was triggered by current If programmed timer time for the particular battery is to short charge current may not drop below 10 of rating before time ends In this case the display will show x x h LED green The charger is in float mode To reset display press display key h Elapsed time of timer operation in hours This time is only displayed when the timer has been triggered automatically E Timer programmed in hours If charge current drops below 3096 of nominal charge current the timer starts The charger is changing to true float mode stage 3 when the time has lapsed Programming the timer The time can be programmed in 0 1hour steps from 0 1h up to 6h Press the button for approx 5 seconds Decreasing time if lower display segment is blinking Increasing time if upper display segment is blinking change it lower upper by pressing the button for 2 seconds If the desired time is set press the button for approx 5 seconds to store this new value What is this function for By adding this function the charger is able to limit equaliz
3. chargers nominal power may be smaller due to reduced cooling Using the charger in high altitudes may also reduce nominal power of the charger because of less heat discharge As a rule of thumb the reduction of nominal power is approximately 1 596 per 100m elevation 11 2 Installation These units must be only installed by qualified authorized and trained personnel familiar with the locally applicable standards and taking into consideration all relevant safety guidelines and measures Before installing the unit check for correct DC Voltage and power level of the charger The Charger may be installed in any position Install the charger in a dry well ventilated and dust free location It must be installed out of reach for unauthorized personnel especially children s Do not in stall the charger in the same compartment as the batteries Never use or install the charger in locations where there is gas or explosive danger For proper cooling of the Charger ensure that the airflow is not obstructed and keep a clearance dis tance of 2 5cm to other units If the charger is installed in a closed compartment the nominal power may be reduced In order to keep the battery cables as short as possible max 3m locate the charger close to the DC Distribution or battery Be aware that during charging of batteries an explosive gas can be generated 11 3 Wiring Position of the switch on the front panel must be OFF Caution First connect the asse
4. Battery Charger Series EASY Charger User s manual 1 Warranty HIPEnergy is not manufacturer of these units All technical information s data s and dimensions rely on information s given by the manufacturer Therefore RIPEnergy AG is not responsible for the data s provided in this manual Should work take place which is not in accordance with guidelines local rules instructions or specification s damage may occur All of these matters will lead to loss of war ranty RIPEnergy AG can not accept any liability for damages or costs arising due to the use of these chargers 2 Distributor s address RIP The power conversion company HIPEnergy AG W gitalstrasse 24 CH 8854 Siebnen Schweiz Tel 4 41 0 43 818 5385 Fax 41 0 43 818 53 87 Email info ripenergy ch Internet www RIPEnergy ch Manual EASY Charger 1245 2423 doc 2 12 Version 2 4 Contents 1 Warr any Nec C ESTEE 2 2 PISTIDUNOR SAO ChCS Seorise ae enc mute emn meat dmm E ae eni iPad 2 3 General INTOMMANON REPRE DE 4 4 1456 OF TANS WAM aeuo eususdidsueat uuu tir tutius eds da enaieaiedetaenacucumantadcl ace da el Pesci du inea de E dents 4 5 PUVA PASO 219 1 ceo RR ETE R 4 o Waranty Specllicatlons SNOM TOM ssussesssaxcle n a a nli tur cria udi Dale us down 4 7 M gre Ino M RR TP 5 8 Environments prete tlODi nadie coim dae o sacos esame a rune imat decom e ce iie dup aaUd 5 9 Descriptionof ING CHANG Cl EO DET TL 5 TO Salet IMT
5. ORMANO A veces ket sedeat od euo cease snes aenccmacdauietenes tineessasaaisenie eed eee 6 10 1 SMe Fal MIO MAIO RENTE 6 10 2 Working with batteries ooo eec Eoo ar EE IS E oc OE EID 2 Sapeneegeaees 6 11 Planning and mounting the charger seeeesssesssssesseseeee nennen nnne nnns 7 11 1 REGUredHOwWEr draWans enian E ER aa 7 11 2 MWAO aaa a a a N i 11 3 WINO t v 7 MEE SDC UON sera m 8 12 1 EO AG Iure NN o cr 8 12 2 Maximum Charge Current c ccccccccccccsssecececseeeeceeeeseeeeceeeeeeeseeeeesaeeeeeeeessaseeesesaegeeeeeesaaees 8 12 3 Pulse Charge MOde cccccsssscccccceeeseceeceeeeeeeeeeeeeeceeesseeeeceeesseaeeeesseaaseeeessuaaeeeeessseneeeeesaas 8 12 4 Current NTIS 2253255 cs 8 12 5 Power COWN ccccccceeeccecceececceeeceeceeeeeeceueeceeceaeeeessauceessasecessaaeceeseaeeessuecessugeeesseeeeeessneeeeeas 8 Os Rec c Ern 8 13 1 wir As lp MET 8 13 2 LCD Meter Models Version M only cccscccesceceeeeceeeecseeceueecaueeceeeecaeeeeaeeseueesseeeseeeenes 8 13 3 Digital Meter Models Version D OMLy ccccsscccsececeeeeceeeceeeecaueeceeesaeeeeseeseueeseeeeseeeeees 9 t Mamenan e asin atcie at ect eke 2s ection atta ted i adi send tud tincnt cds catches cada x era dE cx cds a aad sued DONE 10 15 Further assistance and sending the unit for repair eeeseseeeeeesseeeeereeeeeenenn 10 NG ESRC AN AU c
6. duce O P Voltage amp O P Current Measure Inner Heatsink Reverse polarity protection by fuse LCD amp LED Digital Meter amp LED Parallel Connection Yes O P Current Balance Indication Functions External Temperature Sensor optional Cooling Fan Speed control by charging stages Operating Temperature Range 0 40 C Environment Humidity 5 95 non condensing EMI Compliance to EN55014 1 Class B Standards CE RoHS 323 231 106mm Weight 4KGS Connections AC AC Connector Labels Mechanical Connections DC Clamps Unit may be destroyed when battery is wrong connected Bicolor LED orange green LCD equalize charging float charging battery level Digital Meter VDC ADC PDC OEM and special units on request Specifications Subject to Change without Notice Manual EASY Charger 1245 2423 doc 12 12 Version 2 4
7. e charging stage 2 time of the battery This function will enable longer battery life time when charg ing a large battery If you charge a large battery with small current the chare current never drops below 1096 of nominal charge current and the charger will Manual EASY Charger 1245 2423 doc 9 12 Version 2 4 not change to float mode but remain in equalize mode stage 2 This can result in excessive use of water or damage of the battery GEL type Overvoltage If battery voltage is above maximum allowed voltage the charger is changing to float mode green LED this may happen if batteries are charged by solar or other generator A new charge cycle will start automatically if voltage is within normal voltage range 14 Maintenance Only little maintenance is required to keep your charger and system operating reliable The charger must be switched off during maintenance and or repair activities It also must be secured against un expected and unintentional switching on Therefore switch off the connection between batteries and charger and be sure that third parties cannot reverse the measures taken The following Steps must be undertaken at least once a year Check cable and wires for damage and if they are still firmly connected Defects such as loose connections ore damaged cables etc must be corrected immediately Keep the charger dry clean it from dust in order to ensure good heat dis charge 15 Further as
8. es the shut down and may vary from only seconds to several minutes 10 2 Working with batteries Using batteries in a wrong way may result in danger for personnel animals or the environment Check information from battery manufacturer for safe installation and operation If battery acid contacts skin or clothing wash immediately with soap and water If acid contacts eyes immediately flush with running cold water for at least 20 minutes and get medical attention as soon as possible Never smoke or allow a spark or flame in vicinity of batteries Do not drop metal tools on batteries The resulting spark or short circuit may cause an explosion Remove personal metal items such as rings bracelets necklaces and watches when working with batteries Manual EASY Charger 1245 2423 doc 6 12 Version 2 4 11 Planning and mounting the charger This section will provide you information s about configuring and installing your charger Make sure that you are aware of local rules and safety measurements 11 1 Required power draw Before connecting your batteries to the charger always check the required charge current and volt age As a rule of thumb the charge current should reach about 10 of battery capacity If your battery has a capacity of 100Ah a charge current of 10A is perfect The charger is protected against overload and short circuit It will switch off automatically when over load is applied As ambient temperature is above 20 C the
9. he units in the original package and completely assembled A short description of the failure problem will help us to serve you better see also instructions on item 17 RIPEnergy AG is not paying for costs arising for transport of the unit or damage that arises during the time the unit is unserviceable The general terms of delivery and terms of sale of RIPEnergy AG are valid Do not return units before authorized by RIPEnergy AG RIPEnergy AG will provide instructions and RMA number 7 Unpacking After unpacking carefully check the unit for possible damage If any damage due to transport is visible immediately contact your dealer for further instructions Keep the original packing in case you need it to transport the unit later 8 Environmental protection RIPEnergy AG continually commits a considerable part of its resources towards minimizing the envi ronmental impact of its products The product is manufactured with valuable materials and easy to recycle 9 Description of the charger These models are multi stage battery chargers for smaller sized service batteries featuring the latest high frequency switching mode technology A micro controller circuitry provides intelligent battery management reliable operation and high efficient charging Charging Voltage imer start counting l a 30 seconds 6 hours i l l l IT 20 secon di 100595 Current Charging Current
10. ht Mechanical Connections AC Connections DC Unit may be destroyed when battery is wrong connected AC190 250V 47 63HZ Cold Start 60A For eart lt 1mA 264VAC 14 4V 0 2V 13 8V 0 2V 45A 1 5A 648W 80 125mVp p Dual Bank lt 10 of Rated Current 0 7A gt 12 of Rated Current 1A Yes Yes unit cut off Yes max current limited gt 65 C Reduce O P Voltage amp O P Current Measure Inner Heatsink by fuse LCD amp LED Digital Meter amp LED N A Yes Yes O P Current Balance optional Speed control by charging stages 0 40 C 5 95 non condensing Compliance to EN55014 1 Class B CE RoHS 323 231 106mm 4KGS AC Connector Clamps Bicolor LED orange green LCD equalize charging float charging battery level Digital Meter VDC ADC PDC Options OEM and special units on request Manual EASY Charger 1245 2423 doc 11 12 Version 2 4 24V Version Voltage AC190 250V Frequency 47 63HZ Inrush Current Cold Start 60A Leakage Current For eart lt 1mA 264VAC Bulk Charge 28 8V 0 3V Floating Charge 27 AV 0 3V Rated Current 23A 1A 660W 81 Ripple max 125mVp p O P Terminal Bank Single Bank Equalizer gt Float Charge lt 10 of Rated Current 0 7A Float gt Equalizer Charge gt 12 of Rated Current 1A Current Limit Yes Short Circuit Yes unit cut off Rated Power Efficiency Protections Overload Yes max current limited Over Temp gt 65 C Re
11. mbled DC Cables with the battery Always connect first the negative wire black with the battery Red positive Black negative In a second step connect it with the mains power The charger must be plugged in to an earthed socket outlet The way of wiring has influence on the EMC behaviour of the system Most problems using charger are because of unprofessional wiring If problems occur lay the DC cables in a metal duct If this is not possible the cables should be twisted and lay parallel to a metal bar To thin cable or loose connections can cause dangerous overheating of cables or terminals Always use DC cables of the correct size to avoid fire and other damage If you connect other consumers to the battery contact your dealer Manual EASY Charger 1245 2423 doc 7 12 Version 2 4 12 Operation The charger is controlled by a single two position switch located on the front or rear panel of the charger 12 1 Engaging Switch to ON Position The red LED will illuminate The charger is ready to use 12 2 Maximum Charge Current Note The max Charge current may not be reached when the battery is old and worn out It is also reduced during absorption and float mode see graph above 12 3 Pulse Charge Mode Press the pulse charge button to start the pulse charge mode 12 4 Current Limits Press the current limits button to reduce output current to 50 of rating current Press this button if your battery size is smaller tha
12. n 200Ah 12V system or 100Ah 24V system The max charge current will be limited to 24A for model EC 1245 and 12A for model EC 2423 12 5 Power down owitch to OFF Position The LED s are dark The charger output is OFF The charger may be con nected to the battery at all times Warning Do not charge non rechargeable batteries 13 Display 13 1 Status LED Riso zB eT M seers onestastaummact eee Power ON Steady VellOW saesdescissamtentikta Vedee ensem bns dria Fast charge mode bulk and absorption equalizing Steady GIGS esxcbescissamduntisis Videte hat tria sa ua ido Vere he tes nico aua Float charge mode battery is full 13 2 LCD Meter Models Version M only The LCD Display shows actual charge status Bulk Equalize Charge or Float Charge It also indicates the approx Battery Level 2596 50 75 and 100 Manual EASY Charger 1245 2423 doc 8 12 Version 2 4 13 3 Digital Meter Models Version D only To change display information programming the charger use an appropriate pen to press display key Voltage Digital Meter Timer programming Tem Amperage Percent AH Timer Starting hours Dispaly Ke 1 Display Change tsecond 2seconds ers End t ies Setting amp Save gt 3second Bottom Bar Decrease tj me h ours H Capacity recharged in Ah Ampere hour The Ah calculation starts when charge current is gt 1A To reset Ah counter set it to zero press button for 3 seconds t
13. sc ERU tm ET 11 Manual EASY Charger 1245 2423 doc 3 12 Version 2 4 3 General Information Thank you for choosing a product supplied by RIPEnergy AG The product you have bought is manu factured to meet the highest quality standards 4 Useofthis manual This users manual contains the information you need to install and operate this charger correctly Check that you have the correct manual for your unit It is valid for the following units Battery chargers Series EASY Charge Read the manual carefully before installing or operating the charger If you do not under stand or are uncertain about any operation or information please contact your dealer The user must always have access to the user s manual The latest version of the manual is provided and can be downloaded from the homepage of RIPEnergy AG These chargers must be only installed by qualified authorized and trained personnel familiar with the locally applicable standards and taking into consideration all relevant safety guidelines and measures gt Eo Modifications or breaking the warranty label without a written permission from RIPEnergy AG means that warranty is lost immediately Always contact your dealer first if you have any problems 5 Limitation of liability HIPEnergy AG is not responsible or liable for any loss damage or costs arising from operating these chargers The products supplied by RIPEnergy AG are not for applications in any medical equipment in
14. sistance and sending the unit for repair In the rare case the unit is not working contact your dealer providing him some details as 1 Check Battery voltage wiring and display for possible failures 2 Note Type of unit and serial number 3 Now call your dealer or nearest service center They will help you with further instructions 4 fhe recommends to send the unit back for repair use the original packing Include a copy of the invoice Warranty repair is only possible with a copy of invoice or certifi cate showing date of purchase and a short notice about your system and the failure ob served 5 In case you have to send the unit over state borders please make sure to fill the correct pa pers needed for customs To reduce time and save money contact the consignee how to de clare the delivery Arising costs for customs have to be paid by the sender 6 Transport costs to send the unit back to RIPEnergy AG are not covered from Warranty Do not return units before authorized by RIPEnergy AG RIPEnergy AG will provide instructions and RMA number Manual EASY Charger 1245 2423 doc 10 12 Version 2 4 16 Technical data 12V Version Voltage Input Inrush Current Leakage Current Current Limit Short Circuit Reverse polarity protection Don Pulse Charge Parallel Connection Functions External Temperature Sensor Cooling Fan Operating Temperature Range Environment Humidity m eM Standards Weig
15. tended for use as a component of any life support system If products are used in such systems a specific written agreement between the manufacturer RIPEnergy AG and the installer manufacturer of the system is needed In addition the manufacturer of the system must agree to indemnify RIPEnergy AG from any claims arising from use of products supplied by RIPEnergy AG in the life support equipment 6 Warranty specifications short form The chargers are built for RIPEnergy AG in according to the legally applicable standards During pro duction and prior to delivery all products are tested and inspected RIPEnergy AG is looking to find the best available products on the market Good quality parts and the latest technology of the units will ensure a long lasting and trouble free operation of these units If any problem occurs during warranty period please contact your dealer first He is able to serve you with instructions and explains you how to send the unit to the nearest service center if necessary Warranty can only be guaranteed if you enclose a document Invoice or delivery documents to the defective units Manual EASY Charger 1245 2423 doc 4 12 Version 2 4 Damage attributable to normal wear and tear overload or improper handling or installation is not cov ered by the warranty Modifications or breaking the warranty label without a written permission from RIPEnergy AG means that the warranty is lost immediately Always return t
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