ＭＤＡ−３００４ User`s manual
Contents
1. Function M ove cursor to the line where function is required to add and push Fi button Function is added at cursor line Function cannot be added when cursor line is completely blank 30 The fourth chapter Operation method of M DA 3004 4 Property Contact point M ove cursor to the position of contact point and either select E dit Property from menu or push Enter key Property dialogue is displayed Symbol choice Aeontast lt lt Bicerntact T Sri bar C Blank Contact Analysis coil Function Select A contact point B contact Whe AF Pi point H orizontal bar or Blank from Symbol Address info selection i Address jpo 00 OS Select Address or Coil address from Address Po i Ea information and select address eae Check OR Vertical line when OR line is drawn Push OK button then contact point information is changed Note Changeover of tag contact point analysis coil function cannot be executed Analysis coil party Move cursor to the position of analysis coil and Contact finalyaia coat Function either select Edit Property from menu or push Enter key Property dialogue is displayed Addes foo Gatling vahi fi Satme vake Efi Select Address D0010 D999 Enter Setting value K Enter numeral to three places of decimals Enter Setting value L Enter numeral to three places2. AAEIJIDENKI e pek J Profit Innovation for Manufacturing nooomo oom oom U UO OUUU U ser s manual Introduction Thank you very much for your purchasing of our product ep k MDA 3004 e p k is the tool provided by our company to help operation rate improving activity of customer s equipment Machine data analyzer is the system to obtain number of items and times of items no work full work equipment error and jig replacing etc can be index of operation rate from collecting data of all equipment and to generate graph display and text Please carefully read this manual before using and use our e p k correctly to improve your company s profit by making use of function off ep k MDA 3004 Contents Poe gcse ay 61 NOIS re meeeienner rare ent ene E ee ee ee 4 L O Notice for usage related tO SATFELY c cssssssssssessssssssessseesssssssesssessssesssessssesssessssesssessssessesssessseessacssaeesssessneessueesaeesass 4 SB MANN eare ea a 4 PE S E A AE E E A A E E A T A E A 5 1 3 Prevention from TMA Cs cssccccststosnteiesshearivetsncesatsnscstenctusatnnaxtvedansicaka a 5 ORR CU cig pea E ee eee en ee ee 5 2 1L Guarantee CONCITION s csccsssssessessssssessesssssssssesssesessssssaesaessuesansaessassatsanesaesareeassuseaeessesaesssesuesaeesessuesaseoessaeeseeaeeransaeessesaeeeessee 5 PPA EN Sco o e vtsnnsdbissncabetayedinavabucnsansonciasestaassont needsoudbdstaaaiimnasiaten 5 The second ch
3. All addition Select holder from right side jLocation of fila box Click All add button All files displayed at right side box are added to Selected file box Deletion Select deletion required file from Selected file box Selection of plural lines is possible Click Delete button The file is deleted from Selected file box All deletion Click All delete button All the files are deleted from Selected file box Close Push Close button when returns to Signal analysis dialogue box Selected file is displayed in Selected file list of Collecting data file selection in Signal analysis dialogue box ese JSR vans an marr Eri MIHANA i eal iad 35 The fourth chapter Operation method of M DA 3004 2 4 Setting of analysis time range Analyzing time range Is set using Signal analysis Gnalvsis time range All data Year Month Day Hour Min Sec Year Month Day Hour Min Sec C Set time range a ji j a fal j zl zl E Elimination of time range is effective Elimination ot time range setting 1 Range setting of time Select All data when selected files are all analyzed Select Range designation when only the data at specific time range from selected file are required to analyze Specify Year month day time minute second when Range designation is selected 2 Setting of out of targeted time Check Out of target time setting
4. e GRRE GE Eg ER Ree l PReeEEE qe eg gt Be b bk F FEF oF H a WON Do y no H e amp oi i k i Ll u sir E ES X axis is Comment of analysis coil Y axis is Hour or No of times Each of information can be changed by Graph setting 40 The fourth chapter Operation method of M DA 3004 2 File Open Either select File Open from menu or click button Analysis file selection dialogue box is displayed Select file and push Open button Selected file is displayed in graph Close Select graph and select File Close from menu Selected graph is closed Save with naming Select saving graph and either select File Save with naming from menu or click fal button Analysis file saving dialogue box is displayed then enter File name and click Save button Print Select printing graph and either select File Print from menu or click button Print dialogue box is displayed Click Property button as required and change setti Ng rs enna After this click OK button then selected graph Bese Cea is printed Rengi aa E PAS Po Aag memen sree UGE Erte Print preview Select print previewing required graph and select F ile Print preview from menu Push Print button when print is made Push Close button to restore 41 The fourth chapter Operation method of M DA 3004 Setting of printer Select
5. DD HH MM SS HH MM SSHH MM SS 1 signal ON ON time analysis Records the time that analysis coil was turned on and the time elapsed time between the previous turning on and subsequent turning on then displays the result in graph Graph setting allows X axis change from time to No Also Distribution chart can be changed into Bar graph and also line can be drawn ey My oe ay DD YY MM DD HH MM SS HH MM SS HH MM SS 13 The second chapter Outline of system 1 signal ON number of times Records the number of times that analysis coil was turned on during specified unit of hour and displays result in graph Analysis macro setting specifies unit of time Up to 86 400 1 day seconds can be specified Graph setting allows X axis change from time to No Also Distribution chart can be changed into Bar graph and also line can be drawn Number of times Tine YY MM DD YY MM DD YY MM DD YY MM DD YY MM DD YY MM DD YY MM DD HH MM SS HH MM SS HH MM SS HH MM SS HH MM SS HH MM SS HH MM SS 1 signal ON register analysis Records the time analysis coil was turned on and register value at turned on and displays result in graph Graph setting allows X axis change from time to No However analysis cannot be executed PR ERO when maker and model are selected Measured value unit Also Distribution chart can be changed into Bar graph and also line can be drawn a Measured value uni
6. Enter numeral to three places of decimals Enter Comment Push OK button then function information is changed Note Changeover of tag contact point analysis coil function Note Code maximum value minimum value scaling factor become Invalid when HEX is selected in Conversion model Code maximum value minimum value become Invalid when BCD is selected in Conversion model 32 The fourth chapter Operation method of M DA 3004 Function 2 signals ON ON time analysis M ove cursor to the position of function and either select E dit Property from menu or push Enter Contact Analysis coil Function Female coka key Property dial ogue IS di Spl ayed 2 signal OHOH lime ansbrsis Coll address A PE z dil comment WET Select 2 signals ON ON times analysis from SE Be i F unction selection Select Analysis coil A and Analysis coil B Enter Comment Push OK button then analysis coil information is changed Gol conment OST Gommer ANAT Note Changeover of tag contact point analysis coil function cannot be executed Function Multiple signal ON time analysis Move cursor to the position of function and either select Edit Property from menu or push Enter Contact Analysis coil Function Fiat on choka key Property dialogue is displayed Mahi maals ON arabe a Coleebinstion D001 Regist Select Multi sign
7. F ile Setting of printer from menu Setting of printer dialogue is displayed then set printer and push OK button j wl BANI PER TSIN TS Wak ett F E F i Fouts teh ie ie T T EPSON LF HF EALA Taea TAF Bie Heap AA FII 297 tne EN Cy ae ie Fi sae hue te 7 f fara z MES j hoi als Aparut Termination of application Select File Termination of application from menu Graph display program is terminated 3 Edit Copy Select graph copy and select Edit Copy from menu Graph is transferred to clipboard This can be labeled to Microsoft Word or Microsoft E xcel etc 4 Display Graph setting Select E dit Graph setting from menu Graph setting dialogue box is displayed eph niori W ranah OH anaba eE EE E eo Teletina graph Cail dhiri UN dria eA ii U Depli an him FE Tiie a cod Mre Fle eer mies SER Wise ii rube D Te Hepa enci kioman 40 Ged lie n aY ala or A TE if sania fe nese lh Megas n l Sie k rz iF T irmi e li Stat Ma Fini Bhd No hh For fet Le E E 3 i Tore Murke SA E i a a aa EA Peas et ka Sed Bs ia al eal aa Peilis data rene aes ses Ered brie hin a yyy Rph daara 0 liii Mri a fe Bee Meswured vak Bai 141 rnin hiin Readiedeta p g m CHa i Na E ro Paruig debs ranga Set each item and push OK button Display of graph is changed over Note Sometimes orientation of character inside
8. The third chapter Installation oft MDA 3004 1 Installation of MDA Installation method of M DA 3004 is explained Note Set CD for installation of M DA 3004 to CD drive Caution A Ten 10 days limited time offer is available when installation is completed Installation of M DV 3004 is required for continued availing Detail of installation of M DV 3004 is referred to installation M anuall Stop all programs before installation is made otherwise installation could not be executed normally Following diagram box is displayed automatically then click Next button When the dialogue is not displayed directory start Setup exe file of install media BachincDslienalecer batalbhek OPES E See Ss Machine Dada ire cera Sa on Eia DEJ Ahri TIEA Selection of installation destination dialogue is displayed Push Reference button to select holder when installation destination holder is changed TIH FATAR l eI re pE eee a eb B i Le EATI eS Machine Datania DI A E Ty e a a DR daiak Push Next button pirak i Peagries Faksai _ ep THE eel The third chapter Installation of M DA 3004 Set up status dialogue is displayed and copy of file is started bra ta Reed Miri E rbFar ArT Machine Dataa bobTs2 12 ERATE PAART SAS aL At this point following message is displayed when MDAC Microsoft Data Access Components version 2 10 4202 1 or later is not i
9. hereinafter called Permitted nunber of computer and use by installing into hard disk and other menory device 3 Licensed program shall be deemed used at intended computer when loaded into terporary menory RAM for exarple of computer or integrated into hard disk or other memory device 4 Licensed program may be used by installing it into single file server in single local area network intending either one of not both purposes following purposes when licensed programis structured for network Permanent install into hard disk of computer or other nenory device up to permitted number of computers Using of licensed programon such network However total nunber of computer that uses licensed program shall not exceed permitted computer number For example if there are 5 units of corrputer that use licensed program in different tine zone licensing required permissible computer nunber must be 5 units when they are serviced under such network environment that 100 units of computers are connected to a server and even simultaneous servicing computers wil not exceed 3 units 1 Right of use for obtained licensed program shall be terminated when custorrer obtains upgraded licensed program of the obtained licensed program 2 Custorrer shall not permitted in any case servicing reproducing changing delivery or transmitting excluding forcible provisions reverse engineering reverse assembling or adaptation of licensed program permission of
10. 1 3 Prevention from failure Avoid storing and using of this product under the direct sun shining Handling of personal corputer PLC and peripheral equipment shall be executed according to procedure specified by manufacturer of these devices after carefully reading respective manual O Guarantee 2 1 Guarantee condition Carefully read description of JService condition of this progrant indicated in this manual 2 2 Guarantee period U Guarantee period Guarantee period shall be 12 months after shipping fromour factory For three 3 months when failure is the sarre repaired portion We wil repair free of charge factory repairing when cause of failure is due to our company s responsibility under normal environrrental condition specified in general specifications L L Guarantee range Such software other than preinstalled e p k systen as system application softwere and drivers that are installed by custorrer shall be controlled by custorrer The second chapter Outline of system O O What is e p k 1 1 e p k outline e p k is general term of production support system to monitor integrated overall production process and to execute investigation of cause to interfere equipment operation You can utilize this product as a tool to find problem process out of overall production processes to grasp abnormal state and idle tine remained within equipment by specific focusing of problem phenomena in the problem proc
11. EPS Note Maker and model cannot be changed 29 The fourth chapter Operation method of M DA 3004 3 Contact point analysis coil function FiletF EdittE HelptH D a melki OF A contact point M ove cursor to the position where A contact point addition required and push 4F button The cursor position becomes A contact point The position becomes blank when the cursor position is already A contact point B contact point Move cursor to the position where B contact point addition required and push AF button The cursor position becomes B contact point The position becomes blank when the cursor position is already B contact point OR line M ove cursor to the position where OR lineis required to draw and push button OR lineis drawn left upper of cursor position OR lineis deleted when OR lineis already drawn at cursor position Horizontal bar M ove cursor to the position where horizontal bar is required to add and push button Cursor position becomes horizontal bar The position becomes blank when cursor position is already horizontal bar Analysis coil Move cursor to the line where analysis coil is required to add and push iC button Analysis coil is added at right end of cursor line Blank is replaced with horizontal bar when blank is present at cursor line Analysis coil cannot be added when analysis coil is already present at cursor line
12. Gen Send rare EEJ 8 estes oe es nj eee See ef era Elebini bE fle Pe ete 2 1 Setting of analysis macro file 1 Selection of analysis macro file Push Selection button of Analysis macro file selection Analysis macro file selection dialogue is displayed then select file and push Open button 2 Setting of analysis macro file Push Setting button of Analysis macro file selecti on Analysis macro setting dialogue is displayed ee eT ree BE l ea E Hiks aii Mendel Calleehion dole piis Note Value of selected file is initially displayed when analysis macro file is selected Change of maker and model cannot be executed 22 The fourth chapter Operation method of M DA 3004 Analysis macro file new preparation Select File New preparation from menu or push L button All the values in dialogue box are cleared Opening of analysis macro file Either select File Open from menu or push i button Analysis macro file selection dialogue is displayed then select file and push Open button Value of selected file is displayed Overwrite saving of analysis macro file Either select Fila Overwrite saving from menu or push El button File is saved with the same name However Analysis macro file saving dialogue is displayed when file name is not specified Saving analysis macro file together with naming Select File Saving w
13. Graph setting allows X axis change from time to No Also Distribution chart can be changed into Bar graph and also line can be drawn Multi signals ON analysis Records analysis coil was turned on and number of times and displays result in graph Up to maximum 256 analysis coils can be specified They can be changed over into Bar graph of Item unit Y axis can be selected Number f times and Time Analysis oil oil T oil T Analysis Analysis HOU HOU 00000 WOU __ ON Analysis coil OFF ON Analysis coil OFF YY MM DD HH MM SS YY MM DD HH MM SS YY MM DD YY MM DD HH MM SS HH MM SS Analysis coill S OFF Analysis coil a OFF B l ON Analysis coil 3 OFF Number of tines ti A Analysis coil 1 Analysis coil 2 Analysis coil 3 10 20 30 40 590 Timesisech 15 The second chapter Outline of system 2 3 Analysis method of e p k MDA 1 What analysis coil means Analysis coil is explained taking following as example Transfer up Transfer up Y0OO01 Coil comment Transfer goes up time LIA contact point LIB contact point Hog Hog Condition is satisfied Condition is satisfied When signal that turning on Next when required time to tum when signal is tumed when signal is tumed tirre is less than specified value on signal is less than specified on off it is not deened turned
14. PLC Programmable Logic Controller that controls the equipment actually when information of production process is collected In this regard only connection of dedicated cable to CPU card in PLC completes wring Such equipment modifications as additional wring for link card and addition of ladder software are not required Conventional M 00 OU 35 H l 1TH Preparation 10H r Preparation 0 35H Collecting 5H Collecting 0 15H Editing 20H Editing Memory high coder Following works are required to observe data Only following works just enough if e p k is installed Addition of output card to equipment PLC Only wire connection to periphery tool connection Wiring of memory high coder I F provided at CPU of PLC is just enough Document editing based on recorder paper M axi mum 300 points word regardless device Data is displayed on personal computer Information collecting availing network is possible Data collecting from office is possible without going off to production plant when e p k is used under LAN environrrent Various analysis tools allowing the support for operation rate injprovement activity Drawing_fnalyzing tool can provide such abundant observable methods as Cycle chart and Gantt chart real tine drawing of these charts CSV conversion and chart conversion of Microsoft Excel Responding to various languages such as J apanese English and the third language Duplicated purchasing fo
15. address are selected Register address that the initial address of data collecting setting file becomes initial value Size conversion type code maximum value minimum value unit scaling factor that the value set at previous time becomes initial value 2 signals ON ON time analysis Select Collecting data address and push 2 ON ON button Multi signal ON analysis MULTI ON button Select Collecting data address and push MULTI ON button Collecting data address can be selected maximum 256 addresses 24 The fourth chapter Operation method of M DA 3004 6 Edit of analysis function Edit of collected data analyzing function is executed Change of address Select one line of Collecting data address Select one line that address of Analysis function setting exists Push gt button then changed into selected address Address addition of multi signal ON analysis Select Collecting data address Plural lines can be selected Select multi signal ON analysis of Analysis function setting Push gt gt button then selected addresses are added Change of parameter and comment Select change required line of Analysis function Analysis function setting setting hu Analysiskind Parameter Addre Comment 4001 1 signal ON register O62 ner Data of selected line is displayed on Parameter 5 a Me teas and Comment box then change parameter Se m comment Change is e
16. ay ova 2 Parina Ervieononent Standard Edition vij Wax othe MB py LABEL SHOT 2000 7 J MechinetialaAinadyzer eet Ll SDSS GL ose Bre fe mi l on ia p imn in Ch GRE Be ee Eh ae Haba naancan EATE ST IERIE When un installation is completed then Completion of maintenance dialogue is displayed then click Completion button TIO T eae Wead Machine Disiatinehre oT Pree TL The fourth chapter Operation method of MDA 3004 1 Start of MDA Start Program HM achine Data Analyzer from Start menu Machine Data Analyzer dialogue box is displayed Machine Data Analyzer 3 00 signal analysis signal analysis graph Signal analysis Signal analysis screen is displayed Signal analysis graph Signal analysis graph display screen is displayed Language Language changeover screen is displayed Select screen display required language and click OK button Close Machine data analyzer is terminated Caution Surely stop all programs at e p k starting otherwise installation could not be executed normally 21 The fourth chapter Operation method of M DA 3004 2 Signal analysis Click Signal analysis button from Machine Data Analyzer then Signal analysis dialogue is displayed Gealertedsoed bert ion dala file Fe Forte che FO menie and SattingsW Al Urien Ween F Ente Fiet S ee F Fabre tore rran a Both Day Hie Min Gee Yem ona ay ur i
17. graph may be displayed incorrectly according to font being set 42 The fourth chapter Operation method of M DA 3004 5 Window Cascade display Select Window Cascade display from menu aaa MEENET Eer oe eet ic 5 gnana CONT MED ips fae SRCORTTATA pra BEEE A ure mai i Oe N el ae _ Perea imi Sea feel TTI Side by side display Select Window Side by side display from menu TAEDE M TARE 0 t EEn he See CE LG 4 ha 18 AREIA ic Ii OTIA C Paiki wit 708 960 ac ares E shana laate EX ELI i iD 1 aor ait MN Weld IME ete ARN AERIAN Mild iene Dadas tin on seams 2 pt es UE i E SR PIHETEY si a grea SD on 10i 70000 T0 Perey ce POG LOS OA sc RSSROM AD i ee Pee ced PIE LTD 04 35 TE hal EEEN riis gaa Ee eee Et bite Fal a fing Cs reh ane is ft POS G5 ca n d HEET le i iP E f on e i n 6 Help Version information Either select Help Version information from menu or dick button Version information dialogue box is displayed _ 3 a 7 Ag a ee ee he m 43 Appendix1 e p k various file explannation Various files of extension are used in e p k In this appendix rdation between flow of work and various files is explained These files can be roughly classified into followng 3 types when they are classified according to a series of flow from collecting to drawing analyzing Address inforrration dataq 00
18. on value it is deemed turned on Unit is second Unit is second In this case when X0001 is ON and YOOO1 is OFF analysis coil DOO1 is recognized condition is satisfied Analysis coil time chart ON X0001 ON Y0001 turned on because tuming off time is less than L This duration of time is deemed turning on time of analysis coil DOOL because tuming on time iS less than K 1 N Deemed continuously Deemed not tumed on 16 The second chapter Outline of system 2 Self holding time of analysis coil Analysis coil time series is prepared by following calculation by stacking up previous calculation result when analysis coil itself composes contact point Transfer up end Transfer up X0001 Y0001 Transfer goes up time Transfer pool In this case when X0001 is ON and YOOO is OFF additionally previous DOO1 is ON and YOOOL is OFF analysis coil DOO1 is recognized condition is satisfied Analysis coil time chart Caution Self holding data that was stacked up shall not take over when extended time time from final data of previous time and top data of subsequent file of collected data file is exceeded File exceeding effective period Refer toAppendix 2 Trace file Also self holding data that the first data after elapse of out of target time shall not be taken over when out of target time is set X0001 0001111111000000 Y 0001 1111110000001111 D001 0000001111110000 Stack on AT 17
19. reuse and leasing or loan 3 In any case custorrer shall not reprint related document of provided manual etc together wth licensed programto reproduction document magazine and network 4 This service condition shall not indicate any transferring of intellectual property lights related to licensed program 5 Custorrer shall be required to take proper action for licensee of this licensed programto make the licensee comply with this service condition OO Transfer of right and duty for license program 1 Custormer may assign custorrer s right based on this service condition only when following conditions are satisfied Custorrer shall not assign this service condition licensed program and its related duplicate as well as related docurrents such as provided manual together wth licensed program and make them retained completely Assignee shall agree wth this service condition in written fornet 2 Custorrer shall not execute licensing assigning transferring and other disposing of licensed programand right of use to the third party Limitations of werranty Our company concerning licensed program shall guarantee to meet to specifications specified by our company as long as custorver uses our licensed program under specified operating environment specified by our company Our company shall not guarantee that execution of licensed program shall not be interrupted shall be free from error in its execution or all the errors shall b
20. to use safely and correctly by preventing safety hazard and danage of property for user and adjacent person from occurring Please read this manual carefully before using this machine and comply wth listed matters Also never execute improper operations not listed in this manual otherwise it could be cause of damage of MDA 3004 and injury for person Renenber that failure trouble of personal computer and erasing darage of data or failure trouble of this product caused by improper handling shall be out of guarantee of our corpany lt gt Danger HOU Warming matters on design 1 This product is not supposed to use operation control device of equipnent idevice other than e p k systen t Failsafe system design for failure and stoppage of this product shall be executed when this product is used for these usages Also in this case install stop switch energency stop switch separately giving priority to this product 0 Never apply this machine to the usage related to safety of device human body This product is not supposed to be applied such usages as aircraft instrurrents aerospace instrument main line conmrunication device nuclear energy control equipment and medical instrument related to life support where extrerrely high reliability and safety are required Therefore this product cannot be used for these usages 1 1 Danger This indication mark suggests the handling ignoring the mark may lead to death or serious injury HU Warming it
21. valid and click Out of Elimination of time range setting target time setting button Out of target time setting dialogue box is displayed Time range of elimination for analysis start time i Specify Start time and Termination time then push OK button i A Caution Spanning extends following day when such values are Specified as Start time gt Terminate time It becomes i dull dill Jld dllle invalid when the same value was specified for Start time and Terminate time Cancel 2 5 Refresh function Refresh function means the function to make graph renew by analyzing collected data file in selected holder when specified time has been elapsed after previous graph display This is effective when Holder selection of Collected data file selection is selected Check M ake refresh function valid and specify Interval minute when refresh function is used Push Refresh terminate button when refresh function is terminated Refresh Refresh function is effective Interval Mirutes Beires End Note Changed information by Graph setting is taken over during refreshing 2 6 Analysis execution Push Analysis execution button Collected data file is analyzed according to selected condition Progress bar is advanced every collected data file analysis Graph is displayed when analysis of all files are completed 36 The fourth chapter Operation m
22. when tag address device classification device code comment is pushed Sorting is changed ascending order descending order ascending order by each pushing 23 The fourth chapter Operation method of M DA 3004 5 Addition of analysis function Analysis executing function of collected data is added Notices at the time addition of analysis function are shown as following Analysis function No is A001 A999 Analysis function No is sorted in ascending order Analysis coil No is DOO1 D999 Analysis coil No is assigned vacant least No Analysis function and comment of analysis coil makes comment of data collecting setting file initial setting 1 signal ON time analysis Select Collecting data address and push 1 ON button Selected all lines are added when plural lines of Collecting data address are selected 1signal ON ON time analysis Select Collecting data address and push 1 ON ON button Selected all lines are added when plural lines of Collecting data address are selected 1 signal ON number of times Select Collecting data address and push 1 ON NUM button Selected all lines are added when plural lines of Collecting data address are selected Unit time that the value set at previous time becomes initial value 1signal ON register analysis Select Collecting data address and push 1 ON REG button Selected all lines are added when plural lines of Collecting data
23. 0 Address specified file of PLC to collect using e p k Collecting data p000 Inforrration data of collected PLC using e p k based on address information data EPS Drawing setting data 000 Drawing rrethod and sorting order etc are described setting data when information data EPD of collected PLC is drawn fanalyzed 0 UU UUUU Determines the method to set What address shall be collected to JEPS setting screen for making PLC collecting and saves address inforrretion data EPS 0 UO U00U 0 O Q000 Collects PLC information using MDR based on address Information data EPS and saves into inforrretion data EPD UW UU UUUU Executes drawng janalyzing of collected data EPD by drawing setting data EPG that drawing rrethod and sorting order are specified 44 Appendix2 Trace file Trace file Passage of analysis is saved in file 1 Signal analysis trace file Tracel ini Example TIME SOR SOO OOO 105 sisirin E EE Sort time FILE READ ANALYZE FILE NAME 0001 00000002s 00000011s C zk 7677 1_030508_001 epd File read time and analysis time 0002 00000001s 00000011s C zk 7677 1_030508_002 epd File read time and analysis time TOTAL TIME OQQQOOOSDSS cccccccececeeeccceeeeeeeeeeeuuuueeennnnngaas Total time O0 OO0O00 oO 45 Effective time spanning between files In this file spanning effective time system elapsed time of collected data file between final data of previous fi
24. 022 48 LITAHARI YAMAYASHIKI CHO CHIRYU city AICHI Prefecture QUUU00 48
25. ON number of times analysis Move cursor to the position of function and either Gonta Anak gail Finetin select Edit Property from menu or push Enter Segoe key Property dialogue is displayed FT senal ON frequency malse Select 1 signal ON ON number of times analysis ro from Function selection Gail comment PREAREEFE Select Analysis coil address Time tunil po Enter Unit time Enter Comment Push OK button then analysis coil information is changed Comment Note Changeover of tag contact point analysis coil function cannot be executed Function 1 signal ON register analysis a Move cursor to the position of function and either EE Araka sei Finen select E dit Property from menu or push Enter Fomai choka key Property dialogue is displayed Een E eime caste Goil sifra E F Gade rs Select 1 signal ON register analysis from Callcomment RESET Mae i Function selection Fisgister address 00019 Min Select Analysis coil address Sebit E nt Select Register address emarian tine HEX Sd Beate teeter Select Size from 4 8 12 16 32 Sommet Pike Riba Select Conversion model from HE X BINARY BCD Select Code from Yes Nd Enter Maximum value Enter numeral to three places of decimals Enter Minimum value Enter numeral to three places of decimals Enter Unit Enter Scaling factor
26. XP is Microsoft and WindowsXP operating system 11 The second chapter Outline of system 2 e p k MDA outline 2 1 Flow of e p k MDA processing Various setting files are prepared from data collecting setting file EPS collected data file EPD is analyzed referencing PLC INI file and the analyzed results are graph displayed Vata collecting setting file EPS File preparation Graph display 12 The second chapter Outline of system 2 2 Function of e o gt k MDA processing Analyzing possible function of ep k machine data analyzer MDA is explained 1 Signal analysis Procedure to execute signal analysis is explained as following In case file existing Analysis macro file sdection In case file not existing Collecting data Analysis time Analysis Graph display or changing file selection range setting execution Analysis macro file setting In case previous analyzed me setting for out jo graph displayed target Analysis macro file setting When time setting for out of target is In case detal setting of specified analysis function and analvsis coil executina 1 signal ON time analysis Records the time that analysis coil was turned on and its duration of turning on and displays the result in graph Graph setting allows X axis change from time to No Also Distribution chart can be changed into Bar graph and also line can be drawn ey IM RR KUN DDYY MM
27. al ON times analysis from ERE ma F unction selection Reentered Coil n Delete Select Analysis coil from Analysis coil register Coil comment EF and push Register button when analysis coil is registered Select Analysis coil from Registered analysis coil and push Delete button when analysis coil is deleted Enter Comment Push OK button then function information is changed Gommernd AEAT Note Changeover of tag contact point analysis coil function cannot be executed 5 Help Version information Either select H elp Version information from z menu or push T button Version information Seah WE 200k PLn KLEGTAIE NOU THEE ous dialogue box is displayed a E E E ar 33 The fourth chapter Operation method of M DA 3004 2 3 Collecting data file selection Select either Holder selection or File selection from Collection data file selection of Signal analysis dialogue box Selected collection data file Folder choice 6 Documents and Settines All Users Documents e pak lt A Vers MET A Browse Include sub folder File choice Selected file list C Documents and Settings kuwabara s AO ry S EAL DaJ La YNO gt 1 Holder selection Push Select button at Holder selection side when Holder selection is selected Reference of holder dialogue box is displayed F m rep ei mh TARET a Sele
28. apter Outline Of SYSCQM cccccccccsssssssrecseceecessssseseeeeeeessseeseeeseeeeesessseeeeeeseseesssesseeeeeeeeeseseegs 6 ODER a AEA E E ee 6 Mi SAE O e E E saeannesientmeoeenesicaseets 6 1 2 e p k conpatible 8 Ce er ae en ee ee eee 11 Pe 1 81 MDA OUHINE core teeter te een en eee ec ere E E eee 12 2 1 Flow Of e PGK MDA PrOCeSSING sssssssssssssssssssssssssssssessessosssessssssessessussesssessseeacsssseassaessueeseeaessassaeesueeassaeesassateaeessesneeass 12 2 2 Function OF e PGK MDA processing ssssssssssssssssssessessessssssessssssessessussesssessseeassssseassaesssesseeaeesassaessueeassaeesassutsaesssesneeass 13 2 3 Analysis method Of e p k MDA ssssssssssssssssssssssssssssessessssssssssssessessussesssesssesasssussassacssseeateaessassaesssesassaeesassassaessnesneeass 16 Thethird chapter Installation of M DA 3004 0 ccccccccccccccceeeeeessssesssseeeeeeceeeeeeeeeeeeeessessssssessssesasseseeeeeesy 18 EMetalaion of MDA sere etre rte et ete eee ee eee 18 2 Un installation of MDA u ccscsssscssssssssssssssssssssssssssssssssessssssssesssessssesssessssesssessseesssessnsssseessaessuessssessseesssesssesessesseessseesseessaeesas 20 The fourth chapter Operation method of MDA 3004 cccccccccsssssssssssseeceeeeeeeeeeeeeessessssssssesessaseeseeeeeess 21 testant O MDA eee EE o A lec assbaateteceies 21 Pe o a eE ANS A E E E E E E E E 22 2 1 Setting of analysis mecro file sessessessssssesssesssssesss
29. censed program also shall be terminated Custorrer shall comply wth related law and regulation of inport and export Right of claim based on this service contract shall be extinguished by prescription as of the date subsequent to two 2 years when cause of occurrence has been generated regardless of the clam Neither party hereto shall be responsible for damage attributed to other than own party 47 No part or whole of this product may be reproduced in any formincluding photocopying without permission of our company Contents specifications of this product are subject to change without notice Please accept that our company cannot be held responsible for influence of operated result of this software and manual Although our company expends all possible means but if you should find any doubtful point please inirediately informus User registration Enter required items into User registration FAX paper enclosed herewth this product and send to our company or to access to our e p k homepage to make your user s registration x User key wil be informed to the customer who nede user registration x Various services is available to the customer who made user registration on e p k homepage x Change of user registration is not possible after user registration when product is handed over Latest version of this manual can be downloaded frome p k horepage User registration is required Concerning education Operator education of e p k is inpl
30. ct holder and push OK button Also check Including sub holder when all files inside sub holder of specified holder are analyzed 2 File selection Push Select button at File selection side when File selection is selected Collected data file selection dialogue box is displayed Collected data file is displayed at right side of the box when holder that ts displayed at Location of file is selected Currently selected holder name is displayed at Holder Files inside sub holder of selected holder also are displayed when Including sub holder is checked Caution Sometimes a part of network or all network cannot be referenced displaying such message as This is invalid key or This is not inherent key inside collection when load on network is high at network retrieving Sometimes part of holder cannot be displayed depending on machine state Recovering could be possible by restarting or restart up but collected data file that is not displayed but existing can be displayed at right side box when Including sub holder is checked even recovery is not executed 34 The fourth chapter Operation method of M DA 3004 Addition Select addition required file from right side Location of fila box Selection of plural lines is possible Click Add button Added file is added to Selected file box M ouse clicking of added required file also can add from right side jLocation of fila box
31. e corrected Service result of licensed program Shall be attributed to responsible of custorrer Guarantee period of licensed program shall be terminated when program service for intended licensed program is terminated During guarantee period our company concerning part that is not changed in licensed program shall provide guarantee for the error caused by kord through progran bervice OU Limtations of responsibility Our company and supplier shall no liability for responsibility for special accidental indirect or resulted darrage due to availability or incapability of licensed program and support service rule or nonperformance of providing darrage due to business profit loss loss of business information or including financial loss other than this but these are not linited to even if our company wes informed the possibility of darnage unless subjected to applicable laws In any case all responsibilities of our company under this service condition shall not exceed the arrount that custorrer actually had paid for the licensed program Above limitation is not always true depending on custorer s situation because limitation or exclusion of responsibility is not permitted depending on area And others This service contract shall not intend to change right of customer based on Consurrer Protection Law Our company shall cance this service contract in the event of the custorrer s breach of this agreerent In this case right of use for the li
32. ee oa Hr Fi Fr r a i EED ET F Kil Li ne pi Her w T Br q ie ri ee a ol baci A ET TA bf PIH H me or T Bis was om sat es IWI H Himi w EHNE ETE ra es i i E a5 ino wi LL ii eT D Bs TRS ee cnt i i te cCERRERREEL ECCS EEE O iha m Note Value of selected file is initially displayed when analysis macro file is selected ie f 44 gt H ia HEN aa u Pa or i it C ae dai 1 Yellow box indicates cursor Cursor is moved by arrow key gt e T J Maximum contact point 11 lines x 11 columns can be set for one analysis coil Up to 999 points can be set in analysis coil Maximum line of ladder can be 999x11 999 lines 1 File New preparation Either select File N ew preparation from menu or push L button Screen becomes initial state Open Either select File Open from menu or push button Following Analysis macro file selection dialogue is displayed Select file and push Open button Value of selected file is displayed Overwriting Select File Overwriting from menu Or push l button Save the same name when analysis macro file name is selected 2 The fourth chapter Operation method of M DA 3004 Save with naming Select File Save with naming then Analysis macro file saving dialogue is displayed Select file and push Save button Caution Ladder check is executed at following items M
33. ementing based on curriculum for effective use of our e p k Refer to e p k horepage for detail Concerning trademark Fornal narre of Microsoft Windows is Microsoft Windows operating system Microsoft Windows Is registered trademark of United State Microsoft Company in United State and other countries Ethernet is the traderrerk of United State Western Digital Company Also company narre product name listed in this manual is trademark or registered traderrark of each company Information on consultation M ake contact with our company when you have question jhandling method etc or difficulty about our e p k series product Inquiry on business transaction Inquiry on technical matters TEL 0566 82 8511 TEL 0566 82 8513 FAX 0566 82 4700 FAX 0566 82 4777 Office time 9 00 17 00 Office time 9 00 17 00 Excluding Saturday and Sunday Excluding Saturday and Sunday Visit our following e p k homepage for your inquiry over Internet URL http Awww meiidenk co jp e pak Issuing of initial version Nov 2005 The second version April 2009 Copyright C 2004 MEIJI ELECTRIC INDUSTRIES Co Ltd All Rights Reserved Kindly send to our company for replacing when you find paging disorder and missing page Our company wil replace it paving postade charae AAEIJIDENKI oooooooooo Main office 453 8580 13 8 KAMME IMA 2 CHOME NAKAMURA werd NAGOYA city AICHI Prefecture Factory Engineering Business Headquarter 472 0
34. ems for wiring work 1 Execute installing confirming electric power is not supplied when interface connector is connected because there is potential hazard that electric shock could be occurred 1 Do not touch the equipment etc wth wet hands It could be cause of electric shock if power source plug is connected to plug outlet The first chapter Notices 1 2 Caution This indication nerk suggests the handling ignoring the mark may lead to injury or physical darnage Caution HU Notices during mounting Attach cable to connector surely Otherwise it could be cause of incorrect input or incorrect output HU Waring items for wiring work Wiring to main body shall be executed correctly after confirming rated voltage It could be cause of fire and failure when power source is connected to other than rated voltage and incorrect wring should be executed Connection wth main body of PLC shal be executed by following the warning notice of instruction of PLC manufacturer and peripheral equipment manufacturer T L Others All data inside personal computer hard disk etc shall be saved in MO and FD etc as backup when softwere is installed or before change when any of computer environment is tried to change Suffering can be controlled at the minimum when data wes erased or damaged by occurrence of failure and handling error Remember that we have no liability for erasing or darnage of data due to neglecting of data backup saving
35. er address A B 25 The fourth chapter Operation method of M DA 3004 7 Analysis macro detail setting Gralveis macro detailed setting Push Analysis macro detail setting button Detail setting of analysis macro can be executed Detail is referred to 2 2 Analysis macro file saving Analysis macro is changed and Analysis macro file saving dialogue is displayed when not saved in file 8 Maker and model display blaker and Mode OMRON CS1H G C I O Data collecting setting file is restored and displayed 9 Termination of analysis macro setting Push Close button Analysis macro setting is terminated Following confirmation message is displayed when analysis macro is changed and not saved in file Machine Data Analyzer 2 Data are changed Do vou save it ina file baT ite iN eae TE Push Yes button when saved in file and push No button when saving is not executed Push Cancel button when Close is required to release 26 The fourth chapter Operation method of M DA 3004 2 2 Detail setting of analysis macro file Analysis macro detail setting dialogue is displayed when Analysis macro detail setting button of Analysis macro setting dialogue is pushed Pee MERG Pot OL ec aaa amp x ie ar aL re ch FHLMC SY BaP Ay en Tal HE i 5 bi a ai i irik zl EEF E Lee RE p A I f aarmt E eT A fo mE FIH oid
36. ess and to help operation rate inproverrent activities in production process by investigating cause of failure that has no recurrence In plant LAN Storing control Factory S lt a funcion a Visualizing tool Andon Collecting function 1 Problem process can be observable 2 Problem phenomenon can be identified 3 Equipment idle time can be grasped Remained problems Variation among processes IL oss time induced equipment error disposition and taking action IL oss time induced jig replacing set up etc Bug present in PLC programming Operation failure of actuator and sensor Di ncorrect timing 4 Not producible failure cause can be grasped 5 Abnormal state in overall processes can be grasped 6 Equipment stop time can be reduced hv oredictive maintenance Analysis function Personal terminal The second chapter Outline of system H Basic workflow HOO HOO UL HOO Collecting Drawing PLC information Drawing fanalysis condition setting condition setting collecting Setting is made what Setting is nade how Actually connect to Collected PLC infor condition and where shall to draw and analysis PLC and collect infor mation is made drawn be collected by addressing collected PLC infor ration from operating analyzed and displayed to destination of ration and under equiprrent to investigate the cause PLC information What condit
37. ethod of M DA 3004 Multi signals ON analysis ETR a Eou SHER Ha oan S A ADS AT A A Hte ERE E FA TEET CEEE FEITES sgm ZOO OS0 0 36 16 2002130 1 Seth VODs Cs aaataas enc apt Ae EEONEIA EDO tirin DOH ERESHE DOO Po FERR FIE a D010 P FAESA 20011 465 TAHETA DOI 65 7S Reale 7 DOS ee ESS D014 sey BOOS p PET o O06 ESFI Ute bi a DOU EI EAE PDS 5 THES BDO 5 5 TIARE SE DUU WERFEN apes E E EIA FE OOS 2s relate 0 5000 10000 15000 30000 25000 bel sec X axis is Hour Y axis is No of times Each of information can be changed by Graph setting Detail information is displayed when mouse is matched with Figure of Distribution chart All overlapped details information is displayed when figures are overlapped Maximum 100 sets of piecework are displayed when collected data files that are signal are ON are plural In MA ON analysis graph display of analysis coil unit can be executed EERTE A SOE EATE Oe SDH mi IMC one vi wish CONG OOO TO oO ALS Piel Fa FALD WEE ET EEEE a pent AALS ee Sk EA EOE POR IOSD tata 002w 12 50 26 Ap dei hes Cs Pagal aaa ame kate See Onl 25000 apog eae fled fled 21035 alzdt fled fled l sso A P T F Fiii 3 ew A E F F iI om E T FT ft 7 Lio bs bo bo so bo bo Ts Ss aE Aan amp 2 SE ae GS E Het H ao o 2 Fe Puye E Ms g EB
38. ethod of M DA 3004 3 Signal analysis graph 3 1 Display of graph Two kinds of method are available in display of graph Graph is not displayed when Signal analysis graph button is pushed from M achine data analyzer dialogue box Open file and display the graph Analysis result is displayed in graph when Analysis execution button was pushed from Signal analysis dialogue box Save file when analysis result is required to remain Analysis result is deleted when file is not saved Function No Analysis name Comment Address are displayed in title bar 1 Graph display 1 signal ON time analysis ONT ROMANAE ERRA Gon CERTS e ETAn ARAE apah Jaja ca Gd mtag AEITEFAISGE ZOAN dE 2002130 3026 Fant 0 Fe HAAD US CrP aaataga ame me Pore So ser ISS OOE ee me Li sac acta 20H Sie ty 2066 ll s sec j i i i ms i EF E 1P ri ra 1a C oi oj EE C co Bias Cr Lon r TJ oo oo r T a i treo cea ra Di B A SE i eS ce 4 BrT _ ArI TEST _ _ _ _ iF X axis is Time of day or No Y axis is Hour Each of information can be changed by Graph setting Refer to 4 Graph setting Detail information is displayed when mouse is matched with of Distribution chart 37 The fourth chapter Operation method of M DA 3004 1signal ON ON time analysi
39. ion nonAmM Oo Analyzed result Pperation rate improvement activity Improvement activities are executed for the causes that are preventing improvement of operation rate Operation rate of production process is made improved by circulating PDCA cycle mentioned above HU Structure and contrercial goods of e p k Following contrercial goods can be selected so that effective operation rate inproverrent activity can be made matching wth production process of custorrer Machine data recorder 0 OO Oo00 Permanent installation model BOX PC to Collecting 0 OOO 0000 Software package to collect information on sotverepetag lure software package information on collected equipment software package collected equipment The second chapter Outline of system Structure ln case collecting using notebook computer etc From collecting to drawing nalyzing is executed using one set notebook computer by installing Collecting software package MDR and Drawng analyzing softwere package MDV jnto the computer Structure ln case equipment information collecting dedicated BOX PC MDR is used Install Drawing Janalyzing softwere package MDV into personal conputer And collecting is made using collecting software package installed JBOX PC for collecting and drawng janalyzing is executed using MDV personal computer MDR is sold separately Structure In case collecting information using network en
40. ith naming from menu Analysis macro file saving dialogue is displayed then select file and push Saving button 3 Collecting setting file Select collecting condition setting file of collected data Collecting setting file selection Collection setting file 6 Documents and Settings 4l Users Documents Browse Push Selection button of Collection setting fila from Analysis macro setting dialogue then Collecting setting file selection dialogue is displayed Extension of file displayed becomes EPS Select file and push Open button Bit selection of selected data collecting setting file or word selected all values are displayed Collection data address Comment filtering Execution Display All Addre Function Device Comment 4 Collecting data address Address operation of collecting data file is executed D Comment filtering Only specified character existing in the comment of collecting data file is displayed Enter character into Comment filtering dialogue and push Execute button or Enter key Difference between capital letter and small letter is not classified but difference between doublebyte character and onebyte character is classified All display All values that are bit selected or word selected are displayed O35 A71 Fis Sorting in ascending order descending order OSS AFH OnE ci F Sorting is executed according to pushed tag
41. le and top data of subsequent file is less than specified time the data collection is judged to be continuous on the other hand the elapsed time is over the specified time the data collection is judged to be interrupted Effective time spanning between files is not crossed over File spanning occurrence position ON ON ON OFF Analyzed as continuous data Effective time spanning between files is crossed over ON ON ON OFF Data analyzing is once intermitted Analyzing restarts from here assuming this data is last data Initial value of file spanning effective time is 5 sec Any change item of following file that exists in holder that was installed at machine analyzer installation must be changed when the value Is revised File Change Time of Common section of DataAnalyzer inif file 46 Service condition of prograny Please read this service condition before this software and docurrentation are used MEIJI ELECTRIC INDUSTRIES Co Ltd hereinafter referred to as jour company shall license this software program hereinafter referred to as Licensed progran only when custorrer agreed wth this service condition The custorrer shall be deemed to agree the following condition when the custorrer once used this licensed progrant Custorrer is required intrediately to return licensed progran together wth all other contents present in package to the purchased dealer or our company because cus
42. nstalled 2 HOA fener SMG LED AHR ITCRA MAD DOE aoa See Push Yes button then installer of MDAC is started Install M DAC according to explanation Push No button then installer is not started H owever reading of M DB file will be failed when MDAC is not installed A Caution MDAC Ver 2 60 6526 3 of J apanese version is installed for J apanese OS Install MDAC Ver 2 60 6526 3 of English version is installed for OS other than J apanese Install at user side when another version MDAC is required to install or MDAC of other language Is required to install Copy and register when MSCOMCTL OCX file is not existed in system holder Following message is displayed when registration is completed successfully then click OK button When installation is normally completed Completion of InstallShield wizard dialogue is displayed then click Completion button Tekala 49 pak 7 BITIR Thie p Mach ine Dan 2 ee T ia aal a 19 The third chapter Installation of M DA 3004 2 Un installation of MDA Un installation method of M DA 3004 is explained Select Setting Control panel from Start menu and start Addition and deletion of application Select Machine Data Analyzer from Addition and deletion of application and click Change del ete button tes Wait v3b en TOSTOIs nosh E teten WZ iw 2 fh Fie Ulta TA Star age Driver H Le Ma
43. of decimals Enter Comment Check OR Vertical line when OR line is drawn Push OK button then analysis coil information is changed Note Changeover of tag contact point analysis coil function cannot be executed Function 1 signal ON time analysis Move cursor to the position of function and either Contact Analysis coil Function select E dit Property from menu or push Enter pera z key penal ON bme anabraee Cac ading DAN x Select Jl signal ON time analysis from Function Coilcomment ES o selection Select Analysis coil address Enter Comment Comment one Push OK button then analysis coil information is changed Note Changeover of tag contact point analysis coil function cannot be executed 31 The fourth chapter Operation method of M DA 3004 Function 1 signal ON ON time analysis Move cursor to the position of function and either Contact Aeka Fonction select Edit Property from menu or push Enter are key Property dialogue is displayed F tana ON ON time anahe i Select J1 signal ON ON time analysis from Siig AN F unction selection Coilcomment poaka Select Analysis coil address E nter Comment Push OK button then analysis coil information is changed Comment WARMAN Note Changeover of tag contact point analysis coil function cannot be executed Function 1 signal
44. ove cursor to error line at error when error is occurred Analysis function shall be existed Analysis coil shall be existed Line shall not be disconnected Specified analysis coil at analysis function shall be existed Termination of application Select File Termination of application from menu Analysis macro detail setting is terminated Push Cancel button when Termination of application is required to re ease 2 Edit Restore Select Edit Restore from menu then return to previous state Up to maximum 100 steps can be restored Cut off Move cursor to the position where cutting off is required and select Edit Cut off from menu Or push button Transfers the value at cursor position to copy buffer and replaces cursor position with blank Copy Move cursor to the position where copy is required and select E dit Copy from menu Or push button Value of cursor position is transferred to copy buffer Labeling Move cursor to the position where labeling is required and select Edit Label from menu Or push button Labels transferred value to copy buffer by Cut off or Copy at cursor position Labeling cannot be executed when copied item contact point analysis coil function and labeling position are different Insertion Move cursor to the position where Insertion is required and select E dit l nsertion from menu Or push Insert key Right side contact point including c
45. r each language Japanese version for dorrestic use and English version for overseas is not required Changing over from apanese to English is provided ULL Corresponding PLC maker and model narre of e p k Corresponding model narre MITSUBISHI Electric A series Q series Q A series Co Ltd FX series only software packager version OMROM Co Ltd CS series CV series CJ series C series a seres CQMI1 series CPM series Sharp Co Ltd Allen Bradley SLC500 series Maker nave and product nave are brand or registered brand of each company Model narre of PLC that is currently not yet responding is under developing Inquire to our company if you need to know current developing state The second chapter Outline of system OU Observable contents through e p k Cycle chart Controlled operation state can be displayed as cycle chart using production equipnent PLC Also registering standard data and superposing it into current operation state allows you operation difference at error state T me a Wane PT Gantt chart Actual operation state of production process can be displayed by collecting equipnent Operation state Gantt chart also provides relation before and after occurrence of sore action in visual state Gantt chart also can be outputted using Microsoft Excel 2000 w eF ai Epa Tmp pe di pe oa ris ila F tHE Error occurrence Ak Norrrel operation Collecting data po
46. r inie i r TTT ae Hl Collected data can be converted into file fornet ite CSV file of Microsoft Excell for BSE EEE EEE EE i I Tee ee ee PES eys PANA TTT TIPLE LULA Le ea EIRIAS RIPIN MEMINTA LID eee LIL a ISPs IPCI P ISPS ee ea bra Hahah HHHH riai B ae 22 has F imm hi 2 rar TE T 4 ree 0 pee aj pa i mma E DEUE a i Analyzing data You can find the key to improve operation rate from inclination of equipment by availing Machine data analyzer software jof e pak series Detail is referred to Machine data analyzer software snes ees re ea ee 10 The second chapter Outline of system 1 2 e p k compatible type 0 O GO e p k M DR S 3004 compatible type Formal notation of Windows 2000 is Microsoft and Windows 2000 operating system Formal notation of Windows XP is Microsoft and Windows XxP operating system 0 O OO e p k M DV 3004 compatible type Application Microsoft Excel 2000 later is required for Excel output Formal notation of Windows 2000 is Microsoft and Windows 2000 operating system Fornal notation of Windows XP is Microsoft and WindowseXP operating system 0 O OO e p k M DA 3004 compatible type Application ADO 2 10 4202 later is required CD ROM Screen display VGA more than 640 x 480 SVGA more than 800 x 600 recommended Formal notation of Windows 2000 is Microsoft and Windows 2000 operating system Fornal notation of Windows
47. rth chapter Operation method of M DA 3004 1 signal ON register analysis red Tt OHP Lael Hisi FR SO IRANA AOAN besi ROLE WBN 19 2026 am 0 RRO Pes Cr amatan ome fe 151000 m op ea pond ip SESE es Wer LD m HIRE SONS IAEA Fia 134 400 mA Emig WSS m aE mh ei Ea zz LJ i mian E Lm yas pa ae Laas 4 il zm E ga Eo Le pi Ea ga E mi Ea Ei ial X axis is Time of day or No Y axis is Measured value Each of information can be changed by Graph setting Detail information is displayed when mouse is matched with of Distribution chart 2 signals ON ON time analysis AS SOHAL CERT EEEE CO REE POC ESD O 35 18 POTS 2a an G 5 a Bs Ds Bs ss am E A Seat FOES DIKE eas We i OTO ser KEIR TRS DME AEAN jS 1402 Taz set REA SS OVROM ONE a ALT Emp ii 195 se 5 i oo r me tas tra I qq s oo oo m oy cf gm ET ea p p gt pi bn i a A X axis is Time of day or No Y axis iS Hour Each of information can be changed by Graph setting Detail information is displayed when mouse is matched with of Distribution chart Two files are displayed when collected data files were different between ON of analysis coil A and ON of analysis coil B 39 The fourth chapter Operation m
48. s wilt BAe oI Fen AO SOMO nee SERS Doo TLD Ce ee ae a alal coe ded e Reine Se POTS 05 96 18 POA DSO alza an p 5 Be eo rfiiles G raran ane te 1995 450 sac BRINS DIE a P Wie 3950 sac FDE HZE N ONHHEINEHT E o oaol sar EEES TAa ad Sac a a Cc Sj aa if it rt Li Li Li LEL na ia T T gt T na F co Cr tl fra a mEn ra m m fam mm g E3 z B p S z B 2 pma m mm m T ee m m L r HI X axis is Time of day or No Y axis iS Hour Each of information can be changed by Graph setting Detail information is displayed when mouse is matched with of Distribution chart Two files are displayed when collected data files were different between initial ON and next ON 1signal ON number of times analysis ADS TIE EE aE nla ha Terra Soo SERS PO VSD 04 96 18 2002S 2S Raat oO ome ROM leg Cta aasam RA 3 fil FRIAS OEP wee 0 fy BRAS EE ON EG Sesh ae pe E 5 m n z a a oa TT ea a om ire a rs r i 5 5 5 a ae es co A oC at ae X axis is Time of day or No Y axis is No of times Each of information can be changed by Graph setting Detail information is displayed when mouse is matched with aa TER of Distribution chart 3 S77 1 950600 on ME sin Maximum 100 piecework of ON are displayed when collected eT Se Ee data files that are signal are ON are plural 38 The fou
49. sssessesscsasssesusssesssssuesesssessseeasesussassaessueeseeseesassaesssesassaessassseeaeesnesseeass 22 2 2 Detail setting of analysis MACHO FIIC sssssssesssesssessessessessessessesssessessesesssessseeecssessacsaesssessesaessassaessesassatssassateaeessesneeass 27 2 3 Collecting data file SEICTION ssssssesssssssssesssssssssessssessessessosssssesssesssssussosssessseeasesueeassaessueeseeaessansaessueeassatessssaesaeeasesneeass 34 2 4 Setting of analysis time FANCGS ssssssessesssessesssesssssessssssessessussaessassussaesssssueeesssssseeasesueeassaessseesesaeesassaeessesassaessassutsaesasesseeass 36 PR SELE o p E EE A E E enceiaep roast taivbtesaarantesneasedvtnatsateonaass 36 2 6 Analysis EXecution sssssssssssessssssessesssesssssessssssessuesasssessassuessessussaessstsuessesssesueeesesussaeeasesueeassaessueesesaessacsaeessesassaeesassuesaeessesneeass 36 3 Signal analysis graph Vices da bc ctcem saccades cate dpaeactndc bce tensa cacteclccautszs tous tecastpndasteeneeeteanaumarteesccistcisce aoe 37 FL DiSHay ON O kerna Aaaa i cert entiantastdaetaneiees 37 Appendixl pGK various file explannation ccccccccccccesesssssssssseaaeeeeceeeeeeeeesseessesesessnsaaasesseeeeeeeeeeeessegs 44 Appendix Trate fi Css cosas coveciciscen tisaansiacen tisanttieavesiabeasiiavesi beam usesssiaden tusasnsiadencyeuiawins 45 The first chapter Notices O Notice for usage related to safety In this manual inportant contents are listed
50. t YY MM DD YY MM DD YY MM DD YY MW DD HH MM SS HH MM SS HH MM SS HH MM SS Register value is converted Max and min by specified method in a ee pe analysis Leia Conversion BINARY Yes No Max and min Unit conversion SAE comesior by E multiplying table is shown as shown in peee ee al used as code when code is constant value present M0000 M0000 M0000 M0000 moooo mMmoooo moooo Mmoooo gnot mot Ghbit Sebi 4rbt 3rbt 2hbt 1tbt Register is prepared by deleting combining the data according to specified size M0003 M0002 M0001 M0000 3th bit 3 bit 3th bit 8th bit Examole in case of address 8 bits X0007 X0006 X0005 X0004 X0003 X0002 X0001 X0000 1th bit 1th bit 1th bit 1th bt 1th bit 1th bt 1th bt 1th bit 14 The second chapter Outline of system Voltage data conversion from 10V with code to pressure data from 1MPal 1MPa by prepares binary data 16 bits is shown as following Register data is converted into analogue data and multiplies the data by 0 1 Parameters in this case are as following Size 16 bits Conversion type Binary Code present Maximum value 10 Minimum value 10 Scaling factor 0 1 Unit MPa 2 signals ON ON time analysis Records the time that analysis coil A was turned on and the elapsed time between the time that analysis coil A was turned on and the time analysis coil B was turned on and displays the result in graph
51. torer cannot install licensed progran and use it when custorrer cannot agree wth this service condition Paid charge shal be paid back in exchange by returning unused licensed progran and related documents As condition to obtain Jicensed progran and right to use docurrentation custorrer shall be agreed with all itens described in following HO Period 1 This service condition becorres effective when custorrer accepts license program 2 Custorrer can terminate its right of use of given license of license program by this service condition at any tine by submitting written notice to our company in advance nore than 1 north 3 Our company shall have right to terminate right of use of licensed program when custorrer violates any of provision of this service conditions 4 Right of use of licensed program shall continue in valid until the right shall be terminated based on provisions of this service condition 5 Other rights based on this service condition shall be terminated at the sarre time when right of use of licensed programis terminated The custorrer shall tear up related documents such as provided manual etc together wth licensed program intrediately after termination of right of use of licensed program QORIght of use 1 Our company shall license exclusive right of use of License progran to custorrer 2 Custorrer may load licensed programinto terporary nenory RAM for example at single location up to applied licensed nunbers
52. ursor position is moved to right one by one and make cursor position blank Insertion cannot be executed unless number 11th column is blank or Delete Move cursor to the position where deletion is required and select Edit Delete from menu Or push Delete key Cursor position is replaced with blank 28 The fourth chapter Operation method of M DA 3004 1line insertion Move cursor to the position where line insertion is required and select Edit 1 line insertion from menu Moves all the line that is under the cursor including cursor line downward by 1 line making cursor line blank 1 line deletion M ove cursor to the position where one line deletion is required and select Edit 1 line deletion from menu Deletes cursor line and moves all the lines that are under the cursor upward by 1 line Comment display Select E dit Comment display from menu Check mark is turned on or turned off Comment of contact point is displayed when check mark is turned on and termination state is taken over to next start up Font setting Select E dit F ont setting from menu F ont dialogue box is displayed Font is set and push OK button Terminated state is taken over to next start up but color setting is ignored Data collecting setting file selection Select Edit Data collecting setting file from menu then Data collecting setting file dialog is displayed File extension is
53. vironment wired Installation is the sare wth structure LAN setting of equipment information collecting dedicated BOX PC permanent installation type is executed and drawing analyzing is executed by transferring collected equipment information to MDV installed another personal computer by way of LAN Optional device is required when network is used Structure ln case collecting information through network environment wireless LAN Installation is the sane wth structure Wireless LAN setting of equiprrent information collecting dedicated BOX PC permanent installation type is executed and drawing analyzing is executed by transferring collected equipment information to MDV installed another personal corputer by way of wreless LAN Optional device is required when wreless LAN iS used AR PLC Equipment PLC Equipment PLC Notebook computer used for collecting and drawing analyzing Collecting dedicated BOX PC Permanent installation type one ting 7 PRACA EG BOX PC Collecting dedicated BOX PC Collecting oo BOX PC Collecting dedicated BOX PC Fi Computer m for drawing nalyzing Computer used for drawing pnalyzing Access point OA LAN m Computer used for drawind_analyzing The second chapter Outline of system HU Feature of e p k Connection to PLC is easy Information shall be collected making targeted equipment actually operating by directly connecting
54. xecuted by pushing either i Input button or ENTER key Min 0 After change selected line moves to one line Scaling factar under Focus moves to parameter comment box by pushing ENTER key or double clicking of change required line using mouse during change required line of Analysis function setting is selected a Parameter Comment pe ERAT put Deletion of analysis function Coil address A B change Delete Select deletion required line of Analysis function setting Select headline in case of multi signal ON analysis Click Delete button then selected function is deleted Right clicking of mouse also can execute the deletion Popup screen is displayed and selection of Delete deletes selected function Address deletion of multi signal ON analysis Select deletion required line of multi signal ON analysis in Analysis function setting Click Delete button then selected address is deleted Right clicking of mouse also can execute the deletion Popup screen is displayed and selection of Delete deletes selected address Address AB changeover of 2 signals ON ON time analysis Select line of 2 signals ON ON time analysis of Analysis function setting Push Coil address A B changeover button then address A B is changed over Right clicking of mouse also can execute the deletion Popup screen is displayed and selection of Coil address A B changeover button changes ov
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