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Manual Inverter EVP - Teco Electric & Machinery Pte Ltd

1. 110V model 220V model Single phase Three phase Model gt CR Ai EVP H1 F EVP H3 1P2 1P5 101 2P2 2P5 201 202 203 2P2 2P5 201 202 203 Horsepower HP 0 25 0 5 1 0 25 0 5 1 2 3 0 25 0 5 1 2 3 Max Applicable Motor 0 25 0 5 1 0 25 0 5 1 2 3 05 0 5 1 2 3 output HP 1 KW 0 2 0 4 0 75 0 2 0 4 0 75 1 5 2 2 0 2 0 4 0 75 1 50 2 2 Rated output current A 1 7 3 1 4 2 17 3 1 4 2 7 5 10 5 1 7 3 1 42 7 5 10 5 Rated capacity KVA 0 53 0 88 1 60 0 53 0 88 1 60 2 90 4 00 0 53 0 88 1 60 2 90 4 00 1PH 1PH 3PH Input voltage range V 100 120V 10 200 240V 10 200 240V 10 15 50 60Hz 15 50 60Hz 15 50 60Hz Output voltage range V 3PH 0 240V Input current A 71 12 2 17 9 4 3 5 4 10 4 15 5 21 3 0 4 0 6 4 94 12 2 Inverter Weight Lb 1 43 1 48 148 2 20 2 31 I ith fil ioh 1 37 1 50 1 59 0 65 0 67 0 67 1 1 05 1 34 1 34 1 46 2 09 2 20 nverter with filter weight 0 62 0 68 0 72 1 57 1 71 1 71 2 76 2 87 0 61 0 61 0 66 0 95 1 0 Kb KG 0 71 0 73 0 73 14 25 1 3 ee 10 10 1 0 1 0 1 0 1 0 2 0 2 0 1 0 1 0 1 0 2 0 2 0 ower loss time
2. i aor Factory C Function Description Range Code Default Remarks 0000 Run stall i 5 prevention available 05 Run stall prevention 0001 Run stall 0000 prevention unavailable 06 Run stall prevention level 50 300 200 i Roe 0000 Forward 07 Motor rotation direction 0001 Reverse 0000 0000 Keypad 08 Run command source 0001 External Terminal 0000 0002 Communication Control 0000 UP Down Key on control panel 09 Pressure command source 0001 RS 485 Communication 0000 pressure setting l 0000 Decelerate to stop 10 Stopping method 0001 Coast to stop 0000 11 Carrier frequency 0004 0016 10 0000 Run 0001 Fault terminal 0002 Auto reset and restart 0003 Momentary power loss 0004 Emergency Stop E S 0005 Base Block b b 12 Multi function output RY1 0006 Motor overload protection 0000 0007 Inverter overload protection 0008 retain 0009 Power On 0010 Communication error 0011 Output current detection gt C 31 0000 Auto run at set temperature 13 Fan control 0001 Run when inverter runs 0001 0002 Always run 0003 Always stop 0000 Vector control a 14 Control mode 0001 V F control 0001 4 15 V F Pattern setting 1 7 1 4 16 VF base output voltage set 198 265V 380 530V 220 440 17 Max output frequency Hz 00 2 200 50 0 60 0 18 Output ce ratio at max 00 0 100 100 frequency 19 Mid frequency Hz 00 1 200 25 0 30 0 20 Output voltage ratio at mid 00 0 100
3. Replace the main circuit board Apply power No Input operation commands Input frequency commands Replace the control board Is the output frequency of the operating unit displayed Replace the control board YES NO Are there outputs on output terminals T1 T2 and T3 p Replace the control board NO Is the inverter workin after replacement YES motor running YES Any Fault XDS Message NO Are currents of all phases even YES The inverter is OK Perform detailed Fault checks Figure 5 3 OV Fault Troubleshooting 67 The motor doesn t run Can MCCB be closed NO Check for short circuited wiring YES normal value within 3 Is the voltage between 0 02 01 00 D Leads correct NO Bad power quality or wiring incorrect na NO LED indicator EVP fault lit NO Is the operation switch in RUN Set switch to RUN position position YES NO Is there x 2 S EVP fault output Motor leads NO Are Ceco oltage outnuts even EVP fault YES motor does not rotate the phase to phase voltage is within 3 for all motor leads e Motor over load e Motor faults e wiring incorrect Figure 5 4 Drive Running Troubleshooting diagnostics 68 Motor is overheated Is the measured load or the current exceeding the configured value
4. Reduce the load the motor Is EVP running in low speed for a long time YE gt Select a different motor Are voltages between OOOO phase even EVP fault YES measured within 3 of output Is there any debris preventing cooling the motor Clear the debris Bad connection between EVP and the motor Figure5 5 Motor Overload Overheating Diagnostics Motor runs unevenly s the acceleration deceler ation time correct for the application Does it occur when accelerating decelerating Increase the acc dec time Reduce the load Increase or ratings for 7300EVP and the motor EVP faults ug output voltages EE balanced YES measured within 3 of rated output voltage YES Is the load freewheelino Reduce the freewheeling or reewheeling add a flywheel Large Improve the mechanical system EVP Faults Figure5 6 Oneven Speed Operation Diagnostics Any vibration or backlash in the 69 5 4 Routine and periodic checks To ensure stable and safe operations check and maintain the inverter regularly and periodically The table below lists the items to be check to ensure stable and safe operations Check these items 5 minutes after the Charge indicator goes out to prevent injury to personnel Methods Checking Items Details period Measure with thermometer and hygrometer according to
5. 111 20rrerre nie eee einen 58 5 1 2 Set up Configuration interface errors 1 201crrrenieiieeie iii 61 5 1 3 Keypad operation error description 1 211crresiii eee eee 62 5 2 General functional troubleshooting 111 20 63 5 3 Troubleshooting flowcharts EVP series 1 22 rrrreniiiiee iene 64 5 4 Routine and periodic checks iii io 70 55 Maintenance and Inspection siena 71 Append i Wi EE 72 Preface Preface Preface To extend the performance of the product and ensure personnel safety read this manual thoroughly before using the inverter Should there be any problem in using the product that can not be solved with the information provided in the manual contact your nearest TECO distributor or sales representative who will be willing to help you X Precautions The inverter is an electrical product For your safety there are symbols such as Danger Caution in this manual as a reminder to pay attention to safety instructions on carrying installing operating and checking the inverter Be sure to follow the instructions for highest safety D y La Y Fee Indicates a potential hazard that causes death or serious personal injury if misused i Indicates that the inverter or the mechanical system might be damaged if Cannon misused O Risk of electric shock The DC link capacitors remain charged for five minutes after power has been removed It i
6. After adjust filter Before adjust filter X Smooth the PWM output by increase filter time setting A Setting a bigger filter time will get a slower system response time C 60 AIN signal select 0000 0 10 V 0 20 mA 0001 2 10 V 4 20 mA C 60 AIN signal select set SW2 to appropriate V I signal selection C 60 0000 0 10V 0 20 mA C 60 0001 2 10V 4 20 mA C 61 PID offset 0000 Positive direction 0001 Negative direction C 62 PID offset adjust 000 109 PID operation result can be adjusted by C 62 C 61 effects the polarity of C 62 C 63 Reserved 0000 Positive direction 0001 Negative direction Please refer to the description of F 30 F 32 C 64 AIN signal slope direction 57 Chapter 5 Troubleshooting and maintenance 5 1 Trouble indication and corrective action 5 1 1 Fault Error display and Diagnostics 1 Un reset able un recoverable Errors EEPROM problem EEPROM problem Change EEPROM Over voltage Voltage during stop Detection circuit malfunction EE or replace uni Power voltage too low Check if the power voltage is Restraining resistor or correct or not fuse burnt out Replace the restraining Detection circuit resistor or the fuse malfunctions repair or replace unit Thermal Detection circuit malfunction Ambient temperature too high or bad ventilation Under voltage during stop The inverter is overheated during 2 stop Repair or repla
7. Multi function input terminals refer to parameters C 27 C 29 description 25 Chapter 3 Environment description and installation SW function description SWI Type of external signal Remarks NPN input SINK Factory default PNP input SOURCE CA Type of external signal 0 10V DC analog signal Factory setting is current input 4 20mA analog signal 26 Chapter 3 Environment description and installation 3 7 Dimension 1 IP20 Framel Single phase JNEVP 1P2 201 H1 H1F Three phase JNEVP 2P2 201 H3 132 128 4 Figure 3 10 EVP drive framel dimensions 27 Chapter 3 Environment description and installation 2 IP20 Frame2 Single phaseJNEVP 202 203 H1 H1F Three phase JNEVP 202 203 H3 Three phase JNEVP 401 403 H3 H3F It sr IST Figure 3 11 EVP drive frame2 dimensions 28 Chapter 4 Software Index Chapter 4 Software Index 4 1 Operation Instruction 4 1 1 Keypad display and operation instruction Power LED red O Display L_ser A Lactua 06S Display Area Pressure Value Setting and Actual Parameter Frequency Voltage Amp 1i CI CL 30 Le EI S 35 45 EE E Value of Setting Pressure Value of Actual Pressure Pressure Setting Pressure Setting Reset Display Mode Select Pressure and Parameter Setting Run Stop 29 Chapter 4 Software Index 4 1 2 Keypad operation ins
8. Sleep Deceleration Time time Sleep Tolerance Range F 10 PID Feedback lt F 18 Notes Sleep function can save energy when pressure reached target pressure value Chapter 4 Software Index F 20 Period of Water Used Detection 0 0 200 sec F 21 Acceleration Time of Water Used Detection 0 1 999 sec F 22 Pressure Range of Water Used Detection 0 00 2 50 Bar Bar F 22 Pressure Range of Water Used Detection time F 21 Acceleration Time of Water Used Detection Frequency Continue using Not use e cr _ FT the water water XF 20 0 0 sec Disable water used detection A When this function is operated it can reduce the time that pump get into sleep mode effectively A When water is used frequently the setting of F 20 can be bigger to stabilize the pressure X The pressure will be increased when water used detecting is operating and then pressure may be unstable it can reduce the setting of F 22 to improve that but it could increase the time of the pump getting into sleep mode F 20 Period of Water Used Detection F 23 HiP LoP 1BrE Protection Auto Restart Time 0 200 min XF 23 O min Disable auto restart function When Hi p or Lo p protection happens the pump will stop It will auto restart after F 23 auto restart time A When 1BrE is occurred during dual pump operation and the message will disappear after F 23 auto restart ti
9. pressure limit High 1 Increase setting value of pressure persist time max pressure limit greater than high pressure 2 Check pressure meter stop time setting High Pressure Alarm Low Pressure Stop High Pressure Stop 1 OC Detection circuit Over current malfunction Send the inverter back for during stop 2 Bad connection for CT repair signal cable 1 Increase motor capacity 2 Set C 33 correctly according to motor nameplate Inverter overload Excessively heavy load Increase inverter capacity 1 Improve power quality 1 Power voltage too low 2 Set a longer acceleration time 2 Power voltage varies 3 Add a reactor at the power widely input side 4 Contact technical support 2 Improper settings of C 33 Under voltage during operation 60 5 1 2 Set up Configuration Interface Errors STPO Zero speed stop Set frequency is lt 0 1Hz Increase set frequency 1 If the inverter is set to external control mode C 08 0001 the inverter will stop according to the setting of C 10 when the stop key is pressed STP2 flashes after stop Turn the Run switch to OFF and then ON again to restart the inverter emergency stop 2 If the inverter is in communication mode and Stop key is enabled the inverter will stop in the way set by C 10 when Stop key is pressed during operation and then flashes STP2 The PC has to send a Stop command then a Run command to the inverter for it to be restarted The inverter will
10. installation notices materials in the vicinity the machine check Measure the resistance with the Ground Resistor Confirm the temperature Ambient conditions around the machine and humidity at the machine Installation and grounding of the inverter Is the grounding resistance correct Measure the voltage with a multi tester Is the voltage of the main circuit correct Are secure parts loose BN ESA Is the terminal base Visual check damaged Check with a screwdriver Visual rust stains present MES Any unusual bends or MES 9 E Visual check Any damage of the wire insulation Excessive dust or debris ESTE Visual check Conductive metal shavings or oil sludge present f Visual check Discolored overheated or burned parts SH Visual or hearing Unusual vibration and noise check Excessive dust or debris lo Visual check Excessive dust or debris MESA Visual check Measure with a multi tester Any unusual odor or leakage Visual check Any deformity or protrusion of the inverter Printed circuit board Cooling fan Check resistance between each terminals Capacitor 70 Remedies Criteria Temperature 10 50 C 14 120 F Humidity Below 95 Improve the ambient RH Keep area clear No vibration 200V series below 1000 400V 100 Secure screws series below grounding Voltage must conform with the specifications ENEE S
11. inverter to verify the parameter not matched Parameters do not match 62 1 A or Y keys can be used to modify frequencies only when C 09 0000 2 Modify parameters only in stop mode 1 F 03 gt F 04 1 Issue the enabling command before while communicating 2 Set up parameters before communicating 1 Check the hardware and Reset inverter or contact technical support 1 Modify C 56 2 Change Copy Unit 3 Copy from keypad to inverter with only matched HP ratings 1 Change Copy Unit 2 The voltage and HP rating of Copy Unit is different than the inverter 5 2 General functional troubleshooting Checking point Motor does not run Motor rotates in Motor speed is incorrect or erratic Is power applied to L1 L2 and L3 N terminals is the charging indicator lit Are there voltage outputs on T1 T2 and T3 terminals Is the motor mechanically overloaded Is there an analog input signal Are there any problems with the inverter Has the forward or reverse run commands been issued Corrective Action Is the power applied Turn the power OFF and then ON again Make sure the input line voltage is correct Make sure all terminal screws are secured firmly Turn the power OFF and then ON again Reduce the load to improve performance See error descriptions to check wiring and correct if necessary Is analog frequency input signal wiring correct Is frequen
12. 100 050 001 001 Bar Bar Bias TE Bias Max Pressure of 10Bart EE E 10Bar4 Pressure Transmitter Pressure Transmitter i F09 10 0 O a F 09 10 i 000 i Se ea ov 000 0 Bar Y REH 7 2mAX20mA 050 12mAX20mA 7 0 100 43 Chapter 4 Software Index F 33 Start Frequency for Slave Pump Running 0 100 100 F 03 F 34 Stop Frequency for Slave Pump Running 0 100 100 F 03 F 33 0 Disable the condition of the start frequency F 34 0 Disable the condition of the stop frequency When multi pump is operation and Master is running as the pressure is lower than F 10 F 18 the Slave will restart by follow condition 1 F 33 0 Disable restart frequency condition After the setting time of F 29 Master request Slave to start 2 F 33 1 100 Enable restart frequency condition When the output frequency of Master is over than F 33 x F 03 and after the setting time of F 29 then Master request Slave to start When Master and Slave are running the Slave will stop by follow condition 1 F 34 0 Disable stop frequency condition When output frequency of Slave is less then F 19 Sleep Frequency and persist time is bigger than F 17 Sleep delay time then Slave will get into sleep mode 2 F 34 1 100 Enable stop frequency condition When the output frequency of Master is less than F 34 x F 03 and F 29 is finished or output frequency of Slave is less th
13. 10KHz above 10KHz with De rating 6 fixed patterns 50Hz 60Hz 1 programmable Acc dec control Multi functional input Multi functional output Two stage acc dec time 0 1 999s 9 functions refer to C 27 C 30 description 12 functions refer to C12 description DI digital input NPN PNP alternative 3 points standard ate Relay output Form A contact set to multi function output DOLE OUD EY External multi function output option 1 point Aia Set speed command and PID feedback signal speed PID 4 20mA 0 10V Other functions Instantaneous power loss on restart Speed search fault restart DC injection braking torque boost PID function Communication control RS485 Option card Modbus RTU ASCII mode 4800 38400 bps max 32 stations PC PDA software Communication port 2 used for multi pump operation please refer to the diagram in the manual Operation temperature 14 122 deg F 10 50 deg C Storage temperature 4 140 deg F 20 60 deg C Humidity 0 95 RH non condensing Height Below 1000M Vibration immunity 1G 9 8m s EMI EMS Built in external class A accordance with EN61800 3 first Compatibility environment LVD Accordance with EN50178 Enclosure IP20 Safety Class UL508C 20 Chapter 3 Environment description and installation Protective Functions Over load protection Inverter rated current 150 1min I
14. 3 C 08 0002 inverter is controlled by serial communication C 08 Run signal source 46 C 09 Pressure command 0000 UP Down Key on control panel 0001 RS 485 Communication pressure setting Chapter 4 Software Index source 1 C 09 0000 Pressure command setting by UP Down Key control panel 2 C 09 0001 Pressure command setting by RS 485 C 10 Stopping method 0000 Decelerate to stop 0001 Free run Coast to stop 1 C 10 0000 after receiving stop command the motor will decelerate to stop according to setting of F02 deceleration time 1 2 C 10 0001 after receiving stop command the motor will free run Coast to stop C 11 Carrier frequency KHz 004 016 Set this parameter to a level from 4 16KHz as required Default is 10 KHz C 11 Carrier frequency C 11 Carrier frequency C 11 Carrier frequency C 11 Carrier frequency 004 4KHz 008 8KHz 012 12KHz 016 16KHz 005 SKHz 009 9KHz 013 13KHz 006 6KHz 010 10KHz 014 14KHz 007 7KHz 011 11KHz 015 15KHz Note In situations where there is excessive audible noise from the motor or it is required to reduce electrical noise from the inverter caused by use of long cable then the carrier frequency can be adjusted as follows To reduce noise due to long cable decrease carrier frequency e To reduce motor audible noise increase carrier frequency However the output current from the invert
15. 9 Bade li G A a 8 RS 8 J SET ACTUAL DSP RUN FUN STOP d DATA RESET ENT Figure 3 8 Power terminals locations Symbol Description LI L L2 Main power input Single phase L N Three phase L1 L2 L3 L3 N DC power and braking unit connection terminals match with braking units and braking resistor to brake T1 T2 Inverter output T3 PE Grounding terminals 2 points Braking units are required for applications where a load with high inertia needs to be stopped rapidly Use a power matched braking unit and resistor to dissipate the energy generated by the load while stopping Otherwise inverter will trip on over voltage Terminal at L2 will be non functional for single phase units 24 Chapter 3 Environment description and installation Control signal terminals block description 123 4 5 6 7 8 9 10 11 12 TMg EE O O20 OOO O 0 6 SS Sege SS gt Figure 3 9 Signal terminal locations Rated contact capacity Multi functional output terminal 250VAC 1A 30VDC 1A Normally open contact We Contact description refer to parameter C 12 AIN Analog frequency signal input terminal option card power 4 NPN SINK input S1 S3 common terminal set SW1 to NPN and analog input connect option card power output signal common terminal Multi pump operation communication port B Multi pump operation communication port 2
16. C15 0007 Select user set v f pattern by setting parameters C17 C22 See the diagram below Care should be taken when this feature is used as improper setting of these parameters will have an adverse effect on motor performance C 14 Control mode Hz O zm zm zm zm zm zm zm zm zm zm zm C21 C19 C17 2 48 Chapter 4 Software Index C15 001 006 fixed V F patterns see below Spec V F Pattern 50 Hz System High starting torque 60 Hz System High starting torque Variable torque Variable torque C 16 VF base output voltage set 198 265 V 110V 220V series 380 530 V 440V series AtC17 60HZ C18 100 For 200 240V patterns based an output voltage are shown below Corresponding settings for 400 480 volts input multiply by 2 240 C 16 240 220 C 16 220 200 C 16 200 60 0HZ C 17 49 Chapter 4 Software Index When the setting output voltage is higher than the input voltage the max output voltage is limited to the max input voltage C 17 Max output frequency HZ 50 0 200 Hz C 18 Output voltage ratio at max frequency 0 0 100 C 19 Mid frequency HZ 00 1 200 Hz C 20 Output voltage ratio at mid frequency 00 0 100 C 21 Min output frequency HZ 00 1 200 Hz C 22 Output voltage ratio at min frequency 00 0 100 C 17 C 22 please refer to C 15 description C 23
17. Installation examples with adjacent signal conductors 16 Chapter 3 Environment description and installation The power supply and output PE terminals must be connected to ground to increase noise immunity of the built in Filter Connect the power cable including Earth as shown Connect the power cable including Earth as shown A Shielded Screened or steel wire amoured cable must be used Strip the cable cover and use a metal Copper clamp to KE bond to the panel back Frame 2 plate A Shielded Screened or steel wire amoured cable must be strip the cable cover and use a metal Copper clamp to bond to the panel back plate Frame 1 UV W PE Panel grounding Frame 2 202 203 H1F amp 401 403 H3F Panel grounding Connect a metal cable clamp or the screen of the cable to the motor ground terminal The motor cable length should be shorter than 5m A The control circuit wiring and main circuit wire other high voltage current power wiring should be separated to avoid noise interruption e In order to prevent noise interference which could cause inverter faults the control circuit signal should be shielded and twisted Please refer to figure 3 5 The wiring distance should be less than 150ft 50m Shield sheath Armor To ground terminal Do not connect this end Wrapped with insulating tape Figure 3 5 Processing the ends of twisted pair cables B Connect ground terminals as follows 200V c
18. again when the Emergency Stop signal is removed and the start signal is turned off and then on again remote start mode or the Run key is pressed keypad mode Removing the Emergency Stop signal before the inverter has fully stopped will not inhibit the Emergency Stop operation Output relay can be set to Emergency Stop fault by setting C 12 0004 50 Chapter 4 Software Index C 27 C 30 0003 Base Block b b The inverter will stop immediately on receiving the Base Block signal regardless of the setting of F09 and blink b b The inverter will auto restart at speed search when the Base Block signal is released C 27 C 30 0004 Reset command When the reset command ON the inverter will be disabled Reset table faults will be cleared C 27 C 30 0005 Control signal switch External control terminal OFF operation signal frequency signal is controlled by C 08 C 09 External control terminal ON Operation signal frequency signal is controlled by Keypad display C 27 C 30 0006 Communication mode select External control terminal OFF in communication the inverter is controlled by master PC or PLC run frequency signal and allows parameter modification The Keypad and TM2 run frequency signal is not available for inverter at this time The keypad is only available for display of voltage current frequency and read parameters but cannot modify them It is also available for emergency stop External control terminal O
19. diagram Note 1 Connect inputs to Terminal 3 internal 24vdc for PNP mode Positive switching Or to terminal 8 Common for NPN mode Negative switching Note2 External 24 Vdc may be used to supply the external contacts at each input Connect the OV of the external supply to Common terminal 8 L2 is not used for single phase operation 22 Single pump diagram Chapter 3 Environment description and installation EVP Single pump Operation F 27 0000 single pump C 08 0001 external terminal C 60 0001 4 20mA factory setting TM2 Multi pump diagram EVP multi pump operation Master EVP multi pump Slave 1 F 27 0001 master C 08 0001 external terminal C 60 0001 4 20mA factory setting TM2 Wl Li Sw2 SWI NPN PNP F 27 0002 slave 1 C 08 0001 external terminal C 60 0001 4 20mA factory setting TM2 EVI NPN I PNP sw2 SWI EVP multi pump Slave 2 EVP multi pump Slave 3 F 27 0003 Slave 2 C 08 0001 external terminal C 60 0001 4 20mA factory setting Sw2 SWI PNP F 27 0004 Slave 3 C 08 0001 external terminal C 60 0001 4 20mA factory setting Pressure sensor 23 Operation Switch Chapter 3 Environment description and installation 3 6 Description of Inverter Terminal Descriptions of power terminals Le Baas
20. heat remoual means to maintain the temperature below 50 degree C Panel EVP fan T i fan PE A or Enclosure EVP EVP 1 EVP x A A i SE gt gt Correct Incorrect Correct Incorrect Figure 3 1 Panel and enclosure arrangement for drives Place the front side of the inverter outward and the top upward to improve heat dissipation 11 DI Je I E z k GE EE 2 0 in 2 0in 2 0in A Front view B Side view Figure 3 2 Mounting and clearance requirements 10 Chapter 3 Environment description and installation 3 2 Mounting and installation Do not use the inverter in an environment with the following conditions GES SCH Pas Electromagnetic wave and ultra high wave 11 Chapter 3 Environment description and installation 3 3 Wiring Rules 3 3 1 Notice for wiring A Tightening torque Connect cables with a screwdriver or other suitable tools per the tightening torques listed below Securing torque Horsepower Power source Tightening torque for TM1 terminal 0 25 0 5 1 100 120V 0 74 0 1 8 66 10 0 25 0 5 1 200 240V LBS FT KG M LBS IN KG CM 2 3 200 240V 1 286 0 18 15 97 18 1 2 3 380 480V LBS FT KG M LBS IN KG CM B Power wires Power wires connect to terminals L1 L L2 L3 N T1 T2 T3 P and N Select
21. inverter do not connect the input terminals T1 T2 and T3 to AC input power Connect the ground terminal properly 230 V series Rg lt 1000 460 V series Rg lt 10Q 15 Chapter 3 Environment description and installation Make external connections as shown in figure 3 4 Check after wiring to make sure all connections are correct Do not use the control circuit buzzer to check connections A Main circuit must be separated from other high voltage or high current power line to avoid noise interference Refer to following figures The inverter uses dedicated power line e A general noise filter may not provide correct results Power Ca O az eve O Power EN Ess ev O Figure3 4a Installation examples MCCB pa General fer chine Please added a noise filter or separation filter transformer when the inverter shares the power line with other machines Incorrect P MCCB P E GE 6 General ower a Special pon Se a 9 S noise EVP Been SC GE S filter MCCB i MCCB MCCB Power Ca Incorrect Insulation transformer Kai Machine Correct Figure3 4 b Installation examples using a filter A noise filter in the output of the main circuit can suppress conductive noise To prevent radiative noise the wires should be put in a ferromagnetic metal pipe and separated from all other signal lines by at least 1ft MCCB Metal box Signal Wiring Control machine Figure 3 4c
22. 00 1 When the Acceleration time is set too low the inverter could trip on Over Current OC If the time can not be increased then trip prevention can be used A trip prevention level has to be programmed When the inverter detects this level it holds the acceleration until the current is below this set level and then continues with acceleration 2 When the Deceleration time is set too low the inverter could trip on Over Voltage OV If the time can not be increased then trip prevention can be used A trip prevention level has to be programmed When the inverter detects this level it holds the deceleration until the voltage is below this set level and then continues with deceleration 3 The Inverter could trip Stall during run mode due to an impact load or sudden change of the load Stall prevention in run mode will detect a programmed stall level C 06 for a period of time If the level exceeds C 06 then the inverter reduces its frequency speed to provide the required additional torque to overcome the stall Once this level is below the programmed stall level then it ramps up to its normal running speed C 07 Motor rotation 0000 Forward direction 0001 Reverse Parameter C 08 must be set to 0000 for this function to be effective 0000 keypad 0001 External Terminal 0002 Communication Control 1 C 08 0000 inverter is controlled by keypad 2 C 08 0001 inverter is controlled by external terminal
23. 000 Positive direction GE 0001 Negative direction SES 62 PID OFFSET adjust 0 109 0 sa 63 Reserve e 0000 Positive direction 64 AIN Slope Direction 0001 Negative direction 0000 Note zt Can be modified in Run mode 2 Value resolution is 1 for settings above 100 3 Cannot be modified during communication 4 Do not change while marking factory setting 5 F 41 F 43 are only available for the software version 1 1 and above 35 Chapter 4 Software Index 4 3 Parameter function description Basic function parameter list F 00 Acceleration time 00 1 999 sec F 01 Deceleration time 00 1 999 sec Formula for acceleration deceleration time Denominator is based on the setting of C 14 a Motor rating frequency Sensor less vector control C 14 0000 b Max output frequency V f mode C 14 0001 a Set frequency Set frequency Acceleration time F 00x Deceleration time F 01 x __ vector C 35 rated frequency C 35 rated frequency b Set frequency Set frequency Acceleration time F 00 x Deceleration time F 01 V F C 17 Max output frequency C 17 Max output frequency F 02 Sleep Deceleration Time 00 1 999 sec If pump running conform to sleep condition the deceleration time according to F 01 F 03 Frequency upper limit 01 0 200 Hz F 04 Frequenc
24. 1 1 4 During operation Do not connect or disconnect the motor while inverter is operating the motor The inverter and the disconnect device can sustain damage from high levels of switch off current transients O To avoid electric shock do not take the front cover off while power is on O The motor will restart automatically after stop when auto restart function is enabled In this case care must be taken while working around the drive and associated equipment O The operation of the stop switch is different than that of the emergency stop switch The stop switch has to be activated to be effective Emergency stop has to be de activated to become effective Do not touch heat generating components such as heat sinks and brake resistors The inverter can drive the motor from low speed to high speed Verify the allowable speed ranges of the motor and the associated machinery Note the settings related to the braking unit Do not check signals on circuit PCB while the inverter is running Risk of electric shock The DC link capacitors remain charged for five minutes after power has been removed It is not permissible to open the equipment until 5 minutes after the power has been removed 1 1 5 Useable environment When the IP20 inverter top dust cover has been removed the drive can be installed in a non condensing environment with temperature ranging between 10 degree C to 50 degree C and relative humidity of 95 or
25. 1P5 1P5 401 401 101 101 402 Ne 402 2P2 JNEVP 2P2 403 403 2P5 2P5 201 201 202 202 55 Chapter 4 Software Index C 56 Copy module 000 Copy module Disabled 001 Copy to module from inverter Read The display will be blinking with COPy 002 Copy to inverter from module write The display will be blinking with COPy 003 Read write check Compare the parameters The display will be blinking with COPr Note Module copy function is applicable only to inverters with the same voltage and KW rating C 57 PID operation mode 0000 PID Function disabled 0001 PID Control Deviation is derivative controlled 0002 PID Control Feedback is derivative controlled 0003 Same as 001 but reverse characteristics control 0004 Same as 002 but reverse characteristics control C 57 1 Dis the deviation of PID error in the unit time C 58 2 Dis the deviation of feedback value in the unit time C 58 3 Dis the deviation of PID error in the unit time C 58 If the deviation is positive the output frequency decreases and vice versa 4 Dis the deviation of feedback value in unit time C 58 When the deviation is positive the frequency decreases and vice versa C 58 D Differential time s 0 00 10 0 C 58 Differential time for D control 56 Chapter 4 Software Index C 59 PID Update time s 00 0 2 5 sec C 59 the refresh time of the PID output command
26. 5 LowPressure Alarm Time 0 0 600 sec 10 0 sec M 16 Low Pressure Stop Time 0 0 600 sec 20 0 sec 12 17 Sleep Delay Time 0 0 120 sec 0 0 sec 12 18 Sleep Tolerance Range 0 00 5 00 Bar 0 50 Bar 19 Sleep Frequency 0 0 200 Hz 30 0 Hz FIS Period of Water Used SIE 20 Demeton 0 0 200 sec 20 0 sec Acceleration Time of Water 172 21 scie 0 1 999 sec 12 0 sec Pressure Range of Water 5 22 Used Detection 0 00 2 50 Bar 0 10 Bar 1 HiP LoP 1brE Protection f e Auto Restart Time Ge 20 ain a AO Leakage Detection Ig a igis 0 0 sec 1 Time Change Level within k 25 Detection Tim 0 01 2 50 Bar 0 10 Bar 1 Restart Level for Liquid 4 26 Leakage Dedo 0 01 2 50 Bar 0 50 Bar 1 0000 Single Pump Single Dual Pump 0001 Multi Pump Master 27 land 0002 Multi Pump Slavel 0000 Master Slave Selection 0003 Multi Pump Slave2 0004 Multi Pump Slave3 28 Auto Shift Time 0 240 Hour 3 Hour Launch Delay Time S 29 Slave Unit 0 30 0 Sec 3 0 Sec 1 30 AIN Gain 0 200 100 ZS 31 AIN Bias 0 100 0 1 32 AIN Slope Direction Oe ROSIE 0000 l 0001 Negative 31 Chapter 4 Software Index a Factory F Function Description Range Code Default Remarks Start Frequency for Slave 7 i na i n 33 E Ruano 0 100 100 F 07 0 1 Stop Frequency for Slave e Go
27. 50 0 frequency 21 Min output frequency Hz 00 1 200 00 5 00 6 33 Chapter 4 Software Index aoe Factory C Function Description Range Code Default Remarks 22 Output voltage ratio at min 00 0 100 01 0 frequency 23 Torque Boost Gain V F 00 0 30 0 00 0 l 24 Slip Compensation Gain V F 100 0 100 00 0 l 25 Motor no load current 26 Electronic thermal relay 0000 Enable motor protection 0000 protection for motor OL1 0001 Disable motor protection f 0000 Forward 27 Terminal S1 Function 0001 Reverse 0000 0002 Emergency stop E S 28 Terminal S2 Function 0003 Base Block b b 0001 0004 Reset 0005 Control signal switch 29 Terminal S3 Function 0006 Communication control 0002 signal switch 0007 PID function disable 30 Terminal AIN Function 0008 PID feedback signal terminal 0008 AIN 31 Output current set value 0 100 0 32 Output current detection time 00 0 25 5 Sec 00 0 33 Motor rated current 4 34 Motor rated voltage 4 35 Motor rated frequency 4 36 Motor rated power 4 37 Motor rated speed 0 120 100 RPM 4 38 Torque Boost Gain Vector 1 450 Slip Compensation Gain 39 Vector 1 450 40 Lower frequency voltage 0 40 compensation 0000 Effective 41 Auto Restart for power loss 0001 Ineffective 0001 42 Auto restart times 0 5 0 Multi function input terminal i o E to 44
28. 8 is set to 001 254 Note a The BAUD RATE C 49 and communication format C 50 C 51 C 52 of PC or PLC Or other controller and inverter should be the same b The inverter will validate the modified parameters after the parameters modified by PC c Communication protocol refer to EVP communication protocol description d Parameter C 48 C 52 can t be changed via communication module C 53 C 54 Communication time out detection time Communication time out operation selection 1 Time out detection time 00 0 25 5sec setting 00 0 sec disable time out function Default 00 0sec Communication time out detection enable or not is according to C 53 not relationship with Run Frequency command Cannot be modified during communication 2 Time out operation selection 0000 Deceleration to stop F 01 Deceleration time 0001 Free run to stop 0002 Continue operating Default 0000 Reset method a Push the Reset button directly b Receive correct Modbus data from Master After communication time out the motor decelerates to stop C 54 000 001 And the motor does not run automatic after reset the inverter must set the run command again to restart Cannot be modified during communication Detail list please see Appendix C 55 Inverter horse power capacity C 55 Inverter model C 55 Inverter model 1P2 1P2 203 203
29. DC braking time 00 0 25 5Sec 00 5 45 DC braking start frequency 01 0 10 0 Hz 01 5 46 DC braking level 0 020 5 47 Reserve 48 Inverter communication 1 254 1 3 4 address 34 Chapter 4 Software Index e See Factory C Function Description Range Code Default Remarks 0000 4800 0001 9600 ene 49 Baud rate bps 0002 19200 0003 3 4 0003 38400 0000 1 Stop bit ER 50 Stop bit 0001 2 Stop bit 0000 3 4 0000 No parity 51 Parity bit 0001 Even parity 0000 7374 0002 Odd parity 0000 8 bits data 52 Date bits 0001 7 bits data 0000 3 4 Only for Modbus ASCII Mode Communication time Out detection time E 3 0000 Deceleration F 01 54 Communication time Deceleration time 0000 3 Out operation selection 0001 Coast to stop 0002 continue operation 55 Inverter horse power capacity 0000 Copy module disable 0001 copy to module from inverter 26 apy module 0002 copy to inverter from module 9000 0003 read write check 0000 PID Function unavailable 0001 PID Control Bias D control 0002 PID Control Feedback D control I ED operanon mode 0003 PID Control Bias D reverse SES characteristics control 0004 PID Control Feedback D reverse characteristics control 58 D Differential time s 0 00 10 00 sec 0 00 sec 59 PID Update time s 0 0 2 5 sec 0 0 sec 1 0000 0 10 V 60 AIN signal select 0001 4 20 mA 0001 0
30. INSTRUCTION TECO MANUAL fi FS 36 HY E INVERTER 110V Class 0 2 0 75KW 0 2 1HP 220V Class 0 2 2 2KW 0 2 3HP 440V Class 0 75 2 2KW 1 3HP EVP amp For constant pressure pump atten Quick Start Guide This guide is to assist in installing and running the inverter to verify that the drive and motor are working properly Starting stopping and speed control will be from the keypad If your application requires external control or special system programming consult the EVP Instruction Manual supplied with your inverter Step 1 Before starting the inverter Please refer to chapter one Preface and chapter two Safety Precautions of the EVP Instruction Manual Verify drive was installed in accordance with the procedures as described in chapter three Environment description and installation If you feel this was abnormal do not start the drive until qualified personnel have corrected the situation Failure to do so could result in serious injury e Check inverter and motor nameplates to determine that they have the same HP and voltage ratings Ensure that full load motor amps do not exceed that of the inverter e Remove the terminal cover to expose the motor and power terminals a Verify that AC power is wired to L1 L L2 and L3 N b Verify that Motor leads are connected to T1 T2 and T3 c IF brake module is necessary please connect terminal voltage of the braking unit to and of the inverter Pow
31. N PC PLC can read and modify parameters BUT all controls are from the keypad Not affected by settings of C 08 amp C 09 C 27 C 30 0007 PID function Disable When input terminal is on PID functions set by C 57 are disabled When input terminal is the PID functions are enabled C 27 C 30 0008 PID Feedback signal input Terminal AIN PID feedback can be connected to AIN terminal 0 10Vdc 0 20mA or 2 10V 4 20mA as set by C 60 and SW2 C 31 Output current reached setting value 0 100 C 32 Output current detection time 0 0 25 5 sec C 12 Output current detection value gt C 31 when setting value is 0011 C 31 Setting value 000 100 by motor rated current C 33 C 32 Setting value 00 0 25 5 unit sec 100 I Motor current T sec C 12 0011 RY Output 51 Chapter 4 Software Index C 33 Motor rated current A C 34 Motor rated voltage Vac C 35 Motor rated frequency Hz C 36 Motor rated power KW C 37 Motor rated speed RPM C 37 X 100 Motor rated speed C 38 Torque boost gain Vector C 14 0000 Performance If the motor load is too large by its estimation it will increase the output torque ATe I X Gain load current compensation gain Torque Speed curve pattern Torque i ATe Increase output torque capacity A before torque boost B after torque boost Operating frequency range 0 Motor rate frequency e When
32. S Enclosure IP20 440V model Model EVP H3 F 401 402 403 Horse power HP 1 2 3 Max applicable Motor Output HP 1 KW p 1 0 0 75 2 0 1 50 3 0 2 2 Rated output current A 2 3 3 8 5 2 Rated capacity KVA 1 7 2 9 4 0 Input voltage range V 3PH 380 480V 10 15 50 60Hz Output voltage range V 3PH 0 480V Input current A 3 4 8 6 6 Inverter Weight Lb KG 3 31 1 26 3 35 1 29 3 42 1 34 Inverter with filter Weight Lb 3 70 1 37 3 75 1 4 3 82 1 45 KG Maximum momentary power 1 0 10 20 loss time S Enclosure 1P20 Based on a 4 Pole Motor 19 Chapter 3 Environment description and installation 3 4 2 General Specifications Frequency control Range 0 200Hz Initial Drive 100 3Hz Vector mode Speed Control Range 1 20 Vector mode SD Conto 0 5 Vector mode Precision Setting resolution Digital 0 1Hz 0 99 9Hz 1Hz 100 200Hz analog 0 06Hz 60Hz Keypad setting Set directly with 4 W keys or the VR on the keypad 7 segment 3 Displays frequency DC Voltage Output Voltage Display Current inverter parameters fault log program version PID feedback control potentiometer External signal setting External 0 2 10V 0 4 20mA Performs up down controls with multi functional contacts on the terminal base Frequency limit function Upper lower frequency limits and two skip frequencies General control Carrier frequency V F pattern 4 16KHz default
33. Torque Boost Gain V F 00 0 30 0 C 24 Slip Compensation Gain V F 00 0 100 C 25 Motor no load current A Motor no load current varies with inverter capacity C 55 Please adjust according the actual conditions C 26 Electronic thermistor protection 000 Protection Enabled for motor OL1 001 Protection Disabled C 27 C 30 Selectable Functions for input terminals S1 S3 amp AIN 0000 Forward run 0001 Reverse run 0002 External Emergency stop E S 0003 Base block b b 0004 Reset 0005 Control signal switch 0006 Communication mode Disable Enable 0007 PID function prohibit 0008 PID feedback signal terminal AIN 1 S1 AIN on TM2 are multi function input terminals which can be set to the above 9 functions 2 C 27 C 30 function description C 27 C 30 0000 0001 Forward Reverse Forward command ON sets the inverter running forward while OFF stops the inverter C 27 factory default is forward command Reverse command ON sets the inverter running reverse While OFF the inverter stops C 28 factory default is reverse command If forward reverse command are ON at the same time the inverter is in Stop mode C 27 C 30 0002 Emergency Stop E S The inverter will decelerate to stop by F 01 setting on receiving the external emergency stop signal regardless of C 10 setting The display will be blinking with E S The inverter will only start
34. aged parts YES NO NO Fault messages Is the main circuit diode intact Replace Diode YES Check according to displayed fault messages Visually check controller and driver boards Is main loop IG B T normal N bi Replace I G B T YES Any abnormalities in appearances YES 5 Replace defective board Apply power Are ui indicators of the operating unit present Replace the Led ES s the DC input voltage controlling the power correctly Check terminals and wiring YES Any fault Read fault display Is 5V control voltage correct Replace the driver board Fault log F 54 YES Check Fault log using Replace control board and parameter F 38 with Wkey digital operating unit Is the error NO eliminated after replacing control board Perform detailed fault checks YES to next page Figure 5 1 General troubleshooting flowchart 64 from previous page Check parameters of the inverter Perform parameter initializations Specify operation control method Set up frequency commands Is the frequency value displayed in the operating unit Replace the control board Are there voltage outputs in output terminals T1 T2 and T3 Replace the control board Is the control board working after replacement Connect the motor to ru
35. an result O The line voltage applied must comply with the inverter s specified input voltage See the nameplate To avoid the front cover from disengaging or other damage do not carry the inverter by its covers Support the drive by the heat sink when transpoting Improper handling can damage the inverter or injure personnel and should be avoided To avoid fire do not install the inverter on a flammable object Intall on nonflammable objects such as metal If several inverters are placed in the same control panel provide heat removal means to maintain the temperature below 50 degree C to avoid overheat or fire When removing or installing the operator turn the power off first and follow the instructions in the diagram to avoid operator error or no display caused by bad connections This product complies with IEC 61800 3 with built in Filter in an unrestricted distribution and with use of external filter in restricted distribution Under some environments with electric magnetic interruption product should be tested before used O Work on the device system by unqualified personnel or failure to comply with warnings cam result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system O Only permanently wired input power connections are allowed Chapter 1 Safety Precaution
36. arm Time 0 0 600 sec F 14 High Pressure Stop Time 0 0 600 sec Bar F 11 Max Pressure i do e pr SCH eg limit i lo q Target Pressure i l Value time gt Le aa T1 lt F 13 High Pressure Alarm Time Hip accumulate time will be reset after T1 T2 gt F 13 High Pressure Alarm Time Counting high pressure time again and keypad blink Hip T3 gt F 14 High Pressure Stop Time Keypad blink Hi p and deceleration to stop 38 Chapter 4 Software Index F 15 LowPressure Alarm Time 0 0 600 sec F 16 Low Pressure Stop Time 0 0 600 sec Bar F 10 arget Pressure Value lt q PID Feedback passa pres Min Pressure DI limit gt e aa T1 WS T3 T1 lt F 15 Low Pressure Alarm Time Lop accumulate time will be reset after T1 T2 gt F 15 Low Pressure Alarm Time Counting low pressure time again and keypad blink Lop T3 gt F 16 Low Pressure Stop Time Keypad blink Lo p and deceleration to stop time F 17 Sleep Delay Time 0 0 120 sec F 18 Sleep Tolerance Range 0 00 5 00 Bar F 19 Sleep Frequency 0 0 200 Hz Bar F 18 Sleep Tolerance Range LAS inni MEA Ne _ _ EE Pressure Feedback F 10 Target Pressure Value l d Ha time 1 wi F 17 Sleep Delay Time ng eg Ze eg gei eg Ae Ah Aen ph Weg Ee Eech Zeg F 19 Sleep Frequency Output Frequency neve
37. ble environment EE 8 Chapter 2 Model del milo lalla 9 Chapter 3 Mounting and installation of the EVP drive 10 LAIA a saksaa naan ia dae 10 3 2 Mounting and installation iiumisenizinicneivizinenzenevanazatazinni seni 11 3 3 Wiring TE 12 3 3 1 Notice Oe TER 12 3 3 2 Suitable MC MCCB fuse and wire specification sssssusnsunnnnnnnnnnnnnnnnnnnnnnnnnn 14 3 3 3 Precautions for peripheral applications 0r0csecier eee 15 3 4 Inverter specification 311 cacnranizi ninni tiranni sisi 19 3 4 1 Basic specifications 19 3 4 2 General specifications sisctisescintinssesusinesesusinepucwsdaendeusuennepwsenmeneavensnneswenmunenneasy 20 3 5 EVP wiring Gia CCAM EN 22 3 6 Description of inverter terminal 1 2000 rrreniiiiiiie iii 24 3 7 DIMENSION tara data 27 Chapter 4 Software Index iii 29 4 1 Operation Instruction ilsricran aiii 29 4 1 1 Keypad display and operation instruction 11 xii 29 4 1 2 Keypad Operation instruction 111 2 00 crrenieii eee eee 30 4 2 Parameter functions list avicnania aaa ninna 31 4 3 Parameter functions description 211vrreseciie iene 36 Chapter 5 Trouble shooting and maintenance iinn 58 5 1 Trouble indication and corrective action 1110 crriirreiiiiie iii 58 5 1 1 Fault Error display and diagnostics
38. ce unit Improve ventilation conditions or relocate inverter Current Current transducer or i transducer Repair or replace unit E circuit error detection error Note the Failure contact does not operate 58 2 Errors which can be recovered both manually and automatically Display Error Cause Corrective Action 1 Motor winding and frame short circuit 2 Motor and ground short circuit 3 Power module is damaged Over current at The preset leration ti a SELENA deceleration tore Set a longer deceleration time deceleration is too short 1 Check the motor 2 Check the wiring 3 Replace the power module Over current at start 1 Acceleration time is too short 2 The capacity of the motor is higher than the capacity of the inverter Short circuit between the motor winding and frame Short circuit between motor wiring and earth IGBT module is damaged Over current at acceleration Transient load change Transient power change Over current during run Deceleration time setting is too short or excessive load inertia Power voltage varies widely Over voltage during operation deceleration Heavy load Ambient temperature too high or bad ventilation High heat sink temperature during operation C 53 communication time out detection time is too short broke 3 Inverter can not receive the correct Modbus data within detection time The acceleration
39. cy input voltage correct Is operation mode setting correct Configure GE digital panel Are wiring for output terminals T1 T2 Wiring must match U V and W and T3 correct Are wiring for forward and reverse signals correct terminals of the motor Check wiring and correct if necessary Are wiring for output terminals T1 T2 Check wiring and correct if and T3 correct Is the setting of frequency command source correct Is the load too large necessary Check the operation mode setting on the keypad Reduce the applied load Is the setting of operation mode correct Confirm the motor s specifications Is the load too large Are specifications of the motor poles voltage correct Is the gear ratio correct Is the setting of the highest output frequency correct Is the load too large 63 Confirm the gear ratio Confirm the highest output frequency Reduce the load Minimize the variation of the load Increase capacities of the inverter and the motor Add an AC reactor at the power input side if using single phase power Check wiring if using three phase power 5 3 Troubleshooting Flowcharts EVP Series EVP Inverter faults NO Is failure fully understood YES NO Any signs of burnout and damage Symptoms other than burn out damage or fuse meltdown in e inverter Check and replace burnt and dam
40. d i 34 Pump Running 0 100 100 F 07 0 1 0000 all function can be write and read a Parameter Lock 0001 Only about pressure function 0000 can be write and read 0002 all function can read but not to write 36 Software version 3394 0010 Reset to factory default 50Hz DEES 0020 Reset to factory default gogy 60Hz 38 Latest 3 fault records 394 0000 Restart with memory i EE 0001 Restart without memory 0099 40 0000 Disable 0001 Enable 0000 d function display HiP LoP 1BrE Protection ES a Auto Restart times aw GE 0000 Disable 0001 Target Pressure Value amp 42 Sigla SE EE Run Stop 0000 85 8 0002 Only Target Pressure Value 0003 Only Run Stop 0000 Setting amp Feedback 43 Display of Pressure Setting 0001 Only Setting 0000 1 5 0002 Only Feedback Advanced function parameter list Enable access to the parameter by setting F 40 0001 i oa Factory C Function Description Range Code Default Remarks 0000 Reverse enable 00 Reverse run instruction 0001 Reverse disable 0000 0000 Acceleration stall prevention 01 Acceleration enable 0000 stall prevention 0001 Acceleration stall prevention disable Acceleration stall prevention level SES 200 0000 Deceleration stall prevention 03 Deceleration stall enable 0000 prevention 0001 Deceleration stall prevention disable 04 Deceleration stall 50 300 200 prevention level 32 Chapter 4 Software Index
41. decelerate to stop and flashes E S when there is an external emergency stop signal via the multi function input terminals see descriptions of C 27 C 30 External emergency stop The inverter stops immediately and then flashes b b when external base block is input through the multi functional input terminal see descriptions of C 27 C 30 External base block PID os PID feedback loss detect Inverter mal When one unit show 1brE error the other unit can operate function continuously 61 5 1 3 Keypad operation error description 1 Attempt to Press A or Y keys when C 09 gt 0 or in H speed operation Key operation error Attempt to modify parameters which can not be modified during Run see parameter list Parameter rz F 04 setting error Issue a control command during communication disabled Modify C 48 C 52 during communication Incorrect wiring Incorrect settings of communication parameters Check sum error Incorrect communication verification Attempt to modify C 55 Voltage and current detection circuits are malfunctioning Set C 56 0001 gt 0002 can not connect with Copy Unit Copy Unit failure The voltage and drive rating on Copy Unit amp the inverter are different Modification of parameter is not allowed during gt communication Incorrect parameter settings Parameter set error Copy Unit 2 failure Copy the parameter to
42. ection time the pump will keep in sleep mode until the pressure value is higher than the setting of F 26 restart level A Setting the value of F 24 F 25 F 26 properly can improve the pump restart condition due to the liquid leakage 41 Chapter 4 Software Index F 27 Single Dual Pump and Master Slave Selection 0000 Single Pump 0001 Multi Pump Master 0002 Multi Pump Slavel 0003 Multi Pump Slave2 0004 Multi Pump Slave3 F 28 Auto Shift Time 0 240 Hour F 29 Launch Delay Time Slave Unit 0 30 0 sec Bar F 18 Sleep Tolerance Range i F 10 Launch Delay Time Target Pressure i Value I Pressure Feedback T T I time time Lemans requency time A B C D A Multi pump operate Master start and Slave 1 3 is standby then system is in the constant pressure operation B When the water used quantitative change is large then the output frequency of Master will increase If the pressure does not reach setting range of F 18 and F 29 is not finished Slave is still standby C When F 29 is finished Master request Slavel to start After Slavel running the pressure still does not reach setting range of F 18 Master request the other Slave until the pressure reach setting range if the flow is stable the output frequency of Master and Slave will decrease until pump sleep D When the water used quantitative change is small then the output frequ
43. ecure or send back for repair Secure terminals and no rust Replace or send back for repair No abnormalities Clean up debris or No abnormalities dust Clean or replace the N liti AR Kee circuit board Replace the cooling fan Replace power component or inverter No abnormalities No abnormalities No short circuit or broken circuit in three phase output Replace capacitor or inverter No abnormalities 5 5 Maintenance and Inspection To ensure long term reliability follow the instructions below to perform regular inspection Turn the power off and wait for the charge indicator to go out before inspection to avoid potential shock hazard possibly caused by charges resides in high capacity capacitors 1 Clean up the accumulation of muck inside the inverter 2 Check if there are any loose terminal screws and securing screws Tighten all loose screws 3 Insulation tests a Disconnect all leads connecting EVP with external circuit when performing insulation tests against external circuit b Internal insulation test should be performed against the main circuit of the EVP body only Use a high resistance DC 500V meter with insulating resistance higher than 5MO Caution Do not perform this test against the control circuit AA T1 V Power source gt 4 L2 EVP T2 V T3 V Ground terminal DC 500V high resistance meter 71 Appendix Appendix The definition of Pres
44. en F 19 Sleep Frequency and persist time is bigger than F 17 Sleep delay time then Slave will get into sleep mode Note The F 33 F 34 setting values of Master and Slave must be the same 0000 all function can be write and read F 35 Parameter Lock 0001 only about pressure function can be write and read 0002 all function can read but not to write F 36 Software version F 37 Factory default 0010 Reset to factory default 50Hz 0020 Reset to factory default 60Hz F 38 Latest 3 fault recoeds 0000 Restart with memory 0001 Restart without memory Effective of C 08 0000 Keypad F 39 Run state memory F 40 Advanced parameter 0000 Don t display function display 0001 Display 44 Chapter 4 Software Index F 41 HiP LoP 1BrE Protection 0000 0010 Auto Restart times When F 41 0000 Disable Ak When Hi p or Lo p protection or 1BrE happens the pump will stop It will auto restart after F 23 auto restart time if F 41 gt 0 until the auto restart times are all used Disable F 42 Dual Pump Synchronal Target Pressure Value amp amp Run Stop Setting Only Target Pressure Value Only Run Stop 1 When F 42 0000 Disable 2 When F 42 0001 The Pressure Value and Run Stop of Slave will follow the Master setting 3 When F 42 0002 The Pressure Value of Slave will follow the Master setting 4 When F 42 0003 Run Stop of Slave will follow the Master setting 0000 Sett
45. ency of Master and Slave will drops Because the water used quantitative is small than multi pump Slave can get into sleep mode only the Master operation may achieve the constant pressure operation Note 1 Multi Pump operate when F 28 is finished the stance of Master and Slave change 2 When F 27 0000 the function F 27 cannot to repeat 42 Chapter 4 Software Index F 30 AIN Gain 0 200 F 31 AIN Bias 0 100 F 32 AIN Bias 0000 Positive 0001 Negative 0V 4mA corresponding to Min Pressure limit of Pressure Transmitter 10V 20mA corresponding to Max Pressure limit of Pressure Transmitter 10V 20mA corresponding to Min Pressure limit of Pressure Transmitter OV 4mA corresponding to Max Pressure limit of Pressure Transmitter 1 F 32 0000 2 F 32 0001 Figure 1 Figure 2 F 30 F 31 F 32 C 64 F 30 F 31 F 32 C 64 100 050 0 0 C 100 050 0 1 B 100 000 0 0 D 100 000 0 1 Bar Bar Bias Bias 008 Oba ee _ Max Pressure of Max Pressure of _ Pressure Transmitter 100 10Bar RE Pressure Transmitter 50 5 Bar F 09 10 0 e F 09 10 0 a B 0 0 Bar V 0 OBar i V 0 5V 10V OV 5y 10V 4mA 20mA 4mA 20mA Figure 3 Figure 4 F 30 F 31 F 32 C 64 F 30 F 31 F 32 C 64 E 100 020 001 000 F
46. er Indicator O L ser Lactua GO Step2 Apply power to the drive Apply AC power to the drive and observe operator Four 7 segment display should show power voltage for 3 5 seconds and then show SET pressure and ACTUAL pressure the factory setting of SET pressure is 2 0 Bar Pressure Command of 7 segment display should be flashed all the time SN Check motor rotation without load Push DSP key switch to output frequency release the pump pressure e Press RUN Key 7 segment Display will indicates 00 0F to 60 0F Such value is the frequency output value Check the operation direction of the motor IF the direction of the motor is incorrect Press STOP Key turn off the AC power supply After Power indicator LED is off change over theT1 and T2 Supply the power again then check the motor direction Press STOP key Step4 Check full speed at 50Hz 60Hz Push DSP key switch to output frequency release the pump pressure Set frequency to 50Hz 60Hz according to the above regulations Press RUN Key inspect the motor operation as motor accelerates to full load Press STOP Key inspect the motor operation as motor deceleration EVP user manual Table of Contents Quick Start E E 1 LE ads 3 PACA A nin 5 E 5 Product inspection A ici 5 Chapter 1 Safety E E 6 1 1 Operation pretantions iaia 6 1 1 1 Before power TE 6 1 1 2 During power Upea iaia 7 1 1 3 Before Opera ON 7 1 1 4 During operation i 8 1 1 5 Usea
47. er will be de rated according to the under table O When output current is over the full load current of inverter the carrier frequency will be decreased automatically Corresponding list of current and carrier frequency Modal EV 1P2 2P2 EV 1P5 2P5 EV 101 201 EV 202 EV 203 EV 401 EV 402 EV 403 Carrier H1 H1F H3 H1 H1F H3 H1 H1F H3 H1 H1F H3 H1 H1F H3 H3 H3F H3 H3F H3 H3F frequency 4 10K 1 7 3 1 4 2 7 5 10 5 2 3 3 8 5 2 12K 1 7 3 1 4 2 7 5 10 5 2 2 2 2 3 7 14K 1 6 3 0 4 0 7 0 10 0 2 2 22 3 6 16K 1 5 2 8 3 8 6 8 8 7 2 1 2 1 3 5 47 Chapter 4 Software Index C 12 Multi function output RY1 0000 Run 0001 Fault output 0002 Auto restart 0003 Momentary power loss 0004 Emergency Stop E S 0005 Base Block b b 0006 Motor overload protection 0007 Inverter overload protection 0008 Reserve 0009 Power On 0010 Communication error 0011 Output current detection gt C 31 setting C 13 Fan control 0000 Auto run by temperature 0001 Run when inverter running 0002 Always run 0003 Always stop 1 C13 000 The fan will auto run at or above a set certain temperature in order to extend the life span of the fan 2 C13 001 The fan runs as long as inverter is running 3 C13 002 The fan runs as long as power is supplied 4 C13 003 The fan does not run at any time 0000 Vector control 0001 V F control C 15 Preset V F patterns 1 7
48. ge If it is seen for less than N times it is seed as noise One scan time 8ms 3 User can set scan interval time according to noise in the operation environment Extend C 43 if noise is a problem however this will reduce the scan response time C 44 DC braking time s 00 0 25 5 C 45 DC braking start frequency Hz 01 0 10 0 C 46 DC braking level 00 0 20 0 C 44 C 45 DC braking time and start frequency refer to the following figure C 47 Reserve C 48 Inverter communication address 001 254 C 48 set communication address for the specific inverter when multi inverters are controlled by communication method C 49 Baud rate bps 0000 4800 0001 9600 0002 19200 0003 38400 C 50 Stop bit 0000 1 Stop bit 0001 2 Stop bit C 51 Parity bit 0000 No parity 0001 Even parity 0002 Odd parity C 52 Data bits 0000 8 bits data 0001 7 bits data 54 Chapter 4 Software Index 1 RS 485 communication requires RS485 port device 1 to 1 control PC or PLC or controller controls one inverter C 48 is set to 001 254 1 to multiple drives control PC or PLC or other controllers control several inverters The maximum of inverter could be controlled is 32 When the communication address 000 the inverter is controlled by communication regardless of the C 48 setting 2 RS 232communication requires RS232 port 1 to 1 control PC or PLC or controller controls one inverter C 4
49. hen the motor output torque is insufficient increase C 40 setting value When the motor is vibrating excessively decrease C 40 setting value C 41 Auto restart on 0000 Enable momentary power loss 0001 Disable C 41 0000 Auto restart after a momentary power loss is enabled on resumption of power and applying the run signal according to setting of parameter C 08 The Inverter will carry out an auto speed search once the motor rotation speed is found then it will accelerate to the running speed before the power loss C 41 0001 Disable 53 Chapter 4 Software Index C 42 Auto restart times 000 005 1 C 42 000 The inverter will not auto restart on fault trip 2 C 42 gt 000 The Inverter will carry out an auto search 0 5 sec after the fault trip and while the inverter output is switched off and the motor is coasting to stop Once the rotation speed is determined the inverter will accelerate or decelerate to speed before the fault 3 When OLI OL2 OH BB faults happens Auto restart doesn t work Note Auto restart doesn t work while DC injection braking or deceleration to stop is performed C 43 Multi function input terminal S1 S3 signal scan time N msec x8 N 1 100 times 1 If the C 43 scan time is set to 80 ms as an example i e N 10 then digital input signals on for less than 80 msec will be ignored 2 If the scan signal is seen for N times scan times the inverter takes it as signal chan
50. ing amp amp Feedback 0001 Only Setting 0002 Only Feedback 1 When F 43 0000 Display of Pressure setting and Pressure feedback simultaneously 2 When F 43 0001 Only display of Pressure value setting 3 When F 43 0002 Only display of Pressure feedback F 43 Display of Pressure Value Setting When F 43 0001 there have a up line in the left on behalf of the Pressure setting When F 43 0002 there have a down line in the left on behalf of the Pressure feedback 45 Chapter 4 Software Index Advanced Parameters List Group C parameters F 40 0001 C 00 Reverse run 0000 Reverse enable 0001 Reverse disable When C 08 0000 and C 00 0001 C 07 motor direction is disabled the inverter is set to forward operation When C 08 0001 or 0002 and C 00 0001 reverse command is disabled C 01 Acceleration stall prevention 0000 Enable Stall prevention during Acceleration 0001 Disable Stall prevention during Acceleration C 02 Acceleration stall prevention level 050 300 C 03 Deceleration stall prevention 0000 Enable Stall prevention during deceleration 0001 Disable Stall prevention during deceleration C 04 Deceleration stall prevention level 050 300 C 05 Run stall prevention 0000 Enable Stall prevention in Run mode 0001 Disable Stall prevention in Run mode C 06 Run stall prevention level 50 3
51. ith current limit function RKS5 CC T type fuse for EVP 110V class 1 100 CONT Max RKS Max CC or T TENE Output AMPS A FUSE ape FUSE aay BEZ BEE 220V class 1 100 CONT Max RK5 Max CC or T NES Output AMPS A FUSE Rating A FUSE Rating A 220V class 3 100 CONT Max RK5 Max CC or T MEVE Output AMPS A FUSE EECH FUSE EE OR I E N E ERECTA sa pas pas ps 5s gt 440V class 3 100 CONT Max RK5 Max CC or T TEVE Output AMPS A FUSE Rating A FUSE Rating A Pate e EA TEA Fuse ratings are based upon 300V fuses for 120V inverters and 300V fuses for 230V inverters and 500V for 460V inverters F Circuit Protection The EVP series are suitable for use in a circuit capable of delivering not more than _ rms symmetrical amperes _ V maximum Where the rms value symmetrical amperes and V maximum are to be as follows Device Rating Short circuit Rating Maximum Voltage HP A Voltage V 110V 0 25 50 5 000 120V 220V 0 25 50 5 000 240V 440V 1 50 5 000 480V 13 Chapter 3 Environment description and installation 3 3 2 Options and wiring specifications MCCB MC Fuse O Warranty and replacement service does not apply to damage caused by the following conditions 1 MCCB or fuse is not installed improperly installed or improperly sized and has resulted in inverter damage 2 MC or capacitor or surge absorber is installed between the inverter and the
52. lass ground lt 1000 400V class ground lt 100 O Ground wiring AWG is sized per the electrical equipment specifications and should be made as short as possible Do not share the ground of the inverter with other high current loads welding machine high power motor Connect the terminal to its own ground O Do not make a loop when several inverters share a common ground point A UL a Good b Good c Bad Figure 3 6 Grounding examples multiple drives 17 See table in section 3 2 2 Chapter 3 Environment description and installation C To ensure maximum safety use correct wire size for the main power circuit and control circuit D Verify that all wiring is correct wires are intact and terminal screws are secured O When the connection between the inverter and the motor is too long consider the voltage drop of the circuit Phase to phase voltage drop V AN xresistance of wire Q km xlength of line m xcurrentx10 And the carrier frequency must be adjusted based on the length of the line 18 The length of the line between Geen 25m Below 50m Below 100m Over100m the inverter and the motor Carrier Frequency Below 16KHz Below 12KHz Below 8KHz Below 5K Hz Settings of C 11 parameter 16 12 8 5 3 4 Inverter Specification 3 4 1 Basic specification Chapter 3 Environment description and installation
53. less but the environment should be free from water and metal dust Chapter 2 Model description Chapter 2 Model description Inverter model gt Model JNEVP 201 H1F Input power gt I P AC 1 PH 200 240V 50 60Hz O P AC3PH 0 264V Output power _ 1 6KVA 4 2A TECO ELECTRICKMACHINERY CO LTD JNEVP 2 P5 H 1 F Series EE Maa suitable PS SPEC Power supply Noise filter voltage capacity For 1 110V P2 0 25 HP H standard 1l single phase Blank none constant 2 22 3 op h built pressure 220V PS 0 5 HP 3 three phase F built in pump 4 440V 01 1 0 HP 02 2 0 HP 03 3 0 HP Chapter 3 Environment description and installation Chapter 3 Mounting and installation of the EVP drive 3 1 Environment The environment will directly affect the proper operation and the life of the inverter so install the inverter in an environment that complies with the following conditions O Ambient temperature 14 122 deg F 10 to 50 deg C Avoid exposure to rain or moisture Avoid direct sunlight O Avoid smoke and salinity O Avoid corrosive liquid and gas O Keep away from radio active and Avoid dust lint fibers and metal filings 3 flammable materials O Avoid electromagnetic interference soldering machines power machine O Avoid vibration stamping punchpress Add a vibration proof pad if the situation can not be avoided If several inverters are placed in the same control panel provide
54. me When 1brE is reset 1t is never occurred again until Master and Slave unit change states Reference dual pump parameter F 24 Liquid Leakage Detection Time 0 0 10 0 sec F 25 Variation within Detection Time 0 01 2 50 Bar F 26 Restart Level for Liquid Leakage Detection 0 01 2 50 Bar 40 Chapter 4 Software Index Liquid Leakage Detection CASE 1 Change of pressure value is over than F 25 Bar F 10 Target Pressure Value F 24 Liquid Leakage Detection Time time Output l time lt Sleep E Restart Change of pressure value API lt F 25 AP2 gt F 25 X F 24 0 0 sec Disable Liquid Leakage Detection A When pump is sleeping the pressure value maybe decrease due to the liquid leakage if the change of pressure value is higher than F 25 under each detection time F 24 the pump will start again Liquid Leakage Detection CASE 2 Change of pressure value is less than F 25 Bar Pressure Feedback F 10 Target Pressure Value AP2 AP3 F 24 Restart Level for Liquid Liquid Leakage Leakage Detection Detection Time Output Frequency time o Sleep AA Restart Change of pressure value API lt F 25 AP2 lt F 25 AP3 lt F 25 XF 24 0 0 sec Disable Liquid Leakage Detection A When pump is sleeping the pressure value maybe decrease because liquid leakage if the change of pressure value is lower than F 25 during every F 24 det
55. motor JNEVP JNEVP H1 F H3 EVP model E H3 F 1P2 2P2 1P5 2P5 101 201 202 203 401 402 403 Es 10A 20A 30A 300Vac 300Vac 300Vac TS ee ee SC f a Wire SE Wire dimension dimension Wire dimension TM1 TM3 14AWG 2 0mm 12AWG 14AWG 2 0mm DOG Terminal screw 3 5mm Terminal screw M4 Terminal M4 H O 06M 6 screw M4 Signal terminal TM2 Wire dimension 18AWG 0 75mm Terminal screw M3 1 12 Use a single fuse for 1p L N model For 3 models each L1 L L2 L3 N phase must be fused Please utilize three phase squirrel cage induction motor with appropriate capacity for inverter IF the inverter is used to drive more than one motor the total capacity must be smaller than the capacity of the AC drive Additional thermal overload relays must installed in front of each motor Do not install phase advancing capacitors LC or RC components between inverter and motor 14 Chapter 3 Environment description and installation 3 3 3Precautions for peripheral applications Power Molded case circuit breaker Fuse Leakage breaker Magnetic contactor AC reactor a for power AS improvement Input noise filter Earth Ground Figure 3 3 Typical installation schematic Power supply O Make sure the correct voltage is applied to avoid damaging the inverter O A molded case circuit breaker or fused disconnect must be installed betwee
56. n Is there any drive faults Are output NO currents o each p ase even YES The inverter is OK Perform detailed fault amp function checks Figure 5 1 General troubleshooting flowchart CONTD 65 Troubleshooting for OC OL error displays The inverter displays OC OL errors Is the main circuit 1 G B T working properly Replace I G B T YES See in appearances ae Replace faulty circuit boards No Applypower power A Replace the control board Is the current detector OK Replace the current sensing circuit Input operation commands operation commands NO The output frequency of the operating unit display Replace the control board Yes Input frequency command Is the output frequency NO of the operating unit displayed Replace the control board YES NO Are there voltage outputs at T1 T2 and T3 output terminals Replace the control board NO Is the control board working after gt YES eblacement Connect the motor to run Any faults displayed YES NO Are output NO currents of each phase even YES The inverter s output is OK Perform detailed fault checks Figure 5 2 OC OL fault troubleshooting 66 Troubleshooting for OV LV error display The inverter displays OV LV 1s the main circuit fuse intact
57. n the AC source and the inverter Molded case circuit breaker O Use a molded case circuit breaker that conforms to the rated voltage and current of the inverter to control the power and protect the inverter Do not use the circuit breaker as the run stop switch for the inverter Fuse A suitable fuse should be installed with inverter rated voltage and current when a MCCB is not being used Earth Leakage circuit breaker O Install a leakage breaker to prevent problems caused by current leakage and to protect personnel Select current range up to 200mA and action time up to 0 1 second to prevent high frequency failure Magnetic contactor Normal operations do not need a magnetic contactor When performing functions such as external control and auto restart after power failure or when using a brake controller install a magnetic contactor Do not use the magnetic contactor as the run stop switch for the inverter AC Line Reactor for power quality O When inverters are supplied with high capacity above 600KVA power source a AC reactor can be connected to improve the PF Input noise filter O A filter must be installed when there are inductive loads affecting the inverter Inverter O Output terminals T1 T2 and T3 are connected to U V and W terminals of the motor If the motor is reversed while the inverter is set to run forward just swap any two terminals of T1 T2 and T3 O To avoid damaging the
58. nternational UL CE conformity Over voltage 230V Class DC voltage gt 410V 460V Class DC voltage gt 820V Under voltage 230V Class DC voltage lt 190V 460V Class DC voltage lt 380V ea Powel Set to enable or disable loss restart Stall prevention ACC DEC Operation stall prevention and stall prevention level Quip ut Erna Electronic circuit protection short circuit Other faults Electronic circuit protection Other functions Over current over voltage under voltage over load instantaneous power loss restart ACC DEC Operation stall prevention output terminal sort circuit grounding error reverse limit directly start as power on and fault reset limit X Note The setting resolution of above 100 Hz is 1Hz when controlled by keypad and 0 01 Hz when controlled using computer PC or programmable controller PLC 21 Chapter 3 Environment description and installation 3 5 EVP Wiring diagram Power terminal e Single phase 100 120V e 1 3 phase 200 240V e 3 phase 380 480V PNP common point 3 24V Multi function digital inputs MEI Multi function digital output Connect to 24V or COM 5 S2 ia 6 S3 e 1 SWI Digital signal selection 7 COM gt Up NPN Down PNP NPN common point 8 COM e 2 SW2 Control signal selection Up 0 10Vdc 9 10V Down 4 20mA Press Sensor 3 24V E Signal Input 10 AIN Sans e Communication Card Communication port for Multi pump operation Figure 3 7 Wiring
59. ode PID flow control diagram Overshooting F 10 Target Pressure Value Constant pressure control diagram 37 Chapter 4 Software Index PID Parameter Adjustment Guide PID Increase Setting Decrease Setting i Main Feature Parameters Value Value Proportional G Increase response time G Reduce vibration Increase Gain P B Might cause pump vibration B Slow down response stabilize time G Fast response For smooth Integration G Smooth output frequency B Change rapidly of output feedback Time 1 B Slow down response f ae requency variations eege EES G System stable Fo B System unstable or motor system rapid Time D ee B Overshooting easily D vibration variations Notes PID parameters can be changed during the inverter is running Notes G means good B means bad F 09 Max Pressure of Pressure Transmitter 0 10 25 50 Bar According to the specification of pressure transmitter to set pump system pressure base F 10 Target Pressure Value 0 10 F 09 Bar F 11 Max Pressure limit 0 10 F 09 Bar F 12 Min Pressure limit 0 10 F 09 Bar Bar F 10 Target Pressure Value PID Feedback F 12 e e e lt Min Pressure time limit Under PID control system pressure will intervene F 11 Max Pressure limit and F 12 Min Pressure limit F 13 High Pressure Al
60. or deceleration time is too short Pressure lower than min Low Pressure Alarm persist time greater than low pressure alarm time setting 59 1 Set a longer acceleration time 2 Replace the inverter with the same or greater capacity as that of the motor 3 Check the motor 4 Check the wiring 5 Replace the IGBT module Increase inverter capacity Set a longer deceleration time Add a braking resistor or braking unit Add a reactor at the input line side Increase inverter capacity Check if there are any problems with the load Increase inverter capacity Improve ventilation conditions Inspect the setting value of parameter C 13 Increase C 53 communication time out detection time Keep the inverter communication Check the received Modbus data is correct from Master Set a longer acceleration or deceleration time pressure limit low pressure 1 Decrease setting value of min pressure limit 2 Check pressure meter Display Error Cause Corrective Action Pressure higher than max pressure limit High 1 Increase setting value of pressure persist time max pressure limit greater than high pressure 2 Check pressure meter alarm time setting Pressure lower than min pressure limit low pressure 1 Decrease setting value of persist time greater than min pressure limit low pressure stop time 2 Check pressure meter setting Pressure higher than max
61. power wire in accordance with the following criteria 1 Use wires with copper core only Insulating materials with diameters should be based on working conditions at 221 F 105 degree C 2 The minimum nominal voltage of 240Vac type connectors is 300V and 480Vac type connector is 600V C Control wire Control wire is connected to the TM2 control terminal Select wire in accordance with the following criteria 1 Use copper core only The insulating materials with diameters should be based on working conditions at 221 F 105 degree C 2 To avoid noise interference do not route the control wiring in the same conduit with power wires and motor wiring D Nominal electrical specifications of the terminal block The following are nominal values of TM1 Horsepower Power source Volts Amps 0 25 0 5 1 100 120V 15 0 25 0 5 1 200 240V 2 3 200 240V 600 40 11273 380 480V Note Nominal values of input and output signals TM2 follow the specifications of class 2 wiring 12 Chapter 3 Environment description and installation E Fuse types Drive input fuses are provided to disconnect the drive from power in the event that a component fails in the drive s power circuitry The drive s electronic protection circuitry is designed to clear drive output short circuits and ground faults without blowing the drive input fuses Below table shows the EVP input fuse ratings To protect the inverter most effectively use fuses w
62. s 1 1 2 During Power up The inverter still has control power immediately after power loss When the power is re supplied the inverter operation is controlled by C 41 The inverter operation is controlled by F04 and C09 and the status of FWD REV RUN switch when power is re supplied C 08 Power loss ride through Auto reset after fault 1 When C 08 001 and operation switches FWD REV RUN is OFF the inverter will not auto restart when power is re supplied 2 When C 08 001and operation switch ON the inverter will auto restart when power is re supplied Please turn OFF the run start switch to avoid damage to machine and injury to personnel before the power is re supplied 1 1 3 Before operation Make sure the model and inverter capacity match the C 55 setting Warning EVP series built in Filter type leakage current can exceed the IEC standard limit of 3 5mA Please ground the inverter as shown in figures 3 5 and 3 6 Operation with ungrounded supplies 1 Filtered inverters CANNOT be used on ungrounded supplies 2 Unfiltered inverters can be used on ungrounded supplies If any output phase is shorted to ground the inverter may trip with OC over current trip Operation with Residual Current Device RCD 1 A filtered inverter with the trip limit of the RCD is 300mA 2 The neutral of the supply is grounded as is the inverter 3 Only one inverter is supplied from each RCD Chapter 1 Safety Precautions
63. s not permissible to open the equipment until 5 minutes after the power has been removed Do not connect any wires when the inverter is powered Do not check parts and signals on circuit boards when the inverter is in operation Do not disassemble the inverter nor modify any internal wires circuits or parts O Ground the ground terminal of the inverter properly for 200V class ground to 100 Q or below 400v class ground to 100 or below O Do not perform a voltage test on parts inside the inverter High voltage can destroy these semiconductor parts O Do not connect T1 U T2 V and T3 W terminals of the inverter to any AC input power source O CMOS ICs on the inverter s main board are sensitive to static electricity Do not touch the main board Product Inspection TECO s inverters have all passed the function test before delivery Please check the following when you receive and unpack the inverter O The model and capacity of the inverter is the same as those specified on your order Is there any damage caused by transportation If so do not apply the power Contact TECO s sales representatives if any of the above problems happened Chapter 1 Safety Precautions Chapter 1 Safety Precautions 1 1 Operation Precautions 1 1 1 Before Power Up Make sure the main circuit connections are correct L1 L L2 and L3 N are power input terminals and must not be confused with T1 T2 and T3 Otherwise inverter damage c
64. sure Where pis the pressure Fis the normal force A is the area Non SI measures such as pound per square inch psi and bar are used in parts of the world Conversion between kg cm and P S I are list as below formula 1Kg Cm 14 22 P S I or 1P S l 0 07 Kg Cm 1Bar 100 kPa 1 02 Kg Cm 14 5 P S I 72 1 1000 10 10 2 145 9 87 7 5 0 001 1 0 01 0 011 0 145 9 87x10 7 5x10 0 1 100 1 1 02 14 5 0 987 0 75 0 09807 98 07 0 981 1 14 22 0 968 0 736 0 00689 6 89 0 069 0 07 1 0 068 0 052 0 101 1 01x10 1 013 1 033 14 7 1 0 76 0 133 1 33x10 1 33 1 36 19 3 1 32 1 TECQ TECO Electric amp Machinery Co Ltd ER Ic EB A fa APR 430 Distributor 10F No 3 1 Yuancyu St Nangang District Taipei City 115 Taiwan Eet lauter m Beal Uh 7 3 1 5h 1 OF Tel 886 2 6615 9111 Fax 886 2 6615 0933 4KA72X227T11 Ver 02 2010 06 http www teco com tw This manual may be modified when necessary because of improvement of the product modification or changes in specifications This manual is subject to change without notice ES FRA E ARA E TA L RERI gt
65. the motor output torque is not enough and increase C 38 setting value When the motor is erratic or vibrates decrease C 38 setting value e The max Output torque limit to the inverter is current rated If increase C 38 setting value then the output current is too large Please increase C 39 setting value on the same time C 39 Slip compensation gain vector C 14 0000 Performance If the motor load is too large by its estimation it will increase slip compensation AFslip I x Gain load current compensation gain 52 Chapter 4 Software Index e Torque Speed curve pattern Torque A before torque boost B after torque boost RPM e Operating frequency range 0 motor rated SRI When the motor output rotation speed is too low increase C 39 setting value When the motor is erratic or vibrates decrease C 38 setting value e The max output rotation speed limit to the motor max setting frequency If increase C 38 setting value then the output current is too large Increase C 39 setting value at the same time C 40 Low frequency voltage compensation C14 000 Performance At low frequency increase C 40 setting value to increase output voltage and low frequency torque and decrease C 40 setting value to decrease output voltage and low frequency torque Output voltage frequency curve pattern Eso E E Operating freque 0 12HZ 60HZ 0 10HZ 50HZ e Used at low frequency W
66. truction 440 Vseries 2 sec later Target Pressure RUN _ Value Stop Flash STOP Operating loon anan an an 3 LIC CCI TON ECO EL SET ACTUAL SET ACTUAL STOP SET ACTUAL Ex F 03 Frequency upper limit el Y L IT Y RESET RESET Output E n d Frequency Output Voltage II dl H Output Current 30 4 2 Programmable functions list Basic parameter function list Chapter 4 Software Index Ta Factory F Function Description Range Code Default Remarks 00 Acceleration 0 1 999 sec 3 0 sec 2 01 Deceleration 0 1 999 sec 3 0 sec la 02 Sleep Deceleration Time 0 1 999 sec 3 0 sec Me 03 Frequency upper limit 1 0 200 Hz 60 0 Hz 2 04 Frequency lower limit 0 0 200 Hz 0 0 Hz 2 05 P Proportional gain 0 0 10 0 rate 3 0 rate 06 I Integral time s 0 0 100 0 sec 0 5 sec 1 07 PID Error gain 0 00 10 00 rate 1 00 rate 08 EE Signal seating Jee eech 40ms of si F 5 8ms Ge 10 00 Bar ransmitter 10 Target Pressure Value 0 10 F 09 Bar 2 00 Bar 11 Max Pressure limit 0 10 F 09 Bar 5 00 Bar 12 Min Pressure limit 0 10 F 09 Bar 0 50 Bar 13 High Pressure Alarm Time 0 0 600 sec 10 0 sec 1 2 14 High Pressure Stop Time 0 0 600 sec 20 0 sec 72 1
67. y lower limit 00 0 200 Hz F 03 Frequency upper limit F 04 Frequency lower limit Aouanbau nd mo Note If F 03 0 Hz and frequency command 0 Hz the inverter will 0 speed stop If F 04 gt 0 Hz and frequency command lt F 04 inverter will run at F 04 set value F 05 P Proportional gain 0 00 10 0 F 05 Proportional gain for P control F 06 I Integral time s 00 0 100 sec F 06 Integral time for I control F 07 PID Error gain 0 00 10 0 rate F 07 is PID error gain that is feedback value feedback value x F 07 36 Chapter 4 Software Index F 08 Feedback signal scan time F 1 100 Base on 8ms 1 If the F 08 scan time is set to 80 ms as an example i e N 10 then digital input signals on for less than 80 msec will be ignored 2 One scan time 8ms 3 User can set scan interval time according to noise in the operation environment Extend F 08 if noise is a problem however this will reduce the scan response time Target Pressure Value Ge 1 2 0 1 F 09 Bar Positive F 05 Proportional Gain Upper F03 Lower F04 C 57 3 4 Negative F 06 Integration Time C 59 Output filter time O C 57 1 3 C 61 C 62 F 07 C 58 BiasD PID offset PID Error gain Differentiation Time C 30 8 C 57 24 PID feedback Feedback D C 60 AIN signal select C 57 2 4 C5 8 Feedback D D gain F 17 F 19 Sleep m

Manual Inverter EVP - Teco Electric & Machinery Pte Ltd

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Manual Inverter EVP - Teco Electric &amp; Machinery Pte Ltd

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Manual Inverter EVP - Teco Electric & Machinery Pte Ltd