AM3KA539 COMBINED DEPTH/TENSION MEASUREMENT DEVICE
Contents
1. MOUNTING FLOOR OPTION 241 MOUNTING OVERHEAD ARM 2X3 OPTION 242 MOUNTING OVERHEAD ARM 213 ROUND OPTION 203 ASSY LOAD AXLE LOW VOLTAGE AM5KA079 ENCODER 1200 PPR EX AM3KM040 ADAPTER ENCODER H25D H20 MAG BACKUP COIN SNI IO OIT N AM5KM057 121 ADAPTER ENCODER H37C H25D PLATE SIDE ASSY W PRESSURE WHL OPTION c 135 PLATE ORIENTATION LOAD PIN k AM5KM058 COVER ENCODER ADAPTER AMB5KMO 1 1 SHAFT TENSION ROLLER 30MM SST A AM5KM023 SHAFT PIVOT HORIZONTAL 1 2 SST 23 SHAFT PIVOT PRESS ROLR 3 8 SST N AM3KA125 MOUNT ASSY PIVOT WTIEDOWN 3K 156 GUIDE REAR 3 WHEEL AM5KA137 ASSY WHEEL GUIDE PLAS 35MM BRG NIN N IO AM3KA001 AM3KA187 ASSY WHEEL MEASURING 2 3 8 GROOVE ROLLER ASSY PRESSURE 3 8 GROOVE N 69 5 164 ASSY WHEEL TENSN FIXD 35MM BRG 236 LINK ASSY LOAD PIN WSPHER BRG AM3KM234 BLOCK WEAR 0 75 X 2 50 TOOLSTL W 10 24 HOLES 064 PLATE WEAR 3 8 X 3 4 X 1 1 2 N AM3KM154 SPOOL GUIDE REAR 3 WHEEL N AM3KM153 BUTTON GUIDE PRESS WHL PIVOT REF N 152 PLATE GUIDE PRES2. 36220 FM 1093 enc ar P O BOX 850 Simonton pr 77476 Phone 281 346 4300 Wireline pa 3 346 4301 Products benchmarkwireline com WELL END CUTAWAY VIEW AM3KA538 USER MANUAL Rev A Jan 2009 Page 23 of 27 36220 FM 1093 enc ar P O BOX 850 Simonton Texas 77476 Falim a Phone 281 346 4300 Wireline 346 4301 Products benchmarkwireline com TOP VIEW lt lt 7 str C E Gss rj Pa ru VP x SEE DETAIL CUTAWAY VIEW N ZAAN NNN DETAIL J AM3KA538 USER MANUAL Rev Jan 2009 Page 24 of 27 36220 FM 1093 enc ar P O BOX 850 Simonton Texas 77476 Palin a Phone 281 346 4300 Wireline pa 3 346 4301 Products benchmarkwireline com MEASURING HEAD PARTS LIST ITEM PN DESCRIPTION QTY REF AM3KA131 FRAME ASSY UPPER 132 FRAME ASSY LOWER 148 ASSY PIVOT PRESS WHEEL W GIDE 240
3. 187 ROLLER ASSY PRESSURE 3 8 GROOVE WITH BEARING 1 AM3KM002 BEARING BALL FAFNIR 200PP GREASEABLE MOD for AM3KA187 pressure roller 1 110 ASSY WHEEL MEASURING 2FT 3 8 GROOVE includes shaft 2 AMS1P003 BEARING BALL 204PP GREASABLE MOD for measuring wheel 1 AM3KM050 ENCODER COUPLING ASSY WITH MAGNETS 1 AM3KP203 LOAD PIN ASSY LOW VOLTAGE 1 AM5KA079 ENCODER 1200 PPR EX 1 AM5KA055 MAGNETIC PICKUP ASSY 1 AMS1P009 RETAINING PIN T HANDLE 1 AM5KP130 GREASE NOZZLE AM3KA538 USER MANUAL Rev A Jan 2009 Page 17 of 27 36220 FM 1093 enc ar P O BOX 850 Simonton Texas 77476 iralina Phone 281 346 4300 Wireline pa 3 346 4301 Products benchmarkwireline com 5 0 DRAWINGS AND PARTS LISTS 51 MEASURING HEAD DRAWINGS SIDE VIEW H N Ty AM3KA538 USER MANUAL Rev A Jan 2009 Page 18 of 27 36220 FM 1093 enc al P O BOX 850 Ameren MEC i H one 1 4 Wireline 2813464301 Products benchmarkwireline com SIDE CUTAWAY VIEW zm gt E X N NAS eS S 38 USER MANUAL Rev Jan 2009 Page 19 of 27 36220 FM 1093 enc ar P O BOX 850 Simonton Texas 77476 irelinaPhone 281 346 4300
4. 16 18 X 1 SHCS SST SCREW 10 24 X 5 8 FH SOC SST 90 AMS1P054 WASHER 10 FLAT SS 91 C276P039 WASHER 5 16 FLAT SST 92 94 C276P513 AMS1P047 WASHER 3 8 FLAT SST WASHER 5 16 LOCK SS 95 5 144 WASHER 1 4 LOCK SS HIGH COLLAR 96 C276P035 WASHER 10 LOCK SS 97 C276P046 WASHER 6 LOCK SS 98 AM5KP048 NUT 1 4 20 ELASTIC STOP SS 99 59 NUT 10 24 ELASTIC STOP SST 100 AM5KP130 NOZZLE GREASE FITTNG FLUSH NIN IN T N IR O ID O JO MJ JH O O 38 USER MANUAL Rev Jan 2009 Page 26 of 27 Benc 36220 FM 1093 d f P O BOX 850 Simonton Texas 77476 i Phone 281 346 4300 Wireline 346 4301 Products benchmarkwireline com 5 2 BACKUP ODOMETER CABLE AND WIRING 14 5 58 ASSY ENCODER BACKUP MAGNETIC 1 49 AM5KP027 CONN KPTO2E10 6P RECEPTACLE MS3112 1 EA 50 AMSKPO034 DUST CAP KPT8110C CANNON SHELL SIZE 10 1 51 C276P041 O RING 2 017 2 EA 74 AMS1P040 SCREW 6 32 X 3 8 PAN HD SST 4 EA 5 024 20 BACKUP ODOMETER CABLE IEAS
5. 2 28 C276P036 WASHER 1 4 LOCK SS 2 29 ACMU2P31 WASHER 1 4 FLAT SS 2 30 AMS1P054 WASHER 10 FLAT SS 6 AM3KA538 USER MANUAL Rev A Jan 2009 Page 6 of 27 BenchMark 36220 FM 1093 P O BOX 850 Simonton Texas 77476 i Phone 281 346 4300 Wireline 346 4301 Products benchmarkwireline com 2 1 2 AM3KA241 OVERHEAD MOUNT USING 2X3 RECTANGULAR TUBING ITEM PART NUMBER DESCRIPTION QTY 1 55 PLATE SIDE PIVOT OH ARM 3 WHL 2 2 19 WELDMT SPOOL 2X3X15 DEG 1 3 AM3KM117 SHAFT PIVOT SPOOLING ARM 10 IN 1 4 AMS1P009 RETAINING PIN T HANDLE 1 6 45 BEARING BRZ FLANGED 2 7 263437000 ONE PIECE CLAMP ON COLLAR 1 8 231194000 BEARING FLANGE 1 25ID x 1 25LG 2 9 142 BUSHING FLANGE QUIK PIN OH ARM 2 10 44 SCREW 1 2 13 X 3 25 SOC HD SST 3 11 C276P037 WASHER 1 2 FLAT SST 4 12 AMS1P066 WASHER 1 2 LOCK SS 3 13 AMS1P065 NUT 1 2 13 SS 3 14 AM5KP075 CHAIN SASH 35 SST 12 AM3KA538 USER MANUAL Rev A Jan 2009 Page 7 of 27 BenchMark 36220 FM 1093 P O BOX 850 Simonton Texas 77476 i Phone 281 346 4300 Wireline 346 4301 Products benchmarkwireline com 2 1 3 AM3KA242 OVERHEAD MOUNT USING 2 ROUND TUBING ITEM PART NUMBER DESCR
6. CABLE INSTALLED 3 16 cable 2 015 ft 7 32 cable 2 017 ft 1 4 cable 2 020 ft 9 32 cable 2023 ft 5 16 cable 2 026 ft 3 8 cable 2 031 ft AM3KA538 USER MANUAL Rev Jan 2009 Page 3 of 27 36220 FM 1093 enc al P O BOX 850 Simonton m TES Enone 281 346 4300 Wirelineg 2813464301 Products E MAE dE com 14 TENSION SPECIFICATIONS Power Requirements 9 15 vdc excitation Interface Strain Gauge bridge with 6 pin connector on load pin Temperature stability lt 015 full scale deg F on zero lt 02 full scale deg F on output Accuracy Within 150 Ibs or 3 of actual whichever is greater Maximum load 10 000 Ibs 4536 kg Signal Output w 5 16 cable 72mv 912v excitation 10 000 lbs Shunt cal 36 mv 12v excitation 5000 Ibs Multipliers for different sizes of cable 3 16 cable 1 45 7 32 cable 1 38 1 4 cable 1 22 9 32 cable 1 08 5 16 cable 1 00 3 8 cable 85 38 USER MANUAL Rev Jan 2009 Page 4 of 27 36220 FM 1093 enc al P O BOX 850 Simonton m TES Prong 281 346 4300 Wirelineg 2813464301 Products E MAE edm com 2 0 INSTALLATION AND OPERATING PROCEDURES 21 SPOOLING ARM INSTALLATION Install the measuring head on to the spooling arm by using either the top adapter mount assembly to mount to an overhead spooling arm or the lower yoke floor mount assembly to mount to a floor mounted pedestal Following are some of the mou
7. Jan 2009 Page 9 of 27 36220 FN 1093 enc al P O BOX 850 Simonton m enone 281 346 4300 Wirelineg 2813464301 Products E AE com V 6 V4 LY OUNTING PLATE DEIAII 38 USER MANUAL Rev Jan 2009 Page 10 of 27 BenchMark 36220 FM 1093 P O BOX 850 Simonton Texas 77476 i Phone 281 346 4300 Wireline 346 4301 Products benchmarkwireline com 2 1 5 AM3KA240 BOTTOM PEDASTAL MOUNT ITEM PART NUMBER DESCRIPTION QTY 1 AM3KM1 30 1 PLATE SIDE PIVOT LEFT UNIV 1 2 AM3KM1 30 2 PLATE SIDE PIVOT RIGHT UNIV 1 3 29 SPACER SST 3 4 SIDE MT 3 WHEEL 2 4 44 1 2 13 X 3 25 SOC SST 4 5 C276P037 WASHER 1 2 FLAT SST 8 6 AMS1P066 WASHER 1 2 LOCK SS 4 7 18 BUSHING PLAIN QR PIN BTM MT SS 2 8 AMS1P009 RETAINING PIN T HANDLE 1 9 AM5KP075 CHAIN SASH 35 SST 6 10 AM5KP040 SCREW 10 24 X 3 8 SOC HD SST 1 11 C276P035 WASHER 10 LOCK SS 1 12 AMS1P065 NUT 1 2 13 SS 4 38 USER MANUAL Rev Jan 2009 Page 11 of 27 36220 FM 1093 enc al P O BOX 850 Phone 2 M acri 7 th one Wireline 281 346 4301 Products p TC Ie com 2 2 CABLE INSTALLATION To install cable remove the push pin and hinge the head open Next insert the cable swing the head closed and reinsert the pin Refer to picture If under load the load wil
8. The pickup must be properly oriented to work correctly The slot should be oriented to the top The top side is the encoder side Ensure that an o ring is inserted between the plastic housing and the mount An additional o ring is used between the connector and the housing to keep moisture out If the backup display is counting backward i e counting negative when going downhole simply rotate the pickup 180 degrees to change the direction 3 4 4 ENCODER COUPLING INSTALLATION To install the encoder coupling first remove the plug in the encoder adapter Install one of the metal parts of the three piece coupling to the wheel shaft and tighten it using a hex wrench Next install the center plastic piece on the wheel shaft coupling Place the other metal coupling on the encoder shaft and set the encoder on the mount Snug up the encoder coupling then remove the encoder and tighten the coupling Reinstall the encoder with o rings and tighten it to the encoder mount Next tighten the plug 38 USER MANUAL Rev Jan 2009 Page 16 of 27 36220 FM 1093 enc al BOX 850 Simonton m TES Prong 281 346 4300 Wirelineg 2813464301 Products E MAE com 4 0 RECOMMEND SPARE PARTS LIST QTY P N DESCRIPTION 1 AM5KA137 ASSY WHEEL GUIDE 4 INCH COMPOSITE WITH BEARING 1 AM5KA164 ASSY WHEEL TENSION FIXED 35MM WITH BEARING 1 AM5KM157 BEARING BALL FAFNIR 207PP GREASEABLE for AM5KA137 AM5KA164 tension wheels 1
9. line is laying slack and head is free to move and hanging level Press the Ten Zero Cal button and tension value should read O 2 3 4 Press the Ten Cal button and tension should read 5000 Ibs with 5 16 cable or 6200 Ibs with 7 32 cable 2 3 5 Press the Zero Depth button to set the depth to zero when the tool is hanging at the zero point 2 3 6 Atthis point the system is ready to log 38 USER MANUAL Rev Jan 2009 Page 13 of 27 36220 FM 1093 enc al P O BOX 850 Simonton um Prong 281 346 4300 Wirelinek 2813464301 Products Paimas com 3 0 3 1 3 2 MAINTENANCE AND REPAIR PROCEDURES PRE JOB CHECK Each time the system is used perform the following steps Verify that the is properly and securely attached to the spooling arm Several different mounting kits are available for different types of spooling arms Verify that the depth measuring wheels are clean and that no groove has been worn into the measuring wheel surface Check the measuring and guide wheels for looseness play out of roundness worn or rough sounding bearings or other mechanical conditions that could affect measurement accuracy Ensure that the wheel bearings inner race is not spinning on the shaft and that the shaft is not spinning in the bushings Verify that all fasteners are tight and that the ball lock pushpin is secure Verify that the encoder electronic load pin and backup counter cable are installed and properly rou
10. 36220 FM 1093 enc ar P O BOX 850 monema Texas por one Wireline phone 2813164301 Products benchmarkwireline com AM3KA539 COMBINED DEPTH TENSION MEASUREMENT DEVICE WITH LOW VOLTAGE TENSION AMPLIFIER CONTENTS 1 0 GENERAL DESCRIPTION AND SPECIFICATIONS 2 0 INSTALLATION AND OPERATING PROCEDURES 3 0 MAINTENANCE AND REPAIR PROCEDURES 4 0 RECOMMENDED SPARE PARTS LIST 5 0 DRAWINGS AND PARTS LISTS AM3KA538 USER MANUAL Rev A Jan 2009 Page of 27 36220 FM 1093 enc ar P O BOX 850 Simonton Texas 77476 irolinaPhone 281 346 4300 Wireline pa 3 346 4301 Products benchmarkwireline com 1 0 GENERAL DESCRIPTION AND SPECIFICATIONS The BenchMark Measurement System AM3K measuring device combines one compact lightweight unit both depth measurement and line tension measurement capabilities A single measuring wheel is used to drive an optical encoder An electronic load axle is used to measure line tension 11 DEPTH MEASUREMENT The uses a single measuring wheel to measure the amount of wireline moving to and from the borehole The measuring wheel is coupled to an encoder that transmits electrical signals via a cable to the hoistman s panel and or logging computer representing cable travel An independently powered encoder and display panel is used for back up depth indication The hardened measuring wheel has a 2 0000 ft 609 600 mm circumference with a 3 8 groove A spring mounted tension roller is us
11. IPTION QTY 1 AM3KM055 PLATE SIDE PIVOT OH ARM 3 WHL 2 2 AMS8M019 PIVOT WELDMT SPOOLING ARM RD 1 3 AM3KM117 SHAFT PIVOT SPOOLING ARM 10 IN 1 4 AMS1P009 RETAINING PIN T HANDLE 1 6 45 BEARING BRZ FLANGED 2 7 263437000 ONE PIECE CLAMP ON COLLAR 1 8 231194000 BEARING FLANGE 1 25ID x 1 25LG 2 9 142 BUSHING FLANGE QUIK PIN OH ARM MOUNT SST 2 10 44 SCREW 1 2 13 X 3 25 SOC HD SST 3 11 C276P037 WASHER 1 2 FLAT SST 4 12 AMS1P066 WASHER 1 2 LOCK SS 3 13 AMS1P065 NUT 1 2 13 SS 3 14 AM5KP075 CHAIN SASH 35 SST 12 AM3KA538 USER MANUAL Rev A Jan 2009 Page 8 of 27 BenchMark 36220 FM 1093 P O BOX 850 Simonton Texas 77476 i Phone 281 346 4300 Wireline 346 4301 Products benchmarkwireline com 2 1 4 AM3KA244 OVERHEAD FLANGE MOUNT ITEM PART NUMBER DESCRIPTION QTY 1 55 PLATE SIDE PIVOT OH ARM 3 WHL 2 2 AM3KM238 YOKE PIVOT CENTER MOUNT SST 1 3 AM3KM217 SHAFT PIVOT SPOOLING ARM 7 IN 1 4 AMS1P009 RETAINING PIN T HANDLE 1 6 AM3KP045 BEARING BRZ FLANGED 1 210 X 2 7 263437000 ONE PIECE CLAMP ON COLLAR ST S 1 8 231194000 BEARING FLANGE 1 25ID x 1 25LG 2 9 142 BUSHING FLANGE QUIK PIN OH ARM 2 10 44 SCREW 1 2 13 X 3 25 SOC HD SST 3 11 C276P037 WASHER 1 2 FLAT SST 4 12 AMS1P066 WASHER 1 2 LOCK SS 3 13 AMS1P065 NUT 1 2 13 SS 3 14 AM5KP075 CHAIN SASH 35 SST 12 AM3KA538 USER MANUAL Rev A
12. S WHL PIVOT NJO AM3KM115 AM5KA055 BLOCK WEAR ASSY ENCODER BACKUP MAGNETIC OPTION Co AM5KM084 SCREW ANTI ROTATION TENS WHEEL C AM3KM052 BOLT SHOULDER 10MM OD SST 1 4 20 INT THD Co AM3KM053 BOLT SHOULDER 5 16 X 1 4 MOD NIO AM3KM043 AM3KM044 SPACER 10MMID X 0 57OD X 0 30W SST SPACER 31ID X 0 57OD X 0 175W SST AM5KM155 BUSHING 35MM BRG W ANTI ROTATN REF c AM5KM039 SPACER 20MMID X 1 00OD X 197W PLASTIC A 49 GUIDE SPRING PRESS WHEEL 3 WHL o o AM5KP019 9 BEARING BRZ FLANGED 1 2 ID OIL IMPRG BEARING BRZ FLANGED 3 8 ID OIL IMPRG 2 BEARING BRZ 50ID X 62500 X 62 LONG LOAD PIN LINK BRG 9 BEARING SPHERICAL 5 8 ID SELF LUBE SST LOAD 538 USER MANUAL Rev Jan 2009 Page 25 of 27 36220 FM 1093 enc ar P O BOX 850 Simonton Texas 77476 aPhone 281 346 4300 Wireline pa 3 346 4301 Products benchmarkwireline com 53 AMS1P003 BEARING BALL 20MM ID MOD W HOLE 54 AM5KM157 BEARING BALL 35MM ID MOD GREASE HOLE REF 55 AM3KM002 BEARING BALL 10MM ID MOD GREASE HOLE REF 57 AM5KP075 CHAIN SASH 35 S
13. ST 58 AMS1P009 RETAINING PIN T HANDLE 59 14 SPRING 3 1 8 OAL 3 4 DIA SST 60 61 50 AMS1P090 COUPLING ENCDR W BKUP MAGNETS COUPLING OLDHAM ENCODER OPTION 62 AM5KP071 O RING 2 141 BUNA N H25 ENCDR 63 AMS1P014 O RING 2 152 BUNA N ENC ADPTR 64 AM5KP067 DUST CAP CWL 65 66 AMS1P072 AM5KP033 PLUG 3 8 NPT SS RING RETNG EXT 0 500 SHAFT SST 67 AMS3KP018 RING RETNG EXT 1 188 SHAFT SST 68 AMSKP017 RING RETNG EXT 0 781 SHAFT SST 71 AMS1P006 RING RETNG INT UR187S 72 48 RING RETNG EXT 0 375 E RING SST 73 AMS3KP015 RING RETNG INT UR 118S SST 74 AM5KP168 RING RETNG INT 2 875 LT DUTY 039 THICK SST REF 75 AM5KP043 SCREW 3 8 16 X 1 2 BUTTON HD SST 76 AM5KP038 SCREW 5 16 18 X 7 8 FH SOC SS 77 78 AM5KP045 C276P031 SCREW 10 24 X 1 2 FH SOC SST SCREW 1 4 20 X 1 1 4 SOC HD SS 79 AMSLP025 SCREW 1 4 20 X 1 SOC HD SST 80 AMS1P049 SCREW 1 4 20 X 2 1 4 SOC HD SS 81 54 SCREW 10 24 X 1 SHCS SST 82 AMS1P048 SCREW 1 4 20 X 3 4 SOC HD SST 83 AMSLP060 SCREW 3 8 16 X 2 3 4 SOC HD SS 84 28 5 16 18 X 1 2 SHCS SST 85 AMS1P053 SCREW 10 24 X 2 SOC HD SST 86 87 88 C276P331 AMS1P046 70 SCREW 6 32 X 1 2 PHIL PAN SST SCREW 5
14. URING HEAD END ORN A HT OR I E gt TE J E r SHIEL z gt 28 1 AMS7P062 CABLE 24 2P STNDED TC PE PVC AL MY SHLD 20 FT W DW NEC CMUL2919 2 AMSKP057 CONN KPTO6F10 6P STR PLUG 1 EA 3 5 58 CONN 8 10 65 RT ANGLE PLUG 1 EA 4 AMSKP059 DUST CAP KPT8010C CANNON 2 EA 5 AMSKA034 BUSHING 9779 513 4 AMPHENOL 2 EA AM3KA538 USER MANUAL Rev A Jan 2009 Page 27 of 27
15. Wireline 3 346 4301 Products benchmarkwireline com DRUM END VIEW 38 USER MANUAL Rev Jan 2009 Page 20 of 27 36220 FM 1093 enc ar P O BOX 850 Simonton n 77476 Phone 281 346 4300 Wireline pa 3 346 4301 Products benchmarkwireline com DRUM END CUTAWAY VIEW 38 USER MANUAL Rev Jan 2009 Page 21 of 27 36220 FM 1093 enc ar P O BOX 850 Simonton Texas 77476 ralimaPhone 281 346 4300 Wireline 3 346 4301 Products benchmarkwireline com WELL END VIEW Z i 7 P a Res p d n 38 USER MANUAL Rev Jan 2009 Page 22 of 27
16. ed to hold the measuring wheel in contact with the wireline Two guide rollers are used to properly hold the cable in line with the measuring wheel Wear blocks are also used to guide the cable and prohibit cable contact with the frame members The frame members are anodized 6061 T6 aluminum 1 2 TENSION MEASUREMENT The AM3K uses an electronic load axle on the measuring wheel to measure line tension Three wheels are used to create a force on the load axle normal to the axis of the wireline To generate this force the wheel mounted on the load axle is offset from the other two slightly This offset creates a slight bend in the cable As wireline tension increases the small offset creates a corresponding bending force on the strain gauged load axle An electronic signal is transmitted via cable to the hoistman s panel and or logging computer representing wireline tension A calibrate resistor is included in the load pin to send out a signal to calibrate the computer system 38 USER MANUAL Rev Jan 2009 Page 2 of 27 36220 FM 1093 enc al P O BOX 850 Simonton m TES Phone 281 346 4300 Wireline 2813464301 Products E MAE edm com 1 3 GENERAL SPECIFICATIONS WEIGHT 30 Ibs 13 6kg LENGTH 19 6 500 mm HEIGHT 13 5 343 mm WIDTH 8 2 208 mm CABLE BEND OVER TENSION WHEEL lt 10 Degrees MAXIMUM LINE TENSION 10 000 Ibs 4538 kg MEASURING WHEEL CIRCUMFERENCE 24 000 609 60 mm MEASURING WHEEL CIRCUMFERENCE WITH
17. l need to be removed from the pin prior to removal A C clamp can be used to remove the load Make sure that the head can freely sit on the wireline If the mounting arrangement will not let the head travel up and down freely and if the cable puts a upward or downward force on the measuring head this force will cause an offset to the tension measurement which will result in an incorrect tension reading HEAD OPENED FOR CABLE INSTALLATION AND REMOVAL 38 USER MANUAL Rev Jan 2009 Page 12 of 27 36220 FM 1093 enc al P O BOX 850 Simonton m s 281 346 4300 Wirelineg 2813464301 Products E ME dE com 2 3 SYSTEM OPERATION 2 3 1 Determine cable size to be used 5 16 or 7 32 Since the wireline cable actually bends around the measuring wheel the circumference of the wheel is affected by the size of the cable To accurately measure depth this needs to be taken into account by increasing the size of the wheel The bend radius of the wireline cable also affects the tension measurement These corrections are automatically made in the Kerr AMS4 Panels by selecting the proper cable size using the menu To enter wheel size corrections directly use the following wheel circumferences 3 16 cable 2 015 ft 7 32 cable 2 017 ft 1 4 cable 2 020 ft 9 32 cable 2023 ft 5 16 cable 2 026 ft 3 8 cable 2 031 ft 2 3 2 Install line in measuring head refer to section 2 2 2 3 3 Make sure
18. nt options 2 1 1 AM3KA243 OVERHEAD MOUNT FOR 40MM SINGLE BAR ASEP SPOOLER f N x 38 USER MANUAL Rev Jan 2009 Page 5 of 27 BenchMark AM3KA243 PARTS LIST 36220 FM 1093 P O BOX 850 Simonton Texas 77476 i Phone 281 346 4300 Wireline 346 4301 Products benchmarkwireline com ITEM PART NUMBER DESCRIPTION QTY 1 AM3KM124 HOUSING BRG FLANGE 40MM ASEP 2 2 AM3KM138 HUB GUIDE ASEP OH ARM 1 3 AM3KM139 HUB GUIDE INNER ASEP OH ARM 2 4 140 SPACER GUIDE 1 5 155 PLATE SIDE PIVOT ASEP OH ARM 2 6 141 PLATE CHAIN GUIDE ASEP OH ARM 1 7 AM3KM143 ADAPTER AUTO SPOOL ASEP OH ARM 2 10 144 BEARING FLANGE 2 IN ID MOD 2 12 AMSLP088 BEARING LINEAR 40MMID X 50MMOD 2 15 44 SCREW 1 2 13 X 3 25 SOC HD SST 2 16 AM5KP042 SCREW 1 2 13 X 3 4 SOC HD SST 6 17 AM5KP080 SCREW 3 8 16 X 3 4 SOC HD SST 4 18 AMS1P046 SCREW 5 16 18 X 1 SHCS SST 8 19 57 SCREW 5 16 18 X 1 1 4 SOC HD 2 20 AMS1P049 SCREW 1 4 20 X 2 1 4 SOC HD SS 2 21 58 SCREW 10 24 X 1 1 4 SHCS SST 3 23 AMS1P065 NUT 1 2 13 SS 2 24 59 NUT 10 24 ELASTIC STOP SST 3 25 C276P037 WASHER 1 2 FLAT SST 4 26 AMS1P047 WASHER 5 16 LOCK SS 8 27 AMS1P066 WASHER 1 2 LOCK SS
19. spect the two grooved guide wheels on either side of the tension wheel They should be 4 101 6 mm in diameter bottom of groove Grease all the wheels and bearings that are fitted with a grease fitting see following diagram Use a water proof marine grade grease An inverted grease nozzle Kerr p n AM5KP130 is supplied with each head This nozzle will fit any standard grease gun grease here grease here grease here grease here x2 grease here grease here AM3KA538 USER MANUAL Rev A Jan 2009 Page 15 of 27 36220 FM 1093 enc al P O BOX 850 Simonton m TES Enone 281 346 4300 Wirelineg 2813464301 Products E MAE dE com 3 4 ASSEMBLY DISASSEMBLY PROCEDURES 3 4 1 MEASURING WHEEL SHAFT AND BEARING REMOVAL Remove encoder adapter and cover on opposite side Remove both side plates Remove wheel and axle assembly Install new wheel and axle assembly with spacers Reinstall side plates and encoder adapter and cover It is recommended that the main bearings be replaced at this time 3 4 2 ELECTRONIC LOAD PIN REMOVAL The electronic load pin is held in place by one retaining ring on the outer end of its shaft Remove the retaining ring The load pin can then be removed from the mounting frame 3 4 5 BACKUP DEPTH PICKUP REMOVAL AND INSTALLATION The backup depth magnetic pickup is mounted to the encoder adapter It is held in place by four screws Remove the screws and the pickup can then be removed
20. ted Verify that the depth system is working by turning the wheel and observing the hoistman s panel and backup display unit to indicate cable movement The hoistman s panel and backup display should measure 2 for each rotation of the wheel POST JOB MAINTENANCE At the completion of each job thoroughly clean and dry the device as soon as possible This avoids problems caused from borehole residues transferred from the wireline onto the measuring device Borehole residues should be washed from the device with a cleaning solvent such as Varsol or an equivalent type Rinse the device with water dry and wipe down with an oily rag Do not pressure wash 38 USER MANUAL Rev Jan 2009 Page 14 of 27 36220 FM 1093 enc al P O BOX 850 Phone 2 M acri 7 th one Wireline 281 346 4301 Products EIC com 3 3 MONTHLY MAINTENANCE Visually inspect the interiors of the electrical connectors for the encoders and electronic load axle for dirt and evidence of insulation breakdown Clean or replace as necessary Install dust caps on the connectors if the cables are removed Manually rotate each wheel by hand to verify its condition Inspect the depth measuring wheels for signs of abnormal wear diameter changes or shaft bearing play that can affect measurement accuracy The wheel should be replaced if it is grooved more than 005 The wheel should be 7 639 7 640 194 mm in diameter with a 24 circumference 609 6 mm In
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