User Manual Brushless Speed Controller
Contents
1. Note1 The small black connector coming out from the ESC is used for connecting with the cooling fan of the ESC D Switch 2 SET Button 8 Battery Negative Black 4 Battery Positive Red 5 Battery 6 Orage Wire 7 Yellow Wire B Blue Wire A 9 Motor Hall Sensor Port 07 Steering Servo 2 Receiver 43 Control Wire To Throttle Channel If there are 2 battery packs need to be connected in series please refer to the following picture 7 Battery Red 2 Battery Black 3 ESC Black 4 ESC Red Battery Red 6 Battery Black Please make sure the battery polarity is correct The ESC will be damaged by wrong polarity Throttle Range Setting Thro2. 44 44
3. if the motor speed is slowed down to zero i e stopped the backward action will happen The Treble Click method can prevent mistaken reversing action when the brake function is frequently used in steering By the way in the process of brake or reverse if the throttle stick is moved to forward zone the motor will run forward at once Forward Reverse mode uses Single click method to make the car go backward When you move the throttle stick from forward zone to backward zone the car will go backward immediately This mode is usually used for the Rock Crawler 2 2 Drag Brake Force Set the amount of drag brake applied at neutral throttle to simulate the slight braking effect of a neutral brushed motor while coasting 2 3 Low Voltage Cut Off The function prevents the lithium battery pack from over discharging The ESC detects the battery s voltage at any time if the voltage is lower than the threshold for 2 seconds the output power will be reduced 70 after 10 seconds the output will be completely stopped and the red LED flashes in such way Xx There are 6 preset options for this item You can customize the cutoff threshold by using an advanced LCD program box optional equipment to trim it with a step of 0 1V so it will be more suitable for all kinds of batteries NIMH NiCd Li ion Lipo LFP etc A Please always keep in mind that the customized value is not for each cell it is for the WHOLE batte
4. For sensored motor Please check the wire connections they must be A A B B C C respectively If the connections are correct please change the Motor Rotation programmable item setting Check the transmitter and the receiver Check the signal wire from the throttle channel of your receiver Red LED flashes means Low voltage protection Green LED flashes means Over heat protection 1 Use a better battery 2 Use lower KV motor or change the gear rate choose smaller pinion 3 Select a softer option for the Start Mode 1 Check the connection of Hall sensor cable to make it firmly connect the motor with the ESC 2 The Hall sensors in the motor are damaged please change the motor The XERUN series ESC is warranted for 240 days from the date of production to be free of material and workmanship defects This warranty does not cover abuse neglect or damage due to incorrect wiring over voltage or over loading An itemed Warranty Card must accompany any product returned for warranty work The serial number on the warranty card must be identical with the serial number of the ESC Please browse for more detail warranty information DOC VER HW 09 80150 20091229 CP 44
5. HOBBYWING User Manual Brushless Speed Controller XERUN 80A 150A Copyright 2009 Hobbywing Technology Co Ltd All Rights Reserved CONTENTS 29 m 2 FEATURE O sia E EE E AEAEE ITEE N AEA E 2 SPECIFICATIONS sssssssssssssssesseesssressssesssssssresstesssressseessresssresstesssressteessressseesstessteesstessseesstessresstet 3 BEGIN TO USE THE NEW EOD eei ott EUR ER UR IAE 3 FHOGRANLTIHEB E epee 8 ACER I TONE G T eee 11 MAIN APPLICATIONS t 13 H9 LR ELOSIDIt 14 WARRANTY INFORMATION Mmm 15 Thanks for purchasing HOBBYWING Electronic Speed Controller ESC High power system for RC model can be very dangerous please read this manual carefully In that we have no control over the correct use installation application or maintenance of our products no liability shall be assumed nor accepted for any damages losses or costs resulting from the use of the product Any claims arising from the operating failure of malfunctioning etc will be denied We assume no liability for personal injury consequential damages resulting from our product or our workmanship As far as is legally permitted the obligation to compensation is limited to the invoice amount of the affected product gt Compatible with all sensorless brushless motors and most of sensored brushless
6. The blue color texts the form are the default settings Basic Items 1 Running Mode Forward Foward Reverse with Brake For Rock Crawler 2 Drag Brake Force 596 1096 2096 4096 60 80 100 3 Low Voltage 2 6V 2 8V 3 0V 3 4V Cut Off Threshold Cell Cell Cell Cell 4 Start Mode Punch Level1 Level2 Level3 Level4 Level6 Level Level8 Level9 Advanced Items 5 Max Brake Force 25 50 100 Disable 6 Max Reverse Force 50 75 100 Brake Force 096 20 40 8 Neutral Range 696 Narrow 1296 Wide 9 Timing 0 00 ON DS 4810 10 219 ILS 22 50 26 25 10 Over heat Protection 11 Motor Rotation Clockwise 12 Lipo Cells 2 Cells 4 Cells 5 Cells Cells Disable A Explanation For Each Programmable Item 2 1 Running Mode With Forward with Brake mode the car can go forward and brake but cannot go backward this mode is suitable for competition Forward Reverse with Brake mode provides backward function which is suitable for daily training Note Forward Reverse with Brake mode uses Treble click method to make the car go backward When you move the throttle stick from forward zone to backward zone for the 1 and 2 time the 1 and 2 click the ESC begins to brake the motor the motor speeds down but it is still running not completely stopped so the backward action is NOT happened immediately When the throttle stick is moved to the backward zone again The 3 click
7. cooling fan doesn t work After power on motor can t work but emits beep beep beep beep alert tone Every group of beep beep has a time interval of 1 second After power on red LED solidly lights the motor doesn t work The motor runs in the opposite direction when it is accelerated The motor suddenly stops running while in working state When accelerating quickly the motor stops or trembles When the throttle stick is in the neutral range the red LED and the green LED flashes synchronously The connections between battery pack and ESC are not correct Input voltage is abnormal too high or too low Throttle signal is abnormal 1 The wire connections between ESC and the motor are not correct 2 The chassis is different from the popular design The throttle signal is lost The ESC has entered the Low Voltage Protection Mode or Over heat Protection Mode 1 The battery has a bad discharge performance 2 The gear rate is too small 3 The Start Mode of the ESC is too aggressive The motor is a sensored motor but the ESC detects abnormal signal from the sensor so it changes to sensorless mode automatically Check the power connections Replace the connectors Check the voltage of the battery pack Plug the control wire into the throttle channel of the receiver correctly 1 For sensorless motor Swap any two wire connections between the ESC and the motor Or use the method 2 2
8. the backward zone The default value is equal to the drag brake force so the brake effect can be very smoothly 2 8 Throttle Neutral Range Please refer to the following picture to adjust the neutral range as your like Top point of maximum throttle 7 7 Forward zone M Top point of Brake and Maximum brake Neutral point backward Neutral zone zone N Forward N Brake and backward zone zone Neutral point Neutral zone N Top point of Top point of maximum brake maximum throttle 2 9 Timing The timing item is usable for both sensored and sensorless brushless motors There are many differences among structures and parameters of different brushless motors so a fixed timing ESC is difficult to compatible with all brushless motors It is necessary to make the timing value programmable Please select the most suitable timing value according to the motor you are just using Generally higher timing value brings out higher power output but the whole efficiency of the system will be slightly lower down 2 10 Over Heat Protection If the function is activated the output power will be cut off when the temperature of the ESC or the internal temperature of the sensored brushless motor is higher than a factory preset value for 5 seconds When the protection happens the Green LED will flash gt When the ESC is over heat The Green LED flashes as gt When the motor is over heat
9. 20 j XERUN 80A D t 41 M1 13T 1 8 Off Road 10 16 1 8 EP Off Road T IB IM ter RTR 2 times Drag Brake Force Red LED flashes 5 times choose 40 Length 65 Truggy Buggy 1 8 NP Off Road Truggy Buggy changes to EP Red LED flashes 6 times choose 60 8 KV 2300 1 8 Monster 16 21 4 cells Lipo battery is recommended mI Red LED flashes 7 times choose 80 XERUN 150A Diameter 41 M1 13T 1 8 Off Road 10 15 5 1 8 EP Truggy Buggy and Monster Red LED flashes 8 times choose 100 Length 65 Truggy Buggy Very powerful KV 2300 1 8 Monster 13 21 4 cells Lipo battery is recommended Red LED flashes 1 time choose None B 32Pitch 19T Release Red LED flashes 2 times choose 2 6 t Monster E ED RUM d Red LED flashes 3 times choose 2 8 XERUN 150A Diameter 42 5 32 Pitch 4 Cells Lipo 12 19 1 8 EP Monster 3 times Low Voltage Cut Off Red LED flashes 4 times choose 3 0V 3 Lebens See sewer Red LED flashes 5 times choose 3 2V 5 PD 28 i KV 2000 6 cells Lipo 17T 6 Cells Lipo 15 21 4 cell 6 cells Lipo batt ded Hold SET key for 3 seconds Red LED flashes 6 times choose 3 4V 2 anke Ens te eae ae g o Hold SET key for 3 seconds Release Green LED flashes SET key Press SET key to choose the value the N times flash times of Red LED means the serial number of the value 1 time means the 1st value 2 times means the 2nd value etc After power on motor doesn t work and the
10. The Green LED flashes as ee Note3 The motor over heat protection function is only available for the sensored brushless motor made by Hobbywing Technology Co Ltd For motors made by other manufacturers this function maybe not available or the protection point doesn t match the design of the ESC please disable the over heat protection function in such a case 2 11 Motor Rotation You can use this item to change the rotation direction Face to the motor shaft That means the rear cover of the motor is far from your face and move the throttle stick into the forward zone If this item is set to CCW the shaft runs counter clockwise If this item is set to CW the shaft runs clockwise EE 2 12 Lipo Cells We strongly suggest setting the Lipo Cells item manually Because the normal voltage of each Lipo cell varies from 2 6V to 4 2V it is quite difficult to calculate the cells amount of a discharged Lipo battery pack If it is calculated incorrectly the Low Voltage Cutoff Protection function may work abnormally so the option Auto Calculate is only available for 2s 4s and 6s Lipo If the voltage of the battery pack is lower than 8 8V it is judged as a 2s Lipo If the voltage is between 8 8V to 17 6V it is judged as a 4s Lipo If the voltage is higher than 17 6V it is judged as a 65 Lipo So in order to make the Low Voltage Cutoff Protection function always works correctly please set the Lipo Cells item m
11. anually Kl Program Methods A Program the ESC with LED program card Optional equipment Please refer to the user manual of LED program card B Program the ESC with advanced LCD program box equipment Please refer to the user manual of LCD program box C Program the ESC with the SET button on the ESC Please refer to the instructions on page 12 and page 13 Reset All Items To Default Values At any time when the throttle is located in neutral zone except in the throttle calibration process or ESC program mode hold the SET key for over 3 seconds the red LED and green LED will flash at the same time which means each programmable item has be reset to its default value Kl Input voltage abnormal alert tone The ESC begins to check the input voltage when power on if the voltage is out of the normal range such an alert tone will be heard beep beep beep beep beep beep There is 1 second interval between every group of beep beep tone Throttle signal abnormal alert tone When the ESC can t detect the normal throttle signal such an alert tone will be heard beep beep beep There is 2 seconds interval between every beep tone Note4 Turn off the ESC i i i i it Beep ton he same time Turn on the transmitter Enter the corresponding Press he SET key 10 choose the programmable qii din da oc e wr is gba the m i ai an to av
12. ard direction Move the throttle stick at the top point of forward direction and then click the SET key the green LED flashes 2 times 3 The top point of backward direction Move the throttle stick at the top point of backward direction and then click the SET key the green LED flashes 3 times D Throttle range is calibrated motor can be started after 3 seconds D Neutral point 1st Click 2nd Click Top point of forward direction E Check The LED Status In Normal Running 3 kie E of backward gt Normally if the throttle stick is in the neutral range neither the red LED nor the green LED lights irectio gt The red LED lights when the car is running forward or backward and it will flash quickly when the car is braking gt The green LED lights when the throttle stick is moved to the top point end point of the forward zone or backward zone El Check The Lipo Cells Setting If You Are Using Lithium Battery If you are using Lipo battery we strongly suggest setting the Lipo Cells programmable item manually to avoid the over discharge problem Please read the instructions on page 11 In normal case when the ESC is switched on the motor will emit several tones to express the cells amount of the battery pack For example means 2s Lipo means 35 etc Se 3rd Click il Programmable Items List
13. motors such as LRP SpeedPassion Novak etc gt Seamlessly change to sensorless working mode when the sensor cable is broken gt Excellent start up acceleration and linearity features gt Built in switch mode BEC has powerful output to supply all the electronic equipments gt Firmware be updated through an USB adapter on the advanced LCD Program Box Optional equipment gt User programmable Easily programmed with the SET button on the ESC and also compatible with the 3 digital LEDs Program Card and the advanced professional LCD Program Box 3running modes Forward mode Forward Reverse mode Rock Crawler mode 4 steps of maximum reverse force adjustment Proportional ABS brake function with 5 steps of maximum brake force adjustment 8 steps of drag brake force adjustment and 4 steps of initial brake force adjustment e 9 start modes Also called from very soft Level 1 to very aggressive Level 9 8 steps of timing adjustment to suitable for all brushless motors e Multiple protection features Low voltage cut off protection Over heat protection Throttle signal loss protection Motor blocked protection gt Compatible with traditional mechanical disc brake system gt Splash proof and dustproof Cont Burst Current 80A 380A 150A 950A Resistance 0 0006 ohm 0 0002 ohm 1 8 on road off road monster 1 5 1 8 on road off road monster RTR applications Super
14. powerful applications Sensored and sensorless brushless motors 24 5T lt 3000 Works with 4S Lipo 26T KVx2400 Works with 6S Lipo Suitable Motor 26T KVx2400 The 80A ESC works with 4S Lipo Battery 6 12 cells or 2 4 cells Li Po 6 18 cells or 2 6 cells Li Po BEC Output 5 75V 3A Switch mode built in BEC Dimension 58mm L 46 5mm W 35mm H Weight 105g Wires not included Cooling Fan Working Voltage 5V maximum 8 The fan gets the power supply from the built in BEC WARNING THIS BRUSHLESS SYSTEM IS VERY POWERFUL FOR SAFETY PLEASE ALWAYS KEEP THE WHEELS AWAY FROM THE TRACK WHEN YOU BEGIN TO SWITCH ON THE ESC Kl Connect The ESC Motor Receiver Battery And Servo A Sensored brushless motor wiring When using brushless motor with Hall sensor it is necessary to connect the sensor cable to the SENSOR port on the ESC and ESC can automatically identify the motor type sensored or sensorless by detecting the signal coming from the SENSOR port WARNING For sensored brushless motor the A 4B wires of the ESC MUST be connected with the motor wire ZB respectively Do not change the wires sequence optionally B Sensorless brushless motor wiring When using brushless motor without Hall Sensor the wires of the ESC can be connected with the motor wires freely without any sequence If the motor runs in the opposite direction please swap any two wire connections
15. ry pack 2 4 Start Mode Also called Punch Select from Level1 to Level9 as your like Level1 has a very soft start effect while level9 has a very aggressive start effect From Level1 to Level9 the start force is increasing Please note that if you choose Level7 to Level9 mode you must use good quality battery pack with powerful discharge ability otherwise these modes cannot get the burst start effect as you want If the motor cannot run smoothly the motor is trembling it may caused by the weak discharge ability of the battery pack please choose a better battery or increase the gear rate Use a smaller pinion 2 5 Maximum Brake Force The ESC provides proportional brake function The brake force is related to the position of the throttle stick Maximum brake force refers to the force when the throttle stick is located at the top point of the backward zone A very large brake force can shorten the brake time but it may damage the gears The Disable option inhibits the inherent brake function of the speed controller When this option is selected the brake function is realized by a traditional disc brake system driven by a servo 2 6 Maximum Reverse Force Sets how much power will be applied in the reverse direction Different value makes different reverse speed 2 7 Initial Brake Force It is also called minimum brake force it refers to the force when the throttle stick is located at the initial position of
16. s dies e time e R d for SS oto aimee e number N is bigger than the 5 we use a long time flash and long tone to represent 5 so it is easy to identify the Hold the SET key Red LED flashes for the times pressents the serial number of the items with bigger series number Switch on the ESC several times the times value you are choosing For example if the LED flashes as the following A long time flash 1 short time flash Motor sounds the 6 item Meets Red LED flashes 1 time to choose A long time flash 2 short time flashes Motor sounds Beep BeepBeep the No 7 item Red LED flashes PERT uide l Pop pbeep l l S E A A long time flash 3 short time flashes Motor sounds Beep BeepBeepBeep the No 8 item Release Red LED flashes 2 times to choose SET key Enter the 1st item Forward Reverse with brake V Green LED flashes Running Mode Red LED flashes 3 times to choose And so on 1 time Forward Reverse Hold SET key for 3 seconds Red LED flashes 1 time choose 0 Red LED flashes 2 times choose 5 TI 3 5 o D j Release Press Red LED flashes 3 times choose 10 Ej 7 reen ashes SET key nter the 2nd item ey ono lt E iameter Road 10 Road Truggy Buggy Monster G l LED flash E ter the 2nd it SET Red LED flashes 4 times choose
17. ttle Range Calibration In order to make the ESC fit the throttle range you must calibrate it when you begin to use a new ESC or a new transmitter or change the settings of neutral position of the throttle stick ATV or EPA parameters etc Otherwise the ESC cannot work properly There are 3 points need to be set they are Top point of forward Top point of backward and the Neutral point The following pictures show how to set the throttle range with a Futaba transmitter A Switch off the ESC turn on the transmitter set the direction of throttle channel to REV set the EPA ATV value of throttle Press and hold Hold channel to 100 and disable the ABS function of your transmitter B Hold the SET key and then switch on the ESC and release the SET key as soon as possible when the red LED begins to flash Note2 Release the SET key as soon Hold the SET key Turn on the ESC as the red LED starts to flash Note2 If you don t release the SET key as soon as the red LED begins to flash the ESC will enter the program mode in such a case please switch off the ESC and re calibrate the throttle range again from step A to step D C Set the 3 points according to the steps shown as the pictures on the right side 1 The neutral point Move the throttle stick at the neutral point and then click the SET key the green LED flashes 1 time 2 The top point of forw
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