Transient Shock Recorder(TSR) User`s Manual
Contents
1. 2000 166 events 3 12 support dtsweb com 15 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 Revision History Date By Description _ lt 1 Oct 2012 EKK Updated TSR photos Added P Ns of products supported Changed flash size from 512 MB to 1 GB Added section on power consumption Added LED table removing text Revised Appendix A to include both blue and sand and all components Added Appendix B Rev 5 5 May 2011 EKK Revised 6000 g to 6000 g in all places Page 6 Added survivable shock rating Page 9 Changed 50 usec to 100 usec first paragraph and 3 usec to 3 msec second paragraph Appendix A Revised weight and line art Rev 4 support dtsweb com 16 13000 60200 MAN Rev 52. DDTS 909 Electric Ave Suite 206 Seal Beach CA 90740 USA Phone 1 562 493 0158 Fax 1 562 493 3158 www dtsweb com TSR 3DXP and TSR 6DXP User s Manual October 2012 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 Table of Contents DES SUD DORN dee S 3 Introducing the TSR 3DXP and TSR 6DXP Shock Recorders 4 Overview Of TSR Features sexa ari o RE RC QROR PER RC CERRAR RR ERROR RR RR RR RR 4 TriaxialAcCcelerome ta oe osciecekvrskbitdrbrrrc6s RE RRPAP e RQGPEPRRE EAR PPUIGuRPEPRPPI Pr PRQQG ER TIE Ad RE 4 Thlaxtalt Angular Rate SCNSON oaran Sad E OREPIRUVPUII RISO ISO a V X CCIIUPMPE COUPE POCO DUE 4 Pressure POLtUOPRS adesse pne eter adn Y es uod esa DR DR copa Eu a0 OU i ice P rp MUR cnin dio cw 4 Temperature epnsOL aaeain I PPPOUIDM DAD DL E DPIL I DPA IOS DPID M DAD LU D CDU LED EAD 5 JSB 2 0 Interrace Communications xcd cod dua sd reae RE SUEDE DE nnes V ecu oS cati eov DE E 5 Power Chakgihig Regulremehlbs 3 ea aRE rr ORREEEBON AA YEA ENIEIE Re a aan ru ON LV VOSpE a bia 5 POWEF CONSUMDUO ro 53d eii Ex MERE E RIA OA RAUM UE dd gU 5 SEUS Hbc EED su TEES 6 Basic Care and Handling siisii aa RR RR RC DR CR ROC M 7 SHOCK JdJeabll8ossissste uoti stia pe cue gat E 7 MOUNCING ConsIdeteatloriS scis deua a EE EP ER PEE RR Ed a qi LEE K ER t EUER DUE RE UE UN TES 7 Thermal consideratiolis ssoims cvotunaeteuetieeaen Ee d CO uns taelaea EO dt V
3. TSR Control 2 and find the TSR Control 2 exe file Communicating with the TSR 5 Connect the PC to the TSR via the supplied USB cable The TSR can be connected to the PC before or after starting the software 6 Your screen will look one of two ways depending on whether the TSR is connected when the software is started no TSR connected TSR connected r 3 si 5 r mee a o e9ew ta NEIDUPCD 7E 000000 ERE ry Control Realtime Review uu ale One event available for download Time stamp Duration v 4 8 2011 2 05 02 PM 00 00 05 Properties Model TSR6DXP Sample rates Hz 75000 Battery v ee 4 2 v Disarmed AM owe j None 6DXP00000 connected m Initializing the TSR to Collect Data 4 1 Click Initialize button Choose the recording time seconds and trigger threshold g The sampling rate is fixed at 75k sps channel Initializing the TSR synchronizes its timestamp with the PC There are two recording modes e Low power Up to 12 months operation on internal battery No pre trigger data however unit starts storing data to memory within 100 usec of acceleration trigger This mode is usually used for long term field operation support dtsweb com 9 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 e Active Higher power mode reduces battery life to 24 h
4. ar red rH en ME 7 TSR Control 2 SoftWare 555i uesyuskaMERVRRSKRERNFEREFEFRZERARUESEFERRREEREBEANUKEEUFSRNEFEKRRRREEREERENME 8 Software Istallatlorisossdidvosue dde 23d vod aua duda ba abes dines Danan Date nba LP eR E 8 COMMUNICATING WILK Tne SR ssssadevviniiuteTP aV mipt rdv ps vifo dandas FER ande ko inc dV Vit rt o vrais 9 Initializing the TSR to Collect Data eeeeee rennen mnm nnn 9 DOW MIOAGING Data RE UL 1 DUREE 10 VICWING Data e 11 EXPORINO Data M MC EE 12 Real TMe ModE sisi px a VE DRM ILES uses SDPa UEO tun VV pU SQUE DRE ED p UU IE 13 Appendix A Mechanical Specifications Lueeeee eroe nnno nnn nnn nnne 14 Appendix B TSR DXP Memory Specifications erre ee eee eee 15 support dtsweb com ii 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 DTS Support The TSR 3DXP and TSR 6DXP shock recorders are designed to be reliable and simple to operate Should you need assistance DTS has support engineers worldwide with extensive product knowledge and test experience to help via telephone e mail or on site visits The best way to contact a DTS support engineer is to e mail support dtsweb com Your e mail is immediately forwarded to all DTS support engineers worldwide and is typically the fastest way to get a response particularly if you need assistance outside of normal business hours For assistance by
5. cted by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel Cancel lt Back ji TSR Control 2 E ji TSR Control 2 E ir xj Select Installation Folder Confirm Installation Fx A EF The installer will install TSA Control 2 to the following folder The installer is ready to install TSR Control 2 on your computer To install in this folder click Next To install to a different folder enter it below or click Browse Click Next to start the installation Folder c SDTSSTSR Control 25 Browse Disk Cost Install TSR Control 2 for yourself or for anyone who uses this computer Everyone C Just me Cancel lt Back Cancel 3 When you see this screen installation is complete Installation will add icons to your desktop a quick launch toolbar and TSR Control to your start menu programs support dtsweb com 8 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 TSR Control aT Installation Complete Cy TSR Control 2 has been successfully installed Click Close to exit Please use Windows Update to check for any critical updates to the NET Framework 4 Start TSR Control by double clicking the desktop icon or go to C DTS
6. d or download them all support dtsweb com 10 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 E sn co en 8 el P Realtime Review gt u a gog Initialize Disam Download Refresh Settings About Eventlist 3events available for download Time stamp Duration Z 4 8 2011 3 23 28 PM 00 00 01 0030000 v 4 8 2011 3 23 30 PM 00 00 01 0030000 7 4 8 2011 3 23 33 PM 00 00 01 0030000 Viewing Data 1 From the screen click the Review tab Available data sets for viewing are shown on the left These data sets are stored on your PC not the TSR IS TSR Control version 1 1 192 0 XS cu QA la Chi X Ch2 Y Ch3 z 36 29 ua Filter Hz ala la E b E Setti Lock i Lock Lock Unlock Previous Next Auto None ici all x Q Hel Channels View Settings Application Serial Number Timestamp TSROO072 2010 08 18 15 24 50 015 TSROOO72 2010 08 18 15 54 38 064 00 00 02 3990000 TSROOO72 2010 08318 15 28 12 042 00 00 0 Temp ck 0 Sample rate spe 35000 TSRO0072 2010 08 18 15 54 24 017 00 00 0 E E po 2010 08 18 15 54 38 064 00 00 0 TSRO000 2010 08 18 13 13 51 011 a 2 To Zoom you must first hit the zoom icon on the upper right of the screen You can then use the mouse to draw a window around the data you wish to zoom in on support dtsw
7. eb com 11 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 3 Three data channels can be viewed on the graph at one time You can choose which channels to view with the upper left controls fs TSR Control ersion 1 1 192 0 ee PM 15 24 50 015 15 28 12 042 00 00 07 15 54 24 01 7 O0 00 0 315 54 38 064 00 00 0 13 13 51 011 1 4 The data can be viewed unfiltered or with a 3 dB filter point from the pick list An FFT on the data can also be performed Filter Hz Exporting Data All data is stored in CSV file formats that can be read by Microsoft Excel or other programs Data is stored in the C DTS TSR Control 2 Data directory under the serial number for TSR recorder support dtsweb com 12 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 Real Time Mode To view data from the channels real time click the Realtime tab You can view any or all of the seven channels Note that the data is being sampled continuously at a relatively low sample rate For example you may not see a short duration data pulse when hitting the TSR against a surface a x TSR Control Version 1 1 192 0 F GEN Reckime EE Channels Application 1600 1400 1200 1000 400 1000 1200 1400 1600 Seconds series 2 series 1 series 0 support dtsweb com 13 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manua
8. eliably in dynamic testing environments Though resistant to many environmental conditions care should be taken not to subject the unit to harsh chemicals submerge it in water or drop it onto any hard surface WARNING Electronic equipment dropped from desk height onto a solid floor may experience as much as 10 000g Under these conditions damage to the exterior and or interior of the unit is likely The TSR is supplied with calibration data from the factory DTS recommends annual recalibration to ensure that the TSR is performing within factory specifications It is not user serviceable and should be returned to the factory for service or repair When not in use or if shipping is required we suggest that you always place the unit in the padded carrying case originally provided with your system Shock Rating The TSR is rated for 6 000 g survivable to 10 000 g 0 5 msec duration in all axes and can be mounted directly on a vehicle sled or other dynamic testing device Mounting Considerations The unit should be securely bolted to the test article or dynamic testing device to provide the best shock protection To obtain pressure data do not block the pressure port Note that dynamic pressure readings can vary significantly depending on the location of the pressure port the surrounding structures and the energy source Mounting methods and hardware selection should be carefully calculated to withstand expected shock loading See App
9. endix A for the unit s mechanical specifications Thermal Considerations The TSR is an extremely low power device with negligible self heating and it is unlikely that self heating will be an issue in real world testing Should you have any questions about using the TSR in your environment please contact DTS support dtsweb com 7 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 TSR Control 2 Software Software Installation 1 Locate the TSR Control 2 Setup exe file on the CD or USB drive provided Note If you do not have the TSR Control 2 install file please contact support dtsweb com 2 Double click the file to begin the installation and follow the prompts Note For Windows XP systems you may be asked to locate the NET driver When prompted you will need to BROWSE to C DTS TSR Control 2 Drivers lolx ig TSR Control 2 E irl xl i TSR Control 2 Welcome to the TSR Control 2 Setup Wizard L Device Driver Installation Arn A The installer will quide you through the steps required to install TSR Control 2 on your computer This setup program will install the e Sensing TSR Device Driver The device driver is required for proper operation of your TSR You may be asked several times to give permission to the installer or device driver Please allow access to these programs Failure to grant access will prevent your TSR from operating correctly WARNING This computer program is prote
10. l October 2012 Appendix A Mechanical Specifications Weight 196 g 6 9 oz MICRO USB WITH COVER 84 ili 2 25 LED ACCEL AXIS INTERSECTION 148 a 1 955 169 THRU x4 l PRESSURE PORT ACCEL AXIS INTERSECTION 1 00 810 RECOMMENDED MOUNTING HARDWARE USB COVER KITS includes cover gasket and screws 13000 60280 sand MOUNTING SCREWS SOCKET HEAD CAP 13000 60290 blue 4x 8 32 x 1 1 8 LENGTH 30 IN LB TORQUE COMPONENTS MOUNTING LOCK WASHERS SERRATED BELLEVILLE 89000 01554 USB COVER sand 4x No 8 0 28 OD 0 02 THK 89000 B1554 USB COVER blue 89100 01555 USB COVER GASKET 90000 S0101 SCREW FH PHILIPS SS 2 56 x 5 32 100 deg support dtsweb com 14 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 Appendix B TSR DXP Memory Specifications l of Blocks Sample Rate Max Recording 893 5 seconds 2000 32768 75 107 samples sec 14 89 minutes 5 000 samples sec for angular rate and pressure sensors To calculate the number of events possible given the desired recording time use the method below Sample Rate x Recording Time seconds of Samples Required 1 of Samples Required of blocks required 2 32768 2000 of events round down 3 of blocks required round up For example if 5 seconds is the desired recording time then 75107 x 5 375 535 samples required 1 375 535 11 46 blocks required 2 32768
11. ours Loops in memory until accelerometer trigger then saves 3 msec of pre trigger data as well as the set Recording Time after the trigger This mode is usually used for laboratory or proving ground testing a4 Initialization Recording Time s Sample rate sps 75000 Acc Trigger thresholds a 90 Recording mode amp Low power 2 After clicking OK a dialog box will tell you that the system is armed You can then disconnect the TSR from the PC The LED will flash blue at an increasing rate for about 30 seconds while it is in its arming and sensor warm up phase After the LED goes dark the unit is armed The TSR will trigger and collect data for the programmed period if the g threshold on any axis is met The system will automatically re arm for another event after the previous event recording is complete Detailed information on how to calculate the number of events possible given the recording time per event can be found in Appendix B Downloading Data 1 Reconnect the TSR to the PC 2 The software will ask if you want to disarm the TSR Click Yes The TSR must be disarmed before you can download the data 3 Click the Download button Depending on the length of the test it may take several minutes or longer to download the data A progress bar is shown in the bottom right corner of the screen 4 You can download multiple events if more than one is stored in the TSR You can select which events to downloa
12. so that the pressure support dtsweb com 4 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 port is not blocked While pressure is recorded for each event pressure cannot be used to trigger the unit Temperature Sensor The TSR DXP is supplied with an integrated temperature sensor A single sample temperature measurement is recorded for each event There are no user selectable settings for the temperature sensor USB 2 0 Interface Communications p n 2 All communication signals and power battery charging are supported via the USB port The USB port is a standard micro USB connector using a commercially available USB cable USB A to USB micro B a Information on installing the software initializing the TSR downloading and viewing data is given below Power Charging Requirements The TSR DXP contains a lithium battery that will require periodic charging 1 Connect a powered USB cable to the TSR The TSR may be connected either to a PC or USB charger 2 The LED will blink green at 1 Hz intervals to indicate that the unit is charging 3 When the battery is fully charged the LED will remain on when connected to power The unit will always charge when connected to power through the USB cable If completely discharged the TSR will require up to 74 5 hours to fully charge These units contain an integrated rechargeable battery Do not attempt to remove the battery WARNING Do not perform an
13. telephone please go to http www dtsweb com support to find the phone number appropriate for your region of the world This manual supports the following product s 13000 60200 TSR 6DXP Blast Recorder sand 6000 g rechargeable INACTIVE 13000 60201 TSR 6DXP Blast Recorder 6000 g rechargeable 13000 60202 TSR 6DXP Blast Recorder sand 6000 g rechargeable 13000 60220 TSR 6DXP Blast Recorder sand 1250 g rechargeable 13000 60221 TSR 6DXP Blast Recorder 1250 g rechargeable 13000 60230 TSR 3DXP Blast Recorder sand 6000 g rechargeable 13000 60231 TSR 3DXP Blast Recorder 6000 g rechargeable 13000 60240 TSR 3DXP Blast Recorder sand 1250 g rechargeable 13000 60241 TSR 3DXP Blast Recorder 1250 g rechargeable support dtsweb com 3 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 Introducing the TSR 3DXP and TSR 6DXP Shock Recorders The TSR 3DXP shock recorder is a rugged data recorder with an integrated three axis accelerometer and pressure and temperature sensors The TSR 6DXP variant adds a three axis angular rate sensor The TSR is an ultra low power system that permits unattended monitoring of shock and vibration events When armed the TSR waits in a ready state to record any event where the specified acceleration threshold is exceeded It then returns to the ready state to wait for the next event Overview of TSR Features e Rated for 6 000 g dynamic testing environmen
14. ts e Internal three axis accelerometer with factory set ranges of 1 250 or 6 000 g e Internal three axis angular rate sensor with factory set range of 20 000 deg sec e TSR 6DXP e Integrated pressure sensor with 100 psia range e Internal 1 GB flash can record up to 2 000 events e Records internal temperature date and time for each event PDTS e 12 bit ADC e Internal lithium rechargeable battery allows x operation for up to 12 months between charges depends on operating mode and use conditions e Programmable level trigger from 2 to 10 of full scale e All communication signals and power battery charging are supported via the USB 2 0 interface e Integrated thru holes for mounting PRS STS 6DXPXXXxX CE Triaxial Accelerometer The TSR DXP is supplied from the factory with an integrated three axis piezo electric accelerometer in one of two options 1 250 or 6 000 g If you are unsure what range your TSR supports this information is available from within the software via the Diagnostics window Triaxial Angular Rate Sensor The TSR 6DXP option is supplied from the factory with an integrated three axis angular rate sensor with a range of 20 000 deg sec The rate sensor is shock isolated and intended to measure test object rotation Pressure Port PRS ee The TSR DXP is supplied with an integrated 100 psia pressure sensor To e obtain the most accurate pressure data mount the unit
15. y critical tests when the LED indicator is blinking red battery low Power Consumption There are two recording modes available Low Power or Active Power consumption varies significantly depending on the mode selected A discussion of the recording modes begins on page 9 support dtsweb com 5 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual Low Power Mode Power on Disarmed 19 pA Arm Disarm Idle Armed 32 uA Motion Motion detected timeout Low Power Motion Armed 130 uA Event Event complete Recording 42 mA Status STS LED October 2012 Circular Buffer Mode Power On Disarmed 19 pA Arm Disarm Idle Armed 32 YA Motion Motion detected timeout Circ Buffer Motion Armed 29 mA Event Event complete Recording 42 mA STS This LED is green blue or red and is on off or blinking Battery is charging connected to USB 1 Hz Battery is fully charged connected to USB USB communication in progress Preparing flash memory iy 38 Arming sensor warm up x Motion detected 0 5 Hz for 3 sec Impact event data recording in progress An event has been recorded unit is armed and disconnected from PC every 10 sec support dtsweb com 6 13000 60200 MAN Rev 5 TSR 3DXP and TSR 6DXP User s Manual October 2012 vir Battery low Py Basic Care and Handling The TSR is a precision device designed to operate r
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