形 ZG-WDC
Contents
1. ag b c d 24 e a d2. http www fa omron co jp ENG JPN SET 2 MENU PLEASE SELECT LANGUAGE ENG JPN MENU key SET key RIGHT key LEFT key ac
3. Se SA St alt gt E 7 oUT4 i 9 GND 10 INO TES 44 INA EA a 12 IN2 E 13 IN3 14 IN4 1 DC24V 10 PNP Q CHECK 2 GND 0V NPN 3 OUTO ALL PASS ALL PASS 4 OUT1 NG NG 5 OUT2 ERROR ON 6 OUT3 ENABLE TRIG ON 7 OUT4 GATE
4. gt 0120 919 066 PHS 055 982 5015 8 00 21 00 Me 365 055 982 5002 9 00 12 00 13 00 17 30 lt FAX FAX 055 982 5051 2009 10 OMRON model 7G WDCL_ L_ Smart Sensor Sensor Controller for ZG WDS INSTRUCTION SHEET Thank you for selecting OMRON product This sheet primar
5. ape TE A SX E ae SAN re ZG WDC 1A 1 2 ON OE ae CD ROM 10 IN0 A ADINI B A B 12 IN2 LD OFF ON OFF 13 IN3 ZERO RESET 14 IN4 TRIG NPN ZG WDC11 WDC11A a eS 4 1 DC24V aa OUTO L 2 OUT1 i ourz aw 4 OUT3 T eas l AR OUT4 1 lp 1 DC24V Paana aly SS i 1 INO ee l 1 h
6. 8 9 GND OV Co GND lt 1 2 CHECK ZG WDC11 WDC11A ZG WDC41 WDC41A NPN PNP 1 16ms 8ms Sms 1 10nm 2 eH ere 999 99999 999 99999 3
7. 200 250V AC1000V 50 60Hz 1min ZG XCOCCR 3m 8m 15m 25m O 50 C 15 60C P EP E A SA i ZG XEQ 35 85 RH HIE IPE a Tea UE Pe eats RE TOS BEE Wh A Fo e SoH a e ee ms i a 8 al FG PC T i NG 300g 450g pa See
8. Q ZS XPT2 ZS XRS2 CHECK 15 ar GND QC z CHER 16 17 USB USB MINI B ZG W SCHE 736A
9. 1 8 TFT LCD 557x234pix 4 T1 T2 T3 T4 LD ON 5 Xo LED 6 RE JAETA SPSS AIST BIG 7 TE TEO2DOSER TRAFAN ETE Fe SF om 4 20mA 3000 ALLPASS NG ERROR a a eae SA TOLE a Ra ENABLE 1 2V 1 2V 1 F GATE LD OFF TR a ZER
10. EXP 7 FUN ADJ RUN 8 9 10 LD ON LED 11 ZERO RESET LED 12 TRIG LED TRIG 1 cw 14 RS 232C RS 232C gap RS 232C
11. 10 LD ON LED 11 ZERO RESET LED 12 TRIG LED 9 _ 1 T1 LED 2 T2 LED 3 T3 LED 4 T4 LED 8 A 5 6 UE 13 14 RS 232C 17 USB 15 16 1 T1 LED TASK1 TASK5 OK NG TASK 2 T2 LED TASK2 TASK6 OK NG TASK 3 T3 LED TASK3 TASK7 OK NG TASK 4 T4 LED TASK4 TASK8 OK NG TASK 5 6 STD
12. omron ZG WDC ZG WDS it RIS OMRON ze wpc M OMRON Corporation 2006 2008 All Rights Reserved 3 4 JATI PRZED Ot 5
13. PFP M DIN 35mm DIN DIN DIN AN DIN A PFP M CHECK DIN DIN DIN mm
14. following precautions for safe use of the product 1 NOE O Do not use the product in environments where it can be exposed to inflammable explosive gas Do not disassemble repair or modify this product Be sure to make sure that locking mechanisms are locked before use The supply voltage must be within the rated range Use the power supply within the rated load Dispose of this product as industrial waste PRECAUTIONS FOR CORRECT USE 2 Do not install the product in locations subjected to the following conditions Direct sunlight or near heaters Condensation caused by high humidity Sudden changes in humidity Cold conditions that may cause freezing Presence of corrosive or flammable gases Direct vibration or shock Build up of dust or metal chips Spraying by organic solvents water oil or other liquids Strong magnetic or electric field Reflection of intense light such as other laser beams or electric arc welding machines Power Supply and Wiring Reverse connection of power supply is not allowed Connection to AC power supply is also not allowed Open collector outputs should not be short circuited Use the Extension Cable for extending the cable between the Sensor Head and Sensor Controller The total length differs according to the Extension cable Extension Cable ZG XC CR length 25m 15m 8m 3m Optional ZG XEQ Digital Equalizer and ZG XC02D Conversion Cabl
15. Destruction 150m s 3 times each 6 directions up down left right forward backward Materials Polycarbonate Cord length 2m Weight Approx 300g including cord Accessories Instruction sheet this paper Ferrite core 1 9 Analog GND The Analog GND terminal is the 0V terminal for the Analog output CHECK wl A ground wires This ground wire must be grounded separately from the other lt lt Always ground the Analog output terminal even when Analog output is not used 10 INO BANK A B ank switching input A 11 IN1 BANK B B ank switching input B 12 IN2 LD OFF 13 IN3 ZERO RESET Zero reset input 14 IN4 TRIG External Trigger input W O circuit diagrams Laser ON OFF switch input If this signal is set on the laser will stop emission 1 Yellow INO I 24VDC Hd Q I l Load 1 i A Red OU Log Le Green OUTI Load Black OUT2 K J t Q lroq Pink OUT3 K 4 Load H O Gray OUT4 J H 1 A Blue GND 0V Internal circuit T Lightblue IN1 1 WW p Purple IN2 dy White IN3 NNW Current output N 4to 20mA Gaie Se AAA l Orange Co axial black Analog output output switch 400 Voltage output g
16. H PURPOSES Please refer to separate catalogs for OMRON safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of the products in the customer s application or use of the product Take all necessary steps to determine the suitability of the product for the systems machines and equipment with which it will be used Know and observe all prohibitions of use applicable to this product NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM See also Product catalog for Warranty and Limitation of Liability Hi EUROPE OMRON EUROPE B V Sensor Business Unit Carl Benz Str 4 D 71154 Nufringen Germany Phone 49 7032 811 0 Fax 49 7032 811 199 HB NORTH AMERICA OMRON ELECTRONICS LLC One Commerce Drive Schaumburg IL 60173 5302 U S A Phone 1 847 843 7900 Fax 1 847 843 7787 E ASIA PACIFIC OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Phone 65 6835 3011 Fax 65 6835 2711 Hi CHINA OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Phone 86 21 5037 2222 Fax 86 21 5037 2200 OMRO
17. N Corporation OCT 2009
18. O ON 0V 1 5V ON 1 5V HERS ES Ia N TRIG OFF 0 1mA OFF 0 1mA BANKA B LO USB2 0 1 FULL SPEED 12Mbps MINI B RS 232C 1 115200bps ES 16 oe Kegon BREE VE 7 7B E SUR 2 ABE 3 ARE 8 i 2 5 ae a a C8 26 AV UTR FEE debt a
19. T3 indicator The T3 indicator lights When the judgement result of TASK3 TASK7 is OK 4 T4 indicator The T4 indicator lights When the judgement result of TASK4 TASKS is OK 5 Control keys The Control keys are for setting measurement conditions and information 6 Menu selector switch This switch selects the setup menu STD Standard menu Select this mode when setting the minimum require items for measurement EXP Expert menu Select this mode when making a more detailed setup 7 Mode selector switch This switch selects the operating mode FUN Select this mode when setting measurement conditions ADJ Select this mode when adjusting the judgement threshold value RUN Select this mode when performing measurement Output is performed only when the RUN mode is currently selected 8 LCD monitor The LCD monitor displays setup menus and images captured from the sensor head 9 Sensor Head connector This connector connects the Sensor Head 10 LD ON indicator The LD ON indicator lights while the Sensor Head is emitting a laser beam 11 ZERO RESET indicator The ZERO RESET indicator lights when the zero reset function is enabled 12 TRIG indicator The TRIG indicator lights while inputting the trigger signal 13 Coupler not used 14 RS 232C connector Connect the RS 232C cable when you are connecting the Sensor Controller to a PLC or a personal computer 15 Voltage current switch The Voltage Current sw
20. e are necessary High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage When using a commercially available switching regulator make sure that the FG Frame Ground terminal is grounded If surge currents are present in the power lines connect surge absorbers that suit the operating environment Before connecting disconnecting the Sensor Head make sure that the Sensor Controller is turned OFF The Sensor Controller may break down if it is connected or disconnected while the power is ON Use only the specified combinations of Sensor Head and Sensor Controller WSpecifications Item Model ZG WDC11 WDC11A ZG WDC41 WDC41A Output method NPN PNP No of mounted Sensors 1 per Sensor Controller Measurement time Sms 8ms 16ms Unit of minimum display 10nm Range of display 999 99999 999 99999 Display LCD monitor TFT1 8 inch Color LCD display dots 557 X 234pix LED monitor Judgement result indicator color orange T 1 T2 T3 T4 Laser on indicator color green LD ON Zero reset indicator color green ZERO RESET Trigger indicator color green TRIG Analog output Selectable from 2types voltage current output selected by side switch on base At voltage output 10 to 10V output impedance 40 Q At current output 4 to 20mA max load
21. i D xe IN1 g IN2 1 AW p 0 16 IN3 oe WV o c Z o eg 3000 10kO GND PNP ZG WDC41 WDC41A 1 DC24V i i l 1 P l H a OUTI AJ OUT2 1 H T 4 OUT3 1 iS 1 lam 4 AR OUT4 Q At DC 1 24 ra i pa on GND OVTT INO ae AN IN1 AW po o 1 A N3 i AW My ba ae l l H f H 4 20mA 1 i Y 4 i H 400 ag 300O l 10V 1 10kO 1 GND Y EAEE EAE SR 2 DIN PFP 100N 1m PFP 50N 0 5m PFP 100N2 1m
22. ily describes precautions required in installing and operating the product Before operating the product read the sheet thoroughly to acquire sufficient knowledge of the product For your convenience keep the sheet at your disposal TRACEABILITY INFORMATION Representative in EU Omron Europe B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Manufacturer Omron Corporation Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 JAPAN Ayabe Factory 3 2 Narutani Nakayama cho Ayabe shi Kyoto 623 0105 JAPAN The following notice applies only to products that carry the CE mark Notice This is a class A product In residential areas it may cause radio interference in which case the user may be required to take adequate measures to reduce interference eo O75 1 13 9 BR OMRON Corporation 2006 2008 All Rights Reserved 2 2 PRECAUTIONS FOR SAFE USE 3 Orientation when Installing the Sensor Controller To improve heat radiation install the Sensor Controller only in the orientation show below Do not install the Sensor Controller in the following orientations 4 Cleaning Do not use paint thinner benzene acetone or kerosene to clean the Sensor Controller Doing so will melt the surface of the Sensor Controller Correct Incorrect Incorrect Use commercially available alcohol Brown WExternal I O 1 Power s
23. itch selects between voltage output and current output ate Before operating this switch make sure that the Sensor Controller is turned OFF a Also make sure that the load connected to Analog output wire co axial Analog GND wire satisfies the rating see I O circuit diagram of the set CHECK state voltage or current output before turning the Sensor Controller ON Otherwise the Sensor Controller may be damaged 16 I O cable The I O cable connects the Sensor Controller to the power supply and external devices such as sync sensors or programmable controllers 17 USB port Connect the USB cable to the USB port to connect to a personal computer WHow to Switch the Display Language to English Only when power supply first time is turned on The language switch menu is automatically displayed Please select ENG English or JPN Japanese with a right and left key and decide it with the SET key The content of the selection is reflected when starting If you want to start language selection menu since the second times Please turn on power while pushing the menu key PLEASE SELECT LANGUAGE JPN ENG 69 MENU key SET key RIGHT key LEFT key Suitability for Use THE PRODUCTS CONTAINED IN THIS SHEET ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUC
24. resistance 300 Q Output Judgement output ALL PASS NG ERROR NPN open collector 30VDC 50mA max PNP open collector 50mA max Trigger assistance output Residual voltage 1 2V max Residual voltage 1 2V max oo ENABLE GATE Laser off input LD OFF fipa Zero reset input ZERO RESET PODERA with oy terminal or 1 5V or less ON Supply voltage short circuited or within supply voltage 1 5V max Trigger input TRIG Open leakage current 0 1mA max OFF Open leakage current 0 1mA max Bank setting input BANK A BANK B Serial 1 0 USB2 0 1 port FULL SPEED max 12Mbps MINI B RS 232C 1 port max 115200bps Functions Bank selection 16banks per Sensor Controller Measurement items Sensitivity adjustment MULTI AUTO FIXED HEIGHT 2PTS 3PTS EDGE WIDTH ANGLE AREA CALC Simultaneous measurement is possible by max 8 items Trigger mode External trigger Continuous Power supply voltage 21 6V DC to 26 4V DCGncluding ripple Current consumption 0 8A max Dialectic strength Across all lead wires and controller case 1000VAC 50 60Hz lmin Ambient temperature Operating 0 to 50 C Storage 15 to 60C with no icing or condensation Ambient humidity Operating and storage 35 to 85 RH with no condensation Degree of protection IEC60529 IP20 Vibration resistance destructive Destruction 10 to 150Hz 0 35 mm single amplitude 10 times each X Y and Z directions for 8min Shock resistance destructive
25. sh down until you hear it snap into place Hook on I O cable end al When Sensor Controllers are used gang mounted attach the End 7 Q Plate sold separately PFP M on the DIN track beforehand gt Always hook the hook on the connector end on the DIN track first CHECK Hooking the I O cable end on the DIN track first may impair the mounting strength of the DIN track attachment Removing the DIN track The following describes how to remove the Sensor Controller from the DIN track Pull the hook on the I O cable end of the Sensor Controller downwards Hook on T O cable J end Lift up the Sensor Controller from the T O cable and remove it from the DIN track Dimensions unit mm WPart Names and Functions 10 LD ON indicator 11 ZERO RESET indicator 12 TRIG indicator 9 Sensor Head connector 1 T1 indicator 2 T2 indicator 3 T3 indicator 4 T4 indicator io J 8 LCD monitor SJ 5 Control keys 89 OA e te 6 Menu selector switch i 7 Mode selector switch 13 Coupler i 14 RS 232C connector 17 USB port 15 Voltage current switch 16 TO cable 1 T1 indicator The T1 indicator lights When the judgement result of TASK1 TASKS is OK 2 T2 indicator The T2 indicator lights When the judgement result of TASK2 TASK6 is OK 3
26. t AM 10V Shield 19 9 Load Current output 300 Q or lower Voltage output 10 kQ or higher Analog GND Internal circuit 1 Brown 24VDC e p H H A rea OUTO 1 4 Green OUTI Load Black OUT2 F Load ink OUT3 1 road 4 Gray OUT4 Load 24V 1 DC ILoad 1 Blue GNDOV amp Yellow mo 4 gm blue INI A l 1 peere m2 ma 2 l 1 White IN3 yes l Current output 4 to 20mA A Orange 7 Co axial black Analog output output switch Current voltage 9 400 WW Voltage output 10V eC Shield Analog GND Load Current output 300 Q or lower Voltage output 10 KQ or higher WAttaching the ferrite core Attach the ferrite core provided with the Sensor Controller to the I O cable of the Sensor Controller Please two turns and install the cable MiMounting DIN track sold separately PFP 100N 1 m PFP 5ON 0 5 m PFP 100N2 1 m End plate sold separately PFP M installing the DIN track The following describes how to attach the 35 mm wide DIN track by quick easy operation Hook the hook on the connector end onto the DIN track Hook on connector end Push the Sensor Controller down onto the DIN track until the hook on the I O cable side is locked Pu
27. upply Blue 2 GND Red 3 OUTO Green 4 OUTI Black 5 OUT2 oa 6 OUT3 Co axial black 7 OU 8 Analog output Shield 9 Analog GND Yellow 10 INO Ligh Pue DNI upe 12 IN2 wie 13 IN3 1 Power supply GATY This connects the 24 V DC 10 power supply When using a Sensor Controller with a PNP output the power supply terminal is also the common I O terminal for all I O except for the Analog output 5 Supply power from a DC power supply unit that has a countermeasure safety Q ultra low voltage circuit built in for preventing high voltages from lt occurring CHECK Wire the power supply separately from other devices Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage 2 GND The GND terminal is the 0V power supply terminal When using a Sensor Controller with an NPN output the GND terminal is also the common I O terminal for all I O except for the Analog output 3 OUTO ALL PASS output This outputs judgment results ALL PASS 4 OUT1 NG output This outputs judgment results NG 5 OUT2 ERROR output This turns on when an error is generated 6 OUT3 ENABLE output This turns ON when the sensor is ready for TRIG input 7 OUT4 GATE output This turns ON when the measurement data can be aquired 8 Analog output The Analog output outputs a current or voltage in accordance with the measured value Please observe the
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