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1. 86 technical construction file 86 Electro Magnetic Interference 28 avoiding 28 Electromagnetic Radiation 22 zm 86 Directive Compliance 87 EMC performance filtered for residential commercial and light industry 89 filtered industrial class 88 general industrial class 88 28 F Fault messages with the BOP 69 with the SDP fitted 68 Faults and warnings AOP 2 24 222 52 BOP fitted aids 52 SDP 2 44 2221 2 52 Features Pete eene 17 Foreword 5 Frequency Setpoint 1000 48 H Fl midity 5 i er 22 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO Issue 12 01 19 after a period of storage 21 Installation und K hlung 22 Internet Home 5 Inverter block 33 L Linear V f control with Flux Current Control FCC P1300 1 o ee 51 Linear control P1300 0 51 Long cables operation
2. 25 Main characteristics 17 Mechanical Installation 23 MICROMASTER 420 fault 70 geheral 2 16 main characteristics 17 performance characteristics 17 protection characteristics 17 75 MICROMASTER 420 Specifications 77 MICROMASTER Performance Ratings 76 Motor connections 26 Mounting on Hutschiene 24 Multi point V f control 1300 3 51 Operation starting and stopping the motor 49 Operation with long 25 Residual Current Device 25 ungrounded IT 25 Operator panel front panel controls 34 Operator panels BOB as edt niu n ni 41 38 35 Options Device dependent options 83 Device independent options 83 15 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Index Parameters changing parameters with 40 system parameters 53 Perfo
3. DRWNG NR 5000359 GENERAL ASSEMBLY MANUAL MACHINE TYPE 7 M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION DATE PAGE 1 2004 10 7 POS CODE DESCRIPTION 1020030 MANUAL SHAKER 1010059 TOOL EXTRACTION DEVICE FOR ROTOR 1010058 SCREW EXTRACTION DEVICE FOR LID Drwng Nr 5000364 DRWNG NR 5000364 KIT TOOLS MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 10 8 10 3 SPARE PARTS ORDERING PROCEDURE Change a component in a favourable moment it means to maintain the plant working in best conditions and at the same time to avoid worst damages You can follows three kinds of orders A REQUEST OF MECHANICAL OR B REQUEST OF MECHANICAL OR COMMERCIAL SPARE PARTS COMMERCIAL SPARE PARTS WHICH ARE BROKEN OR WORN MORE WORN PROCEDURE A PROCEDURE B gt IDENTIFY IF IT IS POSSIBLE THE gt IDENTIFY THE PARTS WHICH ARE PART BROKEN OR WORN ON THE MORE WORN PLANT IDENTIFY TO WHICH PART OF THE gt IDENTIFY TO WHICH PART OF THE MACHINE THE PIECE BROKEN OR MACHINE THE PIECE BROKEN OR WORN BELONGS USING YOUR WORN BELONGS INSTRUCTION MANUAL gt WHEN YOU HAVE IDENTIFY THE WHEN YOU HAVE IDENTIFY THE Shee YOU HAVE
4. eara 96 G List of Abbreviations een eee iler Rer 97 Ir ernro aiaiai AE AE 98 MICROMASTER 420 Operating Instructions 12 65 6400 5 00 0 Issue 12 01 Table of Contents List of Illustrations Figure 2 1 21 Figure 2 2 Ambient operating 21 Figure 2 3 Installation altitude eerie nee 22 Figure 2 4 Drill pattern for MICROMASTER 42 23 Figure 2 5 MICROMASTER 420 connection 1 26 Figure 2 6 Motor and Power 27 Figure 2 7 Wiring Guidelines to Minimize the Effects of EMI 29 Figure 3 1 Inverter block diagram 5 a rtc oe qe E cte Ere ode EE Ce Re 33 Figure 3 2 Panels available for the MICROMASTER 420 34 3 3 DIP SWitCl C 34 Figure 3 4 Basic operation with 36 Figure 3 5 B ttons on the BOP Dec 39 Figure 3 6 Changing parameters via the 40 Figure 3 7 Typical Motor Rating Plate 43 Figure 3
5. mss 1 O A PO DO HR m Rana amp 9 ARR RRR BP u oo MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 ii THE AUGER AND SHAKER PLACING THE SHAKER PLACING THE AUGER ATTENTION AND GENERAL INSTRUCTIONS OF CLEANING GENERALLY SAFETY DURING CLEANING AFTER MIXER THE FEED PUMP MANUAL CLEANING OF THE FEED PUMP CLEANING THE HOPPER THE TOOTHED BELT DRIVE ON THE IF 2000 THE TOOTHED BELT DRIVE FOR THE AUGER SHAKER MAINTENANCE AND LUBRICATION RISKS AND SAFETY CONNECTED WITH THE OPERATIONS OF MAINTENANCE MAINTENANCE SCHEDULE LUBRICANTS LUBRICANT PLAN RETAILERS MAINTENANCE OF MOTORS AND GEAR INSPECTIONS OF THE IF 2000 MAINTENANCE OF STAINLESS STEEL CARE TO BE RESERVED TO STAINLESS STEEL TROUBLE SHOOTING ON THE TOOTHED BELT DRIVE TROUBLE SHOOTING ON THE FEED PUMP TROUBLE SHOOTING ON THE MIXER TROUBLE SHOOTING ON THE OPERATION OF THE MACHINE DISMANTLING STAFF TRAINING SCHEMES AND SPARE PARTS LIST OF SCHEMES ASSEMBLY DRAWINGS SPARE PARTS ORDERING PROCEDURE EQUIPMENT SPARE PARTS LIST COMMERCIAL COMPONENTS VENE 7 7 7 7 8 9 a4 MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equip
6. 22 operation with AOP 41 Applicable standards European EMC Directive 96 European Low Voltage Directive 96 European Machinery Directive 96 150 icm tirer 96 Underwriters Laboratories 96 Atmospheric Pollution 22 B Basic operation changing parameters with 40 external motor thermal overload protection Le 43 45 general eie eet 44 With BOB sa nancial eerte ek 44 With SDP Rie 36 BOP Default settings 38 BOP available buttons 39 operation with BOP 38 Changing the Operator 91 COMMISSIONING escerai 31 Compound Braking 50 Contact 5 Control Modes 1300 51 98 Issue 12 01 D DC braking a 50 Default settings for operation using the SDP A 35 Dimensions and Torques 23 Drill pattern for MICROMASTER 420 23 E Electrical Installation 25 Electro Magnetic Compatibility EC type examination certificate 86 general 85 general iti ep dme 86
7. AYOLVILNSACAYSS ANOLON AYOLGW 00480 00 99359 1 6 510012 02 9359 Jd YOLOW SNJNJIS 3HOLON H S 3 9 YILT M3LM3ANI 149 LI YOLOW 3925 YOLVLIOV noA 40 wmpag 9 90X000 L0 036 7 WHOLn23X3 1 04 0 4 002 60 00 31 YOLVLIIDV 5 NVI OAHIS YOLOW YOLOW JYOLVLIDV SAYNOLVILNSAQAYSS ANOLON IvvS SIQnc 0cv93s9 A n YOLOW SNAWAIS 3HOLON H S JANI H3LS3ANI ONL Td 48 0 9 0 7 up 243 80 WAY O10Vd INLLLIMS YOLNOAXS SOLON 43147 38010 0002 11 NOLLV NINON3d 103 7002 60 00 31 90X000 L0Z 20 6 311v OL OW YAXIN VLIDSA AYOLOW 272 7 AOM I 20 224 944 09 YVD O10Vd INLLLIMS HOLD23X3 09 x EHEL NO 1019 112412 OLIO 08 104044 VADSZ VADSI AYZ VADOL AQEZ __ Avec 3NOIZV LN3AT1V 7002 60 00 31 0 0 000 0 70 6 214127313 NVJ
8. ne deti doeet 9 Water 2 22 repalr 9 Wiring Guidelines 29 transport amp 8 MICROMASTER 420 Operating Instructions 100 65 6400 5 00 0 Suggestions and or Corrections To Siemens AG Automation amp Drives Group SD VM 4 Postfach 3269 D 91050 Erlangen Bundesrepublik Deutschland Email Technical documentation con siemens co uk From Name Company Service Department Address Telephone Telefax MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Suggestions Corrections For Publication Manual MICROMASTER 420 User Documentation Operating Instructions Order Number 6SE6400 5AA00 0BPO Date of Issue 12 01 Should you come across any printing errors when reading this publication please notify us on this sheet Suggestions for improvement are also welcome 101 MICROMASTER 420 Operating Instructions 102 6SE6400 5AA00 0BPO Issue 1201 View of Unit View of Unit Frame Size A Frame Size B amp C SDP fitted Power Terminal Connections Control Terminal Connections Access to MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 103 Siemens Bereich Automation and Drives A amp D Gesch ftsgebiet Standard Drives SD Postfach 3269 D 91050 Erlangen Fed
9. 1 QuVOS LNOAWT VHISVId NOILVNOIS3Q WALI YONDIN ONOV3H 3NOIZW1S31N 011004 UOIlSIA9H 94017112590 UOISIA3M X 9101214259 XJONI 11904 VISIT cream the way you lke it amp S P A p 029 Gram Equipment mon pe Seu EXECU TOR LAYDUT PIASTRA LAYOUT MAIN BOARD 41 ida 1 T m 5 394315 11 11 11 1 e Aug ae gHr ze 8 iy oa J i M gt M EE DENOMINATION PROJECT DRAWN 9 07 0 1000 0 30 09 2004 DATE 6 01 LI Myr c Vds IP I DTINNVd 1 0 1 LX3N LOL NOILVNIAON3Q 4024 60 0 31 0 6 0 j31 a u4dAvrvb 9 va 90X000 LD 0 6 wave L33HS YOLNIAXA 10370844 A 19915 INWOIN 3NOIZV LN3AITV NOLLV NIWON3d YP TS 0 X 2 4 UIDE 40 919 90 000 0 0 6 7 YOLNISXSA 103 7002 60 00 31 0 p YOLOW did 101 340106 NOLLVNIAON3Q n 3 243 UNDE 20 07898 INL 90 000 0 0 6 7 WHOLn23X3 1 04 0 4 7002 60 00 3144 NVj OA e3S YOLOW
10. 9192534 90 0001 02 20 6 3 315 003 31 OW 315 1 2 5 SINS 043153402 09315300 3 SN4AWAIS IN3AdIn03 3 35 35 315 SN3N3IS 35 SN4AW4IS INJWdINDI SN4AWAIS 315 315 3 35 55 LEVAL LCOLHUE LAS 0EC 72 007 VAOSCWL LLLA 15 9 7706856 08 65 01 2700005 1 asa C0 9ASS 14717 575 0 Tog te l ER SL v8V WOLASE L 000V9 00Vdc 00 793S9 L L 1019ASS 14217 0054 130 Lva 2 679389 0 00440 0079459 341138 WHO LULL gyl T LOLL L M0L9ASS 1411 106154 144 6E D 1761 50017 310 84 311 29 52 3 65001 5 1 593H 1 9650017 901219150 390 6 15 10 Vd Se aa dg VUN3931 LX3N LOL NOLLV NINON3Q 22 243 20 1007 eae 019 0002 41 90X000 L 0 406 waves 133 5 WOLn23X3 193 044 Wat 9 SNAWSIS 80 70 9356 1591 Wat 91 OJILINOVW VSHOIJINIS LSV LZN335 3S9002 Nld L2 V LNO3 32018 11Y LNO SN3N3IS 92 5099356 1591 50 0901 NOISNYdX3 SN3W3IS 0v80 009Hl 5S01039 106 Ld 31NVS 1Nd YOOVS 1Nd MINUG NOLNOG NOLLNGHSNd
11. H3XIA VLIOSN AYOLOW OIINVIDV HAOS INGRESSI PLC PLE INPUT YOLOW MIYOS YOLVLOV QVO TANO V 3MOLVAISV 33OLON 5 YOLOW QVO THAO VdWod O2INVOOV HAOS DENOMINATION PROJECT AINI YIWI TVNIIS VZNS9YSWS 3JlVNO3S DRAWN 9 07 0 1000 06 30 09 2004 DATE 1 9 425 10719 V AYOLVLISV ANOLOW VidS 1 9 425 0015 1315 V 3MOLVLIOV AYOLOW OLSAYANV 1 1071 9 VdWOd AYOLOW VIdS 20100 0015 1015 VdWOd AYOLOW 015344 VIOHVIN 1 C MA lt N C3 E o o um jj Low J pop ede 1327 rosa 3 L9 now p qwe ow 17 8 EXECUTOR PROJECT Gram Equipment PAOLO prawn 9 07 70 1000 06 DATE 50 09 2004 cream the way you like it C amp S P A USCITE PLC DENOMINATION 274 4 2 7 2 Jid ISS385N NOlLVNIMON3d 7 no 243 20 919 INL 90 000 0 0 6 7 YOLNISXS 1 04 0 4 7002 60 00 31 2 M s lt gt e X 2 S a 431 v 33OLVLIOV B83L33ANI AOV 34H dWid 2111 MANI OLNOYd VdWOd 100 JW VdS 0 9 2 31990 NOlLVNIMONd 7
12. O10Vd INILLISO 7002 80 04 BOAFTTHX 38r VNHIS S3OVLIDA ONLY TWNINCN OVA T ZH 09 05 3 Sly 08 DNI Vi3dD NOLLVNOISIC WILI VdS 2 7 VUN3931 NOLLV NINON3 vr00Z 60 09 74 dup 243 UDR 404 j31 a4daArvbq wrpag 919 90 000 0 0 6 d WOLn23X3 1 04 0 4 Haud 11 211 2 121 24 ML 00000010 SYA 10104 AH E E O 0 LLL 00015011 E E l EE 2 VE SSS NOLVNOIS3Q WLI YONDI NOLVNOIS3O WALI AOTT 1 100 214 31057 214 214 1553804 42 1 100 214 31080 1553804 LLL LLL LINH 01185 LINDY 011285 2100 LINDY 0111285 59 54 010 aax aax 380104 LL 44 v 3801V1IOV OLOW dWnd VdhOd 340104 SSS e 9 3NOUZV INSATIN 1 v onannyd 1
13. around a machine at any time is dangerous and prohibited Know the emergency stop procedure for the machine Never operate the machine above specified speeds pressures or temperatures Keep alert and observe indicator lights and warnings that are displayed on the machine Never leave the machine unattended while in operation Do not operate faulty or damaged equipment Make certain proper service and maintenance procedures have been performed Avoid placing fingers hands or any parts of your body into the machine or near moving parts when control circuits are energised After Shut down Make certain all air electric power is turned off MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 1 4 1 1 8 WORKING POSITIONS In connection with the daily operation of the IF 2000 there are 2 3 working positions around the machine as illustrated by the below drawing Working Position 1 Here the operator is placed in front of the feed pump and the after mixer of the IF 2000 from where the dosage of ingredients is supervised From here new flavouring is filled into the hopper of the IF 2000 Here the operator also is placed in front of the control panel of the IF 2000 from where the machine is controlled and adjusted On the control panel it is possible to adjust the actual operating data Speeds for auger shaker and feed pump The ON OFF buttons
14. remove the load from circuit or equipment open disconnecter or breaker and lock in open position Make certain that the circuit is open by using the proper test equipment NOTE Test equipment must be checked at regular intervals Capacitors must be given time to discharge otherwise it should be done manually with care There may be circumstances where trouble shooting on live equipment may be required Under such conditions special precautions must be taken as follows Make certain your tools and body are clear of the ground Extra safety measures should be taken in damp areas Be alert and avoid any outside distractions Before applying power to any equipment make certain that all personnel are clear of the machine Control panel doors should be open only when checking out the electrical equipment or doing electrical connections All electrical apparatus must be properly grounded and overload protected All electrical connections should be protected by confining them within a sealed junction box 9 9 9 9 WARNING Do not disconnect the motors pumps connected to inverters before 10 passed since machine shut down MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 1 8 1 1 12 PERSONNEL FOR OPERATION The operator who is going to operate the IF machine is to be trained by an authorized person as regard
15. MICROMASTER 420 Operating Instructions 76 65 6400 5 00 0 Issue 12 01 7 MICROMASTER 420 specifications Table 7 3 MICROMASTER 420 Specifications In order to have a UL compliant installation fuses from the SITOR range with the appropriate current rating must be used Input voltage range 1 200 240 V 10 with built in Class A Filter Order No 65 6420 2AB11 2AB12 2AB13 2AB15 2AB17 2AB21 2AB21 2AB22 2AB23 2AA0 5AA0 0 5AA0 5 0 1BAO 5BAO 2 0 kW 0 12 0 25 0 37 055 075 14 1 5 2 2 3 0 Motor Output Rating no 0 16 0 33 05 0 75 1 0 1 5 2 0 3 0 4 0 Output Power 04 0 7 1 0 1 3 1 7 2 4 3 2 4 6 6 0 Output Current 0 9 1 7 2 3 3 0 3 9 5 5 74 104 13 6 Input Current A 2 4 5 5 7 5 99 144 196 264 355 Recommended Fuse A 10 10 10 10 16 20 20 25 32 3NA3803 803 3NA3803 3NA3803 3NA3805 807 3NA3807 810 812 mm 10 1 0 1 0 10 1 0 2 5 2 5 40 6 0 input Cable Min awg 17 17 17 17 17 17 15 11 9 Imm 25 2 5 2 5 2 5 2 5 6 0 6 0 6 0 10 0 Input Cable awg 13 13 13 13 13 9 9 9 7 mm 10 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 5 Output Cable Min awg 17 17 17 17 17 17 17 17 15 mm 2 5 2 5 2 5 2 5 2 5 6 0 6 0 60 100 putputGable Max awg 13 13 13 13 13 9 9 9 7 kg 1 2 1 2 1 2 1 3 1 3 3 3 3 6 3 6 5 2 Weight lbs 2 6 2 6 2
16. ONdVNd 24292 7 UVALI O10Vd INILLIYS 403242 Ol NI Sn V DLIPOMD NOlL V NINONAG 7002 60 00 31 0 90X000 02 20 6 Nmvaa 19030044 ama ove K CSSL t 3 LAGL 458 aver LAGE 13534 111242 2 VZN39H33 OLL3SSY IM OLINDAID 92592 172412 AVI Xv DLIPOMD NOLLV NINON3d v002 60 07 31 0 3 noA 243 UIE 20 wag 9 ve INL 90 000 0 0 6 7 YOLNISXS 1 04 0 4 13 9 13 49 X ov Ta ws srl wy WW 21 THT TAT Axim 314v AQIVLIOV MIADS eid YOLOW Yl FAN dal YAN 9015 1415 JI8VN3 J18vN3 MJXIN VLISSN V AYOLVLISV AYOLOW YALYAANI S3LH3ANI 0153349 ANOIZV LIEV ANOIZVLITIEV Y LVLI V 3 25 4000 JLA V 3HOIVLIDV 13 045 VSHO23NIJ 3157 9015 1415 VLIDSN OLSAYYV VIONVN Gram Equipment cream the way you lke it amp S P A YOLOW YOLVLIOV 9015 1415 V 3HOLVAIOV AYOLOW OLSAYYV VIOUVAN EXECUTOR PAOLO ign 0681 YOLOW Bs 4015 1815 VdWOd 34010 OLS3eMHV V YOLOW YAXIN YILIV
17. Flavouring is not added to the ice cream The hopper is empty The inlet of the feed pump is blocked up The augers have stopped Re fill the hopper The inlet is cleaned See below The rotate shaker does not Error in the drive of the shaker The shaker is blocked Control the drive of the shaker The blockage is removed The auger does not rotate Error in the drive of the auger The auger is blocked Control the drive of the auger The auger is cleaned The structure of the ice cream is not homogeneous as regards the supply of flavouring The mixer does not work See trouble shooting for the mixer MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 8 1 8 DISMANTLING WARNING The equipment must of course be disconnected from electric pneumatic and water sources before consignment to the personnel in charge of dismantling After having emptied and washed the plant thoroughly follow the instructions of relative chapter to lift and transport the plant All works must be accomplished by dismantling skilled personnel who must also be aware of related problems Do not spread into the environment washing and rinsing waters rather send them to suited disposal treatment During dismantling try to split the line into its main components and dismount every thing by pursuing different materials separation as electrical wires motors red
18. time constant 100 2 CT 14 1 Motor overload warning level 100 0 2 CUT P0640 1 Motor current limit 150 0 2 CUT Q P1910 Select motor data identification 0 2 CT Q r1912 Identified stator resistance 2 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO Issue 12 01 5 System parameters Commands and Digital I O P0004 7 Par No Parametername Default Acc WS QC r0002 Drive state 2 r0019 CO BO BOP control word 3 r0052 CO BO Status word 1 2 r0053 Status word 2 2 r0054 CO BO Control word 1 3 r0055 CO BO Control word 2 3 P0700 1 Selection of command source 2 1 CT Q P0701 1 Selection of digital input 1 1 2 CT P0702 1 Selection of digital input 2 12 2 CT P0703 1 Selection of digital input 3 9 2 CT P0704 1 Selection of digital input 4 0 2 CT P0719 Selection of cmd amp freq setp 0 3 CT r0720 Number of digital inputs 3 r0722 CO BO Binary input values 2 P0724 Debounce time for digital inputs 3 3 CT P0725 PNP NPN digital inputs 1 3 CT r0730 Number of digital outputs 3 P0731 1 BI Digital output 52 3 2 CUT 0747 CO BO State of digital outputs 3 P0748 Invert digital outputs 0 3 CUT 800 1 Download parameter set 0 0 0 3 CT P0801 1 BI Download para
19. 1 Press function button which causes the right hand digit to blink Change the value of this digit by pressing e Press function button again causes the next digit to blink Perform steps 2 to 4 until the required value is displayed Ao 5 Press the to leave the parameter value changing level NOTES The function button may also be used to acknowledge a fault condition 3 2 2 2 Commissioning with the AOP The AOP is available as an option Its advanced features SIEMENS include the following RUNNING fn gt Multilingual clear text display P000 4 8 RPM 1500 V 400v gt Upload download of multiple parameter sets gt Programmable via gt Multidrop capability to drive up to 30 MICROMASTER 4 s Please refer to the AOP Manual for details or contact your local Siemens sales office for assistance 3 2 3 Commissioning functions with BOP AOP 3 2 3 1 Quick commissioning P0010 1 It is important that parameter P0010 is used for commissioning and P0003 is used to select the number of parameters to be accessed This parameter allows a group of parameters to be selected that will enable quick commissioning Parameters such as Motor settings and Ramp settings are included At the end of the quick commissioning sequence P3900 should be selected which when set to 1 will carry out the necessary motor calculations and clear all other parameters not included in 010 1 to the
20. 21 2 Installation Issue 12 01 Humidity Relative air humidity lt 95 Non condensing Altitude If the inverter is to be installed at an altitude gt 1000 m or gt 2000 m above sea level derating will be required Permissible output current Permissible input voltage 100 1 1 FY 1 0 1000 2000 3000 4000 0 1000 2000 3000 4000 Installation altitude in m above sea levet Installation altitude in m above sea level Figure 2 3 Installation altitude Shock and Vibration Do not drop the inverter or expose to sudden shock Do not install the inverter in an area where it is likely to be exposed to constant vibration Mechanical strength to DIN IEC 68 2 6 Deflection 0 075 mm 10 58 Hz Acceleration 9 8 m s 58 500 Hz Electromagnetic Radiation Do not install the inverter near sources of electromagnetic radiation Atmospheric Pollution Do not install the inverter in an environment which contains atmospheric pollutants such as dust corrosive gases etc Water Take care to site the inverter away from potential water hazards e g do not install the inverter beneath pipes that are subject to condensation Avoid installing the inverter where excessive humidity and condensation may occur Installation and cooling CAUTION The inverters MUST NOT be mounted horizontally The inverters can be mounted without any clearance at either side
21. P1233 Duration of DC braking 0 2 CUT P1236 Compound braking current 0 2 CUT P1240 1 Configuration of Vdc controller 1 3 CT 11242 CO Switch on level of Vdc max 3 P1243 1 Dynamic factor of Vdc max 100 3 CUT P1250 1 Gain Vdc controller 1 00 4 CUT P1251 1 Integration time Vdc controller 40 0 4 CUT P1252 1 Differential time Vdc controller 1 0 4 CUT P1253 1 Vdc controller output limitation 10 3 CUT P1254 Auto detect Vdc switch on levels 1 3 CT MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 5 System parameters Motor Control P0004 13 Par No Parametername Default Acc WS QC r0020 CO Act frequency setpoint 3 r0021 CO Act frequency 2 r0022 Act rotor speed 3 N r0024 CO Act output frequency 3 r0025 CO Act output voltage 2 r0027 CO Act output current 2 r0034 1 CO Motor utilization 2 r0036 CO Drive utilization 4 r0056 CO BO Status of motor control 2 r0067 CO Act drive current limit 3 r0071 CO Max output voltage 3 r0078 CO Act current Isq 4 r0084 CO Act Air gap flux 4 r0086 CO Act active current 3 P1300 1 Control mode 1 2 CT Q P1310 1 Continuous boost 50 0 2 CUT P1311 1 Acceleration boost 0 0 2 CUT P1312 1 Starting boost 0 0 2 CUT r1315
22. kg 1 2 1 2 12 12 12 2 9 2 9 3 1 5 2 Weight lbs 26 26 2 6 2 6 2 6 6 4 6 4 6 8 11 4 w mm 73 0 73 0 73 0 73 0 730 1490 149 0 149 0 185 0 himm 173 0 173 0 173 0 173 0 173 0 202 0 202 0 202 0 245 0 TW 1490 1490 1490 1490 149 0 172 0 172 0 172 0 195 0 Dimensions w inches 2 87 287 287 287 287 587 587 587 728 h inches 681 681 681 681 681 795 795 7 95 9 65 d inches 5 87 5 87 5 87 5 87 587 677 677 677 7 68 MICROMASTER 420 Operating Instructions 68 6400 5 00 0 79 7 MICROMASTER 420 specifications Input voltage range Unfiltered 3 AC 200 V 240 V 10 Order No 6SE6420 20 24 20 25 5CAO 7 kW 4 0 5 5 Motor Output Rating hp 50 75 Output Power kVA 7 7 9 6 Output Current Max Al 17 5 22 Input Current 19 7 26 3 Recommended Fuse A 32 35 3NA3812 3NA3814 mm 25 4 0 Input Cable Min awg 13 0 110 10 0 10 0 Input Cable awg 70 70 mm 25 4 0 Output Cable Min awg 13 0 410 mm 10 0 10 0 Output Cable Max awg 70 70 kg 5 5 5 5 Weight 5 lbs 12 1 12 1 185 0 185 0 h mm 245 0 245 0 Di 4 mm 195 0 195 0 imensions w inches 7 28 7 28 h inches 9 65 9 65 d inches 7 68 7 68 80 Issue 12 01 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO Issue 12 01 7 MICROMASTER
23. 20 j312auudarib g 9 INLLIBD 390X000L0 40 6 7 YOLNISXS 1 04 0 4 7002 60 00 3144 5 9 gt 9 X i Ww 49 o zu m gt lt m 20 1015 1415 43 57 gt n 2 5 x VLIOSN 0193449 VIOHVN NOL 2510 Will VdS IR I 031 442 O10Vd INILLIYS YOLNIAXA 103044 OLLVINOJ L2VINO2 319V LNOX LIVINOD 31 1 45 00 IVN3S 83BIJZNV INVAOA 1HBIT1 10 4 NJ NAYJHIIS La vOv 41815014 Lavav 414504 31 8514 35014 In PNV 34 ove om EET NET 330 LV LV ep d AY 38 0 034805 3139 3931 1 59 015141 411310 40313 0 510 134 0 VO 1H3A0 1 w w 175 440 38 w u 9 1 VONOL o 9 234805 3139 3391 1 55 015111 41134108 40313 510 13470 VO 1H3A0 OUd NOISN31X3 30 1084 v BNQ330NY 1H3AN3113M NOISN31X3 0 3H83 V 1 JV HS NOISN31X 3 J40 LVNOIZ3S u00VN0I223S 431 1VH2S LS V 1 8131 VNOLL23S H2 LIMSQVO 1 1131 oh 3N0IZ3103d 7Z 1YH2S NOI L23108d NOIL23 103d Lv 0 VITDINVW G3l3 LNV NOSLS V 1d YOLVNLIV 1
24. Feed pump 1 15 r min After mixer 90 r min Shaker 2 5 38 r min Auger 10 150 r min Feeding quantities of auger Auger full blade 45 20 0 025 l r Connection of cream Inlet Outlet 5 The dosed quantity is based on filling of 80 Depending on the speed of the auger MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 2 2004 2 3 1528 y L 790 1 Fig 1 Technical data MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 3 1 3 DESCRIPTION OF THE MACHINE 3 1 GENERAL DESCRIPTION The IF 2000 is a modern Ingredient Feeder constructed and produced to meet all the demands as regards hygiene service and safety The machine is constructed for dosing different flavourings as nuts almonds chocolate and other dry material normally mixed into ice cream Furthermore the machine is able to operate with moist material as pieces of fruit marmalade and raisins in rum a o The machine is a total manually controlled feeder where the quantity of the ingredients are controlled by the speed of the auger and the rotation of the feed pump The motors for the auger and the feed pump are frequency controlled and the desired dosing takes place by adjusting the speeds by means of potentiometers placed on the front of the switchboard The speed of the shaker is depen
25. 19990 10095 ESLL avs uj FLNVS1INd YOOVS INd MINYG NOLNOG NOLINEHSNd SN3N3IS 9v Y0 L0OE8SE ZS 1 31NVS Ind MOQVS INd MINYG NOLNOG NOLLASHSNd SNIWSIS OV V0 L0DEGSE 16 1 SN3HSS 80 0098 2501 039 011 14011 1 02 4012 1 02 7130425 81311 1 02 4011 1 02 SNIWIS 1091 91011 48 91 11319 340 1 LV LNO2 8012V 1NOJ Z L30H2S H0312V LNO2 8011Y LNOJ SN3NW3IS 10971 91011 48 2991 dv 93 OLLV LNOJ 12V1NO2 31X V LNOM LIVLNOD LL V3L LL6LHSE 23917 195 9 3 01731084 710 35 011331084 011331084 SNAWAIS 00991 91612 1X91 9 340 11 V LNO2 4012V 1NO2 Z L30H2S H0312 V LNO2 8012 Y 1091 91011 91 011 1 01 12 1 02 21 71 0 11 1 02 SNIWIS 1391 1741 4 31 5104 00 5104 2030 01004 110 504 SN3NW3IS SV 70 5722456 256 S OLIVLINOJ L2V 1NO2 319 V LNOX 12Y LNOJ SN3N3IS 70 007 958 1131 4 1 8 4 00 51 4 9 1 1 2 505 958 9 18011 1 02 4012 1 02 7130 25 81312 1 02 4012 1 02 3315 0621 52011 YE TINY d M Y 4G 011 4142530 3012131502 3007 Will Gram Equipment MANUAL M8700000GB 10 2 ASSEMBLY DRAWINGS MACHINE TYPE FRUIT FEEDER IF 2000 VERSION DATE PAGE 2 2004 10 2 PROG CODE DESCRIPTION N ATTACHED SHEETS 1 5000369 PUMP ASSEMBLY 1 2 5000356 AFTER MIXER ASSEMBLY 1 3 5000358
26. 20032 CORMANO MI ITALY Tel 39 2 61554 1 r a Fax 39 2 61 50 926 E Mail lubia gram equipment it Internet www gram equipment it Serial Machine Group Position Description Q ty number Best Regards Stamp and Signature MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION DATE PAGE 1 2004 10 12 SPARE PARTS REQUEST FORM Please photocopy this form full fill it and sent by mail or fax to PROCEDURE C Spett le C amp G S p A Via Fabio Filzi 37 20032 CORMANO MI ITALY Tel 39 2 61554 1 r a Fax 39 2 61 50 926 E Mail lubia gram equipment it Internet www gram equipment it Serial no 4 4 2 12 2 Machine no Detailed description concerning the broken or worn piece support bearing shaft seal etc Support broken which get in movement the selector near the chain stretch EXAMPLE Best Regards Stamp and signature MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION DATE PAGE 1 2004 10 13 SPARE PARTS REQUEST FORM Please photocopy this form full fill it and sent by mail or fax to PROCEDURE C Spett le C amp G S p A Via Fabio Filzi 37 20032 CORMANO MI ITALY Tel 39 2 61554 1 r a Fax 39 2 61 50 926 E Mail lubi
27. 65 6400 5 00 0 Issue 12 01 Table 9 1 9 Electro magnetic compatibility EMC Directive Compliance with Imminent Harmonics Regulations From 1st January 2001 all electrical apparatus covered by the EMC Directive will have to comply with EN 61000 3 2 Limits for harmonic current emissions equipment input lt 16 A per phase All Siemens variable speed drives of the MICROMASTER MIDIMASTER MICROMASTER Eco and COMBIMASTER ranges which are classified as Professional Equipment within the terms of the standard fulfill the requirements of the standard Special considerations for 250 W to 550 W drives with 230 V 1ac mains supplies when used in non industrial applications Units in this voltage and power range will be supplied with the following warning This equipment requires supply authority acceptance for connection to the public supply network Please refer to EN 61000 3 12 sections 5 3 and 6 4 for further information Units connected to Industrial Networks do not require connection approval see EN 61800 3 section 6 1 2 2 The harmonic current emissions from these products are described in the table below Permissible harmonic current emissions Rating Typical Harmonic Typical Harmonic Typical Voltage Distortion Current A Current Distribution Transformer Rating 10 kVA 100 kVA 1 3 15 17 9 41 3 54 78 g 41 THD THD THD 96 250 W 230 2 15 1
28. Allow 100 mm clearance above and below the inverter Make sure that the cooling vents in the inverter are positioned correctly to allow free movement of air MICROMASTER 420 Operating Instructions 22 65 6400 5 00 0 Issue 12 01 2 Installation 2 3 Mechanical installation WARNING ensure the safe operation of the equipment it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective gear The mains input DC and motor terminals can carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work The inverters can be mounted adjacent to each other If they are mounted on top of each other however a clearance of 100 mm has to be observed Frame Size A Frame Size B Frame Size C 204 mm 8 03 Figure 2 4 Drill pattern for MICROMASTER 420 Table 2 1 Dimensions and Torques of MICROMASTER 420 Frame Size Overall Dimensions Fixing Method Tightening Torque 73 173 149 2 x M4 Bolts PR eae 2 x M4 Nuts 2 5 Nm Depth inch 12 87 x 6
29. Correct transport storage erection and mounting as well as careful operation and maintenance are essential for proper and safe operation of the equipment CAUTION Protect the inverter against physical shocks and vibration during transport and storage Also be sure to protect it against water rainfall and excessive temperatures see table on page 76 Commissioning WARNING N Work on the device system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards If a Residual Current operated protective Device RCD is to be used it must be an RCD type B Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker see DIN VDE 0160 section 5 5 2 and EN50178 section 5 2 11 1 The following terminals can carry dangerous voltages even if the inverter is inoperative the power supply terminals L L1 N L2 L3 the motor terminals U V W DC DC This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 CAUT
30. GROUP YOU HAVE TO FULL FILL THE FORM AS FOLLOWS THE FORM AS FOLLOWS C REQUEST OF MECHANICAL OR COMMERCIAL MATERIAL BROKEN OR WORN IN CASE THAT YOU ARE NOT ABLE TO IDENTIFY TO WHICH PART OF THE MACHINE THE PIECE BELONGS USING THE INSTRUCTION MANUAL PROCEDURE C gt FULL FILL THE SPARE PARTS REQUEST FORM AS FOLLOWS MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION DATE PAGE 1 2004 10 9 SPARE PARTS REQUEST FORM Please photocopy this form fulfil it and sent by mail or fax to PROCEDURE A B Spett le C amp G S p A Via Fabio Filzi 37 20032 CORMANO MI ITALY Tel 39 2 61554 1 r a Fax 39 2 61 50 926 E Mail lubia gram equipment it Internet www gram equipment it Group no Position Description Q ty 9 01 0429 1 SUPPORT 1 EXAMPLE Best Regards Stamp and Signature MANUAL MACHINE TYPE Equipment VERSION DATE PAGE 1 2004 10 10 4 RIS 7772277727774 Vad Ss 1 POSITION CONCERNING THE NUMBER TO IDENTIFY MEMBER BROKEN OR WORN TO WHICH GROUP OF THE MACHINE THE PIECE BELONGS MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION DATE PAGE 1 2004 10 11 SPARE PARTS REQUEST FORM Please photocopy this form fulfil it and sent by mail or fax to PROCEDURE A B Spett le C amp G S p A Via Fabio Filzi 37
31. MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 2 2004 6 7 POINT 1 The connection between the hopper and the feed pump Fig 3 pos 1 is removed during the CIP cleaning process to secure that the CIP liquid is shut off and make sure that the flavouring and other particles are not falling into the feed pump and into the CIP liquid Fig 3 pos 2 Another advantage is the fact that the machine can be washed and flushed on the outside during the CIP cleaning without having to prevent particles from falling into the feed pump The connection between the hopper and the feed pump Fig 3 pos 3 is removed bu dismounting the inlet pipe between the hopper and the feed pump Fig 3 pos 1 POINT 2 Then the delivered Fig 3 pos 2 is mounted on the open inlet of the feed pump Fig 3 pos 3 to secure that the CIP liquid is shut off and to shut off the feed pump thus dirt and particles do not get into the feed pump when cleaning other parts of the machine Below illustration shows how to do Fig 3 Feed pump MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 6 8 POINT 3 Remove the front cover and take the 3 scrapers off Fig 4 pos A To avoid that the expansion caused by hot water washing blocks the pump AN POINT 4 Reassemble the front cover PLEASE NOTE DURING THE CIP CYCLE THE SUPPLY
32. gt Connect the return ground from the motors controlled by the inverters directly to the ground connection PE on the associated inverter gt Flat conductors are preferred as they have lower impedance at higher frequencies gt Terminate the ends of the cable neatly ensuring that unscreened wires are as short as possible gt Separate the control cables from the power cables as much as possible using separate trunking if necessary at 90 to each other gt Whenever possible use screened leads for the connections to the control circuitry gt Ensure that the contactors in the cubicle are suppressed either with R C suppressors for AC contactors or flywheel diodes for DC contactors fitted to the coils Varistor suppressors are also effective This is important when the contactors are controlled from the inverter relay gt Use screened or armored cables for the motor connections and ground the screen at both ends using the cable clamps WARNING JN Safety regulations must not be compromised when installing inverters MICROMASTER 420 Operating Instructions 28 65 6400 5 00 0 Issue 12 01 2 Installation 2 4 4 Screening Methods Gland Plate The Gland Plate Kit is supplied as an option It allows easy and efficient connection of the necessary screening See the Gland Plate Installation Instructions contained on the Docu CD Screening without a Gland Plate Should a Gland Plate not be available then the inverte
33. i t is ON by default Motor overload protection can also be provided using an external PTC via a digital input This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 230 V 460 V when protected by a time delay fuse see Tables see Tables starting on page 77 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 Repair Repairs on equipment may only be carried out by Siemens Service by WARNING 23 repair centers authorized by Siemens by qualified personnel who thoroughly acquainted with all the warnings and operating procedures contained in this manual Any defective parts or components must be replaced using parts contained in the relevant spare parts list Disconnect the power supply before opening the equipment for access Dismantling amp Disposal NOTES inverter s packaging is re usable Retain the packaging for future use or return it to the manufacturer Easy to release screw and snap connectors allow you to break the unit down into its component parts You can then re cycle these component parts dispose of them in accordance with local requirements or return them to the manufacturer MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO Safety Instructions Issue 12 01 MICROMASTER 420 Operating Instructions 10 6SE6400 5AA
34. motor speed controlled by an analog potentiometer gt Maximum speed 3000 rpm at 50 Hz 3600 rpm at 60 Hz can be controlled by a potentiometer via the analog inputs of the inverter gt Ramp acceleration time ramp deceleration time 10 Settings for more complex applications can be found in the parameter list and in Section 3 2 2 Commission Overview with BOP or AOP Table 3 1 Default settings for operation using the SDP Terminals Parameter Default Operating Digital Input 1 5 P0701 1 ON right Digital Input 2 6 P0702 12 Reverse Digital Input 3 7 P0703 9 Fault Reset Output Relay 10 11 P0731 52 3 Fault Identification Analogue Output 12 13 P0771 21 Output Frequency Analogue input 3 4 P0700 0 Frequency Setpoint 1 2 Analog Input supply MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 35 3 Commissioning Issue 12 01 Basic operation with SDP 36 With the SDP fitted the following is possible gt Start and stopping the motor gt Reversing the motor gt Fault Reset Controlling the speed of the motor Connect the terminals as shown in Figure 3 4 Start Stop Rev Ack Digital Inputs Analogue Inputs EN 5 0kQ Figure 3 4 Basic operation with SDP MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO Issue 12 01 3 2 2 Commission Overview with BOP or Prerequisites Mechanical and electrical Installatio
35. 0 172 0 172 0 172 0 195 0 195 0 195 0 Imensions w inches 2 87 2 87 287 287 287 5 87 587 5 87 7 28 7 28 728 h inches 681 681 681 681 6 81 7 95 7 95 7 95 965 9 65 9 65 d inches 5 87 5 87 587 5 87 5 87 677 677 677 7 68 7 68 7 68 82 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 8 Options 8 Options An overview of the options available for the MICROMASTER 420 is given in this section For further information about options please refer to the catalog or the documentation CD 8 1 Device independent options Basic Operator Panel BOP Advanced Operator Panel AOP PROFIBUS module PC to inverter connection kit PC to AOP connection kit BOP AOP door mounting kit for single inverter control AOP door mounting kit for multiple inverter control DriveMonitor and Starter commissioning tool NON NON 8 2 Device dependent options EMC filter Class A EMC filter Class B Additional EMC filter Class B Low leakage Class B filter Line commutating choke Output choke Gland plate VVVV VV MICROMASTER 420 Operating Instructions 65 6400 5 00 0 83 8 Options Issue 12 01 MICROMASTER 420 Operating Instructions 84 6SE6400 5AA00 0BPO Issue 12 01 9 Electro magnetic compatibility 9 Electro magnetic compatibility EMC This Chapter contains EMC information 9 1 Electro magnetic com
36. 3 8 SIEMENS INVERTER PARAMETER PARAMETERS PUMP AUGER DESCRIPTION P010 1 1 Enable quick commissioning P100 0 0 Europe North America P304 400 400 Rated motor voltage P305 1 1 1 1 Rated motor current P307 0 35 0 35 Rated motor power P310 50 50 Rated motor frequency P311 1370 1370 Rated motor speed P700 2 2 Selection of command source P1000 2 2 Selection of frequency setpoint P1080 5 5 5 3 Min frequency P1082 87 81 Max frequency P1120 5 5 Ramp up time P1121 5 5 Ramp down time P3900 SET TO 2 Check the follow parameters To enter in the parameters in level 2 P0003 2 2 User access level 701 1 1 Function of digital input 1 P702 12 12 Function of digital input 2 P703 9 9 Function of digital input 3 P2000 87 0 81 0 Reference frequency Gram Equipment 4 INSTALLATION 4 1 PACKING MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 VERSION 1 PAGE 4 1 As transport is usually charged to the Customer it is agreed during order negotiation and it depends from the transportation way chosen the destination distance as well as from a possible storage period The Table below shows the most frequently used types of packing but different types may be used upon specific Customer s request Packing ways Packing type Transport means Destination distance Large pallet with wooden walls coated with tarred paper barrier bag
37. 3 THE AUGER AND SHAKER On the backside of the IF 2000 the belt drive of the auger and the shaker can be seen after the upper service lid has been dismounted The direction of revolution can be seen as well The shaker and the auger must be operated counterclockwise seen from the back of the IF 2000 and into the box where the belt drive is placed The illustration below shows the direction of revolution of the AC gear motor after removing the service lid on the back AD Fig 3 The auger and shaker MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 5 4 5 4 PLACING THE SHAKER The lid must be open and the safety grate removed Tilt the shaker Fig 4 pos 2 a little with the front down the upper site of where the ring on the shaft is and put it into the hopper Then stick the front through the hole in the front Fig 4 pos 1 and the back over the drive shaft Fig 4 pos 2 mounted on the inner backside of the hopper Fig 4 pos 5 Turn it until it can be pushed completely over the shaft Insert the bearing Fig 4 pos 3 and lock it with the pin Fig 4 pos 4 Make sure the safety grate is screwed on properly again Fig 4 Placing the shaker MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 5 5 5 5 PLACING THE AUGER The inlet funnel must be removed
38. 420 specifications Input voltage range 3 AC 380 480 V 10 with built in Class A Filter Order No 6SE6420 2AD22 2AD23 2AD24 2AD25 2AD27 2AD31 2 0 OBAO OBAO 5 5 1 0 kW 2 2 3 0 4 0 5 5 7 5 11 0 Motor Output Rating nog 3 0 4 0 5 0 7 5 10 0 15 0 Output Power 45 59 7 8 10 1 14 0 19 8 Output Current Max 5 9 7 7 10 2 13 2 18 4 26 0 Input Current A 7 5 10 12 8 17 3 23 1 33 8 Recommended Fuse A 16 16 20 20 25 35 3NA3805 3NA3805 3NA3807 3NA3807 3NA3810 3NA3814 mm 10 1 0 1 5 2 5 4 0 6 0 Inputs Min awg 17 17 15 13 11 9 mm 60 6 0 6 0 10 0 10 0 10 0 Input Cable Max awg 9 9 9 7 7 7 mm 1 0 1 0 1 0 1 5 2 5 4 0 Qutp t Cable Min awg 17 17 17 15 13 11 mm 60 6 0 6 0 10 0 10 0 10 0 Output Cable Max awg 9 9 9 7 7 7 kg 3 1 3 3 3 3 54 5 7 5 7 Weight Ibs 6 8 7 8 7 8 11 9 12 5 12 5 1490 1490 1490 1850 1850 1850 2020 2020 2020 2450 2450 2450 2202 dimm 1720 1720 1720 1950 1950 1950 Dimensions w inches 5 87 5 87 5 87 7 28 7 28 7 28 h inches 7 95 7 95 7 95 9 65 9 65 9 65 d inches 6 77 6 77 6 77 7 68 7 68 7 68 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 81 7 MICROMASTER 420 specifications Issue 12 01 Input voltage range 3 AC 380 480 V 10 Unfiltered Order No 6SE6420 2
39. 58 Issue 12 01 Par No Parametername Default Acc WS QC r0035 3 Act motor temperature 2 P0300 1 Select motor type 1 2 C Q P0304 1 Rated motor voltage 230 1 C Q P0305 1 Rated motor current 3 25 1 C Q P0307 1 Rated motor power KW or hp 0 75 1 C Q P0308 1 Rated motor cosPhi 0 000 2 C Q P0309 1 Rated motor efficiency 0 0 2 C Q P0310 1 Rated motor frequency 50 00 1 C Q P0311 1 Rated motor speed 0 1 C Q r0313 1 Motor pole pairs 3 P0320 1 Motor magnetizing current 0 0 3 CT Q r0330 1 Rated motor slip 3 r0331 1 Rated magnetization current 3 r0332 1 Rated power factor 3 P0335 1 Motor cooling 0 2 CT Q P0340 1 Calc motor model and control 0 2 CT P0344 1 Motor weight 9 4 3 CUT P0346 1 Magnetization time 1 000 3 CUT P0347 1 Demagnetization time 1 000 3 CUT P0350 1 Stator resistance line to line 4 0 2 CUT r0370 1 Stator resistance 4 r0372 1 Cable resistance 96 4 r0373 1 Rated stator resistance 4 r0374 1 Rotor resistance 4 r0376 1 Rated rotor resistance 96 4 r0377 1 Total leakage reactance 96 4 r0382 1 Main reactance 4 r0384 1 Rotor time constant 3 r0386 1 Total leakage time constant 4 r0395 Total stator resistance 3 0610 Motor I t temperature reaction 2 3 CT P0611 1 Motor
40. 8 Motor Overload PTC 45 Figure 5 1 Parameter 55 List of Tables Table 2 1 Dimensions and Torques of MICROMASTER 420 23 Table 3 1 Default settings for operation using the 35 Table 3 2 Default settings for operation using the 38 Table 6 1 Inverter conditions indicated by the LEDs on the SDP 68 Table 7 1 MICROMASTER Performance 76 Table 7 2 Tightening torques for power 76 Table 7 3 MICROMASTER 420 5 77 Table 9 1 Permissible harmonic current emissions 87 Table 9 2 Class 1 General 88 Table 9 3 Class 2 Filtered Industrial ie anie 88 Table 9 4 Class 3 Filtered for Residential Commercial and Light Industry 89 Table 9 5 Compliance Table a Rei 90 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 13 Table of Contents Issue 12 01 MICROMASTER 420 Operating Instructions 14 65 6400 5 00 0 Issue 12 01 1 Overview 1 Overview This Chapter contains summary of the major features of the MICROMASTER 420 range 1 1 The MICROMASTER
41. Enable PID MOP 19 13 3 CT P2236 1 Enable PID MOP DOWN cmd 19 14 3 CT Par No Parametername Default Acc WS QC r0750 Number of ADCs 3 r0751 CO BO Status word ADC channels 4 r0752 1 Act input of ADC V 2 P0753 1 Smooth time ADC 3 3 CUT r0754 1 Act ADC value after scaling 96 2 r0755 1 CO Act ADC after scal 4000h 2 P0756 1 Type of ADC 0 2 CT P0757 1 Value x1 of ADC scaling 0 2 CUT P0758 1 Value y1 of ADC scaling 0 0 2 CUT P0759 1 Value x2 of ADC scaling 10 2 CUT P0760 1 Value y2 of ADC scaling 100 0 2 CUT P0761 1 Width of ADC deadband 0 2 CUT P0762 1 Delay for loss of signal action 10 3 CUT 0770 Number of DACs 3 P0771 1 DAC 21 0 2 CUT P0773 1 Smooth time DAC 2 3 CUT ro774 1 Act DAC value 2 ro776 1 Type of DAC 0 3 CT P0777 2 Value x1 of DAC scaling 0 0 2 CUT P0778 1 Value y1 of DAC scaling 0 2 CUT P0779 1 Value x2 of DAC scaling 100 0 2 CUT P0780 1 Value y2 of DAC scaling 20 2 CUT P0781 1 Width of DAC deadband 0 2 CUT Setpoint Channel and Ramp Generator P0004 10 60 Par No Parametername Default Acc WS QC P1000 1 Selection of frequency setpoint 2 1 CT Q P1001 Fixed frequency 1 0 00 2 CUT P1002 Fixed frequency 2 5 00 2 CUT P1003 Fixed frequency 3 10 00 2 CUT P1004 Fixed frequency 4 15 00 2 CUT P1005 Fixed frequency 5 20 00 2 C
42. IT line supplies Fast repeatable response time to control signals Comprehensive range of parameters enabling configuration for widest range of applications Simple cable connection Modular design for extremely flexible configuration High switching frequencies for low noise motor operation Detailed status information and integrated message functions External options for PC communications Basic Operator Panel BOP Advanced Operator Panel AOP and Profibus Communications Module Performance characteristics Flux Current Control FCC for improved dynamic response and motor control Fast Current Limitation FCL for operation with trip free mechanism Built in DC brake Compound Braking to improve braking performance Acceleration deceleration times with programmable smoothing Closed loop control using Proportional Integral control loop function Multi point V f characteristic Protection characteristics VV VV Y Overvoltage undervoltage protection Overtemperature protection for the inverter Ground fault protection Short circuit protection i t thermal motor protection PTC for motor protection MICROMASTER 420 Operating Instructions 65 6400 5 00 0 17 1 Overview 18 Issue 12 01 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 2 Installation 2 Installation This Chapter contains gt General data relating to installation gt Dimensions of
43. Inverter gt Wiring guidelines to minimize the effects of EMI gt Details concerning electrical installation 2 1 EE E 20 2 2 Ambient operating conditions 21 2 3 Mechanical 22 2 4 Electrical 25 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 19 2 Installation N 20 Issue 12 01 WARNING Work on the device system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards If a Residual Current operated protective Device RCD is to be used it must be an RCD type B Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker EN50178 Section 5 2 11 1 The following terminals can carry dangerous voltages even if the inverter is inoperative the power supply terminals L L1 N L2 L3 the motor terminals U V W DC DC Always wait 5 minutes to allow the unit to discharge after switching off before carrying out any inst
44. P IVA 04704190158 VAT Number IT 04704190158 C F e P IVA 04704190158 VAT Number 04704190158 Societ appartenente al Gruppo Sacmi Imola S C a r l MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 TABLE CONTENTS INTRODUCTION SAFETY INSTRUCTIONS USER S RESPONSIBILITY SAFETY FIRST IMPORTANCE OF THE MANUAL SAFETY SIGNS OPERATIVE ZONE INSTALLATION INSPECTIONS WORKING POSITIONS SERVICE AND MAINTENANCE CLEANING ELECTRIC SYSTEM PERSONNEL FOR OPERATION FILLING THE HOPPER RESIDUAL HAZARDS SAFETY SIGNS PLACING OF THE SAFETY SIGNS MANUAL INFORMATION ABOUT THE MANUAL MANUAL IMPORTANCE USE FORESEEN FOR THE MACHINE BASIC WARNINGS CONSULTATION CONSERVATION PREFACTORY NOTE LIMITS TO APPLICATION TECHNICAL DATA AND IDENTIFICATION IDENTIFICATION DATA COSTITUTION OF THE MACHINE TECHNICAL DATA DESCRIPTION OF THE MACHINE GENERAL DESCRIPTION STRACCIATELLA INLET DEVICE OPTIONAL SAFETY MICRO CONTACT CAPACITIES FOR IF 2000 AUGER FOR THE IF 2000 ELECTRIC PLANT DESCRIPTION OF ELECTRIC FUNCTIONING SEE REF 1 7 IE8 IE9 SIEMENS INVERTER PARAMETER INSTALLATION PACKING TRANSPORT LIFTING INSTALLATION PREDISPOSITION VERIFICATIONS MECHANICAL PREDISPOSITIONS ELECTRIC CHECKS AND PRE SETTING START UP AND ADJUSTMENT THE FEED PUMP THE AFTER MIXER 2 E a o mb e ups m tems UE mu
45. Put the auger Fig 5 pos 2 through the pipe with the big end first Fig 5 pos 1 and place it over the drive shaft mounted on the inner backside of the hopper Turn it until it can be pushed completely over the shaft Mount the inlet funnel Fig 5 pos 4 on the top of the feed pump Fig 5 pos 3 and tighten the wing nuts Fig 5 pos 5 Fig 5 Placing the auger MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra VERSION DATE PAGE 1 2004 6 1 6 ATTENTION AND GENERAL INSTRUCTIONS OF CLEANING PLEASE NOTE ALWAYS KEEP THE AREA AROUND THE MACHINE SECURE NEVER LEAVE OBJECTS IN THE PASSAGES AND THE OPERATING POSITIONS THE OPERATORS MUST BE ABLE TO WORK SAFELY IN THE MENTIONED OPERA TING POSITIONS 6 1 GENERALLY Non skid footwear is recommended and the floor should be clean and without spilt ice cream or flavouring which could make the floor dangerous to walk on DANGER NEVER USE POISONOUS AND OR INFLAMMABLE CLEANING AGENTS WHEN CLEANING THE MACHINE The machine is rinsed with water and possibly was hed with a soft brush in order to remove residues of flavouring ice cream and the like from the surface of the machine DANGER MANUAL CLEANING OF THE MACHINE AND ITS INTERNAL PARTS IS ONLY TO BE PERFORMED WHEN THE CONTROL VOLTAGE IS SWITCHED TO OFF PLEASE NOTE NEVER FLUSH DIRECTLY ON FAN GRATES ELECTRIC BOXES CONTROL UNITS MOTORS OR OTHER SENSI TIVE AND OR C
46. have been requested This freezes the RFG output frequency at its current value JOG right and JOG left signals active together Make sure that JOG right and JOG left signals not applied simultaneously 74 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 7 MICROMASTER 420 specifications 7 MICROMASTER 420 specifications This Chapter contains gt Table 7 1 contains the general technical specifications for the MICROMASTER 420 inverter gt Table 7 2 contains terminal tightening torques gt Table 7 3 includes various tables of specific technical data for individual MICROMASTER 420 inverters MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 75 7 MICROMASTER 420 specifications Issue 12 01 Table 7 1 MICROMASTER Performance Ratings Mains operating voltage 1 AC 200 V to 240 V 10 0 12 kW 3 0 kW 0 16 hp 4 0 hp and 3 AC 200 V to 240 V 10 96 0 12 kW 5 5 kW 0 16 hp 7 5 hp Power ranges 3 AC 380 V to 480 V 10 96 0 37 kW 11 0KW 0 50 15 0 hp Input frequency 47 Hz to 63 Hz Output frequency 0 Hz to 650 Hz Inverter efficiency 96 96 to 97 96 Overload capability 50 96 overload capability for 60 s within 5 min period referred to the rated output current Inrush current Less than nominal input current Control method Linear V f Control Linear V f with Flux Current Control FCC Quadratic V f Control Multi point V f control Pulse freque
47. motors require de rating for continuous PTC operation at low frequencies To ensure 5 6 nverter 4 Control that the motors are protected against or7 Teri erminals overheating under these conditions a 1kQ PTC temperature sensor must be fitted to the motor and connected to the inverter control terminals PO601 must also be set 9 to 1 Figure 3 8 Motor Overload PTC Connection NOTE To enable the trip function set parameter P0701 P0702 or P0703 29 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 45 3 Commissioning 46 Issue 12 01 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 4 4 Using the MICROMASTER 420 Using the MICROMASTER 420 This Chapter contains 4 1 4 2 4 3 4 4 4 5 gt explanation of the various methods of controlling the inverter gt Asummary of the types of control of the inverter Frequency setpoint 1000 Command sources 700 OFF and braking Control modes reed et Faults and warnings re deese de dae denn MICROMASTER 420 Operating Instructions 65 6400 5 00 0 47 4 Using the MICROMASTER 420 Issue 12 01 AN 4 1 48 WARNING When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergenc
48. not be set to Analogue input parameters should not be set to ADC identical values since this would the same value as each other parameters produce illogical results not set gt Index 0 Parameter settings for properly output identical gt Index 1 Parameter settings for input identical gt Index 2 Parameter settings for input do not correspond to ADC type A0921 DAC parameters should not be set to Analogue Output parameters should not be set to DAC identical values since this would the same value as each other parameters produce illogical results not set gt Index 0 Parameter settings for properly output identical gt Index 1 Parameter settings for input identical gt Index 2 Parameter settings for output do not correspond to DAC type A0922 gt No Load is applied to the inverter 1 Check that load is applied to the inverter No load gt As a result some functions may 2 Check motor parameters correspond to motor applied to not work as under normal load attached inverter conditions 3 As a result some functions may not work Low output voltage eg when 0 boost correctly because there is no normal load applied at 0 Hz condition MICROMASTER 420 Operating Instructions 65 6400 5 00 0 73 6 Troubleshooting Issue 12 01 Fault Possible Causes Diagnose amp Remedy Reac tion A0923 Both JOG Left and JOG Right are requested Both JOG right and JOG left P1055 P1056
49. number e g DIN3 is active gt OFF1 can be combined with DC braking or Compound braking MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 49 4 Using the MICROMASTER 420 Issue 12 01 4 3 2 4 3 3 4 3 4 4 3 5 50 OFF2 This command causes the motor to coast to a standstill NOTICE The OFF2 command can have one or more sources By default the OFF2 command is set to BOP AOP This source still exists even if other sources are defined by one of the following parameters P0700 P0701 P0702 P0703 and P0704 OFF3 OFF3 command causes the motor to decelerate rapidly For starting the motor when OFF3 is set the binary input has to be closed high If OFF3 is high the motor can be started and stopped by OFF1 or OFF2 If OFF3 is low the motor cannot be started gt ramp down time see P1135 NOTICE OFF3 can be combined with DC braking or compound braking DC braking DC braking is possible together with OFF1 and OFF3 A DC current is applied to stop the motor quickly and hold the shaft stationary until the end of the braking period gt Set DC braking see P0701 to P0704 gt set braking period see P1233 gt set braking current see P1232 NOTICE If no digital input is set to DC braking and P1233 z 0 DC braking will be active after every OFF1 command Compound Braking Compound Braking is possible with both OFF1 and OFF3 For Compound Braking a DC component is added to
50. only for UL compliance For tightening torque see Table 7 2 page 76 Access to the power and motor terminals 26 You can gain access to the mains and motor terminals by removing the covers see also Appendices A B und 0 The mains and motor connections must be made as shown in Figure 2 6 Figure 2 5 MICROMASTER 420 connection terminals MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 2 Installation L3 L2 OPTIONAL FILTER Class B only CONTACTOR MICROMASTER L3 TYPICAL INSTALLATION L2 L1 OPTIONAL CONTACTOR FILTER MICROMASTER 221010 MOTOR THREE PHASE Figure 2 6 Motor and Power Connections MICROMASTER 420 Operating Instructions 65 6400 5 00 0 27 2 Installation Issue 12 01 2 4 3 Avoiding Electro Magnetic Interference The inverters are designed to operate in an industrial environment where a high level of EMI can be expected Usually good installation practices will ensure safe and trouble free operation If you encounter problems follow the guidelines stated below Action to Take gt Ensure that all equipment the cubicle is well grounded using short thick grounding cable connected to a common star point or busbar gt Make sure that any control equipment such as a PLC connected to the inverter is connected to the same ground or star point as the inverter via a short thick link
51. operations to be done or avoided for a good functioning of the machine introduced by the signal 1 26 CONSERVATION We advise Yuo to keep this manual with the maximum care for the whole life of the machine Some useful suggestions for a perfect conservation are Shelter the manual against humidity and heat Use the manual correctly not to damage neither wholly nor partly its content not remove of tear for any reason parts of the manual a copy of the parts needed for consultation by the various operators Do not overwrite for any reason parts of the manual unless in case of late revisions by GRAM EQUIPMENT S r l MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 1 22 1 2 7 PREFACTORY NOTE The intention with this technical manual is to secure an optimum operation of the IF 2000 At the same time the operators should be able to operate the machine without being endangered Therefore it is important that every operator invol ved in the operation of the machine has read and understood the whole instruction technical data Operators are both persons who are installing and connecting the machine as well as persons who are operating and cleaning the machine every day and persons who are performing service repairs and maintenance on the machine Especially make certain that the operators are fami liar with the presentation placing and meaning of the
52. r0947 8 Fault number 2 r0948 12 Fault time 3 RO949 8 Fault value 4 P0952 Total number of faults 0 3 CT P2100 3 Alarm number stop reaction 0 3 CT P2101 3 Stop reaction value 0 3 CT r2110 4 Warning number 2 P2111 Total number of warnings 0 3 CT r2114 2 Run time counter 3 P2115 3 AOP real time clock 0 3 CT P2120 Indication counter 0 4 CUT P2150 1 Hysteresis frequency f hys 3 00 3 CUT P2155 1 Threshold frequency f1 30 00 3 CUT P2156 1 Delay time f1 10 3 CUT P2164 1 Hysteresis frequency f hysLeave 3 00 3 CUT P2167 1 Switch off frequency f off 1 00 3 CUT P2168 1 Delay time Toff inverter switch off 10 3 CUT P2170 1 Threshold current thresh 100 0 3 CUT P2171 1 Delay time current 10 3 CUT P2172 1 Threshold voltage Vdc thresh 800 3 CUT P2173 1 Delay time Vdc 10 3 CUT P2179 Current limit for no load ident 3 0 3 CUT P2180 Delay time for no load ident 2000 3 CUT r2197 CO BO Status word 1 of monitor 2 P3981 Reset active fault 0 4 CT MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 65 5 System parameters Issue 12 01 PI Controller P0004 22 Par No Parametername Default Acc WS QC P2200 1 Enable PID controller 0 0 2 CT P2201 Fixed PID setpoint 1 0 00 2 CUT P2202 Fixed PID setpo
53. safety instructions Furthermore we recommend that the operators are conversant with first aid the local first aid facilities their placing and presentation While the machine is operated there are dangerous movable rotary and live parts on the machine Illegal removed covers and screenings as well as safety signs placed on the covers and screenings or insufficient maintenance might result in severe injuries or damages The instruction manual must always be available to the operators Always keep a copy of the technical data in case the instruction technical data in use gets worn or disappears A new instruction manual is ordered from Gram Equipment 1 2 8 LIMITS TO APPLICATION The machine is a feeder designed for dosing and mixing solid as well as moist flavourings into ice cream such as nougat pieces of fruits pieces of chocolate jam a m When using the machine for other purposes as mentioned above without obtaining previous per mission from Gram Equipment this happens without responsibility on our part Therefore we recommend always to consulting Gram Equipment before performing alterations on the machine for manufacturing products which are not mentioned in the description of the machine PLEASE NOTE NEVER USE THE MACHINE FOR PURPOSES WHICH ARE NOT APPROVED BECAUSE IT MIGHT ENDANGER THE OPERATORS AND DAMAGE THE MACHINE MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VER
54. the AC current set the braking current see P1236 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 4 Using the MICROMASTER 420 4 4 Control modes P1300 All control modes of the MICROMASTER 420 are based on a V Hz control The following different control variants are provided to suit different types of application gt Linear control P1300 0 Can be used for variable and constant torque applications such as conveyors and positive displacement pumps gt Linear V f control with Flux Current Control FCC P1300 1 This control mode can be used to improve the efficiency and dynamic response of the motor gt Quadratic V f control P1300 2 This mode can be used for variable torque loads such as fans and pumps gt Multi point control P1300 3 For information regarding this mode of operation please consult the MM420 Reference Manual MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 51 4 Using the MICROMASTER 420 Issue 12 01 4 5 Faults and warnings SDP If an SDP is fitted the fault states and warnings are indicated by the two LEDs on the panel see section 6 1 on page 68 for further information Fault free operation of the inverter is indicated by the following sequence of LED displays gt Greenand yellow Ready to run gt Green Run BOP BOP is installed the last 8 fault conditions P0947 and warnings P2110 are displayed if a fault condition occu
55. there is only a small risk of heeling or tilting when lifting the pallet by crane or fork lift truck The machine and loose parts are wrapped in plastic foil fixed to the pallet to protect them against the weather We recommend always to placing the IF 2000 on a pallet for long distance transports Always place the IF 2000 on the wheels do not lay the machine down JN PLEASE NOTE LIFTING HOOKS OR THE LIKE ARE NOT TO BE MOUNTED DIRECTLY ON THE MACHINE PLEASE NOTE DO NOT PUSH THE CONTROL BOX AFTER MIXER OR OTHER ELEMENTS ON THE MACHINE MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 qu VERSION DATE PAGE 2 2004 4 3 Fig 1 Transport MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 2 2004 4 4 4 3 LIFTING The machine must be lifted with a forklift truck as illustrated by below figure The forks are to be placed immediately under the machine thus the maschine is placed properly on the forks PLEASE NOTE NEVER LIFT THE NFD MACHINE WHEN THE BOTTOM LID IS MOUNTED THE BOTTOM LID MUST BE DISMOUNTED DURING LIFTS SO THAT THE MACHINE IS LIFTED IN THE BEARERS ON WHICH THE LEGS ARE WELDED min 700 450 Fig 2 A Lifting MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 2 2004 4 5 When lifting with a crane
56. with zeolite Trailer Ship Transcontinental Possible storage Large pallet with wooden cage possible cover by polyethylene film or similar Trailer or Lorry National or international Standard container Trailer or Lorry Transcontinental possible barrier bag Ship Special container Air cargo Transcontinental No packing Trailer National or border The items are simply deposited and fixed on vehicle carrying surface and possibly covered with polyethylene film or canvas countries with a trip of few hour MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 4 2 4 2 TRANSPORT When the IF 2000 machine leaves Gram Equipment it is wrapped in order to be able to handle the machine without endangering personnel or damaging the machine Furthermore it should be possible to transport the machine with a forklift truck or alike In case of overseas transport it is put into a robust wooden box as protection against strokes and mechanical influence The IF 2000 is placed and fixed to a pallet to prevent unintended motion There is a steel band around the IF 2000 and the pallet and wooden blocks are placed around the legs of the IF 2000 machine to prevent the machine from rolling Possible loose parts fittings and spare parts are also fixed to the pallet The IF is designed to load the pallet which it is placed on when it is wrapped evenly This means that
57. 0 3 CT P2009 2 USS normalization 0 3 CT P2010 2 USS baudrate 6 2 CUT P2011 2 USS address 0 2 CUT 2012 2 USS PZD length 2 3 CUT P2013 2 USS PKW length 127 3 CUT P2014 2 USS telegram off time 0 3 CT r2015 4 CO PZD from BOP link USS 3 P2016 4 CI PZD to BOP link USS 52 0 3 CT r2018 4 CO PZD from COM link USS 3 P2019 4 CI PZD to COM link USS 52 0 3 CT r2024 2 055 error free telegrams 3 r2025 2 USS rejected telegrams 3 r2026 2 USS character frame error 3 r2027 2 USS overrun error 3 r2028 2 USS parity error 3 r2029 2 USS start not identified 3 r2030 2 USS BCC error 3 r2031 2 USS length error 3 r2032 BO CtrlWrd1 from BOP link USS 3 12033 BO CtrlWrd2 from BOP link USS 3 12036 BO CtrlWrd1 from COM link USS 3 12037 BO CtrlWrd2 from COM link USS 3 P2040 CB telegram off time 0 3 CT P2041 5 CB parameter 0 3 CT r2050 4 CO PZD from CB 3 P2051 4 CI PZD to CB 52 0 3 CT r2053 5 CB identification 3 r2054 7 CB diagnosis 3 r2090 BO Control word 1 from CB 3 r2091 BO Control word 2 from CB 3 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 5 System parameters Alarms Warnings and Monitoring P0004 21 Par No Parametername Default Acc WS QC
58. 00 0BPO Issue 12 01 Table of Contents Table of Contents 1 15 1 1 MICROMASTER 420 16 1 2 uj m 17 2 Installation 19 2 1 General E 21 2 2 Ambient operating 21 2 3 Mechanical 0 04008 1 23 2 4 25 3 COMMISSIONING eerte rr tee teret 31 3 1 Block dia gran esee a EA EEE AEA 33 3 2 COMMISSION modes ei a a deed ni a 34 3 3 General aa aa aa Eoaea 44 4 Using the MICROMASTER 420 nnne nennen nn nennen 47 4 1 Frequency setpoint 1000 48 4 2 Command sources 700 49 4 3 OFF and braking 49 4 4 Controlimodes P1300 tie ii 51 4 5 Faults hg m bt aati ed D im tein 52 5 System parameters 53 5 1 Introduction to MICROMASTER system 54 5 2 Pararmieter OVervIQW ode a
59. 0013 20015 2UD17 20021 20021 120022 20023 20024 20025 20027 20031 0 0 5 1AA0 5 2 0 0BAO OBAO 5CAO 5CAO 1 0 037 055 075 11 15 22 30 40 55 75 110 Motor Output Rating s 0 5 0 75 10 15 20 30 40 50 75 100 150 Output Power o9 12 16 23 30 45 59 78 101 14 0 198 Output Current 12 16 21 30 40 59 77 102 132 184 260 Input Current A 16 24 28 42 58 75 100 128 173 234 338 Recommended Fuse TA 10 10 10 10 10 16 16 20 20 25 32 3NA3803 3NA3803 3NA3803 3NA3803 3NA3803 3NA3805 3NA3805 3NA3807 3NA3807 3NA3810 3NA3814 Imm 10 10 10 10 10 10 10 15 25 40 60 Input Cable Min awg 17 17 17 17 17 17 17 15 13 11 9 Imm 25 25 25 25 25 60 60 100 100 100 Input Cable awg 13 13 13 13 13 9 9 9 7 7 7 Imm 10 10 10 101 101 10 10 10 15 25 40 Output Cable fawgj 17 17 17 17 17 17 17 17 15 13 11 Imm 25 25 25 25 25 60 60 100 10 0 10 0 Output Cable Max 13 13 13 13 13 9 9 9 7 7 7 EN kg 13l 143l 13 13 13 33l 33 52 55 55 9 Ibs 29 29 29 29 29 68 73 73 114 124 121 w mm 73 0 73 0 730 73 0 73 0 1490 149 0 149 0 185 0 185 0 185 0 h mm 173 0 173 0 173 0 173 0 173 0 202 0 202 0 202 0 245 0 245 0 245 0 cO d mm 149 0 149 0 149 0 149 0 149
60. 01 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 List of Abbreviations G List of Abbreviations AC Alternating Current AIN Analog Input AOP Advanced Operator Panel BOP Basic Operator Panel CT Constant Torque DC Direct Current DIN Digital Input DS Drive State EEC European Economic Community ELCB Earth Leakage Circuit Breaker EMC Electro Magnetic Compatibility EMI Electro Magnetic Interference FAQ Frequently Asked Questions FCC Flux Current Control FCL Fast Current Limitation Input and Output IGBT Insulated Gate Bipolar Transistor LCD Liquid Crystal Display LED Light Emitting Diode PID Proportional Integral und Differential PLC Programmable Logic Controller PTC Positive Temperature Coefficient Qc Quick Commissioning RCCB Residual Current Circuit Breaker RCD Residual Current Device RPM Revolutions Per Minute SDP Status Display Panel VT Variable Torque MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 97 Index Index A AMUTE uoce ertt 22 Ambient operating conditions 21 A 22 Atmospheric Pollution 22 Electromagnetic Radiation 22 Humidity sse 22 Installation und K hlung 22 Shock ei 22 21 Vibration a 22 Water
61. 10 V corresponds to 0 50 60 Hz gt Options see P1000 NOTES For USS see Reference Manual for PROFIBUS see Reference Manual and Profibus Instructions MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 4 Using the MICROMASTER 420 4 2 Command sources P0700 NOTICE The ramp times and ramp smoothing functions also affect how the motor starts and stops For details of these functions please refer to parameters P1120 P1121 P1130 P1134 in the Parameter List Starting the motor gt Standard Terminal 5 DIN1 high gt Options see P0700 to P0704 Stopping the motor There are several ways to stop the motor Standard OFF1 4 3 1 Terminal 5 DIN1 low 2 4 3 2 Off button on BOP AOP pressing the Off button once long two seconds or twice with default settings not possible without BOP AOP OFF3 4 3 3 Not active the default factory setting gt Options see P0700 to P0704 Reversing the motor Standard Terminal 6 DIN2 high gt Options see P0700 to P0704 4 3 OFF and braking functions 4 3 1 OFF1 This command produced by canceling the ON command causes the inverter to come to a standstill at the selected ramp down rate Parameter to change ramp time see P1121 NOTICE gt ON and the following OFF1 command must have the same source gt Ifthe ON OFF1 command is set to more than Digital input only the last set Digital Input is
62. 420 2 0 04 0 5000 00 sess sana 16 1 2 bh tote Codec Deb 17 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 15 1 Overview 1 1 16 Issue 12 01 MICROMASTER 420 MICROMASTER 420s a range of frequency inverters for controlling the speed of three phase AC motors The various models available range from the 120 W single phase input to the 11 kW three phase input The inverters are microprocessor controlled and use state of the art Insulated Gate Bipolar Transistor IGBT technology This makes them reliable and versatile A special pulse width modulation method with selectable Pulse frequency permits quiet motor operation Comprehensive protective functions provide excellent inverter and motor protection The MICROMASTER 420 with its default factory settings is ideal for a large range of simple motor control applications The MICROMASTER 420 can also be used for more advanced motor control applications via its comprehensive parameter lists The MICROMASTER 420 can be used in both stand alone applications as well as being integrated into Automation Systems MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 1 Overview 1 2 Features Main characteristics gt VV VV ON VV VV V Easy installation Easy commissioning Rugged EMC design Can be operated on
63. 44 10 72 0 26 10 19 83 56 28 10 7 0 77 0 077 0 008 370 W 230 2 96 2 02 1 05 0 38 0 24 83 56 28 10 7 1 1 0 11 0 011 550 230 V 4 04 2 70 11 36 10 48 0 36 83 56 28 10 7 1 5 0 15 0 015 The allowed harmonic currents for professional equipment with input power gt 1 kW are not yet defined Therefore any electrical apparatus containing the above drives which has an input power gt 1 kW will not require connection approval Alternatively the necessity to apply for connection approval can be avoided by fitting the input chokes recommended in the technical catalogues except 550 W 230 V 1ac units 1 Industrial Networks are defined as those which do not supply buildings used for domestic purposes MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 87 9 Electro magnetic compatibility Issue 12 01 9 1 5 Classification of EMC performance Three General classes of EMC performance are available as detailed below Class 1 General Industrial Compliance with the EMC Product Standard for Power Drive Systems EN 68100 3 for use in Second Environment Industrial and Restricted Distribution Table 9 2 Class 1 General Industrial Radiated Emissions EN 55011 Level A1 Conducted Emissions EN 68100 3 Limits under consideration pu s Radio Frequency Electromagnetic Field Class 2 Filtered Industrial This level of performanc
64. 6 2 9 2 9 7 3 7 9 79 114 w mm 73 0 73 0 73 0 73 0 73 0 149 0 149 0 149 0 185 0 h mm 173 0 173 0 173 0 173 0 173 0 202 0 202 0 202 0 245 0 d mm 149 0 149 0 149 0 149 0 149 0 172 0 172 0 172 0 195 0 inches 2 87 2 87 2 87 2 87 2 87 5 87 5 87 5 87 7 28 h inches 6 81 6 81 6 81 6 81 6 81 7 95 7 95 7 95 9 65 d inches 5 87 5 87 5 87 5 87 5 87 6 77 6 77 6 77 7 68 Dimensions MICROMASTER 420 Operating Instructions 65 6400 5 00 0 77 7 MICROMASTER 420 specifications Input voltage range with built in Class A Filter 3 AC 200 V 240 V 10 Order No 6SE6420 2 23 2AC24 2 25 0 0 0 0 5 0 kW 3 0 4 0 5 5 Motor Output Rating hp 40 50 75 Output Power kVA 6 0 7 7 9 6 Output Current Max 13 6 17 5 22 0 Input Current A 15 6 19 7 26 3 Recommended Fuse A 25 32 35 3NA3810 3NA3812 3NA3814 mm 2 5 2 5 4 0 Input Cable Min awg 13 0 13 0 410 10 0 10 0 10 0 Input Cable Max awg 70 70 70 mm 1 5 2 5 4 0 Output Cable Min awg 150 130 110 10 0 10 0 10 0 Output Cable Max awg 70 70 70 Weight kg 5 2 5 7 5 7 Ibs 11 4 12 5 12 5 w mm 185 0 185 0 185 0 h mm 245 0 245 0 245 0 4 mm 195 0 195 0 195 0 Dimensions inches 7 28 7 28 7 28 h inches 9 65 9 65 9 65 d inches 7 68 7 68 7 68 78 Issu
65. 81 x 5 87 2 x M4 Washers for mounting on with washers fitted standard rail Width x mm 149 x 202 x 172 4 x Bolts 2 5 Nm B Height x 4 x M4 Nuts 5 Depth inch 5 87 7 95 6 77 4x MA Washers with washers fitted Width x mm 185 x 245 x 195 4 x M5 Bolts 25Nm C Height x 4 x M5 Nuts 2 h hers fitted Depth inch 7 28 x 9 65 x 7 68 4 x M5 Washers with washers fitte MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 23 2 Installation Issue 12 01 2 3 1 Mounting on standard rail Frame Size A Fitting the Inverter to a 35 mm standard rail EN 50022 Riles ote 1 Fit the inverter to the rail using the upper rail latch Upper rail latch 2 Push the inverter against the rail and the lower rail latch should click into place Lower rail latch Removing the Inverter from the rail 1 disengaged the release mechanism of the inverter insert a screwdriver into the release mechanism 2 Apply a downward pressure and the lower rail latch will disengage 3 Pull the inverter from the rail MICROMASTER 420 Operating Instructions 24 6SE6400 5AA00 0BPO Issue 12 01 2 Installation 2 4 Electrical installation WARNING N The inverter must always be grounded To ensure the safe operation of the equipment it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions Take particular not
66. CO Total boost voltage 4 P1316 1 Boost end frequency 20 0 3 CUT P1320 1 Programmable V f freq coord 1 0 00 3 CT P1321 1 Programmable V f volt coord 1 0 0 3 CUT P1322 1 Programmable V f freq coord 2 0 00 3 CT P1323 1 Programmable V f volt coord 2 0 0 3 CUT P1324 1 Programmable V f freq coord 3 0 00 3 CT P1325 1 Programmable V f volt coord 3 0 0 3 CUT P1333 Start frequency for FCC 10 0 3 CUT P1335 Slip compensation 0 0 2 CUT P1336 Slip limit 250 2 CUT r1337 CO Slip frequency 3 P1338 Resonance damping gain V f 0 00 3 CUT P1340 Imax controller prop gain 0 000 3 CUT P1341 Imax controller integral time 0 300 3 CUT r1343 CO Imax controller freq output 3 r1344 CO Imax controller volt output 3 P1350 1 Voltage soft start 0 3 CUT MICROMASTER 420 Operating Instructions 65 6400 5 00 0 63 5 System parameters Communication P0004 20 64 Issue 12 01 Par No Parametername Default Acc WS QC P0918 CB bus address 3 2 CT P0927 Parameter changeable via 15 2 CUT r0964 5 Firmware version data 3 r0967 Control word 1 3 r0968 Status word 1 3 P0971 Transfer data from RAM to EEPROM 0 3 CUT P2000 1 Reference frequency 50 00 2 CT P2001 1 Reference voltage 1000 3 CT P2002 1 Reference current 0 1
67. DEMA1M 071C32 0 37 kW 3x240 400V 50 Hz THE MIXER DRIVE AC helical bevel gearbox motor GKRO03 2M 071C32 Motor MDEMA1M 071C32 0 37 kW 3x240 400V 50 Hz MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 7 6 The drives and motors for the IF machine are delivered ready for use the motors and gears on the IF are of the marke Siemens The drives are filled with the correct quantity of oil in accordance with the mounting procedure in question Regarding the flat gear in the drive of the feed pump oil is to be changed after approx 16 000 hours of operation or after max 3 years in order to achieve a long life for the machine The oil level should be checked every year and re filled if necessary The bevel gear is not to be serviced at all Flat gear GFL 06 Oiltype CLP 460 Quantity 2 1 Itr Helical bevel gear GKR 03 Oiltype CLP 460 Quantity 0 35 Itr For further information please see the enclosed Siemens manual for the gearboxes 7 6 INSPECTIONS OF THE IF 2000 Regular inspections of the IF 2000 Frequency Control the lip sealing rings and corresponding gaskets in the feed pump and mech after mixer 500 hours of operation Control the lip sealing rings at the driving shafts for the auger and the shaker Control the toothed belt drive and tighten it if necessary 1000 Hours of operation Contr
68. ENTER SQUARE FOR SHAKER 21 1970002 HOPPER 22 1020029 AUGER 23 1950051 SCREW 24 1880010 HOPPER FIXING PLATE 25 4111450 SENSOR 26 4111451 OPERATION FOR SENSOR 27 2020004 EXAGONAL NUT 28 2015802 TSEI SCREW 4 10 29 1880011 SENSOR SUPPORT 30 5000357 TIGHTENER ASSEMBLY 31 2070025 ELASTIC RING 32 2015657 TE SCREW 6 14 33 2060086 FEATHER 34 4021080 MOTOR 35 4021081 REDUCTION GEAR 36 2190153 GROMMET 37 2163206 GASKET 38 1320023 MOTOR DRIVE FIXING RING NUT 39 1050071 AUGER MOTOR DRIVE SHAFT 40 1950052 INSERT 41 1490013 HOPPER SEAL ANGULAR 42 2020206 EXAGONAL NUT 43 2031006 FLAT WASHER 44 2015643 TE SCREW M6x16 45 1880012 MOTORIZZAZIONE MOTOR DRIVE SUPPORT CASE 46 1800001 SCREW COUPLING ROLLER 47 2071047 ELASTIC RING 48 1640041 PIN 49 2070017 ELASTIC RING 50 4140169 BEARING 51 2031012 FLAT WASHER 52 2020212 EXAGONAL NUT gt co m 7 0 lt lt I 7 o O oo LO LO 2 2 cc MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 2 2004 10 6 Drwng Nr 5000359 POS CODE DESCRIPTION 1 1100174 FRAME 2 5000358 HOPPER SHAKER ASSEMBLY 3 5000369 PUMP ASSEMBLY 4 5000356 AFTER MIXER ASSEMBLY 5 4220058 WHEEL 6 4220059 WHEEL WITH BRAKE
69. F 2000 Gra n Equ VERSION DATE PAGE 2 2004 6 3 6 2 1 AFTER MIXER The after mixer is sufficiently cleaned when the nest of tubes is flushed with cleaning fluid after the daily production or after the CIP cleaning The after mixer must in this case be operated to secure the best possible cleaning of the shaft See below illustration of the mechanical after mixer The shaft of the after mixer can be taken out of the after mixer pipe to be manually controlled or in case some parts inside the after mixer are to be manually cleaned This is done by dismounting the upper clamp ring on the after mixer After this the upper piece of pipe is removed and the mixer shaft is easily taken out without any problems For inspection of the seal ring the mixer pipe can easily be removed by dismounting the lower clamp ring Fig 1 After mixer MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 6 4 If ice cream or cleaning water should come out of the outlet hole Fig 2 pos 1 is this an indication of that the shaft seal is worn or broken Replace the seal with a new one and clean the inner parts In this case the top of the after mixer console must be disassembled Loosen the Tri clamps and remove the after mixer tube Hereafter loosen the small screws Fig 2 pos 2 on both sides lift and remove the lower part of the mixer If it is too difficult to
70. Gram Equipment INSTRUCTION MANUAL SPARE PARTS MANUAL M8700000GB Gram Equipment EU certificate of conformity Manufacturer C amp G S p A Address Via Fabio Filzi 37 20032 CORMANO MI ITALY Telephone 39 2 61554 1 Customer Charles Wait UK C amp G Order No G04 0854 hereby certifies that 2000 mark 8 70 0034 2004 type serial number production year conforms to the provisions of Council Directive No 73 23 EEC of 19th February 1973 with later alterations Council Directive No 89 336 EEC of 3rd May 1989 with later alterations Council Directive of 14 June 1989 with later alterations on the approximation of the laws of the Member States relating to machinery 89 392 EEC with special reference to Annex I on Essential safety and health requirements relating to the design and construction of machinery Council Directive No 89 109 ECC of 25 January 1992 Professional title GENERAL MANAGER STABILIMENTO DI Serie Name GIUSEPPE NAPOLITANO Via Fabio Filzi 37 ITALY Company C amp G S p A Signature Date 21 12 04 E C amp GS stabilimento di Cormano Sede via Trebbia 22 20089 Rozzano Via Fabio Filzi 37 Capitale Sociale euro 516 000 int vers 20032 Cormano italia Iscrizione 1 047 04190158 Tel 39 02 615541 Fax 39 02 6150926 R E A 1031095 Numero Posizione 036547 E mail infoGgram e i ment it C F e
71. HOPPER SHAKER ASSEMBLY 1 4 5000359 GENERAL ASSEMBLY 1 5 5000364 KIT TOOLS 1 MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equ VERSION DATE PAGE Drwng Nr 5000369 POS CODE DESCRIPTION 1 1240005 INNER LID 2 2031008 FLAT WASHER 3 2025008 NUT 4 2031008 FLAT WASHER 5 1970001 HOPPER FOR PUMP 6 2010241 TENSION ROD 7 1640040 PARALLEL PIN 8 2015714 TE SCREW M10x35 9 1600015 LATERAL PADDLE 10 1600016 CENTRAL PADDLE 11 7240322 LID 12 2166450 GASKET 13 2091035 PARALLEL PIN 14 2164312 GASKET 15 4140217 BEARING 16 7320326 RING NUT 17 2015104 TCEI SCREW M10x30 18 2164875 GASKET 19 1660121 PLATE 20 2060188 FEATHER 21 1720052 ROTOR 22 4021077 REDUCTION GEAR 23 4021082 MOTOR 24 2015086 TCEI SCREW M8x25 25 7070168 PUMP BODY 26 TE SCREW M8x20 gt d LLI lt A 2 oO 2 2 cc MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ 1 VERSION DATE PAGE 1 2004 10 4 Drwng 5000356 POS CODE DESCRIPTION 1 1220032 TERMINAL MANIFOLD 2 4170008 CLAMP 3 1220030 PIPE 4 1220031 LOWER CONNECTOR 5 2210028 GASKET 6 1790023 SPEC
72. IAL WASHER 7 1880009 REDUCTION GEAR SUPPORT CASE 8 4021079 REDUCTION GEAR 9 2070025 ELASTIC RING 10 1130078 BUSH FOR CENTER SQUARE 11 2180030 GASKET 12 1050068 AFTER MIXER SHAFT 13 1050069 AFTER MIXER HANDLING SHAFT 14 2190221 GROMMET 15 2040081 DOWEL 16 2164425 GASKET 17 2015648 TE SCREW M6x40 18 4021083 MOTOR 19 2060073 FEATHER 20 1370153 CENTER SQUARE 21 1350044 SPACER FOR REDUCTION GEAR 22 4170001 CLAMP 23 4170102 PLUG 24 1220033 ENTRY MANIFOLD 25 2180012 GASKET 26 4170030 CLAMP 27 2180037 GASKET 28 4160726 RUBBER HOLDER DRWNG NR 5000356 AFTER MIXER ASSEMBLY MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 10 5 Drwng 5000358 POS CODE DESCRIPTION 1 1680001 DRIVING PULLEY 2 2070020 SNAP RING 3 1680002 DRIVEN PULLEY 4 4290868 DRIVEN PULLEY 5 2060056 FEATHER 6 2071047 SNAP RING 7 4140096 BEARING 8 2190124 GROMMET 9 1370154 EXTERNAL RING 10 2163150 GASKET 11 1370155 INNER RING 12 2190906 GASKET 13 1050070 SHAKER HANDLING SHAFT 14 2015602 TE SCREW M4x12 15 2031004 FLAT WASHER 16 1020028 SHAKER 17 1240003 TRANSPARENT LID 18 1340015 GRATE 19 1010056 CENTER SQUARE SEAL PISTON PIN 20 1370156 C
73. ION The connection of power motor and control cables to the inverter must be carried out as shown in Figure 2 7 Seite 29 to prevent inductive and capacitive interference from affecting the correct functioning of the inverter MICROMASTER 420 Operating Instructions 8 6SE6400 5AA00 0BPO Issue 12 01 Operation Safety Instructions Motor parameters must be accurately configured for the motor overload WARNING protection to operate correctly MICROMASTERS operate at high voltages When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when fault occurs e g independent limit switches mechanical interlocks etc Certain parameter settings may cause the inverter to restart automatically after an input power failure This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 and P0335
74. IT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 6 10 6 2 4 CLEANING THE HOPPER It is easier to clean the hopper when the auger and shaker are dismounted thus water and cleaning agent can float out of the hopper during cleaning Furthermore it is important to close the inlet of the feed pump with the delivered CIP cover for the IF 2000 When cleaning the hopper the auger and shaker must be taken out in the reversed order than they where put in The hopper will hereafter be ready for cleaning There is a risk of being injured when getting certain cleaning agents in concentrated form on the skin Everybody working with cleaning agents must be completely familiar with the cleaning procedures given by the supplier of the cleaning agent in question Furthermore we recommend that everybody is thoroughly conversant with first aid as well as the local first aid facilities their placing presentation and mode of operation PLEASE NOTE THE OPERATORS MIGHT ENDANGER THEMSELVES WHEN OPERATING OR TREATING THE MACHINE WIT HOUT CARE ALWAYS MAKE CERTAIN THAT THE MACHINES ARE IN A SAFE CONDITION IN CASE OF DEFECTS OR MALFUNCTIONS WHICH MIGHT ENDANGER THE OPERATORS THE MACHINE MUST BE TAKEN OUT OF SERVICE IMMEDIATELY THE DEFECTS MUST BE REPAIRED BEFORE THE MACHINE IS BROUGHT INTO OPERATION AGAIN Recommended Cleaning of the Ingredient Feeder machines CLEANING AGENTS As cleaning agents and disinfectants for the CIP clea
75. Ifa or an AOP is fitted and the output frequency is selected to be displayed P0005 21 the corresponding setpoint is displayed approximately every 1 0 seconds while the inverter is stopped 3 The inverter is programmed at the factory for standard applications on Siemens four pole standard motors that have the same power rating as the inverters When using other motors it is necessary to enter the specifications from the motor s rating plate See Figure 3 7 for details on how to read motor data 4 Changing motor parameters is not possible unless P0010 1 5 You must set P0010 back to 0 in order to initiate a run Basic operation with the BOP AOP 44 Prerequisites P0010 0 in order to initiate the run command correctly P0700 1 enables the start stop button on the BOP P1000 1 this enables the motor potentiometer setpoints Press the green Button to start the motor Press the Button while the motor is turning Motor speed increases to 50 Hz When the inverter reaches 50 Hz press the Button e Motor speed and display is decreased Change the direction of rotation with the Button The red button stops the motor MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 3 Commissioning External motor thermal overload protection When operated below rated speed the 8 cooling effect of fans fitted to the motor shaft is reduced Consequentially most Motor
76. L 16 I CI F 50 Hz 230 400V 60Hz 440 O 0 61 0 35 A 0 34A 0 14 kW 00 81 0 12kW Cos 00 81 65 2800 min 3310 min S F 1 15 0309 P0305 P0311 P0307 Figure 3 7 Typical Motor Rating Plate Example NOTICE P0308 amp P0309 are only visible if P0003 gt 2 Only one of the parameters are shown depending on the settings of P0100 P0307 indicates kW or HP depending upon the setting of P0100 For detailed information please see the Parameter List Changing motor parameters is not possible unless 10 1 Ensure that the inverter is configured correctly to the motor i e in the above example delta terminal connection is for 230 V 3 2 3 2 Reset to Factory default To reset all parameters to the factory default settings the following parameters should be set as follows BOP AOP or Communication Option needed 1 Set P0010 30 2 Set P0970 1 NOTE The reset process can take up to 3 minutes to complete MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 43 3 Commissioning Issue 12 01 3 3 General operation For a full description of standard and extended parameters please refer to the Parameter List NOTICE 1 The inverter does not have a main power switch and is live when the mains supply is connected It waits with the output disabled until the RUN button is pressed or for the presence of a digital ON signal at terminal 5 rotate right 2
77. NOTE THE AREA AROUND THE MACHINE MUST ALWAYS BE SECURE NEVER LEAVE OBJECTS IN THE PASSAGES OR IN OPERATING POSITIONS WHICH MIGHT DISTURB THE DAILY OPERATION MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 2 2004 4 7 700 700 700 MID Working area Fig 3 Installation MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 4 8 The IF 2000 is connected to the power supply and the working positions and the safety of the operators must be considered when placing the wire system The wire must be secured to prevent persons from tripping over it or the wire from being damaged when operating the machine The IF 2000 must be placed between the freezer and the filler with regard to the pipe system and must be placed as close to the filler as possible PLEASE NOTE NEVER CONNECT THE MACHINE TO A POWER SUPPLY WHERE HPFI RELAY 15 INSTALLED AS THE FREQUENCY CONVERTERS WILL CAUSE THE RELAY TO FALL OUT PLEASE NOTE THE POWER SUPPLY MUST BE CONNECTED BY AUTHORIZED PERSONNEL THE ELECTRIC BOX CONTAINS CURRENCY CARRYING PARTS AND IS ONLY TO BE OPENED BY AUTHORIZED PERSONS FOR PERFORMING SERVICE ALWAYS REMEMBER TO DISCONNECT THE POWER SUPPLY BY MEANS OF THE MAIN SWITCH DURING OPERATION ACCESS TO THE ELECTRIC BOX SHOULD ALWAYS BE HINDERED BY CLOSING AND LOCKING THE LID
78. OUNTED IN THE FEED PUMP AS THIS WOULD DAMAGE THE SCRA PERS REMOVE THE SCRAPERS BEFORE THE FEED PUMP IS STARTED IF IT IS DOUBTFULL WHETHER THE DIRECTION OF ROTATION IS CORRECT The arrow on below illustration shows the correct direction of rotation of the feed pump Fig 1 Feed pump MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 5 2 5 2 THE AFTER MIXER The direction of rotation of the mixer must be counter clockwise seen from above into the mixer The arrow on below illustration shows the correct direction of rotation of the mixer shaft PLEASE NOTE THE ELECTRIC BOX CONTAINS CURRENCY CARRYING PARTS AND IS ONLY TO BE OPENED BY AUTHORIZED PERSONS FOR PERFORMING SERVICE ALWAYS REMEMEBER TO DISCONNECT THE POWER SUPPLY BY MEANS OF THE MAIN SWITCH DURING OPERATION ACCESS TO THE ELECTRIC BOX SHOULD ALWAYS BE HINDERED BY CLOSING AND LOCKING THE LID AND THE SERVICE LIDS OF THE NFD MUST BE MOUNTED THE LID MUST BE PROPERLY CLOSED TO PREVENT WIRES FROM BEING JAMMED WHICH MIGHT LEAD TO SHORT CIRCUITS AND ENDAGER THE OPERATOR PLEASE NOTE NEVER REMOVE THE CONNECTION OF THE WIRES FROM THE TERMINAL BOXES OF THE MOTORS BECAUSE THEY ARE CORRECTLY CONNECTED CONTACT GRAM EQUIPMENT IF THE UNITS ARE OPERATED IN THE WRONG DIRECTION Fig 2 The after mixer MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 5 3 5
79. PUMP MUST NOT WORK IF THE THREE SCRAPER ARE NOT REMOVED BEFORE 6 2 3 MANUAL CLEANING OF THE FEED PUMP We recommend that the scrapers and the rotor of the feed pump are manually cleaned after the pipe system has been cleaned by flushing the system with the cleaning fluid as this is the best cleaning method for the inner parts of the feed pump The cover of the feed pump is dismounted by unscrewing the six screws in the cover after which the front cover easily is pulled out by means of the enclosed pullout screws Then the scrapers of the feed pump can be taken out one by one by means of the pullout tool and finally the rotor is pulled out by means of the tool Be very careful not to damage the edges when mounting or dismounting the scrapers When the rotor and the scrapers have been pulled out the inside of the feed pump housing can be cleaned and washed and the scrapers and rotor washed After pulling out the rotor the hole should be covered to protect the gearbox and bearing during cleaning When mounting the rotor in the housing be ware not to damage the variseal lip sealing ring which is placed in the back of the housing Therefore use lots of grease approved for use in the food industry which will make the mounting easier MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 6 9 Fig 4 Manual cleaning of the feed pump MANUAL MACHINE TYPE M8700000GB FRU
80. RST The equipment from Gram Equipment is designed and manufactured with due consideration and care for generally accepted safety standards However the proper and safe performance of this equipment depends upon using sound and prudent operating maintenance and servicing procedures under properly trained supervision For your protection and the protection of others learn and always follow the safety rules outlined in this chapter Form safe working habits by reading the rules and abiding by them Keep this booklet handy and review it from time to time to refresh your understanding of the rules MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 1 2 11 3 IMPORTANCE THE MANUAL Personnel who work on the machine for production cleaning maintenance or repair must be familiar with this manual either about instructions or about risks and safety rules In particular operator must know the meaning of the safety labels placed on the machine For this reason the manual should be alweays available for the operators Personnel authorized to maintenance or repair must be informed about the existence of this manual and they must have a look at it before beginning operations Because the manual is subject to damages on account of use we suggest to keep a copy in a safe and sheltered place In any case is always possible to ask Gram Equipment for a new copy 1 1 4 SAFETY SIGNS The ma
81. SINFECTION Due to the risk of re infection the disinfectant is used immediately before the production is started The system is flushed with e g HENKEL ECOLAB P3 triquart in a 0 2 solution at 10 15 for approx 10 min Pre flushing with cold water quality as drinking water PLEASE NOTE IF THE IF 2000 MACHINE IS NOT USED IMMEDIATELY AFTER THE CIP CLEANING IT MUST BE RINSED CAREFULLY WITH PURE WATER TO REMOVE POSSIBLE PROCESS WATER THIS IS AFFECTED IN ORDER TO PREVENT THE INNER STAINLESS STEEL MATERIAL FROM BEING DAMAGED BY THE CIP WATER UNDER NO CIRCUMSTANCES USE CHLORINE CON TAINING CLEANING AGENTS OR PH VALUES BELOW PH 7 GRAM EQUIPMENT CANNOT BE HELD RESPONSIBLE FOR INCORRECT USE OF THE RECOMMENDED CLEANING AGENTS OR THE USE OF CLEANING AGENTS WITH OTHER PROPERTIES THAN MENTIONED ABOVE MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 6 13 6 3 THE TOOTHED BELT DRIVE ON THE IF 2000 In order to secure a stable and optimum operation of the rotary parts of the machine maintenance must be made on the toothed belt drive When performing maintenance work on the machine the correct tightening of the toothed belts is to be controlled Correct tightening of the toothed belts secures a stable and optimum operation of the machine and prolongs the life of the toothed belts The bearings and belt are additionally stressed if a toothed belt drive is tightened too much This will r
82. SION DATE PAGE 2 TECHNICAL DATA AND IDENTIFICATION 2 1 IDENTIFICATION DATA A tally stuck on the machine reports the data which unequivocally identify your plant or equipment These data are the following 1 type and model 2 order number 3 power supply 4 year of construction Gram Equipment COSTRUTTORE MANUFACTURER FABRICANT BAUER C amp G S p A Stabilimento di Cormano Via Fabio Filzi 37 20032 CORMANO MI ITALY MACCHINA EQUIPMENT MACHINE MACHINE FRUIT FEEDER IF 2000 MATRICOLA SERIAL NUMBER MATRICULE REGISTRIENNUMMER ALIMENTAZIONE POWER SUPPLY ALIMENTATION SPEISUNG In case you contact Gram Equipment for information or spare parts concerning this machine inform us these data in order to get everything you require as soon as possible and error free The voltage of your machine is properly marked certain that your power supply is the same before carrying out the installation MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra Equ VERSION DATE PAGE 1 2004 2 2 2 2 COSTITUTION OF THE MACHINE N B The terms right and left anterior and back used in the description must be intended always as established observing the car from the eletric panel of control 221 TECHNICAL DATA 2 2 1 1 INDICATIVES DIMENSIONAL DATA 150 2000 111 Ingredient capacity 15 200 2 2 1 2 SPECIFIC TECHNIQUES Voltage 1 8 kW 6A Speeds of rotation
83. SION DATE PAGE 1 2004 1 10 1 1 14 RESIDUAL HAZARDS Following a thorough analysis on the hazards during designing phase all possible measures were taken to remove or greatly reduce hazards for the personnel operating the machine However few hazards of lesser importance remain and are listed below in order to inform the personnel Warning safety signs are shown to signal all residual hazards still existing on the machine HAZARDS TIED TO WARNING SIGNS HAZARD OF FLUID EJECTION HAZARDS ARISING FROM MOVING PARTS COMMENTS AND WARNINGS All operator s attention production control maintenance is drawn on the necessity to strictly observe the signs on the machine control panels as well as signal lamps Such operators must be skilled to intervene in case of necessity By no means warning signs can be removed or put out of order They are to be periodically checked by a person in charge and possibly replaced The operators in charge of the maintenance must before any intervention takes place check that there are no residual pressures inside the circuits they have to operate The first components that should be disassembled must be loosened in order to notice incidental residual pressures The operation of units such as fillers suckers stick feeders pulling out involve some mechanical risks due to their relatively high speed Before carrying out any operation on or close to any mobile part of those units the machine must be stop
84. STER inverters will operate without nuisance tripping provided that A type B RCD is used The trip limit of the RCD is 300mA The neutral of the supply is grounded Only one inverter is supplied from each RCD The output cables are less than 50m screened or 100m unscreened Operation with long cables All inverters will operate at full specification with cable lengths up to 50 m screened or 100 m unscreened MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 25 2 Installation Issue 12 01 2 4 2 N AN Power and motor connections WARNING The inverter must always be grounded Isolate the mains electrical supply before making or changing connections to the unit Ensure that the motor is configured for the correct supply voltage single three phase 230 V MICROMASTERS must not be connected to a 400 V three phase supply When synchronous motors are connected or when coupling several motors in parallel the inverter must be operated with voltage frequency control characteristic P1300 0 2 or 3 CAUTION After connecting the power and motor cables to the proper terminals make sure that the covers have been replaced properly before supplying power to the unit NOTICE Ensure that the appropriate circuit breakers fuses with the specified current rating are connected between the power supply and inverter see chapter 7 Tables starting on page 77 Use Class 1 60 75 C copper wire
85. THE LID MUST BE PROPERLY CLOSED TO PREVENT WIRES FROM BEING JAMMED WHICH MIGHT LEAD TO SHORT CIRCUITS AND ENDAGER THE OPERATOR THE MAIN CURRENT MUST BE SWITCHED OFF BY MEANS OF THE MAIN SWITCH BEFORE PERFORMING ANY OPERATIONS ON THE MACHINE The below illustration shows a IF 2000 coupled with a GRAM EQUIPMENT ice cream freezer model GIF MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 ram qu VERSION DATE PAGE 2 2004 4 9 Fig 4 Installation Gram Equipment MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 VERSION PAGE 1 4 10 4 5 PREDISPOSITION 4 5 1 VERIFICATIONS MECHANICAL PREDISPOSITIONS The mass in march of the Machine must be precedes from the following verifications and predisposition s a Control of the tension of the chains of the unity of transport 4 5 2 ELECTRIC CHECKS AND PRE SETTING Before starting the machine it is necessary to carry out the following electric checks and pre setting a Check whether all bulbs of various warning or safety lights light up Check the correct operation of all thermal probes Check the correct operation of safety pressostat on compressed air supply line Check the correct operation of various thermoregulators To this aim enable the warming means and let the thermoregulators to intervene Set the desired temperature on the thermoregulators Check the
86. URRENCY CARRYING COMPONENTS MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 VERSION PAGE 1 6 2 Gram Equipment 6 2 SAFETY DURING CLEANING Always switch off the main current for the machine IF 2000 during cleaning of the machine as the rotary parts will be touched during the daily cleaning Dangerous situations are at risk in case the machine is started suddenly during the daily cleaning PLEASE NOTE ALWAYS SWITCH OFF THE MAIN CURRENT WHEN CLEANING THE MACHINE MANUALLY OR INSPEC TING THE MACHINE During the CIP cleaning of the nest of tubes make certain that the whole nest of tubes is properly mounted and tight before the CIP cleaning is started PLEASE NOTE DURING OR IMMEDIATELY AFTER THE CIP CLEANING THE TUBE CONNECTIONS FEED PUMPS AND MIXER MIGHT BE HOT DO NOT TOUCH THESE ELEMENTS AS THERE MIGHT BE A RISK OF GETTING BURNED Ensure that there is not any cleaning agent left in the tubes after the CIP cleaning because persons might get injured when disconnecting the tubes later When disconnecting certain parts of the machine during cleaning please remember that some parts can be very heavy For example the cover for the feed pump weighs 15 kg and should be handled very careful If the cover is dropped it might injury e g toes The surface of the machine can be very slippery during cleaning Never stand on the machine e g when cleaning the hopper MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER I
87. UT P1006 Fixed frequency 6 25 00 2 CUT P1007 Fixed frequency 7 30 00 2 CUT P1016 Fixed frequency mode Bit 0 1 3 CT P1017 Fixed frequency mode Bit 1 1 3 CT P1018 Fixed frequency mode Bit 2 1 3 CT MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 5 System parameters Par No Parametername Default Acc WS QC r1024 CO Act fixed frequency 3 P1031 1 Setpoint memory of the MOP 0 2 CUT P1032 Inhibit reverse direction of MOP 1 2 CT P1040 1 Setpoint of the MOP 5 00 2 CUT r1050 CO Act Output freq of the MOP 3 P1058 JOG frequency right 5 00 2 CUT P1059 JOG frequency left 5 00 2 CUT P1060 1 JOG ramp up time 10 00 2 CUT P1061 1 JOG ramp down time 10 00 2 CUT P1070 1 CI Main setpoint 755 0 3 CT P1071 1 CI Main setpoint scaling 1 0 3 T P1075 1 CI Additional setpoint 0 0 3 CT P1076 1 CI Additional setpoint scaling 1 0 3 T r1078 CO Total frequency setpoint 3 r1079 CO Selected frequency setpoint 3 P1080 Min frequency 0 00 1 CUT Q P1082 Max frequency 50 00 1 CT Q P1091 Skip frequency 1 0 00 3 CUT P1092 Skip frequency 2 0 00 3 CUT P1093 Skip frequency 3 0 00 3 CUT P1094 Skip frequency 4 0 00 3 CUT P1101 Skip frequency bandwidth 2 00 3 CUT r1114 CO Freq setp after dir ctrl 3 r1119 CO Freq setpoint be
88. a gram equipment it Internet www gram equipment it Serial no 4 0 4 Machine II Detailed description concerning the broken or worn piece support bearing shaft seal etc Best Regards Stamp and signature Gram Equipment MANUAL MACHINE M8700000GB FRUIT FEEDER VERSION 1 11 EQUIPMENT SPARE PARTS LIST TYPE IF 2000 PAGE 11 1 DESCRIPTION QUANTITY 2160203 GASKET 2 2210027 GASKET 1 2164875 GASKET 1 2210028 GASKET 1 2180030 GASKET 2 2190221 GASKET 1 2164425 GASKET 1 2190124 GASKET 1 2163150 GASKET 2 2190906 GASKET VARISEAL 2 2190153 GROMMET 1 2163206 GASKET 2 MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra Equ VERSION DATE PAGE 1 2004 12 1 12 COMMERCIAL COMPONENTS FREQUENCY INVERTER SIEMENS SIEMENS MICROMASTER 420 0 12 kW 11 kW Operating Instructions Issue 12 01 User Documentation 65 6400 5 00 0 MICROMASTER 420 Documentation Getting Started Guide SIEMENS Is for quick commissioning with SDP Operating Instructions Gives information about features of the MICROMASTER 420 Installation Commissioning Control modes System MICROMASTER 420 Parameter structure Troubleshooting Specifications and ee available options o
89. allation work This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 minimum size of the earth bonding conductor must be equal to or greater than the cross section of the power supply cables CAUTION The connection of power motor and control cables to the inverter must be carried out as shown in Figure 2 7 on page 29 to prevent inductive and capacitive interference from affecting the correct functioning of the inverter MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 2 Installation 2 1 General Installation after a Period of Storage Following a prolonged period of storage you must reform the capacitors in the inverter The requirements are listed below Voltage IN VOI CRF VIVI 100 Storage period less than 1 year No action necessary Storage period 1 to 2 years Prior to energizing connect to voltage for one hour Storage period 2 to 3 years Prior to energizing form according to the curve Storage period 3 and more years Prior energizing form according to the curve Time t h 05 1 2 4 6 8 Figure 2 1 Forming 2 2 Ambient operating conditions Temperature Permissible output current T T Ao 1 20 30 40 50 60 C Operating temperature Figure 2 2 Ambient operating temperature MICROMASTER 420 Operating Instructions 65 6400 5 00 0
90. and holding the button It shows the following starting from any parameter during operation 1 DC link voltage indicated by d units V 2 output current A 3 output frequency Hz 4 output voltage indicated by o units V Functions 5 value selected in P0005 If P0005 is set to show any of the above 3 4 or 5 then this will not be shown again Additional presses will toggle around the above displays Jump Function From any parameter or a short press of the Fn button will immediately jump to 0000 you can then change another parameter if required Upon returning to r0000 pressing the Fn button will return you to your starting point Pressing this button allows access to the parameters parameters Increase Pressing this button increases the displayed value To change the Frequency value Setpoint via the BOP set P1000 1 Decrease Pressing this button decreases the displayed value To change the Frequency value Setpoint via the BOP set P1000 1 Figure 3 5 Buttons on the BOP MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 39 3 Commissioning Changing parameters with the BOP 40 Changing P0004 parameter filter function Issue 12 01 The procedure for changing the value of parameter P0004 is described below Modifying the value of an indexed parameter is illustrated using the example of P0719 Follow exactly the same procedure to alter other p
91. and the emergency break are also placed on the control panel Working Position 2 From here new flavouring also can be filled into the hopper of the IF 2000 and is an alternative to working position 1 Working Position 3 From here new flavouring also can be filled into the hopper of the IF 2000 and is an alternative to working position 1 and 2 MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 ram qu VERSION DATE PAGE 2 2004 1 5 Fig 1 Working position MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 1 6 1 1 9 SERVICE AND MAINTENANCE 9 9 9 Do not service machine until you are thoroughly qualified and familiar with the tasks to be performed Never operate any controls while other persons are performing maintenance on the machine Do not by pass a safety device Always use the proper tool for the job Never open covers that house electrical components when power is on Only perform maintenance on a machine in motion when properly trained and required to do so When directed to make adjustments on machines in motion extreme care must be taken All air and pressure must be relieved before performing maintenance or loosening connection on any pressurised system Air and electrical power are to be turned off unless they are absolutely required for the specific servicing being performed Replace fuses only when electrical powe
92. arameters that you wish to set via the BOP Step Result on display Press to access parameters Press until P0004 is displayed Press to access the parameter value level Press to the required value Press to confirm and store the value Only the command parameters are visible to the user Changing P0719 an indexed parameter Selection of command setpoint source Step Result on display Press to access parameters Press until P0719 is displayed Press to access the parameter value level Press to display current set value Press to the required value Press to confirm and store the value Press until r0000 is displayed Press to return the display to the standard drive display as defined by the customer Figure 3 6 Changing parameters via the BOP MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO Issue 12 01 3 Commissioning NOTES In some cases when changing parameter values the display on the BOP shows P This means the inverter is busy with tasks of higher priority Changing single digits in Parameter values For changing the parameter value rapidly the single digits of the display can be changed by performing the following actions Ensure you are in the parameter value changing level see Changing parameters with BOP
93. chine has some safety signs see the related section for their meaning Operators must know the meaning of these several signs before beginning operations Signals must be checked every day for making sure that no one is damaged or came off or illegible anyway In this case this adhesive tally has to be replaced with a new one 1 1 5 OPERATIVE ZONE An operating zone should be established around all machines A brightly painted guard rail or warning stripe can be used to define the zone The distance from machine surface to the limit from the operative zone should be at least 2 metres Only operators or other authorised personnel should be within the operating zone when machine control circuits are energised or the machine is running No tools or other equipment should be kept within the operating zone 1 1 6 INSTALLATION Power sources such as electric and air should be installed by trained and authorised personnel only Make sure a power disconnector on off for the power sources is installed on the machine The disconnector must be of a type that can be locked in the power off position and the key must be removed Installation must comply with all applicable codes and standards including those established by the Directorate of Labour Inspection of the country in question MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 1 7 INSPECTIONS Before starting the machine absol
94. cifically carry out a weekly check of mushroom shaped emergency buttons by pushing them one after the other and verifying that line stops as established Should any safety starting or stopping device work improperly the operator must avoid using the machine RISK OF POLLUTION The polluting discharges DUE TO DISCHARGES HAZARDS CONNECTED WITH CLEANING WORKS HAZARDS CONNECTED WITH ELECTRIC ENERGY warming waters for pulling out and washing or rinsing groups the dirt collected by the filters the brine and other chemical products liquid or gaseous used in the machine These products cannot be directly discharged into drainage systems or the environment but they must be collected and disposed through a specific treatment This must be done under full responsibility of the User GRAM EQUIPMENT declines any liability for environmental damages caused by non suited discharge treatment or disposal Please see what mentioned at relative Paragraph On machines all electrical equipment solenoid valves resistors and electrical panel are supplied with electric energy and therefore they are dangerous All panels switchboard and distribution box must be correctly closed The cables must not be damaged or dangle rather they must be correctly shortened and pulled Any work on the electric system must be carried out just by qualified personnel and with electric power supply switched OFF In order to prevent unwanted c
95. correct operation of various emergency buttons or microswitches Manually trigger the various emergency devices one after the other and verify whether the machine enters into an emergency condition as indicated on the relative paragraph Check whether the machine enters into an emergency condition in case of power supply shut off To this aim simulate a lack of voltage by opening a switch on the supply line upstream the switchboard and watch whether the machine enters into an emergency condition as indicated on the relative paragraph MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 5 1 5 START UP AND ADJUSTMENT The IF 2000 is tested and a trial run has been made before the machine leaves GRAM EQUIPMENT Therefore the machine is ready for being put into service after it has been connected to the power supply However it must be controlled that the motors are operated in the correct direction before the machine is started and after possible repairs Therefore the directions of rotation of the different motors will be described in the following The IF 2000 is constructed for maximal 3 motors which are operating respectively 1 The feed pump 2 The auger shaker 3 The mech after mixer 5 1 THE FEED PUMP The scrapers of the feed pump are to be operated clockwise seen from the front into the feed pump PLEASE NOTE NEVER OPERATE THE FEED PUMP IN THE WRONG DIRECTION IF THE SCRAPERS ARE M
96. d seats Fig 2 Stracciatella inlet device optional MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 2 2004 3 4 3 3 SAFETY MICRO CONTACT Machine is equipped with a safety micro contact Fig 3 pos 1 located in correspondence of protection pan Fig 3 pos 2 and of hopper Fig 3 pos 3 This micro contact Fig 3 pos 1 provides to stop machine functioning in case of accidental opening or voluntary of the protection Fig 3 pos 2 Fig 3 Safety micro contact MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 3 5 3 4 CAPACITIES FOR IF 2000 The capacity of the IF 2000 is determined by the speed of the auger and the capacity of the feed pump as well as the quantity of ice cream that can pass through the feed pump The area of capacity of the feed pump is between 15 200 at a filling of 80 The quantity of ice cream passing through the feed pump is dependent on the counter pressure from the nest of tubes the feed pump itself and the succeeding mixer The minimum quantity of ice cream to be operated with is approx 150 and the maximum quantity of ice cream is 2000 The diagram below shows the actual working area of the IF 2000 On the horizontal axis the axis of abscissas in the diagram the quantity of ice cream passing through the feed pump i
97. de a aa 55 5 3 Parameter list short 56 6 Troubleshooting retire canere teria ede E Re cernat iren 67 6 1 Troubleshooting with the 68 6 2 Troubleshooting with the 69 6 3 MICROMASTER 420 fault 70 6 4 MICROMASTER 420 alarm 72 7 MICROMASTER 420 44422 75 8 Options iion eee needed e ae 83 8 1 Device independent 83 8 2 Device dependent 83 9 Electro magnetic compatibility 2 85 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 11 Table of Contents Issue 12 01 9 1 Electro magnetic compatibility 86 Em 91 Changing the Operator nnnm 91 Removing Covers Frame Size A eese nnne nennen 92 C Removing Covers Frame Size B and C seen 93 D Removing Cap Frame Size 94 Removing Cap Frame Size and 1111111 en 95 Applicable 5 6
98. default settings This will only happen in the Quick Commissioning mode MICROMASTER 420 Operating Instructions 65 6400 5 00 0 41 3 Commissioning Issue 12 01 Flow chart Quick Commissioning Level 1 Only P0010 Start Quick Commissioning 0 Ready to Run 1 Quick Commissioning 30 Factory Setting Note P0010 must always be set back to 0 before operating the motor However if P3900 1 is set after commissioning this is done automatically P0100 Operation for Europe N America 0 Power in kW f default 50 Hz 1 Power in hp f default 60 Hz 2 Power in kW f default 60 Hz Note Settings 0 amp 1 should be changed using the DIP switches to allow permanent setting P0304 Rated Motor Voltage 10 V 2000 V Nominal motor voltage V from rating plate P0305 Rated Motor Current 0 2xinverter rated current A Nominal motor current A from rating plate P0307 Rated Motor Power 0 kW 2000 kw Nominal motor power kW from rating plate If P0100 1 values will be in hp P0310 Rated Motor Frequency 12 Hz 650 Hz Nominal motor frequency Hz from rating plate P0311 Rated Motor Speed 0 40000 1 min Nominal motor speed rpm from rating plate P0700 Selection of Command Source 2 on off reverse O Factory Setting 1 Basic Operator Panel 2 Terminal Digital Inputs P1000 Selection of Frequency Setpoint 2 0 No frequency setpoint 1 BOP frequency control TL 2 Analogue Setpoint P1080 Mi
99. ding on the speed of the Auger as they are combined 1 4 This means that every time the auger makes four rotations the shaker make only one When running with products that do not need to be stirred in the shaker can easily be taken out of the hopper After the flavouring has been added to the ice cream by the feed pump the mix is led to the succeeding mixer which gently mixes the ice cream and the flavouring into a uniform ice cream mix The machine is as standard delivered with a single speed mechanical after mixer MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra nm E qu 2 VERSION DATE PAGE 2 2004 3 2 Mechanical after mixer Fig 1 General description MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ 1 VERSION DATE PAGE 2 2004 3 3 3 2 STRACCIATELLA INLET DEVICE OPTIONAL The machine is equipped with a device for stracciatella inlet Fig 2 pos A optional located between the mixer Fig 2 pos B and the supply pump Fig 2 pos C For the installation of this device it s required to open the clamp Fig 2 pos 1 to remove the plug Fig 2 pos 2 which must be replaced by the inlet manifold Fig 2 pos 3 as pointed out in the drawing shown below Install moreover the rubber holder Fig 2 pos 4 with the clamp Fig 2 pos 5 Ensure that during the installation of the device the gaskets Fig 2 pos 6 7 are properly placed into their prearrange
100. e 12 01 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO Issue 12 01 Input voltage range Unfiltered 7 MICROMASTER 420 specifications 1 AC 3 AC 200 V 240 V 10 Order No 6SE6420 2UC11 2UC12 2UC13 2UC15 20 17 2UC21 20 21 2uc22 20 23 2 0 5 0 7AA0 5 0 5AA0 1BA0 5BAO 2 0 0CAO kW 0 12 025 037 055 075 14 1 5 22 3 0 Motor Output Rating mg 0 16 0 33 05 0 75 1 0 1 5 2 0 3 0 4 0 Output Power 04 0 7 1 0 1 3 1 7 2 4 3 2 4 6 6 0 Output Current 0 9 17 2 3 3 3 9 5 5 74 104 13 6 Input Current 3 AC 0 7 17 24 3 1 4 3 6 2 83 113 156 Recommended Fuse A 10 10 10 10 10 16 16 20 25 3NA3803 3NA3803 3NA3803 803 3NA3803 3NA3805 3NA3805 3NA3807 3NA3810 Input Current 1 AC 2 4 5 5 7 5 99 144 196 264 355 Recommended Fuse 10 10 10 10 16 20 20 25 32 3NA3803 803 3NA3803 803 3NA3805 3NA3807 3NA3807 3NA3810 3NA3812 mm 10 1 0 1 0 1 0 1 0 1 0 1 0 1 0 2 5 awg 17 17 17 17 17 17 17 17 13 mm 25 2 5 2 5 2 5 2 5 6 0 6 0 60 10 0 Input Sable Max awg 13 13 13 13 13 9 9 9 7 3 mm 10 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 5 Qutput Cable Min awg 17 17 17 17 17 17 17 17 15 mm 25 2 5 2 5 2 5 2 5 6 0 6 0 60 10 0 Max awg 13 13 13 13 13 9 9 9 7
101. e of the general and regional installation and safety regulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective gear Never use high voltage insulation test equipment on cables connected to the inverter The mains input DC and motor terminals can carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work CAUTION The control power supply and motor leads must be laid separately Do not feed them through the same cable conduit trunking 2 4 1 General WARNING N The inverter must always be grounded If the inverter is not grounded correctly extremely dangerous conditions may arise within the inverter which could prove potentially fatal Operation with ungrounded IT supplies The MICROMASTER will operate from ungrounded supplies and will continue to operate if an input phase is shorted to ground If an output phase is shorted to ground the MICROMASTER will trip and indicate F0001 On ungrounded supplies it will be necessary to remove the Y capacitor from the inside of the unit and fit an output choke The procedure for removing this capacitor is described in Appendices 0 and 0 Operation with Residual Current Device If an RCD also referred to as ELCB or RCCB is fitted the MICROMA
102. e will allow the manufacturer assembler to self certify their apparatus for compliance with the EMC directive for the industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the Generic Industrial Emissions and Immunity standards EN 50081 2 and EN 50082 2 Table 9 3 Class 2 Filtered Industrial Radiated Emissions EN 55011 Level A1 Conducted Emissions EN 55011 Level A1 Supply Voltage Distortion IEC 1000 2 4 1993 Voltage Fluctuations Dips Unbalance Frequency Variations Radio Frequency Electromagnetic ENV 50 140 80 1000 MHz 10 V m 80 AM power Field amplitude modulated and signal lines Radio frequency Electromagnetic Field ENV 50 204 900 MHz 10 V m 50 duty cycle 200 Hz pulse modulated repetition rate MICROMASTER 420 Operating Instructions 88 6SE6400 5AA00 0BPO Issue 12 01 9 Electro magnetic compatibility Class 3 Filtered for residential commercial and light industry This level of performance will allow the manufacturer assembler to self certify compliance of their apparatus with the EMC directive for the residential commercial and light industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the generic emission and immunity standards EN 50081 1 and EN 50082 1 Table 9 4 Class 3 Filtered for Residential Commercial and Light Industry Supp
103. ecific See CB user manual warning 9 0709 CB communication board specific See CB user manual warning 10 0710 Communication with Check CB hardware communication board is lost cation error A0711 CB communication board reports Check CB parameters configu configuration error ration error A0910 Vdc max controller has been de Check the following Vdc max activated since controller is not 1 Input voltage P0756 lies within range controller de capable of keeping DC link voltage 2 Load must match activated r0026 within limits P2172 In certain cases apply braking resistor gt Occurs if main supply voltage P0210 is permanently too high gt Occurs if motor is driven by an active load causing motor to goes into regenerative mode gt Occurs at very high load inertias when ramping down A0911 Vdc max controller is active so ramp 1 Check parameter inverter input voltage Vdc max down times will be increased 2 Check ramp down times controller automatically to keep DC link voltage active 0026 within limits P2172 A0912 Vdc min controller will be activated if Vdc min DC link voltage r0026 falls below controller minimum level P2172 active gt kinetic energy of the motor is used to buffer the DC link voltage thus causing deceleration of the drive gt short mains failures do not necessarily lead to an undervoltage trip A0920 ADC parameters should
104. ed at the bottom of the switchboard must be switched to ON and the Emergency stop Rest button must be pressed Here after the IF 2000 machine is switched on by pressing the ON button on the control panel for the feed pump shaker screw or the mechanical after mixer The speeds of the auger shaker and the feed pump are now continuously variable and can be regulated by means of the adjusting knobs for the drives in question Turn clockwise in order to increase the speeds of rotation By turning the knob home counterclockwise the single units will stop completely PLEASE NOTE THE COVER OF THE FEED PUMP MUST BE PROPERLY MOUNTED TO SECURE THAT IF IS TIGHT DURING OPERATION WITH ICE CREAM PLEASE NOTE NEVER START THE SINGLE UNITS BEFORE IT IS SECURED THAT THE MECHANICAL PARTS ARE CORRECTLY ASSEMBLED AND PROPERLY CLAMPED TOGEGHER ESPECIALLY THIS GOES FOR THE FEED PUMP AND MIXER At every unit on the machine there are a green lamp and a red one The green light indicates that the motor is operated and the red light will be switched on in case of a thermal error The control panel is also provided with an emergency break which will stop the whole IF machine immediately when pressed In order to restart the machine after an emergency break the button Control Voltage ON must be pressed After the daily operation the OFF button is pressed to switch off the control voltage to the machine and the control panel Gram Equipme
105. ed through the pipe system of the IF 2000 If the machine is operated with very stiff ice cream mix and the mixer is not rotating there might be very high pressure loss above the mixer In the worst case the ice cream cannot be pressed through the mixer and the mixer will be blocked up The auger shaker and feed pump are not to be started until the ingredient is ready to be added to the ice cream mix It is possible to led ice cream through the system of the IF 2000 even if the feed pump is not operating This secures a minimum waste of flavouring during start up of the line in which the IF 2000 is mounted MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 2 2004 1 9 For best performance the speed of the feed pump always should be adjusted to the quantity of the ingredient this means that the feed pump the space between the scrapers always should be filled up as much as possible without overfilling it This secures that a minimum of air is pumped into the ice cream When overfilling the feed pump there is a risk of stocking up ingredients inside the inlet funnel In this case reduce the speed of the pump and use the enclosed auxiliary tool for loosen the accumulated ingredients until it falls into the feed pump Safety grate on top of the hopper Fig 2 Filling the hopper MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VER
106. educe the life of the parts The belts might go off if the toothed belt drive is not tightened enough This will lead to operational inter ruptions Please notice that the belt will settle after the first hours of operation Therefore it is important that the tightening of the belt is controlled in this period and the belt tightened if necessary 6 3 1 THE TOOTHED BELT DRIVE FOR THE AUGER SHAKER The toothed belt drive for the auger shaker is illustrated below The toothed belt is tightened by means of a belt tension roller The belt tension roller is adjusted to press the belt until the correct tightening of the belt is achieved notice that the belt will settle after the first A DANGER ALWAYS DISCONNECT THE MAIN SUPPLY TO THE MACHINE WHILE THE TOOHTHED BELTS ARE CON TROLLED AND IF NECESSARY ADJUSTED DANGER NEVER USE FORCE WHEN PLACING THE TOOTHED BELTS MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 ram qu VERSION DATE PAGE 1 2004 6 14 Fig 5 The toothed belt drive for the auger shaker MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 7 1 7 MAINTENANCE AND LUBRICATION 7 1 RISKS AND SAFETY CONNECTED WITH THE OPERATIONS OF MAINTENANCE The jobs of service maintenance and reparation must be perform only from experienced personnel that knows well the operation and the problem list of the machine The same has to respect the no
107. eed chemical product concentration temperature and exposure times Corrosion Pitting and staining Stress cracks A permanent damage arises from chemical product concentration temperature and exposure times 7 For manual cleaning use just non metal brushes sponges or soft pads Brush along satining direction avoiding to scratch the surface Corrosion Pitting scratching Metal brushes or rough sponges scratch the surface thus favouring corrosion in the long time The metal particles left on stainless steel surface generate its pitting 8 Use chemical bactericides in the correct way as specified by their producers and by following the local authority prescriptions Use minimum temperature concentration and exposure time Rinse immediately after treatment with chemical bactericide In any case the solution must not remain in contact with the stainless steel for longer time than 20 minutes Corrosion Destruction of protecting film Chlorine and other halogen bactericides may destroy the protecting film A small temperature increase greatly favours the chemical action and accelerates the corrosion 9 Verify regularly the connection points to piping Ensure that all connections are tight without bending or any sort of deformation MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 VERSION DATE PAGE 1 2004 7 8 Corrosion Interstice corrosion Small cracks generated by gaskets pourly fitted favour interstice corrosion Stainless stee
108. ein Westfalen postal code 40 41 44 45 46 47 SO 51 52 53 54 56 57 58 59 VOSSMERBAUMER CHEMIE Mr U Stahmann ScharnholzstraBe 346 D 46240 Bottrop Germany Tel 49 2041 7962 0 Telefax 49 2041796230 England Ltd Worley Roiwey House Dutton Lane Eastleigh Hampshire 5050 6 AA England Tel 44 1703 629020 Telefax 44 1703 629115 North and South America Far East ANDEROL Company 215 Merry Une P 0 Box 518 E Hanover Nj 07936 USA Tel 201 884 3822 Mr M Raab Marketing Manager Tel 201884 3821 Mr J Meier International Sales Manager Telefax 201887 8404 Greece UNITEC D Margarit s amp Co Mr Margaritis 10 Kair amp Sfakion Str 12131 Peristeri Attikis Greece Tel 30 0 1 5752038 Telefax 30 0 1 5726002 Telex 2154574 Italy ALUCHEM Spa Mr H Meyer Sr Dr A Giacchero Via Abbiategrasso 20080 Cisliano MI Italy Tel 39 2 90119979 Telefax 39 2 90119978 Norway TRYKKLUFTSENTERET AS Mrs V Heske Kongeveien 49a Postboks 95 1412 Sofiemyr Norway Tel 47 66 804030 Telefax 47 66 804055 MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 7 4 Portugal INDULUB LUBRIFICANTES Mr M Liina Apartado 94 Raso de Paredes P 3750 Agueda Portugal Tel 351 34 625811 Telefax 35134 601401 Spain COGELSA SA Nr J Lopez Marti Mr Brugarolas Conde C Comercio 36 Poligono Industrial Can Sun
109. el Parameters level 1 2 3 and 4 concerning the inverter unit P0004 2 Inverter Unit P0004 22 Controller P0004 3 P0004 20 Communication ey 2 P0004 7 Commands Digital 1 0004 13 Motor Control P0004 12 Drive Features P0004 8 Analogue I O P0004 10 Setpoint Channel amp Ramp Generator Figure 5 1 Parameter Overview MICROMASTER 420 Operating Instructions 65 6400 5 00 0 5 System parameters Issue 12 01 5 3 Parameter list short form Explanatory information on following table gt Default Factory setting gt Level Access level gt DS Inverter status Drive State indicates the inverter state in which a parameter can be modified see P0010 Commissioning 0 Run T Ready to run QC Quick Commissioning Q Parameter can be modified in the Quick Commissioning state N Parameter cannot be modified in the Quick Commissioning state Always Par No Parametername Default Acc WS QC r0002 Drive state 2 P0003 User access level 1 1 CUT P0004 Parameter filter 0 1 CUT P0010 Commissioning parameter filter 0 1 CT N P3950 Access of hidden parameter 0 4 CUT Quick Commissioning Par No Parametername Default Level WS QC P0100 Europe North America 0 1 P3900 End of quick commissioning 0 1 C Q Parameter Reset Par No Para
110. eral Republic of Germany Siemens Aktiengesellschaft Siemens AG 2001 Subject to change without prior notice Order No 65 6400 5 00 0 Date 12 01 Excellence in Automation amp Drives Siemens
111. eter Meaning Default Europe North America P0100 Operating Mode Europe US 50 Hz kW 60Hz hp P0307 Power rated motor kW Hp P0310 Motor frequency rating 50 Hz 60 Hz P0311 Motor speed rating 1395 1680 rpm depending on variant P1082 Maximum Motor Frequency 50 Hz 60 Hz MICROMASTER 420 Operating Instructions 38 6SE6400 5AA00 0BPO Issue 12 01 Buttons on the BOP 3 Commissioning Panel Button Function Effects 0 p 0 0 2 LCD displays the settings currently used by the converter Start Pressing the button starts the converter This button is disabled by default To converter enable this button set P0700 1 OFF1 Pressing the button causes the motor to come to a standstill at the selected ramp down rate Disabled by default to enable set P0700 Stop 1 converter OFF2 Pressing the button twice or once long causes the motor to coast to standstill This function is always enabled Chanae Press this button to change the direction of rotation of the motor Reverse is iras indicated by a minus sign or a flashing decimal point Disabled by default to enable set P0700 1 Pressing this button while the inverter has no output causes the motor to start Jog motor and run at the preset jog frequency The motor stops when the button is released Pressing this button when the motor is running has no effect This button can be used to view additional information It works by pressing
112. f the MICROMASTER 420 pom Parameter List SIEMENS The Parameter List contains the description of all Parameters structured in functional order and a detailed MICROMASTER 420 description The Parameter list also includes a series of function plans Reference Manual SIEMENS The Reference Manual gives detailed information about engineering communication troubleshooting and MICROMASTER 420 maintenance Catalogues SIEMENS In the catalogue you will find all the necessary information to select an appropriate inverter as well as filters chokes rien MICROMASTER operator panels and communication options Katalog DAS12 200 SIEMENS MICROMASTER 420 0 12 kW 11 KW Operating Instructions User Documentation Valid for Release Issue 12 01 Inverter Type Control Version MICROMASTER 420 V1 1 0 12 kW 11 kW Issue 12 01 Overview 4 Installation 2 Commissioning 3 Using the 4 MICROMASTER 420 System Parameters 5 Troubleshooting 6 MICROMASTER 420 1 Specifications Options 8 Electro Magnetic 9 Compatibility EMC Appendices A B C D E F G Index Further information is available on the Internet under http www siemens de micromaster Approved Siemens Quality for Software and Training is to DIN ISO 9001 Reg No 2160 01 The reproduc
113. forded to the operators safety describing in detail the protection devices and the procedures for a safe use of the machine We ask You to consider this manual as an actual part of the machine in order to obtain the best performances We suggest in particolar to Keep the manual for the whole life of the product Make sure that any possible revision is included in the text Make this manual be easily available for consultation by the various operators if necessary make a copy of the needed parts Deliver the manual to any other new user or step owner of the machine The aim of this manual is to explain the equipment utilization according to the design the technical specifications the structure of the different components mechanical and electrical the handling installation and assembly operations the setting up adjustment starting up stop off line operations the dangerousness associated with residual risks the measures to remove it and the instructions to work safely maintenance interventions to be performed at pre arranged intervals in order to ensure total efficiency of the equipment during the years extra maintenance interventions ATTENTION suggested spare parts to be kept in stock Any person charged by the Customer with installation start up exploitation maintenance and repair of this machine must be aware of this manual content with specific reference to safety rules If t
114. fore RFG input 3 P1120 1 Ramp up time 10 00 1 CUT Q P1121 1 Ramp down time 10 00 1 CUT Q P1130 1 Ramp up initial rounding time 0 00 2 CUT P1131 1 Ramp up final rounding time 0 00 2 CUT P1132 1 Ramp down initial rounding time 0 00 2 CUT P1133 1 Ramp down final rounding time 0 00 2 CUT P1134 1 Rounding type 0 2 CUT P1135 1 ramp down time 5 00 2 CUT Q P1140 1 enable 1 0 4 CT P1141 1 BI RFG start 1 0 4 CT P1142 1 enable setpoint 1 0 4 CT r1170 CO Frequency setpoint 3 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 61 5 System parameters Drive Features P0004 12 62 Issue 12 01 Par No Parametername Default Acc WS QC P0005 Display selection 21 2 CUT P0006 Display mode 2 3 CUT P0007 Backlight delay time 0 3 CUT P0011 Lock for user defined parameter 0 3 CUT P0012 Key for user defined parameter 0 3 CUT P0013 20 User defined parameter 0 3 CUT P1200 Flying start enable 0 2 CUT P1202 1 Motor current Flying start 100 3 CUT P1203 1 Search rate Flying start 100 3 CUT P1204 Status word Flying start 4 P1210 Automatic restart 1 2 CUT P1211 Number of restart attempts 3 3 CUT P1215 function enable 0 2 T P1216 release delay 1 0 2 1217 MHB holding time 1 0 2 T P1232 Current of DC braking 100 2 CUT
115. g Y Cap Frame Size B and C MICROMASTER 420 Operating Instructions 65 6400 00 95 C 96 LISTED Applicable Standards Issue 12 01 Applicable Standards European Low Voltage Directive The MICROMASTER product range complies with the requirements of the Low Voltage Directive 73 23 EEC as amended by Directive 98 68 EEC The units are certified for compliance with the following standards EN 60146 1 1 Semiconductor inverters General requirements and line commutated inverters EN 60204 1 Safety of machinery Electrical equipment of machines European Machinery Directive The MICROMASTER inverter series does not fall under the scope of the Machinery Directive However the products have been fully evaluated for compliance with the essential Health amp Safety requirements of the directive when used in a typical machine application A Declaration of Incorporation is available on request European EMC Directive When installed according to the recommendations described in this manual the MICROMASTER fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN61800 3 Underwriters Laboratories UL and CUL LISTED POWER CONVERSION EQUIPMENT 5B33 for use in a pollution degree 2 ISO 9001 Siemens plc operates a quality management system which complies with the requirements of ISO 90
116. g labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels Information is also available from Technical Support Nuremberg Tel 49 0 180 5050 222 Fax 49 0 180 5050 223 Email techsupport ad siemens de Monday to Friday 7 00 am to 5 00 pm local time Internet Home Address Customers can access technical and general information at http www siemens de micromaster Contact address Should any questions or problems arise while reading this manual please contact the Siemens office concerned using the form provided at the back this manual MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 5 Definitions Issue 12 01 Definitions and Warnings AN AN PE Ground DANGER indicates an immiently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a potentially hazardous situationwhich if not avoided may result in minor or moderate injury CAUTION used without safety alert symbol indicates a potentially hzardous situation which if not avoided may result in a property demage NOTICE indicates a potential situation which if not avoided may result in an undesireable result o
117. he person involved should not understand the language in which the Manual is written the Customer must train him in adequate manner MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 1 19 The instructions given in the present Manual must not be intended by any means as a substitute an integration or a modification of any PRESCRIPTION DECREE OR LAW either general or specific in force in the country where the installation takes place and which relates to safety use and maintenance of mechanical electrical chemical hydraulic pneumatic equipment plants or others This Manual addresses to the Maintenance Department staff and gives suggestions and advice on how to make interventions on the plant but the skilfulness and general qualification of the maintenance staff in facing any problem of mechanical and electrical maintenance is taken for granted GRAM EQUIPMENT if not otherwise specified in the order will supply a copy of this Manual in the language of utilization country together with the machine This copy will be included into the shipment or will be carried along by the man in charge of the erection and it will be used for all operations connected with installation internal transports lifting placing anchoring assembling setting preparation and start up After completing the erection this copy has to be kept for all maintenance works GRAM EQUIPMENT will be pleased to pr
118. heck if duty cycle is within specified limits Inverter I t will be reduced if parameterized P0610 1 A0506 Heatsink temperature and thermal Check if duty cycle are within specified limits Inverter Duty junction model are outside of Cycle allowable range A0511 Motor overloaded Check the following Motor 1 P0611 motor it time constant should be set Wait until motor identification is finished 0541 Motor data identification P1910 Motor Data selected or running Identification Active A0600 Software error RTOS Overrun Warning A0700 CB communication board specific See CB user manual CB warning 1 A0701 CB communication board specific See CB user manual CB warning 2 A0702 CB communication board specific See CB user manual CB warning 3 A0703 CB communication board specific See CB user manual CB warning 4 A0704 CB communication board specific See CB user manual CB warning 5 A0705 CB communication board specific See CB user manual CB warning 6 MICROMASTER 420 Operating Instructions 72 65 6400 5 00 0 Issue 12 01 6 Troubleshooting Fault Possible Causes Diagnose amp Remedy Reac tion A0706 CB communication board specific See CB user manual warning 7 0707 CB communication board specific See CB user manual CB warning 8 A0708 CB communication board sp
119. his software is available on the CD ROM which comes with the documentation of the unit V 400v v 0600 0000 SDP BOP AOP Status Display Panel Basic Operator Panel Advanced Operator Panel Figure 3 2 Panels available for the MICROMASTER 420 Inverter a 150 RUNNING gt fn 000 Hz fl 0 1 4 8 1500 2 For notes on replacing the operator panels please refer to the corresponding annexes A to this manual NOTICE The default factory value frequency setting can be altered by means of theDIP switch under the SDP The inverter is delivered as follows gt DIP switch 2 Off position European defaults 50 Hz kW usw On position switch for the North American defaults frequency setting 60 Hz hp usw gt switch 1 Not for customer use Figure 3 3 switch MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 3 2 1 3 Commissioning Commissioning and Operation with the SDP The SDP has two LEDs on the front which display the current operating status of the inverter see Section 6 1 When the SDP is used the presettings of the inverter must be compatible with the following motor data gt Rated motor power gt Motor voltage gt Rated motor current gt Rated motor frequency A conventional Siemens motor is recommended In addition the following conditions must be met gt Linear
120. ing OFF2 Overvoltage trip level P2172 1 Supply voltage P0210 must lie within limits gt Overvoltage can be caused either indicated on rating plate by too high main supply voltage 2 DC link voltage controller must be enabled or if motor is in regenerative P1240 and parameterized properly mode 3 Ramp down time P1121 must match inertia gt Regenerative mode be cause of load by fast ramp downs or if the motor is driven from an active load F0003 Main supply failed Check the following OFF2 Undervoltage gt Shock load outside specified 1 Supply voltage P0210 must lie within limits limits indicated on rating plate 2 Supply must not be susceptible to temporary failures or voltage reductions F0004 Ambient temperature outside of Check the following OFF2 Inverter Over limits 1 Fan must turn when inverter is running temperature Fanfailure 2 Pulse frequency must be set to default value 3 Air inlet and outlet points are not obstructed Ambient temperature could be higher than specified for the inverter F0005 gt Inverter overloaded Check the following OFF2 Inverter I t gt Duty cycle too demanding 1 Load duty cycle must lie within specified limits gt Motor power P0307 exceeds 2 Motor power P0307 must match inverter inverter power capability P0206 power P0206 F0011 Motor overloaded 1 Check motor data OFF1 Motor Over Motor data incorrect 2 Check loading on motor temperature 1 gt Long time peri
121. ing the parameters set P0010 30 then P0970 1 and press P to reset the inverter to the factory default parameter values Now use a switch between terminals 5 and 8 on the control board The drive should now run to the defined setpoint by analogue input NOTICE Motor data must relate to the inverter data power range and voltage MICROMASTER 420 Operating Instructions 65 6400 5 00 0 69 6 Troubleshooting Issue 12 01 6 3 MICROMASTER 420 fault messages In the event of a failure the inverter switches off and a fault code appears on the display NOTE To reset the fault code one of three methods listed below can be used 1 2 Cycle the power to the drive Press the button on the BOP or AOP 3 Via Digital Input 3 default setting Fault Possible Causes Diagnose amp Remedy Reac tion F0001 Motor power does not correspond Check the following OFF2 Overcurrent to the inverter power 1 Motor power P0307 must correspond to Motor lead short circuit inverter power P0206 Earth fault 2 Cable length limits must not be exceeded 3 Motor cable and motor must have no short circuits or earth faults 4 Motor parameters must match the motor in use 5 Value of stator resistance P0350 must be correct 6 Motor must not be obstructed or overloaded gt Increase the ramp time Reduce the boost level F0002 gt DC link voltage r0026 exceeds Check the follow
122. int 2 10 00 2 CUT P2203 Fixed PID setpoint 3 20 00 2 CUT P2204 Fixed PID setpoint 4 30 00 2 CUT P2205 Fixed PID setpoint 5 40 00 2 CUT P2206 Fixed PID setpoint 6 50 00 2 CUT P2207 Fixed PID setpoint 7 60 00 2 CUT P2216 Fixed PID setpoint mode Bit 0 1 3 CT P2217 Fixed PID setpoint mode Bit 1 1 3 CT P2218 Fixed PID setpoint mode Bit 2 1 3 CT 12224 CO Act fixed PID setpoint 2 P2231 1 Setpoint memory of PID MOP 0 2 CUT P2232 Inhibit rev direct of PID MOP 1 2 CT P2240 1 Setpoint of PID MOP 10 00 2 CUT r2250 CO Output setpoint of PID MOP 2 P2253 1 CI PID setpoint 0 0 2 CUT P2254 1 CI PID trim source 0 0 3 CUT P2255 PID setpoint gain factor 100 00 3 CUT P2256 PID trim gain factor 100 00 3 CUT P2257 Ramp up time for PID setpoint 1 00 2 CUT P2258 Ramp down time for PID setpoint 1 00 2 CUT r2260 CO Act PID setpoint 2 P2261 PID setpoint filter timeconstant 0 00 3 CUT r2262 CO Act PID filtered setpoint 3 P2264 1 CI PID feedback 755 0 2 CUT P2265 PID feedback filter timeconstant 0 00 2 CUT 12266 CO PID feedback 2 P2267 Max value for PID feedback 100 00 3 CUT P2268 Min value for PID feedback 0 00 3 CUT P2269 Gain applied to PID feedback 100 00 3 CUT P2270 1 PID feedback function selector 0 3 CUT P2271 PID tranducer type 0 2 CUT 12272 CO PID scaled feedback 2 12273 CO PID error 2 P2280 PID proportional gain 3 000 2 CUT P2285 PID integ
123. ith Frame size A units 400 480 V with external Class A footprint filters 6SE6400 2FA00 6ADO Class 3 Filtered for residential commercial and light industry 6SE6420 2U A0 with Unfiltered units fitted with external Class B footprint filters 6SE6400 2FBO0 0 denotes any value is allowed MICROMASTER 420 Operating Instructions 90 65 6400 5 00 0 Issue 12 01 Changing the Operator Panel Appendices A Changing the Operator Panel MICROMASTER 420 Operating Instructions 65 6400 00 91 Removing Covers Frame Size Issue 12 01 B Removing Covers Frame Size A MICROMASTER 420 Operating Instructions 92 65 6400 5 00 0 Issue 12 01 Removing Covers Frame Size Removing Covers Frame Size MICROMASTER 420 Operating Instructions 65 6400 00 93 Removing Y Cap Frame Size Issue 12 01 D Removing Y Cap Frame Size A MICROMASTER 420 Operating Instructions 94 6SE6400 5AA00 0BPO Issue 12 01 Removing Y Cap Frame Size and E Removin
124. itors remain charged for five minutes after power has been removed It is not permissible to open the equipment until 5 minutes after the power has been removed ratings are based the Siemens 1LA motors and are given for guidance only they do not necessarily comply with UL or NEMA HP ratings CAUTION N Children and the general public must be prevented from accessing or approaching the equipment This equipment may only be used for the purpose specified by the manufacturer Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires electric shocks and injuries MICROMASTER 420 Operating Instructions 65 6400 5 00 0 7 Safety Instructions Issue 12 01 NOTICE Keep these operating instructions within easy reach of the equipment and make them available to all users Whenever measuring or testing has to be performed on live equipment the regulations of Safety Code VBG 4 0 must be observed in particular 8 Permissible Deviations when Working on Live Parts Suitable electronic tools should be used Before installing and commissioning please read these safety instructions and warnings carefully and all the warning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels Transport amp Storage WARNING N
125. l under stresses may generate cracks mainly in the presence of bactericides containing chlorine 10 Regularly verify any possible surface corrosion on all equipment i e pitting deposits stress cracks etc If deposit or staining are noticed remove them immediately by using light abrading powders and detergents Rinse carefully and let dry in air Review production and cleaning procedures to find out the cause NOTE If the corrosion is not removed the protecting film cannot be restored and corrosion will continue with growing speed Gram Equipment 7 8 TROUBLE SHOOTING ON THE TOOTHED BELT DRIVE ERROR POSSIBLE CAUSE HOW TO SOLVE THE PROBLEMS Unusual wear and tear on the belts On the toothed flank On the underside of the tooth On the belt flank The belts are too light Too much tension Wrong alignment Bended guide discs Adjust the centre distance Adjust the belt tightening wheel Reduce the centre distance Adjust the belt tightening wheel Align the toothed belt wheel Align or exchange the guide discs The belts are swelled Influenced by grease oil etc Protect the drive against grease oil etc Clean the discs before placing new belts The belts are running off the disc The toothed belt discs are not in line The toothed belt discs are not properly mounted Align the toothed belt discs The toothed belt discs are properly mounted Unusual wear and tear on
126. ll protections removed from maintenance MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 1 11 HAZARD TIED WITH ADJUSTMENT WORKS OR FAULT FINDING WORKS TO BE ACCOMPLISHED WHILE THE COVERS ARE REMOVED HAZARDS DUE TO ERRORS OR HUMAN BEHAVIOUR HAZARD DUE TO INEFFICIENCY OF SAFETY SYSTEMS Sometimes it becomes necessary to carry out fine adjustments with removed covers and without the possibility to shut off power supplies In these cases it is necessary to respect the following precautions stop machine operation proceed with maximum caution inform both production and maintenance personnel about the work is going to be carried out place a warning notice DON T TOUCH ADJUSTMENT IN COURSE on the control panel complete adjustment quickly before starting any machine movement to check adjustment results ensure that all tools were removed and anybody is close to the zone without protections soon as adjustment operations end close all covers and reset all safety means that were removed Anyone bound to operate the line production operator maintenance or control operator must be properly trained should have read and understood the content of the present handbook and should know how to operate in case of emergency To avoid all hazards due to inefficiencies in the safety systems make sure to check periodically its correct functioning Spe
127. llowing access to parameters according to their functionality gt If an attempt is made to change a parameter that cannot be changed in this status for example cannot be changed whilst running or can only be changed in quick commissioning then will be displayed gt Busy Message In some cases when changing parameter values the display on the BOP shows 27777 for maximum of five seconds This means the inverter is busy with tasks of higher priority Level There are four levels of user access Standard Extended Expert and Service selectable by parameter P0003 For most applications Standard P0003 1 or Extended parameters P0003 2 are sufficient The number of parameters that appear within each functional group depends on the access level set in parameter P0003 For further details regarding parameters see the Parameter List on the Documentation CD ROM MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 5 System parameters 5 2 Parameter overview P0004 2 Inverter Unit P0004 2 P0003 1 Parameters level 1 concerning the inverter unit P0004 2 P0003 2 Parameters level 1 and 2 P0004 0 no filter function P0004 2 P0003 3 concerning the inverter unit allows direct access Parameters level 1 2 and 3 to the parameters concerning the inverter unit For and P0004 2 P0003 4 depending on the selected access lev
128. ly Voltage Distortion IEC 1000 2 4 1993 Voltage Fluctuations Dips Unbalance IEC 1000 2 1 Frequency Variations Magnetic Fields EN 61000 4 8 50 Hz 30 A m Electrostatic Discharge EN 61000 4 2 8 kV air discharge Burst Interference EN 61000 4 4 2 kV power cables 2 kV control Radio Frequency Electromagnetic ENV 50 140 80 1000 MHz 10 V m 80 AM power Field amplitude modulated and signal lines Radio frequency Electromagnetic Field ENV 50 204 900 MHz 10 V m 50 duty cycle 200 Hz pulse modulated repetition rate These limits are dependent on the inverter being correctly installed inside a metallic switchgear enclosure The limits will not be met if the inverter is not enclosed NOTICE e achieve these performance levels you must not exceed the default Pulse frequency nor use cables longer than 25 m e The MICROMASTER inverters are intended exclusively for professional applications Therefore they do not fall within the scope of the harmonics emissions specification EN 61000 3 2 e Maximum mains supply voltage when filters are fitted is 460 V MICROMASTER 420 Operating Instructions 65 6400 5 00 0 89 9 Electro magnetic compatibility Issue 12 01 Table 9 5 Compliance Table Class 1 General Industrial 6SE6420 2U A0 Unfiltered units all voltages and powers Class 2 Filtered Industrial 6SE6420 2A A0 All units with integral Class A filters 6SE6420 2A A0 w
129. ment VERSION PAGE 1 1 1 1 INTRODUCTION 1 1 SAFETY INSTRUCTIONS WARNING Do not operate or service your Gram Equipment equipment or machine before having read these safety rules 1 1 1 USER S RESPONSIBILITY The basic rules of safety set forth in this secton are intended as a guide for the safe operation of Gram Equipment equipment or machines This general safety information along with explicit service maintenance and operational materials for each specific machine make up the complete instruction manual All personnel who will operate service or be involved with this equipment in any way should become totally familiar with this information prior to start up It is the Buyer s responsibility to make certain that these procedures are followed and should any major deviation or change in use from the original specifications be required appropriate procedures should be established for the continued safe operation of the machine It is strongly recommended to contact Gram Equipment to make certain the machine can be converted to the new use in a reasonably safe manner If the machine is not purchased directly at Gram Equipment or its representative it is the responsibility of the purchaser to ensure that the machine is according to the valid safety regulations It is strongly recommended that the purchaser contacts Gram Equipment to safeguard that the machine can be operated in a reasonably safe manner 1 1 2 SAFETY FI
130. meter set 1 0 0 3 CT P0840 1 ON OFF1 722 0 3 CT 84211 ON OFF1 reverse 0 0 3 CT P0844 1 1 OFF2 1 0 3 CT P0845 1 2 OFF2 19 1 3 CT P0848 1 1 OFF3 1 0 3 CT P0849 1 2 OFF3 1 0 3 CT P0852 1 BI Pulse enable 1 0 3 CT P1020 1 BI Fixed freq selection Bit 0 0 0 3 CT P1021 1 Fixed freq selection Bit 1 0 0 3 CT P1022 1 BI Fixed freq selection Bit 2 0 0 3 CT P1035 1 Enable UP command 19 13 3 CT P1036 1 Enable DOWN command 19 14 3 CT P1055 1 Enable JOG right 0 0 3 CT P1056 1 Enable JOG left 0 0 3 CT P1074 1 BI Disable additional setpoint 0 0 3 CUT P1110 1 BI Inhibit neg freq setpoint 0 0 3 CT P1113 1 BI Reverse 722 1 3 CT P1124 1 BI Enable JOG ramp times 0 0 3 CT P1230 1 Enable DC braking 0 0 3 CUT P2103 1 BI 1 Faults acknowledgement 722 2 3 CT P2104 1 BI 2 Faults acknowledgement 0 0 3 CT P2106 1 External fault 1 0 3 CT MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 59 5 System parameters Issue 12 01 Analogue I O P0004 8 Par No Parametername Default Acc WS P2220 1 BI Fixed PID setp select Bit 0 0 0 3 CT P2221 1 BI Fixed PID setp select Bit 1 0 0 3 CT 2222 1 Fixed PID setp select Bit 2 0 0 3 CT P2235 1
131. metername Default Level WS 0970 Factory reset 0 1 MICROMASTER 420 Operating Instructions 56 6SE6400 5AA00 0BPO Issue 12 01 5 System parameters Inverter Unit P0004 2 Par No Parametername Default Acc WS QC r0018 Firmware version 1 r0026 CO Act DC link voltage 2 r0037 1 CO Drive temperatures 3 r0039 CO Energy consumpt meter kWh 2 P0040 Reset energy consumption meter 0 2 CT r0200 Act power stack code number 3 P0201 Power stack code number 0 3 C r0203 Act Power stack type 3 r0204 Power stack features 3 r0206 Rated inverter power kW or hp 2 r0207 Rated drive current 2 r0208 Supply voltage 2 P0210 Supply voltage 230 3 CT r0231 2 Max cable length 3 P0290 Drive overload reaction 2 3 CT P0291 1 Config Of inverter protection 1 3 CT P0292 Drive overload warning 15 3 CUT P0294 Drive overload warning 95 0 4 CUT P1800 Switching frequency 4 2 CUT r1801 CO Act switching frequency 3 P1802 Modulator mode 0 3 CUT P1803 1 Max Modulation 106 0 4 CUT P1820 1 Reverse output phase sequence 0 2 CT R3954 13 CM version and GUI ID 4 P3980 Commissioning command Selection 4 T MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 57 5 System parameters Motor Data P0004 3
132. movable machine parts Code 2290006 Warning Risk of freezing Don t touch Code 2290007 Risk of remaining caught 2290007 N WARNING UNMJAMMING ADJUSTMENTS AND MAINTENANCE MAY ONLY PER FORMED BY TRAINED AUTHORIZED PERSONNEL AND MAY NOT TAKE PLACE WHILE THE MACHINE 5 OPERATING Code 2290008UK Text warning English version ALWAYS REFER TO THE MANUAL FOR PROPER SAFETY PROCE DURES AND POLICIES 22900060K MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 1 15 Code and Machine Notice description position Code 2290009UK Text warning English version INFORMATION OPENING OF DOORS WILL CAUSE IMMEDIATE SHUT DOWN OF THE EQUIPMENT OPERATION Code 2290010 Warning Pressure container 2290010 Code 2290011 Warning Pressure conduct gt gt Code 2290012 Warning This pipe NH 3 22900012 5 ammonia Code 2290013 Warning FREON 2291013 this pipe MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 1 16 Code and Machine Notice description position Code 2290014 Dangerous interference See instruction manual 2290014 Code 2290015 Dangerous interference See instruction manual 2290015 Code 2290016 Warning Risk of bu
133. n Motor Frequency Sets minimum motor frequency 0 650Hz at which the motor will run irrespective of the frequency setpoint The value set here is valid for both clockwise and anti clockwise rotation P1082 Max Motor Frequency Sets maximum motor frequency 0 650Hz at which the motor will run at irrespective of the frequency setpoint The value set here is valid for both clockwise and anti clockwise rotation P1120 Ramp Up Time 0s 650s Time taken for the motor to accelerate from standstill up to maximum motor frequency P1121 Ramp Down Time 0s 650s Time taken for motor to decelerate from maximum motor frequency down to standstill P3900 End Quick Commissioning End Quick Commissioning without motor calculation or factory reset End Quick Commissioning with motor calculation and factory reset Recommended End Quick Commissioning with motor calculation and with I O reset End Quick Commissioning with motor calculation but without reset 1 Motor specific parameters see motor rating plate 2 The parameters offer more setting options than listed here See Parameter List for further setting options 42 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 3 Commissioning Motor data for parameterization P0308 P0310 P0304 A 3 Mot IEC 56 ED510 3053 12 022 IM B3 IP54 Rot K
134. n are completed Setting the motor frequency DIP Switch 2 Off 50 Hz ON 60 Hz Power ON Quick Commissioning P0010 1 See Section 3 2 3 Further Commissioning via P0004 and P0003 An overview of the parameter structure is given in Section 5 3 For a detailed description of the parameter see the Parameter List 3 Commissioning NOTES We recommend the commissioning according this scheme MICROMASTER 420 Operating Instructions 65 6400 5 00 0 37 3 Commissioning Issue 12 01 3 2 2 1 Commissioning with the BOP You can alter parameter values via the BOP To set parameters on this panel you must remove the SDP and attach the BOP see Appendix A The BOP features a five digit seven segment display for showing parameter numbers and values alarm and fault messages and setpoints and actual values Parameter information cannot be saved via the BOP H 226 Table 3 2 shows the factory default settings for operation via the BOP SIEMENS 150 00 The BOP motor control functions disabled by default To control the motor via the BOP parameter P0700 should be set to 1 and P1000 set to 1 The BOP can be fitted to and removed from the inverter whilst power is applied If the BOP has been set as the I O control P0700 1 the drive will stop if the BOP is removed Table 3 2 Default settings for operation using the BOP Param
135. ncy 2 kHz to 16 kHz 2 kHz steps Fixed frequencies 7 programmable Skip frequencies 4 programmable Setpoint resolution 0 01 Hz Digital 0 01 Hz Serial 10 bit Analogue motor potentiometer 0 1 Hz 1 PID mode Digital inputs 3 programmable isolated switchable active high active low PNP NPN Analogue input 1 to 10 V used for frequency setpoint or PI feedback signal scalable or usable as 4 digital input Relay outputs 1 programmable 30 V DC 5 A resistive 250 V AC 2 A inductive Analogue output 1 programmable 0 mA to 20 mA Serial interface RS 485 Option RS 232 Electromagnetic compatibility Optional EMC filters to EN55011 Class A or B also Internal Class A filters available Protection level IP20 Temperature range 10 to 50 14 F to 122 F Storage temperature 40 C to 70 40 F to 158 F Humidity lt 95 RH non condensing Operational altitudes up to 1000 m above sea level without derating Protection features Undervoltage Overvoltage Overload Ground Faults Short circuit Stall Prevention Motor Blocking Protection Motor Overtemperature Inverter Overtemperature Parameter Interlock Standards UL cUL CE C tick CE Marked Conformity with EC Low Voltage Directive 73 23 EEC and Electromagnetic Compatibility Directive 89 336 EEC Table 7 2 Tightening torques for power terminals Frame size A B Nm 2 25 Tightening torque mp s 2
136. ning we recommend the following Henkel Eco lab products ALKALINE CLEANING P3 mip LF 1 2 60 70 C 15 min DISINFECTION P3 triquart 0 2 cold PRE FLUSHING After production stop the ice cream pipes are flus hed with cold water while the shaker is operated In order not to expose the different parts to wear the system is only flushed until the water is clean It is possible to re cycle most of the mix in the pipe system by leading it back to the mix tank Naturally it is necessary to control that the mix is not thinned by means of the pre flushing water MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 6 11 CIP CLEANING ALKALINE After the pre flushing has been terminated the CIP plant is connected and the machine is to be prepared for CIP cleaning Then the system is pre flushed with hot water at max 50 C for approx 10 min The feed pump is not to be rotated while the system is flushed with hot water Then the CIP cleaning is to be started Flush with alkaline cleaning agent e g HENKEL ECOLAB P3 mip LF in a 1 296 solution max 60 70 C for approx 15 min Afterwards the system is flushed with cold water MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 6 12 STERILIZATION Sterilize with hot water at max 100 C for approx 10 min if necessary Never operate the feed pump during sterilization DI
137. nk communications board USS RS485 2 Check the master link during Telegram Off Time F0080 Broken wire Check connection to analogue input OFF2 Analogue Signal out of limits input lost input signal F0085 External fault is triggered via terminal Disable terminal input for fault trigger OFF2 External Fault inputs F0101 Software error or processor failure 1 Run self test routines OFF2 Stack Change inverter Overflow F0221 PID Feedback below minimum value 1 Change value of P2268 OFF2 PI Feedback P2268 2 Adjust feedback gain below mini mum value F0222 PID Feedback above maximum value 1 Change value of P2267 OFF2 PI Feedback P2267 2 Adjust feedback gain above maximum value F0450 Fault value 1 Inverter may run but certain OFF2 Service mode 1 Some of the power section tests actions will not function correctly only have failed 2 Replace inverter BIST Tests 2 Some ofthe control board tests Failure have failed 4 Some ofthe functional tests have failed 8 Some ofthe IO module tests have failed 16 The Internal RAM has failed its check on power up MICROMASTER 420 Operating Instructions 65 6400 5 00 0 71 6 Troubleshooting 6 4 MICROMASTER 420 alarm messages Issue 12 01 Fault Possible Causes Diagnose amp Remedy Reac tion A0501 Current Limit gt Motor power does not correspond to the inverter power gt Motor leads are too short gt Earth faults to the inverter powe
138. nt MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 an Fig 5 Electric plant VERSION DATE PAGE 1 2004 3 8 DU Y 7 Gram Equipment MANUAL M8700000GB MACHINE TYPE FRUIT FEEDER IF 2000 VERSION PAGE 1 3 9 REF DESCRIPTION IE1 MAIN POWER 2 EMERGENCY RESET PUSH BUTTON PUMP MOTOR SPEED ADJUSTMENT POTENTIOMETER IEA AUGER MOTOR SPEED ADJUSTMENT POTENTIOMETER 1 5 POWER ON PILOT LIGHT 1 EMERGENCY STOP PUSH BUTTON 7 PUMP START STOP PUSH BUTTON 8 AUGER START STOP PUSH BUTTON IE9 MIXER START STOP PUSH BUTTON 3 7 DESCRIPTION OF ELECTRIC FUNCTIONING SEE REF IE7 IE8 IE9 The pushbuttons IE7 IE8 1 function 2 function 3 function 9 have various functions pushing the pushbutton the controlled device starts running The pilot light inside the pushbutton switches on showing the functioning of the device pushing the pushbutton again the controlled device stops The pilot light inside the pushbutton switches off showing the stopping of the device the blinking light inside the pushbuttons shows the presence of an anomaly of the controlled device The blinking light of pushbuttons IE7 and IE8 means an anomaly on the inverter Inverter Fault or the intervention of a thermic protection The blinking light of the pushbutton IE9 means the intervention of a thermic protection
139. ntrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc Certain parameter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 and P0335 i t is ON by default Motor overload protection can also be provided using an external PTC via a digital input This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 230 460V when protected by a time delay fuse see Tables starting on page 77 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 CAUTION Only qualified personnel may enter settings in the control panels Particular attention must be paid to safety precautions and warnings at all times MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 3 1 Block diagram Analogue Input Source Input Voltage 0 10V monit
140. od operating at 3 Boost settings too high low speeds P1310 P1311 P1312 4 Check parameter for motor thermal time constant Check parameter for motor warning level F0041 Stator resistance measurement 1 Check if the motor is connected to OFF2 Stator failure the inverter resistance 2 Check that the motor data has measurement been entered correctly failure 70 MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 6 Troubleshooting Fault Possible Causes Diagnose amp Remedy Reac tion 0051 Reading or writing of the non volatile 1 Factory reset and new OFF2 Parameter parameter storage has failed parameterization EEPROM Fault 2 Change inverter F0052 Reading of the powerstack Change inverter OFF2 Powerstack information has failed or the data is Fault invalid F0060 Internal communications failure 1 Acknowledge fault OFF2 Asic Timeout 2 Change inverter if repeated F0070 No setpoint received from 1 Check connections to the OFF2 Communicatio communications board during communications board ns board telegram off time 2 Check the master setpoint error F0071 No response during telegram off time 1 Check connections to the OFF2 No Data for via USS BOP link communications board USS RS232 2 Check the master link during Telegramm Off Time F0072 No response during telegram off time 1 Check connections to the OFF2 No Data from via USS COM li
141. ol whether the scrapers of the feed pump are damaged Control the oil level in the flat gear 16 000 nes 10000 hours of operation Control whether there are play or worn parts in the bearings Regular inspections of the IF 2000 Frequency Exchange the lip sealing ring in the mech After mixer Exchange the lip sealing rings for the auger and shaker 500 hours of operation Exchange the o ring in the feed pump cover Exchange the toothed for the auger shaker 1000 hours of operation Exchange the scrapers in the feed pump Exchange the bearings on the shaker shaft 25000 hours of operation Exchange the rotor in the feed pump MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 7 7 7 7 MAINTENANCE OF STAINLESS STEEL 7 7 1 CARE TO BE RESERVED TO STAINLESS STEEL Stainless steel components of GRAM EQUIPMENT machines are manufactured welded and assembled by expert workers by following manufacture processes that preserve stainless steel corrosion resistance qualities The preservation of these corrosion resistance qualities in production conditions requires a continuous care and the respect of the precautions listed below NOTE corrosion resistance is higher when an oxide layer forms on stainless steel surface if such a film is disturbed or destroyed the stainless steel becomes activated and much less corrosion resistant 1 Regularly check all electric devices in any way connec
142. onnections the main switch must be OFF and suitably locked by a keypad MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 1 12 1 1 15 SAFETY SIGNS Safety signs to be stuck onto a GRAM EQUIPMENT IF 2000 are shown below A safety sign must be replaced by a new one when 1 it has come off 2 itis worn 3 itis loose 4 itis illegible in any way The surface has to be dry and clean when sticking a new sign onto the machine When re ordering new signs please state the article number placed in the bottom right hand corner of the sign MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 1 13 Code and Machine Notice description position Code 2290001 Warning Risk of burning Don t touch 2290001 Code 2290002 Warning High voltage Dangerous electrical 2290002 current Code 2290003 Risk of hand to be cut Dangerous spot where gt gt hands fingers could be 2290003 cut crushed by movable machine parts Code 2290004 High voltage Dangerous electrical gt 2290004 MANUAL MACHINE TYPE 70000068 FRUIT FEEDER IF 2000 Gram Equipment VERSION DATE PAGE 1 2004 1 14 Code and Machine Notice description position Code 2290005 Risk of hand to be cut Dangerous spot where hands fingers could be cut crushed by 2290005 2290006
143. oring possible P0756 Input Current 0 20 mA on 500 external resistor Ow External Power Supply isolated 1 R Output Relay RL1 Contacts 250V 2A inductive load RL1C 30V DC 5A resistive load Analogue Output AOUT 1 0 20 AOUT _ 13 hdi Pr Serial N Link The Analogue input circuit be alternatively 3 Commissioning 1 3 AC 200V 240V RSD 3 380V 480V Optional Operator Panel FS1 L N L1 L2 22 or L1 L2 L3 configured to provide an additional digital input DIN4 as shown Figure 3 1 Inverter block diagram 24V MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO QV Isolated 33 3 Commissioning Issue 12 01 3 2 34 Commission modes In the standard version the MICROMASTER 420 is fitted with the Status Display Panel SDP see Figure 3 2 with which it is possible to use the inverter with the pre assigned factory settings for a large range of applications If these factory settings are not suitable you can adapt them to suit your equipment conditions using the Basic Operator Panel BOP see Figure 3 2 or the Advanced Operator Panel AOP see Figure 3 2 The BOP and AOP are available as options You can also adjust the factory settings using the PC IBN tool Drive Monitor or STARTER T
144. ors and maintenance personnel must also be trained on the fact that chemical products are used in the machine Particularly operators must be aware of all means of protection to wear in any handling involving chemical products They must also be trained to adopt first aid measures in case notwithstanding caution provisions parts of their body should come in contact with harmful material or if its exhalations are inhaled etc To this matter GRAM EQUIPMENT warns that as the choice of chemical material type to be introduced into the machine lays on the user solely he has to collect the instruction including all possible danger signalling label to be applied on machine parts on handling care protection and first aid means from his suppliers as they will depend on each product composition It will be the user s concern to check the personnel qualification and to assure that the suggestions and instructions are respected The intended use of the machine is to mix fruit and nougat up and then to dose them into the ice cream The user undergoes the compulsory obligation to collect and send to disposal any waste material that may not be recycled on the same installation Operators and maintenance personnel must be trained and made sensitive to this matter also Machine start and adjustment usually carried out by one or more line operators In the second case i e when several person are operating on the line at the same time the level of cau
145. ovide copies of the Manual supplied with the equipment for any customer s requirement Applications should be addressed to our Design Dept along with the characteristic data of the equipment involved as detailed on the EEC labels This Manual the technical specifications and the drawings delivered together with the equipment are exclusive property of GRAM EQUIPMENT all rights are reserved therefore they can be available for no one else GRAM EQUIPMENT will be happy to examine and to accept valid suggestions aimed at improving this handbook Suggestions must be presented to our Engineering Department In case he transfers the machine to third people the user also engages to transfer the copies of this handbook in his possession and at the same time to inform GRAM EQUIPMENT of the above MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2 3 USE FORESEEN FOR THE MACHINE The machine is devoted to a general usage from specialised operators that before starting to operate the machine must be adequately instructed in particular by reading the content of the present Manual on machine constitution and operation as well as on all control and safety devices Operators must be also trained on residual risks associated with the use of the machine and must be prepared on interventions to prevent any injuries to themselves third party damage to goods and to the environment in general Operat
146. owing Warnings Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected This section lists Warnings Cautions and Notes which apply generally when handling MICROMASTER 420 Inverters classified as General Transport amp Storage Commissioning Operation Repair and Dismantling amp Disposal Specific Warnings Cautions and Notes that apply to particular activities are listed at the beginning of the relevant chapters and are repeated or supplemented at critical points throughout these chapters Please read the information carefully since it is provided for your personal safety and will also help prolong the service life of your MICROMASTER 420 Inverter and the equipment you connect to it General WARNING N This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts Non compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life severe personal injury or serious damage to property Only suitable qualified personnel should work on this equipment and only after becoming familiar with all safety notices installation operation and maintenance procedures contained in this manual The successful and safe operation of this equipment is dependent upon its proper handling installation operation and maintenance Risk of electric shock The DC link capac
147. patibility EMQC eem 86 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 85 9 Electro magnetic compatibility Issue 12 01 9 1 9 1 2 86 Electro magnetic compatibility EMC All manufacturers assemblers of electrical apparatus which performs a complete intrinsic function and is placed on the market as a single unit intended for the end user must comply with the EMC directive 89 336 EEC There are three routes for the manufacturer assembler to demonstrate compliance Self certification This is a manufacturer s declaration that the European standards applicable to the electrical environment for which the apparatus is intended have been met Only standards that have been officially published in the Official Journal of the European Community can be cited in the manufacturer s declaration Technical construction file A technical construction file can be prepared for the apparatus describing its EMC characteristics This file must be approved by a Competent Body appointed by the appropriate European government organization This approach allows the use of standards that are still in preparation EC type examination certificate This approach is only applicable to radio communication transmitting apparatus All MICROMASTER units are certified for compliance with the EMC directive when installed in accordance with the recommendations in Section 2 MICROMASTER 420 Operating Instructions
148. ped and all power supplies shut off The operator must ensure that anybody in machine proximity noticed that power supply has been shut off Any place where either rotating or lowering or lifting movement take place is normally covered with a protection Never remove these protections Never try to reach any machine part by passing the protection Mould movement is a stepped one This could cause unexpected reaction if anyone interferes incorrectly and arms or hands could get wounded Never try to touch mould surface and never try to remove damaged products from the moulds while the machine is running The machine must be stopped and disconnected from power supplies before carrying out any kind of work Maintenance operators that must carry out works on kinematics components gear motor oscillator actuating rods toothed wheels ratchet wheels etc while side covers are removed must before starting their work stop machine operation disconnect the main switch on the switchboard and lock it taking the keys with them They also have to fix a sign on the board reading under maintenance Should the maintenance personnel need to start a part of the line while protections are removed they have to ban the access to the area around the line to third party by means of actual barriers chains etc bearing the signs under maintenance do not get beyond and control on site to prevent anyone from approaching They must reassemble and lock a
149. pull up loosen the screws on the mixer bracket and pull the bracket a little away from the feed pump To prevent ice cream cleaning solution to damage the gear motor there is an extra seal ring Fig 2 pos 3 on the lower part of the console The seal should be controlled during cleaning for wearness or damages and in such case be replaced Remove the spring washer Fig 2 pos 4 and shaft Fig 2 pos 5 before controlling replacing the seal ring After cleaned replacing of seals assemble every part in the reverse order as disassembled To make the assembly easier don t tighten the mixer bracket until the lower part of the mixer has been fixed with both the screws and the triclamp on the feed pump MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 ram qu VERSION DATE PAGE 2 2004 6 5 Fig 2 After mixer MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 6 6 6 22 THE FEED PUMP Before the system is flushed with a cleaning agent or a CIP cleaning process some preparations must be made on the feed pump 1 Remove the inlet funnel Place the CIP cover Open the front cover and switch off the 3 scrapers Reassemble the front cover PLEASE NOTE ONLY THE TOOLS DELIVERED FOR THE MACHINE ARE TO BE USED FOR DISASSEMBLING N A THE INNER PARTS OF THE FEED PUMP WHEN CONTROLLING OR CLEANING THE PUMP MANUALLY
150. r 2 Check that the cable length limits have not been exceeded 3 Check motor cable and motor for short circuits and earth faults Check whether the motor parameters correspond with the motor being used Check the stator resistance Increase the ramp up time Reduce the boost Check whether the motor is obstructed or overloaded gt Check whether the motor power corresponds A0502 Overvoltage limit Mains supply too high Load regenerative Ramp down time too short VV V 1 Check that mains supply voltage is within allowable range 2 Increase ramp down times Note Vdc max controller is active ramp down times will be automatically increased 0503 Undervoltage Limit gt Mains supply too low gt Short mains interruption Check main supply voltage P0210 temperature I t to appropriate value 2 P0614 Motor Pt overload warning level should be set to suitable level 3 Are long periods of operation at low speed occuring 4 Check that boost settings are not too high A0504 Warning level of inverter heat sink 1 Check if ambient temperature is within Inverter Over temperature P0614 is exceeded specified limits temperature resulting in pulse frequency reduction 2 Check load conditions and duty cycle and or output frequency reduction 3 Check if fan is turning when drive is running depending on parametrization in P0610 A0505 Warning level is exceeded current C
151. r can be screened using the methodology shown in Figure 2 7 Mains power input Control cable Motor cable Footprint filter Metal back plate Use suitable clips to fix motor and control cable screens securely to metal back plate Screening cables Figure 2 7 Wiring Guidelines to Minimize the Effects of EMI MICROMASTER 420 Operating Instructions 65 6400 00 29 2 Installation Issue 12 01 MICROMASTER 420 Operating Instructions 30 65 6400 5 00 0 Issue 12 01 3 Commissioning 3 Commissioning This Chapter contains gt A schematic diagram of the MICROMASTER 420 gt An overview of the commissioning options and the display and operator panels gt Anoverview of quick commissioing of the MICROMASTER 420 3 1 Block diagram ud 33 3 2 Commission 34 3 3 Deui ere 44 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 31 3 Commissioning Issue 12 01 N 32 WARNING MICROMASTERS operate at high voltages When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to unco
152. r is off locked out Do not enter a confined space without first checking for toxic fumes and providing standby personnel on the site MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 1 7 1 1 10 CLEANING Manual cleaning procedures e Do not use toxic and or flammable solvents to clean a machine Turn off air and electrical power lock out prior to cleaning a machine unless otherwise specified in the equipment manual Keep electrical panel covers closed when washing a machine e Always clean up spills around machine as soon as possible Never attempt to clean a machine while it is operating Cleaning in place 1 procedures Make certain that all connections in the cleaning circuit are tight to avoid contact with hot water or cleaning solutions e When the cleaning cycle is controlled from a remote or automated control centre establish fail safe procedures to avoid automatic start up while servicing equipment in the circuit On equipment which includes manways make certain covers are closed latched and nobody is left behind prior to starting the cleaning cycle 1 1 11 ELECTRIC SYSTEM All electrical electronic maintenance and service should be performed by trained and authorised electricians only Always assume that power is and treat all conditions as live This practice assures a cautious approach which may prevent an accident or injury
153. r state NOTES For the purpose of this documentation Note indicates important information relating to the product or highlights part of the documentation for special attention Qualified personnel For the purpose of this Instruction Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid Protective Earth uses circuit protective conductors sized for short circuits where the voltage will not rise in excess of 50 Volts This connection is normally used to ground the inverter Is the ground connection where the reference voltage can be the same as the Earth voltage This connection is normally used to ground the motor Use for intended purpose only The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 Safety Instructions Safety Instructions The foll
154. ral time 0 000 2 CUT P2291 PID output upper limit 100 00 2 CUT P2292 PID output lower limit 0 00 2 CUT P2293 Ramp up down time of PID limit 1 00 3 CUT 12294 CO Act PID output 2 MICROMASTER 420 Operating Instructions 66 6SE6400 5AA00 0BPO Issue 12 01 6 Troubleshooting 6 Troubleshooting This Chapter contains gt An overview of the operating statuses of the inverter with the SDP gt Notes on troubleshooting with the BOP gt A list of the alarms and fault messages 6 1 Troubleshooting eere 68 6 2 Troubleshooting with the 69 6 3 MICROMASTER 420 fault 70 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 67 6 Troubleshooting Issue 12 01 WARNING N Repairs on equipment may only be carried out by Siemens Service by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Any defective parts or components must be replaced using parts contained in the relevant spare parts list Disconnect the power supply before opening the equipment for access 6 1 Troubleshooting with the SDP Table 6 1 explains the meaning of the various states of the LEDs on the SDP state or Xf On Table 6 1 Inverter conditions indicated by the LEDs on the SDP LEDs for indica
155. rmance characteristics 17 Power and motor connections 26 Power 26 Protection characteristics 17 Q Quadratic control P1300 2 51 Qualified 6 Quick commissioning 41 R Removing Cap Frame Size A 94 Removing Y Cap Frame Size B C 95 Removing Covers Frame Size A 92 Removing Covers Frame Size and C 93 Reset to Factory default 43 Residual Current Device operation with 25 S Safety 2 22 7 Screening 29 SDP default settings with 38 operation with SDP 35 SHOCK cuu 22 T Technical 5 21 9 67 U Ungrounded IT supplies operation with 25 V ViIBratiOM rp p 22 Warnings cautions amp notes 8 dismantling amp disposal 9 general pne 7 99 Index Issue 12 01
156. rms and the prescriptions brought in the relative chapter and it has to be to knowledge of the content of the present manual and it has to remember well what the residual risks are brought in the relative chapter 7 2 MAINTENANCE SCHEDULE The machine has been conceived to reduce the maintenance work to the minimum The table below indicates such works NOTE The indicated intervals must be considered as non compulsory suggestions to be verified during exploitation according to the actual use condition of each installation MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 7 2 7 3 LUBRICANTS The lubricants to be used at the different points are included on the following table 7 31 LUBRICANT PLAN Lubricants used by GRAM EQUIPMENT Alternative lubricants LUBRICATING LUBRICATING LUBRICATE ORGAN LUBRICATING AGIP ALUCHEM USDA H1 SHELL OIL LUBRICATION Bearings ANDEROL 6320 BLASIA 320 OMALA 320 GREASY LUBRICATION General lubrication PQ AA40 2 GR MU EP ALVANIA EP SPRAY LUBRICATION Greasy general lubrication ALUGRAF 782 S Oil general lubrication WHITE S WARNING The Firm GRAM EQUIPMENT employs atoxic products certified USDA H1 The USDA 1 certification identifies those lubricants that due to their own characteristics can be used on machines and plants for the alimentary use The lubricants AGIP and SHEL are no
157. rning 5 Don t touch 2290016 Code 2290017 Warning 1 Risk of corrosion 2290017 MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra nm E qu 2 VERSION DATE PAGE 2 2004 1 17 1 1 16 PLACING OF THE SAFETY SIGNS A number of safety signs and pictogrammes are placed on the IF 2000 and the placing is illustrated below The signs must always be placed as illustrated below If this is not the case new signs are to be placed on the machine Furthermore the signs are not to be loose or illegible Fig 3 Placing of the safety signs MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 1 18 1 2 MANUAL 1 2 1 INFORMATION ABOUT THE MANUAL We hope that the information included in this manual can help You It aims to give an explanation about the right and safe use of Your machine and are based on data as well as on our best up to date knowledge Read carefully what is written on this manual included the recommendations and suggestments as well as the sale and guarantee conditions Gram Equipment has edited this manual with the maximum care trying to make it as complete and clear as possible However should any point be incomplete or unclear please contact us without hesitation 1 2 2 MANUAL IMPORTANCE This instruction manual has been conceived to help You install correctly set up use and maintain Your machine Special importance has been af
158. rs For further information please refer to the Parameter List AOP If the AOP is fitted the fault and warning codes are displayed on the LCD panel MICROMASTER 420 Operating Instructions 52 6SE6400 5AA00 0BPO Issue 12 01 5 System parameters 5 System parameters This Chapter contains gt An overview of the parameter structure of the MICROMASTER 420 gt Aparameter list in short form 5 1 Introduction to MICROMASTER system 54 5 2 Parameter E 55 5 3 Parameter list short 56 MICROMASTER 420 Operating Instructions 6SE6400 5AA00 0BPO 53 5 System parameters Issue 12 01 5 1 54 Introduction to MICROMASTER system parameters The parameters can only be changed by using the BOP the Advance Operator Panel AOP or the Serial Interface Parameters can be changed and set using the BOP to adjust the desired properties of the inverter such as ramp times minimum and maximum frequencies etc The parameter numbers selected and the setting of the parameter values are indicated on the optional five digit LCD display gt rxxxx indicates a display parameter Pxxxx a setting parameter gt P0010 initiates quick commissioning gt The inverter will not run unless P0010 is set to 0 after it has been accessed This function is automatically perform if P3900 gt 0 gt P0004 acts as a filter a
159. s functioning of the machine and safety in connection with operating the machine Furthermore it must be secured that the operator has read and understood the contents of the instruction manual including the safety booklet General Safety Instruction of Gram Equipment The operator must be instructed in the meaning and placing of the safety signs The instruction manual will be frequently used and get worn in the course of time If the instruction manual should get so worn that it might result in misunderstandings or and hazards please order a new one from Gram Equipment PLEASE NOTE THE INSTRUCTION MANUAL FOR THE IF MACHINE INCLUDING THE SAFETY INSTRUCTIONS MUST AL WAYS BE AVAILABLE TO THE OPERATORS 1 1 13 FILLING THE HOPPER When the machine is installed and ready for being put into production the hopper is filled with the ingredient that is to be dosed into the ice cream After filling the hopper the different units on the machine can be started The hopper can hold lt 30 of ingredients depending on the density this corresponds to between approx 25 35 kg PLEASE NOTE DURING OPERATION THE SAFETY GRATE MUST ALWAYS BE MOUNTED AND SCREWED ON THE HOPPER AS PROTECTION AGAINST THE AGITATOR AND AUGER Below illustration shows the IF 2000 from above with the lid of the hopper opened If the machine is delivered with a mechanical after mixer we recommend that the mixer must be started before ice cream is l
160. s shown where the actual working area is between 150 litres of ice cream h to 2000 litres of ice cream h Based on a given percentage of flavouring illustra ted by the skew lines in the diagram the quantity of flavouring supplied to the ice cream can be seen on the vertical axis the ordinate axis Actual working area 45 35 50 40 30 25 20 15 200 180 160 140 120 100 80 60 40 20 10 5 Quantity flavouring L h 0 300 600 900 1200 1500 1800 Quantity of ice cream L h Fig 4 Capacities for IF 2000 MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 3 6 3 5 AUGER FOR THE IF 2000 Worm Full blade Dia 45 20 Area of use Jam products Jam with without whole berries Products as Black currant jam Raisins in rum Jelly Granules as Pieces of nuts Chopped almonds Chocolate pieces Furthermore an shaker with 3 arms is delivered together with the IF 2000 MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 3 7 3 6 ELECTRIC PLANT The IF 2000 is constructed with a control panel from which the different units on the mahine can be completely controlled The placing of the control panel and how it is arranged appears from the below illustration In order to start the machine the main switch plac
161. t USDA H1 CERTIFIED the Firm GRAM EQUIPMENT declines any responsibility if those are used Following you will find the addresses and the commercial co ordinator names in Europe as well as the retailers in Europe and the world The ANDEROL commercial manager in South Europe France Italy Spain Greece Portugal Turkey is Mr L Raynaud 5 l Oliveraie 13950 Cadolive Francia Tel Fax 33 4 42 324637 The ANDEROL commercial manager in North Europe Benelux Norway Sweden Finland Denmark GB Germany Austria Switzerland is Mr F De Smet Lorkenlaan 14 1820 Steenokkerzeel Belgium Tel Fax 32 16 656203 MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 7 3 7 4 RETAILERS France ACHESON FRANCE S A W J M Bachltarzi ZA Ouest Rue Georges Besse Boite Postal 68 67152 Erste n Cedex France Tel 33 3 88 591023 Telefax 33 3 88 590100 Telex 891018f North Germany postal code 2 30 31 32 33 38 49 49 CHEMIE MINERALIEN AG amp Co KG Mr J Ludwig P O Box 106523 28065 Bremen Germany Tel 49 421 38786 0 Telefax 49 4213967672 South Germany postal code 7 8 DGS Schaffner Mr G Schaffner BahnhofstraBe 119 73430 Aalen Germany Tel 49 736166001 Telefax 49 736166146 Frankfort postal code 6 55 RTS TECHNIK Mr R Schade FriedlandstraBe 23 63486 Bruchkobel Germany Tel 49 6181976767168 Telefax 49 6181976768169 Notdrh
162. ted to the machine in order to find out any possible stray current caused by pour grounding damaged insulation or other defects Corrosion Pitting corrosion many times shows up when stray currents come into contact with wet stainless steel 2 Never leave wet rags various items wrenches etc in contact with stainless steel Corrosion Pitting and galvanic action The items laying on stainless steel retard the complete drying thus preventing the air to form the protecting film A galvanic action takes place when two different and wet metals are in contact 3 Resort to water purification when foreign substances that could generate staining or deposits are present into the supplied water Corrosion Pitting deposits staining The deposits act against the best cleaning practices and cause corrosion also on stainless steel of the best quality 4 Immediately rinse the equipment after use with warm water until the rinsing water is clear Clean by hand or CIP the equipment as soon as possible after rinsing Corrosion Staining deposits pitting Product deposits several times cause pitting inside the particles 5 Use just recommended cleaning products Purchase all chemical products from esteemed and responsible manufacturers that are familiar with stainless steel production equipment that continuously check the effects of their products on stainless steel 6 Use chemical products by respecting manufacturers prescriptions Do not exc
163. the lifting tools must be placed as illustrated by below figure The beams of the lifting unit must be placed between the legs of the IF 2000 machine and as close to the legs on each side to have the longest possible distance between the beams This insure that the IF 2000 machine is placed as secure as possible in the lifting crane Fig 2 B Lifting MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 4 6 4 4 INSTALLATION The IF 2000 must be placed evenly and horizontally on the floor The floor on which the machine is placed should not have any holes cracks from which it is difficult to remove dirt and other things during the daily cleaning of the machine It is easy to clean and flush under the machine when the floor is completely even The installation of the machine must be done in such a way that there is always access to operate the control panel to fill the hopper and supervise the feed pump and mixer In front of the control panel and in front of the feed pump there must be at least 700 mm and also 700 mm on borth sides in order to leave enough room for the operator for refilling and cleaning the machine When inspecting the machine or performing main tenance etc there must be access to the machine from the backside where there is a service lid The fitter decides how much room there ought to be on this side of the machine PLEASE
164. the teeth of the belt The belts are too tight Reduce the centre distance Adjust the belt tightening wheel Too high noise level The toothed belt wheel is not in line The belt is tightened too much Align the toothed belt wheel Reduce the centre distance Adjust the belt tightening wheel Gram Equipment MANUAL M8700000GB VERSION 1 7 9 TROUBLE SHOOTING ON THE FEED PUMP MACHINE FRUIT FEEDER TYPE IF 2000 PAGE 7 9 ERROR POSSIBLE CAUSE HOW TO SOLVE THE PROBLEMS The ice cream moves into the inlet of the feed pump Worn scrapers Exchange the scrapers The ice cream comes out between the cover and the feed pump housing Worn lip sealing ring The lip sealing ring is properly mounted not Exchange the lip sealing ring The lip sealing ring is properly mounted The rotate scraper does Error in the drive of the feed pump Inspect the feed pump drive 7 10 TROUBLE SHOOTING ON THE MIXER ERROR POSSIBLE CAUSE HOW TO SOLVE THE PROBLEMS The shaft does not rotate Error in the drive of the mixer Examine the mixer drive cream is leaking out of the connections The packings are not properly mounted The packings are worn The packings are properly mounted Exchange the packings 7 11 TROUBLE SHOOTING ON THE OPERATION OF THE MACHINE ERROR POSSIBLE CAUSE HOW TO SOLVE THE PROBLEMS
165. ting the drive approx 0 3 s flashing approx 1 s twinkling xt Mains present O Fault inverter temperature X Ready torun Warning current limit both y y LEDs twinkling same time as Inverter fault other than the Other warnings both LEDs ones listed below twinkling alternatively X inverter r nnin Undervoltage trip 9 undervoltage warning yaa Fault overcurrent Drive is not in ready state y ROM failure Both LEDs 9 flashing same time 77 Fault motor overtemperature RAM failure Both LEDs xi o flashing alternatively MICROMASTER 420 Operating Instructions 68 65 6400 5 00 0 Issue 12 01 6 Troubleshooting 6 2 Troubleshooting with the BOP Warnings and faults are displayed on the BOP with Axxx and Fxxx respectively The individual messages are shown in Section 6 3 If the motor fails to start when the ON command has been given gt Check that P0010 0 gt Check that a valid ON signal is present gt Check that P0700 2 for digital input control or P0700 1 for BOP control gt Check that the setpoint is present 0 to 10V on Terminal or the setpoint has been entered into the correct parameter depending upon the setpoint source P1000 See the Parameter List for further details If the motor fails to run after chang
166. tion transmission or use of this document or its contents is not permitted unless authorized in writing Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG 2001 All Rights Reserved is a registered trademark of Siemens Order Number 6SE6400 5AA00 0BPO Other functions not described in this document may be available However this fact shall not constitute an obligation to supply such functions with a new control or when servicing We have checked that the contents of this document correspond to the hardware and software described There may be discrepancies nevertheless and no guarantee can be given that they are completely identical The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition We welcome suggestions for improvement Siemens handbooks are printed on chlorine free paper that has been produced from managed sustainable forests No solvents have been used in the printing or binding process Document subject to change without prior notice Siemens Aktiengesellschaft MICROMASTER 420 Operating Instructions 65 6400 5 00 0 Issue 12 01 Foreword Foreword User Documentation WARNING Before installing and commissioning you must read the safety instructions and warnings carefully and all the warnin
167. tion must be higher and higher in performing all manoeuvres and before executing any command through a keyboard make sure that nobody is in danger at that time The machine has been conceived for completely automatic running 1 2 4 BASIC WARNINGS Figures and drawings have to be intended only as generic references and are not necessarily thorough in every detail Dimensions and characteristics reported in this manual are not binding and they could be modified without notice No part of this manual be reproduced or transmitted to outside parties without written consent by GRAM EQUIPMENT S r l MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 1 21 1 2 5 CONSULTATION Structure The manual is divided in three sections 1 Installation use and maintenance instructions as well as those about the risk zones signalings and safety rules 2 Spare parts catalogue 3 Information about complex commercial components installed on the machine the description of the commercial components installed on the machine is available in the supplied cd rom attached to this manual Warning notes In addition to parts enhanced to give special prominence to characteristics or technical infotmation the following notes are very important Safety notes that refer to possible dangers for the operators and to the rules to minimize the risks introduced by the signal Warning notes that refer to
168. ucers frames cast iron and aluminium casting plastic components etc Reducing oscillator and intermitted may contain residuals of lubricating oil that must be discharged and sent to the specific treatment before sending the parts to scrap MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gram Equipment VERSION PAGE 1 9 1 9 STAFF TRAINING All staff using the equipment operators fitters line supervisors or performing maintenance service mechanical and electrical service engineers must have undertaken a training session including the following reading and comprehension of the present handbook training on the job with GRAM EQUIPMENT staff that installed and operated the machine GRAM EQUIPMENT supplies upon request a sufficient training period to prepare the personnel on machine operation and main maintenance works MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ 1 VERSION DATE PAGE 1 2004 10 1 10 SCHEMES AND SPARE PARTS 10 1 LIST OF SCHEMES N PROG CODE DESCRIPTION N ATTACHED SHEETS 1 9 07 70 1000x06 ELECTRIC DIAGRAM 17 DNIH 4 2 7 2 3NOIZVIS3IN NOlLVNIMON3d 7 no 243 20 07898 INLLIBD 90 000 0 0 6 7 WHOLn23X3 1 04 0 4 7002 60 00 31 90 000 70 7 70 aN MYAT __ 3NIMQVW VNIH2OVN 430334 LING OMVOH NIYW 1 4 OXAVND 0002 4l 193
169. utely positive all guards and safety devices are installed and operative Make certain that all personnel are clear of the machine Remove from the operating zone any materials tools or other foreign objects that could cause injury to personnel or damage the machine Make certain that the machine is in operating condition Make certain all indication lights horns pressure gauges or other safety devices or indicators are in working order In operation Do not operate this machine until you read and understand the operating instructions and become thoroughly familiar with the machine and its controls Never operate a machine while a safety device or guard is removed or disconnected Always wear any required safety hygienic equipment such as glasses hats shoes ear protection or any required safety equipment e Do not start the machine until all other personnel in the area have been warned and have moved outside the operating zone Remove any tools or other foreign objects from the operating zone before starting Absolutely do not have loose clothing neckties necklaces or unrestrained long hair near an operating machine Do not wear rings watches bracelets or other jewellery near an operating machine Keep the operating zone free of obstacles that could cause a person to trip or fall towards an operating machine Never sit or stand on anything that may cause you to fall against the machine
170. y Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc MICROMASTERS operate at high voltages Certain parameter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 and P0335 i t is ON by default Motor overload protection can also be provided using an external PTC via a digital input This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 230 460V when protected by a time delay fuse see Tables starting on page 77 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 Frequency setpoint P1000 gt Standard Terminal 3 4 AIN 0
171. yer 08740 Sant Andreu de la Barca Barcellona Spain Tel 34 3 6822220 Telefax 34 3 6820055 Sweden UNIQ NORDISKA AB Mr C Lindqvist P O Box 137 43523 Molnlycke Sweden Tel 46 31886075 Telefax 46 31 885650 Switzerland BlOCchem Aluchem Syimra Mr M Gurrieri Opfikonertrasse 21 8304 Wallisellen ZH Switzerland Tel 44118302803 Telefax 4118302439 Turkey SEKER TICARET Mr S Zeki Seker Tersane Caddesi Arapcami Cizmaki no 1 80000 Karakoy Istanbul Turkey Tel 90 212 255440312555774 Telefax 90 212 2533256 Telex 246834 MANUAL MACHINE TYPE M8700000GB FRUIT FEEDER IF 2000 Gra n Equ VERSION DATE PAGE 1 2004 7 5 7 5 MAINTENANCE OF MOTORS AND GEAR There is a number of gear and motors in the various drives of the IF 2000 which must be checked at regular intervals First te gear and motors placed in the respective drives on the machine are described and then there is a general description of the maintenance Generally all the units are lubricated for life and do not require any maintenance at all However it is recommended that the gear which is a part of the drive of the feed pump should be exchanged according to the mentioned intervals on the next column THE FEED PUMP DRIVE AC flat gearbox motor GFL 06 3M HCR 071 32 Motor MDEMA1M 071C32 0 37 kW 3x240 400V 50 Hz THE AUGER SHAKER DRIVE AC helical bevel gearbox motor GKRO3 2M HAR 071C32 Motor M

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