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Darex XPS16i

1. CYCLE START CYCLE STOP LCD PANEL see ND WHEEL STORAGE GRIND WHEEL XPS 16 Auto Measurement Features Your XPS 16 has many features so carefully designed and engineered that you may not even be aware of their uniqueness Once the cycle start button has been pushed your Darex XPS 16 be gins taking measurements of the drill on the way to the grinding wheel Your XPS 16 locates the end of the drill calculates diameter locates and positions cutting edge determines web thick ness identifies initial contact point of drill to the wheel and then sharpens After sharpening and before splitting the drill your XPS 16 sharpener again measures and re locates the end of the drill insuring an accurate split Specifications e Standard Grinding Wheels 150 Grit CBN HSS Cobalt amp 220 Grit DIA Carbide e Operating temperature Not less than 7 C 45 F or more than 32 C 90 F e Motor Specs DC motor 115 230 VAC RPM 3550 e Power requirements 8 amp 115 VAC 4 amp 230 VAC e Machine Dimensions 66cm x 56cm D x 30 5cm 26 W x 22 D x 12 e Machine Weight 52 kg 115165 e Shipping Dimension 78cm W x 89cm D x 45cm H 31 W x 35 D x 18 H Vacuum Dimensions 36cm D x 49cm H 14 D x 18 H e Vacuum Weight 14 kg 30105 e Total Ship Weight 66 kg 145105 e Warranty 2 years defective parts and labor Capabilities amp Performance Capabilities amp Performance e Drill Types Two fluted HSS Cobalt or
2. 331135 JUNTADO W 330030 Find Y 1953440 5 Ids 1N 10d 3 NOH Ton LIN 103130 84 Ton 193130 YIO LN d I NY LA od TMU 431 13H 7 IN AO Y Jo 339030 El cu LI 135340 31415 Tan Ln 1093130 83M Tur m LNT 1993190 3313701 A LIN I NIE LA od Jug 61 62 Drill Style Recommender Drill Style Recommender HSS Standard Helix 135 degree split point e Cast Iron Soft and Medium e Stainless steel HSS Parabolic Flute design 135 degree split point Effective in deep hole drill ing of depths 4 times the diameter of the drill e Aluminum alloys e Low to Medium Tensile Strength materials HSS High Helix 118 degree point En gineered with a high helix angle and wide flute for improved chip ejection High helix drills are often used on mate rials that form chips that tend to weld together and resist being carried up the flutes Specially designed for drilling deep holes e Aluminum Aluminum alloys Aluminum magnesium Aluminum bronze ZINC Low Tensile Soft Steels HSS Low Helix 118 degree point Engi neered with a low helix angle and wide flute to reduce grabbing on entrance and breakthrough and to promote better chip ejection e Free Machining Brass e Plastics e Shallow holes in Aluminum
3. V30r0ZLVS A18W3SSV 3odT Lsvo 36 001 5 32018 140 145 A 18A3SSV A T8N3SSV 3801921 5 A18WN3SSV SNI 1009 MOSN3S SIXV V 1391 31949 V3060c1VS VISY9PFZLVS A18W3SSV MOS8MV 38 021 5 A 14610 d91 336102144 A18N3SSV 9V1S SIXV X A IBN3SSV SOLON d3lS VWOrEZLVS A I8N3SSV SOLON GNI 9 3505 YOLOW GNIS 0 921 5 AOC 3J3J8r9 ldd 35135 AOC 44 5061444 343v Z0Ccl dd AOC A 8N3SSV S IN03193 13 V3SS LVS ASLL A I8EN3SSV 59 INON123 13 VAOSLCLVS 71 72 Exploded Views Parts Li AGLL 83MO 18 AOTZ M3MO 18 108001 5 SI3NVN SIHL 131579 431713 HIY 3N8802Z ONIY SNI LNNOW xog 431114 13168041444 NO1108 xog 431113 5080 dd 13ASV9 H QD lt ATENISSV JNL80Zidd 9 VISLOZIVS ATENASSV dOl 431113 LAN DNI NANIVA 313 IdWOOD AGLL VSC80cIVS IN LNNOW xoa 4317114 V3ZLOZLWS ATENISSV 111602144 3l31dWOO 2062 dOl 431113 3411806 ldd 4317113 HIY 3N980Z dd 5 4317114 SS 116800144 48 1 15660 1 XC SOHH 6 2 lt 8 338133 ldd SOHS Zl X 8191759 4 33596 dd AlddIN 431714 31980 dd INN c 8 33262Z Ll dd 73 74 75 76 iagram D iring W da 100 da 3144 8 SLINN AOS 404 33690 Ll dd SLINN AGLL 803 438 0Z
4. In 1978 Darex relocated to Ashland Oregon Grandson Dave and son Dick carry on Arthur s legacy of inventiveness Darex grew to become the most recognized name in the cutting tool sharpening industry Today Darex is a world leading manufacturer of precision cutting tool sharpeners Darex is proud to offer a complete line of quality precision cutting tool sharpeners at affordable prices Before our first days we at Darex had looked at our competitor s sharpeners and asked ourselves Must cutting tool sharpeners be complicated Why must the choice be limited to cost prohibitive accu racy or low price inaccuracy Our sharpeners prove you can have it all Simplicity Accuracy and Af fordability We have always emphasized innovative product design and tested technology The experienced person nel at our modern manufacturing facility use the latest production methods The Darex marketing team knows first hand the machines we sell and will guide you to the best machine for your needs Our skilled technical service department is happy to answer your questions about our products or cutting tools Darex s M 3 The XPS 16 CNC Sharpener The Darex XPS 16 CNC Drill Sharpener can be programmed to sharpen an infinite variety of conical four facet split point and or radius split point drills The XPS 16 can sharpen HSS and carbide twist drills from 1 8 to 5 8 3 16 mm diameter 2 to 8 3 4 long and angles of 118 to 150 degrees Memory store
5. e Touch the SAVE button to store and transfer the New information to the Main Set up Screen e Selecting CANCEL will delete any unsaved data retrieving the most re cently saved information transferring you back to the Main Set up Screen Drill Material Selector e With each touch of the icon you will bring up the next drill mate rial option You have two mate rial options HSS High Speed Steel or Car bide NOTE Factory default is HSS e HSS button 15 selected when sharpen ing drills made of High Speed Steel or Cobalt A screen prompting you to change the wheel will appear after changing to a CBN wheel touch OK you are ready to sharpen HSS Cobalt drills e CARBIDE button is selected when Sharpening drills made of Carbide The grinding speeds will be automatically re duced A screen prompting you to change the wheel will appear after changing to a dia mond wheel touch OK you are ready to Sharpen carbide drills Wheel Change prompt e After changing to the ate wheel touch OK to continue Main Set up Screen will be brought back up Refer to page 49 for wheel change information e This screen is just a prompt The XPS 16 does not know what wheel is mounted Therefore if you do not change the wheel as prompted you risk damage to your wheel NOTE After a wheel change go to the File Management screen and open the
6. e High Tensile Bronze HSS Standard Helix 118 degree point e Bronze Soft and Medium e Copper e Copper alloys e Carbon Steel Low and Medium Alloyed Cobalt HHS J obber length 135 degree split point These drills are heat resis tant and used for drilling tough high tensile strength materials stainless steel e Titanium e Inconel e High temperature alloys Cobalt base Iron base Nickel Base e Carbon Steel low and medium alloyed Cobalt HSS obber length wide land Parabolic flute design 135 degree split point The wide land parabolic design provides superior performance greater range of materials and applica tions Especially effective in deep hole drilling of depths 4 times the diameter of the drill Flute form produces closer tolerances due to improved chip flow 135 degree split point reduces thrust e High Alloy Steels e Titanium e Inconel e PH stainless Carbide tipped Standard Helix obber and Taper length 118 degree point Features heavy duty construction and heat treated body for optimum wear re sistance and support of the carbide tip Taper length is particularly advanta geous when length longer than a jobber length is required e Hard Cast Iron Non ferrous metals e Composites Not recommended for drilling Steel 63 64 General Maintenance GENERAL MAINTENANCE Do not interrupt or stop machine once To extend the life of your sharpener we rec
7. ness e Touch the ADVANCE button on the web detection screen e The ADVANCE screen will come up ADVANCE SCREEN Press the button to rotate cutting edge counter clockwise Cutting edge or the C button to move the cutting edge clockwise e A value larger than 0 must be entered to en Cutting edge able the advance fea ture NOTE Remember as you look at the picto rial icon of the cutting edge you are looking at the cutting edge opposite from the direc tion it will actually rotate e Touch the SAVE button to store and transfer the New information to the Main Set up Screen The web thickness and 36 degree of advance entered will appear f on the WEB THICKNESS Selector but ton NOTE After values have been manu ally entered into the Web and or Advance screen you cannot change the point angle point style or split style If you do the val ues in Web and Advance will be removed This is to prevent incorrectly completely different drill I e To exit manual mode touch the AUTO button on the number pad The Radius Split and Advance feature will become dis abled Download Details Download Details Download Screen Selector Select this button for in system program ming and download capabilities As up grades and optional custom point styles become available your machine is equipped to re ceive these files from our
8. 1 Darex File Sharpen a drill and if necessary adjust material removal and the split point center using the Grind ing Wheel Adjustment screen Touch Screen Details File Management Save Open Screen Selector e You can create a file to save specific drill point style settings or open an existing file This will provide custom one touch setup and storage for your most frequently sharpened drills Memory stores up to 25 user defined drill point files e File 1 is the Darex Factory Standard default file Use this file to restore offsets to factory parameters This file cannot be altered or de leted and will reload its parameters and offset values each time the sharpener is powered up File Open Screen Saved files are re opened in this screen Using the CURSOR UP or CURSOR DOWN button move the cursor beside the file you wish to open touch the OPEN FILE button e The information previously stored in that file will be loaded and the Main Setup Screen will be brought up e The file name will appear at the top of the FILE SAVE OPEN button identify ing the file name that has been called up All drills will be sharpened to the parame ters of this file as long as the file name re mains at the top of the icon NOTE Any changes made while in a previ ously saved file will immediately exit you from that file The file name displayed will disapp
9. Hone Timing Adjustment Screen Selector oY Adjust the length of time the cutting edge is in the honing cycle Select from 010 up to 60 0 seconds To produce a larger radius increase the length of time the cutting edge is in the hone cycle 5 Range O10 60 0 Hone Timing Adjustment Screen e Type in desired seconds of hone time For more information on Honing see page 45 e After hone time 15 entered touch the SAVE button to store the New infor L mation and transfer you back to the pre vious screen e Selecting CANCEL will delete unsaved data retrieving the most re cently saved information transferring you back to the previous screen Contrast Adjustment Screen Selector e Adjust the contrast of the LCD screen Select 10 as darkest thru 65 as lightest NOTE the factory default is 42 29 Touch Screen Details Contrast Adjustment Screen Touch Key Delay Screen Adjust screen contrast using ARROW UP to increase the contrast number making the screen lighter or ARROW DOWN button to decrease the number making the screen darker After adjustment is entered touch the SAVE button to store the New infor mation and transfer you back to the pre vious screen Selecting CANCEL will delete any unsaved data retrieving the most re cently saved information transferring you back to the previous screen Selector Adjust the
10. X AXIS ALARM AXIS ERROR e X axis has moved past the limit switch Call Darex e X axis sensor has failed POWER OFF MACHINE BAD CODE ERROR controller code stored in memory XPS 16 waited too long before receiving response from the com puter Trouble Shooting XPS 16 Symptom Machine won t power up Cause e No power at outlet e Make sure power cord is plugged in to ma chine and outlet e Release E stop button e E stop nut is loose and stuck down the off position e On Off switch need replaced e Wiring lead disconnected Symptom After powering up 1 nitialization screen does not come up Cause RS232 cable is disconnected Symptom Failed Initialization screen test Cause e Axis driver card failure e Limit sensors bad e Solenoid bad e Machine has moved past the limit switches Symptom LCD screen too light or dark to read Cause e Contrast needs adjusted Refer to page 30 e LCD back light failure e LCD bad Symptom LCD screen displays garbage or grossly inaccurate information Cause e Machine temperature is too cold hot do not operate until machine temperature reaches above 7 C 45 F but not more than 32 C 90 F e Restore calibrations from locked area e LCD battery 15 dead LCD bad Symptom After pressing Cycle Start the machine does not move into the sharpening cycle Cause e Make sure drill has been loaded properly and sensor button has been depr
11. amount of radius desired follow the steps be low For detailed information Refer to page 31 e Touch the R Split button on the Split Point Offset Screen the Radius Offset Adjustment Screen will come up Radius Offset Ad justment Screen OFFSET 28 e Touch the OFFSET button the offset keypad will come up Radius Offset Key Pad 0 084 IM Range 0 018 0 251 e Adjust the radius offset by entering an offset larger or smaller than the factory default the offset amount An offset amount of 001 will produce the largest possible radius on that drill As your offset gets larger the ra dius will become smaller 1 e Touch the SAVE button to store the New information and transfer you back to the previous screen e Selecting CANCEL will delete any unsaved data retrieving the most re cently saved information transferring you back to the previous screen Adjusting The Rotation of the ARC C axis OFFSET e Adjust the stopping point of the C axis or ARC Rotation of the radius The factory default is 5 This will stop the cutting edge of the drill 5 from the grinding wheel most cases ad justment of the C axis will not be necessary Adjustment may be needed if the factory de fault allows too much rotation and the grind ing wheel nicks the cutting edge e The C button will stop the rotation of the cutting edge further away from the grinding wheel
12. e CONIC This radial cone style grind 15 known as a conventional point and used through out the machine tool industry A lip clearance of 12 to 15 at the periphery of the drill increasing constantly toward the center is considered standard for the average class of work e FACET Multi faceted drill points consist of a separate cutting lip primary and secondary heel clearance relief facet The multi faceted drill feature 150 less thrust and produces 70 less heat than a conventional drill e The width of the primary facet is determined by the thickness of the drills web and cannot be changed If your drill has a thin web we do not recommend a facet point style The width 21 Touch Screen Details of the primary Facet with thin web Facet with thick web POINT ANGLE 118 124 facet produced may be very DIAMETER DEGREES OF RELIEF thin The 118 245 818 _ U 370 495 drill the wider the primary facet will appear Point Selector With each touch of the icon POINT ANGLE 125 134 you will bring up the next as uot tae 5 245 370 6 14 2 Standard and R Split Radius The XPS 16 gc approximately 130 NOTE Factory default is NO SPLIT e NO SPLIT Select when reproducing a non split drill point style X SPLIT 4 split point rake angle is POI NT ANGLE 135 144 created producing a drill with a self 418 245 84500 centering point Its
13. e Fiber optic sensor lens is dirty Refer to page 6 7 e Fiber optic sensor is not calibrated cor rectly e Fiber optic sensor is bad e Old software installed Symptom Cutting edge is not positioned correctly at 12 o clock vertical Cause e Chip on cutting edge Burr on cutting edge e The fiber optic sensor has detected the split line as cutting edge e Drill has a hook in the cutting edge use the Advance Screen to compensate Refer to page 35 e Changing from extreme point angles Ex ample Converting a 180 drill into a 118 point angle e Material build up on cutting edge e A value left in the Advance Screen 55 Trouble Shooting Section Symptom Drill incorrectly split Cause e Check offsets on the split point offset Page Refer to page 27 e Wheel calibration is off e Check wheel edge offset on wheel offset page Refer to page 26 Did not align correctly Symptom Material take off varies Cause e Check wheel face offset on wheel offset page Refer to page 26 e Wheel calibration is off e Spindle cartridge loose Symptom Drill incorrectly positioned in the honing process Cause e Check offsets on the Hone offset page Re fer to page 29 e Honing brush calibration is off Symptom Drill stops in front of the grinding wheel and will not continue into the sharpening cycle Cause e Grinding wheel is not rotating check fuses e Machine has hung up power down ma chine and restart Symptom Length of time
14. e The C button will stop the rotation of the cutting edge closer to the grinding wheel Refer to page 31 for details on R Split offsets e Touch the SAVE button to store the New information and transfer you back to the previous screen e Selecting CANCEL will delete any unsaved data retrieving the most re cently saved information transferring you back to the previous screen Honing Wheel Offset Ad justment Screen Selector e You Will have up to 125 range of adjustment to change the position of drill to the face and edge of the honing brush Honing Wheel Adjustment Screen Use this screen to adjust the drills position relative to the honing brush To move the drill position across the face xw of the brush adjust the wheel EDGE Use the X button to move to the hone brush to the right or the X button to move it to the left e To adjust the depth the drill travels into the brush adjust the wheel FACE ac cordingly use the Z button to move drill deeper into the hone brush or the Z button to back out of the hone brush Touch Screen Details e After adjustments are entered touch the r SAVE button to store the New infor mation and transfer you back to the pre vious screen e Selecting CANCEL will delete unsaved data retrieving the most re cently saved information transferring you back to the previous screen
15. switch To power up machine push rocker Serei switch up Quick steps to sharpening your first drill on Touch the your new CNC XPS 16 Drill Sharpener ee Woe ELSE zation program will run Af Example Creating a 118 degree conic X split drill INITIALIZING 1 ter initialization is complete the Main Set Up Screen will come up Connect vacuum hoses and vacuum power cord to Sharpener 2 Insert a 118 degree drill _ in chuck With the cut ting edge rotated in ap proximately the 2 00 po sition push in and hold the tip of drill up against plunger while tightening chuck to secure drill po sition Do not over tighten chuck NOTE The plunger or stop is spring loaded drill must push plunger in all the way 6 Close machine door 7 Touch Quick Start Menu Icon on Main Setup Screen Y WARNI NG DO NOT USE XPS 16 WI THOUT VACUUM CONNECTED IN ADDITI ON TO RE MOVI NG GRI NDI NG PARTI CLES THE AIR FLOW COOLS THE GRI NDI NG MOTOR 17 Sharpening Your First Drill 8 Touch Conic X Split Icon on Quick Start screen 9 POINT ANGLE Icon defaults to 118 touch POINT ANGLE Icon to toggle be tween 118 or 135 10 Press CYCLE START button to Sharpen Once the cycle start button has been pressed the button will remain illuminated When the sharpen ing cycle is finished the machine will return to the home pos
16. 15 limited to 5mm 16 the great features of your original XPS 16 but will mm We do not recommend sharpening drills now have the ability to sharpen below the 118 point angle range After the soft ware has been successfully installed in your XPS 16 your point angle range will increase You can now sharpen 3mm to 4mm in diameter These drills are too small Most of the time the drill will miss the MTO2 sensor triggering an alarm and causing the machine to stop in cycle and go drills from 90 150 Please read through the home accompanying operating manual addition to the increase point angle range there are some e You can choose the Honing option just added features you may not be aware of and or as before A new feature in this will need to Know to successfully sharpen 90 drill software package isa points HONE ONLY option see page 21 of the ops manual When hone only has been chosen the grind and 3 split options are 90 Sharpening Addendum e Sharpening drills at 90 117 can only be disabled sharpened as a CONIC point style the FACET point option is disabled The diameter detection can be used in Auto or in Manual as before e The Split option is disabled when sharpening drills at 90 117 We recommend that you measure and enter the web thickness manually You can use AUTO Web detection but the machine f will then automatically calculate 1596 of the detected diameter and registe that
17. Carbide SAE amp Metric twist drills Point Styles Four Facet amp Standard Conic points Split Point Styles Standard X split and Radius split e Point Angles 118 150 e Drill Diameter 3mm 16mm 118 to 629 Drill Length 50 8mm 222 3mm 2 to 8 750 Tolerances e Lip Height Accuracy ANSI B94 11 NAS 907 and ISO 10899 Standards e Point Angle 118 150 with a tolerance of 2 Relief 5 18 margin relief with a tolerance of 2 e Split Angle 120 170 with a tolerance of 5 e Fan Angle Tolerance of 15 Approximate Grinding Performance Times using drills with a standard web thickness Point Diameter Relief Angle Degree Degree CARBIDE CARBIDE CARBIDE Approximate grind times based on using a new grinding wheel 10 Machine Axis Definition Machine Axis Definition AXIS DEFINITION Machine Axis Definition Machine Axis definition Touch Screen Reference TOUCH SCREEN REFERENCE For more information on Icons refer to the Touch Screen Details section pages 19 to 30 WEB THICKNESS DETECTION SCREEN Refer to information on page 20 CYCLE START GREEN Refer to infor mation on page 30 N HONE OPTION SELECTED Refer to in CYCLE STOP AMBER Refer to infor formation on page 21 mation on page 30 CONTINUE NO HONE SELECTED Refer to infor STOP or EXIT mation on page 21 HOME SHUT DOWN RETURN TO HONE ONLY
18. Follow instructions entitled DAREX XPS 16 Maintenance in this Instruction Manual Never touch internal parts of the sharpener when the sharpener is on The rotating grinding wheel can cause injury Use caution when replacing the grinding wheel Follow instructions entitled Replacing The Grinding Wheel in this Instruction Manual KEEP GUARDS IN PLACE and in working order REMOVE WRENCHES Always check to see that any tools have been removed from the sharpener before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DON T USE IN DANGEROUS ENVI RONMENT Do not use power tools in damp or wet locations or expose them to rain STORE EQUI PMENT in a safe place when not in use DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed USE THE RI GHT TOOL Don t force tool or attachment to do a job it was not designed for ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistance lenses and they are NOT safety glasses MAI NTAI N TOOL WI TH CARE Keep tools sharp and clean for best and safest performance DI SCONNECT TOOLS from the power supply before service AVOID DENTAL STARTING Make sure switch is in the OFF position before plugging cord in to outlet or machine USE RECOMMENDED ACCESSORI ES Consult the owner s manual for recommended accessories The use of improper accessories may cause haz
19. POINT ANGLE QUICK START Refer to information on page 24 118 135 CANCEL AND RETURN TO MAIN SET UP SCREEN MAI SET UP 2 LEVEL SCREEN ICONS INCHES METHOD OF MEASURE MENT Refer to information on page 20 METRIC METHOD OF MEASURE MENT Refer to information on page 20 ADVANCE Refer to information on page 21 AUTO MODE SELECTOR Refer to in AUTO formation on page 20 MANUAL ALIGN KEY Refer to infor mation on page 21 CANCEL KEY SAVE CHANGES BACKSPACE WILL ERASE TEXT TOOLS OFFSET amp MAINTE NANCE SCREEN 2 LEVEL ICONS SPACE Refer to information on page 24 4 DELETE FILE KEY Refer to informa tion on page 24 SAVE SCREEN TO FLASH MEMORY Refer to information on page 25 FILE OPEN Refer to information on page 23 cunson DOWN ARROW CURSOR UP ARROW PAGE DOWN ARROW 2 PAGE UP ARROW 47 MOVE MACHINE AXIS IN THE POSITIVE DIRECTION Je MOVE A MACHINE AXIS IN THE 4 NEGATIVE DIRECTION HONE TIMING ADJUSTMENT Refer to information on page 29 SCREEN CONTRAST ADJUSTMENT _ Refer to information on page 29 2 TOUCH SCREEN SENSITIVITY AD x USTMENT Refer to information on 5 pace ME HONING WHEEL POSITION OFFSET OR Refer to information on page 29 HONE BRUSH EDGE OFFSET arm HONE BRUSH FACE OFFSET WHEEL POSITION OFFSET Refer to information on pag
20. Refer to information on Refer to information on page 30 page 21 j s E NO SPLIT SELECTED Refer to infor mation on page 22 SPLIT POINT ANGLE SELECTION SCREEN d STANDARD SPLIT POINT Refer to in formation on page 22 MINIMUM MATERIAL REMOVAL Re fer to information on page 20 RADIUS SPLIT POINT Refer to infor mation on page 22 MID RANGE MATERIAL REMOVAL Re fer to information on page 20 MARGIN RELIEF SELECTION SCREEN Refer to information on page 22 HIGH SPEED STEEL or COBALT TERIAL Refer to information on page 123 MAXIMUM MATERIAL REMOVAL Refer to information on page 20 CARBIDE MATERIAL Refer to infor DIAMETER DETECTION SCREEN Refer to information on page 20 FILE MANAGEMENT TEMPORARY MEMORY Refer to information on page 23 13 Touch Screen Reference QUICK START MENU Refer to infor mation on page 24 TOOLS OFFSET amp MAINTENANCE PAGE Refer to information on page 25 QUICK START SET UP SCREEN ICONS CONIC GRIND MAIN SET UP SCREEN AND QUICK START Refer to information on page 24 CONIC STANDARD SPLIT GRIND QUICK START Refer to information on page 24 FACET GRIND MAIN SET UP SCREEN AND QUICK START Refer to informa tion on page 24 FACET STANDARD SPLIT GRIND QUICK START Refer to information on page 24 j 118 DEGREE POINT ANGLE QUI CK START Refer to information on page 24 135 DEGREE
21. To PC e Connect the serial cable from PC to sharpener e Send and store your custom files to your PC by touching the FILE DOWNLOAD button Save File to PC Screen 1 DIAREX FILE 2 The Save File screen will come up DAREX FILE e Using the CURSOR UP C or CURSOR DOWN v button move the cursor beside the files you wish to save touch the Select File Stamp button DAREX FILE e Repeat until all de d sired files are selected 1 z 3 4 6 7 8 DAREX e Touch the SAVE button You have approximately 25 seconds between clicking on SAVE and clicking the Start Transfer button If time exceeds 25 seconds an error will appear and you must Start over Sending Drill Files Screen LCD gt COMPUTER SEND DRILL FILES The Send Files Screen will flash on the XPS 16 screen 39 Download Details Send Drill Files File Restoration File Restoration Button From PC To XPS 16 Connect the serial cable from PC to sharpener Restore saved custom files from your by touching the File Restoration button On your call up the Darex Software Loader program Click on Send Drill Files tab Darex Software Loader Screen Send ame xu ee 40 Drill Files E 8 Sa Click Serial Port Settings drop down and sele
22. can be sharpened on the XPS 16 depending on the length of the flute verses the length of the shank If holding these types of drills on the shank they must be sharp ened on Manual Mode the Diameter Selector screen CHUCK J AW DISASSEMBLY ASSEMBLY amp MAINTENANCE The vacuum system that comes with your sharp ener will help reduce the amount of maintenance necessary however periodically the Chuck J aw Spindle Insert assembly should be removed and any grinding residue brushed away 1 Push the emergency stop button unplug unit from power supply and use a LOCK OUT TAG OUT procedure 2 Using the chuck knob open chuck jaw assem bly to its fully open capacity range 3 Using a 3mm hex key remove the 4 4mm Al len head cap screws from the chuck knob 4 The chuck jaw assembly can now be removed through the back of the chuck spindle assem bly Brush or blow away any grinding residue 6 Unthread the brass Jaw Spring Retainer as sembly from the chuck knob Clean external threads on brass and internal threads in chuck knob thoroughly Make sure locating dots are in alignment N after threading the jaw retainer back into the chuck knob If so unthread brass re tainer and rotate 180 rethread into chuck knob NOTE Do not remove jaws from chuck jaw spindle insert the concentricity of the chuck will be compromised 43 Chuck Information TO REINSTALL CAUTION If
23. ldd HOLIMS 43MOd 3d9 00ldd LIM 431113 V3060 ZLVS ASSV 59719 y 33064144 ayog s3Al M 3300 43 110 1 N 33011Z1dd A 5 43MOd 33650 YOSNAS IWO SANIHOVW O c 1 5 YAMOd 449710144 SANIHOVW HdIANNF AIAANS YAMOd 3377 dd dd 9341113 JOLON DA 4377 331104 LNOD SOLON DA 291114 JNZ LZ ANGE 441114 LAdN AGLL 33640cldd7 3NS 00ldd dalla aly 43435902 dd 312143534 43MOd A0 Z 3348031 dd 4312802 dd 343 44V9 930 10H3SN3 pueog sIXy sIXy y pueog sIXy Z p eoq siXy X AST AG SIX Z SIXV X SIXV V SIXV CO LIA 77 78 Wiring Diagram e FEES LPP EY HOO HH 2 ZXOBD 027 e NOLIWYOdHOO HEN D BE Md _ ORCS LONG E uz Lau ML FRY Euy E sgllB rereswont iz AOL Zl lag pL upp Adding MO LO gn ol ssp s qoN SEP Sle ALED 12 5 Led ET Pappan 6 My Empat iz Peper eG LL SSB laa 79 80 82 XPS 16 90 Software Upgrade With this software upgrade you will now have all e The diameter ranges
24. motor may occur if vacuum is not running while sharp ening on the XPS 16 XPS 16 VACUUM SYSTEM The XPS 16 sharpener comes equipped with an environmentally safe dust collection system Hook up the vacuum to your sharpener before sharpen ing drills HOW TO HOOK UP VACUUM SYSTEM 1 Connect plug from vacuum to the receptacle on the electrical panel located at the back of the XPS 16 sharpener 2 Connect Vacuum hose to the vacuum adapter tube on the sharpener and to the intake tube on the vacuum 1 Using a hex key wrench remove bolt and washer Remove top Y cover of vacuum canister Remove and dispose of filter cartridge Unthread plastic nut retaining bottom of vacuum canister Remove bottom 12 of vacuum canister Clean out residual grinding dust from bottom of canister To reassemble reverse steps NOTE When reassembling make sure the rim of the top 1 of vacuum canister Is seated into gasket channel on bottom Y of vacuum canister 47 Vacuum System nformation Vacuum parts list amp exploded view on page 69 PP1Z297FF 8 32 NYLOCK NUT 2X PP12083TF FILTER BOX NIPPLE PP12265FF 5 16 18 X 3 1 4 SHCS PPTZZTSFF 9 32 5 BHCS 2X PP12099SF BAFFLE q 12085 N FILTER BOX TOP WASHER PP12081TF L FILTER BOX TOP 082SA FILTER BOX TOP ASSEMBLY 230v COMPLETE VACUUM 12091 ASSEMBLY SA12072EA ie FILTER BO MOUNT ING 115v C
25. pushing the tip into the stop while 1 tightening the chuck e MTO sensor failed contact factory 11 Material Take Off Alarm 2 e MTO sensor failed contact factory Grind Motor Error The grind motor fuse is blown e No grind motor current sensed 1 Time Out Error n In the grinding process too long Clean or replace grinding wheel Oil Lubrication Screen Self lubrication cycle necessary Refer to information on page 65 for details 53 Trouble Shooting Section Wheel Change Reminder e This re minder will prompt you to change the wheel 5 YOU Se lect differ terial op tions of wheel you have mounted you must mount a CBN wheel for HSS or Cobalt drills and a Diamond wheel for Car bide drills Failure to comply will damage or shorten the life of your grinding wheel 1 The XPS 16 does not know what type Door Open error e Machine door must be closed when Cycle Start button is pressed After closing y door push cycle start to continue grind ing Z AXI S ALARM Z AXIS ERROR lt Zaxis has moved past the limit switch Call Darex e Zaxis sensor has failed POWER OFF MACHINE C AXI S ALARM C AXIS ERROR e axis sensor has failed POWER OFF MACHINE 54 j ent drill ma A AXI S ALARM A AXIS ERROR A axis has moved past the limit switch S A axis sensor has failed POWER OFF MACHINE
26. sensitivity of the touch screen but tons Select 50 as the most sensitive setting and up to 550 as the least sensitive NOTE Factory default is 200 30 DELAY 100 Touch Key Delay Screen Adjust Touch Key sensitivity according to your touch using the ARROW UP button will increase the number decreasing the sensitivity of the touch screen or the ARROW DOWN button will increase sensitivity decreasing the number After adjustment is entered touch the SAVE button to store the New infor mation and transfer you back to the pre vious screen Selecting CANCEL will delete any unsaved data retrieving the most re cently saved information transferring you back to the previous screen Cycle Start Start the sharpening process by EM CYCLE START If machine door is open you will get the Open Door alarm Close door and press CYCLE START to continue Cycle Stop By touching the CYCLE STOP button you will immediately interrupt the sharpening proc ess the machine will pause and remain idle You cannot resume sharpening once the sharpening cycle SHARPENER SHUTDOWN IN has been inter 59 SECONDS rupted The Home Screen will ap pear To abort the sharpening cycle touch the HOME Icon the sharpening program will be aborted the grinding motor will shut down and the sharpening fixture will return to its home position If the HOME button is not selecte
27. to cancel taking you back to the main setup screen Quick Start Screen Selector e Brings up the Quick Start Main Screen f Quick Start Main Screen e his screen provides quick one touch point style set up In this screen the specifications are factory set and are not adjustable the Split Point Offset screen is disabled when using the Quick Start Screen Choose 4 standard point styles by touching the icon that resembles your desired point style e As you touch the POINT ANGLE Selec tor icon in this screen 118 or 135 will toggle alternately The point angle brought up to the top and in slightly larger font will be the angle produced in the sharpening cycle To sharpen press CYCLE START Quick Start Point Style Selections Conic No Split Facet No Split 29 Facet X split Point 2 point angle options 118 or 135 NOTE Factory default is 118 Exit Quick Start Screen e Takes you back to the Main Start up Screen Tools Offset amp Mainte nance Screen Selector Main TOOLS OFFSETS amp Permanent File Save Screen Selector e Stores up to 25 drill files and settings at one time Back up your custom drill files in this screen If files have not been saved to the permanent memory and LCD failure does oc cur all custom settings and files will be lost WARNING Permanent memory will hold up to 25 files at one time to save more tha
28. EJY BOUM 4LO 9ZIdd JON 3207 lpuids JH0GS ZTdd UMOUYS JON euondo I uAA PUOWEIC WD OZE 40 lt 9 OT JEUORdO PUOWEIG JUD 092 ADE99ZTAd OT P epueIs YO I9999ZTdd OT pyepue3s I UAA NAD 300 OST 49099ZTdd OT ea og JoulejeY usrug VAZSZZTVS UMOUS JON usnug WD AN989ZTdd UMOUS JON usnug 349 OST 4N089Z1dd UMOUS JON slog 9 usnug Ajquuessy VNO89ZTVS 6 A quuessy JOSUSS SIXY I 5 9 Alquuassy 1070W deis VINSHEZTVS Z quuessy JOSUSS YMS PWN VISYEZTVS 9 jquuassy dols ASu Di uud VAOVOZTVS 6 quuessy ap VI6rOZTVS quuessy ap VABVOZTVS 2 Jen 001 Jd OOZIdd T 151 518 9H SdX ONO 69 70 3004 VI9ZOZLVS 930995 195 cc a A ATENISSV 15 SIXV Z VOSOVCLVS SAV ANN l S133HM 199992144 490992 1 dd a ATENISSV VN089Z LYS 1VW 30014 gt pmi 448002199 vazorz ve A18W3SSV MOSN3S Ae NIBNISSV HOLIMS LIWI1 1709 vas9ez IVS MOSN3S 1 2 2 A I8A3SSV 3004 qsvno A 18N3SSV YOSNAS SIXV X 08 lt 01 5 A 18N3SSV dOLS AON393W3
29. JO TRIES WORLD S BEST SELLING INDUSTRIAL DRILL SHARPENERS 516 CNC DRILL SHARPENER OPERATOR S MANUAL BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL Serial 4 00 2 Date of Table of Contents The a arrasadas Section 1 page 3 Sal ely hs uc tIOTIS quive edi aad Gad Section 2 page 5 Sarria wb C PUR Section 2 6 Material Safety Data Sheet Section 3 page 7 XPS 16 Specification Sheet nenn Section 4 page 9 Capabilities Performance Section 4 page 10 Machine Axis Section 5 page 11 Touch Screen Icon Reference Section 6 page 13 Sharpening Your First Drill Section 7 page 17 Touch Screen Detalls sara Section 8 page 19 Radius Split Offset Screen Section 9 page 31 Cutting Edge Advance Screen Section 10 page 35 Download Detalls sisas Section 11 page 37 CRUCK NON a UON disant atem Pauci m O e Section 12 page 43 Honing Inform
30. M 4 UNABLE TO DETECT END OF DRILL Refer to 4 information on page 53 CUTTING EDGE DETECTION ALARM UN ABLE TO LOCATE CUTTING EDGE Refer to information on page 53 MATERIAL TAKEOFF 2 ALARM Refer to in formation on page 53 CLOSE page 54 INSERT DRILL ALARM NO DRILL DE TECTED IN CHUCK Refer to information on page 53 REMOVE DRILL ALARM DRILL LEFT IN CHUCK Refer to infor mation on page 53 7 AXIS ERROR S Z AXIS ALARM Refer to information on page 54 POWER OFF MACHINE 16 C AXIS ERROR C AXIS ALARM Refer to information on page 54 POWER OFF MACHINE A AXIS ERROR 5 ALARM Refer to information on page 54 POWER OFF MACHINE AXIS ERROR X AXIS ALARM Refer to In formation on page 54 POWER OFF MACHINE GRIND MOTOR ERROR Refer to information on page 53 WHEEL TIME OUT ERROR Refer to information on page 53 BAD CODE ERROR Re fer to information on page 54 Sharpening Your First Drill Sharpening Your First Drill USING THE QUI CK START 2 Plug in machine and MENU LETS SHARPEN YOUR n np FI RST DRILL The Quick Start Screen produces 4 standard point styles with 2 point angle options In this screen all point style parameters and off sets are fixed you cannot customize or change the point style Customizing the drill point style can be done using the Main Set up 3 Located on the right side of the machine is the ON OFF rocker
31. OMPLETE VACUUM RING NUT ASSEMBLY SA12075EA PP12087NF D H GASKET PP12080SF FILTER BOX BOTTOM PP 12088NF AIR FILTER GASKET THIS MAKES SA12080EA 4 BLOWER 230V OR PP12075EF THIS MAKES SA12070EA 3 BLOWER 115V VACUUM SPECS Weight 30lbs 13 61kg Diameter 14 35 56cm Height 19 48 26cm 48 Wheel nformation XPS 16 WHEEL INFORMATION The Darex XPS 16 comes equipped with electro plated 150 Grit CBN Cubic Boron Nitride and 220 Grit diamond grinding wheels The CBN wheel comes installed on your sharpener ready to Sharpen HSS and Cobalt drills The diamond grind ing wheel for grinding carbide drills has a honing brush mounted to it You will find the diamond wheel packaged with the vacuum Sharpening with an electroplated CBN Cubic Bo ron Nitride or diamond grinding wheel reduces grinding cost and improves quality of the finished product These results are obtained because the grinding material is super abrasive The CBN is second only to diamond in hardness fact CBN has twice the hardness and four times the abra sion resistance of an aluminum oxide grinding wheel The CBN and diamond wheel last longer the grinding process is faster and less grinding time is lost due to wheel breakdown amp mainte nance WHEEL MAI NTENANCE These wheels are maintenance free from truing and dressing but will need to be cleaned periodi cally After removing the wheel from the sh
32. TVS YMS bupjope V30S0Z1dd UMOUS JON 3j9 duuo IND ASTT VAGLOZIVS CL ADVd NA lA WNNIVA U23IMS J9MOd Jd6 0cTdd UMOUYS JON U23IMS J9MOd AGTT J38E0ZTdd UMOUYS JON aJa duo Alquusssy VAG6GZTVS UMOUS JON quuessy SIP 199 VLLTSZTVS UMOUS JON 9ALI EWEN J108SZTdd UMOUS JON Weg 41 Z8SZTdd UMOUS JON poy 12 3 Pue 41S9SZTdd UMOYUS JON BOYD JOJOIN INBETZTdd UMOUS JON Seusnig VN8EICLVS UMOUS 1199 1070W 41GG9ZTdd UMOUS JON quuessy JOJONN PUUD VINOP9CTVS ZZ 21uouuJeH Ajquuessy JOSUSS SIXY VASOVZIVS TZ 49314 INSEOOTdd UMOUYS JON uej V3060Z1VS OC AQEZ V3SSTZTVS 6T je uy e ASTT V30STZTVS 6T 1030N SN OIS VST 0 C 448992 Idd ST 4030IA PULS 5 4 OIS AOSZ VE AGTT SAGVOZTdd gt M JOJON 9935 VINOUECTVS LT LUNNDEA BSN4 OTS AOGZ V9 T O c 44 S0CTdd OT uunnoeA BSN4 016 AOSZ VZ ASTT 4ddt OZTdd 9T Aiquiassy JOQUY 6puHeD lpu ds vIST9ZIVS ST gt oolg SHpuyed JAOTIZTAd A quuessy Josues 5 X V3OSECTVS ET quuessy VASZOZTVS ZI 10014 TT 308 JOUI
33. achine while in the lube cycle e Remove drill from chuck before pressing the Check icon to continue lube process Do not interrupt or shut down sharpening machine while downloading software Use a Diamond wheel to grind carbide drills e Grinding carbide on a CBN wheel will cause damage to the wheel Use grounding straps and static dissipating 7 materials when handling electronics A Do not pinch bend or crimp the Fiber optic lt m e cable The cable can be found underneath the left side of the top cover fas tened to the top of the spindle cartridge block Do not over tighten chuck when securing drill May cause chuck to lock up Do not replace interior lamp with substitute bulb Damage or erratic operation could result Material Safety Data Sheet US DEPARTMENT OF LABOR Form Approved Occupational Safety and Health Administration OMB No 44 Ri 367 MATERI AL SAFETY DATA SHEET Required under USDL Safety amp Health Regulations for Ship Repairing Shipbuilding and Chip breaking 129 CFR 1915 1916 19171 SECTION I MANUFACTURERS NAME Darex Industrial Corporation EMERGENCY PHONE NO 541 488 2224 ADDRESS 280 E Hersey Street Building C Ashland Oregon 97520 CHEMICAL NAME amp SYNONYMS Diazon Electroplated Diamond CBN Products Diamond uncoated Man Made Diamond RVG MBG MBS Product Families Standard Series and 300 Series Diamond Micron Powder TRADE NAME amp SYNONYMS Electroplated CBN Wheels Electroplated Diamond Whee
34. advantages are the 245 370 6 13 ability to reduce thrust and eliminate walking 370 4955 su 0 at the drill point This is a distinct advantage where drilling bushings fixtures are not used e R SPLIT The R split selection is not an option until the web thickness value has been manually entered Changing the amount of radius and rotation is POI NT ANGLE 145 150 DIAMETER DEGREES OF RELIEF adjustable This is done in the Split point 92 228 245 8 14 0 Offset screen Refer to information on 245 370 6 12 e An R split will produce a drill with a self centering point as well as act as a chip breaker producing smaller chips which can readily be ejected The radius will assist the flow of chips and reduce chip impaction at the tip of the drill Relief Screen Selector e Select lip relief clearance from 5 to 18 2 The diameter and the point angle will determine the degrees of possible relief See tables below 4 NOTE The degree of relief entered will ap Type in desired margin relief pear on the relief selector button on the NOTE If you enter a degree of main screen menu relief outside the capability range of the sharpener or the drill di ameter point angle the setting will default to the nearest MAX relief amount for that spe cific diameter point angle of drill 22 e Use the BACKSPACE button to erase in formation incorrectly entered
35. ards CHECK FOR DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to assure that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNI NG UNATTENDED Turn power off USE PROPER EXTENSI ON CORD Make sure extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current the Drill Sharpener will draw An undersize cord will cause a drop in line voltage resulting in a Fig 1 loss of power and or overheating Grounding methods Grounding Pin grounded outlet box Safety I nstructions DO NOT USE DAMAGED OR UNSHAPED WHEELS Use grinding wheels suitable for speed of grinder THE CONTINUOUS A WEI GHTED sound pressure level at the operator s ear is not over 60dB A RISK OF INJURY DUE TO ACCIDENTAL STARTING Do not use in an area where children may be present e THE WEIGHTED ROOT MEAN SQUARE ACCELERATION VALUE to which the arms are subjected to does not exceed 2 5 m s2 GROUND NG INSTRUCTIONS For all grounded cord connected tools e the event of a malfunction or breakdown grounding pro vides a path of least resistance for electric current to reduce the risk of elec
36. arpener saturate the wheel with any type of oil less solvent such as Automotive Brake Cleaner It is helpful to use a soft bristle brush and lightly brush the saturated wheel loosening the impacted grinding particles Re saturate the wheel to flush out any loosened debris NOTE If after cleaning wheel the drills still discolor or burn the wheel life may be ex hausted and the wheel will need to be re placed WHEEL PART S PP12660GF 150 grit CBN grinding wheel PP12666GF 220 grit Diamond grinding wheel e PP12675GF 320 grit Diamond grinding wheel Not recommended for larger drills PP12670TF Wheel retainer bolt e Proprietary Wheel Diameter is 4 500 Width is 1 025 Darex Corporation does not re plate or recommend re plating the grinding wheels For replacement wheels contact your Darex distributor or Darex Corporation 2 HOW CHANGE WHEEL Push the emergency stop button unplug unit from power supply and use a LOCK OUT TAG OUT procedure Remove Guard door Using a 2 5 mm hex key wrench remove top 2 3mm button head cap screws from wheel guard cover Loosen but do not remove the bottom 2 screws Pull the wheel guard cover away from wheel leaving the vacuum tube attached Insert spindle lock pin through access hole lo cated on top of wheel guard casting 49 Wheel nformation 7 Using a inch socket wrench loosen wheel retainer bo
37. ase the length of time the drill is in the honing cycle If your drill has a thin web we do not recom mend sharpening it as a facet point style The width of the primary facet produced will be very thin Be careful when chucking up carbide drills Center the drill in the jaws as you tighten the chuck It is helpful to rotate the drill as you tighten down the chuck Be careful not to over tighten the chuck on small drills You can influence the size of the radius cre ated on an R Split drill Measure web of drill Enter a web thickness value smaller than the drills actual web diameter Watch the C Axis rotation it will automatically advance the drill in the 4 direction and could nick the opposite cutting edge Adjust the C Axis rotation in the minus direction For more details see page 33 51 52 Trouble Shooting Section Trouble Shooting I cons Insert Drill Alarm e No drill has been detected Insert drill or check to see drill is loose and has pushed back in the chuck e Drill has been left in chuck during Self Test Ini tialization pro gram and be fore machine goes into the Lube cycle Re move the drill from the chuck Cutting Edge Detection Alarm e f cutting edge is not detected within one full revolution you will see this alarm For more information see page 55 Material Take Off Alarm 1 4 Drill not pushed up against the stop To trip the limit switch reset drill
38. ation errantes Section 13 page 45 Vacuum System Information Section 14 page 47 Wheel Information u u nn nn iS Section 15 page 49 Slhiarpening ia Section 16 page 51 Trouble SHOOTING 5 ba dac Dl fl Section 17 page 53 Drill Nomenclature Section 18 page 59 Sample DAI Pile uuu FERRE Section 19 page 61 Drill Style Recommender Section 20 page 63 General Maintenance sica Section 21 page 65 Machine amp Vacuum Parts List w Exploded Views Section 22 page 69 WINO DALANI atrasadas Section 23 page 77 Section 24 page 83 Service Parts Replacement Instruction w Exploded Views Section 25 For Technical Service visit our web site at http www darex com Or call Darex Corporation 800 547 0222 PP12850KF User Manual PP12854KF Technicians Manual Revised 06 25 03 The Darex Story The Darex Story Darex Corporation began in 1973 in Beecher Illinois The D A and of Darex are the initials of three generations of the Bernard family David Arthur and Richard Bernard David and his father Richard founded Darex Grandfather Arthur Bernard who earlier founded the Bernard Welding Company contrib uted his energy and guidance to Darex Art s Inventions revolutionized the welding industry
39. bristled brush Make sure lens is not loose Material Take Off MTO Sensors 1 amp 2 Using a soft bristle brush lightly brush debris away Electronics Panel Fan Filter Turn the power off and remove the fan guard and filter Clean the fil ter with soap and warm water and then blow dry Reinstall filter and guard LCD Screen Clean LCD screen with a soft dry cloth Wheel Housing Cavity While grinding wheel is out of machine and before replacing wheel vacuum out wheel housing and wipe off and around the hub area Removing and Replacing Grind Motor Brushes 1 Refer to removing and replacing grind motor assembly to remove and replace the motor Refer to Section 24 2 Once the motor is removed note the slotted brush retaining screws on each side of the motor 3 Unscrew and check brushes one at a time not ing how they were oriented in the guide Marking them is a good idea 4 Check each brush for damage to the springs or for excessive wear They should measure no less than 275 inches from the lowest point of the radius to the top of the brush 5 If either one needs replacement you must re place both brushes with new ones If not carefully replace them the same way they came out 67 General Maintenance 6 If you are replacing with new brushes be sure to install them with the radius of the brush in line with the rotation of the motor After brushes are installed Refer to Section 24 Remo
40. closest MIN MAX diameter Size To make wheel changes faster using a per manent marker write the X amp Z wheel offset values on the back of the wheel After each wheel change type in the offset from the back of that wheel To extend the life of and improve the perform ance of your wheel clean each new wheel be fore using For wheel cleaning instructions Re fer to information on page 49 To adjust the parallelism of the facets rotate the cutting edge using the Advance button For more information Refer to page 35 Each time the XPS 16 is powered up it de faults to the Darex File and reloads all default offset values Make sure each time you power down the XPS 16 you save your work just as you would on a PC To save or create a file Refer to information on pages 23 amp 24 If the XPS is having trouble picking up the drills cutting edge paint just behind the cut ting lip using white correction fluid such as Bic 13 14 15 16 17 Wite out Because the fiber optic sensor works from reflectivity the color of the drill may in terfere with the alignment Drills Black and Gold in color are the biggest culprits Painting just behind the cutting edge will help the sen sor locate the cutting edge For a thick webbed drill mark inside the flute using a black marker Paint just under and right up to but not touching the cutting edge To increase the hone on the cutting edge of the drill incre
41. ct the correct COM Port for your computer Click on Browse Folders to navi gate to desired directory COM Browse Pim er ruo Drill files to be sent will be dis played in the left column of the Send Drill Files Down Load m Screen The files you wish to restore need to be transferred to the column on the right F r ori rampa 7 o rami Taqa x LE F e Selectthe F file you wish pz to restore by highlight 12 ing the file e Click on the top Transfer Icon located between the two columns e Once all the necessary files are trans ferred to the column on the right you are ready to start downloading to your XPS 16 e Click the SEND button on the computer Send e Touch the RESTORATION button the XPS 16 Getting Drill Files COMPUTER gt LCD GET DRILL FILES The Getting Drill Files Screen will flash on the XPS 16 screen LOADING FILE 2 ORILLA The transfer will begin and when completed the Transfer status will display the number of files transferred Huneri Folder D MC Tones You have approximately 25 seconds between clicking on the RESTORATION button and click ing the SEND button If time exceeds 25 sec onds an error will appear and you must start over Download Details Controller Update N Co
42. d the machine will start a 59 second count down at the end of the countdown the Sharpening program will then be aborted the grinding motor will shut down and the sharpening fixture will return to its home position The Main Set up Screen will come After re chucking the drill press CYCLE START The sharpener has retained NM mm previous set up information Radius Spilt Offset Screen Why amp How to Offset the Radius Split WHY The Radius Split Offset feature is avail able and functional only after you have manually entered the web thickness in the Web Diameter Detection screen located on the Main Screen Set up page HOW Touch the Web Thickness button located on main screen Some drill styles have more of a radius on the split than others When re sharpening a drill you may want to mimic an existing radius split or create even more of a radius The Offset keypad allows you to change the default offset value The XPS 16 calculates 3096 of the entered web thickness as the radius split offset default To create a smaller radius enter a larger off set value or a smaller value to create a larger radius A value entered of 001 will produce the largest radius possible The Web Detection Screen will come up Web Detection Screen AUTO Range O 016 0 251 The web thickness must be en tered manually Measure web of drill Measure web thickness across two points of the chisel
43. d periodically e The chuck jaw assembly can now be re moved through the back of the chuck spindle assembly e Remove the wheel from the unit Saturate the wheel with any type of oil less solvent such as Automotive Brake Cleaner N DO NOT REMOVE J AWS FROM e Use a soft bristle brush and lightly brush the saturated wheel loosening m grind A DLE INSERT J AWS ARE POSITIONED AND e Brush away any grinding residue ing particles THEN GROUND TO MATCH THE SPINDLE CONE HOUSING BY REMOVING YOU MAY COMPROMISE THE PRECI SI ON OF THE NOTE If after cleaning the wheel the drills CHUCK still discolor or burn the wheel life may be exhausted and the wheel will need re TO REINSTALL placed Refer to page 49 for wheel change e Reinstall in reverse order making sure the di instructions ameter detect rod Is oriented in spindle cor rectly After a wheel change verify and or recali brate Material Take Off MTO 1 Use a 3 8 HSS standard twist drill measure the length of drill before sharpening 2 Call up the Darex 1 file and sharpen a drill 3 After sharpening the drill measure the drills new length MTO should be approxi mately 005 007 4 If incorrect adjust using Grinding Wheel Adjustment Screen Selector Refer to page 26 Chuck cleaning Push the emergency stop button unplug unit from power supply and use a LOCK OUT TAG OUT proced
44. diameter detector rod is rein Reinstall in reverse order making sure the diame stalled improperly damage to rod will oc ter detector rod is oriented in spindle correctly cur e After chuck jaw assembly is properly replaced and before the 4 4mm bolts are in place open or close the chuck knob until the bolt hole pattern on the chuck knob is in alignment with the bolt hole pattern on each of the chuck knob retainers e Make sure the bevel on the retainers is toward the chuck knob Chuck knob retainer showing bevel Top The position of the chuck knob retainers may need to be raised or lowered to meet the bolt hole pattern on the chuck knob Carefully insert bolts and tighten PP12535BF 2 EA CHUCK KNOB RETAINER Chuck Exploded View PP12522TF ORIENT FLAG 12505 CHUCK SPINDLE PP12525XF DRIVE GEAR PP12220FF M3 X 5 FHSCS 3 EA PP12520TF PP12555FF M4 X 7 X x PP12532NF CHUCK KNOB THRUST WASHER PP12550TF JAW SPRING RETAINER 2545 CLOSING SCREW PP125555F 6 EA a PP12560RF DIAMETER JAW SPRING DETECT ROD 6 EA 44 Honing nformation HONING BRUSHES AND INFORMATION HONING ON YOUR XPS 16 Your sharpener is equipped with honing capabili ties Edge prepping is done a number of different ways in the case of your XPS 16 sharpener it is achieved by brush honing The hone brush is bolted to the center of the diam
45. drill is in the grind be comes excessive Cause e Material take off too excessive e Grinding wheel needs cleaned Refer to page 49 e Grinding wheel needs replaced Refer to page 50 GMC is too sensitive decrease GMC e Grind material selection has been changed from HSS to CARBIDE 56 Symptom Unable to secure drill in or release drill from chuck Cause e Chuck lock not releasing Refer to Section 24 e Chuck spindle insert needs cleaned Refer to page 43 e Drill is carbide and needs to be centered while closing the chuck e Large drill diameter e Drill has multiple diameters that are inter fering with jaws e Drill has a taper in the shank or on the body of the drill Symptom During initialization chuck tries to rotate unsuccessfully while making a ratchet ing clicking noise Cause e Solenoid has malfunctioned and chuck locking pin will not retract Refer to Section 24 e Solenoid fuse blown e Driver chip blown e Drive pulley loose Symptom e Unexplained motion Cause e Machine temperature is too cold hot do not operate until machine temperature reaches 7 C 45 F but not more than 32 C 90 F e Software issues restore settings from permanent memory Refer to page 25 e Download new software Refer to page 37 e Loss of calibration Call Darex Corporation e Machine has moved outside of the limit switches e Bad limit sensor Identifying and checking LED and limit switches Identification of LED sensors r
46. e 26 WHEEL EDGE OFFSET WHEEL FACE OFFSET SPLIT POINT OFFSET Refer to infor mation on page 27 DOWN LOAD Refer to information on page 25 4 Ul Update Button USER INTER FACE From PC to XPS 16 Refer to information on page 37 Controller Update Button From PC to XPS 16 Refer to information on page 41 Restart machine Refer to infor mation on page 38 BROKEN CONNECTION DOWN LOAD NOT SUCCESSFUL Refer to information on page 54 SAVE FILES SETTINGS TO PC FROM XPS 16 Refer to information on page 139 OPEN RESTORE FILES AND SET TING FROM PC TO XPS 16 Refer to information on page 40 BELT CHANGE Refer to information on page 26 Touch Screen Reference NACCESSIBLE TO CUSTOMER FOR FACTORY USE ONLY Refer to infor mation on page 25 ALARMS AND MAI NTENANCE CONTROLLER UPDATE 2 CURRENT CONTROLLER 02021 SF VERSION IM MEMORY 02021 SF WARHING I THIS WILL ERASE THE SHARPENER S INFORMATION DO NOT POWER OFF DURING THIS PROCESS CONTROLLER DOWNLOAD ING WARNING Refer to infor mation on page 41 CUSTOM FILE SAVE OVER WARNING Re fer to informa tion on page 24 PAUSE OR CANNOT CONTINUE AT THIS TIME Refer to information on page 26 IN LUBING CYCLE SCREEN Refer to information on page 65 GRINDING WHEEL CHANGE NECESSARY Refer to infor mation on page 23 15 Touch Screen Reference Ut MATERIAL TAKE OFF 1 ALAR
47. ear indicating you are no longer sharpening to a saved file To implement the changes made go back into the file save open screen and save over the existing file Refer to information on page 26 Touch Screen Details e To delete a previously saved file place cursor beside file and touch the DELETE button e To save a new file touch the SAVE button the FILE SAVE screen will be brought up File Save Screen In this screen you are able to name or rename and save multiple files for future use Note It is a good idea to make a hard copy using the Drill File Form Refer to page 61 Type in your new file name e Use the SPACE button to space between text e Use the BACKSPACE button to erase in formation incorrectly entered e Type file name and touch the SAVE but ton Your custom drill point style set tings will be saved in Ram Memory e Selecting CANCEL will delete any unsaved data retrieving the most re cently saved information transferring you back to the Main Set up Screen NOTE To save over a custom file move cursor beside the file you wish to overwrite Touch the save button The keypad to rename the file will come up if it is not necessary to rename the file touch the save button The SAVE OVER warning will come up Save Over File Warning Screen A 2 FILE Touch the CHECK to complete the save over or the X
48. ear on the Main Screen Diameter Selector button and will disable the auto mode i NOTE If you enter a drill diameter size out side the capability range of the sharpener the setting will default to the closest MI N MAX diameter size e Choose method of measurement either inch or mm metric Each touch of this button will toggle between the two choices The method of measurement brought up to the top and in slightly larger font is the selected type of measurement and all other numbers will be displayed in that choice of measurement Use the BACKSPACE button to erase in formation incorrectly entered e Touch the SAVE button to store and transfer the New information to the Main Set up Screen e Selecting CANCEL will delete any unsaved data retrieving the most re cently saved information transferring you back to the Main Set up Screen exit manual mode touch the AUTO button on the number pad Web Thickness Screen Selector Detect Web thickness range from 15 f to 45 of the drills diameter or 018 281 457mm 7 131mm Touch the Icon to bring up the Web Thickness i Screen you have 2 options Manual or Auto NOTE Factory default is AUTO mode e Sharpen in the AUTO mode when cre ating or regrinding drills with NO split or X split A fiber optic sensor will calculate the web thickness as it locates the cutting edge e Entering the web t
49. ed manually correct the alignment posi gt using only a single X tu tion using the Advance feature of the XPS 16 point detection ME process The drills 2 As the drill moves down and front of the sen cutting edge will sor the sensor moves and positions itself at 55 rotate into the of the drill diameter The drill starts to rotate beam of light as once the cutting edge breaks the beam of light it before but will records that point and the sensor then moves to only pick one mE se E point then the cutting edge will rotate up as close to 12 o clock vertical as possible At this point if the cutting edge does not rotate up to 12 o clock vertical you will need to com pensate manually 80 of the drill diameter The cutting edge continues to rotate breaking the beam of light for a second time The machine recognizes the two detected points as the cutting edge THEN HOW Web Detection Screen AUTO Range 0 018 0 281 rotates those points up to the 12 o clock position vertical Most times if the drills cutting edge is straight the alignment will be correct and a two point alignment will successfully position the cutting edge BUT When the cutting edge of the drill is hooked the second alignment pick point may be the radius of the hook M AA Cutting Edge Advance Screen The web thickness must be entered manually e Measure web of drill and type in web thick
50. efer to page 77 MTO 2 MTO 1 Rotate Swing X Feed In Feed Align 5V 5V 10 X Axis board 11 Z Axis board 12 A Axis board 13 C Axis board P ELE IE Trouble Shooting Vacuum Symptom Excessive grinding dust visible Cause e Vacuum not operational Dirty filter Hoses split Hoses not connected Filter top box or bottom not seated prop erly Symptom Vacuum not operational Cause e Blown fuse e Not plugged into sharpener control circuit on power supply e Vacuum motor burned out Trouble Shooting Software Download Symptom Transfer error Cause e Software loader doesn t like directory name or location e Software loader doesn t support operating system Trouble Shooting Section Solution Place Sloader files and folders directly off of root drive in a directory called Darex e Call tech support for a newer Sloader pro gram e Download a newer Sloader program from the Darex web site e Try a different computer with a different operating system Symptom General System error Error nitializing Serial Port Cause e Serial port conflict Solution e Move cable to another available serial port e Close program using current serial port Hot Sync is a typical culprit Symptom Download doesn t work Cause e Communication between computer and sharpener not working Solution e Choose a different serial port e Replace cable between computer and sharpener e Usea regular serial cable
51. er split line towards the hole chisel line removes more material on the drill point or the X button to move J it away removes less material Past Center To Center Not To Center A Fan Angle This option is more for drill aes thetics than functionality Utilizing this option may be necessary to remove more or less of 27 Past Center To Center Not To Center Touch Screen Details Touch the Split Angle button the Num ber Key Pad will come up 130 130 Range 120 e Type in the desired split angle degree a toler ance of 5 can be expected e Touch the SAVE button to store the New information and transfer you back to the previous screen e Selecting CANCEL will delete any unsaved data retrieving the most re cently saved information transferring you back to the previous screen Do not use the Split Point Offset Screen to compensate for changes in the split point due to wheel wear or a wheel change Make all adjustments for centering split or mate rial removal amount in Grinding Wheel Ad justment Screen Refer to page 26 E Radius Split Offset The R Split button will appear and will be functional only when a web thickness value is manually input into the Web Thickness Screen The Web Thickness Screen is located on the Main Set up page The XPS 16 calculates 30 of the entered web thickness and uses that as the offset default If this does not produce the
52. essed e Close door e Software has caused machine to hang up turn machine off and then on again e Cycle start switch needs replacement e Printed circuit board on back of LCD is bad Symptom Drill rotates in front of fiber optic sensor failing to locate cutting edge Cause e Old software installed e Drill diameter is smaller than 3mm e Drill diameter is of a smaller dimension with a thick web e Color of drill is interfering with cutting edge detection typically gold or black drills Refer to page 51 e False diameter was input or detected in manual mode Trouble Shooting Section e Cutting edge is broken e Cutting edge has shinny build up such as aluminum e Surface finish too rough Calibration of fiber optic sensor is incorrect and will need recalibrated Fiber optic lens is loose Fiber optic sensor needs replaced Fiber optic lens needs cleaned or replaced Fiber optic cable has been damaged Shank is larger than body of drill and cor rect diameter has not been manually input Example Step drill Symptom Auto diameter detect will not detect cor rect diameter Cause e Diameter detection rod is bent e Diameter detection rod has been improp erly installed Refer to page 43 e Incorrect diameter calibration e Shank of drill may be larger smaller than actually body of drill e Drill flutes are worn or damaged e 1 button excessively worn Symptom Auto web detection does not display cor rect web thickness Cause
53. et creates smaller radius smaller offset Dee Dotted lines back to the previous screen Adjusting axis OFFSET Small offset Large offset Centerline of radius centers fromcenter fromcenter bisect the chisle angle of the chisleline and cutting edge 7 e Adjust the stopping point of the C axis The factory default is 5 This will stop the oppo site cutting edge of the drill 5 from the grind NOTE It may be more difficult to achieve a ing wheel In most cases adjustment of the C larger radius on drills with split angles axis will not be necessary Adjustment is nec greater than 120 essary only if the C axis rotates too far into 120 Radius Split wheel nicking the cutting edge of If drill rotates too far a negative rake is noticeable on the outside corners of cutting lip 32 Radius Spilt Offset Screen The C button will stop the rotation of selecting CANCEL will delete any the cutting edge further away from the grinding wheel unsaved data retrieving the most re cently saved information transferring you back to the previous screen o NOTE After values have been manually en wheel Drillbit rotating inc 4direction during tered into the Web Thickness Screen you cannot change the point angle point style or split style If you do the values in Web and Advance will be removed This is to pre vent incorrectly sharpening the next drill e To disable the R Split offse
54. factory to yours To utilize each of the following screens you will need RS 232 serial port converter with cable con nected from PC to XPS 16 e PC located close to XPS 16 e Darex Sloader program must be used to trans fer software upgrades and download files Software I nstallation e Insert the Darex XPS 16 Software Diskette in the A Drive e Click on START and then click on RUN e Type A Install and press the Enter key The program will automatically start e To Run Click START PROGRAMS DAREX and then select DAREX CNC SOFTWARE LOADER Ul User nterface Update Ul Update Button From PC to XPS e Make sure Serial Cable is connected from ma chine to PC e Upgrade your USER software by touching the UI Update button Ul Update Screen Your current Ul software version will be displayed in this screen e Touch the X to cancel the update proc an e To start Ul Update touch the check to continue UI UPDATE e The Ul Update Pause screen will flash on the screen e After a few seconds the screen will go dark e On your PC call up the Darex Software Loader program by clicking on START PROGRAMS DAREX and then select DAREX CNC SOFT WARE LOADER e Click on UI Update tab Darex Software Loader Screen Ul Update DARES ras TF Like SA I irim P um umm ee e Click on Serial Port Settings drop coma down and select the c
55. h cable con nected from PC to XPS 16 PC located close to XPS 16 Darex Sloader program must be used to trans fer software upgrades and download files For detailed instructions Refer to information on page 37 Touch Screen Details Download Screen Grinding Wheel Offset Screen UI Update Button From to XPS 16 Upgrade your USER INTERFACE software by touching the UI update button File Down Load Button File Down Load button To PC From XPS 16 Send and store your custom files to your PC File Restoration Button L File Restoration button From PC To XPS 16 Restore saved custom files from your PC Controller Update Button Controller Update button From PC to XPS e After changing wheels it may be necessary to 16 offset the edge and or the face of the wheel Update Controller software See Sharpening Tips on page 51 e After a wheel change call up the Darex Fac Belt Change Screen are Selector e When selected the machine will move th grinding wheel assembly correctly into position for easy access to adjust or change the grind motor belt Touch the BELT CHANGE button The grinding wheel will move in to position to easily access the grind motor belt and pulley e The machine will go into an on hold mode and the motor will shut down Restart Machine screen DAREX FILE e Once the Restart RESTART MACHINE oh has cameo the screen it is safe to 1 DAREX FILE
56. hickness manually is neces sary when creating or regrinding an R split Re fer to page 31 or advancing the cutting edge Refer to page 35 Web Detection Screen AUTO Range 0 018 0 2613 e To manually input the web thick ness measure thickness of the web of the drill Measure web thickness across two points of the chisel line with calipers e Type in web thickness including decimal point The web thickness manual entered will appear on the Main Screen WEB THICKNESS Selector button and will disable the auto mode NOTE If you enter a number outside the capability range of the sharpener the setting will default to the nearest MI N MAX web thickness for that specific diameter of drill Cutting Edge Advance Button e Located within the Web Detection Screen 15 the ADVANCE button Using this feature may be necessary when the drills cutting edge aligns incorrectly To compensate for incorrect cutting edge alignment you can manually advance the cutting edge using the ADVANCE but ton This may be necessary when sharpening drills with a hooked cutting edge Refer to page 35 Manual Align Button e This feature allows you to bypass the fiber optic sensor alignment process Measure and enter the web thickness of the drill if you do not enter the web thickness the value will default to the minimum web thickness value within that range If the diameter detection is _ in Auto
57. ich looks like the adapter illustrated in Figures B and C may be used except in Canada to connect this plug to a 2 pole receptacle as shown in Figure B if a properly grounded outlet is not available The temporary adapter should be used only until a qualified electrician can install a properly grounded outlet The green colored rigid ear lug etc extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box See Fig 1 Grounding methods below Grounded cord connected tools intended for use a supply circuit having a nominal rating between 150 250 volts inclusive See Table 1 Minimum Gauge Cords below Table 1 Minimum Gauge Cords Grounded Means Cover of Cautions CAUTION Do not operate machine without using vacuum system e Grinding dust inhaled ingested can be harmful to your health e Grinding particles can cause damage or erratic operation of the sharpener e Airflow from vacuum cools the grinding wheel amp motor during sharpening Do not alter length of vacuum hose Remove wheel before cleaning Do not operate machine adverse environmental conditions e Minimum 7 C 45 F Maximum 32 C 90 F Do not remove jaws from springs OR springs from spindle insert e Jaws are positioned and then match ground By disassembling you may compromise the concentric ity Refer to information on page 43 Do not interrupt or shut down sharpening m
58. instead of null modem cable 57 58 Drill Nomenclature DRILL NOMENCLATURE FACET amp CONIC DRILL STYLE POINT SPLIT RELI EF DI AGRAMS PICTURE AND DEPTH OF SPLIT DIAGRAM NOMENCLATURE OF Past Center To Center Below Center CENTER OF SPLIT DIAGRAM DRILL DIA Past Center To Center Below Center POINT ANGLE AY INCLUDED CONIC DRILL CHISEL EDGE CHISEL EDGE ANGLE BODY DIA f CLEARMACE I CLEARANCE S etre Tr p F MARGIN ur oj Pil DIA CLEARANCE LIPS LAND EDGES 7 FACET DRILL Past Center To Center Below Center CLITTING over facet under facet EDGES CHISEL EDGE UPS ANGLE 2 SPLIT ANGLE DI AGRAM negative relief excessive relief FADET 59 60 Sample Drill File Form Sample Drill File Form Iw Ia Lv 4917194 JON WA 730030 uw 5 1953440 145 LNICH OLN 103130 84 Ton T 193130 943175610 LW OA LN od MERA 431 138 7 IN AO Y Jo 339030 uw 135340 LI 1d578 AALS Ll 1N 10d 103130 83M Tur Ln 199130 43175610 A LIN 310 NW LMIOd
59. inuation im possible Power down machine restart and re try initialization If initialization fails again Call Darex for assistance XPS 16 SHARPENER TOUCH SCREEN DETAILS NOTE If the touch screen remains idle for longer than 15 minutes the LCD backlight and grinding wheel will shut down how ever the machine will remain powered up Lightly touch anyplace on the face of the LCD screen to activate the backlight Main Set up Screen e Sharpen point angles of 118 to 150 Touch the POINT ANGLE SCREEN Se lector the Point Angle Screen will come up NOTE Factory default 1 118 For 90 capabilities call Darex Point Angle Screen e Type in desired point angle degree NOTE If you enter a point angle outside the capability range of the sharpener the set ting will default to the closest MI N MAX point angle degree e Use the BACKSPACE button to erase in formation incorrectly entered e Touch the SAVE button to store and v transfer the New information to the Main Set up Screen e Selecting CANCEL will delete any unsaved data retrieving the most re cently saved information transferring you back to the Main Set up Screen 19 Touch Screen Details Material Removal selector e Each touch of the icon will bring up the next material removal op tion You have three choices MIN MID OR MAX Use MIN when touching up your facet and conic gr
60. ition and the cycle start button light will go out Open door loosen chuck and remove drill 18 Touch Screen Details Touch Screen Details Power up the XPS 16 sharpener Refer to informa tion on page 17 and connect vacuum system for details Refer to information on page 47 Self Test I nitialization Screen The initialization screen displays important infor mation On the first line you will find the Darex toll free phone number the 2 line displays the machine serial The next line has the current User Interface software version followed by the Controller software version This information 15 necessary when updating your soft ware or for technical inquiries e Remove the drill and touch the check on the screen the Self Test Initialization DARA 1 800 547 0222 oq UNIT SERIAL 0615010014 4 amp VERSION HUMBER 1 0 44 I CONTROLLER VERSIONE 0615 IHITIALIZING program will begin The machine will begin ini tialization tests checking sensors verifying limit positions moving and parking the ma chine at home After initialization is successful a screen will E DAES flash listing each test as RUHHIHG SELF TESTS passed then immediately transferring to the Main Set up Screen IHITALIZIHG SHARPEHER CHECKING LIMITS POSITIOHING TO HOME PASSED PASSED PASSED e initialization is unsuccessful the word FAILED will appear making cont
61. line with calipers Type in web thickness Touch the SAVE button to store and transfer the New information to the Main Set up Screen The web thick __ ness entered will appear on the WEB THICKNESS Selector button 0 281 IN 0280 4 the TOOLS OFFSETS MAINTE Se NANCE page touch the Split Point Off set button e The Split Point Offset screen will come Split Point Offset Screen If a web thickness diameter has not been entered the R Split button is not an option and will not appear on the Split Point Offset screen e Touch the R Split button on the Split Point Offset page the Radius Offset Adjust ment Screen will come up Radius Offset Adjustment Screen OFFSET e Touch the OFFSET button the Radius Offset Keypad will come up 31 Radius Spilt Offset Screen Radius Offset Keypad The greater split angle the less apparent the radius See view B 160 Radius Split 0 084 IM Range 0 018 0 251 ay Touch the SAVE button to store the e in the offset amount An offset amount New information and transfer you back of 001 will produce the largest possible radius to the previous screen As your offset gets larger the radius will be Selecting CANCEL will delete any come smaller unsaved data retrieving the most re cently saved information transferring you Diagram of radius split showing offset variable Larger offs
62. ls CHEMI CAL FAMILY Abrasive Any Grade FORMULA n a SECTION COMPOSITION CHEMICAL NAME Nickel Industrial Diamond REGULATED Yes No CAS 7440 02 0 7882 40 3 AGIH TLV 1 0 mgm3 10 0 mg m3 CARCI NOGEN Yes No Materials are regulated by OSHA 29 CFR 1910 1200 Hazard Communication Standard SECTION III PHYSICAL AND CHEMICAL DATA BOILING POINT F n a MELTING POINT n a SPECIFIC GRAVITY n a VAPOR PRESSURE n a VAPOR DENSITY n a EVAPORATION RATE n a SOLUBILITY IN WATER n a SOLUBILITY IN ALCOHOL n a SOLUBILITY IN OTHER SOLVENT n a PERCENT VOLATILE BY VOLUME n a APPEARANCE AND ODOR Solid Clear White To Yellow To Dark Crystals Silver Color SECTION IV FIRE AND EXPLOSION HAZARD DATA FLASH POINT n a METHOD USED FLAMMABLE LIMITS LEL UEL EXTINGUISHING MEDIA n a SPECIAL FIRE FIGHTING PROCEDURES n a UNUSUAL FIRE AND EXPLOSION HAZARDS n a SECTI ON V HEALTH FI RST AI D AND MEDI CAL DATA PRIMARY ROUTE S OF ENTRY Inhalation Ingestion Skin Eye s EFFECTS OF OVEREXPOSURE INHALATION Difficulty in breathing Dust from wheel use INGESTION If a dust symptoms are variable SKIN Irritation especially if sensitive to Ni EYE S Irritation from Ni or diamond particle FIRST AID AND MEDICAL INFORMATION INHALATION Move to fresh air Give oxygen if necessary INGESTION Obtain medical attention SKIN Wash thoroughly with water Obtain medical help if necessary EYE S Flush thoroughly with water Ob
63. lt in the counterclockwise direction until wheel is free of the spindle 8 Repeat steps in reverse to install new wheel When changing from a CBN to Diamond or vise versa it s a good idea to write the wheel offsets on the back of the wheel be fore adjusting the offsets to the new wheel Recalibrate Material Take Off e After a wheel change verify and or recalibrate Material Take Off 1 Use a 3 8 HSS standard twist drill measure the length of drill before sharpening 2 Using the Darex 1 File sharpen the drill 3 After sharpening the drill measure the drills new length MTO should be approxi mately 005 007 4 f incorrect adjust using Grinding Wheel Offset Screen Selector Refer to information on page 26 50 10 11 12 Sharpening Tips Sharpening Tips Use MIN MTO when touching up your facet and conic ground drills Use MID MTO when sharpening chipped facet and conic ground drills Use MAX when changing point angles on conic ground drills only If your drill has a broken or highly misshaped geometry you will want to rough grind on an other machine first If your drill has one cutting edge grossly longer that the other when you insert the drill into the chuck position the longest side down The sensor will detect the most protruding edge and adjust its grind accordingly If you enter a drill diameter size outside the capability range of the sharpener the setting will default to the
64. n 25 you must off load saved files to your PC If you save 25 new files into permanent memory and have not saved or off loaded the previous 25 to your PC the old files will be overwritten Permanent Memory Save Screen Permanent Memory File Save Button e To back up all files and settings saved under Temporary Memory touch the Permanent Memory File Restoration Button e Touch Screen Details SAVE button Any custom files or settings changed in temporary memory will be over written and permanently stored Restore and retrieve the last 25 files and settings saved in Permanent Memory To E restore files touch the PERMANENT MEMORY FILE RESTORATION button The files will be loaded into your File SAVE OPEN screen located on the Main set up screen Setting Method of Measurement ncre ments Inches or Metric Use the Save Button to set the method of measurement default for your XPS CNC sharp ener Whichever mode the machine Is at the time of saving will become the start up de fault Privacy Code Key Inaccessible to customer for factory use only Down Load Screen Selector Select this screen for in system programming and down load capabilities As upgrades and optional custom point styles become available your machine is equipped to receive these files from our factory to yours To utilize each of the following screens you will need RS 232 serial port converter wit
65. ntroller Update Button From PC to XPS 16 e Connect the serial cable from PC to sharpener e Update your Controller software by touching the Controller Update button e On your PC call up the Darex Software Loader program e Click on Controller Update tab Darex Software Loader Screen dls A e Controller Update U ik m Les Ber e Click on Serial Port Settings dropdown and select the correct COM Port for your computer e Locate file name in Browse field or type in file name e Touch the Controller Update button on your XPS 16 coma Bue SHARPE HE Controller Update Screen COMPUTER gt CONTROLLE LI The Controller Update screen will come up Your current Controller ver sion will be dis played on this screen CURRENT 0202152 VERSION IM Willd e Touch the X to cancel the Controller Update process j e Touch the check to start the Controller 7 Update CONTROLLER UPDATE The Controller Up date screen will flash on the screen and then the LCD screen will go dark e Click Start Transfer on com start Transfer puter You have approximately 25 seconds between clicking on the Controller Update button and clicking the Start Trans fer button If time exceeds 25 seconds an er ror
66. number as the web thickness e You now have the option to bypass the fiber optic sensor and align the drills cutting edge manually see page 21 of the ops manual When you choose f a point angle of 90 117 your machine will default to manual alignment This requires the operator to manually align the cutting edge vertically 12 0 clock e You can select the lip relief amount just as before The relief will vary depending on how accurate the operator aligns the cutting edge of the drill in the vertical position Advancing and retarding of the cutting edge alignment will increase and decrease the chisel angle and relief respectively When correctly aligned the chisel angle produced should be between 120 130 83
67. ommend a routine maintenance pro gram be put in place Every 200 machine hours is suggested or more of ten if necessary Vacuum system Check filter on a regular basis Inspect all hoses for cuts or tears Do not use ma chine if hoses are damaged e Unplug vacuum from power source e Using a hex key wrench remove bolt and washer e Wearing protective gloves remove top Y cover of vacuum canister remove filter car tridge Appropriately dispose of used filter e Unthread plastic nut retaining bottom 12 of vacuum canister remove bottom Y of vac uum canister e Clean out residual grinding dust from bottom of canister e Replace with new filter cartridge NOTE When reassembling make sure the rim of the top Y of vacuum canister is seated into gasket channel on bottom Y of vacuum canister Lube cycle Oil Lubrication Screen After 250 sharpening cycles the OIL LUBRICATION screen will come up and your machine will need to go through the self lubing process e Remove drill from chuck Touch the CHECK Icon This will begin y the self lubing cycle Keep hands free from machine as it goes into the lubing process the X Z and A axis will begin to move The lube cycle will last 45 seconds Upon completion the lubing screen will disap pear and the original screen will return the lubing cycle has begun If cycle is interrupted when the machine has moved beyond the limit switches i
68. ond grinding wheel The bristles of the nylon brush are impreg nated with silicon carbide crystals When the hone F feature is selected and the drill has finished the sharp J ening cycle the drill moves over into the honing po sition With the cutting edge perpendicular the drill feeds into the honing brush pausing as the bris tles lap over the cutting edge creating a radius This method creates what is known as a waterfall shaped hone the edge prep is skewed toward the topside of the tool The main benefit of this type of hone is that the honing process leaves more tool material directly under the cutting edge fur ther strengthening the corner The longer the cut ting edge remains paused in the brush the larger the radius To change the size of the radius ad just the length of time the drill is in the hone cy cle Your options for the time in the hone justment refer to information on page 29 WHY HONE A carbide cutting tool s edge must withstand tre mendous stress It s ability to handle the applied stress and wear in a slow predictable manner de termines a tool s life and wear rate In certain ap plications proper edge preparation known as honing has improved tool life 200 percent or more The primary purpose of honing is to establish an edge between the tool and the work piece Chip flow cutting speed in feed pressure and other machining variables are strongly impacted by the characte
69. only the fan angle pro unsaved data retrieving the most re duced has a tolerance of 15 cently saved information transferring you e Touch the FAN ANGLE button the 9 back to the previous screen Number Key Pad will come up y Split Point Offset Screen o Selector 39 this screen you can offset 5 different areas Range 37 1 of the split point A Depth of split B Center of split C Fan Angle D Split Angle and E Ra dius Split Split Point Offset Screen e Type in the desired fan angle degree e Touch the SAVE button to store the New information and transfer you back to the previous screen e Selecting CANCEL will delete any 0000 X aan unsaved data retrieving the most re cently saved information transferring E you back to the previous screen D Split Angle Type in the desired split angle A Depth of split Increase depth of split typically 120 to 130 By increasing the rota using the Z button or decrease depth C tion of the split angle the split portion of the of split using the Z button drill meets the cutting lip at a greater angle which will give that area more strength and wi durability This added split angle creates a pointed profile at the very center of the drill which will produce a self centering effect and B Center of split Use the X button to reduces drill point walking at the start of a move the cent
70. orrect COM EE Port for your computer e Type in file name in Browse field or click on Browse button and 28 117 navigate to desired file e Click on Start Transfer se 1 the first line of the Transfer Status Result Box text will appear displaying current status The second line will show progress of transfer Warning Do not exit Software Loader Pro gram or power down machine until the Transfer Status reads EXECUTI NG NEW SOFTWARE 37 Download Details e After transfer is com RESTART MACHINE plete a screen will ap pear prompting you to shut down machine and restart At this point downloading software was success ful Turn the machine off and then on again and run the Initialization program 38 Download Details Get Drill Files Custom File Download e On your PC call up the Darex Software Loader program e Click on Get Drill Files tab Darex Software Loader Screen Get Drill Files lar ome a Fo Fan bmi Kasma amma EE 1 E H Fea Em armen kam mh 4 e Click Serial Port Settings drop coma down and select the correct COM Port for your computer directory the Browse field or click on Browse button and navigate to desired directory e Click Start Transfer on computer File Down Load Button From XPS 16
71. ound drills Use MID when sharpening chipped facet and conic drills Use MAX when changing point angles or repairing heavily damaged points on conic drills only MAX grind 1 not an option when Facet point style is selected NOTE Factory default is MIN SETTING APPROXI MATE AMOUNT OF MATERI AL REMOVAL MIN 000 010 254mm MID 005 015 127mm 381mm 015 020 381mm 508mm NOTE The MI N MI D MAX material re moval grind amount is approximate Point angle lip relief and point style will cause the material removal amount to vary Diameter Screen Selector e Sharpen drills with a diameter range of 118 629 3mm 16mm Touch the icon to bring up the Diameter Screen you have 2 options Manual or Auto NOTE Factory default is AUTO mode s e When AUTO mode is selected the drill diameter will be detected automatically as it begins the sharpening cycle The calculated diameter will be displayed in the diameter selector icon lt e Entering the drill diameter manually is an op tion and necessary when the drill being held in the chuck jaws Is of a different diameter than that of the drill diameter actually being sharp ened Example Step Drill Pilot 20 Diameter Selector Screen AUTO Range 0 120 0 6251 gt T to in the correct drill diameter including decimal point The diameter entered will app
72. replace the belt Sharpen a drill and adjust wheel according to e You will have to results produced this program power off the machine e Verify the amount of material removal and restart to con from the end of a drill if it is incorrect O tinue For more in offset the wheel FACE accordingly structions on changing the grind motor belt touch the Z button to increase the Refer to Section 24 amount of material removed from the tip Grinding Wheel Offset Screen o the drill or the Z button to decrease J the amount Selector 222 Check the centering of the split point if O e Adjust wheel offsets in this screen off center offset the wheel EDGE us Make slight wheel offset adjustment ing the X button to move the center after changing to a new or different split line towards the chisel line on the wheel For more information see MTO Calibra drill point sometimes referred to as un tion on Refer to information on page 50 der split or the X button to move it away some times called over split 26 Touch Screen Details e After offsets are entered touch the the heel to mimic certain style The selected SAVE button to store the New infor split angle amount of relief and degree of the mation and transfer you back to the pre point angle will determine the actual fan angle vious screen produced Regard the degree entered as a e Selecting CANCEL will delete any reference number
73. ristics of this edge The size and shape of the hone determine the amount of tool pressure required for a machining operation to be success range from 010 to 60 0 for Hone Time Ad 38 E ful If the hone is too large for a given applica tion the excessive pressure required to cut will increase the amount of heat developed during machining That shortens tool life If the hone is too small the cutting tool edge will be weak and unable to withstand cutting pressures 0 001 to 0 003 is the size of most radius created by edge honing BENEFI TS TO HONI NG CARBI DE Longer Tool Life improve the wear rate by re ducing the stress to the tools cutting edge Greater Consistency you can achieve predict able tool performance increased productivity re ducing scrap and less rework Better Finish a smooth edge helps reduce the tendency of chipping on the cutting edge These chips create an inconsistent edge that degrades the finish and shortens tool life NOTE If the edge hone is incorrectly sized or insufficiently smooth small work piece particles can attach to the cutting edge As this buildup continues more and more ma terial will attach to the tool adversely af fecting the surface finish HONE ONLY feature Use this feature when regrinding is not necessary or desired This option allows you to use your XPS 16 as a honing machine When HONE ONLY is selected the grind and split process will be dis abled The diame
74. s user defined drill point ge ometries n a single set up the Darex XPS 16 automatically sizes aligns then sharpens the drill and splits the point and can hone the drill s cutting edges to minimize chipping Benefits include Convenient internal chuck holds drill LCD screen display panel for one touch programming Long lasting super abrasive plated grinding wheels Grind Motion Control monitors load on the grinding wheel adjusts feed and speeds keeping drills cool diagnostic soft ware alerts operators of potential problems To keep your Darex XPS 16 in top condition please refer to the maintenance section of this manual Replacement wheels and parts are listed in the parts list on page 69 A schematic breakdown of the machine is on page 71 of the manual FOR YOUR OWN SAFETY READ I NSTRUC Safety nstructions TION MANUAL BEFORE OPERATING MA CHI NE Caution DO NOT OPERATE MACHINE WITHOUT VACUUM SYSTEM RUNNING e Airflow from vacuum cools grinding motor e Grinding dust inhaled ingested can be harmful to your health e Grinding partials will cause damage to the internal components Caution WHEN USI NG ELECTRI C TOOLS BASI C SAFETY PRECAUTI ONS SHOULD ALWAYS BE FOLLOWED TO PREVENT THE RISK OF FI RE ELECTRIC SHOCK AND PERSONAL I Nj URY I NCLUDI NG THE FOLLOWI NG WHEN MAI NTENANCE I S PERFORMED ON SHARPENER ALWAYS Push the emergency stop button unplug unit from power supply and use a LOCK OUT TAG OUT procedure
75. t will be come lost If this occurs call Darex 800 547 0222 Grinding motor belt change Touch the BELT CHANGE Button on the Tools Offset amp Maintenance screen The X axis will move into position The ma chine will go into an on hold mode and the motors will shut down Once the RESTART screen has come up on the screen you can proceed For safety power down machine and unplug AC power from machine To remove the inspection plate located at the back of the ma chine use a 2 5mm hex key wrench to re move the 4 3mm BHS Belt and pulley will now be ex posed Using a 3 16 hex key wrench loosen the 4 14 20 SHCS bolts lo cated on the motor mount extrusion enough to slide Y the motor pulley bla assembly to the right allowing the belt to slip off After replacing belt and before tightening up the 4 14 20 SHCS bolts allow the weight of the motor to tension the belt Once the motor pulley is secure replace in spection plate and screws After changing or adjusting the belt you must power down the machine using the On Off switch Restart and run Self Test Initialization pro gram Refer to page 19 RESTART MACHINE 65 General Maintenance Wheel cleaning Always clean a brand new wheel be fore using Wheels are packaged in rust preventative oil and will load up if not cleaned before grinding These wheels are maintenance free from truing and dressing but will need cleane
76. tain medical assistance OTHER POTENTIAL HEALTH RISKS Nickel Ni is listed as a carcinogen Avoid long exposure Consult medical personnel for first aid and medical information SECTI ON VI CORROSI VELY AND REACTI VI TY DATA STABILITY Unstable Stable x POLYMERI ZATI ON May occur Will not occur x INCOMPATIBILITY Materials to avoid n a HAZARDOUS COMPOSITIONS PRODUCTS n a CONDITIONS TO BE AVOIDED Contact with strong acids caustics enclosed areas SECTION VII SPILL LEAK AND DISPOSAL PROCEDURES STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED Normal clean up procedure WASTE DISPOSAL METHOD Waste will contain nickel Dispose in accordance with all applicable Federal state and local regulations SECTION VIII PERSONAL PROTECTION INFORMATION RESPIRATORY PROTECTION Respiratory protection as needed see OSHA 29 CFR 1910 134 VENTILATION LOCAL EXHAUST strongly preferred MECHANICAL GENERAL Use only if adequate to maintain below PROTECTIVE GLOVES As desired by user EYE PROTECTION Recommended see OSHA29 CFR 11910 215 OTHER PROTECTIVE EQUIPMENT Use standard precautions for grinding operations SECTION STORAGE AND HANDLING PROCEDURES NORMAL STORAGE AND HANDLING Store in clean dry area away from chemicals NORMAL USE Use adequate ventilation See Section VIII XPS 16 Specification Sheet XPS 16 CNC DRILL SHARPENER DRILL HOLDER EMERGENCY STOP WHEEL GUARD COVER CHUCK
77. ter of the drill will still be de tected but from that point on it will move directly into the honing position and continue to hone the drill HONI NG BRUSH MAI NTE NANCE Clean the hone brush each time you clean the dia mond grinding wheel Remove the hone brush from the grinding wheel and clean using hot water 45 Honing nformation HONING BRUSH PART S SA12680NA Brush Retainer amp Bolts PP12680NF Brush 180 Grit Coarse PP12682TF Brush Retainer PP12252FF Bolts 3 each 4mm 7x18 SHCS HOW TO CHANGE HONING BRUSH This can be done leaving grinding wheel mounted 1 Push the emergency stop button unplug unit from power supply and use a LOCK OUT TAG OUT procedure 2 Using a 2 5mm hex key remove the top 2 3mm button head cap screws from wheel guard cover 3 Then loosen but do not remove the bottom 2 3mm button head cap screws pull wheel guard cover away from wheel NOTE Leave vacuum tube attached to wheel guard cover 4 Using a 3mm hex key wrench remove the 3 4mm 7x18 SHCS 5 Remove retainer ring 6 Remove brush from wheel To reinstall reverse steps 46 Vacuum System nformation VACUUM SYSTEM AND INSTALLATION INSTRUCTIONS VACUUM SYSTEM DISASSEMBLY amp MAI NTENANCE Do not use sharpener until vacuum N system is connected to machine The airflow from the vacuum system keeps the grinding wheel amp motor cool while running Damage to the
78. the web thickness value will de fault to the minimum once the diame ter has been detected Touch the Auto button in web detection the Manual Align button will come up Touch Save Align and the web thickness will appea in the icon on the main page Insert the drill with the cutting edge at 12 o clock Tighten chuck amp press cycle start ALIGH 0 018 Touch Screen Details Hone Selector e With each touch of the icon you will bring up the next honing option You have 3 A tions Hone No Hone or Hone Only NOTE Factory default is NO HONE e Select HONE when sharpening carbide drills Honing the carbide cutting edge greatly influences tool life and the accu racy of the finished surface The length of hone time 15 adjustable The longer the drills cutting edge remains in the honing cycle the larger the radius produced on the e edge Refer to page 45 to the Hone 4 Timing Adjustment Screen the Tools gt Maintenance and Offset screen to make honing time adjustments Refer to page 29 e Select NO HONE when sharpening High Speed Steel or Cobalt drills e Select HONE ONLY when only honing drills Grinding and Splitting will be dis abled Grind With each touch of the button you will bring up the next point style option There are 2 point style options Conic or Facet NOTE Factory default 1 CONIC
79. tric shock This tool is equipped with an electric cord having an equipment grounding conductor and a ground ing plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord im mediately See Table 1 Minimum Gauge Cords below Grounded cord connected tools intended for use on supply circuit having a nominal rating less than 150 volts This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Figure A The tool has a grounding plug that looks like the plug illustrated in Figure A A temporary adapter wh
80. tricity exceeding ANSI NAS 907 amp amp ISO 10899 standards The chuck holds drills from 118 to 629 3mm to 16mm NOTE Be careful when chucking up carbide drills Center the drill in the jaws as you tighten the chuck It is helpful to rotate the drill as you close the chuck Be careful not to over tighten the chuck on small drills Caution when sharpening 5 8 drill make sure the drill is secure after tightening the chuck Morse Taper drills To secure a Morse Taper drill in the chuck it is necessary for the drill to have a minimum flute length of 3 500 inches The taper will then be free from the grasp of the jaws eliminating interfer ence with the larger tapered shank The other op tion for holding these types of drills is a split bush ing Bush the body of the drill up to or larger than the interfering diameter Any drill held in a bushing will need to be sharpened on Manual Mode the Diameter Selector screen You must type in the actual body diameter of the drill to be sharpened regardless of the shank or bushing size Step drills In the case of a Step drill you can sharpen the pilot of that drill but it must be sharpened on Manual Mode in the Diameter Selector screen Type in the diameter of the pilot to be sharpened regardless of the shank size End Mill shank drills Typically an End Mill shank drill has a shank di ameter larger than the body of the drill Many End Mill shank drills
81. ts touch the AUTO button in the manual web de tection screen Web Detection Screen AUTO Range 0 0158 0 251 The C button will stop the rotation of the cutting edge closer to the grinding Looking from rear of drill bit toward face of The Radius Split Offset feature will become dis wheel Drill bit rotating in C direction during i abled and you will exit manual web detection mode Rotation Touch the SAVE button to store the New information and transfer you back to the previous screen 33 34 Cutting Edge Advance Screen Cutting Edge Advance Screen The true cutting edge 11 o clock 12 o clock will not be positioned correctly at 12 o clock vertical WHY Your drill is aligned with the aid of a fiber optic sensor The fiber optic sensor locates and positions the cutting edge up to 12 o clock vertical When you see the alignment is incorrect cutting edge touch Cycle Stop and bring the machine This alignment process was designed back to the home position You must then com for drills with a straight cutting edge pensate for the incorrect alignment using the cut ting edge Advance Screen Drills with a hook in the cutting edge When using the can still be sharpened but the cutting s Advance screen edge may not align correctly If this is 7 the cutting edge 4 the case it may be necessary to J J will be detect
82. ure e Open chuck jaw assembly to its largest capac ity range Use a 3mm hex key wrench to re move the 4 4mm Allen head cap screws from the chuck knob N If diameter detector rod is reinstalled im properly damage to rod will occur e After chuck jaw assembly is properly replaced and before the 4mm bolts are in place open or close the chuck knob until the bolt hole pat 66 tern on the chuck knob 15 in alignment with the bolt hole pattern on each of the chuck knob retainers Make sure the chamfer on the retainers is facing toward the chuck knob Chuck knob retainer showing bevel NOTE The position of the chuck knob re tainers may need to be rotated to meet the bolt hole pattern on the chuck knob Care fully insert bolts and tighten Changing the Grind Motor amp Vacuum Fuses Unplug AC power Located on the back of the machine on the electrical box panel you will find both sets of fuses Fuse holder is spring loaded Using a flat head screw driver push in and turn counterclock wise until fuse holder backs out enough to hold on to turn and re move It s a good idea to check conti nuity of new fuse before replacing General Maintenance Cleaning Fiber Optic Lens For good drill alignment function keep the fiber optic lens clean Normal service period is about every 14 days depending on conditions more of ten may be necessary To service lightly dust off lens with a soft
83. ving and Replacing Grind Motor Assem bly Instructions to replace the motor Removing Chuck Spindle Drive Belt Remove Chuck J aw Assembly Refer to Section 24 Do not remove the jaws or springs from the assembly They are ground in position for accuracy and are not to be re moved Now rotate the crescent shaped knob retainers and remove To loosen and remove belt insert a flat blade screw driver in the slotted bearing screw On the back of the casting is a 4mm button head screw that locks the bearing in place Loosen with a 2 5mm Allen wrench Rotate the bearing screw counterclockwise and loosen the belt Slip the belt off the sprockets and re move Replace the belt Using two fingers on a flat blade screw driver rotate slotted bearing screw clockwise until belt just pulls to a flat condition There will be a noticeable increase in resistance past this point of rotation Con tinue rotating another 1 16 Hold screw driver in this position and secure bearing lock screw External Machine Castings Wipe down external machine castings with a mild household cleaner I nternal Machine Castings 68 Carefully vacuum and inspect the internal cavi ties of the machine Check baffles for tears 2 ACCESS MODULAR COMPONENTS NSI DE SHARPENER To Remove Guard Door Remove PP12026TF Guard Door Retain ing Knob To clear base casting lip lift door up and then off To Remove Left Side Top Cover Using a 5mm he
84. will appear and you must start over Warning Do not exit Software Loader Pro gram or power down machine until the download process is complete e The LCD screen will come back up and the download progress will displayed on the LCD e Once the LCD displays m 100 complete the 27 part of the Controller Update must be com pleted e The screen to complete the Controller Update will come up Controller Update Screen Part 2 CONTROLLER UPDATE 2 CURRENT CONTROLLER 02021 SF VERSION IN MENOR 02021 SF e Touch the ch eck gt s to com THE SHARPEHER S INFORMATION DO NOT POWER OFF DURING plete the Controller Up WARHING THIS WILL ERASE date Warning Do not power down machine until the download process is complete The LCD screen will dis play the download pro 500 COMPLETE gress Once the LCD dis plays 100 complete m this download is com plete your controller has been updated 41 RESTART MACHINE 42 e After transfer is complete the RESTART MA CHINE SCREEN will appear e Turn the machine off and then on again and run the Initialization program Chuck I nformation CHUCK I NFORMATION XPS 16 CHUCK The XPS 16 6 jaw chuck system was designed with accuracy and simplicity in mind As a result the XPS 16 chuck allows you to quickly change from the largest drill diameter to the smallest in seconds The accuracy of the chuck will produce drill concen
85. x wrench remove the 3 1 25 x 18 Allen head bolts on the top cover Lift top cover off To Open Right Side Top Cover k 2 Using a 5mm hex wrench remove 1 1 25 18 Allen head bolt on the top cover Top cover is hinged at the front and can not be totally removed Lift from the back Gently lift cover up until it touches the hard stop and 15 vertical The top cover will stand open in this position Exploded Views Parts Li 9 SOH UNMEA JdS0 Odd UMOUS JON 9SOH uoudis 4d 60Z1dd UMOUS JON puens I UAA 5 343U93lUuJ9U J OC Ldd UMOUS JON A quuessy dol xog 2 1 14 VSZ8OZTVS TT JSysem do 191114 41S80ZTdd OT INO8OZTdd 6 INN Bury 23114 31 T60Z7TIdd 8 JOASED H AN 80ZIdd Z 4102408 291115 ANOSOZIdd 9 12314 ANSSOZTdd 49wo g uunnoeA AQEZ VAO8OZTVS t uunnoeA ASTI V3OZOCTVS 0 G0 ZO Pasinoy IN 1001 AQEZ V3SOSZTVS UMOUS JON JN 1001 AGTT 0082 5 UMOUS JON JA968vOdd UMOUS JON SYSASIA SIEMYOS JNO98ZTdd UMOYUS JON IIOG8ZTdd UMOUS JON J9 OD UIYPEN INOESZTdd UMOYS JON A9 43 Z0ZTdd uMOUS JON gt AQEZ SASVTOTdd UMOUS JON gt ASTT ddtt TOIdd UMOUS JON ISIN qouy buluiezay 419ZOZTdd UMOUS JON UNNA IND VAZLOZ

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