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ZEN-SOFT01-V3 ZEN Support Software
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1. ZEN 1001 A Offline Z Note To switch between the ladder diagram and electrical diagram dis plays either click on the buttons in the Toolbar or else select View V Circuit display method Ladder rung diagram Electri cal circuit diagram from the File menu Screen Configuration Section 1 4 Menu Bar The Menu Bar functions are listed in the following menu tree File F New N Edit E Undo U Open O Redo R SE n A Ge Load Symbol GE Comments Paste P Print Setup R Select All A Print Preview V Delete Print P Delete Row Communications Find F Settings Find Next Properties Replace Recent File Exit X Edit E Vi V Edit Row Comments Iw e Show Symbol Edit Comments Comments Standard Select Object Toolbar Ladder SE ee ZEN Insert I Row M Status Bar S Simulat Contact input bit Grid MUNI Coil output bit Circuit PFE Ladder rung diagram Horizontal H method Electrical circuit diagram Vertical V Zoom Out Zoom In Zoom to 50 100 150 200 Help H Contents N pem Topics T ZEN Z Go Online W About ZEN A Change operating RUN mode M EI i Monitor O Start Stop Simulator Program Check Display Check Transfer R Transfer from ZEN T Transfer to ZEN R Compare with ZEN C Protect P Release L Set Reset Ge l 7 Set Operation W Operation ES Erot Clear Reset Operation F All Clear Within ZEN Set Protection E Settings S Time Setting
2. The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Revision Revised content code March 2001 Original production 02 October 2001 1 Additions made to display bit D functionality accompanying new version of the ZEN Programmable Relays Ver 1 10 2 Additions for the new software version Ver 2 00 Added Functions Simulation row comments input replacements display checks and set value changes during online operation Improvements in Functionality Operation and Displays Program checks and program uploading from the ZEN when the ZEN Support Software is started were added as were color displays for comments searching for comments and printing of comments printing input output and parameter setting information and mon itor displays of outputs 03 April 2003 Page xiv Major changes made to information on compatibility between versions Page 2 Version number changed and Windows XP added as a compatible operating system Page 13 Major changes made to table Page 21 D7 changed to Df Page 22 First screen image changed and D7 changed to Df Page 51 Model numbers changed in several places Page 63 Model numbers changed in two places 69 OMRON CORPORATION FA Systems Division H Q 66 Matsumoto Mishima city Shizuoka 411 8511 Japan Tel 81 55 977 9181 Fax 81 55 977 9045 Regional Headqu
3. BR Comment CPU Unit input bit O Up to 31 characters can be input Comment color Cancel Help Note a Parameter settings are also specified for timers and counters b Parameters are set on the Edit Input Dialog Box Double click the mouse on the next input position loj x File Edit View Insert ZEN Help Olsa aal ejej 9 e gd als elele zs aaa SII Ez IP p Haeo a 0 Input Relay 0 Double click pressing Enter key enables you to enter contacts coils ZEN 10C1 A Offline 17 Inputting Ladder Programs Section 2 2 6 The Edit Input Dialog Box will be displayed again Specify the bit type type of input bit number and enter a comment if required just as you did in step 4 oe KEE pe EET l E SEN ETE EEG Bit name Input Normally closed Bit number 1 Get a E Comment CPU Unit input bit 1 Up to 31 characters can be input Comment color Cancel Help 7 Move the mouse to the output bit position and double click the mouse BA Sample Projectzen E E lol x File Edit View Insert ZEN Help Diels SI sele ziel e als elel QI 240 11 aja Fels EE gt mm mic 0 Input Relay O Input Relay 1 Relay Type Comment m Set Value Present Value Double click pressing Enter key enables you to enter contacts coils ZEN 1 DCO139 A Offline 18 Inputting Ladder Programs Section 2 2 8 The Edit Output Di
4. It is also possible to write comments by first using either the mouse or the cursor keys to move to the row com ment area and then selecting Edit E Edit row comments 10 x File Edit View Insert ZEN Help Input Relay O Input Relay 1 Q0 Output Relay O Relay Type Comment Set Value Present Value Double click pressing Enter key enables you to enter contacts coils ZENZ OC1 2 4 Offline Edit Rune Comment e Bit cea Enter row comment 21 Checking Ladder Programs Section 2 3 E Sample Projectzen File Edit View Insert ZEN Help Gel jaj Ae al a 8 ale ll SL a aol 21a FTS FEX oO sa Row comment is displayed Self holding Bit Input Relay O Input Relay 1 Q0 0001 Output Relay 0 0002 0003 0004 0005 Comment Double click pressing Enter key enables you to enter contacts coils EN 1001 A Offline A Note Up to 63 characters can be input for a row comment 2 3 Checking Ladder Programs 2 3 1 Program Check Select ZEN Program Check from the Menu Bar and check the pro gram The following dialog box will be displayed if the program check was completed without finding any errors Note For details on error messages during program checking refer to 6 2 Program Check Errors and Warnings 2 3 2 Display Check Select ZEN Z Display Check from the Menu Bar and then use the Dis
5. OK Button Property Sett ings ZEN types ZEN 10C1 A M Expansion Unit 1 None Di Cancel Expansion Unit 2 None 7 Help Expansion Unit 3 Mone y Project Name New Project Comment 4 ZEN 1001 A Offline 1 3 2 Quitting ZEN Support Software Select File Exit from the Menu Bar to close the ZEN Support Soft ware 1 4 Screen Configuration The ZEN Support Software allows the display to be set to either a Ladder Diagram Display or an Electric Circuit Display The functional ity of the ZEN Support Software is the same regardless of which dis play is used Screen Configuration Section 1 4 Ladder Diagram Display EX New Project E E ni xj Menu bar File Edit View beet ZEN Help Giel eil sael 2 2 el 6 5 edele als Toolbars Mouse E put Relay 1 cursor Row Output Relay D A comments Ladder view of program Relay Type CPU Unit Input Relay Mormally Open Bit Comment Input Relay 0 information Set value Present Value Status bar GEORG A Offline Z Electrical Circuit Display ES New Project Menu bar File Edit View Insert ZEN Help Die all ex Toolbars J0 Mouse How cursor comments Electrical diagram Relay Type PU Unit Input Relay Normally Open Comment Input Relay O information Set Value Present Value ij E A p Status bar
6. T Set Password P ZEN Information S P Screen Configuration Section 1 4 Toolbars Mouse Cursors Note On the ZEN Support Software displays bits in ZEN memory are called relays program input bits are called contacts and pro gram output bits are called coils The following shortcut keys can be used from the Toolbars Select View Toolbar from the Menu Bar to display or not display the Tool bars Standard New Open Save Print Cut Copy Paste Delete Undo Redo Find s 3 i2 115 X amp amp e lt o Ib E E N m De e Es lo P E e Print Preview About ZEN Go Online Toggle Monitoring Transfer to ZEN Transfer from ZEN Compare with ZEN Set Protection Release Protection Ladder eL Eme Ela T IS El gt Select objects Insert Contact input condition Insert Coil output Insert Horizontal Insert Vertical Zoom Out Zoom In Show Grid Show Comments Ladder rung diagram Electrical circuit diagram Simulator RUN Ll STOP sel ZEN Image Display Present Value List Display ic Clock Display Start Stop Simulator Note On the ZEN Support Software displays bits in ZEN memory are called relays program input bits are called contacts and pro gram output bits are called coils There are two types of cursors used with ZEN A right click menu can be used with either of them Pencil Cursor Appears when performin
7. 2 3 2 42 Connecting Online Check communications with the ZEN before transferring or verifying programs Connect the ZEN and perform the check operation with the project file open 1 2 3 Note 1 Select File Properties from the Menu Bar and make the ZEN model and Expansion l O Units 1 to 3 settings in the Properties Dialog Box to match the system configuration of the ZEN to be connected online Click the Go Online Button on the Toolbar or select ZEN Go On line from the Menu Bar A confirmation dialog box will be dis played Click the OK Button ZEN Support Software EN IN bout to connect to the ZEN Do you wish to continue i Cancel Check that the Status Bar display has changed from Offlineto On line The background color for the ladder view area will change to gray when the ZEN is online No Error ZENIOCTAA Online STOP y Click the Go Online Button on the Toolbar again or select ZEN Go Online from the Menu Bar The display on the Status Bar will return from Online to Offline and the Ladder Program Screen will change back to the normal background color ZEN 10CTX A Offline A a Ladder programs cannot be edited when online Always go offline before creating or editing ladder programs b Select ZEN ZEN Information from the Menu Bar while on line to obtain information about the connected ZEN ZEN Information x Operating Mode STOP ZEN Error No Error CPU Unit Structure
8. Pro grams 2 When the simulator is started the background color will change to yellow and the RUN STOP ZEN Image Display Present Val ue List Display Clock Display and Start Stop Simulator But tons on the Toolbar will be enabled Also depending on the content of the ladder program the ZEN Image Window the Present Value List Window and the Clock Window will be opened 3 To start the simulation click the RUN Button on the Toolbar The simulator ZEN will change to RUN mode and the ladder program will be executed To stop the simulation click the STOP Button on the Toolbar Toolbar Button Functions Executes the ladder program 7 l STOP Stops the ladder program execution EN Image Display Specifies whether or not the ZEN Image Window will be displayed Present Value List Specifies whether or not the Present Value Display List Window will be displayed 58 ZEN Image Display Section 5 2 ol Clock Display Specifies whether or not the Clock Window will be displayed Start Stop Simula Starts and stops the Simulator 7 tor 4 To stop the simulator click the Start Stop Simulator Button on the Toolbar or select ZEN Z Start Stop Simulator from the Menu Bar 5 2 ZEN Image Display CPU Unit and Expansion UO Unit images are displayed according to the configuration in the property settings and input switches and lamps are allocated to the I O bits used in the ladder program Operation button symbols Input
9. RUN mode execution not possible Change to STOP mode Y N Return to RUN mode Y N A circuit in the program generated a warning Continue program transfer 64 Program Check Errors and Warnings Section 6 2 6 2 Program Check Errors and Warnings Error messages Message indicating fatal errors The Program Check Results Dialog Box will be displayed Error message Probable cause Countermeasure A bit relay type unsupported by the system is used Check the ladder program Bit type used in ladder program that cannot be used with the sys tem configuration set under property settings Revise the system configuration set under property settings or change the bit type that cannot be used The following bit types cannot be used with the fol lowing ZEN models ZEN LILIC2UILI L V1 Weekly timers Calendar timers x Display bits D ZEN LILICUUIL A V 1 Analog comparator bits A Analog comparators A cannot be designated for display bits D The following bit types cannot be used when no Expansion I O Units are connected Expansion UO Unit input bits X Expansion I O Unit output bits Y Also the bit addresses that can be used depend on the configuration of Expansion I O Units The following operations cannot be used with ver been written that sions prior to 1 10 cannot be setfor Setting the date DAT1 for display with a display bit this ZEN version py 9 DAT1
10. Startup This section describes how to install and start the ZEN Support Software The screen configuration is also explained along with the submenus for the Menu Bar Toolbar and Status Bar sl Bere Opera EE a Mab ARCA ae aoe d 2 1 1 1 Product EE 2 1 1 2 Compatible COMPULES 53 5 E ed RE RR GR POR d 2 1 2 Installing and Uninstalling ZEN Support Software 3 1 2 1 A RUE e ERE dioi term S 3 1 2 2 Uninstalling the ZEN Support Software o ooooooo o 1 1 9 Starnes and OUNMO sucia a EE DERE CRAS 2 1 3 1 Starting ZEN Support Software 5 1 3 2 Quitting ZEN Support Software 6 1 3 Soren CON SITO O A EE lb BUS lens 6 Before Operation Section 1 1 1 1 Before Operation 1 1 1 Product Contents Check that the package for the ZEN Support Software ZEN SOFT01 V3 contains one CD ROM setup disk CN O CK 1 1 2 Compatible Computers The ZEN Support Software can be used on the computers specified in the following table em Conditions Operating system Windows 95 98 ME 2000 XP or NT4 0 Service Pack 3 CPU Pentium 133 MHz or better Pentium 200 MHz or better recommended Memory 64 Mbytes or more HDD 40 Mbytes or more of available disk capacity 800 x 600 dots SVGA min 256 colors min Installing and Uninstalling ZEN Support Software Section 1 2 1 2 Installing and Uninstalling ZEN Support Software 1 2 1 Installation 1 2 3 1 Insert the Setup Disk in the CD ROM dr
11. fl ne s File Edit View Insert ZEN Help caveat SES Gegen Input Relay D _ Input Relay 1 QU Output Relay D Relay Type Comment Set Value Present Value Double click pressing Enter key enables you to enter contacts coils EN 10OT A Offline A Inputting Ladder Programs Section 2 2 Note a Vertical connection lines can also be drawn by 1 using the mouse or Cursor Keys to move to the connection line position and pressing the Key 2 clicking the Insert Vertical Button on the Toolbar or 3 selecting Insert Vertical from the Menu Bar The vertical line will be drawn down from the cursor position b Horizontal connection lines can be drawn by using the mouse or Cursor Keys to move to the connection line po sition and pressing the Key clicking the Insert Horizontal Button on the Toolbar or selecting Insert Horizontal from the Menu Bar 12 The ladder program has now been completed 13 ES Sample Projectzen E ell x File Edit View Insert ZEN Help osla jaj e o o a gi ale Gj ope Ho Els EE gt jajaj 0 I Input Relay D _ Input Relay 1 Qo 1 Output Relay 0 2 3 4 5 Relay Type Comment SetValue Do Present Value Double click pressing Enter key enables you to enter contacts cails ZEN 1001 A Offline Z Double click in the row comment area to write row comments for the ladder program
12. simulation function which can be used to simulate lad der program execution without downloading the program to the ZEN Section 6 describes errors that may occur while using the ZEN Support Soft ware and possible countermeasures The following two manuals are provided for the ZEN Programmable Relays Refer to them as required in operation ZEN Programmable Relays ZEN specifications functions and operat W385 Operation Manual ing methods ZEN Support Software Installation and operating procedures for W386 Operation Manual the ZEN Support Software Note On the ZEN Support Software displays bits in ZEN memory are called relays program input bits are called contacts and pro gram output bits are called coils NWARNING Failure to read and understand the information provided in this manual may result in personal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the infor mation provided in the section and related sections before attempting any of the procedures or operations given ix PRECAUTIONS This section provides general precautions for using the ZEN Support Software for the ZEN Programmable Relays The information contained in this section is important for the safe and reliable application of the ZEN You must read this section and understand the information contained before attempting to set up or operate a ZEN A A UO
13. 4 Veriiyine Programs WEZEN a da 45 Operating atid Stopping the ZEN uso hera qe e ae CR CR RC 46 Monitors Bee e EE 46 3 7 lu RTI S asd dar Edu E MUN Ce Dess RE dads tive 46 3 7 2 Displaying Present Values i 2 4 osse rex s 47 3 7 3 Changing Settings Online 47 settne and Resettine INDUS vs uis imer rare fe E ER deren ded aeo d 48 EE EMOS oo dendi eelere itp dust E 49 39 Connecting the ZEN and Communications Settings Section 3 1 3 1 Connecting the ZEN and Communications Settings 3 1 1 Connecting to the ZEN Use a ZEN CIF01 Computer Connecting Cable to connect the ZEN and a serial port COM port of the computer ES 11 Gu NC 10 11 12 13 14 15 O 0000009 omron AC100 240V 10C1AR A geen ZEN CIFO1 Computer UU TETTE TIT Con necti ng Cable 99 o Qo Q1 Q2 Q3 Note The connector on the computer side of the ZEN CIFO1 Computer Connecting Cable is a 9 pin D sub connector If the computer has a 25 pin D sub connector use a commercially available conver sion connector or conversion cable For 9 pin D sub Serial Port Connectors O dt ZEN CIFO1 Computer Connecting Cable O For 25 pin D sub Serial Port Connectors i e ZEN CIFO1 Computer Connecting Cable Conversion connector 40 Connecting the ZEN and Communications Settings Section 3 1 3 1 2 Communications Settings Communications settings must be made in the ZEN Sup
14. Bar Ou Clear memory Do you wish to continue j Cancel 2 Click the OK Button to clear all memory in the ZEN Click the Cancel Button to cancel the all clear operation 56 SECTION 5 Simulation Function This section describes the simulation function and corresponding displays 5 Starting and Stopping the Simulation Functi0N ooooooooo 58 252 SEN TImase Displays 1 11 AAA ADA AAA 59 2 9 Present Value List Display a eae tev Det Ee a hate ee leue ee ea 61 3545 COCK IISA eee date eter e ce UNDER NOCERE eu ED suus te dedo 62 57 Starting and Stopping the Simulation Function Section 5 1 5 1 X Starting and Stopping the Simulation Function A ladder program created with the Support Software can be run by the Support Software without transferring it to the ZEN 1 2 3 1 Display the ladder program for which operation is to be simulated and then click the Start Stop Simulator Button on the Toolbar or select ZEN Z Start Stop Simulator from the Menu Bar E New Projectzen File Edit View Insert ZEN Help ini x asa Sie eje ojo al e fAT amp Blea als M HeH ala ES fo E laeo E Set Value On delay Timer00Second01 OMillisecond Present Value m O OFF OO0Second000Millisecon id TRG OFF RES OFF Undo the last action ZEN 1001 D Online STOP Z7 Note Set values can be changed during simulation For details refer to Changing Settings Online in 3 7 Monitoring
15. CPU Unit Input Relay Normally Open Comment Input Relay 2 Set Value Present Walue ZEN 10071 A Offline Note All inputs and outputs within a specified area can be deleted at once if the method to specify an area outlined under 2 4 8 Copy ing Cutting and Pasting Inputs and Outputs is used 2 4 6 Inserting Rows Using either the mouse or cursor keys highlight the position where the row is to be inserted and then use one of the following methods to insert a blank row Select Insert I Row M from the Menu Bar e Click the right mouse button and select Row L Insert W 27 Editing Ladder Programs 2 4 7 28 1 2 3 1 2 3 1 2 3 1 2 Section 2 4 Highlight the position and then select Insert I RHow M from the e Bar 10 x File ar em gem ZEN Help EE Wel Mel ala ES EE Self holdins Bit Input Relay D _ hputRely 0001 Offs i 0002 z SE T ni 4 mE o 0004 5 s gf 0005 Relay Type CPU Unit Output Relay Mormally Open Comment Output Relay 0 Set Value Present Value Double click pressing Enter key enables you to enter contacts cails ZEN 1001 asain Offline L E Sample Projectzen File Edit View Insert ZEN Help The blank row will be inserted above the highlighted position 10 xi Lol lol 1 sal F TS Ere D PEER Sena pala Self holding Bit Input Relay D _ hputRel
16. IO points 10 Points IN amp Points OUT 4Points Memory Cassette No Clock Yes LCD Yes Analog Input Yes Expansion Unit Structure Expansion Unit1 IN 0 Points OUT 0 Points Expansion Unit 2 IN 0 Points OUT 0 Points Expansion Unit 3 IN D Points OUT 0 Points System Software Version Y01 10 Date 01 08 22 Transferring Programs to the ZEN Section 3 3 3 3 Transferring Programs to the ZEN This section describes how to transfer ladder programs created using the ZEN Support Software to the ZEN The ZEN must be connected and online and the project file opened before the program transfer operation can be executed N Caution Check the safety of connected devices before transferring pro 1 2 3 grams to the ZEN Injuries may occur if programs are transferred carelessly 1 Click the Transfer to ZEN Button on the Toolbar or select ZEN Transfer Transfer to ZEN from the Menu Bar The Transfer to ZEN Dialog Box will be displayed Click the OK Button to transfer the program to the ZEN Click the Cancel Button to cancel the transfer Aboutto download the program to oK ZEN Do you wish to continue Settings Details e Turn ON The settings are downloaded too in the Transfer to ZEN Dialog Box to download the ZEN settings in the ZEN Support Software at the same time Refer to 4 1 ZEN Settings for information on the various ZEN settings e Turn ON Protection is set in the Transfer to ZEN Dialog Box if the ZEN is t
17. ISULatloti y or n SEC aC a bb eda dates 6 SECTION 2 Creating Ladder Programs ll 2 1 Circuit Diagrams and Ladder Programs 12 2 2 Inputting Ladder Programs 15 2 5 CGheckuie LaddetPros9rams oes o E ERE S E as 22 24 Rdi ne Ladder Programs iusto A E eR 23 Seet Edine COMmMem cerrara De MUR RE 33 2 0 Savine Ladder Eet 4 2 2 ed ep 008 Act RAP EDUC E OE A 34 2 Eritine Ladder Prostas ous Ze EE DERE eet che dee 35 SECTION 3 Transferring and Monitoring Programs 39 3 1 Connecting the ZEN and Communications Settings 40 Sec Connection lt td pem ene mA DULL UU ea ea EA pd d a 42 3 3 Transferring Programs to the ZEN 43 3 4 Transferring Programs from the ZEN 44 3 5 Verifying Prosrams with ZEN 3434046468 EX b b eh Eh Etre Ehud 45 3 6 Operating and Stopping the ZEN oder 46 sr Monitorim Prostas soda ias bete it b e ee eae Kec es ee 46 3 8 Setting and Resetting Inputs ss sco ode dex ee da nai 48 29 gt Ceanna E Sua Loser cd EHE e er beet a eret dte d rune 49 vil TABLE OF CONTENTS SECTION 4 System SENES ur edes EC CE PDC VES Ol EE O Oe te ae a ae 52 4 2 Semne a Password sit Solace e ERR ae wake a wre ad 54 4 3 IProtectte Prora Snoras reied dena A D Ep ou PUER EUR UC RO eA 55 ga leanne ZEN Memory ria id Ed m Ebo du hated eds 56 SECTION 5 Simulation Function cst x o RUD 5 Starting and Stopping the Simulation Funcnon saaa eea 58 D
18. N Support Software This password is used to set and clear protection for ZEN programs Note Refer to 4 3 Protecting Programs for information on how to set and clear ZEN program protection L2 1 Select ZEN Set Protection Set Password from the Menu Bar 2 The Set Password Dialog Box will be displayed Enter the pass word and confirm the password xi Set Password New Password SS o Confirmation Password a Cancel Delete Password Help 3 Click the OK Button to set the password as entered Click the Cancel Button to clear the entered password Click the Delete Password Button to delete an existing password 54 Protecting Programs Section 4 3 4 3 Protecting Programs This section describes how to protect ZEN programs from intentional or unintentional alteration by other users Protected ZEN programs cannot be altered until the protection is removed and the protection can only be removed if the password is input correctly For these rea sons care must be taken when using program protection The ZEN must be connected and online before program protection can be executed 4 3 1 1 2 3 4 3 2 1 2 3 Note Refer to 4 2 Setting a Password for information on how to set and change passwords Setting Program Protection 1 Click the Set Protection Button on the Toolbar or select ZEN Protect Set from the Menu Bar The Set Protection Dialog Box will be displayed Enter the 4 dig
19. Ne Intended e EE xii General Precautlons er Edo a ds xii Salety PLCCAUUONS EE xii Applicaton Precautions EE xiii Support Software Version Upgrades 0 eee eens XIV xi Intended Audience 1 1 2 3 xii Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical systems an electrical engineer or the equivalent Personnel in charge of installing FA systems Personnel in charge of designing FA systems Personnel in charge of managing FA systems and facilities General Precautions The user must operate the product according to the performance specifications described in the operation manuals Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems rail road systems aviation systems vehicles combustion systems med ical equipment amusement machines safety equipment and other systems machines and equipment that may have a serious influ ence on lives and property if used improperly consult your OMRON representative Make sure that the ratings and performance characteristics of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with dou ble safety mechanisms This manual provides information for instaling and operating OMRON Motion Control Units Be sure to read this manual before o
20. Using the mouse or cursor keys select the input or output that is to be copied or cut ES ctzen File Edit View Insert ZEN Help 101x oleja jaj s sm e x ziel gd als elel gt a ee EO St 3404 11 alq T8 51 Input Relay 0 Q0 Output Relay O Relay Type KPU Unit Input Relay Normally Closed Comment Input Relay 1 ressing Enter key enables you to enter con tac ts coils ZENZ Dar A Offline 2 When Copying Any of the following methods can be used for copying inputs and outputs Click the Copy Button on the Toolbar e Select Edit I Copy C the Menu Bar from e Click the right mouse button and select Copy TTE TCE RTE als ea ol Use the following procedures for copying and moving When Moving Any of the following methods can be used for cutting inputs and outputs Click the Cut Button on the Toolbar Select Edit l Cut T from the Menu Bar e Click the right mouse button and select Cut RECEA 28 2 2 4 2 alel cae ex 5 EE TS FE eae Output Relay D Relay Type CPU Unit Input Rela DECH rmally Clos eed Comment Input Relay 1 Double click pressing Enter key enables vou to enter contacts coils ZEN 10G1 A Offline R aol fed Ts PE gt weno Input Relay 0 Qo Output Relay 0 CPU Unit Input Relay Normally Closed Comm
21. View V Circuit display Ladder rung diagram or Electrical circuit diagram from the Menu Bar 2 7 2 Print Preview 1 2 3 1 Click the Print Preview Button on the Toolbar or select File Print Preview from the Menu Bar to check the print layout 2 The Print Preview Screen will be displayed ZENA0CI A Offline E 36 Printing Ladder Programs Section 2 7 2 7 3 Printing 1 2 3 1 Click the Print Button on the Toolbar or select File Print from the Menu Bar 2 The Print Dialog Box will be displayed Make settings for each item and click the OK Button Print 2 x Printer Name Genene PostScript Printer Properties Status Default printer Ready Type AdobePSG enericPastS criptPrinter Where FILE Comment T Print to file m Print range r Coples v All Number of copies H ES Rages om becht L S eee t Selectia 1 Cancel 37 Printing Ladder Programs Section 2 7 38 SECTION 3 Transferring and Monitoring Programs This section describes how to connect to the ZEN and how to transfer programs between the ZEN and the ZEN Support Software 3 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 0 Connecting the ZEN and Communications Settings 40 3 1 1 Connecting to the ZEN kd ame Sa Sa oe Sabe dus 40 3 1 2 Communications Settings 41 Connect EE 42 Transferring Programs to the ZEN 2252232 v Re mh deed os 43 Transferring Programs from the ZEN 4
22. ZEN SOFTO1 V3 ZEN Support Software OPERATION MANUAL EM Li LN NW HH 2 BK b ee seseses omron AC100 240V Zn 10C1AR A Ced b O E CC emt oo es es o9 e w ZEN Support Software Cat No W386 E1 03 ZEN SOFTO1 V3 ZEN Support Software Operation Manual Revised April 2003 Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this man ual Always heed the information provided with them Failure to heed precautions can result in injury to people or damage to property NDANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury N Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage Software Copyright The ZEN Support Software referred to as the software is sold under the assump tion that the purchaser agrees to the following conditions If you do not agree please return the software to the location from which you purchased it 1 Copyright The copyright to the software and all related programs and docu mentation belongs to OMRON Corporation Range of Applicati
23. adder Programs 12 2 1 3 Memory ATA os area t oi be nha es RP ae 13 2 1 4 Memory Area Differences between Versions 14 Inputtine Ladder Programs A AA 15 Checking Ladder Programs yardas rai Rt 22 2 3 Proetam Check qud sp acea salsa md 22 2 3 2 Display Check ua AE BAD ee eet d Ld S pa tan s 22 Editing Ladder Prosta S reirei en i ee eae he ghe S ee 23 2 4 1 Searching for Inputs and Outputs 23 2 4 2 Replacing PUIS idos tubo hut Eae ros e s 23 2 4 3 Changing Inputs Outputs and Settings 24 2 4 4 Insert Mpu geegent med 25 2 4 5 Deleting Inputs and Outputs 26 2 4 6 eer ROW Sor oco 2 ce ee ews eee oe ds edi Ee ges 241 2 4 7 Editine Connection Lines 3a adorn awe dd Hi Redes 28 2 4 8 Copying Cutting and Pasting Inputs and Outputs 29 2 4 9 Delete ROWS EE 33 Editing Comments usd a hae hn wee EE HON CaL d ees 33 Saving Ladder Programs iai a triden ni UE ORE Rv D RU Rae 34 2 6 1 Saymoto Elle osa dico udi Spe aii bes 34 2 6 2 Opening Saved Elles serere derik ania e ERA EE ddl e Ur tie 35 Pritme Ladder Programs tot AA casos 35 2 7 1 Print SC Hna sat EE boe a Soin cd ae 35 2 7 2 Put Preview ace ced v da cias 36 2 7 3 PANO uoces EPOD RIP EE I See EL a os fe duet ead 37 11 Circuit Diagrams and Ladder Programs Section 2 1 2 1 Circuit Diagrams and Ladder Programs In preparation for creating ladder programs this section describes the relationship between relay circuits and ladd
24. adder programs 1 2 3 1 Select File Print Setup from the Menu Bar 2 The Print Settings Dialog Box will be displayed Make the settings for each item A lx Ladder Program Layout W Program Frame Display v Print parameter setting information z i ance Title 7 Printtitle MID Drawing Name 50 TestProgram 1 Figure Ho Op TESTO0001 Revision Mark 2 Prepared by 20 Ichiro Suzuki Date 10 20011091 7 Setting Explanation Program frame display Check this box to print the print frame Parameter settings Check this box to print the timer counter information and other parameter settings Information will be printed only for portions of the mem ory areas that are being used 35 Printing Ladder Programs Section 2 7 Setting Expamton Revision mark Enter the revision mark Prepared by Enter the name of the person who wrote the program Enter the date the program was written 3 Click the OK Button to save the settings as the print settings for the ZEN Support Software Click the Cancel Button to discard the settings Note a To specify whether I O comments are to be printed ei ther click the Show Comments Button on the Toolbar or select View V Comments from the Menu Bar b To specify whether a ladder diagram or electrical circuit diagram is to be printed either click the Ladder rung di agram Button or the Electrical circuit diagram Button on the Toolbar or else select
25. alog Box will be displayed Specify the bit type function and bit number and enter a comment if required t qr Deis m E o Bit name Q pute E E Normal output Set S Reset Set operation s R or Alternate A Normal i oa j 10 utput D SI Bit number 0 MEE de Comment CPU Unit output bit O Up to 31 characters can be input Comment color 9 Move the mouse to the input position on the next line and double Click ziBixi ER Sample Projectzen File Edit View Insert ZEN Help Input Relay 0 Input Relay Present Value Double click pressing Enter key enables you to enter contacts coils ZEN 10O1x A Offline Aa 19 Inputting Ladder Programs Section 2 2 20 10 11 The Edit Input Dialog Box will be displayed Specify the bit type type of input and bit number and enter a comment if required just as you did in step 4 T Ls de ls eroe ez Ee I a lx E Bit name Q Input type Normally open Bit number 0 a v ssl gt Comment CPU Unit output bit 0 Up to 31 characters can be input Comment color Cancel Help Note The comment will be automatically displayed for bit types and bit numbers that have comments Drag the mouse vertically to draw a connection line EIST SEKR EIERE alo al lee el Preser Wal Doube clics ipiessire Enter ksv enasles xou ic erter contacts csils ZEN 130 A O
26. are Version Upgrades 5 V1 CPU Units CPU Units without V1 with system software version 2 00 10 I O points 20 I O points 10 I O points ZEN 10C I I 1 1 NV ZEN 20CL TUN ZEN 10C TH Holding 0 to 7 8 timers 0 to 23 4 timers timers CO to Cf 16 counters CO to C7 8 counters Weekly 20 to f 16 timers 0 to 7 8 timers timers Calendar 0 to f 16 timers 0 to 7 8 timers timers Display DO to Df 16 bits DO to D7 8 bits bits Compatibility between Support Software and Data Version of ZEN Support Software Ver 1 00 Ver 1 10 Ver 2 00 Ver 3 00 Data created with Yes Yes Yes Yes Ver 1 00 Data created with Yes Yes Yes Yes Ver 1 10 Data created with No See note o See note Ver 2 00 Data created with No See note o See note o See note Ver 3 00 Note A message saying that it was not possible to read the file will be displayed if an attempt is made to read incompatible data Compatibility between ZEN CPU Unit and Support Software Version of CPU Version of ZEN Support Software Unit Veri00 Ver 1 10 Ver 2 00 Ver 3 00 Ver 1 00 Partial Partial See note 2 See note 2 Ver 1 10 Partial Partial Yes Yes See note 3 See note 3 Ver 2 00 Partial Partial Partial Yes V1 CPU Units See notes 3 and See notes 3 and See notes 3 and 4 4 Note 1 With LCD type CPU Units the system software version can be read by selecting Other System
27. arters OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 111 01 UE Square Singapore 239920 Tel 65 6835 301 1 Fax 65 6835 271 1 Authorized Distributor Cat No W386 E1 03 Note Specifications subject to change without notice Printed in Japan
28. boxes password differ or more or less than 4 digits were input as the password Descriptive messages A dialog box will be displayed prompting oper ation Follow the instructions given in the dialog box Error message Probable cause Countermeasure No password is set Set The ZEN protect opera Enter and reconfirm a password under the a password and try tion has been attempted password settings and re execute the pro again while no password has tect operation been set 66 Appendix A Shortcut Keys and Hot Keys Shortcut Keys CPUUrit nput Bi Edt Dialog Box Display a CPU Uni Output Bi Edt Dialog Box Display Y Expansion VO Unit Output Bit Edt Dialog Box Display Mm Work Bit Eat Dialog Box Display SSS B Button Switch Edit Dialog Box Display SSS P Comparator Edt Dialog Box Display SSS D Display Ect Dialog Box Display 67 Shortcut Keys and Hot Keys Appendix A Hot Keys Hot keys can be used to insert a programming element into a selected cell If inputs and outputs are already set however the existing data will be given priority Explanation SHIFT Insert Input Input Edit Dialog Box Display SHIFT O Insert Output Output Edit Dialog Box Display BEEN Insert Horizontal Connection Line Insert Vertical Connection Line 68 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No W386 E1 03 t
29. ck lists etc Precaution Indicates precautionary information that should heeded in using the ZEN OMRON 2001 All rights reserved No part of this publication may be reproduced stored in a retrieval sys tem or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication PRECAUTIONS oh ROS UR Une da RR ace s e ace XE TABLE OF CONTENTS 1 Intended HEH SEE ET iia xii 2 General RESCUE eee Renee eas xii 3 Sale Preca Oen c vasa eh wee ee aide Sic d A CE d Node edet xii 4 Application Precautions od ox at uae to SG edd oh AE xiii 3 Support Software Version Upgrades 0 cee eee ees XIV SECTION 1 Installation and Startup Il Bero Opera actos EL on E yee ERR IE 2 1 2 Installing and Uninstalling ZEN Support Software 3 ES Serene and OUI HIIS ioo ia ete A ale ORE TEE metas 5 4 Screen COnD
30. e mouse or cursor keys to move to the input or output position and then 1 pressing the Enter Key 2 double clicking 3 clicking the Insert Input or Insert Output Button on the Toolbar 4 selecting Insert Contact Coil from the Menu Bar 5 selecting Edit Edit from the Menu Bar or 6 clicking the right mouse button and selecting Edit 1 Forthis example double click built in output QO i Bl x File Edit View rt ZEN Help oleja Sia e 212 a e da ele lalz UAE RES jaleo a Input Relay D Input Relay 1 QU Output Relay O Relay Type CPU Unit Output Relay Mormal output operation Comment Output Relay D Set Value Present Value Double click pressing Enter key enables you to enter contacts coils ZEN 1001 x A Offline 2 The Edit Output Dialog Box will be displayed we Jw JH Jt amp Je Jo Relay Name CPU Unit Output Rel Function S C Reset operation R C Altemate operation As Relay No 0 Ors Comment Output Relay D a Editing Ladder Programs Section 2 4 3 Change the bit type in the Edit Output Dialog Box from Q to M holding bit specify the function and bit number and enter a comment if necessary Edit Coil ES gc sees p we oe i ped Relay Name Intemal Relay Functior Normal output operation C Set operation S C Reset operation R C Altemate operation A Relay No 0 Ont Comment Intemal Relay 0 Cancel Help Th
31. e for ZENZ IL IC1L IL L V1 which have time functions to set the date and time The ZEN must be connected and online to set the date and time 1 2 3 1 Select ZEN Set Protection Time Setting from the Menu Bar 2 The Time Settings Dialog Box will be displayed Set the date and time for the internal ZEN clock Time Settings ZEN Internal Clock f i Date January 22 2000 nl Time 4 48 48 PC Time Synchronization Date september 13 200 Time 15 52 4 NEU M inter Date Edit the ZEN date eneen ee read from ZEN at star tup or same date as computer Time Edit the ZEN time Time read from ZEN at star tup or same time as computer 53 nal clock Setting a Password Section 4 2 PC time Displays the computer date Displays the computer time 3 Click the OK Button to send the settings to the ZEN Click the Cancel Button to discard the settings Click the Synchronization Button to use the computer date and time as the ZEN date and time When the Synchronization Button is clicked the computer date and time will be shown under the ZEN date and time on the screen but these settings will not be sent to the ZEN Note To set the date and time display styles select Settings Control Panel Regional Settings from the Start menu Select Date to set a date style or Time to set a time style 4 2 Setting a Password This section describes how to set a password for the ZE
32. e output change has now been completed 29 Sample Projectzen E iBl x File Edit View Insert ZEN Help ojee ela Alles aal gi alt LEE al Her al Els fS gt all al o I Input Relay O Input Relay 1 Q Output Relay 0 Double click pressing Enter key enables you to enter contacts cails ZEN 1001 A Offline 2 4 4 Inserting Inputs Input positions for input and output bits can be inserted by using the mouse or cursor keys to move to the input or output position and then 1 pressing the Enter Key 2 double clicking 3 clicking the Insert Input Button on the Toolbar 4 selecting Insert Contact Coil from the Menu Bar 5 selecting Edit Edit from the Menu Bar or 6 clicking the right mouse button and selecting Edit 25 Editing Ladder Programs Section 2 4 LL des 1 Double click the ladder program connection line e Projectzen E nj xj File Edit View Insert ZEN Help Input Relay O Input Relay QU Output Relay D Present Value Double click pressing Enter key enables you to enter contactefcoils ZEN 1 O 159 4 Offline Z line 10 x File Edit View Insert ZEN Help Deg aal s sex 2 2 a zg az Els MADE EL Qf aro 1 ajaj 5 0 Il Self holdine Bit 2 Input Relay D but Relay 1 1 1 Q0 0001 Output Relay D 9 0002 3 0003 4 0004 5 0005 Relay Type CRU Unit Input Relay Mormally Op
33. en Comment Input Relay 2 Set Value Present value Double click pressing Enter key enables you to enter contacts coils ZEN 1001 RA Offline Bb 2 4 5 Deleting Inputs and Outputs To delete an input or output first use the mouse or the cursor keys to highlight the input or output that is to be deleted Then use any of the following methods Click the Delete Button in the Toolbar e Select Edit E Delete from the Menu Bar Click the right mouse button and select Delete D Press the Delete Key on the keyboard 1 2 3 1 Move the cursor to the input 26 Editing Ladder Programs Section 2 4 2 Click the Delete Button on the Toolbar EG Edit View Insert ZEN Help isle ea Seil 212 a gi ais 21212 BI all alq Fi Input Relay 0 hputRelay 1 QD 1 Output Relay D 2 3 4 5 Sea aaz a O x Self holding Bit 0001 0002 0003 0004 0005 Relay Type cru Unit Input Relay MNormally Open Comment Input Relay 2 Set Value Present Value E Double click pressing Enter key enables you to enter contacts cails ZEN 10C1 k A Offline a Sept sp The input will be deleted El x File Edit View Insert ZEN Help oela all sael elel as gl als RI Hely spl 5 Pal mase Output Relay D Input Relay 1 0001 0002 0003 0004 0005 an Self holdine Bit Relay Type
34. ent Input Relay 1 Set Value Present Walue Relay Type Offline ZEN 1OO TRA 29 Editing Ladder Programs Section 2 4 3 Any of the following methods can be used for pasting inputs and outputs Click the Paste Button on the Toolbar Select Edit I Paste P from the Menu Bar Click the right mouse button and select Paste When Copying When Moving Deg ao ejej 9 a v ax ao rs Ei deiert Self holding Bit Input Relay D hputRelayl Input Relay D Q0 Q0 0001 Output Relay D Output Relay O 0002 0003 0004 0005 Relay Type Relay Type CPU Unit Input Relay Normally Closed Comment Comment input Relay 1 Set Value Set Value Present Value Present value Double click pressing Enter key enables you to enter contacts coils ZEN 1001 A Offline EZ Double click pressing Enter key enables you to enter contacts cails ZEN 1001 A Offline E Note Either the pencil or arrow cursor can be used to copy cut and paste individual objects Copying Cutting and Pasting a Specified Range PA 1 Click the Select objects Button on the Toolbar or select Edit Se lect Objects from the Menu Bar ER Sample Projectzen TEE Edit View Insert ZEN Help _ Input Relay Output Relay D Relay Type CPU Unit Input Relay Mormally Open Input Relay Q ZEN 1061 9 A O
35. er programs 2 1 1 Ladder Programs The ZEN uses ladder programs that appear like relay circuit dia grams Relay Circuit Ladder Program gt E 2 1 2 Basic Configuration of ZEN Ladder Programs The ZEN can execute up to 96 lines of programming with 3 inputs and 1 output per line Outputs can be specified at the right ends of lines only Inputs cannot be specified after outputs 3 inputs 1 output ooo mmm 1st input 2ndinput 3rdinput Output bit The ladder program inputs and outputs are displayed on the ZEN Support Software screen as shown below Ladder Diagram Display ES New Project E E PTT x ag Edit View Insert ZEN Help osal all gll eje e 2 als Aj kl ali AA TS fro p AmaE al In D 0 n KE ke Input Relay O Thput Relay 1 Input Relay 2 f 1st input 2nd input 3rd input 3 inputs 1 output 12 Circuit Diagrams and Ladder Programs Section 2 1 Electrical Circuit Display ES New Project E E ell xl File Edit Mem Insert ZEN Help Djaja Sia ejej 2 2 A e als E S lel Aa eS E Haaj D Ti e put Relay D dputRelas1 A Input Relay 2 dk lt gt istinput 2nd input 3rdinput 3 inputs 1 output Note On the ZEN Support Software displays bits in ZEN memory are called relays program input bits are called contacts and pro gram output bi
36. et ZEN mace Display usaras dota T b ioo deo REN 59 2 5 Present value List BE rata idad ok qu IE 61 os CICK Disparo SURE EDEN Gee eae A 62 SECTION 6 Troublesho0tinSy iii ds dd e 63 6 1 Online Errors and Warntle98 cs ariete 64 6 2 Program Check Errors and Warnings o o 65 6 3 Protect Setting and Clearing Errors ooooooooooooosss 66 Appendix A Shortcut Keys and Hob Keys aber E eebe SE RE Ra 67 Revision History arias 09 viii About this Manual This manual describes the installation and operation of the ZEN SOFTO1 ZEN Support Software and includes the sections described below Please read this manual carefully and be sure you understand the information provided before attempting to install or operate the ZEN Support Software Be sure to read the precautions provided in the following section Precautions provides general precautions for using the ZEN Support Software and related devices Section 1 describes how to install and start the ZEN Support Software The screen configuration is also explained along with the submenus for the Menu Bar Toolbar and Status Bar Section 2 describes how to create save edit and print ladder programs Section 3 describes how to connect to the ZEN and how to transfer programs between the ZEN and the ZEN Support Software Section 4 describes ZEN system settings how to set passwords to protect ZEN ladder programs and how to clear the ZEN memory Section 5 describes the
37. ffline Note Connection lines cannot be moved by the mouse while the Select objects Button on the Toolbar is pressed To return to normal program edit mode click the Select Objects But ton again or press the Esc Key 30 Editing Ladder Programs Section 2 4 2 Drag the mouse from the start of the range to the end of the range Drag means to move the mouse while holding down the mouse button ojsla ea 130 2174 3 es mlaka al Rao HH adas feo aaa al Self halding Bit Output Relay D Relay Type cru Unit Input Relay Mormally Open Comment Input Relay O Set Value Present Value ZENZ OG Offline Self holding Bit 0001 Output Relay D 0002 0003 0004 0005 Relay Type Internal Relay Normal output oper ation Internal Relay 0 Double click pressing Enter key enables you to enter contacts cails ZEN 10C1 4 Offline 3 Use the following procedures for copying and moving 31 Editing Ladder Programs Section 2 4 When Copying Any of the following methods can be used for copying a specified range Click the Copy Button on the Toolbar When Moving Any of the following methods can be used for cutting a specified range Click the Cut Button on the Toolbar e Select Edit I Copy C from the e Select Edit I Cut T from the Menu Menu Bar Bar Click the right mouse button and Click the right mouse button and
38. g 1 3 1 Starting ZEN Support Software This section explains the procedure for starting and quitting the ZEN Support Software After a moment the initial screen will be displayed 1 2 3 1 Select Program Omron ZEN Support Software ZEN Support Software from the Windows Start Menu zN Zen Support Software ZEN SOFTO1 Q LE C 3 het dum a Y D e f SG f d N 2 When display of the opening screen is finished the following screen will be displayed Select Create a new program and click the OK Button ZEN Support Software Create a new program C Load programs from files Cancel C Read program from ZEN Note a Click Load programs from files and double click the OK Button to open existing ladder programs when start ing up the ZEN Support Software Refer to 2 6 2 Open ing Saved Files for the rest of the procedure for opening existing ladder programs b If uploading a program from ZEN is selected Using the ZEN online function read the contents of the property settings ZEN model and Expansion UC Unit configuration from ZEN and make the settings e Transfer the program ZEN to computer he ladder diagram display will be generated auto matically Screen Configuration Section 1 4 3 The Property Settings Screen will be displayed Enter the ZEN model and configuration i e whether or not Expansion UO Units are connected the project name and a comment and press the
39. g ladder program input operations Screen Configuration Section 1 4 Arrow Cursor Appears when performing operations from the Menu Bar or the Tool bar Also used for specifying the range when editing ladder programs Right click Menu Edit E Find F Cut T Copy C Paste P Delete D Set Reset S Set W Reset F How LE Insert W Remove HR Bit Information on bits is displayed in the Bit Information Area Information Relay Type f Comment iB E Set Value Present Value 7 The bit type is displayed here Comments are displayed here Set values for timers counters etc are displayed here Input information and present values for timers counters etc are displayed here Status Bar The Status Bar displays information on the model of the connected ZEN the connection status operating status and comments No Error ZEN 1OCT A Online STOP 4 1 2 3 Connected ZEN model Displays the model of the ZEN selected at startup Connection status Indicates online or offline status Operating status Indicates RUN or STOP displayed only when online Displays operation explanations and online errors 10 SECTION 2 Creating Ladder Programs This section describes how to create save edit and print ladder programs 2 2 2 2 3 2 5 2 6 2 7 Circuit Diagrams and Ladder Programs 12 2 1 1 Ladder EE os acm chee ca t od oti a ee edad 12 2 1 2 Basic Configuration of ZEN L
40. information from the menu With V1 CPU Units V02 00 will be displayed as the system soft ware version 2 The contents set by a display bit D will appear as follows XV Support Software Version Upgrades 5 xvi e If the day month date DAT1 is specified for display the LCD display will show T and the display function will not oper ate If clear C is set as a function the LCD display will appear as ODO and the display function will not operate Note The above operations were not supported in ZEN versions prior to 1 10 The following settings are new for a display bit D and cannot be used e Specifying a day month date DAT1 for display e Specifying clear C as a function If a program containing these new settings for a display bit D is downloaded to the ZEN it will be processed as follows The contents set by a display bit D will appear as follows 4 If the day month date DAT1 is specified for display it will appear as a CHR character designation If clear C is set as a function the display bit D itself will be deleted from the program Note The above operations were not supported in ZEN Support Software versions prior to 2 00 The 20 point CPU Units cannot be used Memory that can be used with 10 point V1 CPU Units is re stricted to the memory that can be used with 10 point CPU Units without V1 SECTION 1 Installation and
41. it password set under the password settings Set Protection E x Enter the password wee Cancel Once the above procedure has been completed programs can not be transferred to or from the ZEN or compared with the ZEN until the protection is removed Removing Program Protection Note 1 Click the Release Protection Button on the Toolbar or select ZEN Protect Release from the Menu Bar The Release Protec tion Dialog Box will be displayed Enter the 4 digit password set under the password settings Release Protection E x Enter the password 771 Cancel Programs can now be transferred to or from the ZEN or compared with the ZEN Refer to 6 2 Program Check Errors and Warnings for information on any error messages that appear during setting or removal of program protection 55 Clearing ZEN Memory Section 4 4 4 4 Clearing ZEN Memory This section describes how to clear ZEN memory from the ZEN Sup port Software The ZEN must be connected and online to perform this operation ZEN memory data Status after memory cleared Ladder programs includ Ladder program code is completely cleared No ing parameter settings ladder programming will remain information Password settings The password will be cleared and program pro tection removed I O bits All inputs will be reset turned OFF and holding timer and counter present values a to O 1 2 3 Select ZEN AII Clear within ZEN from the Menu
42. ive of the computer After a short while the Language Selection Screen will be displayed Click the OK Button Choose Setup Language x Select the language for this installation from the choices below Cancel Note f the Language Selection Screen is not displayed when the CD ROM is inserted go to My Computer open the Setup Disk CD ROM icon and double click the Setup exe file 2 The Setup Screen will be displayed Check the details enter the required information and click the Next Button TYelcome to the InstallShield Wizard for ZEN Support Tool The InstallShield Wizard will install ZEN Support Tool on your computer To continue click Next i Cancel Installing and Uninstalling ZEN Support Software Section 1 2 3 When the setup operation has been completed the following screen will be displayed Click the Finish Button ZEN Support Tool Setup InstallShield Yizard Complete The InstallShield Wizard has successful ly installed ZEN Support Tool Click Finish to exit the wizard Leen eenegen 1 2 2 Uninstalling the ZEN Support Software Use the following procedure to uninstall the ZEN Support Software from a computer 1 2 3 1 Select Settings Control panel from the Windows Start Menu 2 Select Add or delete applications from the Windows Control Panel and then select and delete OMRON ZEN Support Soft ware Starting and Quitting Section 1 3 1 3 Starting and Quittin
43. m Check Errors and Warnings for information on error messages that occur during verification 45 Operating and Stopping the ZEN Section 3 6 3 6 3 7 3 7 1 46 Operating and Stopping the ZEN Note 1 2 3 This section describes how to operate and stop the ZEN from the ZEN Support Software The ZEN must be connected and online and the project file opened before these operations can be executed 1 Check that the power supply and input and output circuits are wired correctly before starting operation 2 Remove the output wiring before performing operation tests for systems that have loads connected to the output circuit that could cause serious damage to persons or equipment if there is a mal function 3 Always check safety in the vicinity of equipment before turning ON the power or changing operation modes 1 Select ZEN Change operating mode RUN from the Menu Bar 2 Check that the Status Bar display changes from STOP to RUN No Error ZEN 10C1 A Online RUN A 3 Select ZEN Change operating mode STOP from the Menu Bar to stop ZEN operation The Status Bar display will change from RUN to STOP No Error ZEN 10C1 A Online STOP 4 Monitoring Programs Monitor 1 2 9 This section describes how to monitor programs being executed by the ZEN The ZEN must be connected and online and the project file opened before the programs can be monitored The ZEN and ZEN Support Software prog
44. m the Menu Bar to display or not display the I O comments in ladder view on the screen 2 6 Saving Ladder Programs This section describes how to save ladder programs to file 2 6 1 Saving to File 1 2 3 1 Select File Save As from the Menu Bar 2 The Save As Dialog Box will be displayed Enter the save desti nation and file name and click the Save Button Save As i x Save in E ZEN ENG D e Al cl la Sample Project zen File name Test Project DU zen Save as type Project zen Cancel e Note 1 When saving existing ladder programs that have been edited since they were saved you can also click the Save Button on the Toolbar or select File Save from the Menu Bar to overwrite the ex isting file 34 Printing Ladder Programs Section 2 7 2 The system settings and password set under ZEN Set Protection will also be saved with the file 2 6 2 Opening Saved Files 1 2 3 1 Click the Open Button on the Toolbar or select File Open from the Menu Bar to open saved files 2 The Open File Dialog Box will be displayed Specify the file loca tion and file name and click the Open Button Look in Cx ZEN ENG E Al ol ae Sample Project zen Test Project DD zen File name Test Project DL zen Files of type Project zen x Cancel Zi 2 Printing Ladder Programs 2 7 1 Print Settings This section describes the layout and heading settings that must be made before printing l
45. o 3 4 timers Counters 0 to f 16 counters 0 to 7 8 counters Weekly timers See note 3 0 to f 16 timers 0 to 7 8 timers Calendar timers See note 3 0 to f 16 timers 0 to 7 8 timers i Display bits See note 3 0 to f 16 bits 0 to 7 8 bits Note 1 Bit numbers are specified in hexadecimal 0 1 2 3 9 a b e f 2 The bit numbers that can be used depend on the Expansion UC Unit connection configuration 3 Button switches weekly timers calendar timers and display bits can be used only for CPU Units with an LCD screen and operation buttons 4 Analog comparator bits can be used only for CPU Units with 24 VDC power supplied 2 2 inputting Ladder Programs This section describes how to input the following simple program using the ZEN Support Software Example Ladder Program IO 1 QO e QO 15 Inputting Ladder Programs Section 2 2 16 1 2 3 1 If the ZEN Support Software has not been started select Pro grams Omron ZEN Support Software ZEN Support Software from the Windows Start Menu Select Create a new program and press the OK Button ZEN Support Software Ze Create a new program C Load programs fram files Cancel C Read program from ZEN If the ZEN Support Software has already been started click the New Button on the Toolbar Alternatively select File New from the Menu Bar The Property Settings Screen will be displayed Enter the ZEN model configu
46. o be protected by the password set in the ZEN Support Software Leave this check box turned OFF if no password has been set Refer to 4 2 Setting a Password for information on setting pass words Note Refer to 6 2 Program Check Errors and Warnings for information on error messages that occur during transfer from the computer to the ZEN 43 Transferring Programs from the ZEN Section 3 4 3 4 44 Transferring Programs from the ZEN This section describes how to transfer ZEN ladder programs to the ZEN Support Software The ZEN must be connected and online and the project file opened before the program transfer operation can be executed 1 2 9 1 Note Click the Transfer From ZEN Button on the Toolbar or select ZEN Transfer Transfer from ZEN from the Menu Bar The Trans fer From ZEN Dialog Box will be displayed Click the OK Button to transfer the program from the ZEN Click the Cancel Button to cancel the transfer Transfer From ZEN E x Aboutto upload the program from ZEN Do you wish to continue M Settings Details Turn ON The settings are uploaded too in the Transfer From ZEN Dialog Box to upload the ZEN settings at the same time If the transfer from the ZEN to the computer has been completed normally the set password will be cleared A confirmation box confirming the clearing of the password will be displayed If no password had been set thi
47. of the following methods to delete the row Select Edit E Delete Row from the Menu Bar e Click the right mouse button and select Row L Delete R 12 082 1 Highlight the position and then select Edit E Delete Row from the Menu Bar 5 xj E Edit View Insert ZEN Help osla Sta e o o e gi ale E zi Lal Hej i aja aeir gt elec o ll D Self holding Bit _ Input Relay 0 1 Qo 0001 Output Relay 0 9 0002 3 0003 Fi EG m 0004 ET D D 0005 Relay Type CPU Unit Input Rela ay Normally Open Comment Input Relay 0 Set Value Present Value EN 1001 A Offline p 2 The highlighted row will be deleted and the next row will be moved up 10 x RE serea aa Alz 8 40 11 slay ER Te Bl e Ec Relay Type CPU Unit Input Relay Mormally Open Comment Input Relay O Set Value Present Value ZENIDOTE A Offline 2 5 Editing Comments The comment edit function is used to display or edit all l O comments by bit type 1 2 3 1 Select Edit Edit Comments from the Menu Bar 33 Saving Ladder Programs Section 2 6 2 Edit the comment in the Edit Comment Screen Note 1 Programs are easier to understand and manage if actual I O de vice names or names relating to functions are used in the I O comments 2 Click the Show Comments Button on the Toolbar or select View Show Symbol Comments fro
48. on The customer is entitled to copy the software to one computer for application of the software on that computer Copying With the exception of the above range of application the custom er may not copy all or part of the software for any purpose Software Modifications The customer may alter the software for his own application but under no means will OMRON take responsibility for any problems or damages that result from such alteration Distribution The customer may in no way give loan or allow any third party to use the software Exception of Responsibility OMRON is in no way responsible for direct indirect or extended damages resulting from defects in the software OMRON is in no way responsibly for any damages resulting from the application of the software In the event that OMRON is held responsible for damages such responsibility shall be limited to the purchase price of the software OMHRON Product References All OMRON products are capitalized in this manual The word Unit is also capital ized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product Visual Aids The following headings appear in the left column of the manual to help you locate dif ferent types of information Note Indicates information of particular interest for efficient and convenient operation of the product 1 2 3 1 Indicates lists of one sort or another such as procedures che
49. on Unit1 ON With input filter See note c Expansion D Unit 2 See note c Expansion a Unit 3 See note c Node No Specify a node number between 0 and 9 Send delay time This is the delay time for See note d sending the initialization command to the modem set on the ZEN side Modem initialization com Initialization of the modem None mand See note d connected to the ZEN 52 ZEN Settings Section 4 1 Note a Daylight saving can be used for CPU Units that have built in calendar and clock functions ZEN L IL 1C1L 1L l V1 b Contrast and backlight control can be used for LCD type CPU Units GEN CT UNI c Input filters can be set for Expansion I O Units only when Expansion l O Units are connected d Do not make any setting for send delay time or modem initialization command These options are for future function expansion 3 Click the OK Button to save the settings Click the Cancel Button to discard the settings Click the Initialization Button to return to the default settings 4 Settings can be sent between the ZEN and the ZEN Support Soft ware if the ZEN is connected and online Click the Transfer to ZEN Button to transfer the settings to the ZEN or the Transfer from ZEN Button to transfer the settings from the ZEN to the ZEN Support Software Press the Compare with ZEN Button to compare the settings on the computer and the ZEN 4 1 2 Time Settings Use the following procedur
50. ond Ge Date C Minute C Month C Hour C Year Note To specify whether or not the Clock Display Window is to be dis played click the Clock Display Button on the Toolbar Setting the Clock Forward or Back The present date and time can be set forward or back in whatever units are set seconds minutes hour day month year by clicking the Forward or Reverse Buttons Changing the Present Time The present time can be changed by clicking on Time Setting to open the Time Settings Dialog Box Time Settings Date 2001 09 17 i Time 15 15 55 Cancel Note To set the date and time display styles select Settings Control Panel Regional Settings from the Start menu Select Date to set a date style or Time to set a time style 62 SECTION 6 Troubleshooting This section describes errors that may occur while using the ZEN Support Software and possible countermeasures 6 1 Online Errors and Warnings 64 6 2 Program Check Errors and Warnings 0 00 e eee eee eee 65 6 3 Protect Setting and Clearing Error 66 63 Online Errors and Warnings Section 6 1 6 1 Online Errors and Warnings Error messages Messages indicating fatal errors Error message Probable cause Countermeasure Communications Error No response to a com Check that the Computer Connecting has occurred mand from the ZEN Sup Cable is connected properly to the ZEN port Software and the computer serial port Communication
51. peration and keep this manual close at hand for reference during operation N WARNING It is extremely important that a PC and all PC Units be used for the specified purpose and under the specified conditions espe cially in applications that can directly or indirectly affect human life You must consult with your OMRON representative before applying a PC system to the above mentioned applications Safety Precautions N WARNING Always confirm the safety of the controlled system before trans ferring programs to the ZEN or before manipulating the status of bits in ZEN memory Unexpected system response may result possibly causing injury Application Precautions 4 Application Precautions Observe the following precautions when using the ZEN Support Soft Ware Observe the following precautions before starting the ZEN Sup port Software Close all software programs not related to the ZEN Support Software lt is particularly important to close all programs that start periodically or intermittently such as screen savers virus checkers email and other communications programs and schedulers Do not share hard disks printers or other devices with other network computers while running the ZEN Support Software Some notebook computers set the RS 232C port to modem or infrared application by default Change the settings ac cording to the operating instructions for your computer so that the RS 232C port can be used as a no
52. play Check Dialog Box to check the display contents for the dis play bits DO to Df that are used in the program The contents of each 22 Editing Ladder Programs Section 2 4 are displayed in different colors so overlapping displays can be checked Display Check x Click to open the Display Check Dialog Box Click with the mouse to toggle between displaying or not displaying the display contents for each of the display bits DO to Df 2 4 Editing Ladder Programs This section describes how to edit existing ladder programs 2 4 1 Searching for Inputs and Outputs Click the Find Button on the Toolbar or select Edit Find from the Menu Bar Finding by Row Number Finding by Bit Type or Bit Number E lt te xi Lookat Rown zl Lockat Relaytpeo gt Search Strings 5 1 1 Cancel Search Strings cn Cancel Help Help Row numbers O to 95 Bit type number 2 4 2 Replacing Inputs To replace an input select Edit E Replace from the Menu Bar Find what Co Replace the inputs while doing the search nM mg T As each input is found confirm whether or d not it is to be replaced Cancal Help Replace all of the inputs in the ladder program without confirming them individually Bit type number 23 Editing Ladder Programs Section 2 4 2 4 3 24 1 2 9 Changing Inputs Outputs and Settings Input positions for input and output bits can be changed by using th
53. play play The setting unsup ported in the connected ZEN is used An operation has Setting clear C as a function Warning messages The Program Check Results Dialog Box will be displayed with messages to prompt corrective actions Probable cause Ladder program input output or connection line not con nected Countermeasure Check the horizontal connections for inputs and outputs and the ver tical and horizontal connections for connection lines in ladder pro grams Correct any breaks Check the program and correct any duplications Error message No contact or coil input or output is connected or a connection line is discon nected Duplicated coil The same output is used more than once in the ladder pro Duplicated timer number gram Duplicated counter num ber 65 Protect Setting and Clearing Errors Section 6 3 6 3 Protect Setting and Clearing Errors Warning messages A dialog box will be displayed warning of errors in the password Error message Probable cause Countermeasure The password is incor A different password has Re enter the correct 4 digits set under the rect been entered from the password settings or protect settings password that was set under the password set tings or protect settings The password was set The password and the Enter the same 4 digits in both the password incorrectly reconfirmation of the and password confirmation text
54. port Soft ware before commencing communications with the ZEN 1 2 3 1 Select File Communications Settings from the Menu Bar 2 The Communications Settings Dialog Box will be displayed Make the settings for each item Modem r Port Settings E Hong Port Name COM1 MERE Besse Defaults Location Information Connect To Help Y Country Y Area Code i r Node No Monitor Time o 3 cris Telephone Modem Set to None The port specified None under Port name will be connected to the ZEN Local information This is the local information set on See note b the computer Country code The connection destination coun See note b try code Area code The connection destination area See note b code Telephone No The connection destination tele See note b phone number Select either COM1 or COM 3 COM 1 Node No Specify a node number between 0 See note a and 9 Monitor time Specify the communications moni 2 tor time between 0 and 30 s Note a Set the same node number as set on the ZEN Commu nications cannot be performed if the node numbers are different b Do not make any settings for these items These set tings are for function expansion 3 Click the OK Button to save the settings in the project Click the Cancel Button to discard the settings Click the Defaults Button to return to the default settings 41 Connecting Online Section 3
55. program Timers Timers that can be used for ON delay X OFF delay Bl Oneshot pulse O or Flashing pulse F Holding timers Timers that maintain the present value at power interruptions ON delay operation only Counters Incremental or decremental Yes counters Display bits Display character strings month day time timer counter present value or analog conversion value on CPU Unit LCD display 2 1 4 Memory Area Differences between Versions The following table shows the differences between different models and different versions with respect to the memory areas that can be used Symbol Bitnumber Seenotei number Bitnumber Seenotei note 1 ZEN ZEN ZEN EET rs Ql 10C ITU CPU Unit input bits 0 to b 12 bits O to 5 6 bits 0 to 5 6 bits Q CPU Unit output bits O0 to 7 8 bits O to 3 4 bits O to 3 4 bits Q EE I O Unit input bits See 0 to b 12 bits max note 2 Expansion UO Unit output bits 0 to b 12 bits max See note 2 14 Inputting Ladder Programs Section 2 2 Symbol Bitmumber Seenote1 number Bitmumber Seenote1 note 1 ZEN ZEN ZEN Da Ql bi Ql 10C ITU Holding bits 0 to f e Se B Button switches See note 3 0 to 7 8 bits Analog comparator bits See note 0 to 3 4 bits 4 IP Timer counter comparator bits 0 to f 16 bits T Timers 0 to f 16 timers 0 to 7 8 timers Holding timers 0 to 7 8 timers 0 t
56. rams must be the same before programs can be moni tored Use the procedures outlined under 3 3 Transferring Programs to the ZEN 3 4 Transferring Programs from the ZEN and 3 5 Verify ing Programs with ZEN to transfer and verify the programs 1 Usethe procedure outlined under 3 6 Operating and Stopping the ZEN to start ZEN operation Check that the Status Bar display changes from STOP to RUN No Error ZEN 1001 A Online RUN Z 2 Click the Toggle Monitoring Button on the Toolbar or select ZEN Monitor from the Menu Bar Monitoring Programs Section 3 7 3 When the mode is changed to MONITOR the closed circuits of the ZEN ladder program are ibi did in green 101 xl Bal gm E C2 EI ej a E Jac a E eS m ale 0 d Sel holding Bit 2 Input Relay 0 l Input Relay 1 Output Relay 0 1 a0 0001 Output Relay D gt 0002 3 ns RM 0003 0004 5 0005 Comment input Relay 0 ZEN 10O TD Online 3 7 2 Displaying Present Values Present values the ON OFF status of inputs etc can be displayed during monitoring of programs being executed by ZEN During monitoring moving the cursor to a timer counter or other out put will cause the present value to be displayed sell Sle alle H a ife n alue Thursday TH Start Time 15 15 End Time 15 45 Present Value 20 0l OFF Current Day Saturday SA Current Time 04 42 No Error Present value displa
57. ration e Expansion I O Units project name and comment and then click the OK Button Property Settings er ae ZENAUCTT A EJ LOK Expansion Unit 1 None Cancel Expansion Untz mane EN Expansion Unit 3 Noe dl Project Mame Mew Project Comment An empty screen in ladder view format will be displayed Double click the mouse on the position for the first input condition ER Sample Projectzen File Edit View Insert ZEN Help Dll eal veel 21 al els ss alz poli p aJ ESTE Pal mem Double click pressing Enter key enables you to enter contacts coils ZEN 10C1 A Offline A Note Input positions for input and output bits can be set by using the mouse or cursor keys to move to the input or output po sition and then 1 pressing the Enter Key 2 double click ing 3 clicking the Insert Input or Insert Output Button on the Toolbar 4 selecting Insert Contact Coil from the Inputting Ladder Programs Section 2 2 4 Menu Bar 5 selecting Edit Edit from the Menu Bar or 6 clicking the right mouse button and selecting Edit The Edit Input Dialog Box will be displayed Specify the bit type type of input and bit number and enter a comment if required Te ace e Ee aem icr GE E nonem eue gs Bit name I Relay Name CPU Unit Input Relay SC ac e Input Normally open C Normally Closed 44 Bit number 0 Relay No 075 wpow SE Ferne
58. rmal serial com munications port Some notebook computers set the RS 232C port to not sup ply power 5 V to the port to save energy by default Change the settings according to the operating instructions for your computer to provide power to the port There are Windows settings and also possibly settings for computer specific util ities or BIOS settings to save power Confirm that no adverse effect will occur in the system before attempting any of the following Not doing so may result in an unexpected operation Changing the operating mode Setting and resetting bits in memory Changing bit status or parameter settings e Check the user program for proper execution before actually transferring it to or running it on the Unit Not checking the pro gram may result in an unexpected operation xiii Support Software Version Upgrades 5 5 Support Software Version Upgrades The following table shows the relationship between the version and functions of the ZEN Support Software and the ZEN CPU Unit ZEN CPU Unit ZEN Support Software Released in January 2002 System Software See note 1 Changes Applicable from The system software was Version 2 00 ZEN SOFTO1 upgraded to version 1 10 V2 Main Changes Changed to handle additional echter eech display functions e following display functions a have been added to LCD type Simulation function added e Improvements made to CPU Units Ke l l functions operabilit
59. rminal changes to red The results of ladder program processing can be checked by observing the status of lamp symbols connected to output termi nals Lamp Symbols Symbo Stmus d Output terminal OFF Output terminal ON When a display bit D is used in the ladder program the display conditions are shown on the ZEN display 60 Present Value List Display Section 5 3 Display Bit D Function omnon DEN zu 1001 4 9 eve bMS BID VI Cm CED Multiple display bits D can be executed simultaneously and their display conditions monitored 5 3 Present Value List Display The current values for timers holding timers weekly timers calendar timers counters analog comparators and comparators used in the ladder program are displayed in list format t Value List Set Value Present Value Contact D SecondODDMillisecond ooSecondovoMilisecond TR ON 53 87 OFF 54 45 0 0 Saturday SA OFF Note To specify whether or not the Present Value List Window is to be displayed click the Present Value List Display Button on the Toolbar Present values can be changed by double clicking on the Present Value Dialog Box Present Value T0 H se D OMillis Cancel 61 Clock Display Section 5 4 5 4 Clock Display When weekly timers or calendar timers are used in the ladder pro gram present dates and times can be simulated Update unit lt a P C Sec
60. s confirmation box will not be dis played ZEN Support Software E x d Program protection has been released Refer to 6 2 Program Check Errors and Warnings for information on error messages that occur during transfer from the ZEN to the computer Verifying Programs with ZEN Section 3 5 3 5 Verifying Programs with ZEN 1 2 3 This section describes how to compare the programs in the ZEN and ZEN Support Software to verify that they are the same The ZEN must be connected and online and the project file opened before the program verification operation can be executed 1 Click the Compare with ZEN Button on the Toolbar or select ZEN Transfer Compare with ZEN from the Menu Bar The Com pare With ZEN Dialog Box will be displayed Click the OK Button to compare the ZEN and ZEN Support Software programs Click the Cancel Button to cancel the verification Compare with ZEN E x About to compare the program with ZEN Do you wish to continue n Settings Details Turn ON 7he settings are compared too in the Compare With ZEN Dialog Box to compare the ZEN and ZEN Support Software settings at the same time 2 Aconfirmation dialog box will be displayed if the verification has been completed normally When Programs Are the When Programs Are Same Different d Verify was successful i Verify failed Note Refer to 6 2 Progra
61. s timed out Check that the communications settings match the connection configuration of the ZEN Failed to connect to Online connection Change the ZEN model in the property ZEN The connected attempted while the ZEN settings and the Expansion I O Unit set ZEN type does not system configuration and tings to match the system configuration of match the project s the ZEN model in the ZEN the ZEN to be connected online ZEN type Cannot Support Software property continue settings are not the same Operation failed since Command executed from Change the ZEN to STOP mode and re ZEN is in RUN mode ZEN Support Software execute the command STOP ZEN running while ZEN in RUN mode Operation failed since Command executed from Hemove the protection from the ZEN and ZEN is protected ZEN Support Software re execute the command Release the protection while ZEN protected Operation failed since Command executed from Return the LCD operations to the Main LCD is operating ZEN Support Software Screen and re execute the command Restore the main while LCD operations being screen of LCD performed on the ZEN Error rung found in the There is an error in the pro Refer to the probable causes and counter program Program gram measures for Program Check error mes transfer is cancelled sages Dialog boxes are displayed for determining processing Follow the instructions given in the dialog boxes Messages ZEN is in
62. select Copy select Cut lol xl e x ojo aj gi 6 2 eR e les Af gt leie Qo e Output Relay 0 Output Relay D e internal Relay Normal output operation internal Relay 0 Double click pressing Enter key enables you to enter contacts coils ZEN 1001 A Offline 7 4 Any ofthe following methods can be used for pasting inputs and outputs Click the Paste Button on the Toolbar e Select Edit I Paste P from the Menu Bar Click the right mouse button and select Paste When Copying When ng Tr STE EEC 0 ais IG 4H Ol 1 ajaj s AE o Sal 538 28 2743 92 S FE mamo al IS oH ag Ts EE aE amp Self holding Bit Input Relay D _ Input Relay 1 Qo Output Relay 0 Output Relay 0 Relay Type Comment Set Value Present Value Relay Type Comment Set Value Present Value Internal Relay Normal output operation internal Relay 0 Double click pressing Enter key enables you to enter contacts coils ZEN 1007 A Offline Z Iert Offline E Note To copy a ladder program in an existing file start up the ZEN Support Software separately and then the ladder pro gram can be copied and pasted 32 Editing Comments Section 2 5 2 4 9 Deleting Rows Using either the mouse or cursor keys highlight the row that is to be deleted Then use one
63. switch symbols l 11 12 I3 14 15 x0 x1 x2 x3 4 Lamp symbols Display bit D display Note To display or hide the ZEN Image Window click the ZEN Image Display Button on the Toolbar Input switch specifications can be changed by right clicking the input switch symbol Input Switch Symbols Symbol Input Operation specifications Momentary NO Normally OFF a condition ON only when left mouse button is held down Momentary NC Normally ON 7 condition OFF only when left mouse button is held down ZEN Image Display Section 5 2 Symbol Input Operation specifications Alternate NO con Remains ON after being clicked dition Hemains OFF after being clicked again Alternate NC con Remains OFF after being clicked dition Remains ON after being clicked again Analog input Select when using 14 15 as analog inputs with a DC type CPU Unit With LCD type CPU Units operation buttons can be used by the sim ulator Either momentary or alternate operation can be selected by right clicking the operation button symbols Operation Button Symbols Momentary Normally OFF ON only when left mouse button is held down Alternate Remains ON after being clicked Remains OFF after being clicked again External inputs can be turned ON and OFF by clicking the input symbols When an external input is turned ON the color of the connection line between the input symbol and the ZEN te
64. ther Set Operation W or Reset Op eration F Note The inputs that can be set or reset are shown in the following table Bit type CPU Unit input bits l Input terminal ON OFF status has priority CPU Unit output bits Q Set reset E for inputs only Not pos sible for outputs piu UO Unit input Input terminal ON OFF status has priority bits X cows I O Unit output Set reset possible for inputs only Not pos bits Y sible for outputs Works 6 E 3 9 Clearing Errors If an error occurs use the following procedure to clear the error and then remove the cause of the error The ZEN must be connected and online for this operation 1 2 3 1 Select ZEN Error Clear from the Menu Bar to clear the error 49 Clearing Errors Section 3 9 2 Repeat this step to clear multiple errors Note a b 50 Refer to Section 6 Troubleshooting in the ZEN Operation Manual W385 for information on ZEN errors ZEN errors that occur while online will be displayed in the Status Bar no Error ZEN 1001 A Online RUN 4 Error display SECTION 4 System Settings This section describes ZEN system settings how to set passwords to protect ZEN ladder programs and how to clear the ZEN memory 4 1 4 2 4 3 4 4 ZEN SHES aoi dades is Ato cand Eod S EE RARE Wr E Ede redit 52 4 1 1 SCUUINGS EN 92 4 1 2 A O Rud EE A 53 DCC AP ASS WOE s qo d ut dd i i dd e dados 54 Protect Progra S a A ia 55 4 3 1 Set
65. top days of the week times Calendar timer Start stop months days Analog comparator A Input bits constants operators 3 8 Setting and Resetting Inputs This section describes how to set turn ON and reset turn OFF ZEN bits from the ZEN Support Software 48 Clearing Errors Section 3 9 The ZEN must be connected and online and the project file opened before inputs can be set or reset Also the ZEN and ZEN Support Software programs must be the same before inputs can be set or reset Use the procedures outlined under 3 3 Transferring Programs to the ZEN 3 4 Transferring Programs from the ZEN and 3 5 Verify ing Programs with ZEN to transfer and verify the programs N Caution Check that connected devices are safe before changing bit sta tus Injuries may occur if bit status is changed carelessly 1 2 3 1 Usethe procedure outlined under 3 6 Operating and Stopping the ZEN to start ZEN operation Check that the Status Bar display changes from STOP to RUN No Error ZEN 10C1 Online RUN z 2 Use the procedure outlined under 3 7 Monitoring Programs to change to MONITOR mode 3 Use the mouse or cursor keys to move to the input that is to be set or reset and then perform either of the following operations Select ZEN Z Set Reset Operation and then either Set Op eration W or Reset Operation F from the Menu Bar e Click the right mouse button and then select Set Reset Op eration S and then ei
66. ts are called coils 2 1 3 Memory Areas The memory areas shown in the following table can be used in ZEN ladder programs Symbol Usable asinput Usable as condition output CPU Unit input Correspond to CPU Unit input Yes No bits terminals Expansion l O Correspond to Expansion I O Unit Yes Unit input bits input terminals Button Turn ON OFF when operation switches buttons are pressed on the CPU Unit during ZEN operation Timer counter Compares timer counter present comparator values and timer counter present bits values and settings Weekly timers Turns ON OFF between specified Yes No days and times Calendar Turns ON OFF between specified Yes No timers dates Analog Perform comparisons on a set comparator value and the input values for CPU bits Units with DC power supply inputs The analog input terminals correspond to I4 and 15 in 10 point CPU Units and to la and Ib in 20 point CPU Units 13 Circuit Diagrams and Ladder Programs Section 2 1 Symbol Usable as input Usable as condition CPU Unit Correspond to Can specify output bits CPU Unit output Normal output terminals D Set S Expansion UO Correspond to Reset R or Unit output bits Expansion VO Alternate A Unit output operation terminals M Work bits Bits that can be used in the ladder program Holding bits Bits that maintain ON OFF status at power interruptions and can be used in the ladder
67. uno Program Protection soo a ere we Eas 55 4 3 2 Removing Program Protectnon eee eee 55 Clearing ZEN Memory ie iere ere a Sad E Eee data eda 56 51 ZEN Settings Section 4 1 4 1 ZEN Settings This section describes how to change ZEN settings from the ZEN Support Software 4 1 1 Settings 1 2 3 1 Select ZEN Set Protection Settings from the Menu Bar 2 The Settings Dialog Box will be displayed Make the settings for each item Area Settings p Input filter settings 1 AC100v AC240v DC24v Daylight Saving Time None zl CPU unit lor ae ee GE een Display language settings English Expansion VO Unit1 OFF gt 50ms 100ms 15ms Transfer From ZEN Expansion I O Unit2 OFF soms 400ms 15ms P TRU Transfer To ZEN isplay Contro i t3 Reno Expansion W O Unit 3 FF some 4DOms 15mg Compare with ZEN Contrast Control Medium Communications Settings Initialization Backlight control 2 minutes los Node No fo T Help ZEN Communications Settings Send delay time 0 Sec Modem Initialization Command Daylight saving time None manually EU Type None See note a US Type Display language English Japanese German English French Italian Spanish Contrast control Light Slightly light Medium Medium See note b Slightly shaded Shaded Backlight control 2 min 10 min 30 min 2 min See note b always Input CPU Unit OFF No input filter flet Expansi
68. y 1 E 0001 2 0002 3 0003 4 0004 5 m 0005 Relay Type CPU unit Output Relay Mormally Open Comment Output Relay 0 mE EE Set Value Present Value Double click pressing Enter key enables you to enter contacts coils ZEN 1001 Offline Editing Connection Lines Use one of the following operations to delete connection lines 1 Drag the mouse along the existing line Drag means to move the mouse while holding down the mouse button Use the mouse or Cursor Keys to move to the connection line and 1 click the Delete Button on the Toolbar 2 select Edit Delete from the Menu Bar or 3 press the Delete Key on the keyboard Use one of the following operations to create new connection lines 1 Drag the mouse from the desired position to create a new line Drag means to move the mouse while holding down the mouse button Use the mouse or Cursor Keys to move to the desired position for the connection line and 1 click the Insert Horizontal or Insert Vertical Button on the Toolbar 2 select Insert Horizontal or In Editing Ladder Programs Section 2 4 sert Vertical from the Menu Bar or 3 press the or Key on the keyboard 2 4 8 Copying Cutting and Pasting Inputs and Outputs Inputs and outputs within a specified range can be easily copied and moved if the cut copy or paste functions are used Copying Cutting and Pasting Individual Objects 1 2 3 1
69. y ZEN 1001 D 3 3 Changing Settings Online Set values can be changed while connected to ZEN online 1 2 3 1 While online use either the mouse or the cursor keys to highlight the output that is to be changed Then use any of the following methods to change the setting e Press the Enter Key or double click Select Edit E Edit E from the Menu Bar 47 Setting and Resetting Inputs Section 3 8 Click the right mouse button and select Edit E EW Sample Projectzen o x File Edit View Insert ZEN Help Dj ael espe e l Ole S ll es Hoz fed FT fro E deleleic l El SER ws ent m _______ 2 a x en LS 0002 3 p GER n Get n Ge MO 0003 L VL 4 L n uk dae M 0004 E aur D uu 0005 7 Relay Type Timer Normally Open Comment Set Value On delay Timer00Second01 OMillisecond No Error ZEN 1001 D Online STOP A 2 The Edit Dialog Box will be displayed When the settings are changed and the dialog box closed the changes will be trans ferred to ZEN and reflected there x C Re R Relay N 13 07 Commen t m Timer Typ On delay Time x Off dele C One st O Flashine F Time Setting Value F Se di Of 1 00079999 C Mi C Tir Sept Note The following table shows the settings that can be changed online Bit type Content of change St Couiter 8 Weekly timer Start s
70. y and e Clear display function display e The display object DAT1 day month Released in April 2003 System Software See note 1 Changes Applicable from The system software was Version 3 00 ZEN SOFT01 upgraded to version 2 00 V3 V1 was added to the CPU Changed to handle the Unit model number memory area expansion in V1 CPU Units Main Changes See note 2 u Changed to handle addition e The number of timers of 20 point CPU Units counters weekly _ timers calendar timers and display bits was increased from 8 to 16 The number of holding timers was increased from 4 to 8 A 20 point CPU Unit was added to the lineup Note 1 System software is the software for processing the CPU Unit s program With LCD type CPU Units the system software version can be read by selecting Other System information from the menu With V1 CPU Units V02 00 will be displayed as the system software version 2 The following table shows a memory area comparison of V1 CPU Units with other CPU Units V1 CPU Units CPU Units without V1 with system software version 2 00 10 I O points 20 1 O points 10 I O points ZEN 10C THU LN ZEN 20C I V1 ZEN 10C TH CPU Unit IO to 15 6 bits lO to Ib 12 bits IO to 15 6 bits input bits CPU Unit QO to Q3 4 bits QO to Q7 8 bits QO to Q3 4 bits GE bits TO to Tf 16 timers TO to T7 8 timers xiv Support Softw
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