Cartridge Filling System
Contents
1. 17 Fill a cartridge to the desired level using Manual Mode In Manual Mode the Cartridge filling system dispenses anytime the START button is pressed and a cartridge is Setup Procedures figure 4 E 1 uH switch a ww Pad E travel gx OW fj 1 y T 500 12 7 Minimum present The machine will not extend the cylinder to check for a piston in Manual Mode Stop periodically and weigh the cartridge until the desired weight is reached as shown in figure 5 Note The cartridge piston should not be filled to a point that drives the piston closer than inch form the top of the cartridge as shown in figure 6 figure 5 figure 6 figure 5 continues on pg 16 www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide 15 Setup Procedures figure 5 cont d 18 Turn the power OFF and disconnect the shop air supply 19 Power switch to SETUP 20 Extend the cylinder by hand until it touches the piston in the full cartridge as shown in figure 7 figure 7 21 Adjust the upper magnetic switch until the top Switch LED illuminates 22 Retract the cylinder by hand The Upper Switch LED will turn off 23 Power OFF 24 Place the Auto Manual switch in the Auto position down2. 25 Power ON 26 The Cartridge filling system is now set to fill in the Auto Mode c mlmm J M s NEQU or AL LL LLLI M LLL www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide Operating Hints Troubleshooting Guide OPERATING HINTS To avoid spills be sure to thread the cartridge onto the elbow fitting until it is hand tight To ensure consistent filling results install every cartridge onto the elbow with the same number of turns TROUBLESHOOTING GUIDE Problem Possible Cause and or Resolution External power supply is not plugged into AC source or is not connected to machine No Electrical Power Power switch set to OFF or SETUP E stop switch is set Shop air not connected Power switch not in ON position Air pressure gauge registers zero E stop switch is set Air Pressure Regulator set to zero Cartridge is not threaded far enough onto elbow fitting Air cylinder extends then machine stops Check Controller terminals for loose wires Upper Switch position is incorrect In Auto mode cartridge fills beyond desired level Check Controller terminals for loose wires www nordson
3. Hard coated Aluminum Spool Hardened Stainless Hard Chrome Coated Spool Seals Hytrel Viton Optional Note Specifications and technical details are subject to engineering changes without prior notification www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide Setup Procedures SETUP PROCEDURES Start with input air DISCONNECTED or OFF at the source and electrical power OFF Loosen the two cylinder plate mounting screws and adjust the height of the cylinder assembly so the cylinder mounting block is level with the top of the extrusion Tighten the mounting screws 100 psi To set the machine for a particular size cartridge 1 Weigh an empty cartridge with piston installed as shown in figure 1 figure 1 Place Auto Manual switch in Manual position up Install a cartridge with no piston on the machine Power switch to ON Extend the cylinder rod by hand until the No Piston LED illuminates Be sure to stop when the No Piston LED illuminates eS www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide 13 Setup Procedures 6 Loosen the two cylinder plate mounting screws and adjus
4. 0 7012415 12 fl oz 360 ml 250 7013880 20 fl oz 600 ml 100 7014099 32 fl oz 960 ml 100 Part Size Qty Box 7014169 2 5 fl oz 75 ml 250 7014172 6 fl oz 180 ml 250 7014175 12 fl oz 360 ml 250 7014178 20 fl oz 600 ml 100 1014098 32 fl oz 960 ml 100 Optimum Cartridge System Components www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide 19 Nordson EFD One Year Limited Warranty In no event shall any liability or obligation of EFD arising from this warranty exceed the purchase price of the equipment This warranty is valid only when oil free clean dry filtered air is used All components of the EFD Cartridge filling system are warranted for one year from date of purchase to be free from defects in material and workmanship but not against damage caused by misuse abrasion corrosion negligence accident faulty installation or by dispensing material incompatible with equipment when the equipment is installed and operated in accordance with factory recommendations and instructions EFD will repair or replace free of charge any part of the equipment thus found to be defective on authorized return of the part prepaid to our factory during the warranty period See www nordsonefd com for information about how to properly dispose of this equipment
5. EFD makes no warranty of merchantability or fitness for a particular purpose In no event shall EFD be liable for incidental or consequential damages This equipment is regulated by the European Union under WEEE Directive 2002 96 EC For Nordson EFD LLC sales and service in over 30 countries contact EFD or go to www nordsonefd com USA amp Canada 11 800 556 3484 1 401 431 7000 info nordsonefd com Europe Dunstable Bedfordshire UK 0800 585733 44 0 1582 666334 Ireland 00800 8272 9444 europe nordsonefd com Asia China 86 21 3866 9006 china nordsonefd com Singapore 65 6796 9522 sin mal 9 nordsonefd com The Wave Design is a trademark of Nordson Corporation 2010 Nordson Corporation CFS MAN 01 7015184 v021710 Nordson EFD LLC N or dson 40 Catamore Boulevard info nordsonefd com 20 East Providence RI 02914 USA www nordsonefd com E FD
6. e or misuse can develop a leak spraying materials at high pressure This spray can enter the eyes or cover the skin or cause other serious bodily injury fire or property damage Before pressurizing any system examine all tubing for cuts wear bulges and leaks If any of these conditions exist replace the tubing immediately with EFD supplied or approved tubing Do not try to repair a damaged tube 1 BESURE all tubing connections to the system are properly secured 2 BESURE that the material to be dispensed is compatible with the system Hand Crush Disconnect electrical Hazard power before servicing unit www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide EFD Product Safety Statement Disposal of Discarded Wetted Materials The user should consult local jurisdictional requirements for the proper disposal of all discarded material 79 X AAH China RoHS Hazardous Material Declaration 7 eR S VR XXE Part Name Toxic or Hazardous Substances and Elements t WN e IRE E Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated Chromium Biphenyls Diphenyl Ethers Pb Hg Cd Cr6 PBB PBDE S BRIA All Brass Fittings BP SAA fel ot SUB ESTKBREIP A EIP B EIP C Ayan SJ T11363 2006 REEK Indicates that this toxic o
7. ective equipment and clothing suitable for your dispensing application e not exceed maximum operating pressure of 100 psi 7 0kg cm2 not heat syringe barrels or cartridges to a temperature greater than 100 F 38 e Dispose of components according to local regulations after one time use not clean components with strong solvents e g MEK Acetone THF Cartridge retainer systems and barrel loaders should be cleaned with mild detergents only prevent fluid waste use SmoothFlow pistons www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide EFD Product Safety Statement NORDSON EFD PRODUCT SAFETY STATEMENT Tipping and Dropping Hazard BE SURE that the Cartridge Filling System is placed on a hard level surface and that all tubing lengths are sufficient to allow free motion of all movable components attached to the machine DO NOT pull on tubing to move the machine Tipping the machine or otherwise supporting it on its side can cause it to be unstable resulting in possible damage If any system components are damaged or worn they must be replaced with EFD supplied or approved parts before returning to service Tubing Safety Pressurized tubing can be very dangerous Tubing whose integrity is compromised due to wear damag
8. efd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide 17 Replacement Parts REPLACEMENT PARTS CARTRIDGE FILLING MACHINE 7014123 POWER SUPPLY 30W 7022019 KIT EUROPEAN INPUT POWER CORD 7014872 FUSE KIT CF 3 PACKAGE OF 3 7015447 D MAGNETIC SWITCH ASSEM BLY CF 7015377 SOLENOID VALVE CF 7015378 3 PLUNGER CF 7015379 MAGNETIC SWITCH 7015380 136 HPA NV VALVE 7013449 6 KIT AIR CYLINDER ASSEMBLY WITH SWITCH 7015448 CARTRIDGE DETECT SWITCH CF 7015458 LEVER ARM CF 7015460 USER MANUAL 7015184 Ul 4 gt at ll f z m om A Ke OPTIMUM CARTRIDGE SYSTEM COMPONENTS Cartridge with Pistons Installed Clear Cartridges with Pistons Installed Part Size Qty Box 7012395 2 5 fl oz 75 ml 250 7012404 6 fl oz 180 ml 250 7012413 12 fl oz 360 ml 250 1012418 20 fl oz 600 ml 100 7014096 32 fl oz 960 ml 100 Part Size Qty Box 7012396 2 5 fl oz 75 ml 250 7012405 6 fl oz 180 ml 250 7012414 12 fl oz 360 ml 250 7012738 20 fl oz 600 ml 100 1014097 32 fl oz 960 ml 100 Part Size Qty Box 7012397 2 5 fl oz 75 ml 250 7012406 6 fl oz 180 ml 25
9. ied with our equipment or the support provided by your EFD Product Application Specialist please contact me personally at 800 556 3484 US 401 431 7000 outside US or jeffrey oembroke nordsonefd com guarantee that we will resolve any problems to your satisfaction Thanks again for choosing Nordson EFD feld Pembroke J effrey Pembroke President www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide Introduction INTRODUCTION The Cartridge Filling System was specifically designed to automatically fill cartridges with precision and consistency The system is easy to set up maintain and clean It fills cartridges from the bottom through the threaded opening Filling cartridges from the bottom reduces air pockets in the product increases product quality dispense performance and productivity How the system operates The Cartridge filling system is essentially a precision metering device A pneumatic cylinder follows the movement of the piston in a cartridge as it fills The cylinder s position is tracked by magnetic switches which are set to correlate with the position of a piston in an empty and full cartridge The machine also has a Manual Mode which bypasses the sensing circuits and leaves the filling process completely under the user s control This helps the user
10. itch 24 VDC output NO CARTRIDGE signal input CARTRIDGE DETECTED signal input PISTON DETECT signal input Magnetic Switch 24 VDC output NO PISTON signal input TOP SWITCH signal input MASTER SOLENOID ON signal output CYLINDER DOWN command signal output SS 24 dem e 10 FILLING command open dispense valve output 11 CYLINDER UP command output 12 Sensor and Solenoid DC Ground output www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide 11 Specifications SPECIFICATIONS Overall Dimensions 71 1cm 28 00 in H x 52 34cm 21 00 in W x 22 9cm 9 00 in D Max Extended Tower Height 100 00 cm 39 38 in Weight 9 1kg 20 0 105 Input AC to power supply 100 240 VAC 50 60 Hz Machine Power Requirement 24 VDC 0 5 amp maximum Max input shop air pressure 120 psi 8 27 bar Ambient operating conditions Temperature 5 C to 45 C 41 F to 113 F Humidity Max 85 RH at 30 C non condensing Height above sea level 2000m 6 562 Feet max An electrical fuse 250 volt 1 Amp Slow Blow 3AG Cartridge Fuse Cartridge Filler Baseplate Anodized Aluminum Controller Enclosure Type 303 Stainless Steel Valve Mounts Anodized Aluminum Valve Components Air Cylinder Body Type 303 Stainless Steel Fluid Body and Cap Type 303 Stainless Steel Piston
11. las Cartridge Filling System SS Operating Manual 4 RR mW www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide Electronic pdf files of Nordson EFD manuals are Ic oo ee also available at www nordsonefd com ix EE nee Nordson EFD www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide Contents inus 4 5 Nordson EFD Product Safety 6 8 Preventative Maintenance amp 9 serii pep tard EPERRTU 10 11 ONS gz der acca dart 12 Setup 13 16 Operating Hints Troubleshooting Guide 17 Replacement 5 18 Optimum Cartridge System 5 19 Back Cover www nords
12. onefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide Introduction You have selected a reliable high quality Cartridge Filling System from Nordson EFD the world leader in fluid dispensing The System was designed specifically for industrial Cartridge Filling and will provide you with years of trouble free productive service This User s Guide will help you maximize the usefulness of your new System Please spend a few minutes to become familiar with the controls and features Follow our recommended operating procedures Review the helpful information we have included which is based on more than 30 years of industrial experience Most questions you will have are answered in this guide However if you need assistance please do not hesitate to contact EFD or your authorized EFD distributor In the USA call 800 556 3484 between 8 30 a m and 5 30 p m Eastern time In Europe call 44 0 1582 666334 In Asia call 86 21 3866 9006 In all other areas call your authorized EFD distributor or 1 401 431 7000 The Nordson EFD Pledge Thank You You have just purchased the world s finest dispensing equipment want you to Know that all of us at EFD value your business and will do everything in our power to make you a Satisfied customer If at any time you are not fully satisf
13. r hazardous substance contained in all the homogeneous materials for this part according to EIP A EIP B EIP C is below the limit requirement in SJ T11363 2006 RMA mS PX 23 SUH AREIP A EIP B EIP C 7 SJ T11363 2006 REEK Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part according to EIP A EIP B EIP C is above the limit requirement in 5 T11363 2006 exa 2 7 1 EX LZILU M MR www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide Preventative Maintenance amp Cleaning PREVENTATIVE MAINTENANCE As part of maintaining continuous trouble free use of this product EFD recommends the following preventative maintenance checks 1 Turn off the Cartridge Filling System and release air pressure before servicing any system components Periodically inspect tube to fitting connections for proper fit Secure as necessary Check tubing for cracks and contamination Replace tubing as necessary Check all wiring connections for looseness Tighten as necessary pU A A Confirm the output elbo
14. replaced POWER Illuminates when the machine is powered for use POWER ON OFF SETUP 3 Position switch Up position is for Power On middle position is Power Off and the down position is used during the machine setup process PISTON DETECT Illuminates when the air cylinder piston is aligned with the Piston Detect switch LOAD CARTRIDGE Illuminates when the Cartridge Detect switch indicates no cartridge is mounted on the machine EM ERGENCY STOP Pushing the E Stop Switch sets the machine to its lowest energy state i e turns off all electrical power and dumps all air pressure Rotate the E Stop Switch knob clockwise to reset E STOP ACTIVE llluminates when the E Stop Switch has been activated Indicates the machine s inputs and outputs have been inhibited pay cuore LOAD CARIRDGE PISTON DETECT TOP SWITCH 2 ON MANUAL om d HORNON 2 A a d e Dix COS AM oe U umi Product Familiarization Controller Rear Panel 7014123 a l OTERMINALS Screw terminals for electrical signals to from the Controller to the rest of the machine Wires omitted for clarity b Fuse 250 Volt Slow Blow Amp 3 AG Glass Cartridge Fuse c POWER INPUT J ACK Screw locked jack for 24 VDC power input Mates with Switchcraft 760K plug or equivalent 9 123 45 6 7 8 9 101112 Rear Panel Terminals Cartridge Detect Sw
15. set up the machine for a particular size of cartridge Once set the machine is switched to Auto Mode to accurately and consistenly fill the cartridges with a preset amount of product Cartridge filling system Installation and Setup Open the shipping carton and inspect the contents for the following e 1 Cartridge Filler Machine 1 Tool Kit e 1 Accessory Kit 1 Desktop Power Supply with AC cord e 1 Quick Start Guide Out of the box e Place the Cartridge filling system on a hard level surface The machine can be secured with bolts through the 10mm 0 394 holes in the baseplate e Check the general condition of the machine after shipping Inspect the tubing to fitting connections and make sure they are secure Inspect the terminal strip at the rear of the Controller for loose wires and tighten as necessary www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide EFD Product Safety Statement NORDSON EFD PRODUCT SAFETY STATEMENT Equipment Misuse Hazard GENERAL SAFETY Any use of the equipment and related accessories not consistent with that described in this manual such as modifying or removing parts over pressurizing using incompatible substances or using worn damaged or incompatible parts can cause them to rupture resulting in serious bodily harm incl
16. t the height of the cylinder assembly until the tip of the cylinder rod just touches the bottom of the cartridge When the assembly is in place tighten the cylinder plate mounting screws as shown in figure 2 7 Power switch to OFF 8 Retract the cylinder by hand Replace the cartridge with one that has a piston installed Confirm that the piston is located at the bottom of the cartridge 9 Power switch to SETUP 10 Extend the cylinder by hand until the tip of the cylinder rod touches the boss on the inside of the piston as shown in figure 3 figure 3 www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 7 Sales and service of Nordson EFD LLC dispensing systems are available worldwide 11 Loosen the set screw for the piston detect switch and adjust it vertically until the Piston Detected LED illuminates Note the range of vertical travel which illuminates the LED Adjust the switch to the middle of the range Tighten the set screw after adjustment Confirm the LED remains lit after tightening the set screw as shown in figure 4 upper detection threshold middle of range lower detection threshold 12 Retract the cylinder by hand The Piston Detect LED will turn off 13 Power Switch to OFF 14 Connect the Cartridge Filler to the shop air supply 15 Power Switch to ON 16 Setthe air pressure regulator to 5 to 8 psi 34 55 bar
17. uding substances splashed in the eyes or on the skin or fire explosion or other property damage NEVER alter or modify any part of this equipment as doing so may cause it to malfunction CHECK all system components regularly and replace any worn or damaged parts with EFD supplied or approved parts BE SURE that all dispensing equipment and accessories are rated to withstand the maximum operating pressure of the system Personal Protective Equipment Wear all protective eyewear gloves clothing and respirator as recommended by the manufacturer of the materials used Material Compatibility BE SURE that all materials including their vapors contained in the system are compatible with all the materials in the Specifications Section of this manual Read the material manufacturer s literature including the MSDS Material Safety Data Sheet and observe all warnings before circulating materials through the System User s Responsibility It is the responsibility of the user to ensure the Cartridge filling system is installed in a manner that complies With all local and national jurisdictional requirements Important Safety Information All EFD disposable components including syringe barrels cartridges pistons tip caps end caps and dispense tips are precision engineered for one time use Attempting to clean and re use components will compromise dispensing accuracy and may increase the risk of personal injury Always wear appropriate prot
18. w fitting on the dispense valve remains centered vertically under the air cylinder rod If it is not loosen the bolts on the valve mount and center the fitting MAINTENANCE AND CLEANING General Cleaning Cleaning Avoid using alcohol based solvent based cleaners or cleaners that contain abrasives Valve Cleaning Refer to the EFD 736HP Series Valve Maintenance and Parts Guide for valve disassembly and reassembly procedures The Guide is available on EFD s Website at www nordsonefd com www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia amp China 86 21 3866 9006 Sales and service of Nordson EFD LLC dispensing systems are available worldwide Product Familiarization PRODUCT FAMILIARIZATION Controller Front Panel a b READY Illuminates when a cartridge is in place to be filled START In AUTO Mode START initiates the filling process In MANUAL Mode it opens the valve as long as the button is held down FILLING when the valve is activated TOP SWITCH Illuminates when the air cylinder piston is aligned with the Upper Switch In AUTO Mode this indicates a full cartridge and ends the filling process AUTO MANUAL Switch in down position selects AUTO Mode in up position selects MANUAL Mode NO PISTON Illuminates when the machine has detected a cartridge with no piston installed Resets when a cartridge with a piston installed is
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