ViperONE Single Pages User Manual Test
Contents
1. January 20th 2011 WARNING The ViperONE is designed for applying pretreatment fluid to apparel that will be used for white ink direct to garment printing The User assumes all risks associated with the use of the machine and the fluids run through the ViperONE WARNING Disconnect the ViperONE from air supply source and relieve any pressure in the pressure vessel before any servicing of the machine to reduce potential for injury SYSTEM SPECIFICATIONS e Dimensions Unit Size 19 W x 26 L x 20 H 49cm x 66cm x 51cm e Weight 47 lbs 22 kg e Air Requirements Air compressor Air source with minimum 1 2 H P 1 4 CFM rate 1 Gallon tank size INCLUDED WITH THE ViperONE ed Q ay amp 5 2 ViperONE Pretreater 2 Quart Pressure Container Accessories Pack Includes Air amp Fluid Line with Filter Drain tube SETTING UP THE ViperONE coe Ds a Connect the included transparent red drain tube to the barb located on the back right oy ANA corner of the Viper Place the end of the tube into a container that will collect waste E pretreatment FLUIDILINE TOWIPERONE Connect the transparent blue tubing that is included to the fluid output port on the t pressure pot Connect the other end of the tube into the rear of the ViperONE This tube will only fit into the FLUID IN quick connect on the pressure pot and the Viper pretreatment Ca N oo machine wat CONNECTOR MT Next connect the yell2. Make sure that the shirt is completely smooth and the edges are tucked under the platen before closing the slide drawer The shirt will help create a seal that keeps the airborne mist and overspray inside the spray chamber TIP For loading thicker garments such as sweatshirts remove the black half round bar on the front of the platen to allow for more room for the garment to go into the Viper spray chamber without catching Spraying the Shirt Once the shirt is in position ensure the drawer is completely closed Quickly press the green START button Do not hold START button in FLUID APPLICATION SPECIFICATIONS The ViperONE applies fluid to the garment based on how fast the spray head moves This is a result of how many turns open the SPRAY ADJUSTMENT knob is turned counter clockwise Fully closing the knob by turning it clockwise until slight resistence is met the knob will not turn anymore will not allow any spray to Grams of Laydown Per Number of Turns be applied Rotating the knob counter 45 0 clockwise will allow air to flow into the cylinder and move the spray head The 40 0 38 6 slower the spray head moves the more OVER TURN OR TIGHTEN WHEN IN FULLY 30 4 CLOSED POSITION 35 0 fluid is applied to the garment DO NOT 30 0 These spray values are approximate and will depend on the actual air pressure you have running through your pressure pot However at the recommended setting of 40 psi
3. and pressurize Place a water bottle or cup under the spray nozzle Press the PURGE BUTTON on the back of the ViperONE spray cabinet Press the PURGE button and hold for 5 seconds Repeat 3 5 times Disconnect the pressure pot from the air supply line coming from the air compressor Release the air pressure in the pressure pot using the air cock Remove water from the pressure pot Wipe inside of pressure pot dry BI WEEKLY Disconnect the pressure pot from the air supply line coming from the air compressor Release the air pressure in the pressure pot using the air cock Remove pretreatment from the pressure pot and save for use again Wash out pressure pot with water Fill pressure vessel with Anti Venom Maintenance Solution Reconnect the entire system and pressurize Place a water bottle or cup under the spray nozzle Press the PURGE BUTTON on the back of the ViperONE spray cabinet Press the PURGE button and hold for 5 seconds Repeat 5 times Disconnect the pressure pot from the air supply line coming from the air compressor Release the air pressure in the pressure pot using the air cock Remove Anti Venom from the pressure pot Wash out pressure pot with water Fill pressure pot with water Reconnect the entire system and pressurize Place a water bottle or cup under the spray nozzle Press the PURGE BUTTON on the back of the ViperONE spray cabinet Press the PURGE button and hold for 5 seconds Repeat 3 5 times This wil
4. for FLUID settings the chart is approximate and will help you achieve your end application values ALWAYS TEST 10 0 YOUR SETTINGS PRIOR TO SELLING A FINISHED GARMENT 15 0 5 0 The values listed in this chart are based on 0 0 a 14 x16 square area and weighed 0 75 1 1 25 1 5 1 75 2 2 5 3 4 5 6 7 g 9 accordingly Grams of Laydown Per Number of Turns PAGE 3 VIPERONE CLEANING INSTRUCTIONS OUTSIDE BODY The outside of the ViperONE can be cleaned with Viper Anti Venom Surface Cleaner or other mild cleaner Wipe away any pretreatment build up SPRAY CHAMBER The inside of the Viper can be cleaned with warm water Wipe down the inside walls inside of windows and the gutter collection system PLATEN AND DRAWER SLIDE The platen and drawer slide of the ViperONE can be cleaned with Viper Anti Venom Surface Cleaner or other mild cleaner Wipe away any pretreatment build up WASTE COLLECTION CONTAINER Empty contents according to local waste disposal guidelines or filter pretreatment and re use if not contaminated or discolored MAINTENANCE OF VIPERONE AND PRESSURE POT DAILY Disconnect the pressure pot from the air supply line coming from the air compressor Release the air pressure in the pressure pot using the air cock Remove pretreatment from the pressure pot and save for use again Wash out pressure vessel with water Fill pressure pot with water Reconnect the entire system
5. l clean the Anti Venom from the system and make it ready to use again Disconnect the pressure pot from the air supply line coming from the air compressor Release the air pressure in the pressure pot using the air cock Remove water from the pressure pot Wipe inside of pressure pot dry PAGE 4
6. o ensure that the lid of the pressure pot is securely tightened PAGE 2 OPERATING THE ViperONE WHAT IS ON THE CONTROL PANEL Start Button Pressing this button will cause the Viper to spray the shirt Quickly press and release Start button Do not hold in eStop Button Depressing this will exhaust all the pressure in the Viper causing all functionality to cease Spray Adjustment stop Spray Adjustment Knob The knob is a multi turn knob Rotating fully clockwise saucer BUTTON will completely shut air off to the system and the unit will not run or spray Turning the knob counter clockwise will increase the speed of the spray head resulting in less fluid applied to the shirt See the GRAMS OF LAYDOWN PER NUMBER OF TURNS chart below to select the desired amount Adjusting the Spray Length There is a slot on the right side of the unit with an adjustable knob This knob can be loosened and moved then re tightened The closer the slide is moved to the front the shorter the spray length The further back the location the longer the spray length Loading the Shirt Loading the shirt onto the platen of the Viper is easy The shirt collar needs to be located closest to the operator on the platen It is easiest if you hold the shirt up so that the bottom hem of the shirt drops into the gap between the back of the platen and the front of the enclosure You can then drag the shirt out and drop the shirt collar into location
7. ow air line into the AIR IN quick connects on the rear of the Viper and T tothe Air Line Output Port on the pressure pot See Image to the left Make sure all the tubes are firmly pressed into the quick connections Prior to connecting the air to the pressure pot fill the pressure pot with pretreatment DO NOT fill to the top of the pressure pot Leave at least 1 2 of air space in the pressure pot F Ft d Tightly screw the top back onto the pressure pot The pressure pot has an Air Cock pressure release The opening of the air cock allows for air pressure to escape the pressure pot Make sure this valve is closed before connecting the Air Line In to the air compressor Once air pressure is applied to the pressure pot do not attempt to open Also do not attempt to remove the FLUID IN or AIR IN lines from the ViperONE unit or the pressure pot Once air is disconnected and the air cock is opened to release the pressure in the pressure pot the canister can easily be open and or lines disconnected Once the airline source is connected the pressure gauge on the 2 quart container should read between 40 45 psi The output pressure on the air compressor going to pressure pot should be set to a minimum of 75 psi output At this point there should be no air leaking from the pressure pot or inside the Viper pretreatment machine If you hear air leaking make sure to tighten any fittings or ensure that the supply tubes are completely seated Als
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