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RL Line/Load Reactors

1. Multiple drives or inverters on a common power line require one reactor per controller Individual re actors provide filtering between each controller reducing crosstalk and also provide optimum surge protection for each unit A single reactor serving several controllers does not provide adequate protec izzu tion filtering or harmonic reduction when the system is partially loaded Controller 6 Single Phase input configured drives can be protected from spikes and transient voltage by using stan a dard 3 phase RL Line Load Reactors for 1 phase applications by routing each of the two supply conduc Fe tors through an outside coil and leaving the center open Application Note ANo102 details this use Note that the single drive input current is V3 SQRT 3 times the 3 phase motor values The above table may be used to select a reactor for 1 phase input applications In extended motor lead applications up to 300 feet use RL Reactors between the inverter amp motor to reduce dV dT amp motor terminal peak voltage The use of a separate load reactor also protects the con troller from surge current caused by a rapid change in the load amp even from a short circuit at the load MTE Reactors also reduce operating temperature amp audible noise in motor loads For a guaranteed long lead solution up to 1000 feet use the MTE Series A dV dT Filter More than one motor on a single controller drive presents a complex load not sui
2. 01202 01802 03502 03502 05502 08002 10002 tracti 00103 00103 00202 f 00202 00201 00403 00402 00803 01202 01202 01802 02502 03502 04502 00102 00102 f 00203 f 00203 00202 00404 00404 00804 01203 01203 01803 02503 03503 04503 Teme cae 00103 00103 f 00104 f 00201 00201 00402 00402 f 00803 f 00802 01202 01802 02502 03502 03502 00102 00102 f 00103 f 00202 00202 00404 00404 00804 00803 01203 01803 02503 03503 03503 cii 00102 00102 00103 f 00202 00202 f 00201 00403 00402 00803 01202 01202 01802 02502 02502 00101 00101 f 00102 00203 00203 f 00202 00404 00404 00804 01203 01203 01803 02503 02503 mm TTT ii lae lia ota lae oe cote 00403 f 00402 00801 01202 01202 01802 02502 a ee ee A ARARARAR4 00402 f 00404 00804 01203 01203 01803 02503 Use outer two windings RL RL RL RL RL RL RL RL RL RL RL ranvacenne S mm own om o oan oms asin osm im mor cm RL RL L RL RL RL L L RL RL RL L RL RL RL RL L RL RL RL RL 00103 00202 00201 00201 00403 00402 00803 01203 01803 02503 03503 04502 05502 08002 sovaceone 5 ma ome om ooe ows me omo ot ors osos csc ose mm cams 480 vac 60Hz 5 00202 00202 00202 00404 00403 00402 00803 01203 01803 02503 02502 05503 08003 08003 F RL RL RL RL RL R
3. RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL Use outer two windings RL RL RL RL RL RL 16001 4 20001B14 40001B14 m 20002B14 25002B14 32002B14 40002B14 60002 ieme amcor eens samou aou rs h 16002 4 20002B14 25002B14 32002B14 40002B14 75003 RL RL RL RL RL RL mme mme im mr amon ameu 08003 10002 13003 16003 20003B14 25003B14 32003B14 40003B14 50003 RL RL el RL RL eels L RL 08003 08002 10003 13003 16003 20003B14 25003B14 25003B14 40003B14 Standard Application of RL Line Load Reactors On the input of motor VFD controller or six pulse nonlinear load RL Reactors protect sensitive elec tronic equipment from electrical noise created by the drive or inverter notching pulsed distortion or harmonics RL Reactors protect the controller from surges or spikes on the incoming power lines and reduce harmonic distortion They help to reduce VFD produced non linear current harmonics that may cause voltage distortion and effect other devices powered from the same AC mains 2 ppsa
4. 11 in W x 6 16 in D 216mmHx279mmWx156mmD 64 29Kg RL 16001 160 0 075 116 7 2 in H x 9 in W x 6 8 in D 183mmHx229mmWx173mmD 41 18 6Kg RL 16002 160 0 15 149 8 3 in H x 10 8 in W x 6 in D 211mmHx274mmWx152mmD 50 22 7Kg PRL 25002814 250 009 231 SSinHxIO8inWx9inD zt6mmAxzz4mmiz mm0 BOF 3639 CABATV 35i PRL 0002814 400 006 333 N2inix15nWxTSinD aB6nmdx3ei mn x22m0 118 535kg CAB TTV 203 RL 50002 500 0 05 340 11 5 in H x 14 4 in W x 11 5 in D 292 mm H x 366mm Wx 292mmD 118 53 5Kg CAB 26C RL 50003 0 085 11 5 in H x 14 4 in W x 13 3 in D 292mmHx366mmWx338mmD 210 95 3Kg CAB 26C RL 60001 600 0 02 307 11 5 in H x 14 4 in W x 10 in D 292mmHx366mmWx254mmD 120 54 4Kg CAB 26C RL60002 600 004 414 T 25inHx 44inWx 12inD Z6mmHx36mmWx305mmD 115 194kg CAB 26C RL60003 600 0065 406 M25inHxT44inWx15inD 286mmHx366mmWx361mmD 210 1225kg CAB 26C RL 75003 0 048 CAB 26C RL 85001B14 15 5inHx17 8inWx14 5inD 394mmHx452mmWx368mmD 195 88 5Kg RL 85002B14 15 5inHx17 8inWx15 5inD 394mmHx452mmWx394mmD 215 97 5Kg CAB 26C RL 85003B14 15 5inHx17 8inWx17 5inD 394mmHx452mmWx445mmD 315 142 9Kg CAB 26D RL 90001B14 16 8 in H x 17 8 in W x 13 in D 427mmHx452mmWx330mmD 200 90 7Kg CAB 26D RL90002B14 900 0 025 1020 155mHx178inWx1S5inD smmHx42mmW x330 215 915kg CAB 26D RL20003B14 900 O04 1365 158mHxT78inWx11nD mmHxi2mmWr simmD 3154 12049 CAB 26D RL 120002B14 1200 0 019 1
5. Typical uses include e Protect Motors from Long Lead Effects e Reduce Output Voltage dV dt e Virtually Eliminate Nuisance Tripping e Extend Semiconductor Life e Reduce Harmonic Distortion e Reduce Motor Temperature e Reduce Motor Audible Noise For three phase applications you can use the same MTE catalog part number to protect both line and load side of a VFD THE GLOBAL POWER QUALITY RESOURCE MTE Corporation Menomonee Falls WI 1 800 455 4MTE www mtecorp com Selection Table 208 690 VAC Three Phase and Single Phase Applications 0 25hp 0 33hp 0 5hp 0 75hp input Voltage mpecance 08w 025kw 0 37kw asskw ozs 2hp 15w i fe w fe gt Q xe ce 4 oO 2 Q 2 N fe i 2 G ok o s w fe he 6 Q o V o k A 0 Q L E He 690 vac 50Hz RL RL RL L R RL RL 0 cai 00401 00401 00401 RL RL RL R RL RL RL i 0 daia 00402 00401 00803 00802 01202 01201 01201 RL RL L R RL RL L Single Phase input Applications 3hp 22kw pha vacaiii 00204 00204 00401 f 00401 00802 f 00801 01201 01801 02501 03501 04501 05501 08001 10001 00201 00201 f 00402 f 00803 00802 f 00802 01202 01802 02502 03502 05502 08002 f 10002 08001 Penne 00201 00204 00204 00401 00401 00801 00801 01201 01801 02501 03501 04501 08001 10001 00202 00201 00403 00402 00803 00802 00802
6. 270 15 5inHx17 8inWx178inD 39 4mmHx452mmWx452mmD 215 124 7Kg CAB 26D RL 120003B14 1200 0 03 1530 15 4inHx17 4inWx18 3inD 397mmHx442mmWx465mmD 390 176 9Kg CAB 26D RL 140001 1400 0 008 1235 17 in Hx 22 in W x 22 in D 432 mm H x 559 mm Wx 559mmD 500 226 8Kg CAB 42C e m Note CAB 26D 72 H x 26 5 W x 24 9 D l CAB 26D weight is 220 99 8kg CAB 13V 30 00 WITH OPTIONAL ae NEMA 3R skagen KIT 18 8 2kg io br 18 38 CAB 26C o 144 65 3kg CAB 17V 27 12 3kg i THE GLOBAL POWER QUALITY RESOURCE MTE Corporation Menomonee Falls WI 1 800 455 4MTE www mtecorp com PRODUCT SELECTION See MTE RL Selection Brochure or visit the MTE website at www mtecorp com and select the handy gt gt Reactor Click Find lt lt for complete product selection amp CAD files TERMINALS Terminals are standard and save installation cost by minimiz ing panel space Finger proof IP20 terminals are provided through 45 amps Solid copper box lugs are provided above 45 amps to 160 amps Copper tab type B14 or B1 flag terminals are used beyond 160 amps see photo above INSTALLATION OP TIONS MTE line load reactors are available ina variety of enclosures The NEMA 1 for general protec tion or the NEMA 3R for weather protection TRANSIENT PROTE
7. 62 253 8200 Fax 262 253 8222 Form 1185 2D 08 Visit us on the Web at www mtecorp com VIE AN SL POWER ELECTRONICS COMPANY 2008 MTE Corporation All Rights Reserved THE GLOBAL POWER QUALITY RESOURCE
8. AB 13V RL 02503 61 5 8in Hx 7 2 in W x 4 3 in D 147mmHx183mmWx109mmD 20 9 1Kg CAB 13V RL 05501 7 3inHx9in Wx 5 3 inD 185mmHx229mmWx135mmD 24 10 9Kg CAB 13V RL 05502 7inHx9inWx5 3inD 178mmHx229mmWx135mmD 21 12 2Kg CAB 13V RL 05503 7inHx9inWx6inD 178mmHx229mmWx152mmD 41 18 6Kg CAB 13V Reo e0 o2 82 12mhisnWsssnD scm 0mm 25 1 CABASV r RL08002 80 04 8 T2inHx9inWHBSinD 188mmHx220mmWx166mmD 33159 CABA ISO 9001 2000 RLOso03 80 07 9 BSinHxTOBinWx68inD 26mmhx2MmmWxI3mmD 614 211kg CAB 13V Tu Specifications subject to change without notice most efficient manner Reactor Temperature Derating Curve MTE RL Reactors connection types and terminals vary by model and rating 22020 bog Cheats g o 556 o 657 O 758 o Ambient Temperature Deg C CAB 13V 18 8 2kg Altitude Derating Curve 13 22 13 09 Current Derating Factor 6600 9900 13200 Altitude Feet THE GLOBAL POWER QUALITY RESOURCE MTE Corporation Menomonee Falls WI 1 800 455 4MTE www mtecorp com Selection Table RL Line Load Reactor Technical Data Continued Open Part amps Inductance mH Watts _ Size inches Cabinet RL 1300 CAB T3V RL 13002 CAB 13V 0 3 RL 13003 130 128 8 5 in H x
9. C TION OPTIONS Various voltage rated MOV tran sient devices may be fac tory installed to reactor s output to offer the maxi mum over voltage input drive security 40 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS PRODUCT SPECIFICATIONS RL THREE PHASE REACTORS Refer to the RL Line Load Reactor User Manual for Detailed Specifications Standard impedance values by calculation Impedance basis Service Factor continuous Reactors rated 1 to 750 Amps Reactors rated above 750 Amps Overload rating Maximum system voltage Maximum switching frequency Insulation system Temperature rise open or enclosed reactors Ambient temperature open or enclosed reactors Altitude maximum Fundamental frequency Line or Load Approvals Inductance curve typical Inductance tolerance Impregnation Dielectric Strength dV dT Protection AGENCY APPROVALS UL 508 UL 508 1 5 2 3 4 5 available Reactor rated current line voltage frequency and inductance Note Select reactor based on rated current only 150 of rating 125 of rated minimum 200 of rated for 30 minutes 300 of rated for 1 minute 600 Volts units with terminal blocks 690 Volts units with box lugs or tab terminals 20 KHz Class N 200 C 392 F 135 C 275 F maximum 45 C 113 F Full rated 1000 meters 50 60 Hz CE UL 508 CSA C22 2 100 at 100 current 100 at 150 current 50 at 350 current minimum 10 High Bond
10. IVI i E yn AN SL POWER ELECTRONICS COMPANY a ee T Ws RL Line Load Reactors Selection Table Technical Details amp Product Application Guide MTE HARMONIC COMPENSATED LINE LOAD REACTORS help keep your equipment running longer by absorbing many of the power line disturbances which otherwise damage or shut down your inverters variable frequency drives VFDs variable speed controllers or other sensitive equipment They are a robust filtering solution for virtually any 6 pulse rectifier or power conversion unit There is no need to de rate MTE Reactors as they are harmonic compensated and IGBT protected to assure optimum performance in the presence of harmonics and are very effective at reducing harmonics produced by inverters and drives Standard MTE Reactors may be applied up to 690 VAC with compatible impedance ratings MTE RL Reactors have higher continuous and overload ratings VOLTAGE SPIKE PROTECTION Voltage spikes on the AC power lines cause rapid elevation of the DC Bus voltage which may cause the inverter to trip off and indicate an over voltage protection condition RL Reactors absorb these line spikes and offer protection to the rectifiers and DC Bus capacitors while minimizing nuisance tripping of the inverter A 3 impedance RL Reactor is 90 effective at protecting against transients or nuisance tripping of AC voltage source inverters due to voltage spikes The 5 RL Reactor extends spike prote
11. L RL L paea 8 ae e o ea a a a 7 5hp 15hp 20hp 55kw 1lkw 15kw R 13001 13001 R 16002 RL RL RL R L 08002 08001 10001 RL RL RL 01803 02503 03503 04503 05503 For detailed product specifications refer to the RL User Manual or RL Reference Sheet This table is suitable for selection of both input amp output 3 phase reactors because their harmonic compensation amp conservative design allow them to be used in either application Specific current amp inductance ratings are indicated on Pages 4 amp 5 Consult factory for any special applications higher current motor rating different than controller rating etc Select RL line load reactors based upon motor horsepower or kilowatts and voltage Verify that the motor full load ampere name plate rating is within the RMS current rating of the reactor amp the drive inverter rating is within the maximum continuous current rating of the reactor Agency Approvals MTE RL Reactors are manufactured to the exacting standards of MIL l 45208 VDE 0550 amp are UL Listed and CSA certified All UL approvals are for USA amp Canada CSA File LR29753 13 open units up to 2400A UL 508 File E180243 open and enclosed up to 2400A NEMA Cabinets RL reactors are available as either open type or in a NEMA Type 1 general purpose enclosure or NEMA type 3R weather To order a reactor mounted in a cabinet simply change the second last digit of the part number fro
12. Strength Solvent Less Epoxy 200 C UL94HB recognized 3000 volts rms 4243 volts peak Meets NEMA MG 1 part 31 same as inverter duty motors File E180243 Component Listed 1 amp 2400 amps File E180243 UL Listed NEMA 1 units 1 amp 2400 amps Note Short Circuit rating not required under Exception No 1 of UL508A SB4 2 1 effective 4 25 06 CSA C22 2 Class N 200 C CE MATERIAL Core Steel Windings Enclosures Brackets Sheet Insulation Epoxy CONSTRUCTION CORE WINDINGS ASSEMBLY COLOR TESTING File LR29753 13 CSA Certified 1 amp 2400 amps File E66214 Type 200 18 UL Recognized Insulation System Marked Electrical grade high frequency silicon steel High dielectric withstand solid copper conductor 220 C Sheet steel per UL and CSA requirements Painted ANSI 61 Grey ASTM structural steel or structural aluminum DuPont Nomex 410 220 C Ripley Resin Type 468 2 220 C Electrical grade silicon steel magnetic laminations 3000 volts rms dielectric strength coil to coil amp coil to core Windings are assembled onto El laminations secured in place amp epoxy impregnated for minimum noise amp maximum structural rigidity Royal Blue Inductance Hi Pot 3000 Volts rms 5656 volts peak For Technical Support appengrg mtecorp com For Sales Support sales mtecorp com World Headquarters N83 W13330 Leon Road Menomonee Falls Wisconsin 53052 Toll Free 1 800 455 4MTE Phone 2
13. ction to 99 AC Voltage Spike foe VS w 00 oO a O gt l No Reactor at ey he DC Voltage volts MOTOR PROTECTION MTE RL Reactors help to protect motors and cables from the high peak voltages and fast rise times dV dt which can be experienced in IGBT inverter applications when the distance between the inverter and motor is up to 300 feet For guaranteed long lead protection up to 1000 feet use the MTE dV dt Filter or the MTE Sine Wave Filter as the ultimate in motor and wire protection Without Reactor With 5 Impedance Reactor HARMONICS Drive Harmonic currents will be reduced by adding an input line reactor 3 impedance reactor yields 35 55 THID 5 impedance reactor yields 25 45 THID Note for guaranteed compliance to IEEE519 5 THID use a MTE Matrix Series D Filter Mus GP C REACTOR LOADED PERFORMANCE The curve to the right illustrates Reactor Linearity Curve the linearity of MTE RL Reactors Even at 150 of their rated current these reactors still have 100 of their nominal inductance This assures maximum filtering of distortion even in the presence of severe harmonics and the best absorption of surges The typical tolerance on rated inductance is plus or minus 10 100 150 Current 33 iii n e Vi ae a fo O x Minimum S Value Ko vw oe Inductance wi xe S ur L Ad r Ad M Q eet a Y D D O an _ Oo J M Cy
14. m o to 1 NEMA1 or 3 for NEMA 3R Cabinets Example RL 00802 enclosed becomes RL 00812 Impedance Rating 3 impedance reactors are typically sufficient to absorb power line spikes and motor current surges They will prevent nuisance tripping of drives or circuit breakers in most applications 5 impedance reactors are best for reducing harmonic currents and frequencies Use them when you must reduce VFD drive generated harmonics and to reduce motor operating temperature or to reduce motor noise x 2nF xL V3 50 60Hz RLinductance x 0 0 V L L gs smpedance Note The effective impedance of the reactor changes with actual RMS current through the reactor as seen in the above equation A 5 impedance reactor becomes 3 if its current is reduced to 60 THE GLOBAL POWER QUALITY RESOURCE MTE Corporation Menomonee Falls WI 1 800 455 4MTE www mtecorp com 250hp 300hp 350hp 400hp 500hp 187kw 225kw 300kw 375kw 30kw f 375kw 150kw i 1 450k R RL RL RL RL RL RL RL aom ioo oor fo EAA a a soo RL RL RL RL RL RL RL RL RL RL RL RL RL RL aoan sor toon faoonannaasooznnafeznorana sooo coooe coot zeo esoorenalroomnzsna raons aooo SO RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL
15. ted to reactor protection Use an MTE Series A Sine Wave Filter when there is a need to protect more than one motor or for single motor distances to 15 000 feet THE GLOBAL POWER QUALITY RESOURCE MTE Corporation Menomonee Falls WI 1 800 455 4MTE www mtecorp com Selection Table RL Line Load Reactor Technical Data MTE RL Reactors can be supplied in a variey of standard enclosures ORo A e 09 S8inHxa8inWxtzind eenmdxa7nmwxa0mm0 21 CABS or open frame type to RLO 11886 Seka seiatzn0 woms 20 CABS enable you to mount RL 00201 re inHx 44 inWx28inD 104 mm H x 112 mm Wx 71 mm D At E them in your sytem in the RL 00202 4 1 in H x 4 4 in W x 2 8 in D 104 mm H x 112 mm Wx 71mm D 4 1 8Kg RL 00203 4 1 in x44 inW x28 inD 104 mm H x 112 mm Wx 71mm D 4 1 8Kg CRo 2 6 107 ATHANAS hD mama Sim S Tg CABS Roo 4 3 145 MinNxAAnWa28nD totmmilctizmmulx7inmd 18kg CAB Reon 49a ainda at antenna OBS Roo 4 P22 Ain caine AinD formic riz ux6immd 6F2TKg CABS Riot e 15 195 aainkxsinwxsind tazmmixiseamulx76nmd W329 CABS RL 00802 8 3 29 4 8inHx6 inWx3inD 122 mm H x 152 mm W x 76 mm D 8 3 6Kg RL 00803 8 5 29 3 48inHx6inWx 34 in D 122 mm H x 152 mm W x 86 mm D 11 5Kg RL 00804 8 is 28 48inHx6inWx 34 in D 122 mm Hx 152mmWx86mmD 13 5 9Kg pree RL 02501 5 8inHx7 2inWx3 5inD 147 mm H x 183 mm W x 89 mm D 11 5Kg CAB 13V RL 02502 52 5 8inHx7 2 in Wx3 5inD 147mmHx183mmWx89mmD 14 6 4Kg C

RL Line/Load Reactors

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