irmco® hardware pro mix i
Contents
1. that will discontinue the machine s service if a DANGEROUS High Pressure is detected 3 Mechanical Pressure Relief to insure protection if the high pressure safety switch fails 4 In Plant Piping Supervision that will discontinue the machines service if a delivery line fails ima LEANGREENeMETALFORMING Page 2 of 4 Back to Main Page 5 Lubricant Concentrate Supply Supervision that will alert the system s operator to a supply out condition This safety alarm will NOT discontinue the machine s service 6 Audible Visual Alarm System consisting of a RED flashing strobe light and horn that activates if a process problem develops 7 Diagnostic Indicators used to identifies a process problem if one occurs including SUPPLY EMPTY 8 KEY Controlled Ratio Adjustment System allowing only the individuals with the KEY system access This feature is included on both pressure and non pressure systems UNIQUE CHARACTERISTICS 1 MIXTURE TESTING FEATURE The Mixture Testing function is used to mechanically test the mixture being produced by the machine The test takes only minutes to perform and does not require the machine to be taken OFF LINE 2 All of the machine functions are controlled and monitored by system s Allen Bradley MicroLine 1000 PLC 3 ONLY the AMOUNT of WATER can be varied in the mixture Greater process control is attained through the utmost in mixture stability 4 Mechanical coupling of the TWO system pumps for absolute M2. the scale For example if you would a like a 40 1 ratio E a 7 a i then you would select a range of 20 1 to 60 1 G 50 1 to 150 1 All work will be performed in a workman like manner using Top Quality component parts and construction methods The lubricating system has a ONE Year Parts Warranty and is shipped complete tested and preset to meet your operational criteria ima LEANGREENsMETALFORMING Page 2 of 2 IRMCO HARDWARE PRO MIX III SPECIFICATIONS The PRO MIX III lubricating system is manufactured to thoroughly mix lubricant concentrate with water to the desired mixture and distribute the mixture to each press through an in plant piping network Each press coupled to the network will receive a continuous supply of pressurized lubricant Additionally the lubricating systems can be manufactured to supply TWO or THREE different mixtures of the lubricant concentrate to each press The following outline defines the FUNCTION SYSTEM COMPONENTS SAFETY FEATURES and COST of the system PRO MIX Ili LUBRICATING SYSTEM COMPONENTS 1 Dual Stainless Steel Liquid Reservoirs Water and Lube Concentrate used to stabilize the liquids prior to mixing Support systems of the reservoirs include Automatic Liquid Refill Systems Solenoid Valve WATER Gravity LUBE CONCENTRATE SEE Note in Specifications 2 Fluid Level Supervisory System Fluid level monitors located within the system reservoirs continuously monitor the level of the
3. two materials These monitors are used to refill the water reservoir on demand and to discontinue the machine s service and or activate the alarm if a dangerous low material level develops during the systems operation Teyleke LEANGREENeMETALFORMING Page 1 of 4 Patented PRO DRIVE Assembly used to thoroughly mix control and pressurize if necessary the mixture Components include Vari Drive Transmission Drive Motor Pump Network and Mixture Transducer Mixture Ratio Display that displays the mixture being produced by the machine The display will activate when the PRO MIX is mixing lubricant and 0 at idle Mixed Material Distribution System distributes the mixed material The distribution system pressurizes the mixed material for automated distribution to the production machinery through an In plant piping network Electrical and Electronic Package used for system control and process monitoring Components include Support Electrical Apparatus System PLC Mixture Display and Operators Interface System ALARM and Diagnostic Indicator The system includes an Audible Visual Alarm that activates if a system problem develops and a process diagnostic indicator that identifies a lubricant concentrate supply empty condition SAFETY FEATURES ENSURED BY ACCURATE METERING SYSTEMS Low WATER Level Sensor that will discontinue the machine s service if a DANGEROUS Low Level is detected Lubricant Concentrate Supply Supervision th
4. IRMCOe HARDWARE LUBRICANT MIXING EQUIPMENT HARDWARE SYSTEM DESCRIPTION PICTURE Low End but reliable batch mixing System piston is IRMCO BLEND driven by water flow Multiple models for different ratio ranges Low End mixer with ratio controlled mixing and pressurized distribution PRO MIX Designed to automatically mix smaller amounts and distribute to a few presses with little to no monitoring or sensors Middle End mixer with automatic ratio control and pressurized distribution This system has a larger PRO MIX III capacity and fluid level monitors Low level alarm and ratio display are also included High End mixer with automatic ratio control and pressurized distribution This model is a turnkey PRO MIX V system which includes the larger capacity multiple fluid level monitors and alarms Display shows ratio and total usage To request a formal quote including firm pricing and payment terms contact your IRMCO representative or contact IRMCO directly at 800 323 2933 or by email at contactus irmco com 800 323 2933 IRMCO COM LEANGREEN METALFORMING IRMCO GE as ale GREENLEAF STREET EVANSTON ILLINOIS USA 60202 1088 IRMCO HARDWARE PRO MIXI Pro Mix I SPECIFICATIONS The PRO MIX I lubricating system is manufactured to thoroughly mix lubricant concentrate with water to the desired mixture and distribute the mixture to a few presses Each press coupled to the network will receive a continuous supply
5. IXTURE CONTROL 5 ONE 3 PHASE 1 5 HP INDUSTRIAL MOTOR controls all of the machine s mixing functions 6 Through a simple modification the PRO MIX V can be adapted to a variety of mixture ranges 7 Diagnostic Displays Alarm System SPECIFICATIONS AND DATA Electrical 208 240 480 VAC Three Phase Operational Voltage 115 VAC Control Voltage Total Horse Power 2 0 HP Electronic Machine Control Allen Bradley Micro 1000 Mixture display Red Lion Control Mechanical Lube Concentrate Holding Capacity 20 Gallons Water Holding Capacity 20 Gallons Mixture Output 100 Gallons per Hour Ratio Range Customer Dependent Pressure Range to 80 PSI Dimensions Machine Height 50 Inches Machine Width 48 Inches Machine Depth 48 Inches TPUi e LEANGREENeMETALFORMING Page 3 of 4 Back to Main Page MIXTURE RATIO RANGES DEFINED AS WATER TO LUBE i e 5 1 5 water to 1 lube A 1 1 to 4 1 The preferred method of choosing a mixture ratio is by B 3 1 to 10 1 determining the mixture you require and choosing the C 6 1 to 20 1 range to the left that will produce the mixture at 50 50 of D 10 1 to 30 1 the scale For example if you would a like a 40 1 ratio z to a then you would select a range of 20 1 to 60 1 All work will be performed in a workman like manner using Top Quality lubricating systems components and construction methods The lubricating system has a ONE Year Parts Warranty and is shi
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7. URE RATIO DISPLAY The MIXTURE RATIO is displayed in whole numbers that represents the mixture being produced as the machine cycles EXAMPLE A mixture of 5 1 would be displayed as 5 0 Any change in the mixture ratio would reflect a change in the display As the mixing cycle has completed the display will LOCK IN the mixture value The display is coupled to a flow transducer that accurately measures the flow of the WATER in the mixture Because the PRO MIX V lubricating system varies only the amount of water in the mixture and mixture changes are made by INCREASING or DECREASING the amount of water only the displayed value can be held within 1 Additionally the display will total the amount of mixture produced over a period of time in gallons This value is selective and can be reset as required Because the MIXTURE DISPLAY is manufactured to comply with a variety of applications by Red Lion Controls additional benefits may be realized As a standard option the display includes a RS 485 communication loop which can interface with a standard computer system Pertinent information such as RATIO VOLUME TIME DATES can be transmitted to the computer each cycle of the machine and archived for future reference SAFETY FEATURES ENSURED BY ACCURATE METERING SYSTEMS 1 Low Liquid Level Sensors that will discontinue the machine s service if a DANGEROUS Low Level is detected in the system s Water or Lube Concentrate reservoir 2 High Pressure Supervision
8. at will alert the system s operator to a supply out condition This safety alarm will NOT discontinue the machine s service High Pressure Supervision that will discontinue the machine s service if a DANGEROUS High Pressure is detected Mechanical Pressure Relief to insure protection if the high pressure safety switch fails In Plant Piping Supervision that will discontinue the machines service if a delivery line fails Audible Visual Alarm System consisting of a RED flashing strobe light and horn that activates if a process problem develops Diagnostic Indicator used to identify a Lubricant Concentrate SUPPLY EMPTY condition UNIQUE CHARACTERISTICS 1 MIXTURE TESTING FEATURE The Mixture Testing function is used to mechanically test the mixture being produced by the machine The test takes only minutes to perform and does not require the machine to be taken OFF LINE All of the machine functions are controlled and monitored by system s Allen Bradley MicroLine 1000 PLC ONLY the AMOUNT of WATER can be varied in the mixture Greater process control is attained through the utmost in mixture stability Mechanical coupling of the TWO system pumps for absolute MIXTURE CONTROL ONE 3 PHASE 1 5 HP INDUSTRIAL MOTOR controls all of the machine s mixing functions ima LEANGREENeMETALFORMING Page 2 of 4 6 Through a simple modification the PRO MIX III can be adapted to a variety of mixture range
9. igurations it will be the user s responsibility to plumb from the tote to the PRO MIX reservoir The frame work will include a base plate 48x48x1 4 HRSI a top plate 48 x48 xI 4 HRS with 3x3 angle corner supports and gussets TOTAL FRAME DIMENSIONS H 60 x W 48 x D 48 The mixture pressure tank or accumulator supplied with the PRO MIX III lubricating system has a capacity of 5 gallons An optional 25 gallon accumulator can be substituted The 25 gallon accumulator is identical to the PRO MIX V lubricating system Aae LEANGREENeMETALFORMING Page 4 of 4 Back to Main Page IRMCO HARDWARE PRO MIX V SPECIFICATIONS The PRO MIX V lubricating system is manufactured to thoroughly mix lubricant concentrate with water to the desired mixture and distribute the mixture to each press through an in plant piping network Each press coupled to the network will receive a continuous supply of pressurized lubricant Additionally the machinery can be manufactured to supply TWO or THREE different mixtures of the lubricant concentrate to each press The following outline defines the FUNCTION SYSTEM COMPONENTS SAFETY FEATURES and COST of the system PRO MIX LUBRICATING SYSTEM 1 Stainless Steel Liquid Reservoirs Water and Lube Concentrate used to stabilize the liquids prior to mixing Support systems of the reservoirs include Automatic Liquid Refill Systems Pump Valve Assembly 2 Fluid Level Supervisory System Fluid level monitors located
10. of pressurized lubricant The following outline defines the FUNCTION SYSTEM COMPONENTS SAFETY FEATURES and COST of the system PRO MIX LUBRICATING SYSTEM COMPONENTS 1 Patented PRO DRIVE Assembly used to precisely and thoroughly mix the two materials Components include Constant output chemical concentrate pump Variable out put water mixing pump Vari Drive speed transmission Electric motor Necessary plumbing and piping 2 Dual Stainless Steel Reservoirs used to stabilize the lubricant concentrate and water prior to mixing The reservoirs refill automatically by means of gravity utilizing mechanical ball float switches 3 Ratio Adjustment Control Dial A ratio adjustment dial located in the Vari Drive controls the speed of the water mixing pump By adjusting the control dial ANY mix mixture ratio can be produced within the mixing limits of the system 4 Electrical package which include a THREE PHASE industrial duty motor disconnect fusing and over load protection Aaya LEANGREENeMETALFORMING Page 1 of 2 UNIQUE CHARACTERISTICS 1 MIXTURE TESTING FEATURE The ratio testing function is used to mechanically test the mixture being produced by the machine The test takes only minutes to perform and does not require the machine to be taken OFF LINE 2 ONLY the AMOUNT of WATER can be varied in the mixture Greater process control is attained through the best possible mixture stability 3 Mechanical coupling of the TWO system p
11. pped complete tested and preset to meet your operational criteria Supplied with each lubricating system will be an easily interpreted user s manual that includes Installation Operation Safeties Defined Trouble Shooters Guide Electrical Diagram Parts List Machine Layout NOJAAN OPTION Certain lubricant concentrates NON Synthetic change viscosity s due to temperature HOT Thin COLDS THICK If these types of lubricants are used consistent metering of the material with our positive displacement pumps can be difficult The consistency of the mixture is proportional to the control of the materials mixed therefore if the lubricant concentrate s viscosity varies so will the mixture In order to maintain a consistent mixture the lubricant concentrate must be stabilized by heating the material to a controlled temperature SPRA RITE s optional heating system includes a 3 Phase industrial heater placed in the water reservoir and a 1 inch copper tubing network in the lubricant concentrate reservoir By means of thermodynamics the heated water is pumped through the piping network heating the lubricant concentrate This indirect heating will stabilize the lubricant without damage caused by direct heating The materials temperature is controlled by a thermostat located within the heating element Additional LOW WATER level protection is provided by the PLC water level sensor and a disconnect relay TPUi e LEANGREENeMETALFORMING
12. rfilling the reservoir If you chose to fill from the top with a tote the tote MUST be elevated more then 50 inches in height to insure proper filling MIXTURE RATIO RANGES DEFINED AS WATER TO LUBE i e 5 1 5 water to 1 lube A 1 1 to 4 1 The preferred method of choosing a mixture ratio is by B ea to 10 1 determining the mixture you require and choosing the C GH to 20 1 range to the left that will produce the mixture at 50 50 of D to 30 1 the scale For example if you would a like a 40 1 ratio E ai a i then you would select a range of 20 1 to 60 1 G 50 1 to 150 1 TPUi e LEANGREENsMETALFORMING Page 3 of 4 Back to Main Page All work will be performed in a workman like manner using Top Quality lubricating systems components and construction methods The lubricating system has a ONE Year Parts Warranty and is shipped complete tested and preset to meet your operational criteria Supplied with each lubricating system will be an easily interpreted users manual that includes Installation Operation Safeties Defined Trouble Shooters Guide Electrical Diagram Parts List Machine Layout Or Ore NS OPTIONS are available which include 1 A 55 gallon floor standing drum rack plumbed into the reservoir 2 A fabricated steel frame attached to the framework of the PRO MIX lubricating system which allows storage of the lubricant concentrate tote ON TOP OF the PRO MIX Because totes are manufactured in a variety of conf
13. s 7 AUDIBLE VISUAL Alarm System SPECIFICATIONS AND DATA Electrical 208 240 480 VAC Three Phase Operational Voltage 115 VAC Control Voltage Total Horse Power 1 5 HP Electronic Machine Control Allen Bradley Micro 1000 Mixture display Red Lion Control Mechanical Lube Concentrate Holding Capacity 20 Gallons Water Holding Capacity 20 Gallons Mixture Output 50 Gallons per Hour Ratio Range Customer Dependent Pressure Range to 80 PSI Dimensions Machine Height 50 Inches Machine Width 48 Inches Machine Depth 30 Inches NOTE The PRO MIX III lubricating system utilizes gravity for the purpose of filling the lubricant concentrate reservoir We employ TWO methods to accommodate either 55 gallon drums or multi drum totes For use with drums on drum racks or totes which sit on the floor we fill through a 1 1 4 inch NPT fitting located on the bottom of the reservoir For totes which are elevated we fill through 1 inch NPT fitting located on the top of the reservoir Included with the bottom filling style is a check valve which minimizes the loss of lubricant during drum or tote changing Included with the top filling style is a mechanical float valve located within the reservoir which eliminates over filling of the reservoir The machine is purchased ONE of TWO ways If you chose to fill from the bottom with a tote the tote MUST be no more than 48 inches in height or the PRO MIX must be elevated to eliminate ove
14. umps for absolute MIXTURE STABILITY and MIXTURE CONTROL 4 ONE THREE PHASE 1 5 HP MOTOR controls the entire machine s mixing functions The PRO MIX lubricating systems extract the lubricant concentrate from a 55 gallon drum multi drum tote by means of gravity or can be manufactured to upon demand refill from centrally located pressurized source Each lubricating system includes a water reservoir that automatically refills upon demand The water reservoir stabilizes the water pressure prior to the mixing sequence and is used as a vacuum break between the water supply and PRO MIX unit Additionally each system assembled on a floor mounted steel platform The PRO MIX lubricating system includes ALL of the standard features of our larger systems on a smaller scale The PRO MIX is manufactured to thoroughly mix within the mixture range of unit and pressurize the mixture for automated delivery of the mix to the production machinery The PRO MIX lubricating system will automatically cycle ON as required pressurizing the mixture with in the mixture reservoir The reservoir is coupled to all of the production machinery requiring lubricant MIXTURE RATIO RANGES DEFINED AS WATER TO LUBE i e 5 1 5 water to 1 lube A 1 s1 to al The preferred method of choosing a mixture ratio is by B S to 10 1 determining the mixture you require and choosing the C oi to 20 1 range to the left that will produce the mixture at 50 50 of D 101 to 30 1
15. within the system reservoirs continuously monitor the level of the two materials These monitors are used to refill the reservoirs on demand and to discontinue the machine s service if a dangerous low material level develops during the systems operation Tee LEANGREENeMETALFORMING Page 1 of 4 Back to Main Page 3 Patented PRO DRIVE Assembly used to thoroughly mix control and pressurize if necessary the mixture Components include Vari Drive Transmission Drive Motor Pump Network and Mixture Transducer 4 Mixture Ratio Display that displays the mixture being produced by the machine The display will additionally total the volume used during a user selectable period 5 Mixed Material Distribution System used to distribute the mixed material The distribution system pressurizes the mixed material for automated distribution to the production machinery through an in plant piping network 6 LOCKABLE Ratio Adjustment Control This control device includes a KEY lockable switch that allows ONLY the personnel with the key access to the mixture adjustment 7 Electrical and Electronic Package used for system control and process monitoring Components include Support Electrical Apparatus System PLC Mixture Display and Operators Interface 8 System ALARM and Diagnostic Indicators The system includes an Audible Visual Alarm that activates if a system problem develops and process diagnostic indicators that identify the problem area MIXT
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