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HV300 Series User Manual

1. Gai ua eies 7 1 91 7 1 1 Routine maintenance items 91 72 Periodic u umu Duka khi es NEG EG 91 Aa Parts replacement gt ce itt RYE os eS EUR E TE REED Me 93 Z4 DrIVe StOF BG u ua a a re Pede eta canna dete edes lese ce dro h r 94 7 5 015 E MEM 94 APPEAR 95 8 L Communication oes u spp Emi te I im ete e eee NU EE ERES 95 8 1 1 Communications port and wiring 95 8 1 2 Communication mode 96 8 1 3 Function codes 0044 96 8 1 4 Parameter mapping 96 8 1 5 Function code example 1 03H 97 8 1 6 Function code example 2 6 97 8 1 7 Abnormal communication 99 8 1 8 ERE checking noo b aun ees 99 8 1 9 HV300 Communication Parameters 102 8 1 10 Control Parameter P03 27 description 103 8 1 11 Drive Status P10 14 Description
2. Every drive has been tested and checked prior to shipping If any damage or problems are discovered please contact us 3 3 Mounting tools Tape measure screwdriver drill spanner 16 3 4 Ambient conditions Operation Storage Transportation Installed for stationary use In the package In the package Air 10 C 40 C temperature 40 70 C temperature changing rate 1 C 40 70 C temperature temperature changing rate lt 1 C min min changing rate lt 1 C min Relative lt 90 lt 90 lt 90 humidity absolute humidity lt 29g m3 absolute humidity lt 35g m Wet conditions No consideration and corrosive No consideration and corrosive gases No consideration and gases allowed allowed corrosive gases allowed Installation site 0 1000m altitude 1000m 3000m derating is 1 for every 100m 17 3 5 Mounting Diagrams E Size A B C Mounting Diagram MI 90000010 Size E Size D E Mounting Diagram rr 555555555555 0000000000 0000000000000 DEDE 000000000 mme 10min Size D E 19
3. Reference frequency Output frequency Output current Output voltage DC bus voltage 0 00 0 0 0 Figure 4 3 Display switchover flow In running mode normal display is output frequency Operation procedure is as the following figure Output frequency Reference frequency Output current Output voltage DC bus voltage 0 00 gg 000 gg i nr 0 00 0 00 00 0 537 Figure 4 4 Display switchover flow NOTE Normal display can be the value of any parameter selected by P05 01 For example if set P05 01 5 08 then the normal LED display will be motor speed During the switchover process press the switch of ESC the LED display will return to the normal display content 64 2 The view of the parameter and the edit of parameter value For HV300 family there are three levels about parameter view and edit Level 1 menu group Level 2 parameter Level 3 parameter content Change menu group Change parameter Change parameter value M E an au FRG 0 00 POO P00 01 01 P00 02 Left shift parameters Default displa play Y Figure 4 5 parameter view and edit flow NOTE In level 3 user can turn the display to level 2 by pressing switch PRG or switch ESC the difference among them is Press PRG will save the change of the value and return level 2 next parameter press PRG again will display the value of next paramet
4. ID Function Range Step Default Change Modbus Mode Register Address P04 18 PLC power off 0 Power off without 1 1 Stop Only 01A1H saving mode saving 1 Power off with saving P04 19 PLC restart 0 From first step speed 1 0 Stop Only 01A2H mode 1 From the step speed which is the one at last stop trip 2 From the speed which is the one at last stop trip P04 20 PLC step1 0 0 6553 5 0 1 0 0 amp Stop 01 running time P04 21 PLC step1 0 Accel Decel rate 1 1 0 Run amp Stop 01A4H Accel Decel 1 Accel Decel rate 2 rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 22 PLC step2 0 0 6553 5 0 1 0 0 amp Stop 01 5 running time P04 23 PLC step2 0 Accel Decel rate 1 1 0 Run amp Stop 01A6H Accel Decel 1 Accel Decel rate 2 rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 24 PLC step3 0 0 6553 5 0 1 0 0 amp Stop 01A7H running time 118 ID Function Range Step Default Change Modbus Mode Register Address P04 25 PLC step3 0 Accel Decel rate 1 1 0 Run amp Stop 01 8 Accel Decel 1 Accel Decel rate 2 rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 26 PLC step4 0 0 6553 5 0 1 0 0 amp Stop 01A9H running time P04 27 PLC step4 0 Accel Decel rate 1 1 0 Run amp Stop 01AAH Accel Decel 1 Accel Decel rate 2 rate select
5. ID Function Range Step Default Change Modbus Register Mode Address P01 01 Reference source selector 0 Keypad 1 0 Run amp Stop 0064H 1 E pot 2 Preset 3 AIL 4 12 5 Serial comms 6 DI7 pulse 7 Optional card 8 User programmed P01 02 Maximum frequency 0 00Hz 300 0Hz 0 01Hz 50 00Hz Stop Only 0065H P01 03 Minimum frequency 0 00Hz Max frequency 0 01Hz 0 00Hz StopOnly 0066 P01 04 Jog frequency 0 00Hz P01 02 0 01Hz 5 00Hz Run amp Stop 0067 P01 05 Skip frequency1 0 00Hz Max frequency 0 01Hz 0 00Hz StopOnly 0068H P01 06 Skip frequency2 0 00Hz Max frequency 0 01Hz 0 00Hz Stop Only 0069 P01 07 Band of skip frequency 0 00Hz 30 00Hz 0 01Hz 0 00Hz Stop Only 006 P01 08 Reserved x P01 09 Keypad reference display Max frequency 0 01Hz Actual Actual 006CH Max frequency P01 10 E Pot reference display Max frequency 0 01Hz Actual Actual 006DH Max frequency P01 11 Power up keypad reference 0 0 00Hz 1 0 Run amp Stop 006 1 Running reference when last power off 2 Preset 1 P01 12 Threshold of zero speed 0 00Hz frequency 0 01 2 0 50Hz amp Stop 006FH P01 13 Band of frequency arrival 0 00Hz Max frequency 0 01Hz 2 50Hz Run amp Stop 0070H P01 14 Setup reference display Max frequency 300 0Hz 0 01Hz Actual Actual 0071H P01 15 Preset select bit 0 status 0 On 1 Actual Actual
6. EEG 4 2 1 Drive status nc ode ER EE Eu ee Re aeui ee 68 42 2 Control modes acus ose ident ote ood 68 42 3 Reference sour ped 68 4 2 4 Reference source Pa perio 69 Figure 4 10 HV300 Running mode 69 AS QUICK COMMISSIONING Adi 4 3 1 Keypad control 70 4 3 2 Terminal control 71 Figure 4 11 Two wire default cabling 71 Figure 4 12 3 wire control connection 72 Figure 4 13 3 wire Control mode2 connection 72 Figure 4 14 Constant water pressure control 74 5 uA CIC E TETTE TI Bel General T It 5 2 5 3 Men PDO er Figure 5 1 Voltage 83 Figure 5 2 Motor V F curve eter used TAA 84 6 Troubleshooting PRSETER T 6 1 Faults and Corrective Aadne 62 Alarms and ACEHOFS arver ESO Sue GN 7
7. 6 Figure 2 3 HV300 rating label Double power type 7 23 Model Feberen 7 Figure 2 4 HV300 model 7 2 4 Standard Drive p 8 2 4 1 SIze C DrIV6S uu dagane banale 8 2 4 2 Size L Drives cecinere esee e Ce ie PERS e De x De sete 9 2 5 Power Ratings ic exu Fr YER OE E 10 2 5 1 220V Rating 10 2 5 2 380V Rating Data 11 2 5 3 690V Rating 12 2 6 General Technical Data P 13 3 Installation and Cabling eaea 15 3 1 Preparing for Installation 15 3 2 Unpacking and 16 3 3 Monting e p EPIO OP RETURNS 16 34 Ambient conditionis eder 17 3 5 Mo nting DIaErams e Ee 18 3 6 Model Dimensions and Mounting Hole Recommendations 25 3 7 Keypad Dock aeree at eR OG eec net 27 3 7 1 Layout of Keypad Dock 27 3 7 2 Diagram of Dock Dimensions and Mo
8. 121 ID Function Range Step Default Change Modbus Mode Register Address P04 49 PLC step15 0 Accel Decel rate 1 1 0 Run amp Stop 01 0 Accel Decel 1 Accel Decel rate 2 rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 50 PLC step16 0 0 6553 5 0 1 0 0 amp Stop 01C1H running time P04 51 PLC step16 0 Accel Decel rate 1 1 0 Run amp Stop 01 2 Accel Decel 1 Accel Decel rate 2 Rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 52 PLC operating 0 Second 1 0 Run amp Stop 01C3H time unit 1 Hour P04 53 PLC finished 0 Not finished 1 Actual Actual 01C4H indicator 1 Finished P04 54 PLC recycle 0 No recycle 1 Actual Actual 01C5H mode 1 Recycle indicator 8 2 6 Menu P05 Keypad and display ID Function Range Step Default Change Modbus Mode Register Address P05 01 Normal keypad P01 01 P18 08 0 01 P05 11 Run amp Stop 01F4H display selector 122 ID Function Range Step Default Change Modbus Mode Register Address P05 02 Keypad cycle display 0 2 1 0 Run amp Stop O1F5H mode P05 03 Parameter display 0 Only menu POO 1 1 Run amp Stop O1F6H range control 1 All menus parameters 2 Only parameters which setup is different with default P05 04 Parameter cloning 0 No action 1 0 Stop Only 01F7H 1 Cloning
9. Den 2 Lo BR De Pe U v w Terminals Function L1 L2 L3 AC power supply DC DC1 For DC choke BR Brake resistor another end is DC1 DC Minus DC bus U V W Output terminals Motor terminals PE Protective earth terminal 40 ll Size G Models Li t2 L3 PE BR DC U V W PE Terminals Function L1 L2 L3 AC power supply DC DC1 For DC choke BR Brake resistor another end is DC DC Minus DC bus U W Output terminals Motor terminals PE Protective earth terminal Size J Models Terminals Function L1 L2 L3 AC power supply DC DC1 For DC choke BR Brake resistor another end is DC DC Minus DC bus U V W Output terminals Motor terminals PE Protective earth terminal 41 Size K Models moooc ocj ea v w e moooc V Terminals Function L1 L2 L3 AC power supply DC DC1 DC choke terminals BR Brake resistor another end is DC DC Minus DC bus U V W Output terminals Motor terminals PE Protective earth terminal Size L Models Size L back Sel Uron 919 viv EE PE Terminals Function L1 L2 L3 AC power supply DC Plus DC bus
10. 104 8 1 12 Scale D fininiti Buu u n q u k us u aaa is Qasa 104 8 2 Pararmmet riLisL a a nala NE EN sa dente ed AE 105 8 2 1 Menu P00 Shortcut Menu Quick Commissioning 105 8 2 2 Menu P01 Reference 108 8 2 3 Menu P0O2 luu uqu ass 111 8 2 4 Menu Start and stop 114 8 2 5 Menu P04 Preset and PLC 117 8 2 6 Menu P05 Keypad and display 122 8 2 7 Menu P06 V F controls parameters 126 8 2 8 Menu PO7 Vector ssenanennrnnsnnrnnnnenennrnnvnnnnnnneneneennns 127 8 2 9 Menu P08 Analog input and output 129 8 2 10 Menu P09 Digital input and output 133 8 2 11 Menu P10 Comms and general function 139 8 2 12 Menu P11 Fault 142 8 2 13 Menu P12 Protection 143 8 2 14 Menu P13 Motor 146 8 2 15 Menu P14 Textile function 149 8 2 16 Menu P15 PID Controller 151 8 2 17 Menu P16 Programmable logic and binary sum 155 8 2 18 Menu P17 Threshold and variable selector 157 8 2 19 Menu P18
11. HV300 Series General Purpose Drives 500kW 0 4kW 0 5hp 660hp User Manual ShenzhenHopeuiind Electric Co Ltd Hopewind HV300 Series General Purpose Drives 0 4kW 500kW 0 5hp 660hp User Manual Version 1 0 General information Dear customer Thank you for purchasing and using our products We hope that our products adequately address your needs While we strive to design and produce the best products we can your suggestions and ideas for improvement are always welcome Shenzhen Hopewind Electric Co ltd reserves the copyright of this manual Any rights that are not expressly granted shall be reserved The content is subject to change with the latest kind prevail without prior notice About this Manual lll Target Audience This manual is intended for qualified electricians and service technicians involved in the installation and service of the HV300 series drives Read this manual before working on the drive Installers and technicians are expected to understand standard electrical wiring practices electronic components electronic schematic symbols and mechanical drawings Contents of The Manual A Safety This chapter contains the safety precautions which must be followed Precautions during installation operation and maintenance of the drive Product This chapter contains basic product information such as operating principles dimensions and technical data of the drive I
12. 5 uie gt eap a 8 on 4 35 E E 8 A 2 EE S t gt 5 a 4 F PID reference source parameter H 18 08 PID enable 12 01 Drive states Typical application of PID controller is on the Stress Control Press Control Temperature Control Flow Control etc About parameters of PID controller please refer to the Appendix 2 menu15 Using PID controller can do the process close loop control Following is a simple application example 73 HV300 Input Ud gt Outside setting power 7 L2 Vq M gt D L3 N WC P ressure transmitter amp DII ee 0 4 I i feedback 0v P 10v 1 Pressure ANG L setting Figure 4 14 Constant water pressure control Setup P09 02 3 DI1 function is run forward P00 04 PO1 01 8 Reference is user defined P15 15 P01 27 PID is destinated to P01 27 User defined reference source P15 01 P01 21 AI2 is PID reference source Presser reference P15 02 P01 20 Al1is PID feedback resource Presser feedback P15 07 1 PID enable 74 5 Parameters 5 1 General Description HV300 drive s function is designed into two levels basic function and advanced function For basic functions the user can set up the function by selecting value of the parameter in the range of parameter basis value range like 0 1 2 ect I
13. 690V 690V 660V 146 ID Function Range Step Default Change Mode Modbus Register Address P13 07 Motor 1 rated G or P type 0 1A By model Stop Only 051AH current 0 1A rated currentx1 2 GP type 0 1A P type rated current P13 08 Motor 1 rated 1 00Hz 0 01Hz 50 00Hz Stop Only 051BH frequency 300 0Hz P13 09 Number of motor 1 0 Auto 1 2 Stop Only 051CH pairs of pole 1 2 pole 2 4 pole 3 6 pole 4 8 pole 13 10 Motor 1 rated speed 1irpm 1 Stop Only 051DH 18000rpm P13 11 Motor 1 stator 0 0000 0 0010 0 Stop Only 051 resistance 60 0000 0492 42 j Dacaruad P13 13 Motor 1 transient 0 00 0 01 by model Stop Only 0520H inductance 50 00 P13 14 Reserved u P13 16 P13 17 Motor 2 power 0 00 1 00 0 01 0 85 Stop Only 0524H factor 147 ID Function Range Step Default Change Mode Modbus Register Address P13 18 Motor 2 rated 200V 0V 11V 200V Stop Only 0525H voltage 240V 220V 400V OV 400V 480V 380V 690V OV 690V 690V 660V P13 19 Motor 2 rated G or P type 0 1A by model Stop Only 0526H current 0 1A rated currentx1 2 GP type 0 1A P type rated current P13 20 Motor 2 rated 1 00Hz 0 01Hz 50 00Hz Stop Only 0527H frequency 300 0Hz P13 21 Number of motor2 0 Auto 1 2 Stop Only 0528H pairs of pole 1 2 pole 2 4 pole 3 6 pole 4
14. A figure 1 2 RJ45 port pin configuration diagram Enable 95 8 1 2 Communication mode HV300 uses Modbus RTU it supports to read write normal registers The frame has the following basic format MODBUS data frame Start With minimum silent Slave End With a minimum silent rt Code Data Check code E period of 3 5 character times address period of 3 5 character times A figure 1 3 Modbus RTU message format Modbus RTU uses byte type of big endian to state address and data except the CRC which is little endian sends high byte firstly then low byte The frame is terminated with a minimum silent period of 3 5 character times at start and end Use CRC 16 to check the message information 8 1 3 Function codes The function code determines the different requests A table 1 1 Function code Code Hex Description 03H Read multiple registers 06H Write single register not save when power off 10H Write multiple registers not save when power off 17H Read and write multiple registers not save when power off 8 1 4 Parameter mapping The mapping rules between parameter number and register address as below Register address hexadecimal MNH M decimal convert to hexadecimal from m N decimal convert to hexadecimal from n m and n calculation is as below use a parameter Px y as the example x y 100 m 256 n 1 For exampl
15. 0 81 0 40 0 00 OxC1 0 81 0 40 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x01 OxCO 0 80 0x41 0 01 OxCO 0x80 0 41 0 00 OxC1 0x81 0 40 0 00 OxC1 0x81 0x40 0 01 OxCO 0x80 0 41 0 01 OxCO 0 80 0 41 0 00 0 1 0 81 0 40 0 01 OxCO 0 80 0 41 0x00 OxC1 0x81 0x40 0x00 OxC1 0x81 0x40 0x01 OxCO 0 80 0x41 0 00 OxC1 0x81 0x40 0 01 OxCO 0x80 Ox41 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x01 OxCO 0x80 0x41 0 00 OxC1 0x81 0x40 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 Low Order Byte Table const char auchCRCLo I 0x00 OxCO OxC1 0x01 OxC3 0x03 0x02 OxC2 OxC6 0x06 0x07 OxC7 0x05 OxC5 OxC4 0 04 OxCC OxOC OxOD OxCD OxOF OxCF OxCE OxOE OxOA OxCA OxCB OxOB 0 9 0x09 0x08 0 8 OxD8 0x18 0x19 OxD9 Ox1B OxDB OxDA Ox1A Ox1E OxDE OxDF Ox1F OxDD Ox1D Ox1C OxDC 0x14 OxDA OxD5 0x15 OxD7 0x17 0x16 OxD6 OxD2 0x12 0x13 OxD3 0x11 OxD1 OxDO 0x10 OxFO 0x30 0x31 OxF1 0x33 OxF3 OxF2 0x32 0x36 OxF6 OxF7 0x37 OxF5 0x35 0x34 OxF4 Ox3C OxFC OxFD Ox3D OxFF Ox3F Ox3E OxFE OxFA 0x3A Ox3B OxFB 0x39 OxF9 OxF8 0x38 0x28 OxE8 OxE9 0x29 OxEB 0x2B 2 OxEA OxEE Ox2E Ox2F OxEF
16. K as 25 20 20 47 6 89 49 07 47 54 15 96 15 75 0 51 331 0 HV300 A06T02500B 25 w W1 W2 H H1 D D1 Mounting Weight Size Model Name mm mm mm mm mm mm mm Hole mm kg in in in in in in in in Ibs HV300 AO6TO2800B HV300 A04T03150B HV300 A04T03550B HV300 A04T04000B L HV300 A04T04500B 804 2200 804 350 HV300 A06T03150B 31 65 86 61 31 65 772 3 HV300 A06T03550B HV300 A06T04000B HV300 A06T04500B 26 3 7 Keypad Dock 3 7 1 Layout of Keypad Dock 3 7 2 Diagram of Dock Dimensions and Mounting Mounting hole for countersunk 145 5 71 in NG 66mm 2 60 in 67mm 2 64 in i Location pillar 6mm 0 24 in E y s i i g wo 5 09 9 E i w d E El d a TP i Y Mounting hole for countersunk Location pillar L 67mm 2 64 in 66mm 2 60 in head phillips slot screw 6mm 0 24 in GB T8191M4 12 i P EL lo s st 0 Y 27 3 7 3 Pallet Mounting Dimensions 113mm 32mm 1 30 in 28 1 45 in 3 8 Simple Keypad Dock a Outlook of Si
17. Off 1 Actual Actual 00D9H 1 On P02 19 Acceleration rate select Acceleration rate1 to acceleration rate 4 1 Actual Actual OODAH indicator P02 20 Deceleration rate select Deceleration rate1 to deceleration rate 4 1 Actual Actual 00DBH indicator P02 21 Acceleration rate amp 0 Second 1 0 Stop Only OODCH deceleration rate unit 1 Minute selector P02 22 Jog acceleration rate 0 1s 600 0s 0 15 10 05 Run amp Stop OODDH P02 23 Jog deceleration rate 0 1s 600 0s 0 15 10 0s Run amp Stop OODEH P02 24 Jog interval time 0 1s 600 0s 0 15 0 15 Run amp Stop OODFH P02 25 E Pot output negative permit 0 Only positive 1 0 Run amp Stop OOEOH 1 Negative permit P02 26 UP DN Acceleration rate 0 05 250 05 1 05 10 05 Run amp Stop OOE1H 02 27 E pot output scaling 0 000 4 000 0 001 1 000 Run amp Stop 00 2 02 28 Function selector of E pot P00 00 P18 08 0 01 P01 10 Stop Only 00 output 02 29 Reset of E pot output 0 Off 1 0 Actual 00 4 1 P02 30 0 Off 1 0 Actual 00 5 1 P02 31 DN 0 Off 1 0 Actual OOE6H 1 On P02 32 E Pot output display 100 0 100 0 0 1 Actual Stop Only 00 7 P02 33 Power up E Pot reference 0 0 1 0 Run amp Stop OOE8H 1 Running reference at last power off 112 2 0 only be changed when drive is active 3 Running reference at last power off only can be changed when drive is active 4
18. 0 NOTE e After loading default except motor parameters all other parameters are recovered to factory setup e After loading default P00 01 is 0 means User Code is disable Recommend to upload the parameter setup to the keypad s EEPROM before loading default 84 Troubleshooting 6 1 Faults and Corrective Actions When a drive trip fault happens the keypad will display the corresponding trip code and drive output is disabled Trip codes range from code 001 to F043 If your drive displays a trip code refer to the table below to find the description possible reasons for the fault and corrective actions If you need service support please contact the local distributor or supply factory 85 Trip Code Trip Description Possible Reasons Corrective Actions 001 Over current Turn off the IGBTs can reset after 105 when trip removed Output shortage Check the motor cable and electric connection Acceleration or deceleration rate is too short Use appropriate ramp time When the motor axis is not static run the drive By P03 05 set the start mode is spinning Internal fault Contact service F002 Over voltage Supply voltage is too high Make sure the power supply is in the spec Turn off the IGBTs can reset arrange after 1s when trip removed Load change suddenly Avoid to change load suddenly D
19. 00 P18 08 P09 02 DI1 function 0 Preset select bit 0 1 DI1 3 Stop Only 0385H 1 Preset select bit 1 P09 03 DI2 function DI2 4 0386H 2 Run 3 Run forward FWD P09 04 DI3 function DI3 7 0387H 4 Run reverse REV PO9 05 014 function 9 3 wire enable DI4 0 0388H 6 FWD REV P09 06 DI5 function DI5 1 0389H Jog forward 133 Function Range Step Default Change Mode Modbus Register Address P09 07 DI6 function P09 08 DI7 function 8 UP 9 DOWN 10 Enable 11 Reset 12 Control channel is switched to terminal 13 Reset length counting 14 Reset number counting 15 External trip 16 No function 99 Advanced function DI6 10 DI7 11 038AH 038BH P09 09 Status relays function level control 0 P09 10 P09 11 are basic application 0 12 1 P09 10 09 11 advanced application P00 00 P18 08 Run amp Stop 038CH P09 10 Relay1 function 0 Drive healthy 1 Drive is active 2 Length arrival 3 External trip Relay1 0 Run amp Stop 038DH 134 Function Range Step Default Change Mode Modbus Register Address P09 11 Relay2 function 4 Under voltage trip 5 PLC finished 6 Frequency is arrival 7 Torque limit is working 8 Time arrival 9 Overload is calcu
20. 01 11 powered off 2 Preset 1 00 13 Motor1 rated voltage OV 240V 1V 200V Stop Only 000CH P13 06 OV 480V 220V OV 690V 400V 380V 690V 660V 106 P00 14 Motor1 rated current or P type 0 1A By model Stop Only 000DH P13 07 0 1A rated currentx1 2 GP type 0 1A P type rated current 00 15 Motor1 rated 1 00Hz 300 0Hz 0 01Hz 50 00Hz Stop Only 000 frequency P13 08 P00 16 Motor1 rated speed 1rpm 18000rpm 1 Orpm Stop Only 000FH P13 10 00 17 Auto tune 0 No action 1 0 Stop Only 0010 P13 02 1 Static Auto tune1 2 Static Auto tune2 3 Reserved P00 18 Motor1 stator 0 0000 60 0000 0 0010 0 Stop Only 0011H resistance P13 11 P00 19 Motor1 Power factor 0 00 1 00 0 01 0 85 Stop Only 0012H P13 05 P00 20 Motor voltage 0 V F 1 0 Stop Only 0013H control mode 1 Open loop vector control P13 01 00 21 Switch frequency 1kHz 15kHz 1kHz By model Run amp Stop 0014H P10 10 P00 22 Voltage boost 0 096 30 096 0 1 By model Run amp Stop 0015H P06 08 P00 23 V F mode 0 User define V F 1 0 Stop Only 0016H P06 01 1 2 law 2 1 7 law 3 1 2 law P00 24 Load default 0 No action 1 0 Stop Only 0017H P10 08 1 Load default 107 8 2 2 Menu P01 Reference 108
21. 1 0 Run amp Stop 0650H 1 On P16 18 Binary sum offset 0 248 1 0 Run amp Stop 0651H P16 19 5 output function PO0 00 0 01 P00 00 Stop Only 0652H P18 08 P16 20 Block1 output 0 Off 1 Actual Actual 0653H indicator 1 On P16 21 Block2 output 0 Off 1 Actual Actual 0654H indicator 1 On P16 22 Sum output level 0 255 1 Actual Actual 0655H NOTE There is no actual parameter P00 00 The source default P00 00 means to disable the PID 156 8 2 18 Menu P17 Threshold and variable selector ID Function Range Step Default Change Mode Modbus Register Address P17 01 Threshold block1 00 00 0 01 P00 00 Stop Only 06A4H source P18 08 P17 02 Threshold block1 0 096 0 196 0 0 Run amp Stop 06A5H threshold 100 0 P17 03 Threshold block1 0 0 25 0 0 1 0 0 Run amp Stop O6A6H hysteresis P17 04 Threshold block1 0 Off 1 0 Run amp Stop 06A7H output inverter 1 On P17 05 Threshold block1 00 00 0 01 P00 00 Stop Only 06A8H output function P18 08 P17 06 Threshold block2 00 00 0 01 P00 00 Stop Only 06A9H source P18 08 P17 07 Threshold block2 0 096 0 196 0 0 Run amp Stop threshold 100 0 P17 08 Threshold block2 0 0 25 0 0 1 0 0 Run amp Stop O6ABH hysteresis P17 09 Threshold block2 0 Off 1 0 Run amp Stop O6ACH output inverter 1 On P17 10 Threshold block2 00 00 0 01 P00 00 Stop Only O6ADH o
22. 12 Brake resistor The actual resistance on the site application is decided by the motor power system inertia deceleration rate etc For information on how to design the brake resistance please refer to the HV300 Technical Data Manual 220V supply voltage brake resistor specification Spec Min resistance Max brake Peak power Recommended resistance Brake resistor Model current kW HV300 A02D00004GB 41 10 4 15 82 Internal fitted HV300 A02D00007GB 41 10 4 15 82 HV300 A02D00015GB 41 10 4 15 82 HV300 A02D00022GB 20 21 8 48 40 HV300 A02D00040GB 12 35 14 3 24 53 E 380V supply voltage brake resistor specification Spec Min resistance Max brake Peak power Recommended Brake resistor Model Q current A kw resistance HV300 A04T00007GB 120 7 5 67 240 HV300 A04T00015GB 120 7 5 67 240 HV300 A04T00022EB 65 13 10 4 130 HV300 A04T00022GB 65 13 10 4 130 HV300 A04T00040GB 50 17 13 5 100 HV300 A04T00055EB 24 35 28 7 48 HV300 A04T00055PB 50 17 13 5 100 HV300 A04T00055GB 24 35 28 7 48 Internal fitted HV300 A04T00075GB 24 35 28 7 48 HV300 A04T00110PB 24 35 28 7 48 HV300 A04T00110B 24 35 28 48 HV300 A04T00150B 17 50 40 34 HV300 A04T00185B 17 50 40 34 HV300 A04T00220B 17 50 40 34 HV300 A04T00300B 11 75 5 55 3 22 HV300 A04T00300EB 11 75 5 55 3 22 HV300 A04T00370EB 11 75 5 55 3 22
23. 1PH 3PH 1PH 3PH 1 3PH 1PH 3PH 1PH HV300 A02D00004GB 10 8 10 8 7 1 1 5 1 0 1 0 17 20 5 20 4 16 17 HV300 A02D00007GB 16 10 15 10 12 8 2 5 1 0 1 0 17 20 5 20 74 13 17 HV300 A02D00015GB 25 16 25 15 20 5 2 5 1 5 1 0 17 gt 0 5 20 11 3 13 16 HV300 A02D00022GB 32 20 32 20 24 4 0 2 5 1 5 16 gt 0 5 20 14 5 11 13 HV300 A02D00040GB 20 20 16 5 2 5 13 2 5 13 gt 0 5 20 HV300 A04T00007GB 8 8 3 6 1 0 17 1 0 17 gt 0 5 20 HV300 A04T00015GB 10 10 5 7 1 0 17 1 0 17 20 5 20 HV300 A04T00022EB 16 15 8 3 1 5 16 1 0 17 20 5 20 HV300 A04T00022GB 16 15 8 3 1 5 16 1 0 17 20 5 20 HV300 A04T00040GB 20 20 13 2 2 5 13 1 5 16 20 5 20 HV300 A04T00055EB 32 20 14 3 2 5 13 2 5 13 gt 0 5 20 HV300 A04T00055PB 32 20 14 3 2 5 13 2 5 13 gt 0 5 20 HV300 A04T00055GB 20 20 12 4 2 5 13 2 5 13 gt 0 5 20 HV300 A04T00075GB 25 25 16 1 2 5 13 2 5 13 20 5 20 HV300 A04T00110PB 40 40 21 4 0 11 4 0 11 gt 0 5 20 HV300 A04T00110B 40 40 31 4 0 11 4 0 11 gt 0 5 20 HV300 A04T00150B 50 45 36 6 0 9 6 0 9 20 5 20 HV300 A04T00185B 63 60 44 10 7 10 7 20 5 20 HV300 A04T00220B 80 80 58 16 5 16 6 20 5 20 HV300 A04T00300EB 110 110 72 25 3 25 4 gt 0 5 20 HV300 A04T00370EB 125 125 93 25 3 25 4 20 5 20 HV300 A04T00300B 110 110 72 25 3 25 4 20 5 20 HV300 A04T00370B 125 125 93 25 3 25 4 20 5 20 HV300 A04T00450B 200 175 121 35 2 35 2 20 5 20 HV300 A04T00450EB 200 175 121 35 2 35 2 20 5 20 HV300 A04T00550B 250 225 15
24. 2 5 2 380V Rating Data Power supply 380Vac 480Vac 50 2 60 2 three phase 00 0470001568 de 57 42 psQ b b Fb prm ph HV300 A04T0002288 6 4 ji 52 0223 fa HV300 A04T0002268 6 58 R HV300 A04T00040688 6 32 95 b b R R Bo HV300 A04TO0055EB 3 5575 b R 143 13 505 B 7500 152 4 HV300 A04T00055GB vsoo aoaroouors 5 5 7 5 c 7 5 10 so 11015 C 11 15 7 50 25 Bo Ho 50 375 3040 50 e 8 103 9 139 N 2 6 e 6 6 6 B B HV300 AO4T003008 B B B B B B B B Be i 3 EL fa 32 500 as eo E bo s ho E E z we ss te ns Z 155 1 0 90025 mo G 256 G s oso heo 1 B j 55 75 B j 4 Ex v30o AoaToz8008 i 520 2801370 er juo U P 673 3551520 a iss ma 50 4001530 ssi 840 835 49600 Hv300 A04To45008 si 0 835 jaso 600 622 915 500 660 NM 2801370 3 75 75 125 156 180 210 n10050 169 256 10 160050 231 50 1850 255 87 71 2 520 21 25 30 0 3 50 3 3 50 3 63
25. 240 11 18 014 38 HV300 10 83 8 27 9 45 8 07 9 25 9 45 0 43x0 71 0 55 83 4 A04T02800B 31 3 10 690V DC Reactor Dimensions Copper bar Reactor 1 91 ih hi f Mounting hole t mounting hole K weight Model name 1 mm in in in in mm kg in Ibs HV300 AO6T00550B 128 130 116 90 180 140 175 10 15 09 10 HV300 5 04 5 12 4 57 3 54 7 09 5 51 6 89 0 39x0 59 0 35 22 0 06 00750 HV300 A06T00900B HV300 190 160 153 117 245 192 180 10 15 012 20 A06T01100B 7 48 6 30 6 02 4 61 9 65 7 56 7 09 0 39x0 59 0 47 44 1 HV300 A06T01320B HV300 06 01600 HV300 190 160 148 115 245 192 250 10 20 013 25 AO06T01850B 7 48 6 30 5 83 4 53 9 65 7 56 9 84 0 39x0 79 0 51 55 2 HV300 06 02000 HV300 06 02500 235 180 230 175 205 230 11 18 014 27 5 HV300 9 25 7 09 9 06 6 89 8 07 n 9 06 0 43x0 71 0 55 60 7 06 02800 32 3 11 Mechanical Installation 3 11 1 Single drive installation It is recommended that there be at least 2 inches SOmm of clearance in each direction 33 34 3 11 2 Multiple Drive Horizontal Installation For multiple drive installation it is recommended that there be 2 inches 50mm clearance between the drives as well
26. 24V lt V m 3 Internal circuit o lt HV300 i lt C lt Internal Internal circuit circuit N A lt o 5 DC 24V Van 24 e 59 7 DC 24V P09 21 0 Q z C o c oa Internal Internal o circuit EN circuit 5 K lt 49 24V 09 21 0 w 9 lt 3 Internal Internal circuit circuit N A lt 79 DC 24V DC 24V u lt Internal Internal Q circuit circuit lt NOTE When an external power supply is used the range is 11V 30V When DI7 is set as motor thermistor input the connection is showed as figure 24V Internal circuit 50 3 12 9 Digital Output There are 2 digital output terminals all OC type 24V output DO2 can be set as a high frequency pulse output When use the DO to drive the rail winding please take care the polarity of the rail winding of the relay and used the snubber circuit by the winding Inner circuit D D O 1 Q Diode 2 N Ondometer O 3 12 10 Analog Input HV300 drive has two Analog input channels 0V 10V 51 3 12 11 Analog Output Output is voltage OV 10V maximum output current is 5mA Inner Analogue circuit Output Range 0V 10V 52 3 12
27. BR Brake resistor another end is DC DC Minus DC bus U V W Output terminals Motor terminals PE Protective earth terminal 42 3 12 2 Power Connection PE Li L2 L3 Fuse Switch Gear PE B 7 AG input reactor Contactor B PE EMI filter L L DC choke Brake resistor oa 190 OG g P EMI filter el PE Output reactor PE Figure 3 1 Typical power connection NOTE Refer to the following table for the correct fuse and switch selection It is not advised to use a power contactor to control the RUN STOP of the drive In default carrier frequency the maximum motor cable length is 330 feet 100 meters When the motor cable is longer than 330 feet 100m it is recommended to use output reactors For safety the drive and motor must be properly grounded and the earth contacting resistance must be less than 100 the grounding conductor must meet the requirements in the following table 43 3 12 3 Recommended Fuse Power Cable and Control Cable Specifications Fuse Power lt 30A CC Model IEC gG class Mer cable Moter cable eid cable A Fag T class AWG mm AWG AWG
28. Basic Functions There are 7 programmable digital input terminals P09 01 0 default only basic function for digital input P09 01 1 advanced functions are available for digital input This manual only introduces the basic functions of the digital input The basic functions are listed in the following table 13 14 15 99 Reset of length counting Reset of number counting External trip Advanced function Terminal Parameter Range Default 011 P09 02 0 Preset select bit 0 3 DI2 P09 03 1 Preset select bit 1 4 DI3 P09 04 eonun 7 3 Run forward 014 P09 05 0 4 Run reverse DI5 P09 06 1 5 3 wire enable DI6 P09 07 10 6 FWD REV DI7 P09 08 11 7 Jog forward 8 E Pot UP 9 E Pot DOWN 10 Enable 11 Reset 12 Switch to terminal control 48 3 12 8 Digital Input Common The common of DI could be programmed as or 24V the default is OV The parameter P09 21 controls this selection When P09 21 0 common is when P09 21 1 common is 24V The following table shows the different types of connections available with the Digital Input P09 21 P09 21 0 Source P09 21 1 Sink Connection S 24V q Kl Internal Internal gt K2 circuit circuit 9 JA 4 lt o o s 2 lt e lt 24V DC
29. Main reference level 100 0 0 1 Actual Actual O5EDH 100 0 P15 19 reference level 100 0 0 1 Actual Actual OSEEH 100 0 P15 20 PID feedback level 100 0 0 1 Actual Actual OSEFH 100 0 P15 21 error level 100 0 0 1 Actual Actual 05 100 0 15 22 PID output level 100 0 0 1 Actual Actual 05 100 0 P15 23 Sleep mode enable 0 1 0 Stop Only 05F2H 1 On P15 24 Sleep channel P00 00 0 01 P05 11 Stop Only 05F3H selector P18 08 153 ID Function Range Step Default Change Mode Register Address P15 25 Sleep threshold 0 00Hz 0 01Hz 0 00Hz Stop Only 05F4H 01 02 0 1 0 0 P15 24 P05 11 0 0 100 0 P15 24 other P15 26 Sleep delay time 0 05 0 15 30 05 Stop Only 05F5H 3000 05 P15 27 Wakeup mode 0 Off 1 1 Stop Only 05F6H 1 On P15 28 Wekeup channel P00 00 0 01 P15 20 Stop Only 05F7H selector P18 08 P15 29 Wakeup threshold 0 0 0 1 0 0 Stop Only 05F8H 100 0 P15 30 Wakeup delay time 0 0s 0 15 0 05 Stop Only 05F9H 3000 0s P15 31 Reserved u P15 32 Reserved u P15 33 Reserved P15 34 Sleep status 0 Not sleep 1 Actual Actual O5FDH indicator mode 1 Sleep mode 154 NOTE Pxx xx means the value of Pxx xx NOTE There is no actual parameter P00 00 The source default P00 00 means to disable the
30. On P18 02 Brake release 0 200 1 50 Run amp Stop 0709H current threshold P18 03 Brake apply 0 200 1 10 Run amp Stop 070AH current threshold P18 04 release 0 00Hz 0 01Hz 1 00Hz Run amp Stop 070BH frequency 20 00Hz threshold P18 05 apply 0 00Hz 0 01Hz 2 00Hz Run amp Stop 070CH frequency 20 00Hz threshold 164 ID Function Range Step Default Change Mode Modbus Register Address P18 06 Pre brake release 0 0s 25 05 0 15 1 05 Run amp Stop 070DH delay P18 07 Post brake release 0 05 25 05 0 15 1 05 Run amp Stop 070EH delay P18 08 Brake logic 0 Apply 1 Actual Actual 070FH indicator 1 Release 165 8 3 Options LCD keypad HV LCD Used for operating drives can display in English and Chinese Remote keypad HV RM Keypad Used for remote operation the farthest operation distance is 330 feet 100 meters Used to dock the keypad The connection Simple keypad dock HV PadFit1 between the drive and the keypad should not be more than 30 feet 10 meters Communication adapter HV 232 Used for bi directional communication between the HV300 drive and a service computer with an RS 232 port Communication adapter HV USB Used for bi directional communication between the HV300 drive and service computer with USB port Profibus module HV Profibus VO The HV Profibus VO is a fieldbus Solutions Module th
31. P18 08 P15 03 Main Reference to P00 00 0 01 P00 00 Run amp Stop O5DEH be modified P18 08 P15 04 reference 0 Off 1 0 Run amp Stop 05DFH inverter 1 On P15 05 feedback 0 Off 1 0 Run amp Stop 05 inverter 1 On 151 ID Function Range Step Default Change Mode Register Address P15 06 reference slew 0 0s 0 15 0 0 Run amp Stop O5E1H rate 3200 0s P15 07 enable 0 Off 1 0 Run amp Stop O5E2H 1 On P15 08 Reserved u P15 09 PID proportional 0 000 0 001 1 000 Run amp Stop 05E4H gain 4 000 15 10 PID integral gain 0 000 0 001 0 500 Run amp Stop 5 5 4 000 P15 11 PID derivative gain 0 000 0 001 0 000 Run amp Stop 05 6 4 000 P15 12 PID upper limit 0 0 0 1 100 0 Run amp Stop 5 7 100 0 P15 13 PID lower limit 100 0 0 1 0 Run amp Stop O5E8H 100 0 P15 14 PID output scaling 0 000 0 001 1 000 Run amp Stop O5E9H 4 000 15 15 output function P00 00 0 01 P00 00 Run amp Stop O5EAH P18 08 P15 16 hold 0 Off 1 0 Run amp Stop O5EBH 1 On 152 ID Function Range Step Default Change Mode Modbus Register Address P15 17 P15 12 P15 13 0 P15 13 lt 1 0 Run amp Stop O5ECH range P15 22 lt P15 12 1 P15 12 lt P15 22 lt P15 12 P15 18
32. Ramp DC injection 3 Ramp coast P03 11 Stop frequency 0 00Hz Max frequency 0 01Hz 0 10Hz Run amp Stop 0136H P03 12 Stop DC injecting 0 0 100 0 refer to 0 1 0 0 Run amp Stop 0137H frequency the max frequency P03 13 Stop DC injecting 0 0 300 0 refer to 0 1 0 0 Run amp Stop 0138H current the motor rated current P03 14 Stop DC injecting 0 0s 60 05 0 15 0 05 Run amp Stop 0139H time P03 15 Dynamic brake 0 Disabled 1 1 Stop Only 013AH control 1 Enabled P03 16 Dynamic brake 0 0 100 0 0 1 50 0 Run amp Stop 013BH rate P03 17 brake 200V 350V 390V 1V 200V Stop Only 013CH DC voltage points 400V 650V 780V 390V 690V 1000V 1125V 400V 780V 690V 1125V P03 18 Reserved u u P03 19 Enable 0 On 1 0 Actual 013EH 1 Off disabled 115 ID Function Range Step Default Change Mode Modbus Register Address P03 20 Run bit 0 Off 1 0 Actual 013FH 1 On P03 21 3 wire enable 0 Stop 1 0 Actual 0140H 1 Run P03 22 FWD 0 Off 1 0 Actual 0141H 1 On P03 23 REV 0 Off 1 0 Actual 0142H 1 On P03 24 FWD REV 0 Forward 1 0 Actual 0143H 1 Reverse P03 25 Jog forward 0 Off 1 0 Actual 0144H 1 On P03 26 Jog reverse 0 Off 1 0 Actual 0145H 1 On P03 27 Comms control 0 65535 1 0 Actual 0146H word P03 28 Control word 0 Disabled 1 0 Run amp Stop 0147 enable 1 Enabled P03 29
33. Reserved P03 30 running 0 Forward 1 Actual Actual 0149H indicator 1 Reverse 116 8 2 5 Menu P04 Preset and PLC 1 Single cycle then stop 2 Single cycle and keep the last speed 3 Recycle ID Function Range Step Default Change Modbus Mode Register Address P04 01 Preset1 0 01Hz 5 00 2 amp Stop 0190H P04 02 Preset 2 Min frequency 0 01Hz 10 00Hz Run amp Stop 0191H P04 03 Preset 3 to 0 01Hz 20 00 2 amp Stop 0192H P04 04 Preset 4 Max frequency 0 01Hz 30 00 2 amp Stop 0193H P04 05 Preset 5 0 01Hz 40 00 2 amp Stop 0194H P04 06 Preset 6 0 01Hz 45 00 2 amp Stop 0195H P04 07 Preset 7 0 01Hz 50 00 2 amp Stop 0196 P04 08 Preset 8 0 01Hz 5 00 2 amp Stop 0197H P04 09 Preset 9 0 01Hz 10 00Hz amp Stop 0198H P04 10 Preset 10 0 01Hz 20 00 2 amp Stop 0199 P04 11 Preset 11 0 01Hz 30 00Hz amp Stop 019AH P04 12 Preset 12 0 01Hz 40 00 2 amp Stop 019 P04 13 Preset 13 0 01Hz 45 00 2 amp Stop 019CH P04 14 Preset 14 0 01Hz 50 00 2 amp Stop 019DH P04 15 Preset 15 0 01Hz 50 00 2 amp Stop 019EH P04 16 Preset 16 0 01Hz 50 00 2 amp Stop 019FH P04 17 PLC mode 0 Disabled 1 0 Stop Only 01A0H 117
34. Under Run Stop mode press the switch the LED display will be output frequency reference frequency output current output voltage DC bus voltage in turn Under the edit of parameter value mode press the switch will change the byte of the value gt In different level display press the switch will return the last level long press on the switch will display the value of normal display parameter decided by P05 01 When the keypad is locked 5 seconds pressing on the switch will unlock NOTE If there is a conflict on the content of parameter pressing PRG switch can not enter the next parameter 63 4 1 4 Keypad Operation The keypad can control drive operation or monitor the status of the drive as described below 1 LED Display e IfP05 02 is set to 0 Normal display is the value of the parameter which is selected by the P05 01 default is output frequency value of P05 11 HV300 has a quick display group switchover value is output frequency reference frequency output current output voltage DC bus voltage Operation procedure is as the following figure Output frequency Reference frequency Output current Output voltage DC bus voltage 1000 gg 1000 1 0 00 0 00 00 0 337 L Figure 4 2 Display switchover flow e f P05 02 is set to 1 On standby mode normal display is reference frequency Operation procedure is as the following figure
35. and DO1is Check if there is shortage on the output of Stop the drive according to the over 100mA DO and 24V Stop mode can reset after 1s when trip removed F015 Parameter cloning wrong Keypad cloning is abnormal Power up again can reset after 1s when trip Keypad EEPROM is empty and Upload the parameter setup to the keypad removed download the parameter setup then do the download to the drive Inner fault Contact service F016 Auto tune wrong The drive size can t match the Change the drive can reset after 1s when trip motor power size removed Set the wrong motor data Reset up the motor data by motor nameplate Before the auto tune finished Wait until finished stop the drive F017 Output terminal short circuit output terminal short circuit Check wiring and motor insulation when power up Current detection fault Contact service F018 External fault An external fault input from one Check the external equipments Stop the drive according to the of the DI terminals Stop mode can reset after 1s when trip removed F019 Reserved 020 EEPROM read and write failure Wrong happens when read amp Press STOP switch to reset the drive and try write the control word again contact service Internal fault Contact service F021 Destination fault Wrong parameter destination Check if there parameters are set to the can reset after 1s when trip same function correct it press STOP switch removed to reset Load default and reset the drive F022 Option fault O
36. condition of the above table is no motor load e When a ground leakage protecting contactor is used for front power supply the internal EMC filter should be removed 3 Remove the internal EMC filter There is a metal link between the ground and EMC filter as shown in the below figures 57 SizeA SizeB SizeC SizeD SizeE 58 Internal EMC filter Tighten the screw Fit the internal EMC filter Internal EMC filter Remove the screw Remove the internal EMC filter NOTE After removing the link of EMC filter please keep the link in case to fit the EMC filter again Internal EMC filter Tab fully inserted filter fitted Internal EMC filter Tab fully extended filter disconnected Tighten the filter capacitor grounding screw fit the internal EMC filter Untighten the filter capacitor grounding screw disconnect the internalc EMC filter NOTE When disconnect varistor please twist out the screw and remove 1 Filter capacitor 2 Varistor grounding grounding screw screw 1 filter capacitor grounding screw SizeE1 Tighten the filter capacitor grounding screw fit the internal EMC filter Untighten the filter capacitor grounding screw disconnect the internalc EMC filter Size F Untighten screws 1 and 2 and Size F1 remove the EMC filter board and then remove the EMC filter NOTE In order to ensure reliable grounding retighten screws 1 and 2 after
37. error Transformer Unusual vibration or Visual hearing nose Normal choke smell Contactor relay Cracking noise Hearing Normal Contactors are ok Visual Normal Fan Screws loosing Retighten Normal 92 Checking Area Items Method Judgment Cool Colour changed by Visual Normal system heating Abnormal noise or Visual hearing make Rotating smoothly vibration the blades moving Air flow channel Heatsink channel Visual and clean Normal stocked 7 3 Parts replacement Inside of a drive different parts have different lifetimes according to normal technique rules and the actual lifetime is related with operating and environmental conditions in order to maintain the drive to be healthy it is recommended to replace some electrical parts termly the suggestion is as in following table high ripple current caused by frequently Skipping of the load electrolyte was aged Parts Life cycle Cause Judgment Method Fan 2 3 year Bearing or blade was worn out Blade of fan was crannied Is there any abnormal vibration Blade of fan rotates normally Capacitor 4 5 year High environmental temperature Liquid come out safety valve raised Measure the Electrostatic capacity Measure the insulation resistance 93 7 4 Drive storage When the customer plans to store the drive for a short time or long time please follow the below
38. forward and the order is latched Press SB3 drive is running reverse and the order is latched Press 5 1 drive stops e When P09 22 2 3 wire control mode 2 is selected DI1 DI2 013 are automatically set as below P09 02 2 DI1 function is RUN Latching control P09 03 5 DI2 function is 3 wire enable Voltage control SB1 is normal closed button when it is open drive will stop P09 04 6 function is FWD REV Voltage control Wiring is as figure OV 24V HV300 Figure 4 13 3 wire Control mode2 connection SB1 Run button SB2 Stop button K Direction switch Press SB1 the drive is running order is latched K is open run forward K is closed run reverse Press SB2 the drive stops NOTE After pressing SB2 the drive stops Release the SB2 button and the drive still stop Have to trigger the 72 SB1 again and then drive will run 4 4 User PID controller HV300 has a programmable PID controller The block diagram is as below P18 08 gt a PID output low limit PID output EE 2 5 2 2 8 2 5 e 8 g NS a A vi a a e Eb Su I gt z 5 S a p ood Our PP de aaa anda ME E 8 2 6 BEJA a a 2 Mu 2 95 5 5 gt
39. higher Reduce the switch frequency turn off the IGBTs can reset Frequently accelerating and Replaced by a larger drive increase the after 1s when trip removed decelerating under heavy load ramp time enable the auto adjust function condition on switch frequency Internal fault Contact service F010 Motor overload V F is not right Setup V F and boost correctly Stop the drive according to the Supply voltage is lower Check the power supply and cabling stop mode can reset after 15 Motor axis is stocked or the load Check the load when trip removed changing is too big The factor for motor overload Correct the factor P12 12 protecting P12 12 is lower F011 Motor overheat Load is too big Check the load and current Stop the drive according to the stop mode can reset after 1s when trip removed Motor heat dissipation channel is stocked Check the motor Motor fan is not working Change the motor fan 86 Motor thermistor abnormal Check the thermistor resistance and replace it F012 Allover current input current is over 26mA Check AI1 input Stop the drive according to the stop mode can reset after 1s when trip removed F013 input loosing input current is smaller than Check AI1 input Stop the drive according to the 3mA stop mode can reset after 1s when trip removed F014 User 24V overload Output current of 24V
40. instructions e It is better to keep the drive in the original factory package e After long time storage the drive s capacitors must be dealt with NOTE The calculation of storage time is not from the purchase date but should be the factor s delivery date Action on drive after storage Storage Time Action Ready Time In half year No action N A Half year to two Before run the motor the drive is applied normal voltage 1 hour years for an hour Over two years Use a variac to apply the voltage on the drive gradually 2 hours 7 5 Disposal Please pay attention when the failed drives are disposal Electrolytic capacitor when set fire on the drive electrolytic capacitors explosion may happen Plastic parts when fire the plastic parts of the drive poisonous air could be released Handle method handle the disposal drive as industrial waste 94 Appendix 8 1 Communication 8 1 1 Communications port and wiring Hardware interface of HV300 drive communication RJ45 port e Two terminals A RS484 B RS485 These two kinds of interface can play the same electric functions A serial communications link enables one or more drives to be used in a system controlled by a host controller such as a PLC or computer A RS485 B Le RS485 HV300 Upper computer A figure 1 1 Communications link NOTE The RJ45 port pin as shown in a figure 1 2 also can use parallel line
41. not reset F040 Software abnormal Software running wrong Contact service MCU or DSP failed Contact service All above trips can be categorized into 4 types Fault category Type Trips Description Auto reset F003 F003 under voltage can auto reset the drive base on the actual DC bus voltage Can not reset 2F030 Fault from inner failure except external disturbance EEPROM read amp write F020 When the trip happens can load default and then reset the drive Odinary trip 001 06 can reset after 10s when trip removed Other trips can reset after 1s when trip removed NOTE F003 can be auto reset the under voltage threshold level and hysteresis is different with different rated voltage level When F003 happens drive starts to save the parameters Only when the drive is active the trip F003 will be recorded in the fault tracking log e Menu P11 is for trip tracking 88 6 2 Alarms and Actions When drive is alarming the drive will keep running and the keypad will display relative alarm code and the alarm code will keep flashing for 3 seconds then turn over to the normal display selected by P05 01 The normal display will flash for 3 seconds then back to flash alarm code will keep this cycle until the alarm is removed The parameter P12 13 can be set to decide if to display the warning information or not Codes Descriptions Possibiliti
42. removing the EMC filter Size G Untighten screws 1 and 2 and remove the EMC filter board and then remove the EMC filter NOTE In order to ensure reliable grounding retighten screws 1 and 2 after removing the EMC filter Size J Untighten screws and remove the EMC filter board and then remove the EMC filter NOTE In order to ensure reliable grounding retighten screws 1 and 2 after removing the EMC filter 60 Size Size L Untighten screws 1 and 2 and remove the EMC filter board and then remove the EMC filter NOTE In order to ensure reliable grounding retighten screws 1 and 2 after removing the EMC filter In order to remove the EMC filter remove screw Pl dd ddd 1 and disconnect the wiring The loose wire can be OG connected to screw 2 in order to prevent the EMC filter wiring from contacting other parts of ae ri the drive 61 4 Operation and Display 4 1 Keypad The HV300 drive keypad includes 5
43. symbol is the General Warning which warns about conditions other than those caused by electricity which can result in physical injury and or damage to the equipment Note The Note is additional information in the manual meant to emphasize and or explain the contents It may be able to help you solve a problem or make it easier to understand Table of Contents 1 Safety INStUdihons BNET RR n 1 1 1 General Warnings 1 1 2 5 Transportati n 1 EE m EE EEE EEEa 2 DEM eiie 2 1 5 Operation and Troubleshooting 2 urine tyes 3 LP ere 3 1 8 Additional Safety Precautions 3 2 Product introduction 6 2 1 Operating Principles sere ere er cases HE Ee ETE ve E masaqa qa 6 Figure 2 1 HV3OD drive 6 2 2 Rating Label usd Pe T E NO as qaa ayasa aQ 6 Figure 2 2 HV300 rating label Single power type
44. underline is flashing PRG PRG PRG 0 00 gt POO P04 P04 01 gt 5 00 5 00 5 50 4 times 1 time 1 time 1 time 5 times 1 time ESC ESC PRG v 0 00 4 P04 lt AA 40 504 1050 EB 10 50 5 50 4 times 1 time 5 times T Press key until display 40 50 3 Figure 4 6 Editing parameter flow 4 Lockand unlock the keypad To avoid wrong keypad option HV300 has the function of keypad lock through the setup of P05 06 if the value of P05 06 is 0 all the keys are activable 1 all the keys are locked 2 except RUN and STOP keys other keys are locked Keypad unlocked operation press ESC over 5 seconds and the value of P05 06 will become to be 0 the keypad is unlocked 5 User code To protect the secrets of customer parameter setup HV300 designs the function of user code Once the user code is set if can not enter the correct PIN in the P00 01 the keypad can only display normal display and parameter P10 06 and its value is O 1 Setthe user code Default value of P00 01 is 0 and user code function is disabled If set P10 06 a non 0 value 1 9999 and press PRG once and press ESC twice it will enable the user code function The example of setting the user code to 4 showed as below figure E 10 0 00 0 00 x P00 P10 P10 01 me 0 I time 10 times I time 5 ti
45. y d P05 19 Operation time log 0 00 23 59hour minute 0 01 Actual Actual 0206H hour minute h m P05 20 Energy meter MWh 0 0MWh 999 9MWh 0 1 Actual Actual 0207H MWh P05 21 Energy meter kWh 0 0OkWh 99 99kWh 0 01 Actual Actual 0208H kWh 124 ID Function Range Step Default Change Modbus Mode Register Address P05 22 Electric price kWh 0 0 0 01 0 00 Run amp Stop 0209 0 99 currency kWh P05 23 Energy meter reset 0 No action 1 0 Run amp Stop 020 1 Reset P05 24 Average running cost 0 100 currency 1 Actual Actual 020BH P05 25 Heatsink temperature 25 C 127 C 1 C Actual Actual 020CH P05 26 IGBT junction 25 C 200 C 1 C Actual Actual 020DH temperature P05 27 Drive is active 0 Drive is at ready or trip 1 Actual Actual 020EH stage 1 Drive is running P05 28 Rated load is on 0 Output current is less 1 Actual Actual 020FH than motor rated current 1 Output current equals motor rated current P05 29 Control MCU 0 00 99 99 0 01 Actual Actual 0210H software version P05 30 Power MCU software 0 00 99 99 0 01 Actual Actual 0211H version P05 31 LCD software version 0 00 99 99 0 01 Actual Actual 0212H P05 32 Brigde rectifier 0 00 99 99 0 01 Actual Actual 0213H software version 125 8 2 7 Menu P06 V F controls parameters
46. 0 10 6 500V 10 690 10 Operation mode and cooling AO Two quadrant air cooled WO Two quadrant water cooled A1 Four quadrant air cooled W1 Four quadrant water cooled Family HV300 general purpose Figure 2 4 HV300 model description 2 4 Standard Drive Components 2 4 1 Size C Drives 2 9 1 Terminal Cover 7 RS485 port 2 Barcode 8 Option Connector 3 Mounting holes 9 Power Terminals 4 Keypad 10 Rating Label 5 Keypad Connector 11 Cooling Fan 6 Control Terminals 12 EMC Filter Link 2 4 2 Size L Drives Keypad Barcode Control Terminals RS485 Port Lifting Eyes Cooling Fan Rating Label Power Terminals Base 2 5 Power Ratings The power ratings of the HV300 are based on applications utilizing a standard 4 pole induction motor at the rated voltage constant torque applications P variable torque applications like fans and pumps Overload capacity of G type 150 rated output current 1 minute Overload capacity of P type 110 rated output current 1 minute Fact Default carrier frequency 2 5 1 220V Rating Data Power supply 200Vac 240Vac 50Hz 60Hz single three phase Rated Input Current Size Current kW HP 1 3PH 12897 1 fs 0754 205 13 2 8 150 panas 141 22G 5 11 10
47. 0 6553 5 0 1 0 0 Run amp Stop 01B5H running time P04 39 PLC step10 0 Accel Decel rate 1 1 0 Run amp Stop 01 6 Accel Decel 1 Accel Decel rate 2 Rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 40 PLC step11 0 0 6553 5 0 1 0 0 amp Stop 01 7 running time 120 ID Function Range Step Default Change Modbus Mode Register Address P04 41 PLC step11 0 Accel Decel rate 1 1 0 Run amp Stop 01 8 Accel Decel 1 Accel Decel rate 2 Rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 42 PLC step12 0 0 6553 5 0 1 0 0 amp Stop 01B9H running time P04 43 PLC step12 0 Accel Decel rate 1 1 0 Run amp Stop 01 Accel Decel 1 Accel Decel rate 2 rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 44 PLC step13 0 0 6553 5 0 1 0 0 amp Stop 01BBH running time P04 45 PLC step13 0 Accel Decel rate 1 1 0 Run amp Stop 01 Accel Decel 1 Accel Decel rate 2 rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 46 PLC step14 0 0 6553 5 0 1 0 0 amp Stop 01BDH running time P04 47 PLC step14 0 Accel Decel rate 1 1 0 Run amp Stop 01 Accel Decel 1 Accel Decel rate 2 rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 48 PLC step15 0 0 6553 5 0 1 0 0 Run amp Stop 01BFH running time
48. 0 A04T00055EB HV300 A04T00055PB HV300 A02D00040GB C HV300 A04T00055GB 163 1 142 _ 300 280 176 8 s 6 4 5 HV300 A04T00075GB 6 42 5 59 11 81 11 02 6 96 0 24 9 9 HV300 A04T00110PB D HV300 A04T00110B 238 5 184 92 370 356 5 189 S 7 8 8 HV300 A04T00150B 9 39 7 24 3 62 14 57 14 04 7 44 0 28 19 4 E HV300 A04T00185B 238 5 184 92 435 5 422 200 3 Hj 7 12 1 HV300 A04T00220B 9 39 7 24 3 62 17 15 16 61 7 89 0 28 26 7 Ef HV300 A04T00300EB 320 210 7 510 490 226 222 5 8 20 HV300 A04T00370EB 12 60 8 27 20 08 19 29 8 90 8 76 0 31 44 1 HV300 A04T00300B HV300 A04T00370B HV300 A04T00450B HV300 A04T00550B F HV300 A04T00750B 355 5 221 il 573 552 5 315 5 310 10 40 HV300 A06T00300B 14 00 8 70 22 56 21 75 12 42 12 20 0 39 88 3 HV300 A06T00370B HV300 A06T00450B HV300 A06T00550B HV300 A06T00750B F1 HV300 A04T00450E 355 5 221 573 552 5 296 9 280 7 10 33 14 00 8 70 22 56 21 75 11 69 11 05 0 39 72 8 HV300 A04T00900B HV300 A04T01100B G HV300 A04T01320B 445 6 340 170 725 701 5 355 349 5 10 63 HV300 A06T00900B 17 54 13 39 6 69 28 54 27 62 13 98 13 76 0 39 139 HV300 A06T01100B HV300 A06T01320B HV300 A04T01600B HV300 A04T01850B j HV300 A04T02000B 575 5 440 220 937 889 379 3 373 8 13 104 HV300 A06T01600B 22 66 17 32 8 66 36 89 35 00 14 93 14 72 0 51 229 5 HV300 A06T01850B HV300 A06T02000B SE 640 520 175 1246 5 1207 5 405 5 400 13 150
49. 00 00 Stop Only 06BDH source2 P18 08 161 ID Function Range Step Default Change Mode Modbus Register Address P17 27 Variable selector3 4 000 0 001 1 000 Run amp Stop O6BEH source1 scaling 4 000 P17 28 Variable selector3 4 000 0 001 1 000 Run amp Stop 06BFH source2 scaling 4 000 P17 29 Variable selector3 0 9 1 0 Run amp Stop 06COH mode P17 29 Action Result 0 Select input1 output input1 1 Select input 2 output input2 2 Add output input1 input2 3 Subtract output input1 input2 4 Multiply output input1xinput2 100 5 Divide output input1x100 input2 6 Time constant output input1 P17 30 x s 1 7 Linear ramp output Input1 ramp up from 096 10096 in time of P17 30 8 Modulus output input1 P17 30 0 02 output input1 2 100 9 Raise to power P17 30 0 03 output input1 3 1002 P17 30 has any other value Note P17 30 means the value of P17 30 output input1 P17 30 Variable selector3 0 00 99 99 10 01 0 00 Run amp Stop 06 control factor P17 31 Variable selector3 P00 00 0 01 P00 00 Stop Only 06C2H output function P18 08 162 ID Function Range Step Default Change Mode Modbus Register Address P17 32 Threshold block1 0 1 1 Actual Actual 06C3H output indicator P17 33 Threshold 2 10 1 1 Actual Actual 06C4H output indicator P17 34 Variabl
50. 0000000000000000 000000000000000000 gt 000000000000000 111141711711 141777 4000000 2900 Shenzhen Hopewind Electric Co Ltd Add building 5 Guanlong No 2 Industry Park Xili Town Nanshan District Shenzhen China 518055 Tel 86 755 86026786 Fax 86 755 26518311 Copyright O 2014 Hopewind All rights reserved
51. 0000H mode 1 Auto switch mode in running state P05 02 2 Reserved P00 02 Parameter display 0 Only parameters 1 1 Run amp Stop 0001H control 1 All menu parameters P05 03 2 Only parameters which are different with the default setup P00 03 Control mode 0 Keypad 1 0 Stop Only 0002H P10 07 1 Control terminal 2 Comms 00 04 Reference source 0 Keypad 1 0 Run amp Stop 0003H selector 1 E pot 01 01 2 Preset 3 AIL 4 AI2 5 Serial comms 6 DI7 pulse 7 Optional card 8 User programmed 00 05 11 mode selector 0 20mA 1 6 Stop Only 0004 P08 02 1 20 mA OmA 2 4mA 20mA current loosing with trip 3 20mA 4mA current loosing with trip 4 4mA 20mA current loosing without trip 5 20mA 4mA current loosing without trip 6 0V 10V P00 06 Preset1 Min frequency 300 0Hz 0 01Hz 5 00Hz Run amp Stop 0005H P04 01 P00 07 Max frequency 0 00Hz 300 0Hz 0 01Hz 50 00Hz Stop Only 0006 P01 02 P00 08 Min frequency 0 00Hz Max frequency 0 01Hz 0 00Hz Stop Only 0007 P01 03 P00 09 Accel rate1 0 0 3600 0 0 1 10 0 Run amp Stop 0008H P02 04 00 10 Decel rate1 0 0 3600 0 0 1 20 0 Run amp Stop 0009H P02 05 P00 11 Stop mode 0 Ramp 1 0 Stop Only 000AH P03 10 1 Coast 2 Ramp DC injection 3 Ramp coast P00 12 Power up Keypad 0 0 00Hz 1 0 Run amp Stop 000 reference 1 The running frequency when last
52. 0072H 1 Off P01 16 Preset select bit1 status 0 On 1 Actual Actual 0073H 1 Off P01 17 Preset select bit2 status 0 On 1 Actual Actual 0074H 1 Off P01 18 Preset select bit3 status 0 On 1 Actual Actual 0075H 1 Off P01 19 Preset select indicator Preset1 Preset16 1 Actual Actual 0076H 01 20 11 reference display Max frequency 0 01Hz Actual Actual 0077H Max frequency 01 21 12 reference display Max frequency 0 01Hz Actual Actual 0078H Max frequency P01 22 RUN Stop indicator 0 Stop is active 1 Actual Actual 0079H 1 Run is active P01 23 Frequency arrival indicator 0 Not arrival 1 Actual Actual 007AH 1 Arrival P01 24 Zero speed indicator 0 None zero speed 1 Actual Actual 007BH 1 At zero speed running P01 25 Reference source is switched to 0 Off 1 Actual Actual 007CH 11 1 On P01 26 Reference source is switched to 0 Off 1 Actual Actual 007DH AI2 1 On P01 27 User programmed reference max frequency 0 01Hz Actual Actual 007EH display max frequency 109 P01 28 Output frequency detection FDT 0 00Hz P01 02 0 01Hz 0 00 2 amp Stop 007FH threshold P01 29 Output frequency detection FDT 0 00Hz 01 28 0 01Hz 0 00 2 Run amp Stop 0080 width P01 30 Output frequency detection FDT 0 Disabled 1 0 Actual 0080H indicator 1 Enabled 110 8 2 3 Men
53. 1 On for all condition 2 On except ramp ID Function Range Step Default Change Mode Modbus Register Address P06 01 V F control mode 0 User programmed V F 1 0 Stop Only 0258H ramp 1 2 law ramp 2 1 7 law ramp 3 1 2 law ramp P06 02 V F frequency 3 P06 04 P13 08 0 01Hz 0 00Hz Stop Only 0259H P06 03 V F voltage3 P06 05 100 096 refer to 0 196 0 096 Stop Only 025AH motor rated voltage P06 04 V F frequency 2 P06 06 P06 02 0 01Hz 0 00Hz Stop Only 025BH P06 05 V F voltage 2 P06 07 P06 03 0 1 0 0 Stop Only 025CH P06 06 V F frequency 1 0 00 P06 04 0 01Hz 0 00Hz Stop Only 025DH P06 07 V F voltage 1 0 P06 05 0 196 0 096 Stop Only 025EH P06 08 boost 0 0 30 0 refer to 0 1 By model Run amp Stop 025FH motor rated voltage P06 09 Boost finish 0 0 50 0 refer to 0 1 50 0 Run amp Stop 0260H frequency motor rated voltage P06 10 Stable factor 0 Off 1 0 Run amp Stop 0261 P06 11 Auto energy saving 0 Off 1 0 Stop Only 0262H P06 12 AVR control 0 Off 1 1 Stop Only 0263H 126 8 2 8 Menu P07 Vector protection protection 1 Disable current limit protection above fundamental frequency 2 Fast increase or decrease current limit protection disabled 3 Both disabled ID Function Range Step Default Change Modbus Mode Register Address P07 01 Speed Torque 0 Only stop 1 0 R
54. 1 70 2 0 70 2 0 20 5 20 HV300 A04T00750B 250 225 175 95 4 0 95 4 0 gt 0 5 20 HV300 A04T00900B 250 250 204 120 250MCM 120 250MCM gt 0 5 20 HV300 A04T01100B 315 300 248 150 300MCM 150 300MCM 20 5 20 HV300 A04T01320B 350 400 301 185 350MCM 185 350MCM gt 0 5 20 HV300 A04T01600B 450 500 340 120 250MCM x2 120 250MCM x2 20 5 20 HV300 A04T01850B 500 500 375 120 250MCM x2 120 250MCM x2 20 5 20 HV300 A04T02000B 500 500 415 120 250MCM x2 120 250MCM x2 20 5 20 HV300 A04T02500B 670 505 150 300 2 150 300 2 gt 0 5 20 HV300 A04T02800B 700 592 150 300MCM x2 150 300MCM x2 20 5 20 HV300 A04T03150B 700 653 150 300MCM x3 150 300MCM x3 20 5 20 HV300 A04T03550B 1000 728 150 300MCM x4 150 300MCM x4 gt 0 5 20 HV300 A04T04000B 1000 810 150 300MCM x4 150 300MCM x4 20 5 20 HV300 A04T04500B 1000 915 150 300MCM x4 150 300MCM x4 20 5 20 44 HV300 A06T00300B 63 60 42 10 7 10 7 20 5 20 HV300 A06T00370B 80 60 52 16 5 16 5 20 5 20 HV300 A06T00450B 100 90 61 16 5 16 5 20 5 20 HV300 A06T00550B 125 100 83 25 3 25 3 20 5 20 HV300 A06T00750B 125 125 97 35 2 35 2 20 5 20 HV300 A06T00900B 200 175 127 50 1 0 50 1 0 20 5 20 HV300 A06T01100B 250 225 145 70 2 0 70 2 0 20 5 20 HV300 A06T01320B 250 225 145 70 2 0 70 2 0 20 5 20 HV300 A06T01600B 250 225 170 50 1 0 x2 50 1 0 x2 20 5 20 HV300 A06T01850B 250 250 192 50 1 0 x2 50 1 0 x2 20 5 20
55. 3 No function 99 Advanced function P08 09 AI2 offset 100 0 100 0 0 1 0 0 Run amp Stop 0328 P08 10 AI2 scaling 0 000 20 000 0 001 1000 Run amp Stop 0329 P08 11 Al2 inverter 0 Off 1 0 Run amp Stop 032AH 1 On P08 12 AI2 filtering 0 00s 10 00s 0 015 0 15 amp Stop 032 time P08 13 Analog output 0 P08 14 is only basic 1 0 Run amp Stop 032 function level control application 0 11 1 P08 14 is advanced application P00 00 P18 08 130 Function Range Step Default Change Mode Modbus Register Address P08 14 Analog output function select 0 1 9 Output frequency Reference frequency Active current Output current Motor speed DC voltage Output voltage 11 level AI2 level Length 10 Counting 11 No function 99 Advanced function Run amp Stop 032DH 131 ID Function Range Step Default Change Mode Modbus Register Address When AO1 select the following function and 100 output 0 Output frequency 1 Reference frequency 2 Active current 3 Output current 4 Motor speed 5 DC voltage 6 Output voltage Maximum running frequency Maximum running frequency 3 times motor rated current 3 times motor rated current The motor speed rpm is calculated according to the maximum freque
56. 3 83 3 3 103 3 119 3 139 3 169 3 3 231 3 255 3 43 23 2 8 6 75 75 125 156 180 210 256 10 50 87 27 520 610 K 673 L L 835 L 43 11 2 5 3 690V Rating Data Power supply 500Vac 690Vac 50 2 60 2 three phase Model Name Hv300 A06T003008 3 Hv300 A06T003708 3 300 06 0458 33 F HV300 A06TO05508 3 5 55075 3 8 6 5000 HV300 A06TO07508 3 13 83 86 075100 10 97 00 90425 Hv300 A06TO09008 3 10 97 10 900125 57 17 18 11101150 6 HV300 A06T01100B 3 127 131 150 G HV300 A06T01320B 3 150 170 175 G HV300 A06T01600B 3 175 192 1988 185 HV300 A06T018508 198 1185 26 24 psi 2001300 HV300 A06T02000B 224 235 220 300 HV300 A06T025008 3 327 26 24 2500400 aso 285 7293 psoG7o HV300 A06T028008 3 350 pss 29 280370 392 348 328 315500 HV300 A06T03150B 318 328 375 L HV300 A06T035508 2 4 2 375 7 355520 509 426 400 530 HV300 A06T040008 2 jo 43 142 400 530 576 468 482 4450600 i HV300 A06T04500B 482 529 545 L NOTE 1 Onlythose drives with a B in the model number are fitted with brake units In addition e 22kW and below the drives have internal bake unit the model name of these drives contain 30kW and above the brake unit is optional If no need delete the B in the model 2 When HV300 A0xT01320 and HV300 A0xT03150 is used as P type the default carrier frequency is 1kHz 12 2 6
57. 8 1 10 Control Parameter P03 27 description Bit Function 0 Drive enable 1 Run 2 3 wire enable 3 Run forward 4 Run reverse 5 FWD REV 6 Jog forward 7 Jog reverse 8 Fault reset 9 Saving parameters 10 Clean the trip tack log 11 Enable comms to write parameters 12 Reserved 13 Reserved 14 Reserved 15 Reserved If P10 02 drive address 0 the drive will not response the master 103 8 1 11 Drive Status P10 14 Description Bit Function Bit Function 0 Drive healthy 8 Drive control changed to by control terminal 1 Drive is active 9 Under voltage 2 100 load 10 Overload is calculating 3 Frequency is arrived 11 Alarm 4 Zero running 12 Length meets 5 Running reverse 13 Counting meets 6 Current limit is working 14 PLC running is over 7 Set time is meet 15 PLC is working 8 1 12 Scale Definition gt Frequency 1 100 If the drive reference is 50 00Hz then for hex is 1388H gt Time rate 1 10 If the acceleration rate is 10 05 then for comms hex is 0064H gt Current rate 1 10 Voltage rate 1 1 If the voltage is 380V then for comms hex is 017CH 104 8 2 Parameter List 8 2 1 Menu P00 Shortcut Menu Quick Commissioning 105 ID Function Range Step Default Change Modbus Register Mode Address 00 01 Keypad cycle display 0 Fixed mode 1 0 Run amp Stop
58. 8 pole P13 22 Motor 2 rated speed 1rpm 1 Stop Only 0529H 18000rpm P13 23 Motor 2 stator 0 0000 0 0010 0 Stop Only 052AH resistance 60 0000 0419 2 Dacaruad 0419 95 Pacarund 148 ID Function Range Step Default Change Mode Modbus Register Address P13 26 Motor2 transient 0 0096 0 0196 by model Stop Only 052DH inductance 50 0096 8 2 15 Menu P14 Textile function ID Function Range Step Default Change Mode Modbus Register Address P14 01 function 0 Off 1 0 Stop Only 0578H enable 1 On P14 02 Centre of textile 0 00Hz 0 01Hz 0 00Hz Run amp Stop 0579H frequency Max frequency P14 03 Preset textile 0 00Hz 0 01Hz 0 00Hz Run amp Stop 057AH frequency Max frequency P14 04 Run time of Preset 0 0s 0 15 0 05 Run amp Stop 057BH textile frequency 3600 05 14 05 frequency 0 0 50 0 0 1 0 0 Run amp Stop 057CH map to P14 02 P14 06 Jump frequency 0 0 50 0 0 1 0 0 Run amp Stop 057DH map to P14 05 P14 07 period 0 1s 0 15 10 05 Run amp Stop 057EH 1000 0s 149 ID Function Range Step Default Change Mode Modbus Register Address P14 08 Triangle rise time 0 0 0 1 50 0 Run amp Stop 057FH 100 0 map to P14 07 P14 09 Pause textile 0 Off 1 0 Run amp Stop 0580H 1 On P14 10 Reference of l
59. A NOTE All the programmable control terminal functions are factory default set tis recommended that the control wiring be unshielded twisted pair shielded cable or shielded twisted pair 5 5kW 7 5hp 280kW 370hp models including 220V AkW 5hp except size E1 models internal DC Choke is fitted 315KW 500hp 450kW 600hp models with AC reactor fitted 46 3 12 6 Control Terminal and Cabling rav ee esos o or ap Terminal Name Function Technical Specifications 5485 RJ45 port Two lines Modbus RTU protocol Serial comms 485 plus signal Same function with RJ45 port mainly for multi network B 485 minus signal iz The common be or 24V by setting the P09 21 default is OV Programmable digital DI1 015 Input resistance 10 High low logic threshold 10V 1V input terminals Sample time 1ms Same as DI1 DI5 Normal digital input Length counting by input pulse Sample time 5ms DI6 Length counting MORE Number counting by input pulse Sample time 5ms Digital input Number counting Note pulse frequency range is OHz 60Hz A Same as 011 015 but Input resistance is 5 Normal digital input z High frequency pulse input High frequency pulse DI7 TAM Frequency range 1kHz 50kHz Only when P09 21 1 input b
60. Brake logic control 164 8 3 d deae ed eed 166 8 4 Declaration of Con foFmlty ote e e a RR RE GERE O Eie 167 8 5 Low Voltage Directive onde edebat eee e EH 168 8 6 Safety Compliance coe Wer e RR os ERE E Ee ea vepres eee ER bode 168 8 7 Drive Repailt Card L nm ua Sa u e br a e at E S 169 Service Agreement u y u ERE 171 Safety Instructions This chapter contains safety instructions which you must follow If ignored physical injury or death may follow or damage may occur to the drive Please carefully read the safety instructions before you work on the drive 1 1 General Warnings WARNING Only qualified or professional electricians are allowed to work on the drive The process of placing or lifting the unit must be slow Quick movements and rough handling may cause damage to drive During installation or maintenance liquid dust or debris must be kept away from the drive internals Never work on the drive or motor when input power is applied Use appropriate electrical safety equipment to avoid electric shock personal injury or fire When transporting or handling the drive handle with care Load carefully without impact If the drive has been stored without use for a period in excess of 2 years input voltage should be gra
61. General Technical Data Input Power Input Voltage Uin 200V 10 240V 10 1 3 PH 380V 10 480V 10 3PH 500V 10 690V 10 Input Frequency 50 60Hz 2Hz Maximum Supply lt 39 Imbalance Output Voltage OV Uin Power Output E Output Frequency 0Hz 300Hz Voltage Control V F Open loop Vector Control Switching Frequency 1 2 15kHz Adjust Speedrange Open loop vector 1 100 V F mode 1 50 Start Torque 0 5Hz 100 rated torque 1Hz 150 rated torque Torque Accuracy 5 Reference resolution Digit 0 01 2 Analog 0 1 frequency Acce amp Dece rate 0 15 3600min Voltage Boost 0 1 30 0 E G type 150 rated output current 1 minute Main Overload SENER P type 110 rated output current 1 minute V F 4 types V F user can program and ramp 2 0 power 1 7 power 1 2 power Injection frequency 0 0 100 0 Max frequency DC Braking Injection current 0 0 300 0 rated current Injection time 0 005 60 005 Dynamic Brake Brake rate 0 0 100 0 Jog frequency 0 00Hz maximum frequency Jog Jog acceleration rate 0 15 600 05 Jog interval time 0 15 600 05 Preset 16 preset speeds decided by control terminals AVR Maintain the rated output voltage when the input power supply voltage changed Textile For textile machine control Si
62. HV300 A04T00370B 11 75 5 55 3 22 HV300 A04T00450B 9 92 67 6 18 HV300 A04T00450EB 9 92 67 6 18 HV300 A04T00550B 7 120 86 9 14 HV300 A04T00750B 7 120 86 9 14 HV300 A04TOO900B 4 2 200 164 8 4 HV300 A04T01100B 2 8 300 246 5 6 HV300 A04T01320B 2 8 300 246 5 6 Optional HV300 A04T01600B 1 8 450 357 3 6 HV300 A04T01850B 1 8 450 357 3 6 HV300 A04T02000B 1 8 450 357 3 6 HV300 A04T02500B 1 4 600 493 2 8 HV300 A04T02800B 1 4 600 493 2 8 HV300 A04T03150B 0 9 900 765 1 8 HV300 A04T03550B 0 9 900 765 1 8 HV300 A04T04000B 0 7 1200 984 1 4 HV300 A04T04500B 0 7 1200 984 1 4 54 E 690V supply voltage brake resistor specification Spec Min resistance Max brake Peak power Recommended resistance Brake resistor Model Q current A kW HV300 A06T00300B 13 92 95 26 HV300 A06T00370B 13 92 95 26 HV300 A06T00450B 13 92 95 26 HV300 A06T00550B 10 119 125 5 20 HV300 A06T00750B 10 119 125 5 20 HV300 A06T00900B 8 150 177 16 HV300 A06T01100B 8 150 177 16 HV300 A06T01320B 5 3 225 267 10 6 HV300 A06T01600B 5 3 225 267 10 6 Optional HV300 A06T01850B 5 3 225 267 10 6 HV300 A06T02000B 4 300 353 8 HV300 A06T02500B 4 300 353 8 HV300 A06T02800B 2 7 450 535 5 4 HV300 A06T03150B 2 7 450 255 5 4 HV300 A06T03550B 2 600 344 4 HV300 A06T04000B 2 600 344 4 HV300 A06T04500B 1 3 900 530 2 6 55 3 12 13 EMC Guide E EMC management suggestion e Noise immuni
63. HV300 A06T02000B 315 300 224 70 2 0 x2 70 2 0 x2 20 5 20 HV300 A06T02500B 350 400 285 90 3 0 x2 90 3 0 x2 20 5 20 HV300 A06T02800B 350 400 318 120 250MCM x2 120 250MCM x2 gt 0 5 20 HV300 A06T03150B 500 500 375 120 250MCM x2 120 250MCM x2 20 5 20 HV300 A06T03550B 500 500 413 120 250MCM x2 120 250MCM x2 gt 0 5 20 HV300 A06T04000B 630 600 468 120 250MCM x2 120 250MCM x2 20 5 20 HV300 A06T04500B 670 529 150 300MCM x2 150 300MCM x2 gt 0 5 20 3 12 4 Earth Conductor Cross Sectional Area Power cable cross sectional area S Earth conductor cross sectional area Sp S lt 16 5 16 lt S lt 35 16 35 lt S 5 2 NOTE data the table is based on the assumption that both the conductors are of the same metal material Otherwise the area value should be modified by the conductor factor between the different metals 45 3 12 5 Typical Cabling DC choke Brake resistor O e e DC1 DC BR Motor L Li U Supply INNS Lo 1 8PH V e PE Output frequency analogue d output 0V 10V FWD s REV 0V 0 Jog WD d DO1 Zero speed 24V 8 Preset select bitO A O DO2 Drive trips 24V 3 Preset select bit1 ov Coasting T O 24V User 24V nese O Healthy closed Common 1 RL2 O O RL4 Drive active closed CN3 Keypad connector CN2 Option connector M ow V 10V pel OV 10V 0 4mA 20m
64. Normal 1 1 Stop Only 04BAH protection mode motor 1 Variable frequency motor 144 ID Function Range Step Default Change Mode Modbus Register Address P12 12 Overload factor 0 drive 1 100 Run amp Stop 04BBH rated current motor rated current x100 P12 13 Alarm display 0 Not display 1 1 Run amp Stop 04BCH control 1 Display P12 14 External fault 0 Off 1 0 Run amp Stop 04BDH 1 On P12 15 Reset trip 0 Off 1 0 Stop Only 04BEH 1 On P12 16 Under voltage 0 Off 1 Actual Actual 04BFH indicator 1 On P12 17 Overload 0 Off 1 Actual Actual 04 accumulator 1 On indicator P12 18 Alarm indicator 0 Off 1 Actual Actual 04C1H 1 On P12 19 Power off 0 Enabled 1 0 Run amp Stop 04C2H undervoltage fault 1 Disabled disable 145 8 2 14 Menu P13 Motor ID Function Range Step Default Change Mode Modbus Register Address P13 01 Motor voltage 0 V F 1 0 Stop Only 0514H control mode 1 Open loop vector P13 02 Auto tune 0 Disabled 1 0 Stop Only 0515H 1 Auto tune 1 run a time 2 Auto tune 2 run once a time 3 Reserved P13 03 Motor 1 motor 2 0 Motor 1 1 0 Stop Only 0516H select 1 Motor 2 10102 nA Dacaruad P13 05 Motor 1 power 0 00 1 00 0 01 0 85 Stop Only 0518H factor P13 06 Motor 1 rated 200V 0V 11V 200V Stop Only 0519H voltage 240V 220V 400V OV 400V 480V 380V 690V OV
65. Ox2D OxED OxEC 0 2 OxE4 0x24 0x25 5 0x27 OxE7 OxE6 0x26 0x22 OxE2 OxE3 0x23 OxE1 0x21 0x20 OxEO 0 0x60 0x61 OxA1 0x63 OxA2 0x62 0x66 OxA6 OxA7 0x67 OxA5 0x65 0x64 OxA4 Ox6C OxAC OxAD Ox6D OxAF Ox6F Ox6E OxAE Ox6B OxAB 0x69 9 8 0x68 0x78 0xB8 0xB9 0x79 OxBB Ox7B Ox7A OxBA OxBE Ox7E Ox7F OxBF 0x7D OxBD OxBC 0x7C 0xB4 0x74 0x75 OxB5 0x77 0xB7 OxB6 0x76 0x72 OxB2 0xB3 0x73 OxB1 0x71 0x70 OxBO 0x50 0x90 0x91 0x51 0x93 0x53 0x52 0x92 100 0x96 0x56 0x57 0x97 0x55 0x95 0x94 0x54 Ox9C Ox5C Ox5D Ox9D Ox5F Ox9F Ox9E OxSE Ox5A Ox9A Ox9B Ox5B 0x99 0x59 0x58 0x98 0x88 0x48 0x49 0x89 Ox4B 0x8B Ox8A Ox4A Ox4E Ox8E Ox8F Ox4F Ox8D Ox4D Ox4C Ox8C 0x44 0x84 0x85 0x45 0x87 0x47 0x46 0x86 0x82 0x42 0x43 0x83 0x41 0x81 0x80 0x40 Generation for Modbus messages The function returns the CRC as a unsigned short type unsigned short CCRC ModbusRTUCRC16 unsigned char puchMsg short usDataLen unsigned short ReturnValue high byte of CRC initialized unsigned char uchCRCHi OxFF low byte of CRC initialized unsigned char uchCRCLo OxFF will index into CRC lookup table unsigned char ulndex pass through message buffer while usDataLen 1 calculate the CRC ulndex uchCRCHi puchMsg uchCRCHi uchCRCLo auchCRCHi ulndex u
66. PID 8 2 17 Menu P16 Programmable logic and binary sum ID Function Range Step Default Change Mode Modbus Register Address P16 01 block1 source1 P00 00 0 01 P00 00 Stop Only 0640H P18 08 P16 02 block1 source1 0 Off 1 0 Run amp Stop 0641H inverter 1 On P16 03 block1 source2 P00 00 0 01 P00 00 Stop Only 0642H P18 08 P16 04 1 source2 0 Off 1 0 Run amp Stop 0643H inverter 1 On P16 05 block1 output 0 Off 1 0 Run amp Stop 0644H inverter 1 On P16 06 block1 output delay 3000 0s 0 15 0 05 Run amp Stop 0645H P16 07 1 output P00 00 0 01 P00 00 Stop Only 0646H function P18 08 P16 08 Block2 source1 P00 00 0 01 P00 00 Stop Only 0647H P18 08 P16 09 Block2 source1 0 Off 1 0 Run amp Stop 0648H inverter 1 On P16 10 Block2 source2 P00 00 0 01 P00 00 Stop Only 0649H P18 08 P16 11 Block2 source2 0 Off 1 0 Run amp Stop 064AH inverter 1 On 155 ID Function Range Step Default Change Mode Modbus Register Address P16 12 Block2 output 0 Off 1 0 Run amp Stop 064BH inverter 1 On P16 13 Block2 output delay 3000 0s 0 15 0 0 Run amp Stop 064CH P16 14 Block2 output P00 00 0 01 P00 00 Stop Only 064DH function P18 08 P16 15 Sum one s input 0 Off 1 0 Run amp Stop 064EH 1 On P16 16 Sum two s input 0 Off 1 0 Run amp Stop 064FH 1 On P16 17 Sum four s input 0 Off
67. Preset 1 UP DOWN and reset are active at all times 5 Preset 1 UP DOWN are only active when the drive is running Reset is active at all times P02 34 Power off E Pot output selector 0 Keep 1 Reset Run amp Stop OOE9H 113 8 2 4 Menu P03 Start and stop time ID Function Range Step Default Mode Modbus Register Address P03 01 Reverse limit 0 Reverse is permitted 1 0 Stop Only 012CH control 1 Reverse is disabled P03 02 Dead time for 0 0s 3000 0s 0 1s 0 0s Run amp Stop 012DH running direction change P03 03 Auto start after 0 Off 1 0 Stop Only 012EH power off 1 On P03 04 Wait time for 0 05 60 05 0 15 0 05 Run amp Stop 012FH auto start P03 05 Start mode 0 Start directly 1 0 Stop Only 0130H 1 First DC injection then start 2 Catch spinning 3 Reserved 4 Reserved P03 06 Startfrequency 0 00Hz P01 02 0 01Hz 0 00Hz Run amp Stop 0131H P03 07 Hold time for 0 0s 60 0s 0 15 0 05 Run amp Stop 0132H start frequency P03 08 Start DC injection 0 0 300 0 refer to 0 196 0 096 Run amp Stop 0133H current the motor rated current P03 09 Start DC injection 0 05 60 05 0 15 0 05 Run amp Stop 0134H 114 ID Function Range Step Default Change Mode Modbus Register Address P03 10 Stop mode 0 Ramp 1 0 Stop Only 0135H 1 Coast 2
68. Size E1 F F1 Mounting Diagram 10min E mE fr Size E1 F F1 20 lll Size G Mounting Diagram Size G 21 Size J Mounting Diagram 22 lll Size K Mounting Diagram 23 Size L Mounting Diagram 3 6 Model Dimensions and Mounting Hole Recommendations w W1 W2 H H1 D D1 Mounting Weight Size Model Name mm mm mm mm mm mm mm Hole mm kg in in in in in in in in Ibs HV300 A02D00004GB HV300 A02D00007GB HV300 A02D00015GB 97 4 80 _ 202 4 190 148 8 5 1 4 HV300 A04T00007GB 3 83 3 15 7 97 7 48 5 86 0 20 3 1 HV300 A04T00015GB HV300 A04T00022EB HV300 A02D00022GB SO 55 55 142 123 5 2204 208 155 5 5 2 2 5 59 486 8 68 819 6 12 0 20 4 9 HV30
69. a contactor Observer proper phase rotation on supply wiring Do not directly connect the brake resistor to DC bus and bus or a fire can occur Cable selection should refer to this manual Do not open the cover when the power is on 0 M O9 N Do not touch any parts of the drive with wet hands Isolate the cables from the drive when testing the insulation resistance or withstand voltage of the power cables or the motor Make sure that voltage level of input power supply is corresponding to the drive Do not subject the drive to any withstand voltage tests The control cables should be shielded and ground the shield Cabling should comply with related EMC requirements 1 5 Operation and Troubleshooting A WARNING Avoid contact with moving parts of the drive Avoid contacting discharge resistors due to shock and burn risk Only a qualified electrician should perform measurements on the drive while energized Do not let foreign matter go into the drive while it is running Do not block or cover the ventilation openings while the drive is running Do not open the cover of the drive when the drive runs 1 6 Maintenance A WARNING Only qualified or professional electricians are allowed to maintain the drive Do not perform maintenance on the drive or motor when power is on After you disconnect the drive wait at least 10 minutes to let the DC capacitors discharge Make sure t
70. as the sides of each drive cu 5 e KS KS L L 10min 3 11 3 Multiple Drive Vertical Installation In vertical installations where drives are mounted above each other there should be suitable air flow to keep the drives cool Air flow should be drawn in and expelled as illustrated in the following diagram Insulator plate 35 3 11 4 Terminal Cover Removal and Replacement Removal Untighten the screw loosen the clip and then take off the cover Replacement Insert the clips into the slots on the middle cover push the cover on and then tighten the screw 4 10 Torque 1Nem r MITA n 36 3 11 5 Keypad Removal and Replacement Removal push the spring clip and then pull up the keypad Replacement insert the left two clips first using the correct angle into the slots on the control pad and then push down the keypad The keypad is removable and can be mounted remotely using a standard Ethernet cable and port converter between the keypad and the drive Port converter 37 3 12 Electrical Installation 3 12 1 Power Terminal lll Size A and Models Size Aand B Size A B Size C Terminals Function L1 L2 L3 N AC power supply For single pha
71. at can be installed to the expansion slot in HV300 drives to provide PROFIBUS DP slave connectivity PC testing software HVSOFT PCTools Interactive software PC tools between the computer and the drive which includes monitoring and maintenance tools Input and output terminal HV IO Logic To expand the input and output terminals expansion card 166 8 4 Declaration of Conformity Declaration of Conformity size B C D E E1 F F1 G J K L Shenzhen Hopewind Electric Co Ltd Building 5 Guanlong No 2 Industry Park Xili Town Nanshan District Shenzhen China v300 A04T001508 Hv300 A0aT035508 vaooaoatoasso O SSS v300 A04T040008 T v300 a0at04s008 The AC variable speed drive products listed above have been designed and manufactured in accordance with the following European harmonised standards Adjustable speed electrical power drive systems Part 5 1 Safety EN 61800 5 1 2007 requirements Electrical thermal and energy Adjustable speed electrical power drive systems Part 3 EMC requirements EN 61800 3 2004 and specific test methods Technical documentation for the assessment of electrical and electronic EN 50581 2012 products with respect to the restriction of hazardous substances 167 8 5 Low Voltage Directive These products comply with the Low Voltage Directive 2006 95 EC the Elec
72. ate 0 2 4KBPS 1 4 8KBPS 2 9 6KBPS 3 19 2KBPS 4 38 4KBPS 5 57 6KBPS Run amp Stop 10 04 Comms configuration 0 1 8 1 RTU without checking 1 1 8 2 RTU without checking 2 1 8 1 RTU with odd bit checking 3 1 8 1 RTU with even bit checking Run amp Stop 10 05 Response delay time Oms 250ms 1ms 2ms Run amp Stop 10 06 User Code 0 9999 Run amp Stop O3EDH P10 07 Control mode 0 Keypad 1 Control terminal 2 Serial communication Stop Only O3EEH P10 08 Load default 0 Off 1 Load default Stop Only O3EFH 140 ID Function Range Step Default Change Modbus Register Mode Address P10 09 Fan control 0 Under control 1 0 Run amp Stop 0 1 Forced running P10 10 Switch frequency 1kHz 15kHz 1kHz By model Run amp Stop 03F1H P10 11 Switch frequency 0 Off 1 1 Run amp Stop 03F2H auto adjust 1 On P10 12 Low DC bus 0 Off 1 0 Stop Only 03F3H operation only for 1 On 400V models P10 13 Model code 0 255 1 By model Actual 03F4H P10 14 Drive status 0 65535 1 Actual Actual 03F5H P10 15 Set operation time 0 P10 25 1 0 Run amp Stop 03F6H P10 16 Set time is meet 0 No 1 Actual Actual 03F7H 1 Meet P10 17 Control channel is 0 No action 1 Actual Actual 03F8H switc
73. auto tune make sure to set up the correct data of motor from the motor nameplate Refer to the motor nameplate enter in right value into following parameters P00 13 P13 06 motor rated voltage P00 14 P13 07 motor rated current P00 15 P13 08 motor rated frequency P00 16 P13 10 motor rated speed RPM P00 19 P13 05 motor power factor Then operate as below Set P00 17 P13 02 21 press PRG press ESC to return the normal display press RUN the drive will do the autotune and keypad display is as the following figure Figure 4 9 Autotune display After finishing the autotune the drive will stop and P00 17 will be O 67 4 2 Drive control 4 2 1 Drive status HV300 drive status is defined as Ready Stop Running Editing Auto tune Trip and Alarming Stop After powered up and reset process if there is no RUN action the drive will keep the stop status RUN light is off Running The drive is activate RUN light is on Editing Through keypad or PCTools program the parameters Autotune When set P00 17 P13 02 to 1 or 2 if run the drive drive will do the motor auto tune keypad will display U RUN light is on after autotune the drive will be on the stop status Trip Because of internal fault external fault or wrong operation the drive will trip and display relative fault code Alarm When drive is under alarm status keypad will display relative alarm code Hxxx The alarm code will keep flas
74. chCRCLo auchCRCLo ulndex j ReturnValue uchCRCHi ReturnValue lt lt 8 ReturnValue uchCRCLo return ReturnValue 101 8 1 9 HV300 Communication Parameters ID Function Range Default Change Mode Modbus Address P00 03 Control mode 0 Keypad 0 Stop Only 0002H P10 07 1 Control terminal O3EEH 2 Comms P00 04 Reference channel 0 Keypad 0 Run amp Stop 0003H P01 01 1 E pot 0064H 2 Preset 3 AIL 4 AI2 5 Comms 6 DI7 pulse 7 Fieldbus option 8 User programmed P03 27 Comms control word 0 65535 0 Run amp Stop 0146H P03 28 Comms control word 0 1 0 Run amp Stop 0147H enable P10 02 Address 0 247 1 Run amp Stop 03E9H P10 03 Baud rate 0 2 4KBPS 3 Run amp Stop 1 4 8KBPS 2 9 6KBPS 3 19 2KBPS 4 38 4KBPS 5 57 6KBPS P10 04 Communication 0 1 8 1 RTU no checking 1 Run amp Stop configuration 1 1 8 2 RTU no checking 2 1 8 1 RTU odd checking 3 1 8 1 RTU even checking P10 05 Response delay 0 250ms 2 Run amp Stop 10 14 Drive status word 0 65535 Actual Actual 03F5H P03 27 P03 28 provide method of controlling the sequencer inputs and other functions directly from single control word If PO3 28 0 the control word has no effect if P03 28 1 the control word is enabled Each bit of the control word corresponds to sequencing bit or function as shown below 102
75. ctual 02D3H limited indicator 1 Being limited 128 8 2 9 Menu P08 Analog input and output ID Function Range Step Default Change Mode Modbus Register Address P08 01 Analog input function level control 0 P08 03 and P08 08 are only basic function 0 3 1 P08 03 and P08 08 are advanced application P00 00 P18 08 Run amp Stop 0320H P08 02 mode 0 20 1 20mA 2 4mA 20mA current loosing with trip 3 20mA 4mA current loosing with trip 4 4mA 20mA current loosing without trip 5 20mA 4mA current loosing without trip 6 OV 10V Stop Only 0321H P08 03 function select 0 Analog input1 1 Speed limit Torque control 2 Torque offset 3 No function 99 Advanced function Stop Only 0322H P08 04 111 offset 100 0 100 096 0 1 0 0 Run amp Stop 0323H 129 ID Function Range Step Default Change Modbus Mode Register Address P08 05 AI1 scaling 0 000 20 000 0 001 1 000 amp Stop 0324 P08 06 inverter 0 1 0 Run amp Stop 0325 1 On P08 07 1 filtering 0 005 10 00s 0 015 0 15 amp Stop 0326 time P08 08 AI2 function 0 Analog input2 1 0 Stop Only 0327H select 1 Speed limit Torque control 2 Torque offset
76. default function is frequency reference AI2 has only voltage mode AI2 detail setup please refer to Menu P08 5 Serial comms Under this mode user can change the value of P04 01 Preset 1 for the reference Details please refer to the appendix1 6 DI7 Pulse input When P09 24 2 DI7 function is reference channel by input pulse For example The maximum frequency of input pulse P09 27 is 20 0kHz actual input pulse is 10 0kHz The percentage of DI7 pulse input P09 38 is 50 096 Then the reference is Reference DI7 input percentage P09 38 xmaximum reference P00 07 50 096x50 00Hz 25 00Hz 7 Optional card By option modules 8 User program By destination and source control user can define the reference channel freely For example through Menu P17 user can define the reference source About actual application guide please refer to the HV300 Advanced User Manual Parameter ID Parameter Name Range Default Change Mode P00 05 P08 02 AI1 mode selector 0 6 6 Stop Only 11 signal can be voltage or current mode 0 0mA 20mA 1 20mA 78 2 4mA 20mA current loosing with trip 3 20mA 4mA current loosing with trip 4 4 mA 20mA current loosing without trip 5 20mA 4mA current loosing without trip 6 OV 10V When the Al mode selection is 0 5 if the input current is over 26 the drive will trip at F012 the drive will stop a
77. digit LED 8 different buttons 3 indicator lights and RUN light as shown below Hz PROGMODE Figure 4 1 LED keypad 4 1 2 LED Lights The LED display can show the drive status parameters and values as well as trip codes and warning information The RUN light is on the upper right corner of the RUN switch lal and is illuminated when the drive is active Unit Function Color Unit Hz On output frequency Green Hz Flash Reference frequency On Output current Green A V On Output voltage RMS Green V Flash DC bus voltage 62 4 1 3 Switch function Switch function Switches Function Description In different level display press the switch will return the last level long press on the switch will display the value of normal display parameter decided by P05 01 When the keypad is locked 5 seconds pressing on the switch will unlock M Programmable switch it be function of Jog Fwd Rev Coasting stop by setting P05 07 PRG Enter next level of the keypad display When it is keypad control mode P00 03 or P10 07 0 press the switch will make the drive run STOP Stop the switch will stop the drive unless the keypad is locked totally Reset the drive if the keypad is not locked totally Are used to select parameters and edit their values In keypad mode they are used to increase and decrease the speed of the motor
78. dually increased upon energization to avoid capacitor failure When moving or transporting the larger size drives ensure that the center of gravity is kept low An overturning drive can cause physical injury and damage to the drive Requirements of storage At standard atmospheric pressure the unit can be stored at temperatures between 104 F 40 C to 158 F 70 C with a rate of change less than 1 per minute Relative humidity 0 90 absolute humidity 0 29g m3 Lbs water per Ib dry air 1 3 Installation The installation area must be of non flammable material and strong enough to support the weight of the drive Make sure that there are no inductive and explosive dust or gas near the installation Protect the drive against dust and electrically conductive debris Electrically conductive debris inside the drive may cause damage or malfunction Make sure that the installation site is without direct sunlight or violent vibrations Make sure there is sufficient cooling Make sure that all cable terminations are tightened to the proper torque values Wire conductor connected to the drive must comply with the local and state standards 1 4 Cabling Ansi Cabling of optional features should follow the procedures in this manual Make sure that supply wiring is de energized prior to electrical connection Grounding of the drive must comply with local electrical code requirements Do not interrupt power to the drive with
79. e Modbus register address of parameter P04 01 4 01x100 401 1x256 144 1 Then m 1 n 144 by the decimal to hexadecimal converting 01 N 90 96 So the Register address 0190H Note register addresses for all HV300 parameters are in the Appendix3 8 1 5 Function code example 1 03H The example is to read the contents in P04 01 P04 10 of HV300 drive details as below table A table 1 2 Code 03H example Master Require Drive Start Register Address Number Of Register Read CRC Checking Code Node MSB LSB MSB LSB LSB MSB 01 03H 01H 90H OOH OAH C4H 1CH Slave HV300 drive Response Contents of P04 01 P04 10 Check Sum Of Drive Number Of Register CRC Code P04 01 P04 10 Node Read ae LSB MSB MSB LSB MSB LSB 01H 03H 14H 01 07H DOH B9H 76H 8 1 6 Function code example 2 06H The example is to write 8 into P03 27 97 Master Require Drive Register Address Register Data Check Sum Of CRC Code Node MSB LSB MSB LSB LSB MSB 01H 06H 01H 46H 00H 08H 68H 25H Slave HV300 drive Response Drive Register Address Register Data Check Sum Of CRC Code Node MSB LSB MSB LSB LSB MSB 01H 06H 01H 46H 00H 08H 68H 25H 98 8 1 7 Abnormal communication If the communication is abnormal HV300 drive will turn bac
80. e Range Default Change Mode P00 11 P03 10 Stop mode o 3 0 Stop Only 0 Ramp stop 1 Coasting 2 Ramp DC injection 3 Coasting DC injection Parameter ID Parameter Name Range Default Change Mode P00 12 01 11 Keypad power up reference 0 2 0 Run amp Stop When the reference source is keypad the reference when powered up is decided as below 0 Starting reference is 0 1 Starting reference is the output frequency before powered off 2 Starting reference is preset1 P04 01 Parameter ID Parameter Name Range Default Change Mode 200V 0V 240V 220v P00 13 P13 06 Motor1 rated voltage 400V OV 480V 380v Stop Only 690V OV 690V 660v G or P type 0 1A rated currentx1 2 P00 14 P13 07 Motor1 rated current Stop Only GP type 0 1A P type rated current by model P00 15 P13 08 Motor1 rated frequency 1 00Hz 300 0Hz 50 00 Stop Only P00 16 P13 10 Motor1 rated RPM 1rpm 18000rpm 0 Stop Only P00 17 P13 02 Autotune selector 0 3 0 Stop Only 0 No action 80 1 Static autotunel first run When P00 17 1 press PRG make sure the change and return the ready stage once there is a run order the drive will do the static auto tune after finished P00 17 0 and the drive will be at ready status 2 Static autotune2 every run When 0 17 2 every run orde
81. e selector1 100 0 0 1 Actual Actual 06 5 output level 100 0 P17 35 Variable selector2 100 0 0 1 Actual Actual 06C6H output level 100 096 P17 36 Variable selector3 100 0 0 1 Actual Actual 06C7H output level 100 0 P17 37 User defined bit 0 1 1 0 Run amp Stop 06C8H variable 1 P17 38 User defined bit 0 1 1 0 Run amp Stop 06C9H variable 2 P17 39 User defined bit 0 1 1 0 Run amp Stop 06 variable 3 P17 40 User defined bit 0 1 1 0 Run amp Stop 06 variable 4 P17 41 User defined bit 0 1 1 0 Run amp Stop 06 variable 5 P17 42 User defined word 300 0 0 1 0 0 Run amp Stop O6CDH variable 1 300 0 P17 43 User defined word 300 0 0 1 0 0 Run amp Stop 06 variable 2 300 0 163 ID Function Range Step Default Change Mode Modbus Register Address P17 44 User defined word 300 0 0 1 0 0 Run amp Stop 06 variable 3 300 0 P17 45 User defined word 300 0 0 1 0 0 Run amp Stop 06DOH variable 4 300 0 P17 46 User defined word 300 0 0 1 0 0 Run amp Stop 06D1H variable 5 300 0 NOTE There is no actual parameter P00 00 The source default P00 00 means to disable the PID 8 2 19 Menu P18 Brake logic control ID Function Range Step Default Change Mode Modbus Register Address P18 01 Brake controller 0 Off 1 0 Stop Only 0708H enable 1
82. e thermister Motor thermister input Trip resistance Reset resistance 1 8kQ Sample time 5ms Bot Programmable digital Output 24V 0V output terminal1 Max output current 50mA Updating rate 20ms Digital output m same with DO1 Programmable digital DO2 High frequency pulse output 0 1kHz to 50kHz output terminal1 PWM output 10kHz 10V Input resistance 100kQ 0 4 mA 20mA Programmable analog 4 AI1 nout Load resistance 1880 Min Potentiometer resistance 0 5KQ P Resolution 0 1 Accuracy 2 Sampling period 5ms 0 10V Analog input Input resistance 30kQ Programmable analog and output Al2 PEE Min Potentiometer resistance 0 5kQ P Resolution 0 1 Accuracy 2 Sampling period 5ms 10V AO1 Programmable analog Max output current 5 output Resolution 0 4 5 Updating rate 5ms 10V Analog reference rail Accuracy 2 output current 20mA Rail supply and Accuracy 15 L Supe 24V User supply 2 iE y M Relay Maximum output current 100mA ov Common 3 Common reference point for control signal RLL RID Programmable relay1 Type normal open Updating rate 5ms i output contactors Contactor rating Rail supply and 250VAC 2A cosp 1 250VAC 1A cosp 0 4 30VDC 1A Relay Programmable relay2 Defaults RL3 RL4 output contactors Relay1 closed when powered and healthy Relay2 closed when drive is active 47 3 12 7 Digital Input Terminal
83. eceleration rate is too short Increase the deceleration rate and add a suitable brake resistor Internal fault Contact service F003 Under voltage Supply voltage is low Check the power supply Turn off the IGBTs can auto During drive power off Normal and not log in the trip tracking reset after trip removed Internal fault Contact service F004 Input phase loss Power supply phase loss Check the power supply and cabling Stop the drive according to the stop mode can reset after 1s when trip removed F005 Output phase loss Output phase loss Check the output voltage and motor Stop the drive according to the cabling stop mode can reset after 1s Internal fault Contact service when trip removed 006 unit shorted Brake resistor trouble Check the brake resistance and the cabling Turn off the IGBTs can reset Internal fault Contact service after 105 when trip removed F007 Heatsink1 over heat turn off Environmental temperature is Reduce the environmental temperature the IGBTs can reset after 1s high when trip removed Air flow channel blocked Clean the air flow channel Fan failed Replace the fan Internal fault Contact service 008 Heatsink2 over heat 45KW and Environment temperature is high Reduce the environmental temperature over turn off the IGBTs can Air flow channel blocked Clean the air flow channel reset after 1s when trip Fan failed Replace the fan removed Internal fault Contact service F009 IGBT junction over heat Switch frequency is
84. ecially metal dust Effectively clean the oil stuff from the fan surface 7 2 Periodic check Based on actual application and environment conditions customer needs to do the termly checking to remove the risk of drive failure or safety issue Attention must make sure when the drive is powered off the switching the supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections Checking details as below Termly checking Checking Area Items Method Judgment Environment Make sure temperature Visual and Must meet the HV300 humidity vibration level measurement environment instrument specification 91 Checking Area Items Method Judgment If there are tools or other Visual Remove them stuff around the drive Voltage Voltage of power and Instruments Meet the technical control parts specification Mechanical Abnormal noise or Visual hearing Normal vibration Screws or nuts loosing Retighten Normal Deform broken Visual replace Normal Colour changed by Visual and replace Normal heating Attached dirty dust Visual and clean Normal Power General Screws or nuts losing Retighten Normal Attached dirty dust on Clean Normal conductors Power terminal Broken Visual and ask service Normal Brake resistor Smell or broken by Visual nose Normal heating Resistance normal Multimeter The resistance should be in 10
85. ength O P14 20 1 1000 Run amp Stop 0581H P14 11 Actual length 0 30000 1 Actual Actual 0582H P14 12 Pulse number 0 1 P14 21 0 1 100 0 Run amp Stop 0583H unit length P14 13 Actual length meets 0 P14 11 lt 1 Actual Actual 0584H the reference P14 10 1 P14 11 gt P14 10 P14 14 Reference of 1 P14 22 1 1000 Run amp Stop 0585H number counting P14 15 Set number 1 P14 14 1 1000 Run amp Stop 0586H P14 16 Actual number 0 Leesthan 1 Actual Actual 0587H meets reference P14 14 number 1 Equals P14 14 P14 17 Actual number 0 Leesthan 1 Actual Actual 0588H meets set number 14 15 1 Equals P14 15 150 ID Function Range Step Default Change Mode Modbus Register Address P14 18 Reset length 0 Off 1 0 Run amp Stop 0589H counting 1 On P14 19 Reset number 0 Off 1 0 Run amp Stop 058AH counting 1 On P14 20 Reference length 0 30000 1 1000 Stop Only 058BH upper limit P14 21 Pulse number per 0 1 3000 0 0 1 100 0 Stop Only 058CH unit length upper limit P14 22 Reference number 1 30000 1 1000 Stop Only 058DH counting upper limit 8 2 16 Menu P15 PID Controller ID Function Range Step Default Change Mode Register Address P15 01 reference source P00 00 0 01 P00 00 Run amp Stop 05DCH P18 08 P15 02 feedback source P00 00 0 01 P00 00 Run amp Stop 05DDH
86. equency DNO Dacaruad P09 40 011 status 0 Off 1 Actual Actual 1 P09 41 DI2 status 0 Off 1 Actual Actual 1 P09 42 status 0 Off 1 Actual Actual 03ADH 1 On P09 43 DI4 status 0 Off 1 Actual Actual 1 P09 44 015 status 0 Off 1 Actual Actual 1 138 ID Function Range Step Default Change Mode Modbus Register Address P09 45 DI6 status 0 Off P09 2370 1 Actual Actual 03BOH 1 On P09 46 DI7 status 0 Off P09 2470 1 Actual Actual 03B1H 1 On P09 47 Relay1 status 0 Off 1 Actual Actual 03B2H 1 On P09 48 Relay2 status 0 Off 1 Actual Actual 03B3H 1 On P09 49 DO1 status 0 Output OV 1 Actual Actual 03B4H 1 Output 24V P09 50 002 status 0 Output OV P09 3570 1 Actual Actual 03B5H 1 Output 24V NOTE For parameters P08 03 P08 08 P08 14 when the advanced function returns to basic function if there is no corresponding options will display 99 and the advanced fuction will continue to take effect 8 2 11 Menu P10 Comms and general function ID Function Range Step Default Change Modbus Register Mode Address P10 01 Protocol 0 Modbus RTU 1 0 Run amp Stop 03E8H 1 Reserved NANI lAzeracc A 217 1 1 Dun Ctan N2FOLI 139 Function Range Step Default Change Mode Modbus Register Address P10 03 Baud r
87. er Press ESC will not save the change and return the level 2 current parameter ESC again will return the level 1 display Only after press PRG the change can be activable If there s no bite of parameter value is flashing this means that the value of the parameter can t be changed which could be due to e It is an actual parameter and can t be changed The drive is running and the parameter can t be changed while running If more than one parameters are set to the same value function the following will occur n Keypad setup the change will not be saved after pressing PRG and the display won t allow you to enter the next parameter PCTools set up the drive will trip at F021 List of parameters with conflict setup Analog input Digit input PID output Logic output Threshold and selector source source output source P08 03 P08 08 P09 02 P09 08 P15 15 P16 07 P16 14 P17 05 P17 10 P17 17 P16 19 P17 24 P17 31 65 For example The default function of digit input terminal are P09 02 3 DI1 function is Run forward P09 03 4 DI2 function is Run reverse If change the setup of DI2 like set P09 03 3 DI2 function is forward running also press PRG the value of P09 03 is still 4 and the Display can not enter the next parameter P09 04 3 Example of editing parameter The example is to change the value of P04 01 from 5 00Hz to 40 50Hz as the following figure The number with
88. es HV300 drives through AC DC AC conversion supply variable frequency power to motor When the voltage in the DC bus is over limit the brake unit will be activated and absorb the feedback energy so as to protect the drive HV300 drive Brake unit Figure 2 1 HV300 drive 2 2 Rating Label 2 Hopeuiind Model HV300 A04T00022GB Input 3PH 380VAC 480VAC 48Hz 62Hz 8 3A Output 3PH OV Input OHz 300Hz 5 8A Power 2 2kW 3 8kVA d Made in China INNE cen nee een DM M ML LA E471377 Shenzhen Hopewind Electric Co Ltd Figure 2 2 HV300 rating label Single power type 2 Hopeuiind Model HV300 A04T00110 Input 380VAC 480VAC 48Hz 62Hz 24A 31A Output 3PH OV Input OHz 300Hz 25A 32A Power G 11kW 16 5kVA P 15kW 21kVA o Made in China SA MM M M WM E471377 Shenzhen Hopewind Electric Co Ltd Figure 2 3 HV300 rating label Double power type NOTE Size A B Care single type Size D and above are G P type 2 3 Model Reference Brake Unit B Internal fitted Blank None or external Load type G standard type E small size G type P fan or pump Power size 00007 0 7kW 00075 7 5kW 00150 15kW 01850 185kW 20000 2MW D 1 ph in 3 ph out Input phase T 3 ph in 3 ph out Supply voltage 2 200V 10 240 10 4 380V 10 48
89. es Response HOO1 Current limit is working Output current is limited at P7 03xP00 14 P13 07 Motor1 rated current Checking the motor cable Properly increase the acceleration and deceleration rate Set P03 05 to be the correct start mode spinning H002 Motor overload is in Output current is bigger than the value Use bigger motor and drive integrating of P13 07 P13 19 until overload trip H003 Heatsink is hot Environment temperature is higher Reduce the environment temperature Air flow channel stocked Clean the flow channel Fan failed Replace the fan 004 IGBT junction temperature Frequently accelerating and Modify the parameter setup is high decelerating Use bigger drive 005 Low DC bus operation Power supply voltage is low Checking the power supply only for 400V models HOO6 Reserved 007 Sleep mode The drive is in sleep mode After the drive quits sleep mode the alarm is removed 89 6 3 Other issues During the drive operation maybe some other issues can happen but not caused by drive itself so the drive will not display trip or alarm code Customer can check the issues following the suggestion Issues Reasons Check And Treatments Motor does not start Power issue Check input voltage output voltage and unbalance level If the motor connection is correct If the busbar link between DC and DC1 is fitted correctl
90. hange Mode Modbus Register Address P09 28 DI7 center of frequency of input pulse 0 No center 1 Center P09 27 2 frequency less than center is negative 2 Center P09 27 2 frequency less than center is positive Run amp Stop 039FH P09 29 Digital output function level control 0 P09 30 P09 31 is base application 0 8 1 P09 30 P09 31 is advanced application P00 00 P18 08 Run amp Stop P09 30 DO1 function P09 31 DO2 function 0 PLC is running recycle 1 Drive is active 2 Drive is alarming 3 100 current 4 Drive healthy 5 Length counting arrival 6 Running at zero speed 7 Brake logic is on 8 No function 99 Advanced function DO1 6 DO2 2 Run amp Stop 03A1H 03A2H P09 32 DO1 inverter 0 Off 1 On Run amp Stop 03A3H 137 ID Function Range Step Default Change Mode Modbus Register Address P09 33 DO2 inverter 0 Off 1 0 Run amp Stop 03A4H 1 On P09 34 002 0 1kHz 50 0kHz 0 1 10 0kHz Run amp Stop 03A5H maximum kHz frequency of output pulse P09 35 DO2 output 0 Digital signal output 1 0 Run amp Stop 03A6H mode 1 Pulse output selection 2 PWM output DNO Dacaruaz DNO 27 Dacaruaz P09 38 DI7levelof 100 0 100 0 0 1 Actual Actual 03A9H input fr
91. hange Mode Modbus Register Address P11 12 Last trip current 0 0A 0 1 Actual Actual 0457H 3xmotor rated current P11 13 Last trip DC bus 200V 0 1V Actual Actual 0458H voltage 415V 400V 0 830V 690V 0 1150V P11 14 Last trip digital input 0 255 1 Actual Actual 0459H terminals status P11 15 Last trip digital 0 255 1 Actual Actual 045AH output terminals status P11 16 Present failure 0 99 1 0 Actual 045BH logging 8 2 13 Menu P12 Protection ID Function Range Step Default Change Mode Modbus Register Address P12 01 Drive healthy 0 Off 1 Actual Actual 04BOH 1 On P12 02 Ramp hold by high 0 Off 1 1 Stop Only 04B1H voltage threshold 1 On 143 ID Function Range Step Default Change Mode Modbus Register Address P12 03 high voltage 220V 350V 1 220V Stop Only 04B2H threshold 370V 370V 400V 750V 400V 780V 780V 690V 1000V 690V 1125V 1125V P12 04 Pre overload alarm 0 Off 1 1 Stop Only 04B3H 1 On P12 05 Pre overload 80 096 0 196 130 0 Run amp Stop 04B4H threshold 150 0 P12 06 Pre overload delay 0 0s 60 05 0 15 5 05 Run amp Stop 04B5H time P12 07 Auto reset 1 100 1 0 Stop Only 04B6H P12 08 Auto reset delay 2 08 20 05 0 15 5 0 Stop Only 04B7H P12 09 Input phase loss 0 05 0 15 0 15 Stop Only 04B8H delay 3000 05 12 10 Output phase loss 0 Off 1 0 Stop Only 04B9H 1 On P12 11 Motor overload 0
92. hat the voltage between the DC bus and the grounding terminal PE is close to OV before maintenance Do not leave any tools inside the drive 1 7 Electrostatic Do not touch the boards unless it is necessary for troubleshooting or maintenance The boards contain components sensitive to electrostatic discharge 1 8 Additional Safety Precautions 1 Checking insulation of the motor and cable Check insulation of the motor and cable prior to first use Measure the insulation resistance between the phase conductors and between each phase conductor and the PE Disconnect the motor from the drive Use a measuring voltage of 500V DC The resistance of the motor must exceed 5 2 Thermal protection of motor It is essential that the correct value is entered in the drive This affects the thermal protection of the motor 3 Low speed operation If the motor runs at low speed for an extended period of time overheating may occur It may be necessary to derate the output tourque or use a variable frequency motor 4 Resonance point with the load Set the skip frequency parameter of the drive to avoid the resonance point with the load 5 Frequent startup stop Interface with the input terminals to control frequent drive startup and stop commands 6 Motor parameters Modify the default motor parameters according to actual conditions or through the use of the autotune function Product introduction 2 1 Operating Principl
93. hed to 1 Control channel terminal is terminal P10 18 Keypad 0 Carry on 1 1 Stop Only 03F9H disconnected with running drive 1 Stop Note Keypad control mode P10 19 Load default after 0 No 1 0 Run amp Stop 03FAH remove User Code by hardware 1 Load default 141 ID Function Range Step Default Change Modbus Register Mode Address P10 20 Forced DC brake 0 Off 1 Actual Actual 03FBH 1 On P10 21 PID output keep 0 Off 1 Actual Actual 03FCH 1 On P10 22 Power off stop 0 Coasting stop 1 0 Stop Only 03FDH mode 1 Ramp stop P10 23 Cumulative running 0 Off 1 0 Run amp Stop 03FEH time reset 1 On P10 24 Set the unit of 0 Hour 1 0 Stop Only 03FFH running time 1 Second P10 25 Set running time 0 60000 1 1000 Stop Only 0400H upper limit 8 2 12 Menu P11 Fault Tracking ID Function Range Step Default Change Modbus Register Address LD11 n1 Tria 1 0 Lf 99 1 0 Actual 11 02 2 044DH LD11 n2 Trin 2 LOAACU LD11 NA Trin A LOAACLY LD11 OG Trin 011 NG Trin A LOAG 1 LD11 n7 Trin 7 LAG LH LD11 no Trin Q LAG LD11 na Trin Q LAG ALI P11 11 Last trip frequency P01 02 0 01Hz Actual Actual 0456H P01 02 142 ID Function Range Step Default C
94. hing for 3 seconds and then turn over to the normal display selected by P05 01 The normal display will flash for 3 seconds then back to flash alarm code will keep this cycle until the alarm is removed or trip The parameter P12 13 can be set to decide if display the alarm information or not 4 2 2 Control modes 1 0 1 2 hrough P00 03 P10 07 there are 3 control modes Keypad Terminal Serial comms 4 2 3 Reference source HV300 has 9 kinds of reference source by setting P00 04 P01 01 source channels are as following 6 0 1 2 3 4 5 6 7 8 Keypad E Pot Preset All 12 Serial communication DI7 Pulse Field bus option User program 8 4 2 4 Reference source Under speed mode HV300 has 4 running modes the priority level from high to low is as Jog gt PLC gt Textile gt Common running showed in figure Power on Y Stop status Speed control mode High priority YES Jog order Jog running PLC valid PLC P04 1740 running NO YES Textile valid Textile P14 0140 running NO Common running v Low priority Figure 4 10 HV300 Running mode Priority 69 4 3 Quick commissioning 4 3 1 Keypad control Use the parameter menuO to explain the drive setup as below Keypad control setup Parameter Setup Description P00 13 mot
95. inals the reference is the value of P04 01 preset 1 Use the default setup as an example P09 05 0 P09 06 1 DI4 is preset select bit 0 DI5 is preset select bit 1 There are two operation modes e When the reference source is preset the terminal status will be as shown below Preset and preset terminal status corresponding table 1 P04 16 preset 16 DI5 Status bit 1 014 Status bit 0 Speed OFF OFF Preset 1 P04 01 OFF ON Preset 2 P04 02 ON OFF Preset 3 P04 03 ON ON Preset 4 P04 04 When the reference source is not preset terminal status as shown below Preset and preset terminal status corresponding table 2 DI5 Status bit 1 014 Status bit 0 Speed OFF OFF Keep the frequency setting OFF ON Preset 2 P04 02 ON OFF Preset 3 P04 03 ON ON Preset 4 P04 04 77 About 16 presets P04 01 P04 16 control please refer to Menu P04 3 All There are two analog input terminals Al1 Al2 In this User manual only Al1 is introduced According to parameter P08 03 Al1has three functions P08 03 0 Al1 is speed reference P08 03 1 Al1 is the speed limit under Torque control mode P08 03 2 Al1 is the Torque error About AI1 signal mode there are current mode and voltage mode details please refer to the explanation of parameter P00 05 P08 02 4 2 AI2 function is decided by the parameter P08 08 it is same with AI1 and the
96. k to the response frame the format is in the below table A table 1 4 Abnormal response format Byfive Ode Gore Abnormal code CRC checking sum 1 bit 1 bit 1 bit LSB MSB A table 1 5 Abnormal code description Code Description 81H Not support the parameter 82H Register address is beyond limit the registers being read is too many 83H The content of register is over limit 8 1 8 CRC checking CRC is 16 bit cycle redundance checking normally the standard CRC 16 is called x16 x15 x2 1 Send the 16 bit CRC message to LSB in a frame do the calculation of all bits const unsigned char auchCRCHi I 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x01 OxCO 0x80 0x41 0 00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x00 0 1 0x81 0x40 0x01 OxCO 0x80 0x41 0 00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x00 OxC1 0x81 0x40 0 00 OxC1 0x81 0x40 0x01 OxCO 0x80 0x41 0x01 OxCO 99 0 80 0 41 0 00 0 1
97. lating 10 At zero speed 11 Brake logic is on 12 No function 99 Advanced function Relay2 1 038EH P09 12 DI1 inverter 0 Off 1 On Run amp Stop 038FH P09 13 DI2 inverter 0 Off 1 On Run amp Stop 0390H P09 14 DI3 inverter 0 Off 1 On Run amp Stop 0391H P09 15 DIA inverter 0 Off 1 On Run amp Stop 0392H P09 16 DI5 inverter 0 Off 1 On Run amp Stop 0393H P09 17 DI6 inverter 0 Off 1 On Run amp Stop 0394H P09 18 DI7 inverter Run amp Stop 0395H 135 frequency of input pulse ID Function Range Step Default Change Mode Modbus Register Address P09 19 1 0 Off 1 0 Run amp Stop 0396 inverter 1 On P09 20 Relay2 0 Off 1 0 amp Stop 0397H inverter 1 On P09 21 DI common 0 OV 1 0 Stop Only 0398H select 1 24V P09 22 3 wire mode 0 Disabled 1 0 Stop Only 0399H 1 3 wire 1 2 3 wire 2 P09 23 DI6 mode 0 Normal digit 1 0 Run amp Stop 039AH 1 Length counting pulse 2 Number counting pulse P09 24 DI7 mode 0 Normal digit 1 0 Run amp Stop 039BH 1 Motor thermistor 2 High frequency pulse LDOQ 95 Dacaruad DNO Dacaruad P09 27 DI7 0 1kHz 50 0kHz 0 1 10 0kHz Run amp Stop 039 maximum kHz 136 Function Range Step Default C
98. meplate Cannot write the parameter Change is limited Only can change at stop The parameter property is actual Keypad is locked Press ESC switch for 5s to disable the keypad lock Parameter is not displayed Set the value of P00 02 to be 1 to display all the parameters Enable the user code Disable the user code Conflicts on parameter setup Load default and set the parameters correctly No display on the keypad Link issue Check the link between the keypad and drive if the keypad is fixed well DC bus busbar link issue Check the link between DC and DC1fitted well 90 7 1 Routine Maintenance Maintenance Since HV300 drives are exposed to high temperatures variable humidity dust vibration and other different environmental conditions certain internal parts may wear faster than others Failure to properly maintain the drive could risk drive failure or reduced lifetime so it is necessary to follow routine periodic maintenance procedures 7 1 1 Routine maintenance items e If there is abnormal noise from motor rotating If there is abnormal vibration during the motor running e Ifthe drive installation environmental conditions changed e Ifthe drive fan is working well Ifthe drive temperature is higher than normal Daily clean e Try to keep the drive tidy e Clean the dust from drive surface avoid the dust coming into the drive esp
99. mes I time 4 times 1 time I time 1 time Figure 4 7 Setting code procedure 2 Verify the user code PIN When the user code is enabling only after entering the correct PIN into P10 06 and press PRG customer can 66 view and edit all the parameters After verifying user code successfully if there s any action on any switch on the keypad in two minites the value of P10 06 will be changed to 0 automatically the user code function is enable again and the keypad will show the normal display selected by P05 01 If the PIN is 8 and the user code function as on Enable stage following figure 3 8 shows how to pass the PIN verifying Authentication PR successful 000 gt i P10 06 0 8 P00 01 1 1 1 8 times I time I time a 5 a P10 06 5 times 1 time Authentication failed Figure 4 8 PIN verifying procedure 3 Remove the user code There are two methods to remove the user code D Software remove After verifying the PIN successfully change the content of P10 06 to 0 then press PRG disable the user code function 2 Hardware remove During the drive power off process press the switches of aM at the same time then loosen the switches after power up change the content of P10 06 to O disable the user code function 6 Autotune When do the motor
100. mple PLC Onboard PLC Special Length Control Winding control Function PID Control Process control reference close loop control Advanced Function Blocks 2 logic control blocks 1 binary selector 2 threshold control blocks 3 variable selectors 13 Reference Source Digit Keypad motorized pot E Pot preset speed pulse comms Analog Al1 OV 10V 0 4 mA 20mA AI2 OV 10V Operating Mode Keypad Control terminal Serial comms Digital Input Terminals DI1 DI7 Programmable terminals and DI6 can be set as pulse input OHz 60Hz DI7 can be high frequency pulse input 1kHz 50 0kHz or PTC thermistor input Control a i DO1 DO2 Programmable terminals Max output current S0mA DO2can be the Terminal Digital output terminals 2 terminal to output pulse 0 1kHz 50 0kHz and output PWM Analog output AO1 programmable terminal OV 10V 2 programmable relays contactor data 250 2 5 1 Status rela Y 250 1 5 0 4 DC30V 1A Connector 2 terminals A amp B and RJ45 Port Comms Protocol Modbus RTU 4 1000m rated Altitude 1000m 3000m 1 rated current derating per 100m Operating Temperature 10 C 40 C Humidity lt 90 RH no condensing Environment z Vibration lt 5 9m s 0 6g Storage Temperature 40 C 70 C Running Environment Indoor non flammable no corro
101. mple keypad dock b Dimensions of simple 114 7mm 452in 105 6mm 4 16 in keypad dock 70 6mm 2 78 in 64 5mm 2 54 in 5r s CE E JI i CTI 71 TT I z Vs 8 VIE eii zz E VE is V 2 8 E 9 106 6 4 20 in Simple keypad dock 1 mounting dimensions al O O Y 3 8 1 External DC Reactor Dimensions pe bar 30 4 0mm 30 3 9 380V DC reactor dimensions mounting hole r Copper bar reactor weight Model Name G en us n h f OR mounting hole k kg in in mm in Ibs in HV300 A04T00550B 167 130 153 5 95 163 5 131 158 5 10x15 9 10 3 HV300 6 57 5 12 6 04 3 74 6 44 5 16 6 24 0 39x0 59 0 35 22 7 A04T00750B HV300 A04T00900B HV300 190 160 153 117 245 192 180 10x15 012 20 A04T01100B 7 48 6 30 6 02 4 61 9 65 7 56 7 09 0 39x0 59 0 47 44 1 HV300 A04T01320B HV300 A04T01600B HV300 190 160 148 115 245 192 250 10x20 013 25 A04T01850B 7 48 6 30 5 83 4 53 9 65 7 56 9 84 0 39x0 79 0 51 55 2 HV300 A04T02000B HV300 04 02500 1275 210 240 205 235
102. n amp Stop P06 08 level model Ve motor rated voltage Vb Boost Output voltage i voltage VexP00 22 fZ boost close frequency vy P06 09 gt f fy Output frequency fb rated freq uency Figure 5 1 Voltage boost Parameter ID Parameter Range Change Name Default Mode V F mode 0 3 0 P00 23 P06 01 Stop Only setup Different V F characteristic is defined by P00 23 to meet the demanding from different load There are three kinds of fixed curve and one user programmed line When P00 23 P06 01 is 0 user can define the different fold lines by the setting of P06 02 P06 07 add Vi F1 2 2 3 three points to define the V F lines mode The default V F is a straight line as the line 0 in the following figure When 00 23 P06 01 is set to 1 it is a 2 0 law ramp curve 1 in the following figure e When 00 23 P06 01 is set to 2 it isa 1 7 law ramp curve 2 in the following figure e When 00 23 P06 01 is set to 3 it is 1 2 law ramp curve 3 in the following figure 83 Output 7 voltage 0 3 2 1 f Output frequency Figure 5 2 Motor V F curve Parameter ID Parameter Range Change Mode Name Default P00 24 P10 08 Load default 0 1 0 Stop Only 0 No action 1 Load default When P00 24 1 and press PRG switch parameters are loaded default setup and save into the EEPROM P00 24
103. n for advanced application all programmable parameters can be setup in the range of advanced value range normally is P01 01 to P18 08 In order to use the HV300 drive easily for most general purpose application we develop a shortcut parameter group Menu P00 summarize most popular used parameters into MenuPOO In this HV300 User manual we only introduce Menu P00 parameters for total function and technical data explanation please read the HV300 Advanced User Manual which can be download from our website http www hopewind com 5 2 Parameter Descriptions The following parameter description includes Parameter ID code of parameter Parameter name simple explanation of the parameter Parameter range the range of the parameter s content in is the default value Change mode to define if the parameter can be modified and under what condition can change the parameter Run amp Stop Write amp Read can be done at running and stop Stop Only Write amp Read can be done only at stop Actual Read only 75 5 3 Menu P00 In POO parameter group each POO XX parameter is related with the parameter from other menus If the POO XX parameter is changed the related parameter is changed same too and vice versa The parameters in the brackets are the related parameter codes Parameter ID Parameter Name Range Default Change Mode P00 01 P05 02 Keypad cycle display mode 0 2 1 Run amp Sto
104. ncy 220 415V 400 830V 690 1125V Motor rated voltage 7 11 level 10V 8 AI2 level 10V 9 Length 60000 10 Counting 60000 P08 15 Analog output 0 000 20 000 0 001 1 000 amp Stop 032EH scaling P08 16 Current loosing 0 No loosing 1 Actual Actual 032FH indicator 1 Loosing P08 17 AI1 level 0 0 100 0 0 1 Actual Actual 0330H P08 18 AI2 level 0 0 100 0 0 1 Actual Actual 0331H P08 19 Analog output 0 0 100 096 0 196 Actual Actual 0332H level P08 20 All upper limit 0 0 100 096 0 196 100 096 Run amp Stop 0333H P08 21 Alllower limit 0 0 P08 20 0 196 0 096 Run amp Stop 0334H 132 ID Function Range Step Default Change Modbus Mode Register Address P08 22 AI2 upper limit 0 0 100 096 0 196 100 0 Run amp Stop 0335H P08 23 AI2 lower limit 0 0 P08 22 0 1 0 0 Run amp Stop 0336H NOTE For parameters P08 03 P08 08 P08 14 when the advanced function returns to basic function if there is corresponding options will display 99 and the advanced fuction will continue to take effect 8 2 10 Menu P09 Digital input and output ID Function Range Step Default Change Mode Modbus Register Address P09 01 Digit input 0 P09 02 to P09 08 are base 1 0 Run amp Stop 0384H function application 0 16 level control 1 P09 02 P09 08 are advanced application P00
105. nd factory delivery date The factory delivery date is part of the serial number on the drive rating label Free service is not provided for downtime or failures not caused by Hopewind drive quality issues or From inappropriate negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the drive with the motor e Unauthorized modification of the drives Using the HV300 out of the product specification application Failures or damage caused by fire flooding earthquake or un foreseen natural disasters The serial number must be provided in order to clearly identify the unit ensure that you keep your product serial numbers in a safe place 171 172 0000000000000 00000000000000 000000000 00000000000000 000000000 000000000000000000000000 000000000000000000000000 00000000000000000000000000 00000000000000000000000 0000000000000000000000 0000000000000000000000 0000000000000000000 0000000000000000000 000000000000000000 0000000000000000 000000000000 000000 TITT e 0000 0000 ee e 000000 00000 0000 ee 4411111 00000000000 000000000000 0000000000000 00000000000000 0000000000000000 000000000000000000 000000000000000000000 0000000000000000000000 0000000000000000000000 0000000000000000000000 000000000000000000000 00000000000000000000 00000000000000000000 0000000000000000000 000
106. nstallation and This chapter contains instructions for safely and properly installing and E s B Cabling connecting the product to your electrical bus and controlled products Operation and This chapter contains details about the operation of the HV300 series Display drives and usage of the included keypad Parameters This chapter contains parameter groups of the drive and their functions and description Troubleshooting This chapter contains general problems of the product and trouble shooting method Maintenance This chapter mainly introduces how to maintain the main parts of the product Appendix Communication Options parameters OG G E Service and Consultation Visit our website http www hopewindusa com for further information about our products technical solutions case studies and more information Symbols and Labels There are safety instructions throughout this manual Warning symbols caution you about conditions which can result in serious injury or death and or damage to the equipment and advise you how to avoid the danger There are also warning labels on the body of drive These caution you to follow the safety instructions when operating corresponding parts E Warning Symbols in This Manual A WARNING This symbol is the Electricity Warning which warns of hazards from electricity which can cause serious physical injury and or damage to the equipment AN WARNING This
107. or 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 28 PLC step5 0 0 6553 5 0 1 0 0 amp Stop 01 running time P04 29 PLC step5 0 Accel Decel rate 1 1 0 Run amp Stop 1 Accel Decel 1 Accel Decel rate 2 rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 30 PLC step6 0 0 6553 5 0 1 0 0 amp Stop OLADH running time P04 31 PLC step6 0 Accel Decel rate 1 1 0 Run amp Stop O1AEH Accel Decel 1 Accel Decel rate 2 Rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 32 PLC step7 0 0 6553 5 0 1 0 0 amp Stop O1AFH running time 119 ID Function Range Step Default Change Modbus Mode Register Address P04 33 PLC step7 0 Accel Decel rate 1 1 0 Run amp Stop 01 Accel Decel 1 Accel Decel rate 2 rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 34 PLC step8 0 0 6553 5 0 1 0 0 amp Stop 01 running time P04 35 PLC step8 0 Accel Decel rate 1 1 0 Run amp Stop 01 2 Accel Decel 1 Accel Decel rate 2 Rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 36 PLC step9 0 0 6553 5 0 1 0 0 amp Stop 01B3H running time P04 37 PLC Step9 0 Accel Decel rate 1 1 0 Run amp Stop 01 4 Accel Decel 1 Accel Decel rate 2 Rate selector 2 Accel Decel rate 3 3 Accel Decel rate 4 P04 38 PLC step10 0
108. or nameplate data Set the motor rated voltage P00 14 motor nameplate data Set the motor rated current P00 15 motor nameplate data Set the motor rated frequency P00 16 motor nameplate data Set the motor rated speed P00 19 motor nameplate data Set the Power factor of the motor Other parameters are default setup Jog Press hold the drive will run at 5 00Hz default value of P01 04 at the accelerating rate PO2 22 release the switch the drive will stop at the ramp mode set by P03 10 NOTE Jog again have to wait the interval period set by P02 24 Common run Press drive is running Run light is on Press F output frequency is up Press EZ output frequency is down Press FE the drive will stop at the ramp mode set by P03 10 when the inverter output is disable Run light is off 70 4 3 2 Terminal control Terminal control setup Parameter Setup Description P00 03 1 Terminal Control P00 04 3 Reference is from Al1 P00 13 motor nameplate data Set the motor rated voltage P00 14 motor nameplate data Set the motor rated current P00 15 motor nameplate data Set the motor rated frequency P00 16 motor nameplate data Set the motor rated speed P00 19 motor nameplate data Set the Power factor of the motor Other parameters are default setup Control terminal cabling as following figure DI2 DI3 OV 24V 10V All ov Figure 4 11 Two wire default cabling Clo
109. p 0 Fixed mode Keypad cycle display order on standby or running state the order of keypad cycle display will not be changed 1 Auto switch mode in running state Keypad cycle display order the order as shown in the figure below when the drive is on standby when the drive is running it will automatically switch to the circular order of fixed mode 2 Reserved Parameter ID Parameter Name Range Default Change Mode P00 02 P05 03 Parameter display selection 0 2 1 Stop Only 0 Only menu POO 1 All menus 2 Only parameters which have different value with the defaults set Parameter ID Parameter Name Range Default Change Mode P00 03 P10 07 Control Mode 0 2 0 Stop Only 0 Keypad 1 Terminal 2 Serial comms 76 Parameter ID Parameter Name Range Default Change Mode P00 04 01 01 Reference source selector 0 8 0 Run amp Stop 0 Keypad Through adjusting or Y switches to change the frequency reference and the Power up value is decided by parameter P00 12 01 11 1 E Pot Through the two terminals which are defined as UP DOWN function to change the reference For example Define the DI4 and DI5 as UP and DOWN function and the setup is as below 014 function is UP DI5 function is DOWN P09 05 8 P09 06 9 2 Preset Controlled by term
110. ption wrong fitting Fit the correct option module try again can reset after 1s when trip Option failure Contact service removed F023 F029 Reserved F030 Soft start circuit fault Turn off Soft start circuit failed Contact service IGBTs can not reset F031 Main fan fault Fan blade rotating abnormal Check the fan blades Turn off IGBTs cannott reset Wiring is wrong Check fan wiring F032 Control fan fault 30kW and Fan blade rotating abnormal Check the fan blades above Wiring is wrong Check fan wiring Turn off IGBTs can not reset Contact service F033 Current sense fault Internal fault Contact service Turn off IGBTs can not reset F034 Power DSP fault Software overflow Power off and up Turn off IGBTs can not reset Internal fault Contact service 87 Turn off IGBTs can not reset F035 MCU not receive the data Software abnormal Contact service from DSP MCU or DSP failed Contact service Turn off IGBTs can not reset F036 MCU receives wrong data from External disturbance Proper cable layout DSP Internal fault Contact service Turn off IGBTs can not reset F037 Over current during power up Earth fault or current sense Check the output cabling and motor Turn off IGBTs can not reset circuit failure Contact service F038 Wrong drive model Internal fault Contact service Turn off IGBTs can not reset F039 Inner thermister failed IGBT damaged Contact service Turn off IGBTs can
111. r received the drive will do the autotune after the static autotune save the result into the EEPROM and P0 17 2 and the drive is running 3 Reserved NOTE If the auto tune is working without load motor the drive will trip at FO16 Parameter Parameter Name Range Default Change ID Mode P00 18 Motor1 stator 0 000 60 0000 Stop Only P13 11 resistance 0 After auto tune finished this parameter will be updated If the resistance value is out of the range trip F016 will happen Parameter Parameter Name Range Default Change ID Mode 00 19 Motor1 power 0 00 1 00 Stop Only P13 05 factor 0 85 PF and motor rated current P00 14 are used to calculate the motor torque current and magnetizing current 0 V F control 1 Open loop vector control Parameter Parameter Name Range Change ID Default Mode P00 20 Motor voltage 0 1 0 Stop Only P13 01 control mode Parameter ID Parameter Range Default Change Name Mode 81 82 P00 21 P10 10 Switch frequency 1kHz 15kHz by model Run amp Stop Switch frequency can affect the motor noise and drive power loss higher switch frequency lower motor noise but bigger IGBT power loss Parameter Parameter Range Default Change Mode ID Name P00 22 Voltage boost 0 096 30 096 by Ru
112. s the mode decided by P03 10 then turn off the IGBTs When this parameter is set to 2 or 3 if the input current is less than 3mA then the drive will trip at F013 the drive will stop as the mode decided by P03 10 then turn off the IGBTs NOTE If the selection is 2 5 once the current is less than 3mA P08 16 current loosing indicator is 1 Parameter ID Parameter Name Range Default Change Mode P00 06 P04 01 Preset 1 Max reference 5 00 Run amp Stop Parameter ID Parameter Name Range Default Change Mode P00 07 P01 02 Max reference 0 00Hz 300 0Hz 50 00 Stop Only P00 08 P01 03 Min reference 0 00Hz max reference 0 00 Stop Only If P03 01 0 reverse is enabled then the P00 08 is fixed at 0 00Hz Parameter ID Parameter Name Range Default Change Mode P00 09 P02 04 Acceleration rate 1 0 05 3600 0s 10 0 Run amp Stop P00 10 P02 05 Deceleration rate 1 0 05 3600 0s 20 0 Run amp Stop Acceleration rate is the time from 0Hz to maximum reference Deceleration rate is the time from maximum reference to OHz For example P00 07 P01 02 100 00Hz set up the maximum reference P00 09 P02 04 10 0s After starting the drive output frequency is from 0 00Hz ramp to 50 00Hz and the acceleration rate is 10 05 x 50 00Hz 100 00Hz 5 0s 79 Parameter ID Parameter Nam
113. se supply use L1 L3 N DC DC1 For DC choke linked by terminal BR Brake resistor another end is DC1 DC Negative DC bus U W Output terminals Motor terminals PE Protective Earth terminal NOTE e Size Chas DC choke inside DC1 is not used For size C the brake resistor is connected to BR 38 lll Size D and E Models oe 12 ts Pe U v w Terminals Function L1 L2 L3 AC power supply DC DC Plus and minus DC bus BR Brake resistor another end is DC U V W Output terminals Motor terminals PE Protective Earth terminal Size E1 Models NOTE In HV300 AOXT the first x means 4 or 6 and the second x means or 1 Terminals Function L1 L2 L3 AC power supply DC DC1 For DC choke linked by busbar factory set BR Brake resistor another end is DC DC Negative DC bus U W Output terminals Motor terminals PE Protective earth terminal Size F and F1 Models HV300 AOxTO0300 HV300 AOxTOO370 HV300 A0xT00450 HV300 A04T00450E PEI LI I L2 L3 Terminals Function L1 L2 L3 AC power supply DC DC Plus and minus DC bus BR Brake resistor another end is DC U V W Output terminals Motor terminals PE Protective earth terminal Size F Models HV300 A0xT00550 HV300 A0xT00750
114. se switch K1 the drive is running forward and the run light is on Open the switch K1 the drive will stop at the ramp mode set by P03 10 When the inverter is disabled the run light is off Close switch 2 the drive is running reverse and the run light is on Open the switch K2 the drive will stop at the ramp mode set by P03 10 When the inverter is disabled the run light is off NOTE Adjusting the potentiometer can change the output frequency Close K1 and K2 at the same time the drive will stop ruuning e Close switch the drive will run at 5 00Hz default value of P01 04 at the acceleration rate P02 22 Open the switch K3 the drive will stop at the ramp mode set by P03 10 NOTE Jog again have to wait the interval period set by P02 24 Parameter P09 22 is used to define the 3 wire control P09 22 0 3 wire is disabled 2 wire control P09 22 1 3 wire control mode 1 71 P09 22 2 3 wire control mode 2 e When P09 22 1 3 wire control mode 1 is selected 011 DI2 013 are automatically set as below P09 02 5 DI1 is 3 wire enable Voltage control SB1 is normal closed button when it is open drive will stop P09 03 3 DI2 is Run Forward Latching control P09 04 4 DI2 is Run Reverse Latching control Wiring is as below figure ry Dii DI2 DI3 OV 24V HV300 Figure 4 12 3 wire control connection SB1 Stop button SB2 Run Forward button 5 3 Run Reverse button Press 5 2 drive is running
115. sive gasses no contamination with electrically conductive material avoide dust which may restrict the fan Optional Module LCD keypad HV 232 HV USB Profibus module keypad dock HVSOFT PCTools etc Output shortage over current over load over voltage under Voltage Phase loss Protecti rn over heat heatsink and junction external trip etc 1 5kW 2hp and below 28996 Efficiency 2 2kW 3hp 22kW 30hp 293 30kW 40hp and above 29596 Mounting Method Surface mounting through hole cubicle standing Enclosure IP20 IP21 by adding optional device Cooling Method 220V 0 4kW 0 5hp model is nature cool others are forced air cool 14 3 Installation and Cabling 3 1 Preparing for Installation The HV300 packaging includes the following markings Symbol Description Remarks T Handle with care t1 This side up d 4 4 Protect the packaging from water Do not stack more than 2 high damage gt lt 15 3 2 Unpacking and Examination Upon delivery receipt examine the packaging to ensure that all items are present and there are no signs of damage 1 Open the packaging and examine the condition of the drive 2 Read the data on the labeling of the drive to make sure that the drive is of the correct type Included in the packaging e Drive User manual DOptions if ordered
116. tput function P18 08 P17 18 Variable selector2 P00 00 0 01 P00 00 Stop Only 06 5 source1 P18 08 P17 19 Variable selector2 P00 00 0 01 P00 00 Stop Only 06B6H source2 P18 08 P17 20 Variable selector2 4 000 0 001 1 000 Run amp Stop 06B7H source1 scaling 4 000 P17 21 Variable selector2 4 000 0 001 1 000 Run amp Stop 06B8H source2 scaling 4 000 P17 22 selector2 0 9 1 0 Run amp Stop 06 9 mode 160 ID Function Range Step Default Change Mode Modbus Register Address P17 22 Action Result Select input1 Select input 2 Add Subtract Multiply Divide Time constant Linear ramp Modulus Raise to power output input1 output input2 output input1 input2 output inputl input2 output input1xinput2 100 output input1x100 input2 output input1 P17 23 x s 1 output Input1 ramp up from 096 100 in time of P17 23 output input1 P17 23 0 02 P17 23 0 03 P17 23 has any other value Note P17 23 means the value of P17 23 output input1 2 100 output input1 3 1002 output input1 P17 23 Variable selector2 0 00 99 99 0 01 0 00 Run amp Stop 06BAH control factor P17 24 Variable Selector2 P00 00 0 01 P00 00 Stop Only 06BBH output function P18 08 P17 25 Variable selector3 P00 00 0 01 P00 00 Stop Only 06BCH sourcel P18 08 P17 26 Variable selector3 P00 00 0 01 P
117. tromagnetic Compatibility EMC Directive 2004 108 EC the RoHS2 0 Directive 2011 65 EU and the CE Marking Directive 93 68 EEC 8 6 Safety Compliance These electronic drive products are intended to be used with appropriate motors controllers electrical protection components and other equipment to form complete end products or systems Compliance with safety and EMC regulations depends upon the proper installation and configuration of the drives including using the specified input filters The drives must be installed only by professional assemblers who are familiar with requirements for safety and EMC The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used Refer to the User Guide An EMC Data Sheet is also available giving detailed EMC information 168 8 7 Drive Repair Card User corporation Product information Address User information Zip Code Contractor Telephone Fax no Drive Family Power size kW Serial Number Contract no Purchase date Repair record Service engineer Telephone Fixed date Fault information Questions or comments User signature year month date Return visit record Service signature year month date 169 170 Service Agreement The Hopewind guarantee provides for free service on the HV300 for 18 months from the Hopewi
118. ty Use a 360 degree ground clamp to avoid leaving any portion of the conductor unshielded The control cable and power cable should be routed through independent metal conduit and the earth conductor in the motor cable must be connected directly to the earth terminal of the drive and the motor It is recommend that shielded motor cable be used e Cable clearance Don t place control cable in a zone extending 12 inches 300mm around the drive and power cables 24V 230V 24V 230V 56 3 12 14 EMC Filter 1 Optional RFI filter Place the RFI filter close to the drive as possible e The shorter the cable between the filter and drive the better enclosure of the filter must be connected with the drive earth terminal 2 Internal EMC filter drive leakage current is different with the internal EMC filter fitted or not Ground leakage current data Model Supply voltage With internal EMC filter mA Without internal EMC filter mA 200V 10 0 1 Size 400V 9 0 1 200V 11 0 1 Size B 400V 7 0 1 200 8 0 0 SizeC 400V 18 0 3 SizeD 400V 17 0 1 Size E 400V 18 0 1 Size E1 400V 8 0 1 400V 20 2 4 Size F 690V 29 6 7 400V 20 2 4 Size F1 690V 29 6 7 400V 22 2 6 Size G 690V 30 6 9 400V 24 0 4 Size J 690V 12 0 8 400V 63 3 1 Size K 690V 77 7 2 400V 9 2 1 0 Size L 690V 15 9 1 7 NOTE e The test
119. u P02 Ramp 111 ID Function Range Step Default Change Mode Modbus Register Address P02 01 Acceleration and deceleration 0 Line 1 0 Stop Only 00 8 mode 1 5 curve P02 02 Ramp hold 0 Off 1 0 Actual OOC9H 1 On P02 03 Reserved P02 04 Acceleration rate 1 0 0 3600 0 0 1 10 0 Run amp Stop OOCBH P02 05 Deceleration rate 1 0 0 3600 0 0 1 20 0 Run amp Stop OOCCH P02 06 Acceleration rate 2 0 0 3600 0 0 1 30 0 Run amp Stop OOCDH P02 07 Deceleration rate 2 0 0 3600 0 0 1 30 0 Run amp Stop OOCEH P02 08 Acceleration rate 3 0 0 3600 0 0 1 30 0 Run amp Stop OOCFH P02 09 Deceleration rate 3 0 0 3600 0 0 1 30 0 Run amp Stop OODOH P02 10 Acceleration rate 4 0 0 3600 0 0 1 30 0 Run amp Stop 0001 02 11 Deceleration rate 4 0 0 3600 0 0 1 30 0 Run amp Stop 00D2H P02 12 S curve start time 1 0 40 0 0 1 20 0 Run amp Stop 00D3H P02 13 S curve end time 1 096 40 096 0 196 20 0 Run amp Stop 00D4H P02 14 Acceleration rate selector 0 Off 1 Actual Actual 00D5H bitO status 1 On P02 15 Acceleration rate selector 0 Off 1 Actual Actual 00D6H bit1 status 1 On P02 16 Deceleration rate selector 0 Off 1 Actual Actual 00D7H bitO status 1 On P02 17 Deceleration rate selector 0 Off 1 Actual Actual 00D8H bit1 status 1 On P02 18 Jog select indicator 0
120. un amp Stop 02 mode change 1 Run amp Stop condition P07 02 Speed Torque 0 Speed 1 0 Run amp Stop 02BDH control 1 Torque P07 03 Current limit 0 0 300 0 refer to 0 1 By model Run amp Stop 2 motor rated current P07 04 Reserved P07 11 P07 12 Current 0 001 10 000 0 001 0 020 Run amp Stop 02C7H controller Kp gain P07 13 Current 0 00s 100 00s 0 01s 0 20s Run amp Stop 02 8 controller Ki gain P07 14 Current limit 0 Enable current limit 1 0 Stop Only 02C9H 127 ID Function Range Step Default Change Modbus Mode Register Address P07 15 Slip Orpm 1500rpm 1 Orpm Run amp Stop 02 compensation error P07 16 Active current 0 096 300 096 0 196 200 0 Run amp Stop 02CBH limit P07 17 Regen Current 0 0 300 096 0 196 150 0 Run amp Stop 02CCH limit P07 18 Maximum speed 0 00Hz 1 2xP01 02 0 01Hz 50 00 Run amp Stop 02CDH under torque Hz mode P07 19 Torque mode 0 Keypad 1 1 Stop Only 2 reference source 1 AI1 2 AI2 3 Pulse DI7 4 Serial comms 5 User programmed 6 Optional module PO7 20 Torque gain 0 096 300 096 0 196 100 0 Run amp Stop 02CFH P07 21 Torque offset 0 096 100 096 0 196 0 096 Run amp Stop 02DOH P07 22 Torque reference 300 096 300 096 0 196 Actual Actual 02D1H display P07 23 Reserved P07 24 Torque being 0 Not limited 1 Actual A
121. unting 27 3 7 3 Pallet Mounting Dimensions 28 3 8 Simple Key Pad DOCK noter IRE eae ED eR 29 3 8 1 External DC Reactor Dimensions 30 3 9 380V DC reactor GIMENSIONS 31 3 10 690V DC Reactor Dimensions eerte er e ERE HEN ene ae Rene see Eee seas 32 3 11 Mechanical Installatioti ioo cu one ae er a eade tede nequ cte Cete ia mania QUEDA ue ek pa ap Cua Mp Od uude 33 3 11 1 Single drive installation 33 3 11 2 Multiple Drive Horizontal Installation 34 3 11 3 Multiple Drive Vertical Installation 35 3 11 4 Terminal Cover Removal and Replacement 36 3 11 5 Keypad Removal and Replacement 37 2 12 ElectricalInstallattOliz GER 38 3 12 1 Power 38 3 12 2 Power Connection 43 Figure 3 1 Typical power connection 43 3 12 3 Recommended Fuse Power Cable and Control Cable Specifications 44 3 12 4 Earth Conductor Cross Sectional Area 45 3 12 5 Typical Cabling tre 46 3 12 6 Control Terminal and Cabling 47 3 12 7 Digital Inp
122. up to keypad 2 Cloning down to the drive P05 05 LCD language 0 Chinese 1 0 Run amp Stop O1F8H 1 English 2 Reserved P05 06 Keypad lock control 0 Unlock 1 0 Run amp Stop 01 1 All keys are locked 2 Except RUN amp STOP all other keys are locked P05 07 switch function 0 Jog 1 0 Run amp Stop 01 select 1 FWD REV 2 Coasting Stop 3 Reserved P05 08 Motor speed 18000rpm 18000rpm 1rpm Actual Actual O1FBH P05 09 Factor for load speed 0 1 100096 0 196 100 0 Run amp Stop 01 123 ID Function Range Step Default Change Modbus Mode Register Address P05 10 Mechanical load 180000rpm 1rpm Actual Actual O1FDH speed 180000rpm P05 11 Running frequency max frequency 0 01Hz Actual Actual O1FEH max frequency P05 12 Output voltage OV Drive rated voltage 1V Actual Actual O1FFH P05 13 DC voltage 200 230V 415V 1V Actual Actual 0200H 400V 250V 830V 690V 400V 1190V P05 14 Output current 0 0A 3xmotor rated 0 1 Actual Actual 0201H current P05 15 Torque current 0 0A 3xmotor rated 0 1A Actual Actual 0202H current P05 16 Magnetizing current 3xmotor rated current 0 1A Actual Actual 0203H 3xmotor rated current P05 17 Output power 0 096 300 096 referto 0 1 Actual Actual 0204H motor rated power P05 18 Operation time log 0 000 9 364 year day 0 001 Actual 0205H year day
123. ut Terminal Basic Functions 48 3 12 8 Digital Input Common 49 34129 Digital Output n n 51 3 12 10 Analog cte aee 51 3 12 11 Analog 22 0 800 52 3 12 12 Brake resort iode tee etes cR ipee Rea 53 3 12 13 EMIC SUE 56 302 14 EMG FRE 57 4 Operation and Display eec 62 4 62 Figure 4 1 LED 2 62 4 12 LED Lights 62 4 1 3 Switch function 63 4 1 4 Keypad 64 Figure 4 2 Display switchover flow 64 Figure 4 3 Display switchover flow 64 Figure 4 4 Display switchover flow 64 Figure 4 5 parameter view and edit flow 65 Figure 4 6 Editing parameter flow 66 Figure 4 7 Setting code procedure 66 Figure 4 8 PIN verifying procedure 67 Figure 4 9 Autotune display 67 2 PTV CORIO
124. utput function P18 08 P17 11 Variable selector1 P00 00 0 01 P00 00 Stop Only O6AEH 1 18 08 157 ID Function Range Step Default Change Mode Modbus Register Address P17 12 Variable selector1 P00 00 0 01 P00 00 Stop Only O6AFH source2 P18 08 P17 13 Variable selector1 4 000 0 001 1 000 Run amp Stop 06BOH source1 scaling 4 000 P17 14 Variable selector1 4 000 0 001 1 000 Run amp Stop 06B1H source2 scaling 4 000 P17 15 Variable selector 0 9 1 0 Run amp Stop 06B2H mode 158 P17 15 Action 0 Select input1 Select input 2 Add Subtract Multiply Divide Time constant Linear ramp Modulus Raise to power Result output input1 output input2 output input1 input2 output input1 input2 output input1xinput2 100 output input1x100 input2 output input1 P17 16 xs 1 output Input1 ramp up from 0 100 in time of P17 16 output input1 P17 16 0 02 output input1 2 100 P17 16 0 03 output input1 3 1002 P17 16 has any output input1 other value Note P17 16 means the value of P17 16 P17 16 Variable selector1 0 00 99 99 0 01 0 00 Run amp Stop control factor 06B3H 159 ID Function Range Step Default Change Mode Modbus Register Address P17 17 Variable Selector1 P00 00 0 01 P00 00 Stop Only 06B4H ou
125. y Control part Run order input active If both FWD and REV active same time If the reference is 0 If the reference source is analog is there correct analog input signal If set PO9 21correctly correct common point Parameter setup issue If the control channel is set correctly P00 03 If the reference source is selected correctly P00 04 If the enable P03 19 is 1 And under default setup check the DI6 is connected to the common Load issue If the load is too big If the mechanical part is stuck Motor torque is not enough Check if the setup about menu P06 and P07 correctly Motor makes abnormal noise Drive output voltage unbalance Check the motor connection Mechanical issue Check the motor and related mechanical parts Wrong setup Check the parameter setup Motor running direction abnormal Motor cabling issue Check the output U V W if matches U V W of motor Control signal issue Check if the correct direction order is enabled Motor ramp motion is not stable Acce or dece rate is too short Try suitable values for P00 09 and P00 10 Too big load Adjust the load condition After ramp operating speed is not stable Load issue Check if the mechanical load keeps changing No auto tune Do the motor auto tune Motor data setup issue Check if set the motor data according to the motor na

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