USER MANUAL
Contents
1. EE 33 M 34 HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 3 of 34 SmartGen 1 OVERVIEW HGM410DC Genset Controller integrates digitization intelligentization and network technology which are used for genset automation and monitor control system of single unit to achieve automatic start stop data measure alarm protection and three remote remote control remote measuring and remote communication It fit with LCD display optional Chinese English Spanish Russian Turkish languages interface and it is reliable and easy to use The powerful 32 bit ARM processor contained within the module allows for precision parameters measuring fixed value adjustment time setting and set value adjusting and etc All parameters can be configured from front panel and they can be configured or monitored via auxiliary interface on PC SG72 module produced by our company can be used to USB to LINK and RS485 ports Due to its compact structure simple connections and high reliability HGM410DC can be widely used in several of genset automation systems 2 PERFORMANCE AND CHARACTERISTICS HGM610C is used for ASM Automatic Start Module it controls generator to start stop by remote signal 132x64 LCD with backlight selectable language interface Chinese English Spanish Russian and Turkish push button operation HS485 Commun2. 1 Warn 2 Shutdown When an output port was set to air cooler output it will control the air cooler to Start stop When the liquid level of the external sensor falls below the set value Low Fuel Level timer is initiated this only concerns fuel level sensor and does not concern low fuel level warning signal via configurable input port 0 Disabled 30 When generator voltage has exceeded the set value and the Gen Over Volt delay has Gen Over Volt Warn 30 620 V 240 expired Gen Over Voltage is active When set the value as 620V the controller does not detect over voltage signal 0 2 0 140 C C 0 140 40 0 1 0 5000 h 0 1 O CO CO Co When generator voltage has fallen below the set value and the Gen abnormal delay has Gen Under Volt Warn 30 620 V 210 expired Gen Under Voltage is active When set the value as 30V the controller does not detect under voltage signal HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 21 of 34 A SmartGen ideas for power HGM410DC Genset Controller User Manual Default When generator frequency has exceeded 0 75 0 2 the set value Over Frequency is active It will initiate a warn signal When generator frequency has fallen below the set value Under Frequency is active It will initiate a warn signal When load current has exceeded the set value Over Current is active It will not initiate a warn signal when set
3. SmartGen DEA ideas for power HGM410DC GENSET CONTROLLER USER MANUAL Genset Controller SMARTGEN ZHENGZHOU TECHNOLOGY CO LTD J N Chinese trademark S ma r t Gen English trademark SmartGen make your generator smart SmartGen Technology Co Ltd No 28 Jinsuo Road Zhengzhou Henan Province P R China Tel 0086 371 67988888 67981888 0086 371 67991553 67992951 0086 371 67981000 overseas Fax 0086 371 67992952 Web http www smartgen com cn http www smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduce part of this publication should be addressed to Smartgen Technology at the address above Any reference to trademarked product names used within this publication is owned by their respective companies Smartgen Technology reserves the right to change the contents of this document without prior notice Version history 2015 11 12 Original release Clarification of notation used within this publication Anorte Highlights an essential element of a procedure to ensure correctness Indicates a procedure or practice which if not strictly observed could result in CAUTION damage or destruction of equipment
4. expires Used for engine which has idles Close before starting and open in warming up delay Close during stop idle delay and open when stop is completed gy 6 Reserved Open ATS When close time is 0 it s disabled Close when the generator enters into Warming Up delay close time Raise Speed warming up delay while open when Aux Close when the generator enters into Stop Idle delay Energized to Stop Drop Speed delay close time Stop Idle delay while open when Aux Action when genset is normal running while deactivated when engine 0 Generator Run speed is lower than the crank disconnect speed Close when fuel level is lower than the Fuel Pump value or when Fuel Pump Control low fuel level warning input is active Open when fuel level is higher than the Fuel Pump Off and low fuel level warning input is deactivated Close when the generator enters into Warming Up delay while open High Speed Control after cooling delay In Auto Mode The controller is in automatic mode 4 Fuel Relay Output To control fuel relay output Output start period If there is no generator frequency during safety Generator Excite running output for 2 seconds Control air cooler to start stop according to air cooler switch Air cooler temperature 7 Louver Control Active when gens starting open after gens stop i O C1 NO HGM410DC Genset Cont
5. A and 0 5mm connect to communication wire SCR connect to communication shielding line AnotE LINK interface is parameters programmable interface that can be programmed by PC 2 2 gt The combination of terminal 20 and 21 is relay normally open contact rated 5A Voltage free using SG72 adapter If there is need to remote control the genset please use the SG485 module produced by our company HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 16 of 34 SmartGen HGM410DC Genset Controller User Manual 7 DEFINITION AND RANGE OF PARAMETERS 7 1 PARAMETER CONTENTS AND RANGE No Items Range 1 Start Delay 0 3600 s 2 Stop Delay 0 3600 s otart Attempts 1 10 times Preheat Time Cranking Time 3 60 s Crank Rest Time 3 60 s Safety On Delay 1 60 s 0 300 s 0 3600 s Start Idle Time Warming Up Time Cooling Time 1 Stop Idle 0 3600 s 2 ETS Solenoid Hold 0 120 s 0 3600 s 3 3600 s I Go Co O B Failto Stop Delay 0 120 s 14 Breaker Close Time 0 10 s 5 16 Gen Abnormal Delay 0 20 0 s Gen Over Voltage 30 620 V Flywheel Teeth 10 300 8 N HGM410DC Genset Controller 201 signal is active to start genset signal is deactivated to genset stop Maximum crank times of crank attempts 3 When reach this number controller will send start
6. Q Indicates error operation may cause death serious injury and significant property WARNING damage SmartGen 2 HGM410DC Genset Controller User Manual CONTENTS TOM WEY 4 2 PERFORMANCE AND 5 5 2 12 2 4 6 6 4 6 E 6 T OPERA HON 7 41 5 5 EEE EEE EEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE EERE EE 7 RCN Ce eee ee ee eee ee eee NEUE 8 4 3 AUTOMATIC START STOP 2 02 2 8 4 3 1 Auto Remole SIart SOU SII CC EOM CoU du ERU E Vau neus 8 4 3 2 Auto Remote Stop 9 4 3 3 Battery Under Volt Start Stop 9 4 3 4 Auto Self check Start 9 4 3 5 Manual Start Stop 9 S PROTECTION el 10 51 WARNINGS eec rec 2 M 10 5 2 SHUTDOWN ALARM 000 2 2 2 44 2200 4 7 77004 12 6 5 am MER 9 15 7 DEFINITION AND RANGE OF 85 21 17 7 1 PARAMETER CONTENTS AND RANGE eese nnn nnn nnn nnne nnne 17 7 2 PROGRAMMAB
7. When the controller detects that the genset frequency is O it will initiate a No Gens Frequency shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the fuel level has fallen below the pre set value or detects that the low fuel level input is active it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects the low coolant level input is active it will Low Coolant Level initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the temperature sensor is open circuit and Temp Sensor Open the action select Shutdown it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the oil pressure sensor is open circuit and the action select Shutdown it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the level sensor is open circuit and the Level Sensor Open action select Shutdown it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD If the config sensor set as temperature sensor When the controller detects that the temperature sensor is open circuit and the action select Shutdown it will initiate a shutdown alarm and the corres
8. cranking attempt then the fuel relay and start relay are disengaged for the pre set rest period crank rest time begins and wait for the next crank attempt Should this start sequence continue beyond the set number of attempts the start sequence will be terminated the fourth line of LCD display will be highlighted with black and Fail to Start fault will be displayed In case of successful crank attempt the Safety On timer is activated allowing Low Oil Pressure High Temperature Under speed Charge Alternator Failure and Auxiliary inputs configured to stabilise without triggering the fault As soon as this delay is over start idle delay is initiated if configured During start idle delay under speed under frequency under voltage alarms are inhibited When this delay is over warming up delay is initiated if configured After the warming up delay if generator status is normal its indicator will be illuminated If generator voltage and frequency have reached on load requirements then the generator close HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 8 of 34 SmartGen relay will be energized genset will take load generator power indicator will illuminate and generator will enter into Normal Running status If voltage or frequency is abnormal the controller will initiate shutdown alarm alarm information will be displayed on LCD 4 3 2 Auto Remote Stop Sequence 1 When the Remote Start signal is
9. removed the Stop Delay is initiated 2 Once this stop delay has expired the Generator Breaker will open the Cooling Delay is then initiated and generator power indicator will extinguish 3 During Stop Idle Delay if configured idle relay is energized 4 ETS Solenoid Hold begins ETS relay is energized while fuel relay is de energized 5 Fail to Stop Delay begins complete stop is detected automatically 6 Generator is placed into its standby mode after its complete stop Otherwise fail to stop alarm is initiated and the corresponding alarm information is displayed on LCD 4 3 3 Battery Under Volt Start Stop Sequence 1 HGM410DC battery under voltage function is enabled 2 When battery voltage under than battery under voltage threshold is detected Battery Under Volt is displayed on LCD after 2s and the Under Volt Start Delay is initiated 3 Battery Under Volt Start Delay is displayed on LCD 4 Same with Step 3 8 of Auto Remote Start Sequence after delay 5 When battery voltage over than battery normal stop threshold is detected Battery Normal Stop Delay is initiated 6 Battery Normal Stop Delay count down is displayed on LCD 7 Same with Step 2 6 of Auto Remote Stop Sequence after delay 4 3 4 Auto Self check Start Sepuence When self check delay of HGM410DC is larger than 0 genset self check is enabled 2 The genset start time from last stop and Self check Count Down is initia
10. this value as 0 When the temperature value of the external temperature sensor exceeds the set value High Temperature timer is initiated Detecting only after safety on delay has expired If the set value is 140 high temperature signal will not be sent this only concerns external temperature sensor not high temperature signal configurable input port When the external pressure sensor value falls below this set value Low Oil Pressure timer is initiated Detecting only after safety on delay has expired If the set value is 0 low oil pressure signal will not be sent this only concerns pressure sensor and does not concern low oil pressure warning signal via configurable input port When generator voltage has exceeded shutdown threshold value and last for this delay time Over Volt Shutdown is active When generator frequency has exceeded shutdown threshold value and last for this delay time Over Freq Shutdown is active 0 Disabled 1 Enabled Battery under voltage start is enabled When the battery voltage falls below battery under volt start threshold and last for 2s Battery Volt Abnormal signal is sent This value only warns but not shutdown When 0 75 0 Hz Current 0 130 High Temperature 80 140 C Low Oil Pressure 0 400 Over Volt Delay 0 20 0 s Over Freq Delay 0 20 0 s 92 Bat Under Volt Start Enabled Bat Under Volt Start 0 60 0 V Threshold Under Volt Start the c
11. will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the genset voltage has exceeded the Gen Over Voltage pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the genset voltage has fallen below the Gen Under Voltage pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the genset current has exceeded the Gen Over Current Mum pre set value and delay is not 0 it will initiate a shutdown alarm and the HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 12 of 34 ideas for power HGM410DC Genset Controller User Manual EBEN corresponding alarm information will be displayed on LCD If the engine does not fire after the pre set number of attempts it will Fail To Start initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the genset frequency has exceeded the Gen Over Frequency pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the genset frequency has fallen below the Gen Under Frequency pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD
12. 000 5 500 The ratio of external CT Generator s rated current used for load over 32 Full Load Current Rating 5 6000 A 500 current calculating Over Current When the load current has exceeded the set 50 130 120 1 m Percentage value over current delay is initiated When load current has exceeded the set value and the over current delay has expired over current alarm is initiated When the set value is 0 only warning and not to 34 Over Current Delay 0 3600 s 1296 Fuel Pump On Fuel Pump Off 0 100 3 Aux Input 2 0 31 6 Aux Input 2 Active 0 1 shutdown the generator When fuel level has fallen below the set value for 10s Fuel Pump alarm is initiated 0 100 25 When fuel level has exceeded the set value for 10s Fuel Pump Off alarm is initiated 3 14 2 5 1 2 0 xr Factory default Mains Closed Factory default High Temperature Input Factory default Close to active Factory default Low Oil Pressure Warning Input Factory default Close to active Aux Input 2 Delay 0 20 0 s BEEN UO Aux Input 3 0 31 Factory default Remote Start HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 19 of 34 7 5 4 4 5 L 4 O 4 35 6 38 39 1 3 7 48 2 0 10 SmartGen ideas for power HGM410DC Genset Controller User
13. LE OUTPUT 1 5 5 4289 7 8B 24 7 3 PROGRAMMABLE INPUT 1 4 TABLE ACTIVE WHEN CONNECT GND B 25 7 4 SENSOR SELECT A 26 7 5 CONDITIONS OF CRANK DISCONNECT 27 8 PARAMETERS AEIR TMN 28 amu 28 RENE SEA cc 28 28 Ae ZAIN 0c 28 28 gi n SOPR SSEPDBBNO edades 29 geeeimseuce 30 TETEPISALAFRPEIORIODBLG 31 12FIXING 5 2 2 2 4 1 0 6 0666 nnne nne nn nnne nn rennen nnns 32 13OVERALL DIMENSION AND PANEL CUTOUT eese 32 14INS TALEO NEA NIN UNG EU TES 33 14 1 BATTERY VOLTAGE INP 52552552452 33 142 SPEED SENSOR INPUT 33 14 3 OUTPUT AND EXPANSION 2 1 33 PA AC INPUT E ee 33 14 5 WITHDRAW VOLTAGE TEST
14. Manual No Items Range Default Description Aux Input 3 Active 0 1 BB Factory default Close to active omms Aux Input 4 0 31 Factory default Fuel Level Warn Aux Input 4 Active 0 1 Factory default Close to active Aux Input 4 Delay 000 5 2 0 Stop Mode Power On Mode p d CO 1 Auto Mode 1 Communication address of controller There are 3 conditions of disconnecting starter with engine Generator Frequency O 0 1 1 254 0 9999 55 Module Address 50 51 54 56 Magnetic Pickup Pressure Each condition can be used alone and simultaneously to separating the start motor and genset as soon as possible See 7 5 Disconnect Magnetic When engine speed higher than the set l 0 3000 r min 360 l Pickup value starter will be disconnected Disconnect Generator When generator frequency higher than the 10 0 30 0 Hz 14 0 d Min tiis Freq set value starter will be disconnected When generator oil pressure higher than the Disconnect Oil Pressure 0 400 kPa 200 set value starter will be disconnected Factory default when high temperature occurs shutdown alarm is initiated 7 1Note 1 57 Crank Disconnect s S High Temperature Inhibit mms c xr Factory default when low oil pressure OD NO O C1 Ql Low Oil Pressure Inhibit 63 Low Fuel Level Inhibit 0 1 Config Sensor Inhibit 65 AC System 0 3
15. Temp Sensor Curve 0 9 7 _ Pressure Sensor Curve _ 0 9 Multiplex Level Sensor e occurs shutdown alarm is initiated 7 1 Note 2 Factory default when low fuel level occurs Factory default when config sensor value higher lower than the set value particular O case depends on the sensor type shutdown alarm 15 initiated 7 1 Note 2 0 3PAW 1 2P3W 2 1P2W 3 SP3W 7 1 Note3 0 Aux Input 3 CO 1 Level Sensor 7 1 Note 3 X Input Level Sensor Curve 0 5 HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 20 of 34 Co O gt O gt SmartGen ideas for power HGM410DC Genset Controller User Manual No Items 7 Default 0 Aux Input 4 Multiplex Aux Sensor 0 3 1 Temperature Sensor Input 2 Oil Pressure Sensor 3 Level Sensor 7 1 Note 3 N Config Sensor Curve 72 SSS GO S X 0 Indication temperature sensor will show Temperature Sensor 1 Warn 2 Shutdown Oi Pressure Gender 0 oil pressure sensor will show 0 2 1 Warn 2 Shutdown 0 Indication fuel level sensor will show ES N N Fuel Level Sensor Open 0 2 76 Config Sensor Open 7 Air cooler On Temp 78 Air cooler Off Temp Low Fuel Level Warn 0 100 20 Maintenance Enabled 7 1 Warn 2 Shutdown 0 Indication LCD display will show
16. cture with easy mounting HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 5 of 34 meme Genset Controller User Manual 3 SPECIFICATION Working Voltage DC8 OV to 35 OV Continuous Power Supply Overall Consumption 3W Standby mode x2W AC voltage Input 3 Phase 4 Wire 2 Phase 3 Wire Single phase 2 Wire pte snos AC30V AC620V ph ph Alternator Frequency 50Hz 60Hz ot AC15V AC360V ph N AC15V AC360V ph N LOV 10 24V RNS 10 000 Hz max 5A DC28V power supply 5A DC28V power supply 5A DC28V power supply 5A DC28V power supply 5A AC250V voltage free output 5A AC250V voltage free output 130mm x 112mm x 39mm 5 ated Temperature 25 70 C oN Humidity 20 93 RH Storage Condition Temperature 25 70 C Protection Level IP55 Gasket Apply AC2 2kV voltage between high voltage terminal and Insulation Intensity low voltage terminal The leakage current is not more than 3mA within 1min Weight 0 30kg HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 6 of 34 A SmartGen 4 OPERATION 41 PUSHBUTTONS Stop running generator In case of alarm condition pressing the button will reset alarm In stop mode pressing and holding the button for 3 seconds will test Stop Reset indicator lights lamp test During stopping process press this button again to stop generator immediately Os Start genset in Manual Test
17. enerator Frequency Magnetic pickup Generator Frequency Generator Frequency Oil pressure Generator Frequency Magnetic pickup Oil pressure 1 There are 3 conditions to make starter separate with engine magnetic pickup generator ES Magnetic pickup Oil pressure frequency can be used separately while oil pressure must be used together with magnetic pickup and generator frequency The aim is to disconnect the starter motor as soon as possible 2 Magnetic pickup is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as magnetic pickup must ensure that the number of flywheel teeth is as same as setting otherwise over speed shutdown or under speed shutdown may be caused 4 f genset without magnetic pickup please don t select corresponding items otherwise start fail or loss speed signal maybe caused If genset without oil pressure sensor please don t select corresponding items If not select generator frequency in crank disconnect setting controller will not collect and display the relative power quantity can be used in water pump set if not select magnetic pickup in crank disconnect setting the engine speed displayed in controller is calculated by generator signal HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 27 of 34 SmartGen 8 PARAMETERS SETTING 8 1 SETTING MENU Start the controller then enter into the parameters setting menu see fig belo
18. er 2015 11 12 Version 1 0 Page 15 of 34 SmartGen ideas for power HGM410DC Genset Controller User Manual in Function Cable Size Description resistance sensor Connect to ressure 12 Oil Pressure Sensor 1 0mm p resistance sensor gt Outside connected to secondary coil of current transformer rated 5A gt Outside connected to secondary coil of current transformer rated 5A Y E Current IA 1 5mm 14 Current IB 1 5mm Current IC T Outside connected to secondary coil of current transformer rated 5A Current COM 1 5mm See INSTALLATION in this manual Connect to rotate speed sensor shielding line is 0 5mm recommended The other terminal needs to connect to B Connect to charging starter s D terminal If there Rotate Speed Sensor N o is no this terminal then be hang up The combination of terminal 19 and 21 is relay normally open contact rated 5A Voltage free 18 CHARGER D 1 0mm 19 Aux Output 4 1 0mm 20 Aux Output 5 1 0mm 21 Aux COM 1 5mm Common terminal of auxiliary output 4 and 5 22 Gen AC Voltage U tomm Connected to U phase of generator 2A fuse is recommended Gen AC Voltage V Connected to V phase of generator 2A fuse is recommended Gen AC Voltage W Connected to W phase of generator 2A fuse is recommended Gen AC Voltage N2 Connected to N wire of generator RS485 A Connect to remote monitoring RS485 COM
19. failure signal Power on time of heater plug before starter is powered up Power on time of starter The waiting time before second power up when engine start fail 10 Alarms for low oil pressure high temperature under speed under frequency voltage charge alt failure are inactive Warming time between genset switch on and high speed running Radiating time before genset stop after it unloads Stop electromagnet s power on time when genset is stopping Time between ending of genset idle delay and stopped when ETS time is set as 0 Time between ending of ETS hold delay and stopped when ETS time is not O Pulse width of mains generator switch on Tooth number of the engine for judging of starter crank disconnects conditions and inspecting of engine speed See the installation instructions 10 0 The alarm delay of generator over voltage and under voltage When generator voltage has exceeded the set value and the Gen abnormal delay has 264 expired Gen Over Voltage is active When set the value as 620V the controller does not detect over voltage signal 5 11 12 Version 1 0 Page 17 of 34 1 10 10 20 C 118 SmartGen ideas for power HGM410DC Genset Controller User Manual temperature sensor exceeds the set value High Temperature timer is initiated Detecting only after safety on delay has expired If the set value is 140 high value
20. for 10s Under Speed is active It will Over Speed 0 6000 r min 1710 initiate a shutdown alarm signal temperature signal will not be sent this only When the external pressure sensor value falls below this set value Low Oil Pressure timer is initiated Detecting only after safety on delay has expired If the set value is 0 Low Oil Pressure 0 400 103 low oil pressure signal will not be sent this only concerns pressure sensor and does not concern low oil pressure warning signal via configurable input port level warning signal via configurable input tems Range Default When generator voltage has fallen below the set value and the Gen abnormal delay has Generator Under Voltage 30 620 V 196 expired Gen Under Voltage is active When set the value as 30V the controller does not detect under voltage signal initiate a shutdown alarm signal When engine speed has exceeded the set When generator frequency has fallen below the set value but Not equal to O for 10s Under Frequency 0 75 0 Hz 45 0 tease Under Frequency is active It will initiate a shutdown alarm signal When generator frequency has exceeded Over Frequency 0 75 0 2 57 0 the set value for 2s Over Frequency is active It will initiate a shutdown alarm signal concerns external temperature sensor not high temperature signal via configurable When the liquid level of the external sensor falls below the set value Low Fuel Level Low Fuel Le
21. g time and automatic stop when the genset has been running for a while With ETS Energize To Stop idle control pre heat control speed raise control and speed drop control function All output ports are relay out Parameter setting parameters can be modified and cannot be lost even in case of power outage all the controller parameters can be adjusted using front panel of the controller or via PC using an SG72 adaptor Multiplex input port and 4 can be used in various fields input 3 can be used as auxiliary input port or level sensor while input 4 can be used as auxiliary input port or configurable sensor More kinds of curves of temperature oil pressure fuel level can be used directly and users define the sensor curves by themselves Configurable sensor can be set as temperature sensor oil pressure sensor or fuel level sensor enable the detection of double temperature double oil pressure and double fuel level Multiple crank disconnect conditions magnetic pickup oil pressure generator frequency optional Widely Power supply range DC 8 35 V suitable to different start battery voltage environment All parameters used digital adjustment instead of conventional analog modulation with normal potentiometer more reliability and stability Modular design self extinguished ABS plastic enclosure pluggable connection terminals and embedded installation way compact stru
22. ication Port which achieves long distance remote control with simple connection Sulitable for 3 phase 4 wire 3 phase 3 wire single phase 2 wire and 2 phase 3 wire systems with voltage 120 240V and frequency 50 60Hz Collects and shows 3 phase voltage current power parameter and frequency of generator mains Generate e Line Voltage Ubc Uca e Phase Voltage Ua Ub Uc e Frequency Hz Load e Current IB IC e Active Power kW e Reactive Power kvar e Apparent Power kVA e Power Factor PF For generator controller has over voltage under voltage over frequency under frequency and over current detection functions Precision collect and display parameters about Engine e Temp WT C F both be displayed e Oil pressure OP kPa Psi Bar all be displayed e Fuel Level FL Unit e Engine Speed RP RPM Unit HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 4 of 34 SmartGen Battery Voltage VB V unit e Charger Voltage VD V unit Hours Counter HC Max 999999 hours e Start times Max 999999 times Control amp Protection automatic start stop of the genset ATS Auto Transfer Switch control with perfect fault indication and protection function Storage battery under voltage start start when battery is under voltage stop when voltage is normal Genset self check function automatic start when the genset hasn t been running for a lon
23. igured please firstly connect output wires of charger to battery s positive and negative directly then connect wires from battery s positive and negative to controllers positive and negative input ports in order to prevent charge disturbing the controller s normal working 14 2SPEED SENSOR INPUT Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should connect to shielding GND terminal in controller while another side is hanging The else two signal wires are connected to 1 and 17 terminals The output voltage of soeed sensor should be within AC 1 24 V effective value during the full soeed AC12V is recommended in rated speed When install the speed sensor let the sensor is spun to contacting flywheel first then port out 1 3 lap and lock the nuts of sensor at last 14 30UTPUT AND EXPANSION RELAY All outputs of controller are relay contact output type If need to expand the relays please add freewheel diode to both ends of expand relay s coils when coils of relay has DC current or add resistance capacitance return circuit when coils of relay has AC current in order to prevent disturbance to controller or others equipment 14 4AC INPUT HGM410DC controller must be connected to outside current transformer And the current transformer s secondary side current must be 5A At the
24. ing signal only and not stop the unit A Note 2 if low oil pressure inhibit is configured or set auxiliary input as inhibit low oil pressure stop and this input is active when oil pressure is lower than the preset value or low oil pressure alarm input is active controller will send warning signal only and not stop the unit A Note 2 if 3 phase 3 wire is configured the maximum of generate over voltage shutdown threshold can be set to 620V if it is not configured then the maximum only be set to 360V A Note 4 Multiplex Input can be set as auxiliary input or level sensor if one of them is set successfully then the corresponding items are active For instance if set Multiplex Input 3 as Aux Input the related configuration items of auxiliary input 3 are active if set Multiplex Input 3 as Level sensor the related configuration items of level sensor are active HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 23 of 34 SmartGen 7 2 PROGRAMMABLE OUTPUT 1 5 Not Used Output port is deactivated when Not Used is selected Include all shutdown alarms and warning alarms When there is 1 Common Alarm warning alarm only it is not self lock when a shutdown alarm occurs it is self lock until the alarm is reset 2 Energzedto Sop Suitable for genset with electromagnet and will active after stop idle 2 Energized to Stop delay It is deactivated when the ETS Solenoid delay
25. matically and enter into normal running then controller send signal to making generator switch on and control the ATS transfer into generator load If not like this please check ATS wires connection according to this manual 8 If there is any other question please contact Smartgen s service HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 30 of 34 SmartGen 11 TYPICAL APPLICATION HGM410DC Typical Wiring Diagram 7771 U IC 2 L1 Eg L2 TL re 24 i 111211 Rs485 43 i i F 1 J org m m K1 AUX OUTPUT5 lt DIO a cla 30 29 25 24 23 22 21 19 20 13 14 15 16 26 27 28 1 11 3757 6 B EI El EI E 22 D D D D D 77 A A A aA A A aA o c z LL 2 2 2 s xX x x Ola 2 15 x z lt X UI oO p lt MAGNETIC PICKUP A Note Aux Input 3 can be set as temperature sensor or oil pressure sensor Aux Input 4 can be set as temperature sensor oil pressure sensor or level sensor Ue 25 Ue 2 N D E lt j e 13 14 16 22 23 25 2 phase 3 wire 2 phase 3 wire A CAUTION Expand relay with high capacity in start and fuel output is recommend A CAUTION Expand relay must be used in gen closed outputs Note Let its normally closed contact series connect between fuel relay output port and electromagnetic valve when you connect emergency stop button on the controlle
26. mode Pressing this key will set the controller in to manual mode Pressing this vana key and or in the same time can adjust constrast of LCD Pressing this key will set the module into auto mode Pressing this key will enter into Main Menu Q Set Confirm In setting parameter status press this key will shift cursor or confirm setting value Scrolls the screen up Up Increase Shift the cursor up increase the set value in parameter setting menu Scrolls the screen down Down Decrease Shift the cursor down or decrease the set value in parameter setting menu HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 7 of 34 Gens Normal indicator 4 3 A SmartGen 4 2 PANEL Genset Controller Alarm lose gens Stop indicator j g Stop Set Manual Manual Auto Start indicator indicator AUTOMATIC START STOP OPERATION Auto mode is selected by pressing the button a LED besides the button will illuminate to confirm the operation 4 3 1 Auto Remote Start Sequence HGM410DC When Remote Start is active Start Delay timer is initiated etart Delay countdown will be displayed on LCD When start delay is over preheat relay energizes if configured preheat delay XXs information will be displayed on LCD After the above delay the Fuel Relay is energized and then one second later the Start Relay is engaged The engine is cranked for a pre set time If the engine fails to fire during this
27. ns are If this input is active the controller will switch to Auto mode automatically and panel buttons are inactive Local mode is 19 Auto M Switch P ui a uto Manual Switc inactive if this input is inactive the controller will switch to Manual mode automatically Remote mode is inactive 0 Reversed 3 Reversed o o 7 Reversed 0 0 0 8 Reversed 0 0 0 o 29 Reversed 0000000 30 Reversed Reversed 2 31 Reversed gt HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 25 of 34 SmartGen 7 4 SENSOR SELECT Temperature Sensor Pressure Sensor Fuel Level Sensor HGM410DC Genset Controller 0 Not used 1 User Defined Resistive Type 2 VDO 3 SGH Huanghe sensor 4 SGD Dongkang sensor 5 CURTIS 6 DATCON 7 VOLVO EC 8 SGX 9 Reserved 0 Not used 1 User Defined Resistive Type 2 VDO 10Bar 3 SGH Huanghe sensor 4 SGD Dongkang sensor 5 CURTIS 6 DATCON 10Bar 7 VOLVO EC 8 SGX 9 Reserved 0 Not used 1 User Defined Resistive Type 2 SGH 3 SGD 4 Reserved 1 5 Reserved 2 2015 11 12 Version 1 0 HGM410DC Genset Controller User Manual Defined resistive range is 0 6000 O default is SGX sensor Defined resistive range is 0 6000 O default is SGX sensor Defined resistive range is 0 6000 O default is SGD sensor Page 26 of 34 SmartGen 7 5 CONDITIONS OF CRANK DISCONNECT Na Magnetic pickup G
28. ntroller 2015 11 12 Version 1 0 Page 29 of 34 SmartGen 10 COMMISSIONING Please make sure the following checks are made before commissioning 1 Ensure all the connections are correct and wires diameter is suitable 2 Ensure that the controller DC power has fuse controller s positive and negative connected to start battery are correct 3 Take proper action to prevent engine to crank success e g Remove the connection wire of fuel valve If checking is OK make the start battery power on 4 Set controller under non auto mode press start button genset will start After the cranking times as setting controller will send signal of Start Failure then press stop to reset controller 5 Recover the action to prevent engine to crank success e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal running after idle running if idle run be set During this time please watch for engine s running situations and AC generators voltage and frequency If abnormal stop genset and check all wires connection according to this manual 6 Select the AUTO mode from controllers panel connect mains signal After the mains normal delay controller will transfer ATS if fitted into mains load After cooling time controller will stop genset and make it into at rest mode until there is mains abnormal situation 7 When mains is abnormal again genset will be started auto
29. oller detects that generate frequency has fallen below the 25 Gen Under Freq pre set value it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD 5 2 SHUTDOWN ALARM When controller detects shutdown alarm it will send signal to open breaker and shuts down generator The alarm information will be displayed on LCD When the controller detects that the emergency shutdown signal it will Emergency Shutdown initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When controller detects that the water cylinder temperature has exceeded High Temperature the pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the oil pressure has fallen below the Low Oil Pressure pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the generator soeed has exceeded the Over Speed pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the generator speed has fallen below the Under Speed pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the engine speed is 0 and the delay is Loss Of Speed Signal NOT 0 it
30. ontroller detects that config sensor fuel level sensor type Ba Low Coolant Level 2 Open alarm and the corresponding alarm information will be displayed on LCD When the maintenance is inactive the alarm resets HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 14 of 34 SmartGen 6 CONNECTIONS AUX OUTPUT 4 5A250VAC AUX OUTPUT 5 5 250 a INNER DIAGRAM CURRENT RATED 5A IA IB IC ICOM CRANK 5A AUX OUTPUT 2 5A AUX OUTPUT 3 5A AUX INPUT 1 AUX INPUT 3 AUX INPUT4 ENGINE TEMP OIL PRESSURE oloo 11 1 ET P of terminal connections Cable Size 1 B ANI Connected with negative of starter battery DC power supply Connected with positive of mm starter battery If wire length is over 30m better to double wires in parallel Max 20A fuse is recommended Aux Output 1 B4 is supplied by 2 point rated 5A Crank Relay Output B is supplied by 2 point 4 Crank 1 0mm Aux Output 2 B is supplied by 2 point rated 5A Aux Output 3 B is supplied by 2 point rated 5A i connected is active connected is active Aux Input 2 2 connected is active Aux Input 3 1 0mm B Can be used as Level Sensor Ground connected is active 10 Aux Input 4 1 0mm B Can be used as Config Sensor Connect to water temperature Temp Sensor 1 0mm cylinder temperature HGM410DC Genset Controll
31. ontroller is in auto mode it hints Bat Under Volt Start Delay When battery under volt last until that delay ends the genset will start automatically 0 500 min HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 22 of 34 A SmartGen ideas for power HGM410DC Genset Controller User Manual faul 0 6 13 m Normal Shut Delay when battery voltage has Begin to time from last shutdown When the accumulated time has exceeded or equal to Self check Delay 0 9999 h 33 b self check delay and the controller is in auto mode the genset will start to run when the 30 E self check delay is set to 0 the function is No ltems 7 Range Default Description exceeded normal shutdown threshold when accumulated time has exceeded or equal to Self check Time 0 500 min deactive Bat Noma Shut DEN If the battery is in auto mode due to battery Threshold battery is normal until the delay ends genset self check time the genset stops When the It can be customized as Temp Sensor OP Custom Sensor Curve 0 3 sensor Level Sensor or Config Sensor curve under volt start the controller hints Battery Bat Normal Shut Delay 0 500 min will stop A Note 1 if high temperature inhibit is configured or set auxiliary input as inhibit high temperature stop and this input is active when temperature is higher than the preset value or high temperature alarm input is active controller will send warn
32. ormation will be displayed on LCD When the controller detects that battery voltage has fallen below the pre set value it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that battery voltage has exceeded the pre set value it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the auxiliary input warning signals it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the engine speed is 0 and the delay is O it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 10 of 34 SmartGen Low Coolant Level Temp Sensor Open 13 Oil Pressure Sensor Open Level Sensor Open 2 16 Oil Pressure Sensor 2 Open Coolant Level 2 Open 21 High Temperature 2 Low Oil Pressure 2 Coolant Level 2 1 Maintenance Due HGM410DC Genset Controller User Manual When the controller detects the low coolant level input is active it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the temperature sensor is open circuit and the action select Warn it will initiate a warning alarm and the corresponding alarm info
33. oss Of Speed Signal Description When the controller detects that engine temperature has exceeded the pre set value while shutdown is prohibited or detects that the Aux input high temperature while shutdown is prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the oil pressure has fallen below the pre set value while shutdown is prohibited or detects that the Aux input low oil pressure while shutdown is prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the genset current has exceeded the pre set value and the over current delay has expired it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD After fail to stop delay ETS delay has expired if gen set does not stop completely it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the fuel level has fallen below the pre set value while shutdown is prohibited or detects that the Aux input low fuel level while shutdown is prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that charger voltage has fallen below the pre set value it will initiate a warning alarm and the corresponding alarm inf
34. ponding alarm information will be displayed on LCD Temp Sensor 2 Open If the config sensor set as oil pressure sensor When the controller detects Oil Pressure Sensor 2 that the oil pressure sensor is open circuit and the action select Shutdown it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD If the config sensor set as level sensor When the controller detects that initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD 20 When the controller detects that config sensor temperature Sensor type Temperature 2 temperature sensor has exceeded the pre set value it will initiate a HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 13 of 34 A SmartGen ideas for power HGM410DC Genset Controller User Manual tem Me eomm tcc When the controller detects that config sensor oil pressure sensor type oil pressure sensor has fallen below the pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD 23 Low Oil Pressure 2 level sensor has fallen below the pre set value it will initiate a shutdown alarm and the corresponding alarm information will be displayed on LCD When the genset running time has exceeded the pre set maintenance time maintenance action is set to be shutdown it will initiate a warning 25 Maintenance Due When the c
35. r Emergency stop alarm can be displayed if you configure one input port as Emergency Shutdown one end connect to normally open contact the other end connect to ground HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 31 of 34 A SmartGen 12 FIXING CLIPS Controller is panel built in design it is fixed by clips when installed 1 Withdraw the fixing clip screw turn anticlockwise until it reaches proper position 2 Pull the fixing clip backwards towards the back of the module ensuring two clips are inside their allotted slots 3 Turn the fixing clip screws clockwise until they are fixed on the panel A Note Care should be taken not to over tighten the screws of fixing clips fixing clip fitted to module 13 OVERALL DIMENSION AND PANEL CUTOUT Cut Out 112mm z lt 4 oc 0941 2 zy laze 0999 lt 1 n CURRENT M 5 E 5 RATED SA t 2 A is xd 1 i 5 5 3 H Ah iu 09 1 1141 lt a xl EIEEICHCHERER ER CO E E B EIE EE 2IolololololoIooOoIOoIOIOBOIlO lOQO HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 32 of 34 SmartGen 14 INSTALLATION ANNOUNCEMENTS 14 1BATTERY VOLTAGE INPUT HGM410DC controller can suit for widely range of battery voltage DC 8 35 V Negative of battery must be connected with the engine shell The diameter of wire which from power supply to battery must be over 1 5mm If floating charge conf
36. rmation will be displayed on LCD When the controller detects that the oil pressure sensor is open circuit and the action select Warn it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that the level sensor is open circuit and the action select Warn it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD If the config sensor set as temperature sensor When the controller detects that the temperature sensor is open circuit and the action select Warn it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD If the config sensor set as oil pressure sensor When the controller detects that the oil pressure sensor is open circuit and the action select Warn it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD If the config sensor set as level sensor When the controller detects that the level sensor is open circuit and the action select Warn it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that config sensor temperature sensor type temperature sensor has exceeded the pre set value while shutdown is prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that config sen
37. roller 2015 11 12 Version 1 0 Page 24 of 34 SmartGen 7 3 PROGRAMMABLE INPUT 1 4 TABLE ACTIVE WHEN CONNECT GND B O NotUsed oo If these signals are active after safety on delay shutdown alarm will be immediately initiated 4 When the gen set is running normally and this signal is activated if there is a high temperature situation the controller will first cool down the generator and then stop it if the signal is deactivated and a high temperature situation occurs the controller will shut down the gen set without cooling down Generator Closed Input EE I VU Inhibit High Temperature When it is active prohibit stopping when high temperature occurs 7 1 Note 1 Inhibit Low Oil Pressure Stop a active prohibit stopping when low oil pressure occurs 10 Remote Start Sa 1 Fuel Level Warn OR No 2 Coolant Level Warn 8 5 High Temperature Stop Input 3 Fuel Level Shutdown 14 Coolant Level Shutdown In Auto mode if this input is active whether remote start signal occurs or not the controller will not give a start command to the 15 Auto Start Inhibit generator If generator is normal running stop command won t be executed When this input is deactivated genset will automatically start or stop according to the mains status normal or abnormal ooo 7 Reversed 18 Panel Lock iind is active all keys expect the Up Down butto
38. rter no response Check starting batteries Genset running while ATS not Check ATS transfer Check the connections between ATS and controllers HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 34 of 34
39. s status 8 4 LANGUAGE oimplified Chinese English Spanish Russian and Turkish interface can be selected 8 5 MODE Manual mode Auto mode and Stop mode can be selected via this interface A Note Pressing Q key at any time will quit the setting and return to the previous setting menu HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 28 of 34 A SmartGen 9 SENSOR SETTING 1 When reselect sensors the sensor curve will be transferred into the standard value For example if temperature sensor is SGH 120 resistor type its sensor curve is SGH 120 C resistor type if select the SGD 120 C resistor type the temperature sensor curve is SGD curve 2 When there is difference between standard sensor curves and using sensor user can adjust it in curve type 3 When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs 4 If select sensor type as None sensor curve is not working and LCD does not display the sensor information 5 If there is no oil pressure sensor but there is low oil pressure alarm switch user must set the oil pressure sensor as None otherwise maybe low oil pressure shutdown occurs 6 The headmost or backmost values in the vertical coordinates can be set as same as below 32 64 96 128 160192 224 2 omh Common unit conversion table 1 02x10 1 45x10 kgficm 9 8x10 4 6 89x10 7 03x10 6 89x10 HGM410DC Genset Co
40. same time the phases of current transformer and input voltage must correct Otherwise the collected current and active power maybe not correct A CAUTION ICOM port must be connected to negative pole of battery warnine When there is load current transformer s secondary side prohibit open circuit 14 5WITHDRAW VOLTAGE TEST When controller had been installed in control panel if need the high voltage test please disconnect controller s all terminal connections in order to prevent high voltage into controller and damage it HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 33 of 34 rN SmartGen PAT eme Genset Controller User Manual 15 TROBLESHOOTING Check starting batteries Check controller connection wirings Check DC fuse Check the water cylinder temperature is too high or not Genset shutdown Check the genset AC voltage Check DC fuse Low oil pressure alarm after Check the oil pressure sensor its connections crank disconnect High water temp alarm after crank disconnect Controller no response with power Check the temperature sensor and its connections Check related switch and its connections according to the Shutdown Alarm During Running information on LCD Check auxiliary inputs Check fuel circuit and its connections Check starting batteries Fail to Start j Check speed sensor and its connections Refer to engine manual Check starter connections Sta
41. sor oil pressure sensor type oil pressure sensor has fallen below the pre set value while shutdown is prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that config sensor fuel level sensor type level sensor has fallen below the pre set value while shutdown is prohibited it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the genset running time has exceeded the pre set maintenance time it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the maintenance is inactive the alarm resets HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 11 of 34 SmartGen ideas for power HGM410DC Genset Controller User Manual When the controller detects that generate voltage has exceeded the 22 Gen Over Volt pre set value it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that generate voltage has fallen below the 23 Gen Under Volt pre set value it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the controller detects that generate frequency has exceeded the 24 Gen Over Freq pre set value it will initiate a warning alarm and the corresponding alarm information will be displayed on LCD When the contr
42. ted 3 Self check Count Down is displayed on LCD 4 5 Self check Working is initiated after genset start O Self check Working is displayed on LCD Same with Step 2 6 of Auto Remote Stop Sequence after delay N Same with Step 3 8 of Auto Remote Start Sequence 4 3 5 Manual Start Stop Operation 1 Pres 0 key to enter into Manual Mode and the Manual Indicator will illuminate Then key to start the generator it can automatically judge crank success and accelerate to high speed running If high temperature low oil pressure over speed and abnormal voltage occur during genset running controller can effectively protect genset to stop detail procedures please refer to No 4 3 1 5 8 of Auto start sequence After genset high speed normal running controller will send Gen Closed signal 2 Manual stop sressing can stop the running genset Details procedures please refer to No 4 3 2 1 6 of Auto stop sequence HGM410DC Genset Controller 2015 11 12 Version 1 0 Page 9 of 34 SmartGen 5 5 1 WARNINGS HGM410DC Genset Controller User Manual Warnings are not shutdown alarms and do not affect the operation of the gen set Warning alarms does not lead to shutdown The alarm information will be displayed on LCD 1 High Temperature Low Oil Pressure Gen Over Current e Charge Alt Failure E 4 Battery Under Volt Battery Over Volt Auxiliary Input L
43. vel 0 100 96 0 port 80 140 C 98 Each value correspond to above 23 Config Sensor 0 400 kPa 103 Temperature sensor 24 Oil pressure 0 100 sensor and 25 Level sensor respectively When engine speed has fallen below the set Under Speed 0 6000 r min 1200 3 value for 2s Over Speed is active It will When the temperature value of the external High Temperature 80 140 C input port timer is initiated this only concerns fuel HGM410DC Genset Controller 2015 11 12 Version1 0 18 of 34 level sensor and does not concern low fuel r O SmartGen ideas for power HGM410DC Genset Controller User Manual Range If the set value is 0 only warning and not to shutdown the generator During generator is normal running when alternator D WL voltage has fallen below the set value and remains for 5s It will initiate a warning alarm signal Only warning and not to shutdown the generator When battery voltage has exceeds the set value and remains for 20s It will initiate a warning alarm signal Only warning and not to shutdown the generator When battery voltage has fallen below the set value and remains for 20s It will initiate a warning alarm signal Only warning and not to shutdown the generator 27 Loss of Speed Signal 0 20 0 s 5 0 Charge Alt Failure 0 30 V NO CO CO CO NO Battery Over Voltage 12 0 40 0 V 33 0 Battery Under Voltage 4 0 30 0 V 1 5 6
44. w 1 Set Parameters 8 2 PARAMETERS SETTING When entering password interface inputting 1234 can set part of the parameter items in 7 1 while 0318 can set all the items If there is need to set more parameters e g voltage calibration current calibration please contact the factory A Note 1 Please change the controller parameters when generator is in standby mode only e g Crank disconnect conditions selection auxiliary input auxiliary output various delay otherwise shutdown and other abnormal conditions may occurs 2 Over voltage set value must be higher than under voltage set value otherwise over voltage and under voltage condition may occur simultaneously 3 Over speed set value must be higher than under speed set value otherwise over speed and under speed condition may occur simultaneously 4 Please set the generator frequency value as low as possible when cranking in order to make the starter be separated quickly as soon as possible 5 Auxiliary input 1 4 could not be set as same items otherwise there are abnormal functions However the auxiliary output 1 5 be set as same items 6 Ifneed to shut down after cooling please set any auxiliary input as High Temperature Stop Input then connect this input port to GND 8 3 INFORMATION LCD will display software version issue date of the controller In this interface press v will display the auxiliary inputs and output
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