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1. 2 K 02 nl a C ka al Front ends Version A7 Y al a2 ET ri c2 c3 c4 4 272 212 7951 40 200 300 M30x2 80 120 60 80 136 U oe O Versi 4 318 259 795 40 200 300 M30x2 300 M30x2 80 80 120 60 80 136 Ts se 20 s o o so uma e eo 99 Version 1 Dimensions are valid for stroke 0 for the exact overall 9 dimension add the wanted stroke in mm 2 Dimensions change accor ding to actuator model k See charts sidewards 22 NE gt LO A C MOTORS DIMENSIONS O sue sje mm E ow EdizioneEaition 052015 67 Bellows 25 mm Edizionec o tion 052015 Front ends YOKE WITH CLIP DIN 71752 UNI 1676 DIMENSIONS TABLE TTE BALLSCREW ee T 10 stroke A4 ROD END DIN 648 serie K UNI 6126 Fel BALLSCREW 7 174 1 612 M12 ee eee ADDED vese w b1 stroke STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key ad
2. SP0030 Kit of 2 shaft holders for EC3 Kit of 2 shaft holders for SP0040 EC5 052015 97 Bracket for front and rear ends SAA To mount actuators having rear connection P1 P2 and front head A1 and A4 the brackets are available for 3 series ALI2 ALI3 ALIA ALI5 Code Description Dimensions Asymmetric bracket SAA0002 for front and rear ends ALI2 Asymmetric bracket SAA0003 for front and rear ends ALI3 EdizioneFoition 052015 ACCESSORIES AND OPTIONS Code Description Dimensions Asymmetric bracket SAA0004 for front and rear ends ALIA 4 fori 11 N Asymmetric bracket SAA0005 for front and rear ends ALI5 fori 11 052075 GENERAL SALES CONDITIONS Art 1 Applicable law and conclusion of the contract 1 1 Any matter regarding the relationship between MECVEL and the Buyer that is not explicitly or implicitly resolved by the dispositions of the present General Sales Conditions or by possible special con ditions agreed upon by the parties and settled in the sale contract that in case of contrast will be considered prevailing will be gover
3. When stroke is more than 350 mm Total stroke to be stated in ordering key add 50 mm extra stroke as guidance and put corresponding value in ordering key Extra stroke gap Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important with high speed Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING With strokes longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see userma nuals LOAD Stroke longer than 500 600 Ai BUCKLING IMPORTANT MOMENTU Long strokes even if load is low can generate r significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office EdizioneFoition 31 052015 ORDERING KEY ALI3 0250 01 CA 400 50 T 56 4 0 09 AB M1 1 E01 2FC1 POTO1A FC1 P1 A1 MODEL ALI3 ALI3 F ALI3 VRS ALI3 F VRS ALI3 FCM STROKE es 250 mm 0250 VERSION Pag 29 M01 MO2 M04 MO5 version D C M01 M02 M04 MO5 version Not standard speed MOTO
4. e EN Edizionec o tion 052015 AV3 REAR ENDS E BOX POSITION MOTOR AND LIMIT SWITCHES POSITION P1 Standard P2 Rotated 90 1 Standard 1 1 Standard STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key add 50 mm extra stroke as guidance B and put corresponding value in ordering key Extra stroke gap Available workout stroke Extra stroke gap ka a je cen FULL SPEED RAMP UP SLOW SPEED DOWN x x WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important when speed is gt 40mm s Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING When stroke is longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see user manuals LOAD Stroke longer than 500 600 BUCKLING IMPORTANT MOMENTU Long strokes even if load is low can generate pU w significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizionecot on 51 052015 ORDERING
5. L D k w I T C IP65 DNV BUSINESS ASSURANCE MANAGEMENT SYSTEM CERTIFICATE Certificato No Certificate No CERT 02894 98 AQ BOI SINCE Si attesta che This is to certify that Mec Vel 5 11 Via Due Portoni 23 40132 Bologna BO Italy conforme ai requisiti della norma per i sistemi di gestione has been found to conform to the management system standard UNI EN 9001 2008 ISO 9001 2008 Questa Certificazione valida per il seguente camp applicativo This Certificate is valid for the following productor service ranges Prog ettazione produzione ve ndita e assistenza diattuatori lineari elettromeccanici e martinetti Settore EA 18 Design manufacture sale and servicing of checks mechanical linear actuators and screw jacks Sector EA 18 Data Prima Emissione Initial Certification Date Luogo e Data Place and Date 1998 04 23 Vimercate MB 2015 03 19 Certificato valido fino al eo rx P Per l Organismo di Certificazione This Certificate is valid until ACCREDIA For the Certification Body 2018 05 21 d zmemUE w L audit stato eseguito sotto la supervisione di KANSAS d Th j The audit has been performed under the hs iame m r p rm De EM supervision of memes da Costantina De Paola Zeno Beltrami Lead Auditor Management Representative La validi
6. NENNEN sz at 2 a3 4 bt b2 bs ct c gh 02 Yes vrs or onal s a var rar ver aus e Freres om ve a oso om ve asa 7s em 190 20 wee ss o ve F uos woe mos woe os ur ver ver re a peri an vor an 155 BALLSCREW DIMENSIONS TABLE SIZE h7 al a2 a4 b1 b2 b c2 c4 gl g2 e ew t ws wo amo oso 20 ss we 7 e em o zo wa oro om ss s ve s jas veo we s eo ve 2 as 182 1 veo ez tao 201 e a dimension add the wanted stroke in mm 2 Dimensions change accor ding to actuator model See charts sidewards EC1 VRS Version a no woe woo wea mos Fas 16 182 se veo us se 145 eo 177 EC2 VRS A C MOTORS DIMENSIONS SIZE VERSIONE TYPE Standard 63 123 Standard 215 25 Version wer woe woo Moa wos Veron Fas ve vo veo 226 e rper 161 en e Standard 176 EC3 VHS i Standard 238 Edizionec o tion 052015 5 03 112 02 01
7. ANA gt 3 1000 800 V 600 N NIN P NNN O 500 LIL I LJ N N HN NN N IN INE 400 1 VN N NAT ANN N 300 FETE ENE EIE AN N NTN NN N 80 ONA NO YN NO B 5 NA 0 1 0 2 030405 0 81 2 3 4 5 678910 200 0 1 0 2 0 3 0 4 0 5 08 1 2 3 4 5678910 Screw length The diagram shows how to see what s max load admitted bya lead screw basing upon its length and upon how actuator will be fixed on frame As a general rule choice is 10 052075 NOTES 11 052015 12 052015 ALI 1 ALI1 Model C Permanent magnet motor 12 24 Vdc e Double worm gearbox e ACME lead screw e Aluminum push rod Stainless steel on request Permanent grease lubrication 65 tested according to rule CEI EN 60529 e Working temperature range 10 60 e Intermittent duty 53 30 5 a 30 C e Encoder on request Limit switches on request ALI1 PF For any special duty please contact our technical dept Fmax Speed Version Motor size Motor power Motorspeed Max Current
8. TRACTION LOAD COMPRES SION LOAD draw an application dimensional outlet Note in order to perform a proper actuator selection for to your application technical information available in chapter Electromechanical Actuators Jack Choice Guideline must be carefully considered Edizionec o tion 052015 LOAD SPECS GUIDED a VIBRATING WORK STROKE NOMINAL STROKE DUSTY AGGRESSIVE iu HUMIDITY RATE DUTY CYCLE CYCLE HOUR REQUIRED PRECISION IN STOPS STROKE CONTROL MECHANICAL LIMIT SWITCHES see more info on catalogue MAGNETIC LIMIT SWITCHES POTENTIOMETER ENCODER ALTRO OTHER REAR END see more info on catalogue FRONT END see more info on catalogue OPTIONS ANTI ROTATION DEVICE NAKED SCREW see more info on catalogue SAFETY NUT BRONZE WORMWHEEL STAINLESS STEEL LEAD SCREW DELRIN PLASTICS WORMWHEEL BELLOWS BOOT VITON SEALS FOR HI TEMP DUTIES PAINTING OTHER advise For selection quotation request please send e mail to info mecvel com 9 052015 DIAGRAM 1 Screw diameter 100000 80000 60000 2 45 T 50000 40 40000 30000 20000 10000 8000 6000 Blas 5000 NAC 4000 EINE IN TTY NR NAT NINN DCE N IN N 3000 N N AS NS annum H S T A 2000
9. ALI4 VRS ballscrew 16 5 24 Vdc Fmax Speed Version Motorsize Motorpower Motorspeed Max Current 5300 IEC63 0 37 1400 8600 9 M04 IEC63 0 22 1400 9400 6 M05 IEC63 0 18 1400 10000 3 M06 IEC63 0 13 1400 10000 2 M07 IEC56 0 09 1400 ALI4 VRS ballscrew 16x5 Vac Fmax Speed Version Motor size Motor power Motor speed N mm s KW rpm mm s KW rpm for F max A 24Vdc 2500 08 IEC63 0 25 2800 2400 63 26 0 85 3000 14 3400 25 27 0 85 3000 12 3900 16 28 0 85 3000 10 6800 8 29 0 85 3000 9 9 7500 5 M30 D 85 3000 58 3100 29 M09 IEC63 0 18 1400 23 15 5000 M11 IEC56 0 14 2800 6000 7 12 IEC56 0 09 1400 7500 4 M13 IEC56 0 09 1400 3400 M10 IEC56 0 14 2800 With single phase motors type M see motor choice guideline in paragraph ACCESSORIES performances are 20 lower than the three phase motor When speed is more than 40 mm s and or strokes longer than 350mm check STROKE SETUP section BRAKEMOTOR IS RECOMMENDED For 12 Vdc power supply currents are doubled and loads are 20 lower BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL ALI4 F or OR PUT THE
10. Options LS hand release lever leave blank NOTE not available for motor IEC 50 IEC 56 AB 2 shaft OTHER advise NONE leave blank Edizionecltion 052015 75 HOUSING PROTECTION LEVEL IPCode Example IP65 First digit Protection against solid objects Second digit Protection against liquids Not protected Not protected Protected against vertically 1 Protected against solid foreign falling water drips objects of 50 mm diameter and greater Protected against solid foreign objects of 12 5 mm diameter and greater Protected against vertical water drips with casing inclined up to 15 Protected against solid foreign objects of 2 5 mm diameter and greater Protected against spraying water Protected against solid foreign objects of 1 0 mm diameter and greater Protected against splashing water Protected against dust Protected against jets of water Protected against powerful jets of water jets Totally protected against dust oe or etn gt 04 Protected against the effects of temporary immersion in water The tables shown in this page are from IEC EN 60529 70 1 standards Protected against the effects of continuos immersion in water MecVel standard products are equipped with IP54 or IP65 Edizione oition 052015 ACCESSORIES AND OPTIONS Electric Electronic Stroke Control Devices Actuators can host different stroke con
11. ordering key Extra stroke gap Available workout stroke Extra stroke gap pat pt gt FULL SPEED RAMP UP SLOW SPEED DOWN x x WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important when speed is gt 40mm s Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING When stroke is longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see user manuals LOAD Stroke longer than 500 600 BUCKLING IMPORTANT MOMENTU Long strokes even if load is low can generate a d significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizione oition 55 052015 ORDERING KEY ECV9092 0250 M01 CA 400 50 T 90 4 1 5 90 5 1 M1 E05 2FC2 POTO1A P1 A1 MODEL ECV9092 x STROKE mm es 250 mm 0250 VERSION pag 53 M01 M02 M03 M04 M00 Not standard speed Flanged Version Advise reduction ratio and screw pitch pag ACCESSORIES Advise only if with motor version voltage type size n pole power With motorflange only put 0 With special motorflange put PD AC MOTOR OPTIONS pag ACCESSORIES Mot
12. 01 61 5 4000 8 2 2600 20 M02 61 5 4000 7 8 3000 61 5 4000 4200 1 2 61 5 4000 2 6 4200 0 6 M09 61 5 4000 1 8 When stroke is longer than 350mm check STROKE SETUP section 12 Vdc power supply currents are doubled and loads are 20 lower BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVELs LIMITSWITCHES MODEL ALI2 F or ALI2 FCM OR PUT THEM ON MACHINE FRAME MecVel reserves the right to change products information and or features without notice all data contained in this catalogue N are purely indicative and not binding for the company Edizionecdition 25 052015 DMecVel ALI2 P Version without limitswitches 0 1 79 5 10 o 236 DIMENSION Stroke to 320 mm Stroke to 320 mm 70 stroke 80 stroke 115 stroke 125 stroke ALI2 P F Version with limitswitches 102 5 105 5 Ti Cel k DIMENSION Stroke lt to 320 mm Stroke gt to 320 mm 70 stroke 70 stroke LB 138 stroke 148 stroke Edizioneco tion 052015 ALI2 P REAR ENDS MOTOR POSITION MOTOR AND LIMIT SWITCHES POSITION
13. 5 together with Mod A or TA 1 together with Mod B and the range will be set at 5A or 1A This unit is designed to monitor the cur rent of a load with a max or min set point built in CT It is used to monitor a single or threepha se load typically a motor for performing a protection with one alarm Max set point or min divided in 10 parts to be set by means of a small screwdriver on the front EdizioneEaltion 052075 93 MecVel Wiring and connector on request eee 2 Male Connector Molex max 0 75 mm from 2 to 12 pins 00 max 6 on the section 0 75 Encoder microswitch and motor wiring Es CC010 0010 12 pins Female Connector Molex max 0 75 mm from 2 to 12 pins IP 00 max 6 A on the section 0 75 Encoder microswitch and motor wiring Es CC010 0011 4 pins Female Connector from 0 5 mm to 1 mm Deutsch from 2 12 max 7 5 A sulla sezione da 1 Encoder microswitch and motor wiring pins IP 65 mm Es CC010 0043 4 pins Female Connector from 0 5 mm to 1 mm Deutsch from 2 to 12 pin Max 7 5 A sulla sezione da 1 Encoder microswitch and motor wiring IP 65 mm Es CC010 0324 6 pins Connector Amphenol from 0 5 mm to 1 mm Max 16 A for 3 pin Max 13A Motor wiring 90 3 or 6 pins with cor for 6 pin rugated sheath IP 65 Es CC010 0022 3 pins Male connector from 0 14 mm to 1 5 mm Amphenol 3 or 6 pins Max 16 A for 3 pin Max 13A Motor wirin
14. UNI 1676 Note dimension changes according to model Note With encoder dimension B is 30 mm longer LO2 See pictures 02 stroke gt 320 mm 11 mm LO2 FCM 34mm LO2 FCM stroke gt 320 mm 45 mm with safety nut G 30 mm LO2 VRS 40 mm A4 TESTA A SNODO DIN 648 serie UNI 6126 Bellows 4 20mm no for versions FCM A4 ROD END DIN 648 serie K UNI 6126 EdizioneFo tion 60 052015 L03 L03 Model C Permanent magnet motor Planetary gearbox e Acme lead screw ballscrew VRS e Chrome plated steel push rod e Permanent grease lubrication 65 tested according to rule CEI EN 60529 e Working temperature range 10 60 Intermittent duty 53 30 5 min a 30 C e Limit switches on request e Encoder on request For any special duty please contact our technical dept Fmax Speed Version Motor size Motor power Motor speed Max Current mm s KW rpm for F max A 24Vdc 3000 20 M01 51 155 11 5000 10 M02 51 155 10 2000 30 M03 51 I 155 10 2 L03 VRS Vdc ballscrew Speed Version Motorsize Motorpower Motorspeed Max Current mm s KW rpm for F max A 24Vdc 155 2 9 When strokes are longer than 350mm check STROKE SETUP section For 12 Vdc power supply currents are doubled and loads are 20 lower BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON U
15. limitswitches contact our Officies 075 Edizione o tion 2 05 46 REAR ENDS P1 Standard P2 Ruotato 90 ALI5 P ALI5 PB E BOX POSITION STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm add 50 mm extra stroke as guidance and put corresponding value in ordering ke y Total stroke to be stated ordering key SPEED Extra stroke gap Available workout stroke Extra stroke gap ient iei gt FULL SPEED RAMP UP SLOW DOWN WARNING SPEED TIMING ALONG STROKELENGHT STROKE ramps are extremely important when speed is gt 40mm s Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING When stroke is longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see user LOAD manuals Stroke longer than 500 600 mm BUCKLING MOMENTU L IMPORTANT Long strokes even if load is low can generate significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizione aition 47
16. 15000 35 M04 IEC80 0 55 900 15000 15 M05 IEC71 0 25 1400 EC4 VRS ballscrew Vac Fmax Speed Version Motor size Motor power Motor speed N mm s KW rpm 25000 60 M01 IEC90 1 80 1400 30000 35 M02 IEC100 1 50 900 30000 15 M03 IEC90 1 10 1400 EC5 VRS ballscrew Vac Fmax Speed Version Motor size Motor power Motor speed N mm s KW rpm 50000 15 01 IEC90 1 10 1400 50000 7 M02 IEC100 2 20 900 50000 10 M02 IEC90 0 75 900 With single phase motors type M see motor choice guideline in paragraph ACCESSORIES performances are 20 lower than the three phase motor When speed is more than 40 mm s and or strokes longer than 350mm check STROKE SETUP section BRAKEMOTOR IS RECOMMENDED BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL EC or EC F OR PUT THEM ON MACHINE FRAME MecvVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not binding for the company Edizionecdition 052015 EC1 2 3 Front Ends b 1 Version A7 b3 DIMENSIONS TABLE Version ETC
17. A4 TESTA SNODO DIN 648 serie ISO 612 4 FIXING WITH ROD END DIN 648 serie SO 6126 EdizioneLallion 56 052015 L02 LO2 Model Permanent magnet motor e Planetary gearbox e Acme lead screw or ballscrew VRS e Chrome plated steel push rod e Permanent grease lubrication 65 tested according to rule CEI EN 60529 e Working temperature range 10 C 60 C e Intermittent duty see performance charts a 30 C Limit switches on request e Encoder on request For any special duty please contact our technical dept LO2 Vdc LO2 Vdc ballscrew Fmax Speed Version Motor size Motor power Motor speed Max Current Fmax Speed Version Motor size Motor power Motor speed Max Current mm s KW rpm for Fmax A N mm s KW rpm for Fmax A 24Vdc 24Vdc 280 100 M01 36 500 4 4 240 40 M03 36 I 300 1 8 36 5 E 1 750 30 04 36 150 2 8 2000 T2 150 2 7 80 1 2 840 20 M05 36 150 2 8 x Ms L 1600 10 M06 36 150 2 6 2000 5 M07 36 80 1 7 When speed is more than 40 mm s and or strokes longer than 350mm check STROKE SETUP section For 12 Vdc power supply currents are doubled and loads are 2096 lower BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFF
18. C04 C11 Motor 3LS C05 C12 Motor encoder C06 C13 215 diode wired encoder C07 C14 Motor encoder 2LS Special wiring Presence of not standard options Note LS limit switches REAR END PO None P1 P2 standard FRONT END A2 Yoke Std pag 14 A3 Yoke Clip A4 Rod end A7 M8x20 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND INTHE ACCESSORIES AND OPTIONS SECTION 95 stroke 7 8 20 Note dimension changes according to model ALI1 F See pictures ALI1 F stroke gt 240 mm 13 mm A4 ROD END DIN 648 serie K UNI 6126 EdizioneLallion 16 052015 ALI 1 P ALI1 P Model C e Permanent magnet motor 12 24 Vdc e Double worm gearbox e ACME lead screw Aluminum push rod Stainless steel on request Permanent grease lubrication 65 tested according to rule CEI EN 60529 e Working temperature range 10 60 e Intermittent duty 53 30 5 a 30 C e Encoder on request Limit switches on request ALI1 PF For any special duty please contact our technical dept ALI1 P Vdc Fmax Speed Version Motorsize Motorpower Motorspeed Max Current mm s KW rpm for F max A 24Vcc 1200 16 M01 40 s 6000 4 2 2500 0 9 M06 40 6000 1 8 When stroke is longer than 200 mm check STROKE SETUP section For 12 Vdc power supply currents are dou
19. Max force 6 000 N Max speed 35 mm s DC ALI 4 37 Max force 10 000 N Max speed 100 mm s AC DC ALI 5 41 Max force 18 000 N Max speed 93 mm s AC TECHNICAL CATALOGUE LINEAR ACTUATORS ELECTRONIC DRIVERS ALI 5 P ALI 5 PB 45 Max force 15 000 N Max speed 220 mm s AC AV 3 Max force 25 000 N Max speed 55 mm s AC ECV 9092 Max force 40 000 N Max speed 45 mm s AC LO 2 57 Max force 2 000 N Max speed 100 mm s DC LO 3 61 Max force 5 000 N Max speed 30 mm s DC EC Max force 5 000 50 000 Max speed 230 mm s 15 mm s AC Accessories and options 71 Sales conditions 100 EdizioneEcition 052015 DMecVel LINEAR ACTUATORS AND GEAR BOXES SELECTION CRITERIA N GENERAL WARNING Actuators and gear boxes are devices meant to be installed into larger machines therefore they cannot be considered as safety devices see EC law CE 89 392 and further CE 91 368 93 44 93 68 They are not elements that shall discriminate with their use or with their fault safeguard of people s safety and health Thus it is not allowed to use MecVel products as safety devices N INSTALLATION USE MAINTENANCE AND WASTE GUIDELINES MecVel recommendations e Actuators and gear boxes being installed by qualified and authorised technicians Electrical connections done by qualified personnel during installation main electric power supply shall be turned o
20. expenses and risks On application of the Buyer the Producer has to assure the material at expenses of the Buyer 7 4 Except if the Buyer does not withdraw the material because of one of the circumstances specified under article 10 the Producer can require the Buyer to withdraw the material within a reasonable term Shall the Buyer for any reason not comply in the aforesaid term the Producer shall have the right to withdraw from the contract in regard to the part of the supply undelivered because of the above mentioned breach of the Buyer and consequently to get from the Buyer the compensation for those damages suffered because of his breach previous written notice to the Buyer and without having to require the favourable sentence of any Court 7 5 Possible penalties for delivery delays due to the Producer must be specified in writing at the conclusion of the sale contract and they shall exclude any other remedy for his delayed delivery or non delivery Art 8 Warranty 8 1 Within the limits of the following dispositions the Producer undertakes to remedy any imperfection that is consequence of any project materials or processing defect Such obligation is limited to defects occurring during the period hereinafter called warranty period of 12 months from the date of delivery to the buyer 8 2 In order to claim the rights settled in the present article the Buyer has to notify the Producer of all the manifested defects in writing
21. on its attitude to face its own obligations Similar communication must be given as soon as the cause of liability exemption fails Failure by the breaching party in giving such communication has the effect to make this party responsible for those damages that otherwise could have been avoided 10 3 Whether the causes of liability exemption last for more than six months each party shall have the right to terminate the contract The parties will arrange the repartition of the expenses born up to that moment for the execution of the contract Art 11 Jurisdiction 11 1 Any matter arising from the present General Sales Conditions and from the single sale contracts governed by them shall be of exclusive competence of the Court of Bologna However as an exception to the above mentioned principle the Producer is in any case entitled to bring his action before the competent court of the place where the Buyer has his registered seat ES CONDITIONS MecVel reserves the right to change products infor mation and or features without notice all data contained in this catalogue are purely indicative and not binding for the company EdizioneEcition 052015 101 HTO5 05 Max force 5 kN 1 4 1 10 1 16 1 30 Gear ratios Acme screw 18x4 Options integrated magnetic inductive or mechanical limit switches rotary potentiometer encode 102 Edizione oition 052015 HT25 Max force 25 kN
22. 0 55 2800 5900 47 M02 IEC80 14 2800 93 6000 47 M46 IEC71 0 37 2800 7500 23 M47 IEC71 0 37 2800 9500 12 M48 IEC71 0 25 1400 12000 6 M49 IEC71 0 25 1400 11000 23 IEC71 0 75 2800 18000 12 M04 IEC71 0 37 2800 18000 6 M05 IEC71 0 37 1400 18000 3 M06 IEC71 0 37 1400 With single phase motors type M see motor choice guideline in paragraph ACCESSORIES performances are 2096 lower than the three phase motor When speed is more than 40 mm s and or strokes longer than 350mm check STROKE SETUP section BRAKEMOTOR IS RECOMMENDED BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL ALI5 F or 5 OR PUT THEM ON MACHINE FRAME MecVel reserves the right to change products information and or features without notice all data contained in this catalogue purely indicative not binding for the company Edizionecdition 41 052015 ALI5 Version without limitswitches 25 282 stroke 27 118 hic ES 266 brake motor With safety nut G 50 Bellows 25mm for limitswitches contact our Officies ALI5 F Version with limitswitches
23. 25 282 stroke 27 68 3 266 brake motor With safety nut G 50 Bellows 25mm for FCM limitswitches contact our Officies EdizioneFoition 052015 ALIS REAR ENDS MOTOR POSITION LIMIT SWITCHES POSITION E BOX POSITION li s zu P1 Standard P2 Rotated 90 MO FC1 M1 FC2 1 Standard STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key add 50 mm extra stroke as guidance and put corresponding value in ordering key Extra stroke gap Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important when speed is gt 40mm s Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING When stroke is longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see user manuals LOAD Stroke longer than 500 600 MOMENTUM Long strokes even if load is low can generate PREASA significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recom
24. DMecVel INTEGRATED MECHANICAL LIMIT SWITCHES Changeover single contact cam actuated micro switches integrated onto actuator gearbox getting movement by a small gearing con nected to lead screw System is thus protected and compact but its limit lies in long strokes since the stroke is directly related to cams angle of rotation with long strokes this device is not able to perform Furthermore its stopping precision and repeatability are negatively affected by actuator non self locking condition A potentiometer is also available for some of the gearbox ratios hence speeds and limited lengths of the stroke to be controlled In case integrated mechanical limit switches are delivered already adjusted manual rotation of push rod will cause adjustment N loss N Running against mechanical stop causes serious damages to actuator s mechanical stroke limit device Performance XCF Type XGG Type on request Voltage 250 Vac 230 Vac 30 Vdc Resistive load 10A 16A Motor load 2 6A Limit Switches technical features e Housing Phoenolic melamine thermosetting e Mechanism Snap action coil spring mechanism with beryllium bronze spring Changeover contact normally closed normally open A e Contacts fine silver Terminals gold flashed e Mechanical life x10 cycles minimum impact free actuation ORDERING KEY REFERENCES Mechanical limit switches 2 1 2 Microswitches XCF standard version 3FC1 3 Mic
25. END DIN 648 serie K UNI 6126 EdizioneLallion 32 052015 ALI3 P ALI3 P Model Permanent magnet motor CE e Worm gearbox e Acme lead screw or ballscrew VRS e Chrome plated steel push Permanent grease lubrication IP65 tested according to rule CEI EN 60529 e Working temperature range 10 C 60 C e Intermittent duty 53 30 5 min a 30 e Limit switches potentiometer and encoder on request For any special duty please contact our technical dept ALI3 P Vdc Fmax Speed Version Motor Motor power Motorspeed Max Current mm s size KW rpm for Fmax A 24Vdc 3600 35 M01 61 5 5000 14 3600 25 M02 61 5 5000 10 6000 12 61 5 5000 6000 9 M04 61 5 E 5000 6000 5 M05 61 5 5000 With strokes longer than 350mm check STROKE SETUP section For 12 Vdc power supply currents are doubled and loads are 20 lower BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL ALI3 P F or ALI3 P FCM OR PUT THEM ON MACHINE FRAME MecVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not bi
26. Gear ratios 1 30 Acme screw 30x6 Options integrated magnetic inductive or mechanical limit switches rotary potentiometer encode 1 5 1 10 HT10 HR10 Max force 10 kN 1 4 1 10 1 16 1 30 Gear ratios Acme screw 20x4 Options integrated magnetic inductive or mechanical limit switches rotary potentiometer encoder SCREW JACK HT100 HR100 Max force 50 kN Max force 1 5 1 10 Gear ratios 1 30 Gear ratios Acme screw 40x7 Acme screw Options Options inte rated magnetic integrated magnetic inductive or mechanical inductive or mechanical limit switches rotary limit switches rotary potentiometer encoder 2 0 potentiometer encoder Max force Gear ratios Acme screw 200 kN 1 5 1 10 Options integrated magnetic 1 30 inductive or mechanical limit switches rotary potentiometer encoder 70x10 Edizione cition 103 052015 052075 MecVel sri Via Due Portoni 23 40132 Bologna IT Tel 439 051 4143737 Fax 39 051 404567 info mecvel com mecvel com
27. KEY AV3 0250 M01 CA 400 50 T 56 4 0 09 M1 FC1 1 05 2FC2 POTO1A P1 A1 MODEL AV3 AV3 VRS STROKE es 250 mm 0250 VERSION pag 49 M01 M02 M03 M04 M05 M01 M02 M03 M04 Version VRS ballscrew M00 Not standard speed Flanged Version Rpm Advise reduction ratio and screw pitch MOTOR pag ACCESSORIES Advise only if with motor version voltage type size n pole power With motorflange only put 0 With special motorflange put PD AC MOTOR OPTIONS pag ACCESSORIES Motorflange for motorflange version only advise size i e for IEC80 B14 put 80B14 No motor leave all following parameters blank Protection Degree IP65 for selfbrake motor IP54 standard Brake type for brakemotors only ES FECA Options Advise if needed ES AB 2 shaft MOTOR AND LIMIT SWITCHES POSITION M1 FC1 None Leave blank E BOX POSITION 1 No Motor Leave blank ENCODER pag ACCESSORIES None Leave blank LIMIT SWITCHES pag ACCESSORIES None Leave blank POTENTIOMETER pag ACCESSORIES 1Kohm 10Kohm None Leave blank REAR END P1 Eyelet standard P2 Eyelet 90 FRONT END A1 Eyelet Std pag 50 4 Rod end Yoke Clip A7 M12 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND IN THE ACCESSORIES AND OPTIONS SECTION 1 E _ 18 B 270 corsa stroke 44 020
28. P1 Standard P2 Rotated 90 M1 FC1 MO STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key im add 50 mm extra stroke as guidance and put corresponding value in ordering key Extra stroke gap Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN x x WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important with high speed Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING With strokes longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see userma nuals LOAD Stroke longer than 500 600 BUCKLING IMPORTANT MOMENTU Long strokes even if load is low can generate significant buckling momentums as sketch Slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizionecot on 052015 27 ORDERING KEY ALI2P 0250 61 5 24 2FC1 POTO1A E01 MOFC1 P1 A1 MODEL ALI2 P ALI2 PF ALI2 P FCM STROKE es 250 mm 0250 VERSION pag 25 M01 M02 M04
29. actuator are at risk N When actuators are equipped with single phase motors capacitors must be discharged before any operation N In case limit switches are already adjusted be careful because manual rotation of push rod will cause adjustment loss For a correct selection of actuators it is absolutely necessary to refer to above reported instructions and technical advises MecVel declines any responsibility releted to demanges caused to things and persons due to not proper use of the technical information given on this catalogue or incorrect use of actuators and gear boxes More information about installation of the actuators are reported in the use and maintenance manual Edizionec o tion 052015 SERVICE All actuators with max load lower then ALI5 are long life lubricated no relubrication is needed in case actuators workout is regular Other models are equipped with lubricators and schedules for service are advised into user manual for each actuator Standard lubrificant Brand Products Tmin C Tmax C Tdrop C Base oil Thickener NLGI Class Vanguard G S Friction 2 Synthetic Lithiunm hydroxide Alternative lubrificants Brand Products Tmin Tmax Tdrop C Base oil Thickener NLGI Class Isoflex LDS 18 Synthetic Lithiunm complex Dow Molykote Synthetic Lithiunm Corning BG20 complex Dedicates lubricants are available for special duties or special environments e g food machinaries please
30. an active power relay The active power supplied to the motor gives the direct information of the instant load of the motor itself Such information is more accurate than the one given by the current value As a matter of fact the cose variations may change the power value without affecting the current value The device has 3 resistances built in when they are connected in series to 3 voltage pins they make a voltage drop In this way it is possible to apply a voltage higher then the voltage accepted by the voltage pins The device supplies a potentiometer and measures the volta ge on the wiper The voltage and current outputs are proportional to the posi tion of the wiper of potentiometer ACCESSORIES AND OPTIONS Pew 021 0022 Transducer of posi tion or signal E 261 B A1 GMA 0 10 V 4 20 mA 115 230Vac Connection Potentiometer 1 10 KHom Device power supply 115 230Vac 021 0107 Option for wattmetric rela Low voltage current E y Full scale 2 5 5 0 10 0 A transformer Connection Motor Full scale 2 5 5 0 10 0 A Driver power supply 230 Vac Motor power supply single 3 phase CC021 010 Current relay The device supplies a potentiometer and measures the voltage on the wiper The voltage and current outputs are pro portional to the position of the wiper of potentiometer If the motor current or of the application is over 10A it is necessary to use a TA
31. are extremely important when speed is gt 40mm s Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING Whit strokes longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see userma nuals LOAD Stroke longer than 500 600 d BUCKLING IMPORTANT MOMENTU Long strokes even if load is low can generate poor dnt d significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizionecltion 052015 39 ORDERING KEY ALI4 0250 M01 400 50 56 4 0 09 AB FC1 1 E01 2FC2 POTO1A 1 1 MODEL ALIA ALI4 F ALIA FCM ALIA FCI ALI4 VRS ALI4 VRS F ALI4 VRS FCM ALI4 VRS FCl STROKE es 250 mm 0250 VERSION Pag 37 Advise choose among Not standard speed Flanged Version Rom Advise reduction ratio and screw pitch MOTOR Advise only if with motor A C version voltage type size n pole power D C version voltage size Rom With motorflange only put 0 With special motorflange put PD AC MOTOR OPTIONS Pag ACCESSORIES Motorflange for motorflange version only advise size i e for IEC56 B14 put 56B14 No mot
32. for a relative not absolute feedback on actuator position hence every time machinery is resetted encoder shall be given the zero position Encoder mounted on DC motors see table below Encoder features Wiring Diagram Type Encoder e Power supply 5 V 24Vdc e PUSH PULL u AZZURROLIGHTBLUE 266 2 channel 4 ppr square wave ARAN output current 20 mA e Power supply 5 V 24Vdc e NPN open collector MARRONE BROWN 2 channel 1 ppr square wave SEIS output current 100 mA e Power supply 3 8 V 24Vdc NPN pull up resistor 3 9 e 1channel 4 ppr square wave e output current 100 mA e Power supply 3 8 V 24Vdc MARRONE BROWN NPN pull up resistor 1 9 GIALLO YELLOW 2 channel 4 ppr square wave output current 100 mA Encoder mounted on AC motors Bidirectional incremental encoder with standard or without zero pulse protection IP54 Available ppr 50 100 200 400 500 512 1000 1024 standard Available output circuits Line Drive 5 Vdc standard Push Pull 24 Vdc Open Collector NPN 10 30 Vdc OpenCollector PNP 10 30 Vdc Rosso Red Nero Black o Vdc Ver de Green EJ Giallo Yellow O Out Blu Blue lt Marrone Brown Arancione Orange Bianco White o 0 Vdc LINE DRIVER Edizionetoltion 052015 83 DMecVel ORDERING KEY REFERENCES Encoder only on DC motor E01 NPN 2 cha
33. included to decrease possibility of going at mechanical stroke Running against actuator s mechanical stops causes serious damages to its internal components case of strokes 20 times longer than lead screw diameter 150mm extra stroke shall be included in the design of the actuator so that when push rod is completely extracted it has still 150mm more to go this will give more stiffness to the unit preventing radial backlash AN Excessive radial backlashes lead to side forces on actuator s axis thus unexpected wear and lubricant loss non regular workouts Power supply To choose a suitable actuator it is important to start finding out which kind of electric power supply is available Not all actuators are prepared for all voltages SELF LOCKING There is not a sharp threshold between self locking and non self locking conditions because this feature is affected by gears wear type of load presence of vibrations mounting position etc When in doubt the only way of being sure of actuator behaviour is testing it on the application When actuator is not self locking its positioning precision and repeatability features are lower in this case some additional elements are required such as brakemotors control feedback systems or motor short circuit to achieve magnetic braking effect for DC motors without brake only ACTUATOR AND GEAR BOX INSTALLATION During machine designing it is extremely important to forsee proper mounting points
34. male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND IN THE ACCESSORIES AND OPTIONS SECTION 335 corsa stroke FILETTO MASCHIO M10 M10 MALE FCM MAGNETIC LIMITSWITCHES B 388 corsa stroke 1 0 AA 2 AS R gt g L A4 L A1 FORCELLA CON CLIP DIN 71752 UNI 1676 A7 A3 YOKE WITH CLIP DIN 71752 UNI 1676 Note dimension changes according to model Note With encoder dimension B is 30 mm longer 03 See pictures 103 stroke gt 320 11 LO3 FCM 34 mm L03 FCM stroke gt 320 44 mm with safety nut 30mm A4 TESTA SNODO DIN 648 serie UNI 6126 LO3 VRS 40 mm A4 ROD END DIN 648 serie K UNI 6126 EdizioneLallion 64 052015 EC1 Vac Fmax Speed Version Motor size Motor power Motor speed N mm s KW rpm 5000 15 M05 IEC71 0 25 900 5000 6 06 6 0 13 1400 Fmax Speed Version Motor size Motor power Motor speed N mm s KW rpm 2500 60 M03 IEC80 0 55 900 10000 24 M04 IEC80 1 1 1400 10000 15 M05 IEC80 0 55 900 10000 6 M06 IEC71 0 25 1400 Fmax Speed Version Motor size Motor power Motor speed N mm s KW rpm 2500 193 MO 100 7 200 5000 9 2 10 10 100 5000 60 IEC90 1 50 900 15000 24 M04 IEC90 1 80 1400 15000 15 M05 IEC90 1 10 900 15000 6 M06 IEC71 0
35. power Motor speed N mm s KW rpm N mm s KW rpm 2800 233 M17 IEC80 110 2800 3600 223 M61 IEC80 1 10 2800 3300 194 18 IEC80 110 2800 3800 194 M62 IEC80 1 10 2800 4600 117 M19 IEC80 1 10 2800 4300 117 M63 IEC80 0 75 1400 5500 97 M20 IEC80 110 2800 4500 97 M64 IEC80 0 55 1400 6900 58 M21 IEC80 0 75 1400 4500 49 M65 IEC71 0 25 1400 8300 49 M22 IEC80 0 75 1400 With single phase motors type M see motor choice guideline in paragraph ACCESSORIES performances are 2096 lower than the three phase motor x When speed is more than 40 mm s and or strokes longer than 350mm check STROKE SETUP section BRAKEMOTOR IS RECOMMENDED BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL ALI5 P F or ALI5 PB F OR PUT THEM ON MACHINE FRAME MecVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not binding for the company Edizione aition 45 052075 ALI5 P PB Version without limitswitches I III A 266 brakemotor 335 stroke 3 With safety nut G 50 mm Bellows 25mm for
36. 00 600 a BUCKLING IMPORTANT Long strokes even if load is low can generate v significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have 1115100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizionecot on 052015 59 ORDERING KEY 102 0250 24 2 E10 P1 A1 MODEL 102 102 L02 VRS x STROKE es 250 mm 0250 min 50 with 50 as incremental VERSION Pag 57 M00 Not standard speed MOTOR Pag ACCESSORIES 12 12 Vdc 24 24 Vdc LIMIT SWITCHES Pag ACCESSORIES None Leave blank ENCODER Pag ACCESSORIES E10 Encoder 1 channel 4 ppr NPN open Collector REAR END P1 Yoke standard P2 Special provide drawing FRONT END A1 Eyelet Std pag 58 Yoke Clip A4 Rod end A7 M10 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND IN THE ACCESSORIES AND OPTIONS SECTION B 237 corsa stroke FCM MAGNETIC LIMITSWITCHES A7 FILETTO MASCHIO M10 7 M10 MALE B 290 corsa stroke FORCELLA CON CLIP DIN 71752 UNI 1676 YOKE WITH CLIP DIN 71752
37. 052075 ORDERING KEY ALI5 P 0300 M01 CA 400 50 T 71 2 0 55 5 AB 1 E05 2FCMO POTO1A P1 A1 MODEL ALI5 P ALI5 PB ALI5 P FCM ALI5 P FCI ALI5 P VRS ALI5 P VRS ALI5 P VRS FCM ALI5 P VRS FCI STROKE es 300 mm 0300 VERSION pag 45 Advise choose among Flanged Version Rpm Advise reduction ratio and screw pitch ALI5 MOTOR pag ACCESSORIES Advise only if with motor version voltage type size n pole power With motorflange only put 0 With special motorflange put PD AC MOTOR OPTIONS pag ACCESSORIES Motorflange for motorflange version only advise size i e for IEC71 B14 put 71B14 No motor leave all following parameters blank Protection Degree IP65 for selfbrake motor IP54 standard Brake type for brakemotors only ES FECA Options Advise if needed ES AB 2 shaft E BOX POSITION 1 No Motor Leave blank ENCODER pag ACCESSORIES None Leave blank LIMIT SWITCHES psg ACCESSORIES None Leave blank POTENTIOMETER psg ACCESSORIES 1 POT10A 10Kohm None Leave blank REAR END P1 Eyelet P2 Eyelet 90 FRONT END A1 Eyelet Std pag 46 Yoke Clip A4 Rod end A7 M20x1 5 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND INTHE ACCESSORIES AND OPTIONS SECTION 25 B 265 corsa stroke 44 FCM MAGNETIC LIMITSWITCHES A7 TERMINALE FILETTO MASCH
38. 10 For AV3 ECV9092 and EC models the push rod is in double chromed steel Tmax NBR 110 Tmax Viton 200 C Low noise Version Option Z It a version with special solutions for noise reduction 052015 89 MecVel Protective Painting Option FX ANTI CORROSION coating used on all metals and many other materials also against aggressive agents such extreme sea water industrial fumes acid rain etc It also has excellent resistance to impact and abrasion Option FXC CATAPHORESIS is a electro deposition of paint in immersion with current continuous electricalworker The deposited film confers to the pieces ones elevated characteristic anticorrosive extending in the time the conservation also of all the parts that are not available with a traditional system to spray Steel industry version Option AA Steel works includes Larger limit switches box Brass gears and cams Metal connectors Viton seals Mechanical limiter with warning sensor Handwheel for manual driving standard pos N optional P and H Front end with shock absorber For further information contact our technical dept Edizionec o tion 052015 Electronic Devices Electronic control cards PF 0014 PF 0015 PF 0050 PF 0100 Driver for 1 actuator whith 24 Vdc motor Power supply 230 V max 4A for 24 Vdc motors Amperage limitation Sound or light signal of movement Infrared re
39. 37 1400 ECA Vac Fmax Speed Version Motor size Motor power Motor speed N mm s KW rpm 25000 42 M02 IEC100 4 00 1400 30000 25 M03 IEC112 3 00 900 30000 10 M04 IEC90 1 50 1400 EC5 Vac Fmax Speed Version Motor size Motor power Motor speed N mm s KW rpm 50000 11 1 IEC100 3 00 1400 EC EC2 EC3 EC4 EC5 Models motor flange B14 CE Planetary gearbox Acme lead screw ballscrew VRS e Chrome plated steel push rod e Grease Lubricated IP 65 tested according to rule CEI EN 60529 NB Only for brake motors Standard IP54 IP65 on request e Working temperature range 10 60 C Intermittent duty 53 30 5 a 30 C Integrated Limit switches for standard Potentiometer and encoder on request 7 9 For any special duty please contact our technical dept EC1 VRS ballscrew Vac Fmax Speed Version Motor size Motor power Motor speed N mm s KW rpm 5000 19 M05 IEC71 0 18 900 5000 7 M06 IEC63 0 13 1400 EC2 VRS ballscrew Vac Fmax Speed Version Motor size Motor power Motor speed N mm s KW rpm 1250 230 M01 IEC71 0 37 1400 2500 150 M02 IEC80 0 55 900 10000 35 M04 IEC80 0 55 900 10000 15 M05 IEC63 0 18 1400 EC3 VRS ballscrew Vac Fmax Speed Version Motor size Motorpower Motorspeed N mm s KW rpm 3000 32 1 0900 05 0 3000 150 2 15900 05 990 10000 60 M03 IEC80 0 75 1400
40. 50 0 09 2800 1800 30 M02 IEC50 0 09 2800 2000 20 M03 IEC50 0 06 1400 2500 10 M04 IEC50 0 06 1400 2500 5 M05 IEC50 0 06 1400 x When speed is more than 40 mm s and or strokes longer than 350mm check STROKE SETUP section BRAKEMOTOR IS RECOMMENDED For 12 Vdc power supply currents are doubled and loads are 2096 lower BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL ALI2 F or ALI2 FCM OR PUT THEM ON MACHINE FRAME MecVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not binding for the company Edizione aition 21 052075 ALI2 Version without limitswitches 0 1 43 025 171 DC MOTOR AC MOTOR NL DIMENSION _ Stroke lt to 320 mm Stroke gt to 320 mm 115 stroke 125 stroke C with brake 220 5 C without brake 182 5 With safety nut 30mm ALI2 VRS 40 mm safety nut unavailable Bellows 20mm for limitswitches contact our Officies ALI2 F Version with lim
41. 6 make a circuit which stops motor supply so that the push rod won t overstep the area of the two micros This system can work only if inertia generated by the actuator and load connec ted to it does not allow to over step the micro when stroke is over So this works just with low speeds MO1 M03 with a load opposing the ongoing direction of the push rod If not relay or PLC solutions using C03 and C07 connections are needed Wiring diagrams of connections above are following C10 C01 C02 C04 C05 C06 C07 _ Cable lenght 500 mm C08 C09 C10 11 12 13 14 at Cable lenght 2500 mm ALI1 P STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key add 50 mm extra stroke as guidance and put corresponding value in ordering key Extra stroke Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN x x WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important with high speed Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING With strokes longer than 300mm BUCKLING can be a risk please check mounting with our offices and or see userma nuals LOAD Stroke longer than 300 mm BUCKLING IMPORTANT MOMENTU Long strokes eve
42. EC71B14 IEC80 B14 IEC90 B14 IEC100 112 B14 Service rate 53 3096 Insulation class F standard leave blank Advise only if different than F Protection Degree IP54 leave blank IP65 TP tropicalization OTHER advise NONE leave blank Motor connections 3 phase motor 3 phase motor 2 speed 1 phase motor 1 phase motor balanced winding high speed low speed Edizioneco tion 052015 ACCESSORIES AND OPTIONS Brake FECC DC brake negative action standard Power Supply 230V 10 50 60Hz AC side inside the brake The brake is powered directly from the power supply of the motor standard Motors with separated brake power supply and tensions in the range 24 205 Vdc can be available on request In this case the brake needs a separated power supply from the motor and its code becomes FECC AS 24 Vdc FECA AC brake Power Supply 230 400 10 50 60Hz The brake is powered directly from the power supply of the motor Motors with separated brake power supply and tensions in the range 24 690 Vac 50 60 Hz can be available on request In this case the brake needs a separated power supply from the motor and its code becomes FECA AS 230 Vac 50 HZ Separate brake power supply Achieved by means of an auxiliary terminal board with fixed brake coil terminals located inside the motor terminal box Nb On all motors equipped with inverters the brake must always have a separate power supply NO BRAKE leave blank
43. FRONT END A1 Eyelet Std pag 42 Yoke Clip 4 Rod end A7 M20x1 5 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND IN THE ACCESSORIES AND OPTIONS SECTION FCM MAGNETIC LIMITSWITCHES A7 TERMINALE FILETTO MASCHIO M20 Standard A7 M20 TREADED MALE END Standard B 362 corsa stroke 25 i 40 Note dimension variations depending on model fe E 2 ALI5 ALI5 F See pictures ALI5 ALI5 F stroke gt 500 20 mm mem E corsa stroke 25 ALI5 FCM stroke lt 500 40 mm ALI5 FCM stroke gt 500 60 mm ALI5 FCI stroke lt 500 30 mm ALI5 FCI stroke gt 500 50 mm ALI5 VRS ALI5 F VRS stroke lt 500 88 mm ALI5 VRS ALI5 F VRS stroke gt 500 108 mm ALI5 VRS FCM corsa stroke lt 500 128 mm ALI5 VRS FCM stroke gt 500 148 mm ALI5 VRS FCI stroke lt 500 118 mm ALI5 VRS FCI stroke gt 500 138 mm with safety nut G 50 mm Es ALI5 F opzione G 50 i e ALI5 F G option 50 antirotation device L 15 mm I I 4 TESTA SNODO DIN 648 serie K ISO Bellows 25 excluding FCM and version for version FCM and FCI contact MecVel FIXING WITH ROD END DIN 648 Pen EdizioneFo tion 44 052015 ALI5 P ALI5 P ALI5 P Cross gears ALI5 PB Belt drive Three phase or single phase motor CE e Cross gears ALI5 P Belt drive ALI5 PB Acme lead s
44. For any special duty please contact our technical dept AV3 Vac 3 phase AV3 VRS ballscrew Vac 3 phase Fmax Speed Version Motor size Motor power Motor speed Fmax Speed Version Motor size Motor power Motor speed mm s KW rpm N mm s KW rpm 20000 30 M02 IEC90 3 00 2800 20 M03 IEC8O 1 80 2800 15 M03 1 80 0 75 2800 10 04 IEC80 1 10 1400 MO4 _ 1 80 0 55 1400 5 MO5 IEC8O 0 75 1400 With single phase motors type M see motor choice guideline in paragraph ACCESSORIES performances are 2096 lower than the three phase motor When speed is more than 40 mm s and or strokes longer than 350mm check STROKE SETUP section BRAKEMOTOR IS RECOMMENDED BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL AV3 F or AV3 FCM OR PUT THEM ON MACHINE FRAME MecVel reserves the right to change products information and or features without notice all data contained in this catalogue purely indicative and not binding for the company Edizionecdition 49 052015 AV3 F Version with limitswitches 18 285 stroke 25 136 5 31 5 128 5 02 1 Standard 280 Brae motors
45. ICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL 102 or LO2 FCM OR PUT THEM ON MACHINE FRAME I MecvVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not binding for the company 57 052015 DMecVel 1 02 Version without limitswitches Encoder cable when requested Motor cable 025 13 stroke 10 DIMENSION Stroke lt to 320 mm Stroke gt to 320 B1 stroke Encoder Version 228 stroke 239 stroke 257 stroke 268 stroke EdizioneFoition 052015 102 STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key add 50 mm extra stroke as guidance and put corresponding value in ordering key Extra stroke Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN x x WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important with high speed Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING When stroke is longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see user manuals LOAD Stroke longer than 5
46. IO M20 Standard A7 M20 TREADED MALE END Standard B 362 corsa stroke 25 40 Note B dimension variations depending on model FORCELLA CON CLIP DIN 71752 UNI FIXING YOKE WITH CLIP DIN 71752 UNI ALI5 P See pictures ALI5 P stroke gt 500 20 mm E999 46OBAGHONS de ALI5 P FCM stroke lt 500 40 ALI5 P FCM stroke gt 500 60 5 stroke lt 500 30 ALI5 P FCI stroke gt 500 50 ALI5 P VRS stroke lt 500 88 ALI5 P VRS stroke gt 500 108 mm ALI5 P VRS FCM stroke lt 500 128 mm ALI5 P VRS FCM stroke gt 500 148 mm ALI5 P VRS FCI stroke lt 500 118 ALI5 P VRS FCI stroke gt 500 138 mm with safety nut G 50 mm i e 5 option 50 antirotation device 15 mm M CTESTAA i SNODO DIN 648 seri 4 4 Bellows 25 mm excluding and For version FCM FCI contact MecVel EdizioneLallion 48 052015 AV3 Model AV3 A C motor flange B14 CE e Worm gearbox Acme lead screw or ballscrew VRS e Chrome plated steel push rod e Grease Lubricated 65 tested according to rule CEI EN 60529 NB Only for brake motors Standard IP54 IP65 on request e Working temperature range 10 60 C e Intermittent duty 53 30 5 min a 30 C e Limit switches on request Potentiometer and encoder on request
47. LIA VRS FCM versione 16x5 53 mm ALI4 VRS FCI versione 16x5 53 mm 15 mm Bellows 15 mm excluding FCM and version for versions FCM and FCI contact A4 TESTA A SNODO DIN 648 serie K ISO 6126 A4 FIXING WITH END DIN 648 serie ISO 6126 EdizioneFo tion 40 052015 ALIS ALI5 Model C Three phase or single phase motor CE e Worm gearbox ALI5 Acme lead screw or ballscrew VRS e Chrome plated steel push road e Grease standard or oil VRS continuous duty S1 lubricated on request IP65 tested according to rule CEI EN 60529 gt NB Only for brake motors Standard IP54 IP65 on request e Working temperature range 10 C 60 C Intermittent duty S3 30 5min a 30 acme lead screw version e Continuous duty 51 30 C ballscrew version on request e Limit switch potentiometer encoder on request At Ex I 3 D T4 version A C motor on request For any special duty please contact our technical department Performance are related to ball screw lifetime of 2000 hours with steady load and without shocks or vibrations ALI5 Vac 3 phase Acme lead screw Fmax Speed Version Motor size Motor power Motor speed ALI 5 VRS Vac 3 phase ballscrew Fmax Speed Version Motor size Motor power Motor speed mm s KW rpm N mm s KW rpm 4300 93 01 IEC80 1 1 2800 4800 93 45_ 1 71 0 55 2800 i 4800 M45 IEC71
48. LIP DIN 71752 UNI 1676 A3 YOKE WITH CLIP DIN 71752 UNI 1676 Note B dimension changes according to model ALI3 P see pictures ALI3 P stroke gt 320 mm 10 mm for all versions ALI3 P FCM 36 mm with safety nut G 30 mm Bellow 20mm no for versions FCM A4 TESTA A SNODO DIN 648 serie K UNI 6126 A4 ROD END DIN 648 serie K UNI 6126 Edizioner qa tion 36 052015 ALI 4 ALI4 Model Permanent magnet motor CE Three phase or single phase motor CE e Worm gearbox Acme lead screw or ballscrew VRS e Chrome plated steel push rod e Life long grease lubricated IP65 tested according to rule CEI EN 60529 gt D C motor IP 54 standard IP65 on request m NB Only for brake motors Standard IP54 IP65 on request CN e Working temperature range 10 60 C i e Intermittent duty 53 30 5 min a 30 e Limit switches potentiometer and encoder on request For any special duty please contact our technical dept Fmax Speed Version Motor size Motor power Motorspeed Max Current ALIA Vac 3 phase Fmax Speed Version Motor size Motor power Motor speed mm s KW rpm mm s KW rpm for F max A 24Vdc 2100 93 M01 IEC71 0 55 2800 600 100 M20 D 85 u 3000 3900 47 M02 IEC71 0 55 2800 1100 50 21 0 85 3000 23 2800 20 22 0 85 3000 13 5 4100 13 M23 D 85 3000 14 6800 7 M24 D 85 3000 12 10000 4 M25 D 85 3000 13
49. M ON MACHINE FRAME MecVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not binding for the company Edizionecdition 37 052015 ALI4 Version without limitswitches 14 160 stroke 12 DC MOTOR AC MOTOR A C MOTORS DIMENSIONS px memes e With safety nut G 30 mm ALI4 VRS 25 mm safety nut unavailable Bellows 20mm for FCM limitswitches contact our Officies ALI4 F Version with limitswitches 14 190 stroke 12 107 stroke DC MOTOR AC MOTOR Lxx me a ee mem ar With safety nut G 30 mm ALI4 VRS 25 mm safety nut unavailable Bellows 20mm for FCM limitswitches contact our Officies Edizionec o tion 052015 ALI4 REAR ENDS MOTOR POSITION E BOX POSITION LIMIT SWITCHES POSITION P1 Standard P2 Rotated 90 MO Standard 1 Standard FC1 Standard MO STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key add 50 mm extra stroke as guidance and put corresponding value in ordering key Extra stroke gap Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps
50. M05 M06 M07 M08 M09 M00 Not standard speed MOTOR available 12 12 Vcc 24 24 Vcc LIMIT SWITCHES Pag ACCESORIES None Leave blank POTENTIOMETER Pag ACCESORIES 1Kohm POT10A 10Kohm None Leave blank ENCODER Pag ACCESORIES None Leave blank LIMIT SWITCHES POSITION Pag ACCESORIES MOFC1 M1FC1 None Leave blank REAR END P1 Eyelet standard P2 Eyelet 90 FRONT END A1 Eyelet Std pag 28 A4 Rod end Yoke Clip A7 M10male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND INTHE ACCESSORIES AND OPTIONS SECTION FCM MAGNETIC 7 FILETTO MASCHIO M10 LIMITSWITCHES A7 MALE FORCELLA CON CLIP DIN 71752 UNI 1676 YOKE WITH DIN 71752 UNI 1676 Note dimension changes according to model ALI2 P See pictures With safety nut G 30 mm ALI2 P stroke gt 320 mm 10 mm Bellows 20mm ALI2 PF 23 mm ALI2 PF stroke gt 320 mm 33 ALI2 P FCM 33 mm A4 TESTA SNODO DIN 648 serie K UNI 6126 ALI2 P FCM stroke gt 320 mm 43 mm 4 ROD END DIN 648 serie K UNI 6126 EdizioneLallion 28 052015 ALI3 ALI3 Model Permanent magnet motor CE Three phase or single phase motor CE e Worm gearbox Acme lead screw or ballscrew VRS e Chrome plated steel push rod e Life long grease lubricated IP65 tested according to rule CEI EN 60529 NB Only for bra
51. P pe a EP gt 7 TERMINALE FILETTO MASCHIO M20x1 5 A7 M20x1 5 TREADED MALE END 040 FA in 20 40 FORCELLA CON CLIP DIN 71752 UNI 1676 FIXING YOKE WITH CLIP DIN 71752 UNI 1676 Note B dimension changes according to model AV3 See pictures With safety nut G 40 Hs L AV3 VRS 20 mm A4 TESTA SNODO DIN 648 serie ISO 6126 Bellows 25mm A4 FIXING WITH ROD END DIN 648 serie ISO 6126 EdizioneFoition 52 052015 9092 ECV9092 Model C motor flange B5 e Worm gearbox e Acme lead screw or ballscrew VRS e Chrome plated steel push rod e Grease Lubricated s IP 65 tested according to rule CEI EN 60529 NB Only for brake motors Standard IP54 IP65 on request e Working temperature range 10 C 60 C Intermittent duty S3 3096 5 min 30 C Integrated Limit switches on request Potentiometer and encoder on request For any special duty please contact our technical dept Contact our technical dept ECV9092 Vac 3 phase With single phase motors type M see motor choice guideline in Fmax Speed Version Motor size Motor power Motor speed paragraph ACCESSORIES performances are 2096 lower than the N mm s KW rpm three
52. R Pag ACCESSORIES Advise only if with motor A C version voltage type size n pole power D C version voltage size Rom AC MOTOR OPTIONS Pag ACCESSORIES Protection Degree IP65 for selfbrake motor IP54 standard Brake type for brakemotors only ES FECA Options Advise if needed ES AB 2 shaft MOTOR POSITION MO None Leave blank E BOX POSITION 1 No Motor or DC Motor Leave blank ENCODER Pag ACCESSORIES None Leave blank LIMIT SWITCHES Pag ACCESSORIES None Leave blank POTENTIOMETER Pag ACCESORIES POTO1A 1Kohm 10Kohm None Leave blank LIMIT SWITCHES POSITION FC1 None Leave blank REAR END P1 Eyelet standard P2 Eyelet 90 FRONT END A1 Eyelet Std pag 30 A4 Rod end Yoke Clip A7 M10 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND IN THE ACCESSORIES AND OPTIONS SECTION FCM MAGNETIC LIMITSWITCHES A7 FILETTO MASCHIO M10 A7 M10 MALE RCELLA CON CLIP DIN 71752 UNI 1676 KE WITH CLIP DIN 71752 UNI 1676 pe Note B dimension changes according to model ALI3 See pictures With safety nut G 30 ALI3 stroke gt 320 10 mm ALI3 VRS 40 ALI3 FCM 34 ALI3 F VRS 63 mm ALI3 FCM stroke gt 320 mm 44 Bellows 20mm ALI3 F 23 mm ALI3 F stroke gt 320 mm 33 mm A4 TESTA A SNODO DIN 6468 serie K UNI 6126 A4 ROD
53. SERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL 103 or LO3 FCM OR PUT THEM ON MACHINE FRAME T MecVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not binding for the company Edizionecdition 61 052015 DMecVel 03 Version without Limitswitches Encoder cable when requested Motor cable LO CN 15 stroke 0 1 010 0 010 o i TA D WF GG _ S 63 1 19 x stroke 10 B1 stroke Encoder Version B2 stroke with Brake Version EdizioneFoition 052015 DIMENSIONI Stroke lt to 320 mm Stroke gt to 320 mm 325 stroke 336 stroke 355 stroke 366 stroke 355 stroke 366 stroke Version without Encoder and Brake OB Version without Encoder Version without Brake For VRS and FCM versions see page 64 VERSION WITH BRAKE IS not compatible with VERSION WITH ENCODER 103 STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key add 50 mm extra stroke as guidance and put corresponding value in ordering k
54. TANT MOMENTU Long strokes even if load is low can generate perse m r significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizione oition 052015 35 ORDERING KEY ALI3 P F 0250 MO1 CC 24 61 5 5000 M1 1 E01 2 1 1 1 1 MODEL ALI3 P ALI3 P F ALI3 P FCM STROKE es 250 mm 0250 VERSION pag 33 M02 M04 M05 version D C Not standard speed MOTOR Page ACCESSORIES 12 12 Vdc 24 24 Vdc MOTOR POSITION MO None Leave blank E BOX POSITION 1 No Motor or DC Motor Leave blank ENCODER Page ACCESSORIES None Leave blank LIMIT SWITCHES Page ACCESSORIES None Leave blank POTENTIOMETER 1Kohm 10Kohm None Leave blank LIMIT SWITCHES POSITION FC1 None Leave blank REAR END P1 Eyelet standard P2 Eyelet 90 FRONT END A1 Eyelet Std pag 34 4 Rod end Yoke Clip A7 M10 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND IN THE ACCESSORIES AND OPTIONS SECTION FCM MAGNETIC RGG aa A7 FILETTO MASCHIO M10 7 M10 MALE A3 FORCELLA CON C
55. and he has to give him any possibility to ascertain and remedy them 8 3 Upon reception of such notification during the warranty period the Producer has to remedy the above mentioned defects at his own expenses Except when the nature of the defects makes it convenient to carry out the reparation on the place the Buyer shall forward the defective parts to the Producer so that the latter can repair or replace them The obligations of the Producer are conside red duly carried out with the delivery to the Buyer of the repaired or replaced parts 8 4 Except as otherwise agreed the Buyer undertakes to bear all the costs and risks of transport of the defective parts and the Producer those of the repaired or replaced ones between the place where the material is located and the seat of the Producer and vice versa 8 5 The defective products which the Producer has replaced accor ding to the present article will be returned to the Producer within and not later than 15 days from the date of reception of the goods sent for replacement by the Buyer or by one of his customers on his behalf SAL 8 6 The liability of the Producer is limited to those defects manifesting under conditions of employment as provided in the contract and during a correct use The guarantee does not cover defects due to causes arising after the transfer of the risks as described under clause 7 1 neither it concerns the normal deterioration 8 7 Specially the Buyer l
56. bled and loads are 20 lower BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL ALI1 PF OR PUT THEM ON MACHINE FRAME I MecvVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not binding for the company Edizionecdition 17 052015 DMecVel ALI1 P 17 45 5 ELECTRICAL WIRINGS Options available 1 8 motor 2 9 N 2 microswitches diode wired C03 C10 motor 2 micro C04 C11 motor 3 micro C05 C12 motor encoder C06 C13 N 2 micro diode wired encoder C07 C14 motor N 2 micro encoder special wiring Presence of not standard options EdizioneFa tion 052015 DIMENSION Stroke lt to 240 mm Stroke gt to 240 mm WARNING Micros are actuated by a cam lying on push rod itself Micro signal for high speeds needs be handled in its very impulse I E when actuated and not its state Alternatively MecVel can add a bush to keep the microswitch lever pressed for a longer time avoiding switch signal mistakes but cause loss of 10 mm of stroke Connections C02 and C0
57. contact our tech Department Nut wear check up A scheduled check on nut wear is to be done periodically Wire off motor and put load on push rod load value shall be according to model rating from nominal load till 0 1 times nominal load lowering this coefficient as the actuator size increases Apllying both compression and tensile load check by means of an adial gauge that axial backlash is lower screwpitch mm Backlash S 0 25 starts In case backlash is higher actuator needs to be replaced actuator features ballscrew drive nut fail first signal is noise higher than usual A scheduled manual check as explained above is anyway necessary to monitor regular and linear nut workout More information about maintenance of the actuators are reported in the use and maintenance manual MecVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not binding for the company Edizioner d lon 7 052015 APPLICATION TECHNICAL SPECS FOR A PROPER ACTUATOR CHOICE APPLICATION DESCRIPTION POWER SUPPLY Hz E SINGLE PHASE i THREE PHASE TOTAL LOAD INVOLVED ACTUATORS FOR EACH SYSTEM FOR YEAR DYNAMIC PULLING HANGING LOAD DYNAMIC PUSHING LOAD STATIC PULLING HANGING LOAD STATIC PUSHING LOAD SPEED TIMING EXAMPLE V mm s V mmy s ROD GOING OUT ROD GETTING IN LOAD TIMING EXAMPLE F N
58. cording to model ALIT PF See pictures T _ A4 TESTA SNODO DIN 648 serie K UNI 6126 stroke gt 240 mm 13 mm A4 ROD END DIN 648 serie K UNI 6126 EdizioneLallion 20 052015 ALI 2 ALI2 Model Permanent magnet motor CE Three phase or single phase motor CE e Worm gearbox Acme lead screw or ballscrew VRS e Chrome plated steel push rod e Life long grease lubricated IP65 tested according to rule CEI EN 60529 NB Only for brake motors Standard IP54 IP65 on request e Working temperature range 10 60 e Intermittent duty 53 30 5 min a 30 Limit switches potentiometer and encoder on request For any special duty please contact our technical dept ALI2 Vac 3 phase ALI2 Vdc Fmax Speed Version Motor size Motor power Motor speed Fmax Speed Version Motor Motor power Motor speed Max Current mm s KW rpm N mm s size KW rpm for F max A 24Vdc 1000 30 M05 IEC50 0 06 1400 2000 30 M12 61 5 3000 10 5 1400 20 M06 IEC50 0 06 1400 2500 20 M13 61 5 3000 10 5 2200 10 M07 IEC50 0 06 1400 2500 10 M14 61 5 3000 95 2500 5 M08 IEC50 0 06 1400 With single phase motors type M see motor choice guideline in ALI2 VR T Vac 3 ph iis paragraph ACCESSORIES performances are 20 lower than the Fmax Speed Version Motor size Motor power Motor speed mm s KW rpm three phase motor 1500 45 01 IEC
59. crew or ballscrew VRS Chrome plated steel push road N e Grease standard or oil VRS continuous duty S1 lubricated only version 1 IP65 tested according to rule CEI EN 60529 n NB Only for brake motors Standard IP54 IP65 on request 7T Working temperature range 10 60 e Intermittent duty 53 3096 5min 30 acme lead screw version e Continuous duty 51 30 C ballscrew version e Limit switch potentiometer encoder on request At Ex I 3 D T4 version A C motor on request For any special duty please contact our technical department Performance are related to ball screw lifetime of 2000 hours with steady load and without shocks or vibrations 4 ALI5P ACME LEAD SCREW 53 30 5 30 Fmax Speed Version Motor size Motor power Motor speed ALISP AC BALLSCREW S1 Fmax Speed Version Motor size Motor power Motor speed mm s KW rpm mm s KW rpm 2700 113 M11 IEC71 0 55 2800 x 3900 113 M56 IEC Z1 0 55 2800 4000 57 M12 IEC71 0 37 1400 5500 57 M57 IEC71 0 37 1400 6600 28 M3 E7 0 37 1400 15000 9 15 E 0 37 1400 15000 5 M6 IEC7I 025 1400 7000 28 M58 IEC71 0 37 1400 9000 14 M59 IEC71 0 25 1400 10000 9 M60 IEC71 0 25 1400 ALISPB AC VRS BALLSCREW S1 Fmax Speed Version Motor size Motor power Motor speed ALI5PB AC ACME LEAD SCREW S3 30 5 min 30 Fmax Speed Version Motor size Motor
60. d 50 mm extra stroke as guidance and put corresponding value in ordering key Extra stroke Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN x x WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important when speed is gt 40mm s Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING When stroke is longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see user manuals LOAD Stroke longer than 500 600 BUCKLING IMPORTANT MOMENTU Long strokes even if load is low can generate d significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizionecot on 052015 69 ORDERING KEY 0250 M01 400 50 56 4 0 09 E05 2FC2 POTO1A MODEL EC1 EC2 EC3 EC4 5 EC1 VRS EC2 VRS EC3 VRS EC4 VRS EC5 VRS STROKE es 250 mm 0250 VERSION 65 Advise choose among M00 Not standard speed Flanged Version Advise reduction ratio and screw pitch MOTOR Pag ACCESSORIES Advise only if with motor version voltage type size
61. de previous written notice to the Buyer The parties arrange to fix the rate of the interests on delayed payment to the EdizioneFo tion 100 052015 6 3 Whether the delay of the Buyer in making any payment depends on a circumstance listed under article 10 the Producer is not entit led to any interest on delayed payment 6 4 Whether the delay of the Buyer exceeds 60 days from the agreed date the Producer has the right to withdraw from the contract and consequently to get from the Buyer the restitution of the products and the compensation for damages previous written notice to the Buyer and without having to require a favourable sentence of any Court Art 7 Time of delivery 7 1 Except as otherwise agreed the supply of goods will be Ex Works the Producer s establishment The transfer of risks is determined in conformity to the Incoterms of the International Chamber of Commerce in force at the moment of the contract conclusion 7 2 Shall the delivery be delayed for any of the circumstances listed under article 10 or for any action or omission of the Buyer a reasonable extension of the term of such delivery will be granted considering all the circumstances of the delay 7 3 Whether the Buyer does not withdraw the products to the agre ed time however he shall be engaged to make all the payments relating to the delivery as if the material had been delivered The Producer shall care for the storage of the material at the Buyer s
62. e feedback for actuator position monitoring it can be installed alone or together with limit switches so to achieve end positions control also Potentiometer movement comes from the same gearing of the integrated limit switches therefore is has the same limit long strokes cannot be controlled Please refer to each actuator performance table to know max achievable length Furthermore potentiometer electric angle cannot always be achieved Version with Limitswitches and Poteniometer Version with Poteniometer only Lette 3 hk gt w Not Supplied on ALI1 e ALI1 P L02 L03 Spinning potentiometer Performances Type A Max angle 340 3 Resistance 1 5 10K standard Voltage MAX 10 V Indipendent linearity 2 20 Temperature coefficient of resistance 600 ppm C 90 0 9 3 N SIMBOLO SYMBOL 2 2 1 1 22 2 ORDERING KEY REFERENCES Potentiometers POTO1A 1kOhm 5 5 POT10A 10 k Ohm to be adjusted by end user Edizionec o tion 052015 ACCESSORIES AND OPTIONS ENCODER Incremental Encoder An incremental rotative transducer converts spinning movement into digital pulses It can be installed on actuator by using a longer worm screw extension rotating at the same speed of the motor and coming out from the gearbox on opposite side of motor or directly on AC or DC motors Its digital output allows
63. e size of the magnetic switches and to the so called switching band generated by the internal magnet the maximum working stroke is reduced by a few millimetres This switching band width differs according to actuators size SWITCHING BAND FCMC All closed magnetic switch FCMA All opened magnetic switch Supplied on ALI2 ALI2 P ALI3 ALI3 P ALIA e ALI5 FCM magnetic Limit switches Type Type PNP Reed NC Reed NO DC voltage 3 110V 3 30V 6 30V Power 20 VA 6 VA W Supply cable PVC 2 x 0 14 mm PVC 2 x 0 14 mm PVC 3 x 0 14 mm Cablelenght 2500 mm Protection IP67 Performance Circuit Reed NC Circuit with normally closed Reed switch protected by varistor against overvoltages caused when switching off with LED indicator Circuit PNP Circuit with Hall effect switch and PNP outlet Protected against overvoltage spikes and reverse of polarity With LED indicator Circuit Reed NO Circuit with normally open Reed switch protected by varistor against overvoltages caused when switching off with LED indicator ORDERING KEY REFERENCES Magnetic limit switches 2 2 Sensors circuit Reed NC standard version without prior information 2FCM1 2 Sensors circuit Reed NO qp 2FCM2 2 Sensors PNP NO Reed Circuit PNP Circuit 81 052015 INTEGRATED LIMIT SWITCHES AND POTENTIOMETER Stroke Control devices Assembly Potentiometer Absolut
64. ey Extra stroke Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN x x WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important with high speed Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING When stroke is longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see user manuals LOAD Stroke longer than 500 600 BUCKLING IMPORTANT MOMENTU Long strokes even if load is low can generate pee v significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizionecot on 052015 63 ORDERING KEY 103 0250 24 2FCM0 E10 P1 A1 MODEL 103 LO3 FCM L03 VRS STROKE es 250 mm 0250 min 50 with 50 as incremental VERSION Pag 61 Not standard speed MOTOR Pag ACCESSORIES 12 12 Vcc 24 24 Vccc LIMIT SWITCHES Pag ACCESSORIES None Leave blank ENCODER Pag ACCESSORIES E50 Encoder 2 channel 4 ppr NPN open Collector REAR END P1 Yoke standard P2 Special provide drawing FRONT END A1 Eyelet Std pag 62 Yoke Clip A4 Rod end A7 M10
65. ff so to run safely all these operations wearing also protection suits gloves and glasses e Actuators and gear boxes need very few maintenance operations cleaning and eventually greasing according to instruction manuals e Scheduled inspections to working actuator or gear box in order to detect in time possible problems in case of doubts contact MecVel something wrong is detected do not try to fix it without MecVel s technical advise its after sales dept will be at your complete disposal to solve it out All products are delivered with proper packing according to customer needs and goods dimensions weight We recommend a safe product handling using for example forklifts safety belts Package as well as the actuators themselves shall be disposed wasted according to laws in force in the user s Country INTRODUCTION Linear actuators are independent systems used to obtain linear movements basically they are made up by an electric motor rotating a lead screw directly or by means of a gearbox A nut is then allowed to move along the lead screw carrying in and out a push rod connected to the nut itself Load shall be axial only but it can be tensile or pushing no matter what push rod direction is Actuators can work both with or without load Self locking or not self locking behaviour depend on the gearing ratio and load value In any case self locking is always possible with additional components According to type of actua
66. g IP65 for 6 pin Es CC010 0298 6 pins 2 on the section 1 5 mm on the section 1 5 mm Edizionec o tion 052015 ACCESSORIES AND OPTIONS 2 2 Housings bulkead From 0 5mm to 2 5 mm Encoder microswitch and motor mounting right angle Max 10 A on the section 2 5 mm wiring from 3 pin ground to 16 pin ground IP 66 Es CC010 0304 4pins 010 0309 From 0 5mm2 to 2 5 mm Encoder microswitch and motor Metal Housing orizzontal Max 10 Aon the section 2 5 mm wine input for 10 pins ground IP 66 010 0316 0 16 4 Encoder wiring Female Connector Molex 4 pin round PG9 Transformers Transformers 80PW 80 VA 230 12V Vac PF 0033 136 x 60 Transformers 150PW 150 VA 230 12 PF 0034 136 x 60 PF 0036 Transformers 80PW 80 VA 230 24Vac 136 x 60 PF 0037 Transformers ET 150PW 150 VA 230 24 136 x 60 052015 95 Swivelling shafts holder SP To mount actuators series EC four sizes of shaft holders Code Description Dimensions 5 0014 5 0020 Edizionec o tion 052015 Kit of 2 shaft holders for EC1 Kit of 2 shaft holders for EC2 ACCESSORIES AND OPTIONS Code Description Dimensions
67. ge is caused by a failure to comply with the instructions set out in the manual of use and mainte nance of the contractual products or when it is caused by the use of non original spare parts mounted on the contractual products 9 4 The Buyer shall promptly notify the Producer of any accident or potential safety issue relating to use of the contractual products Art 10 Force majeure 10 1 Neither party shall be held in any way liable for any non fulfil ment of one of its obligations if after the conclusion of the contract there arise unexpectedly causes that prevent the fulfilment such as strikes fires mobilisations requisitions embargo monetary restric tions riots deficiency of means of transport general lacks of raw materials and restrictions to the use of energy to the extent in which it provides the proof a that such non fulfilment was caused by unfo reseeable events beyond its control and b that at the moment of conclusion of the contract it could not reasonably foresee such event and its effects on its attitude to perform its contractual obligations and c that it could not reasonably avoid or overcome such event or overcome its effects 10 2 The party claiming for liability exemption shall notify the counter part as soon as possible and immediately after having discovered the impediment and its effects on its attitude to perform its obligations of the existence of such impediment as well as the effects of the same
68. hen stroke is more than 350 mm Total stroke to be stated in ordering key add 50 mm extra stroke as guidance and put corresponding value in ordering key Extra stroke gap Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important when speed is gt 30 mm s Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING When stroke is longer than 300mm BUCKLING can be a risk please check mounting with our offices and or see user manuals LOAD Stroke longer than 300 mm BUCKLING IMPORTANT MOMENTU Long strokes even if load is low can generate v significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizione oition 15 052015 ORDERING KEY ALITF 0250 12 C02 P1 2 MODEL ALI ALIT F STROKE es 250 mm 0250 VERSION M01 M04 MO6 M07 MO9 M10 M11 M12 M13 Not standard speed MOTOR available 12 12 Vdc 24 24 Vdc MOTOR POSITION MO M1 MOTOR OPTIONS C01 C08 Motor C02 C09 2LS Diode wired C10 Motor 2LS
69. itswitches Limitswitches Box 2 x changeover type 0 1 G10 0 QE HP 010 AC MOTOR 13 10 o B 138 stroke 148 stroke C with brake 220 5 C without brake 182 5 With safety nut G 30 mm ALI2 F VRS 40 mm safety nut unavailable Bellows 20mm for FCM limitswitches contact our Officies Edizioneco tion 052015 ALI 2 REAR ENDS MOTOR POSITION E BOX POSITION LIMIT SWITCHES POSITION P1 Standard P2 Rotated 90 1 Standard FC1 Standard MO STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key 50 mm extra stroke as guidance and put corresponding value in ordering key Extra stroke gap Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN x x WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important when speed is gt 40mm s Inverter PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING When stroke is longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see user manuals LOAD Stroke longer than 500 600 m BUCKLING IMPORTANT 0 2 MOMENTU Long strokes even if load is low can generate Se v significant buckling momentums as sketch slo
70. ke motors Standard IP54 IP65 on request e Working temperature range 10 60 e Intermittent duty 53 30 5 min a 30 CK Limit switches potentiometer and encoder on request For any special duty please contact our technical dept ALI3 Vac 3 phase ALI3 Vdc Fmax Speed Version Motor size Motor power Motor speed Fmax Speed Version Motor Motorpower Motorspeed Max Current mm s KW rpm mm s size KW rpm for F max A 24Vdc 6000 5 05 615 5000 5 8 ALI3 VRS ballscrew Vac 3 phase With single phase motors type M see motor choice guideline in paragraph ACCESSORIES performances are 20 lower than the Fmax Speed Version Motor size Motor power Motor speed th t mm s KW rpm ree phase motor 5000 M01 IEC50 0 09 2800 5000 3 5 M02 IEC50 0 09 2800 When stroke is longer than 350mm check STROKE SETUP section BRAKEMOTOR IS RECOMMENDED 12 Vdc power supply currents are doubled and loads are 20 lower BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL ALI3 F or ALI3 FCM OR PUT THEM ON MACHINE FRAME MecVel reserves the right to change products information and or features
71. lt to 240 mm Stroke gt to 240 mm 53 5 stroke 66 5 stroke WARNING Micros are actuated by a cam lying on push rod itself Micro signal for speeds higher than 30 mm s needs to be handled in its very impulse I E when actuated and not in its state Alternatively MecVel can add a bush to keep the microswitch lever pressed for a longer time avoiding switch signal mistakes but cause loss of 10 mm of stroke Connections C02 and C06 make a circuit which stops motor supply so that the push rod won t overstep the area of the two micros This system can work only if inertia generated by the actuator and load connected to it does not allow to over step the micro when stroke is over So this works just with low speeds M01 with a load opposing the ongoing direction of the push rod If not relay or PLC solutions using C03 and C07 connec tions are needed Wiring diagrams of connections above are following C10 01 C02 C04 C05 C06 C07 e Cable lenght 500 mm C08 C09 C10 C11 C12 C13 C14 s Cable lenght 2500 mm ALI 1 MOTOR POSITION Motor can be installed on both sides of the actuator thus achieving two versions as show below Actuator is seen from backwards cable exit MO DX M1 SX Standard STROKE SETUP Useful tips for handling stroke and avoid run on block collision W
72. mend 100 mm extra stroke Pushtube will have 1115100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office EdizioneLcliion 052015 43 ORDERING KEY ALI5 0300 M01 CA 400 50 T 71 2 0 55 1 1 E05 2 2 1 1 MODEL ALI5 ALI5 F ALI5 FCM ALI5 FCI ALI5 VRS ALI5 F VRS ALI5 VRS FCM ALI5 VRS FCI STROKE es 300 mm 0300 VERSION pag 41 Advise choose among Flanged Version Rpm Advise reduction ratio and screw pitch ALI5 MOTOR pag ACCESSORIES Advise only if with motor version voltage type size n pole power With motorflange only put 0 With special motorflange put PD AC MOTOR OPTIONS pag ACCESSORIES Motorflange for motorflange version only advise size i e for IEC71 B14 put 71B14 No motor leave all following parameters blank Protection Degree IP65 for selfbrake motor IP54 standard Brake type for brakemotors only ES FECA Options Advise if needed ES AB 2 shaft MOTOR LIMIT SWITCHES POSITION MO FC1 M1 FC2 None Leave blank E BOX POSITION 1 No Motor Leave blank ENCODER pag ACCESSORIES None Leave blank LIMIT SWITCHES pag ACCESSORIES None Leave blank POTENTIOMETER pag ACCESSORIES POTO1A 1Kohm 10Kohm None Leave blank REAR END P1 Eyelet P2 Eyelet 90
73. mm s KW rpm for Fmax A 24Vdc 4 4 3 3 290 M04 405 6300 580 06 40L 6000 500 1 M01 40S 6300 1200 15 401 0 2 8 0 4 5 0 3 1 0 6 0 2 8 0 4 5 5 2 7 5 6000 When speed is more than30 mm s and or strokes longer than 200 mm check STROKE SETUP section For 12 Vdc power supply currents are doubled and loads are 2096 lower BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL ALI1 F OR PUT THEM ON MACHINE FRAME MecVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not binding for the company Edizione aition 13 052075 DMecVel ALI1 ELECTRICAL WIRINGS Options available 1 8 motor C02 C09 N 2 microswitches diode wired C03 C10 motor 2 micro C04 C11 motor 3 micro C 40S Short Motor D 40L Long Motor C05 C12 motor encoder C06 C13 2 micro diode wired encoder C07 C14 motor 2 micro encoder COO special wiring Presence of not standard options C01 C08 Edizionerqaition 052015 DIMENSION Stroke
74. mote control 2 bottons for PF0014 Driver for 2 actuators with 12 Vdc motor Power supply 12 Vdc 10 Stroke limits control normally closed Amperage limitation Radio remote control 4 bottons Driver for 1 2 actuators with 12 24 Vdc motor 15A Power supply 10 48 Vdc Stop by limit switches or programmable current threshold Acceleration and deceleration ramp PWM Parameters can be set by external interface the interface is provided only in the first delivery Optional CAN BUS Synchronization 2 actuators Radio Control 4 28A for 12 Vdc motors All 961 5 and 240 motors may work with amperage limitation Accessory for PF0014 28A Tutti i motori in All 12V motors 261 5 and 040 motors Dim 86X72X50 15 All 24V 61 5 and 240 motors 12 24V ACCESSORIES AND OPTIONS EdizioneEaltion 91 052075 MecVel Me pa 4 Connection Motor Full scale 2 5 5 0 10 0 Power supply 230 Vac Motor power supply 230 400VAC 021 0104 Wattmetric relay CC021 0105 3 phase drop resi stance M08 8 Option for wattmetric relay Motor power 440 Vac 021 0002 Transducer of position or signal E 261B A1 CD 0 10V 4 20 mA 24 Vdc Connection Potentiometer 1 10 KHom Device power supply 24Vdc Edizioneco tion 052015 14 15 16 17 18 19 20 td The electric motor is the most common load to be control led by
75. n Edizion 052015 ACCESSORIES AND OPTIONS 5 7 lt T lt u lt tn U 3 N 2 z A m E lt T lt 7 Y mi U lt 5 Lu 5 Cc OPTION ACCESSORY ENS 2 A 2 gt en 5 UL ui lt 2 2 z Wy U gt wl m see page 88 89 ee N JN Handwheel J Ds Without andwheel Z 2 ALI2 F Q ALI2 P ALI2 PF N N NON N NINN N N N 5 SERIES NOT AVAILABLE ON REQUEST S S pore SSS EIE Edizionetoltion 052015 73 Motor choice guideline MOTOR TYPE Version DC direct current AC alternate current PD Special motorflange provide drawing Voltage V12 V24 AC Standard voltege table MT Multivoltage Type T 3 phase only for AC 1 phase 3 phase with brake AM 1 phase with brake Size AC IEC 50 56 63 7 1 80 90 100 1 12 132 Pole AC 2 4 6 Standard voltege table V Hz V Hz Rated Voltage Usable voltages 230 400 50 277 480 60 240 415 50 220 380 50 265 460 60 255 440 60 190 330 50 220 380 60 200 346 60 208 360 60 230 400 60 208 360 50 254 440 60 200 346 50 240 415 60 400 690 50 480 830 60 380 660 50 415 717 50 AC MOTOR OPTIONS Motorflange type IEC56B14 IEC63B14 I
76. n pole power With motorflange only put 0 With special motorflange put PD AC MOTOR OPTIONS Pag ACCESSORIES Motorflange for motorflange version only advise size i e for IEC80 B14 put 80B14 No motor leave all following parameters blank Protection Degree IP65 for selfbrake motor IP54 standard Brake type for brakemotors only ES FECA Options Advise if needed ES AB 2 shaft ENCODER Pag ACCESSORIES None Leave blank LIMIT SWITCHES Pag ACCESSORIES None Leave blank POTENTIOMETER Pag ACCESSORIES 1Kohm 10Kohm None Leave blank FRONT END Yoke A4 Rodend 7 Male threaded pin NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND IN THE ACCESSORIES AND OPTIONS SECTION 70 052015 ACCESSORIES AND OPTIONS Mm OPTIONS A Stainless steel version pag 89 AA Industry version pag 90 B Bellows boot pag 87 CG Bellflange with coupling on request E Viton seals pag 89 FX Anticorrosion painting pag 90 FXC Cataphoresis pag 90 G Safety nut pag 87 H Handwheel pag 88 L Anti rotation device pag 85 MM Manual driving for ALI1 and ALI1 P models pag 89 N Manual driving with safety limit switch pag 88 O Body integrated Swivelling shafts on request OA Front Swivelling plate on request OP Rear Swivelling plate on request P Handwheel and safety switch pag 88 PO Rear pi
77. n if load is low can generate PUE d significant buckling momentums as sketch slows This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizione oition 19 052015 ORDERING KEY ALI1P 0250 12 C02 1 1 MODEL 22 ALI1 P without limit switches ALI1 PF with limit switches STROKE es 250 mm 0250 VERSION pag 1 7 M01 2 M04 M05 M06 Not standard speed MOTOR available 12 12 Vdc 24 24 Vdc MOTOR POSITION 1 MOTOR OPTIONS C01 C08 Motore Motor C02 C09 215 Diode wired C10 Motor 215 C04 C11 Motor 3LS C05 C12 Motor encoder C06 C13 215 diode wired encoder C07 C14 Motor encoder 2LS Special wiring Presence of not standard options Note LS limit switches REAR END PO None P1 P2 standard FRONT END A2 Yoke Std pag 18 A3 Yoke Clip A4 Rod end A7 M8x20 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND INTHE ACCESSORIES AND OPTIONS SECTION A7 FILETTO MASCHIO M8x20 A7 M8x20 MALE A3 FORCELLA CON CLIP DIN 71752 UNI 1676 YOKE WITH CLIP DIN 71752 UNI 1676 Note B dimension changes ac
78. n motor opposite side Option Available for models ALI4 and ALI5 As to dimensions contact Technical Department Shaft on motor opposite side available only on ALI4 and ALI4 F 65 8 Shaft on motor opposite side available for ALI5 93 68 9 EdizioneEallion 86 052015 ACCESSORIES AND OPTIONS Safety nut Option The safety nut has been designed to start working only in case of main nut maximum wear This safety nut is connected to the main bronze nut and travels with it along the stroke When the bronze nut is completely worn out the steel nut starts working on acme screw until it comes to a complete grip to acme screw This kind of nut can work in both directionsand that is integral with the load in both compression or traction pushing pulling a 2 m di us pM E pi 2 En IW 7 3 2 r E SP d ae m LE i 1 m i 4 L p 5 Bellows boot Option B Bellows boot protects push rods pharmaceutical and food industries or aggressive environments are typical examples of applications where this option can be required Edizionecaition 052075 zu Handwheel and safety switch unit Manual driving Option allowing actuator driving back in case power supply fails or some other inconvenience occurs Second shafts on the back of the motors or extended worm screws coming ou
79. ndard P2 Eyelet 90 FRONT END A1 Eyelet Std pag 22 Yoke Clip A4 Rod end A7 M10 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND IN THE ACCESSORIES AND OPTIONS SECTION 12 d i 7 FILETTO M10 I t MAGNETIC 7 M10 MALE LIMITSWITCHES FORCELLA CON CLIP DIN 71752 UNI 1676 YOKE WITH CLIP DIN 71752 UNI 1676 Note B dimension changes according to model ALI2 See pictures With safety nut G 30 mm ALI2 stroke gt 320 mm 10 mm ALI2 VRS 40 mm ALI2 FCM 34 mm ALI2 F VRS 63 mm ALI2 FCM stroke gt 320 mm 44 Bellows 20mm ALI2 F 23 mm A4 TESTA A SNODO DIN 648 serie K UNI 6126 ALI2 F stroke gt 320 mm 33 mm A4 ROD END DIN 648 serie UNI 6126 EdizioneLallion 24 052015 ALI2 P ALI2 P Model Cc Permanent magnet motor CE e Double worm gearbox e Acme lead screw or ballscrew VRS e Chrome plated steel push rod sas e Permanent grease lubrication XO MAS 65 tested according to rule CEI EN 60529 e Working temperature range 10 60 C e Intermittent duty 53 30 5 min a 30 C Limit switches potentiometer and encoder on request For any special duty please contact our technical dept Contact our technical dept ALI2 P Vdc Fmax Speed Version Motor size Motor Power Motorspeed Current N mm s KW rpm for F max A 24Vdc 2400 30
80. nding for the company Edizione altion 052015 ALI3 P Version without limitswitches DIMENSION Stroke lt to 320 mm Stroke to 320 mm 110 stroke 121 stroke PF 169 stroke 180 stroke ALI3 P F Version with limitswitches DIMENSION Stroke to 320 mm Stroke to 320 mm 110 stroke 121 stroke 169 stroke 180 stroke Edizionec o tion 052015 ALI3 P REAR ENDS MOTOR POSITION LIMIT SWITCHES POSITION REH oH 1 ri d Enti F P1 Standard P2 Rotated 90 Standard FC1 MO Standard STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key 50 mm extra stroke as guidance and put corresponding value in ordering key Extra stroke gap Available workout stroke Extra stroke gap FULL SPEED RAMP UP SLOW SPEED DOWN WARNING STROKE SPEED TIMING ALONG STROKELENGHT ramps are extremely important with high speed Inverter or PWM drive recommended The more speed raises the more extra stroke has to raise too BUCKLING With strokes longer than 500mm BUCKLING can be a risk please check mounting with our offices and or see userma nuals LOAD Stroke longer than 500 600 BUCKLING IMPOR
81. ned by the Italian law 1 2 Any modification to the present General Sales Conditions must be made in writing 1 3 The sale contract hereinafter called contract has to be con sidered as concluded when on reception of an order the Producer has sent an acceptance in writing within the term eventually fixed by the Buyer Art 2 Characteristics of the products and descriptive documents 2 1 Any information relating to working characteristics of the pro ducts weights dimensions abilities prices outputs and other data contained in catalogues prospects circulars advertising illustra tions or price lists of the Producer have character of approximate indications These information shall be binding only to the extent they are expressly referred to in the contract 2 2 Any design or technical document enabling the manufacture of the supplied products or their parts that the Producer has delivered to the Buyer before or after the stipulation of the contract remains the Producer s property and the Buyer cannot use copy reproduce transmit or communicate it to third parties without the consent of the Producer 2 3 The title of any intellectual or industrial right related to the pro ducts is and remains of the Producer Art 3 Price 3 1 Unless otherwise agreed the price does not include value added tax packing custom costs transport and accessory expenses and it is subject to change according to the Producer Art 4 Testi
82. ng 4 1 Whether technical specifications for the tests are not specified in the contract the tests will be carried out according to the procedu res generally followed by the Producer 4 2 If the Buyer claims for it at the moment of the order the Producer has to communicate to him when the tests will take place in order to allow his representatives to be present 4 3 Unless otherwise agreed the Producer will be charged of all the expenses of the tests carried out in his establishments in exception of those for the personnel of the Buyer Art 5 Payment conditions and retention of title 5 1 Payments must be made with the means and to the expiration or expirations arranged by the parties The obligation of payment is considered fulfilled when the due amount is received from the bank of the Producer in available funds 5 2 If the delivery occurs before the complete payment the Products delivered remain the Producer s property until complete payment is received by the Producer Art 6 Interests on delayed payment 6 1 In case of delay in any payment by the Buyer the Producer can actually suspend the fulfilment of his own obligations until comple te payment is effected 6 2 In addition to what is expressed in the preceding point the Producer will have the right to interests on delayed payment on the amount that is not paid to the agreed date beginning from the moment in which the payment is due up to the moment in which the payment is ma
83. nnel 1 ppr only on AC motor E05 Push Pull 1024 ppr E06 Line Drive 1024 ppr standard E07 Open Collector NPN E08 Open Collector PNP only on actuator housing E00 Push Pull 2 channels 4 ppr E09 Push Pull 1024 ppr E10 Line Drive 1024 ppr E11 Open Collector NPN E12 Open Collector PNP E13 Encoder not considered above according to customer request Only for L02 E10 NPN 1 channel 4 ppr Only for L03 E50 NPN 2 channels 4 ppr ONREQUEST Edizionetadition 052015 ACCESSORIES AND OPTIONS Antirotation device Option L The Anti rotation device avoids push rod spinning around its own axis when travelling it is essential in case of not guided load When the anti rotation device is selected the front end is oriented to the rear end in the assembly phase The anti rotation device is made in different ways depending on actuators model Antirotation device Antirotation device Torque limiter Option S It is assembled between motor and gearbox to prevent occasional overload Available for DC and AC motors with IEC flange As to dimensions contact Technical Department Note Torque limiter reacts at 150 16096 of nominal load Torque limiter cannot be used as stroke control device with actuator getting to mechanical end stops In this way you will lose the torque limiter setting and get it unuseful EdizioneLcliion 052015 85 Shaft o
84. or or DC motor leave all following parameters blank Protection Degree IP65 for selfbrake motor IP54 standard Brake type for brakemotors only ES FECA Options Advise if needed ES AB 2 shaft LIMIT SWITCHES POSITION FC1 None Leave blank MOTOR POSITION MO None Leave blank E BOX POSITION 1 No Motor Leave blank ENCODER Pag ACCESSORIES None Leave blank LIMIT SWITCHES Pag ACCESSORIES None Leave blank POTENTIOMETER Pag ACCESSORIES POTO1A 1Kohm POT10A 10Kohm None Leave blank REAR END P1 Eyelet standard P2 Eyelet 90 FRONT END A1 Eyelet Std pag 38 Yoke Clip 4 Rod end A7 M12 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND IN THE ACCESSORIES AND OPTIONS SECTION 40 1 012 0 14 B 162 corsa stroke 34 _ 32 FCM MAGNETIC e ve es LIMITSWITCHES d 27 H A7 TERMINALE FILETTO MASCHIO M12 gt A7 M12 TREADED MALE END 0 1 12 la B 223 corsa stroke 32 p A3 FORCELLA CON CLIP DIN 71752 UNI1676 FIXING YOKE WITH CLIP DIN 71752 UNI 1676 Note B dimension variations depending on model ALIA see pictures ALI4 F 30 mm ALIA FCM 42 5 ALIA FCI 42 5 mm with safety nut 30 mm i e ALIA F G option 30 ALI4 VRS versione 16x5 25 mm ALI4 VRS F versione 16x5 55 mm A
85. orflange for motorflange version only advise size i e for IEC80 B14 put 80B14 No motor leave all following parameters blank Protection Degree IP65 for selfbrake motor IP54 standard Brake type for brakemotors only ES FECA Options Advise if needed ES AB 2 shaft E BOX POSITION 1 No motor Leave blank MOTOR POSITION standard M1 SX ENCODER ACCESSORIES None Leave blank LIMIT SWITCHES pag ACCESSORIES None Leave blank POTENTIOMETER pag ACCESSORIES 1Kohm 10Kohm None Leave blank REAR END P1 Eyelet standard P2 Eyelet 90 FRONT END A1 Eyelet Std pag 54 Yoke Clip A4 Rod end A7 M12 male NOTE COMPLETE THE ORDERING KEY ADDING THE OPTIONS YOU CAN FIND IN THE ACCESSORIES AND OPTIONS SECTION LE j 30 398 corsa stroke 55 030 82 7 TERMINALE FILETTO MASCHIO M24X2 KERA A7 M24x2 TREADED MALE END M24x2 30 He 925 H8 Y l 30 514 corsa stroke 32 7 e Eg FORCELLA CON CLIP ISO 8140 CETOP 501 A3 FIXING YOKE WITH CLIP ISO 8140 CETOP 030 025 us 30 508 corsa stroke _ 30 Note B dimension changes according to model ECV9092 See pictures TET Bellows 25 mm 5 with safety nut 50 mm
86. oses the right to the guarantee in the fol lowing cases failure to comply with the instructions of use installa tion and maintenance of the contractual products and the original spare parts any modifications made to the products and their original spare parts without prior written consent of the Producer any repairs made to the contractual products by persons not belonging to the Producer s network and using non original spare parts Art 9 Civil liability of the Producer 9 1 Shall the Buyer or his customers modify the products or use them for purposes other than those indicated in the catalogue without having obtained prior written consent to do so from the Producer the Producer shall not be held liable for any loss or damage caused to people or property 9 2 Pursuant to and for the purposes of Presidential Decree no 224 88 the Producer shall be liable for any damages caused to third parties deriving from the use of the contractual products only in the event that the injured party is able to provide unassailable proof of the existence of the damage claimed and of the causal link between any defects and the damage 9 3 The Producer shall not be liable in the following cases if the defect that has caused the damage did not exist at the moment the Producer delivered the contractual products to the Buyer if the injured party while aware of the defect and the danger to which it might give rise deliberately exposed itself to it if the dama
87. pe for swinging movement on request S Torque limiter pag 85 T Additional shaft pag 86 Z Low noise pag 89 N DIS Drawing number Request of no standard options ACCORDING TO THE OPTIONS DESIRED ADD THE IDENTIFICATION LETTERS AT THE END OF THE ORDERING KEY RELATED TO THE PRODUCT CHOSEN Examples Ordering key for ALI5 0300 M01 400 50 71 2 0 55 5 1 1 1 5 2 POTO1A P1 A1 standard product 0300 M01 CA 400 50 T 71 2 0 55 5 M1 FC1 1 E05 2FCO POTO1A P1 A1 AA S T Ordering key for standard product options ALIS 0300 M01 400 50 71 2 0 55 5 1 1 1 5 2 1 P1 A1 S T N pis Ordering key with NO standard options Edizione aition 71 052075 SAHILIMS SSVT NOILDALOdd 76 BHEE AlddNS d3MOd gt cc WY N Lu U U lt MODEL oo oo 50 NN NS NN 8 44 SS 5 o J DCA DC AC ALI3 ALI3 F N 219 x ALI3 P ALI3 PF Z O ALI4 ALI4 F eee oe 729256505000 ALI5 ALI5 F N gt lt N gt W ON REQUEST O NOT AVAILABLE SERIES ecaltio
88. phase motor 1500 45 MOI 009 1400 40000 5 M04 IEC90 0 09 1400 When speed is more than 40 mm s and or strokes longer than 350mm check STROKE SETUP section BRAKEMOTOR IS RECOMMENDED BEFORE OPERATING ACTUATOR MAKE SURE YOU READ AND UNDERSTOOD BASIC OPERATIONAL INSTRUCTIONS SHOWN ON USERMANUALS AVAILABLE FROM WEBSITE THIS DOCUMENT DISPLAYS MOST TYPICAL STANDARD FEATURES AND SETUPS CONTACT OUR OFFICES FOR MORE ACTUATOR SHALL NOT COME TO MECHANICAL STROKE END TO AVOID FAILURES CONSIDER MECVEL s LIMITSWITCHES MODEL AV3 F or AV3 FCM OR PUT THEM ON MACHINE FRAME T MecVel reserves the right to change products information and or features without notice all data contained in this catalogue are purely indicative and not binding for the company Edizioner don 53 052015 DMecVel ECV9092 Version with limitswitches Brake motors i g lt s MOTORS DIMENSIONS swe me 6 58 sese Edizionec o tion 052015 9092 REAR ENDS E BOX POSITION MOTOR AND LIMIT SWITCHES POSITION P1 Standard P2 Rotated 90 1 Standard Standard M1 Sx STROKE SETUP Useful tips for handling stroke and avoid run on block collision When stroke is more than 350 mm Total stroke to be stated in ordering key add 50 mm extra stroke as guidance B and put corresponding value
89. roswitches XCF standard version 2FC2 2 Micro XGG 3FC2 3 Micro XGG 2FCD1 2 XCF Microswitches diode wired 3FCD1 3 XCF Microswitches 2 of them diode wired 2FCD2 2 XGG Microswitches diode wired 3FCD2 3 XGG Microswitches 2 of them diode wired for DC motor only and for loads up to 10A Edizionec o tion 052015 ACCESSORIES AND OPTIONS 2 1 3FC1 2FCD 3FCD 2FC2 3FC2 2FC1 3FC1 Available on ALI2 ALI2 P ALI3 ALI3 P 2FCD 3 FCD Available on ALI2 ALI2 P ALI3 ALI3 P ALIA with 10A max consumption 2FC2 3FC2 Available on ALIA e ALI5 standard on AV3 ECV9092 EdizioneLcltion 052015 Inductive sensors NA i Em ac white blue FCIC All closed inductive switch All opened inductive switch FCI Inductive Limit switches DC voltage 5 40 Vdc Temperature range 258 5 Protection Level 67 Switch status indicator YELLOW LED ORDERING KEY REFERENCES Inductive sensors 2FCI 2 Sensors NO NC FCI POSITION FCT T Edizionec o tion 052015 ACCESSORIES AND OPTIONS Magnetic limit switches FCM Magnetic sensors are activated by a magnetic field generated by a magnetic ring fixed to the nut These reads are mounted on outer tube with brackets outer tube shall therefore be built with non magnetic materials The magnetic switches are fixed as shown in the figure the customer can rotate at will by adjusting the bracket Due to th
90. s mainly related to temperature and occasional aggressive agents affecting materials humidity dust acids Standard actuators duty cycle is rated in 53 30 at 30 ambient temp Working temperature range allowed for standard actuators is 10 C 60 However duty cycle can be raised building up high efficiency actuators featuring ball screws and planetary gearboxes or over sizing the actuator whose ratings will therefore become higher Temperature working range can also be widened using special materials for some of the actuator components special lubricants and seals the same happens for aggressive environments Of course under rating of actuator and duty cycle must also be taken under con sideration In general ball screw units are non self locking therefore additional devices such as brakes can be necessary to lock actuators EdizioneLcltion 5 052015 Actuator working stroke This feature standard each 50 mm step shall be chosen taking under consideration limits tied to high rotation speeds of internal lead screw and to its own weight in case the actuator is mounted horizontally critical Speed diagram is available on any acme screws technical documentation limits linked to lead screw length to avoid buckling problems see diagram 1 page 10 Actuator shall than perform its job within its nominal stroke while designing application framework 10mm extra stroke on both stroke ends in and out shall be
91. screw 1 or 2 stages and plastic or bronze worm wheel wheel s material is chosen according to needed main performances such as low noise lifetime reduced backlash Planetary gear box ALI5 AP L and EC series due to its high efficiency this kind is often used when duty cycles are high They can have 1 stage with plastic satellites or 2 stages where first one has plastic satellites and second stage has steel ones Lead screw Basically steel made and featuring cold rolled profile they are coupled with bronze or plastic polymer in order to grant safety and sturdi ness against loads In ball screw versions VRS lead screws are cold rolled and tempered and coupled with hardened grinded ball nuts Push rod Push rods can be aluminium made for actuators whose loads are low thick chrome plated steel for those who stand high loads or stainless steel for special applications like in food industries ACTUATOR AND GEAR BOX APPLICATION FIELDS Actuators and gear boxes can be used in several fields and various machineries To give an example of how different can be the applications needing actuators we can list a few like adjusting brushes height in floor sweeping machines positioning blades for wood cutting machi nes textile industries paint and chemical plants medical equipment different movements in X ray machines equipments for disable aged people solar panels etc PARAMETERS FOR ACTUATOR OR GEAR BOX SELECTION PROCESS The main feat
92. so that actuator won t have to stand radial forces but axial ones only Than when physically installing actuator into machinery an accurate alignment of the connecting points is very important to avoid gre ase losses and nut wear due to radial forces Axis of front and back connecting points must always be parallel Actuators shall work within their nominal stroke When framework is being designed 10mm extra stroke in both directions must be considered to have less possibilities of mechanical end stops Also when stroke is 20 times longer than lead screw diameter at least 150mm extra stroke in extracted position shall be included in order to prevent the actuator from having radial forces when push rod is completely out N Running against mechanical stop causes serious damages to actuator components N Off set load lead to side forces on actuator axis causing unexpected wear lubricant loss and non regular operation Before starting the actuators or gear box up following checkings shall be performed e If actuator is equipped with limit switches devices before starting the motor ensure they are connected and working in order to avoid any mechanical end stops e Make sure push rod will start travelling in the correct direction and limit switches are correctly adjusted Start motor step by step to check all this All wirings of actuator motor and stroke control devices must be done with power switched off If not both operator and
93. t del presente Certificato amp subordinata al rispetto delle condizioni contenute nel Contratto di Certificazione Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid DNV GL BUSINESS ASSURANCE ITALIA S R L VIA ENERGY PARK 14 20871 VIMERCATE ITALY TEL 039 68 99 905 WWW DNVGL COM IT Specifications in this publication are ment to be accurate and reliable However it is responsibility of the product user to avaluate the suitability of Mecvel products for a specific application Mecvel has the right to make changes on its product without prior notice Edizionecdition 052015 1 60000 0000S 50000 00007 40000 00006 30000 000Sc peo xen 00091 00081 20000 00001 00001 10000 0009 0009 000c 0009 00cv 00Sc 00Sc 00 1 01 201 2606 94 ltems CAV SI1V d er1V d cl lV ol IV d HIV Edizionec o tion 052015 2 Linear actuators and gear boxes selection criteria 4 Max force 1 200 N Max speed 90 mm s DC ALI 1 P Max force 2 500 N Max speed 16 5 mm s ALI 2 21 Max force 2 500 N Max speed 110 mm s AC DC ALI 2 P 25 Max force 4 200 N Max speed 30 mm s DC ALI 3 29 Max force 6 000 N Max speed 35 mm s AC DC ALI 3 P 33
94. t from gearbox see Encoder paragraph can be manually turned with hand wheels so to let actuator move without power supply for load disengagement Gearing ratio and screw pitch determine number of revolutions to be done to run whole actuator s stroke be aware that this number can be quite high Option N Only for model EC With safety limit switch MS Option H For all model in A C Only for EC model with safety limit switch MS OPTION P OPTION H OPTION N Warning Before connecting motor to power supply you must connect power to safety microswitch positioned on hand wheel so you can disconnect motor from power supply pressing safety switch and be able to work in safe conditions Dimensions ALI2 ALI3 ALI4 ALI5 EC2 EC3 EC4 0150 avsecvoonecs 9 os Edizionec o tion 052015 ACCESSORIES AND OPTIONS A manual driving system is available for emergency situations By removing the cap support movement can be controlled using a screwdriver Option MM Mod Option MM Mod ALI1 P Viton seals Option E Viton seals are available as a replacement to those of NBR except models ALI1 and ALIT P For actuators with Option AA Steel industry version Viton seals are included Inox version Option A The stainless steel version includes front rear and push rod in stainless steel XSCrNi18
95. tor and driving control system used with it we can have a simple ON OFF device pushing and or pulling or a servo mechanism Electric actuators main advantages towards pneumatic and hydraulic ones are basically following they can easily stop in intermediate positions all along their stroke the power consumption happens only while the actuator is working not necessary to keep it in position for example the power supply is clean and easy to find with no need of tubes Thus wirings on applications frameworks will be easier to build and no fluids i e oil can accidentally be spared This last feature is neces sary in food and textile environments ACTUATOR MAIN COMPONENTS Linear actuators consist in an electric motor directly connected to lead screw nut or by means of a worm gearbox a belt pulleys system or planetary gearings 1 or 2 stages The system turns out to be a rigid chain N Running against mechanical stops causes serious damages to actuator s internal parts Motors Actuators can host different kinds of motors AC three or single phase with brake inverter friendly DC brushless and stepper motors Many options are available such as second shafts manual brake release and so on Selection of motor performances torque speed service is done according to duty cycle requested to actuators Edizionec o tion 052015 Two kinds of gear boxes are basically used on actuators too e Steel worm
96. trol systems simple micro switches mechanical or magnetic able to provide a signal to handle motor supply ON OFF operation or electronic devices for servo mechanisms All wiring operations of actuator motor and stroke control devices must be done with power switched off If not both operator and actuator are at risk LIMIT SWITCHES INTEGRATED IN TO COVERTUBE ONLY FOR ALI1 AND ALI1 P MODEL This model is equipped with two limit switches featuring one contact each A version with a third limit switch central positioning is available Intermediate position changes according to push rod moving direction Tuning is adjusted by turning screws on actuator header Each clock wise turn of the screw allows the micro switch to go 0 7 mm forth towards the header itself Look at the drawing to see how it works letters have following meaning A F Front Intermediate P B Back Minimum stroke setting 2FC Version min 35 3FC Version min 35 Vac Max El Ratings Vdc Max El Ratings Voltage Resistive load Inductive load Voltage Resistive load Inductive load Vdc up to Vac A A 125 30 5 3 250 50 1 1 Limit Switches Features e Housing Glass fibre reinforce PA66 Mechanism Snap action coil spring mechanism with stainless steel spring Change over normally closed normally open 4 2 1 e Mechanical life 5x10 cycle minimum impact free actuation 052015 77
97. ures for actuator or gear box selection are load dynamics load trend along stroke speed linear speed trend along stroke duty cycle e environmental conditions e stroke length e power supply e output rpm gear box e output torque gear box The configuration we get will be self locking or non self locking according to its global efficiency Load and linear speed These two parameters shall be evaluated both separately and together since they may affect each other during actuator working cycle especially if additional elements like inertial phenomena vibrations are involved For example if an heavy load has to be moved with changing speeds involving sharp accelerations and slowdowns inertial load has to be added to physical load thus affecting actuator choice In these cases please contact our Technical Dept Temperature working range can also be widened using special materials for some of the actuator components special lubricants and seals the same happens for aggressive environments Of course under rating of actuator and duty cycle must also be taken under considera tion In general ball screw units are non self locking therefore additional devices such as brakes can be necessary to lock actuators Duty cycle and environmental conditions These parameters also need to be analyzed as linked together Duty cycle is defined as percentage rate between on time and idle time on a timeframe of 5 min Environment i
98. without notice all data contained in this catalogue Z N purely indicative and not binding for the company Edizioner don 29 052015 ALI3 Version without limitswitches DC MOTOR AC MOTOR DIM Stroke to 320 mm Stroke to 320 mm 112 stroke 122 stroke A C MOTORS DIMENSIONS Standard 50 Brake Motors Brake Motors With safety nut 30mm ALI3 VRS 40 mm safety nut unavailable Bellows 20mm for FCM limitswitches contact our Officies ALI3 F Version with limitswitches Q10H11 76 10 0 198 5 DC MOTOR AC MOTOR Stroke lt to 320mm Stroke gt to 320 mm 79 stroke 144 stroke 154 stroke A C MOTORS DIMENSIONS Standard 188 Standard 188 Brake Motors Standard 216 io rios 50 Brake Motors With safety nut G 30 mm ALI3 F VRS 40 mm safety nut unavailable Bellows 20mm for FCM limitswitches contact our Officies Edizionec o tion 052015 ALI3 REAR ENDS MOTOR POSITION E BOX POSITION LIMIT SWITCHES POSITION ec E 7 ES 1 Standard pL Ez P1 Standard P2 Rotated 90 MO STROKE SETUP Useful tips for handling stroke and avoid run on block collision
99. ws This happens when actuator is in its all opened position that s the reason why we recommend 100 mm extra stroke Pushtube will have this100 mm portion always inside the overtube improving guidance against buckling For more information on this contact our office Edizionecot on 052015 23 ORDERING KEY ALI2 0250 MO1 400 50 50 4 0 09 AB 1 E01 2 1 1 1 1 1 MODEL ALI2 ALI2 F ALI2 VRS ALI2 F VRS ALI2 FCM STROKE es 250 mm 0250 min 50 with 50 as incremental VERSION pag 21 M08 M09 M10 M11 M12 M13 M14 version 2 M04 05 M06 MO7 08 MO9 M10 version MOTOR Pag ACCESSORIES Advise only if with motor A C version voltage type size n pole power D C version voltage size Rom AC MOTOR OPTIONS Pag ACCESSORIES No motor or DC motor leave all following parameters blank Protection Degree IP65 for selfbrake motor IP54 standard Brake type for brakemotors only ES FECA Options Advise if needed ES AB 2 shaft MOTOR POSITION MO None Leave blank E BOX POSITION 1 ENCODER Pag ACCESSORIES None Leave blank LIMIT SWITCHES Pag ACCESSORIES 2FC1 None Leave blank POTENTIOMETER Pag ACCESSORIES POTO1A 1Kohm 10Kohm None Leave blank LIMIT SWITCHES POSITION FC1 None Leave blank REAR END P1 Eyelet sta

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