BELT CONVEYOR CBS 3 Series
Contents
1. 10 m VIRGINIO NASTRI srl IRGI H 10 NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com SECTION C Information on maintenance and repairs C 1 MAINTENANCE INSTRUCTIONS GENERAL NOTES It is the duty of the operator to ensure that the machine is kept clean of foreign materials such as deposits oil or others The machine should therefore be cleaned at the end of each work shift when it has stopped and is in stable conditions WARNING In order to avoid any possibility of accidental starting the operator should extract the plug from the socket before beginning any cleaning or maintenance operations If compressed air is used to clean wear protective goggles and a protective mask Distance people who are close to the machine and who could be hit by loose material and dust Do not use pressurised water directly on the electric apparatus Using flammable liquids for cleaning is prohibited Periodically check the state of the plates and replace them if necessary Once the machine has been cleaned the operator should ensure that there are no worn or damaged parts if there are immediately request a technical maintenance intervention or parts that are not solidly fixed intervene as well as possible The operator and possible maintenance technician must wear suitable working clothes that do not2. info virginionastri com Web Site www virginionastri com POWER LINE 15
3. gt m VIRGINIO NASTRI srl IRGI H 10 NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com INDEX INTRODUCTION P 1 Machine marking data Page 4 P 2 How to use and keep this manual Page P 3 Safety warnings Page 5 SECTION A GENERAL INFORMATION REGARDING SAFE MACHINE USE A l Normal usage conditions Page 6 A 2 Information on residue dangers and emergency situations Page 6 A 3 Reference norms and legal dispositions Page 6 SECTION B INFORMATION ON MACHINE USAGE B 1 Technical description of the machine and layout Page 7 8 B 2 Commands Page 9 B 3 Regulations Page 9 B 4 Transportation and installation Page 10 SECTION C INFORMATION ON MAINTENANCE AND REPAIRS C 1 Maintenance instructions Page 11 12 C 2 Plates and warnings Page 13 C 3 Spare parts Page 14 C 4 Wiring diagram Page 15 OPTIONALS IF PRESENT 0 1 Pallet separator 0 2 Roller separator 0 3 Double roller separator 0 4 Spiral separator 0 5 Side sealing 0 6 Electric panel 0 7 Inverter m VIRGINIO NASTRI srl IRGI N 10 NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com INTRODUCTION P 1 MACHINE MARKING DATA Producer VIRGINIO NASTRI srl Via Seconda Strada 161 Z I 360
4. the regulating tension rods To centre the belt unscrew the small casing at both the lower and the sloped part of the belt end then use the regulating tension rods Allow the belt to turn until the material is well centred on the drum fig D Pic D TRANSMISSION DRIVE ADJUSTMENT NUT ADJUSTMENT NUT DANGER Rotate the belt to check centring Regulate while the machine is stopped and make the belt turn just for the time necessary to verify correct belt centring Every month make sure that the external motor and gearmotor temperatures are not too high lower than 60 C Should any irregularities occur please contact the VIRGINIO NASTRI srl technicians directly Lubrication Every month grease the two supports on the belt discharge section under the protective casing as indicated in the diagram fig E LUBRICATOR Pic E 12 m VIRGINIO NASTRI srl IRGI H 10 NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com C 2 PLATES AND WARNINGS The following danger symbol is present on the wrapping of terminal boards that can be powered This additional plate can be found on the belt Via Seconda strada 161 Z l 36071 Arzignano Vicenza ITALY Tel 39 0444 450620 451520 Fax 39 0444 671840 MODEL MATRICOLA ANNO COSTRUZIONE SERIAL NUMBER YEAR OF MANUFACTURE
5. 13 C 3 SPARE PARTS IRGINIO NASTRI m VIRGINIO NASTRI srl Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com Should it become necessary to order spare parts please refer to the address given in para P1 When ordering always give the part code and the quantity of pieces needed Note Only original spare parts supplied by VIRGINIO NASTRI srl guarantee function reliability It should be noted in particular that some components have safety characteristics for personnel therefore only use those spare parts that are recommended by VIRGINIO NASTRI srl SPARE PARTS AND CODES CODE CBS VIRGINIO BELT CONVEYORS CODE DESCRIPTION CBS001 GEARBOX CBS 002 MOTOR CBS 003 STOP START CONTROL 0 6 1 A CBS 004 PILLOW BLOCK BEARING CBS 005 DRIVE ROLLER CBS 006 TRANSMISSION ROLLER CBS 007 COMPLETE GUIDE ROLLER CBS 008 BELT CBS 009 SUPPORT PROTECTION COVER CBS 010 PROTECTION COVER CBS 011 OVERSIDE WALL CBS 012 FEED CHUTE AT THE COLLECTION AREA CBS 013 SUPPORT LEG FRAME CBS 014 M12 SCREW CBS 015 FIXING KNOBS CBS 016 FLYWHEEL 6 200 mm CBS 017 THREAD M27 CBS 018 SWIVEL CASTOR WITH LOCKING FACILITY 14 C 4 IRGINIO NASTRI WIRING DIAGRAM 5 VIRGINIO NASTRI srl Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail
6. 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com B 2 COMMANDS As described in the previous paragraph the switch with belt starting and stopping pushbuttons is positioned next to the discharge area fig A Emergency stop when necessary directly disconnect the belt supply plug Pic A B 3 REGULATIONS Regulating the belt height fig B Loosen the locking ball grips 15 turn the flywheel 16 to regulate then tighten the ball grips again 15 Regulating the belt slope fig B WARNING If the belt is already sloped loosening the lock nuts puts the belt out of balance because of the counter reaction of the lower surface section Two people are necessary to carry out this operation one to support and regulate the belt the other to loosen and tighten the lock nuts again 14 Pic B 18 16 m VIRGINIO NASTRI srl IRGI PB IO NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com B 4 TRANSPORTATION AND INSTALLATION Transportation The belt conveyors are packed using stretch film The switch boxes and the gearmotors are also protected with sponge rubber WARNING The packaging material plastic film and sponge rubber must not be disposed of in the environment Instead it must be eliminated
7. 71 ARZIGNANO VI Technical data regarding the CBS 3 series belt conveyor see drawing on Page 8 CBS Series Electric power supply Volt etl power AV DIMENSIONS AND MASS Sound level at the operator s workplace dB A ion mm mm Kg Technical assistance and information VIRGINIO NASTRI srl Via Seconda Strada 161 Z I ARZIGNANO VI Tel 0444 450620 451520 Fax 0444 671840 Nota Bene The user instruction manual is an integral part of the machine Knowledge of this manual is essential for safe machine use This booklet is the Instruction Manual of the previously specified machine and has been compiled in conformity with the EEC 89 392 Directive Annex I section 1 7 4 P 2 HOW TO USE AND KEEP THIS INSTRUCTION MANUAL This instruction manual describes how to use the machine described herein and also supplies information on machine transportation use maintenance final dismantling and the ordering of spare parts The instruction manual is a part of the machine and must be kept for future reference until final dismantling It must be kept in the most suitable position for belt use and easy consultation This manual mirrors the state of the technology at the moment of machine production and sale VIRGINIO NASTRI srl reserves the right to update its production and manuals without updating previous versions Another copy of the manual can be requested should it be necessary or if the original version supplied with
8. WED 3 THE MACHINE CANNOT BE USED IN CONDITIONS OR FOR USES OTHER THAN THOSE INDICATED IN THE MANUAL VIRGINIO NASTRI SRL CANNOT BE HELD RESPONSIBLE FOR FAULTS INCONVENIENCES OR ACCIDENTS CAUSED BY THE NON OBSERVANCE OF THIS PROHIBITION This manual is made up of three parts SECTION A deals with SAFETY PRESCRIPTIONS AND INFORMATION SECTION B illustrates the MACHINE OPERATION TRANSPORTATION CHARACTERISTICS SECTION C deals with MAINTENANCE AND LUBRICATION INTERVENTIONS with annexed LIST 3 A DESCRIPTION OF THE SPARE PARTS To make reading easier the following terms have been used DANGER DANGER is used when not respecting the prescriptions or tampering with organs can cause serious injury to people WARNING WARNING is used when not respecting the instructions can damage either the machine other elements associated with it or the surrounding environment m VIRGINIO NASTRI srl IRGI H 10 NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com SECTION A General information for using the machine safely A 1 PERMITTED USE This series of belt conveyors should be used prevalently for collecting and transporting plastic items which come from the moulding machine and moving them towards the accumulation area The height and slope of the belt can be regulated WARNING The maximu
9. es GREEN POLYURETHANE 120 C Risk of high temperature the belt is used for transporting freshly moulded pieces therefore hot Should it be necessary to intervene use protective gloves in particular when touching the piece fall point A 3 REFERENCE NORMS AND LEGAL DISPOSITIONS This series of belt conveyors were designed and produced to satisfy the Essential Safety requirements prescribed by the 89 392 Directive Annex I Reference was made to the EN 60204 1 Standard September 1993 edition for the electric equipment m VIRGINIO NASTRI srl IRGI H 10 NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com SECTION B Information for using the belt WARNING Before reading this section the reader must be familiar with the points given in section A Section A is an integral part of the user manual and it must be understood in order to use the machine SAFELY B 1 MACHINE TECHNICAL DESCRIPTION AND LAYOUT The belt conveyors are made up of A supporting frame of press folded steel with containment projections on the sides Everything is positioned on a support frame 13 that can be regulated as follows Q Use the screws 14 to adjust the slope a To regulate the height loosen the ball grips 15 and turn the flywheel 16 which runs along the threaded bar 17 There are 4 casters
10. fly about and should not wear chains or bracelets or other items which can catch easily in the moving machine organs Operators with long hair should use a hairnet against the risk of entanglement The machine protections and safety devices should not be removed unless absolutely necessary because of repair and or maintenance interventions These safety devices should be replaced as soon as the reasons which caused their temporary removal have been removed and in any case before the machine is started WARNING At the end of each machine intervention lock the wheels using the levers 18 fig B As this series of belt conveyors does not require particular maintenance only the following need to be carried out Inspect to ensure that the gearmotors are not leaking lubricant the belt is tightened correctly the belt is centred correctly the electric cable insulating sheaths are in good condition approx every 2000 working hours 11 n VIRGINIO NASTRI srl IRGI PB IO NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com WARNING Before carrying out this operation the machine must be put out of service therefore disconnect the plug from the mains socket after having switched off the belt If the belt has to be regulated remove the casing at the end of the belt and use
11. in accordance with current regulations The belt conveyors can be raised using a fork lift truck The dimensions and masses of this series of belts are indicated in section Pl DANGER For operator safety and machine integrity please refer to the drawing in Fig C which shows where to insert the forks in order to permit stable belt raising Once on the loading surface of the lorry use the levers to block the wheels This fixes the machine Suitable slings or fixing methods should also be prepared to ensure stability during transportation Installation No special preliminary operations are necessary when starting the belt conveyors The belt must be connected to a socket having suitable characteristics and using the supplied plug When laying the cables please make sure that they are protected against damage and that they cannot trip the operators WARNING Before starting the belt conveyor make sure that the supply voltage corresponds to the one specified on the plate The plate can be found beside the belt buttons make sure that the motors are turning in the right direction Make sure that the belt rotates in the direction indicated by the arrow on the belt casing The belt conveyor should be positioned by inserting the lower surface opening loading area into the gap which passes under the press mould WARNING When the machine has been installed the casters must be blocked using the levers present on each wheel
12. m VIRGINIO NASTRI srl IRGI NIO Na STRI Via Seconda Strada 161 Z l 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com BELT CONVEYOR CBS 3 Series User and maintenance manual gt VIRGINIO NASTRI srl IRGI N 10 NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com DECLARATION OF CONFORMITY The company VIRGINIO NASTRI S R L Via Seconda Strada 161 36071 Arzignano Vicenza Italy Tel 39 0444 45 06 20 fax 39 0444 61 18 40 declares under its own responsibility that the following machine Type Mod CBS 3 Belt conveyor Serial n 22664 13 Year of production 2013 a is IN CONFORMITY with the essential safety requirements indicated in the 98 377EC Machines Directive a is IN CONFORMITY with the 2004 108 EC and 2006 95 EC Directives The following harmonised norms have been applied EN 50081 2 electromagnetic compatibility Generic emission standard part 2 industrial environment EN 50082 2 electromagnetic compatibility Generic immunity standard part 2 industrial environment The signer of the declaration Surname Virginio Name Domenico Position in the company PRESIDENT of VIRGINIO NASTRI S R L Place and date Arzignano 11 09 2013 Signature
13. m weight of the transported pieces must not exceed a total of 70Kg The belts are not suitable for moving loose material The belt conveyors can be used easily by anyone who operate the system in which they are installed and if correctly used do not cause any particular risk for the operator It is advisable to read this manual before using the machine VIRGINIO NASTRI srl cannot be held responsible in cases of belt use that is obviously different from the uses indicated in this instruction booklet supply faults serious lack of the necessary maintenance unauthorised modifications the use of spare parts that are unauthorised or not specific for the model exceptional events A 2 INFORMATION ON RESIDUE RISKS Residue risk a risk that remains permanently in spite of all the devices used or a potential risk that is not evident Directive n 89 392 point 1 7 2 If the instructions given in this manual are followed correctly no intrinsic residue risks that may harm the operator are present The following indications regarding the usage conditions are however true DANGER Risk of fire this risk is present when the characteristics of the belt being used are not suitable for the use in particular the temperature of the pieces to be transported Make sure therefore that the belt material has suitable characteristics Further information is given in the following table Type of belt material Max temperature of piec
14. the machine has been damaged or lost The Client should refer to the data given on the EC applied to the machine itself m VIRGINIO NASTRI srl IRGI PB IO NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com P 3 SAFETY WARNINGS In order to ensure maximum working reliability VIRGINIO NASTRI srl has accurately selected the materials and components used in the production of its apparatus which is tested before delivery Good machine return through time also depends on correct use and suitable preventive maintenance in accordance with the instructions given in this manual All the construction elements as well as the connection and command organs were designed and produced with a safety level to resist irregular stress or stress that exceeds the levels indicated in this manual The materials are of best quality and their introduction into the company their storage and use in the workshop is constantly controlled in order to guarantee that they are not damaged do not deteriorate and do not malfunction It should be remembered that 1 NO INTERVENTION SHOULD BE CARRIED OUT ON THE MACHINE AND THE MACHINE ITSELF SHOULD NOT BE USED UNTIL THIS MANUAL AND ALL ITS PARTS HAVE BEEN READ AND WELL UNDERSTOOD 2 ALL THE PRECAUTIONS LISTED IN SECTION A SAFETY PRESCRIPTIONS AND INFORMATION SHOULD BE FOLLO
15. with locking device 18 on the base for moving the device in the working area There are some supports 4 on the frame of the belt conveyor on which a cylinder 5 rotates Rotation is activated by a gearmotor 1 2 which moves the belt 8 forward so moving the return drum 6 Everything is controlled by a switch 3 In the lower section there is a projection cover 11 and a chute 12 which gather the transported pieces The sound level emitted by the machineatn the operator s working area is lt 70 dB A The switch is equipped with a device minimum voltage coil which automatically deactivates the switch when there is no current This guarantees safety against unexpected machine starting when the power supply returns m VIRGINIO NASTRI srl IRGI H 10 NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444 450 620 39 0444 651 520 Fax 39 0444 671 840 E mail info virginionastri com Web Site www virginionastri com 116 CBS 016 FLYWHEEL 6200 1 FIXING KNOBS M12 SCREW SUPPORT LEG FRAME FEED CHUTE AT THE COLLECTION AREA OVERSIDE WALL 110 CBS 010 PROTECTION COVER 9 CBS 009 SUPPORT PROTECTION COVER 8 CBS 008 BELT COMPLETE GUIDE ROLLER 16 CBS 006 TRANSMISSION ROLLER DRIVE ROLLER PILLOW BLOCK BEARING STOP START CONTROL MOTOR GEARBOX DESCRIPTION VIRGINIO NASTRI srl IRGI PB IO NASTRI Via Seconda Strada 161 Z I 36071 ARZIGNANO VI ITALY 39 0444
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