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Contents
1. Accuracy in TBF mode 20 mm 0 8 Resolution 1 mm 0 04 Repeatability 1 mm 0 04 Maximum rate of change at 4 mA 10 m min 32 8 ft min Operating conditions Max temperature at the process connection also depends on the temperature limits of the gasket material Refer to Materials in this table 50 300 C 58 572 F 50 150 C 58 302 F Pressure 1 40 barg 14 5 580 psig Viscosity liquids only 10000 mPa s 10000 cP Dielectric constant gt 1 8 in direct mode gt 1 1 in TBF mode Materials Probe Stainless steel 1 4404 316L Stainless steel 1 4401 316 Hastelloy C 22 2 4602 Gasket process seal FKM FPM 40 300 C 40 572 F Kalrez 6375 20 300 C 4 572 F EPDM 50 250 C 58 482 F FKM FPM 40 150 C 40 302 F Kalrez 6375 20 150 C 4 302 F EPDM 50 150 C 58 302 F Process connection Stainless steel 1 4404 316L Hastelloy C 22 2 4602 Process connections Thread Ye NPTF Dryseal G 1 2 34 12 NPT G A 1 A 3 4 1 2 NPT G A 1 A Flange EN DN25 200 in PN10 DN40 200 in PN10 PN16 PN25 or PN40 PN16 PN25 or PN40 ASME ae in 150 Ib or 300 Ilb 11 2 8 in 150 Ib or 300 Ib JIS 40 200A in 10 K Others Others on request2. j T Figure 3 2 How to hold the device Figure 3 3 How to hold the device Wind cable probes greater than 400 mm 16 in diameter Do not hold the probe when you lift the device Do not wind the electrical cable less than 330 mm 13 in diameter WARNING A If you do not lift the device carefully you can cause damage to the probe 3 4 Pre installation requirements INFORMATION H Obey the precautions that follow to make sure that the device is correctly installed e Make sure that there is sufficent space on all sides e Protect the signal converter from direct sunlight The device has a weather protection option e Do not subject the signal converter to heavy vibrations HB EML3010 A en LevelWave LGO1 3 5 How to prepare the tank before you install the device CAUTION To avoid measuring errors and device malfunction obey these precautions 3 5 1 Pressure and temperature ranges 17 Figure 3 4 Pressure and temperature ranges Temperature at the process connection The temperature at the process connection must stay in the temperature range of the gasket material unless the device is a High Temperature version Refer to the table Permitted temperature ranges for gaskets that follows and to Tech nical data on page 95 Devices with Hazardous Location approvals see supplementary instructions Ambient temperatur
3. The remote version of the device has a remote converter and a probe housing For more data refer to Housing dimensions at the start of this section Probe weights Probes Min process connection size Weights Thread Flange kg m lb ft Single cable 2 mm 0 08 G VA Ye NPTF DN25 PN40 1 150 Ib 112 300 Ib 0 016 0 035 Single cable 4 mm 0 16 G A 3 4 NPT DN25 PN40 1 150 Ib 112 300 Ib 0 12 0 08 Double cable 4 mm 0 16 G1 2A 1 NPT DN50 PN40 2 150 Ib 2 300 Ib 0 24 0 16 Single rod 08 mm 0 31 G A NPT DN25 PN40 1 150 Ib 112 300 Ib 0 41 0 28 Double rod 8 mm 0 317 G 1 A 1 NPT DN50 PN40 2 150 Ib 2 300 Ib 0 82 0 56 Coaxial 22 mm 0 9 G A 3 4 NPT DN25 PN40 1 150 Ib 11 2 300 Ib 0 79 0 53 This value does not include the weights of the counterweight or the flange This value does not include the weights of the counterweight or the flanget This value does not include the weight of the flange 1 1 6 LevelWave LGO1 HB EML3010 A en 9 Description of HART interface 9 1 General description The HART Protocol is an open digital communication protocol for industry It is free to use by anyone It is included in the software embedded in signal converters of HART compatible devices There are 2 classes of devices which support the HART Protocol operating devices and field devices There are 2 classes o
4. EPDM Kalrez 6375 PFA If the device is supplied with an FKM FPM gasket there is no symbol on the side of the process connection 1 4 LevelWave LG01 2 4 Nameplates HB EML3010 A en INFORMATION i Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate 2 4 1 Non Ex nameplate Figure 2 4 Compact and remote versions Non Ex nameplate attached to the housing Cable entry size Communication protocol analog digital fieldbus input voltage and maximum current fieldbus options basic cur SOLI 0 00 68 8 FOXBORO Pragstr 82 CRKARDT 10376 Stuttgart www foxboro eckardt com Germany LevelWave LG01 LG01XXxXXXXXXXXXXXXXXXXX S N XXXXXXXXXXXXXXXXXXX Manufacturing date DD MMM YYYY Tag No XXXXXXXXXXXXXXXXXXXX Protection class IP 66 67 NEMA encl type 4X probe type 6P 2 wire XXXXXXXXXXXXXXXXXXXXXX Input xx xx V xx mA Entry eer A Degree of ingress protection according to EN 60529 IEC 60529 Customer tag number Date of manufacture Type code defined in order Model name and number Company name and address Figure 2 5 Remote version Non Ex nameplate attached to the probe assembly Cable entry size Degree of ingress protection according to EN 60529 IEC 60529 Date of manufacture Order number EQGEBOHO Prag 2
5. This menu item sets the limits of the output current range to 1 of the 2 available options standard limits 4 20 mA or NAMUR NE 43 compliant limits 3 8 20 5 mA It also tells the device what to do if an error occurs if you set RANGE to 4 20 22E and an error occurs e g the tank is too full the device output current will change to an error value of 22 mA If you set RANGE to 4 20 and the device senses a measurement error the value will stop at the last correct measurement 4 20 4 20 22E 4 20 3 6E 3 8 20 5 22E 3 8 20 5 3 6E 4 20 3 6E If the device is used in safety related systems SIL2 do not use the 4 20 setting 2 4 3 SCALE 4mA This gives a measurement value to 4 mA This depends on the probe type 2 4 4 SCALE 20mA This gives a measurement value to 20 mA This depends on the probe type 2 4 5 ERROR DELAY The time after which the current output changes to an error value The error value shows that there is a measurement error MN minutes and S seconds 1 MN 2 5 0 APPLICATION 2 5 1 TRACING VEL Tracing velocity This value must agree with the maximum rate of change of the level of the liquid or solid contents in the tank min max 0 1 1000 m min 10 0 m min 2 5 2 AUTO Er CALC Automatic dielectric constant calculation For measurement in TBF mode The device automatically calculates the s value o
6. to set the screen to STORE YES and push The device will delete the data for the strapping table and go back to normal mode The CONVERSION and ULLAGE CONV data are not available in normal mode 6 4 8 Thresholds and parasitic signals i General notes The low power electromagnetic signal from the device goes down the probe The surface of the liquid or solids and objects in the tank make reflections These reflections go back up the probe to the signal converter The signal converter changes the reflections into voltage amplitudes Reflections from objects in the tanks are interference signals parasitic signals How thresholds work Thresholds let the device ignore reflections with small amplitudes and monitor changes in level The device uses the menu items that follow e Direct mode only 2 5 7 MEAS THRESH measurement threshold to set the threshold for the reflection on the surface of the liquid or solids e TBF mode only 2 5 9 PROBE END TH probe end threshold to set the threshold for the reflection on the end of the probe If the device operates in TBF mode or must calculate the e of the product there must be a good probe end signal The user can do a check of the signal amplitude after reflection on the surface of the liquid or solids e 2 5 6 MEAS AMP measured pulse amplitude This is the signal amplitude after reflection on the liquid or solids in the tank compared with the reference pulse a
7. Return Change the measurement units Escape Down Change the measurement type Up Change the measurement type Display language will change to English to the original language The display language will change when you push this button for 2 seconds Push the button again and it will go back 64 LevelWave LG01 Measurement definitions HB EML3010 A en Measurement name Description Available units LEVEL This is a display and an output function option It is the height from the bottom of the tank to the surface of the liquid or solid contents Tank height Distance m cm mm in inches ft feet DISTANCE This is a display and an output function option It is the distance from the face of the flange to the surface of the liquid or solid contents of the tank m cm mm in inches ft feet CONVERSION This is a display and an output function option It gives the volume or mass of the tank contents This data is available if you prepare a volume or mass table in configuration mode For data on how to prepare the conversion table refer to How to configure the device to measure volume or mass on page 80 kg t Ston Lton m cm mm in ft m3 L gal Imp ft3 bbl ULLAGE CONV This is a display and an output function option It gives the empty volume or remaining mass that can be put in the tank This data is available if you prepare a volume or mass tab
8. This chapter and the start of the chapter that follows tells you what data is given on the device display in normal mode and how to change device settings in configuration mode If you know about how this device operates you can ignore this data Continue with the quick setup procedure For more data about this procedure refer to Quick Setup on page 75 5 2 Operating concept You can read measurements and configure the device with e A digital display screen optional e A connection to a system or PC with PACTware You can download the Device Type Manager DTM file from the website e Aconnection to a system or PC with AMS You can download the Device Description DD file from the website e Aconnection to a HART Field Communicator You can download the Device Description DD file from the website 60 LevelWave LGO1 HB EML3010 A en 5 3 Digital display screen 5 3 1 Local display screen layout Figure 5 1 Local display screen layout in Normal mode Current output percentage bar graph and text only shown if the current output function is the same as the mea surement on the screen in normal mode Measurement type in this example distance Device status NE 107 symbols Device tag name Updated measurement data symbol the symbol flashes each time the measurement data is updated Measurement value and units Device status markers Keypad buttons refer to the table in
9. 2 Converter Firmware Version 74 3 Sensor Firmware Version 74 4 HMI Firmware Version 74 2 Output 1 Function IP 2 Output Range 74 3 PV URV P9 4 Pv LRV P9 5 Output Error Delay 74 2 Supervisor 1 Test 1 Test 2 Basic Parameters 1 Tank height 2 Time Constant 3 Probe Length 4 Block distance 5 Length Unit HART 6 Volume Unit HART 3 Signal Out 1 Function 2 Output Range 3 PV LRV 4 PV URV 5 Output Error Delay 6 Current Ouput CalibrationCust 4 Application 1 Tracing Velocity 2 Auto product epsilon R 3 Epsilon R gas 4 Epsilon R product 5 Watch Pulses 6 Measurement Threshold 7 Probe End Threshold 5 Display 1 Language 2 Display Length Unit 3 Display Volume Unit 6 Conversion Table 1 Input table 2 Delete table 7 Reset 1 Warm start 2 Factory reset 3 Reset Configuration Changed flag 3 Diag Service 1 Status 1 Standard status 1 Device status 2 Write protect 4 2 Device specific status 1 Device failures 1 Error 4 2 Error 4 3 Error 2 Device warning maintenance 4 Warning 4 required 3 Device warning out of 1 Warning 4 specification 4 Info 1 Info 4 Access Rights 1 Access Level Access Not Granted 2 Method Login 1 No Access Log Out 2 Supervisor Normal User 3 Service 3 Method Entry Code 5 HART variables 1 Poll addr 2 Tag 3 Hardware rev 4
10. 4 Software rev 4 5 Descriptor 6 Date 7 Message 8 Manufacturer 4 9 Model Dev id 4 Universal id 4 Fld dev rev 4 Num req preams 4 Num resp preams 4 Write protectP Production number Final asmbly num PV is SV is TV is QV is 1 22 LevelWave LG01 9 10 HART menu tree for AMS Abbreviations of the following tables e Opt e Rd Read only Optional depending on device version and configuration e Cust Custody lock protection e Loc Local AMS affects only AMS views 9 10 1 Overview AMS menu tree positions in menu tree HB EML3010 A en Process variables Measurements Analog Output Device Diagnostics Overview Fatal Errors Warnings Maintenance required Warnings Out of specifications Warnings Function check Methods Access Right Tests Calibrate Threshold Settings Conversion Table Master reset Configure Setup Basic Setup Basic Parameters Local Display Application Analog Output Output Functions Output 1 Units Device HART ID Conversion table HB EML3010 A en Process Variables LevelWave LG0O1 1 23 9 10 2 AMS menu tree details for settings Measurements Level Pd Distance 74 Volume Mass Flow P4 Ullage Volume Mass Flow 4 Analog Output Analog Output Value 74 PV Percent of Range 4 Device Diagnostics Overview Pr
11. LevelWave LG01 Germany LG01XXXXXXXXXXXXXXXXXXX S N XXXXXXXXXXXXXXXXXXX ECKARDT 10376 Stuttgart Manufacturing date DD MMM YYYY OOA Q Protection class IP 66 67 NEMA encl type 4X probe type 6P Entry type XXXXXX C Type code defined in order Model name and number Company name and address HB EML3010 A en LevelWave LGO1 1 5 3 Installation 3 1 General notes on installation INFORMATION Inspect the cartons carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate moj mo mo 3 2 Storage WARNING A N Do not keep the device in a vertical position This will damage the probe and the device will not measure correctly Figure 3 1 Storage conditions Do not bend rod and coaxial probes support here Storage temperature range 50 85 C 60 185 F min 40 C 40 F for devices with the integrated LCD display option e Store the device in a dry and dust free location e Store the device in its original packing 1 6 LevelWave LGO1 HB EML3010 A en 3 3 Transport
12. e The Faston connector for the stranded drain wire must agree with DIN 46 228 E 1 5 8 e The wire end ferrules for the twisted pair of conductors must agree with DIN 46 228 E 0 5 8 50 LEE LevelWave LG01 HB EML3010 A en Figure 4 7 How to prepare the signal cable Remove the PVC jacket from the wire to dimension a a 50 mm 2 Remove the insulation from the wire Obey national regulations for electrical wiring Crimp the wire end ferrules on the conductors Install shield wire insulation on the 2 ends of the shield wire Crimp the Faston connectors on the 2 ends of the shield wire Install a heat shrinkable sleeve on the PVC jacket 4 3 3 How to connect the signal cable to the device gt p ee DANGER Cables may only be connected when the power is switched off DANGER The device must be grounded in accordance with regulations in order to protect personnel against electric shocks DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists HB EML3010 A en LevelWave LGO1 5 1 Equipment needed Figure 4 8 Equipment needed to prepare the signal cable Remote covert
13. G28 A shorter probe length is available on request Refer to the end of this section for data about all the probe end options A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the segmented coaxial probe in the Installation chapter Double probes Dimensions in inches Probes Dimensions inches L min L max q t Double rod 0 31 39 158 1 0 Double cable 0 16 39 1575 2 4 1 5 Coaxial 0 9 240 236 Coaxial 0 9 segmented 240 236 1 1 A shorter probe length is available on request Refer to the end of this section for data about all the probe end options A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the segmented coaxial probe in the Installation chapter HB EML3010 A en LevelWave LGO1 1 1 3 Probe end options for cable probes single cable 4 mm 0 15 Figure 8 16 Probe end options for cable probes single cable 4 mm 0 15 Standard counterweight Threaded end Crimped end Open end Turnbuckle Chuck Dimensions in mm Probe end type Dimensions mm n t Counterweight 100 20 Threaded end 70 M8 Crimped end 55 8 Open end Turnbuckle 172 11 6 Chuck 300 Minimu
14. LEVEL SUPERVISOR 5000 mm mm e gt v 4 gt and Enter the password the default password is VMI_2 shown If it is necessary to change the A 00 0 password refer to Function description on ide page 70 menu item 2 7 5 PASSWORD e D Push this button to start the quick set up VMI_2 procedure XN 20 2 COMMISSION e gt to change the tank height H 2 i a e gt to change the position of the cursor E TANK HEIGHT e to decrease the value or a to ae 5000 increase the value e to confirm H 76 LevelWave LG01 HB EML3010 A en Screen Steps Description e 4 or for the selection of the The manufacturer sets the output function C WMA measurement name Distance Level a Level eee E T i itis necess i OUTPUT FUNC Conversion or Ullage Conv volume mass or ullage mass Conversion Level to confirm or Ullage Conv refer to How to configure the device to measure volume or mass on page 80 e 4 or for the selection of the current VMI_2 output range 4 20 mA 3 6E 4 20 3 8 RANGE 20 5 3 6E etc 4 20 3 6E to confirm e gt to change Scale 4 mA Use this step to give the 4 mA output e gt to change the position of the cursor aun une i gas ion ae x illustrations that follow Illustration s i 7 to decrease te valueor eS the settings for level Illustration shows 100
15. There can be differences between the names of menus in the SIMATIC PDM software tool and menus shown on the device display screen Refer to the online help in SIMATIC PDM to find the function number of each menu item This function number agrees with the function number in the device menus Use the same procedure for the protection of parameters in the supervisor menu 9 9 HART menu tree for Basic DD Abbreviations of the following tables e Opt Optional depending on device version and configuration e Rd Read only e Cust Custody lock protection e Loc Local affects only DD host views 9 9 1 Overview Basic DD menu tree positions in menu tree 1 Measurements 1 Measurements 2 Output 2 Configuration and Test 1 Info 1 Identification 2 Output 2 Supervisor 1 Test 2 Basis Parameters 3 Signal Out 4 Application 5 Display 6 Conversion Table 7 Reset 3 Diag Service 1 Status 1 Standard Status 2 Device specific Status 4 Access Rights 1 Access level 2 Method Login 3 Method entry Code 5 HART variables HB EML3010 A en LevelWave LG01 1 21 9 9 2 Basic DD menu tree details for settings 1 Measurements 1 Measurements 1 Level value P4 2 Distance value P 3 Volume value 74 4 Ullage value P9 2 Inputs Outputs 1 PV Pd 2 PV Loop Current 24 3 PV range P9 2 Configuration and Tes 1 Info 1 Identification 1 Serial Number P9
16. mm inches Double cable 200 7 87 80 3 15 300 11 81 80 3 15 Double rod 150 5 91 10 0 39 300 11 81 110 4 33 Measurement limits non linearity zone in mm and inches Non linearity zone Er 80 Er 2 3 Top Bottom Top Bottom mm inches mm inches mm inches mm inches Double cable 50 1 97 20 0 79 0 0 70 2 76 Double rod 120 4 72 30 1 18 0 0 70 2 76 80 is of water 2 3 is e of oil 1 06 LevelWave LGO1 HB EML3010 A en Single cable and single rod probes il Ks Lo Figure 8 9 Measurement limits Device with a single cable probe Device with a single rod probe Top dead zone Top part of the probe where measurement is not possible Top non linearity zone Top part of the probe with a lower accuracy of 30 mm 1 18 Bottom non linearity zone Bottom part of the probe with a lower accuracy of 30 mm 1 18 Bottom dead zone Bottom part of the probe where measurement is not possible Gas Air Product L Probe length Tank Height Minimum distance from the probe to a metallic tank wall Single cable or single rod probes 300 mm 12 Measurement limits dead zone in mm and inches Dead zone er 80 er 2 3 Top Bottom Top Bottom mm inches mm inches mm inches mm inche
17. mm inches mm inches 2 mm 0 08 Single cable 250 9 84 L 300 L 11 81 4 mm 0 16 Single cable 200 7 87 L 300 L 11 810 Single rod 170 6 69 L 300 L 11 81 0 Coaxial 50 1 97 L 200 L 7 87 4 mm 0 16 double cable 100 3 94 L 2500 L 9 84 8 mm 0 31 double rod 110 4 33 L 2700 L 10 63 L Probe length HB EML3010 A en 3 Service menu 19 LevelWave LG01 Menu Function Function description Selection list Default No 3 0 0 SERVICE Advanced settings The settings in this menu are protected with a password Only approved personnel can change the parameters in this menu For more data contact your local sales office 4 Master menu Menu Function Function description Selection list Default No 4 0 0 MASTER Factory settings The settings in this menu are protected with a password Only approved personnel can change the parameters in this menu For more data contact your local sales office 6 4 Further information on device configuration 6 4 1 Quick Setup Use this procedure to change the probe length and give the top and bottom measuring limits XX in the illustrations shows that you can change the value or the parameter Push the keypad buttons in the correct sequence Procedure Screen Steps Description e gt 4 and gt Default screen VMI_2 Enter configuration mode 2 0 0
18. will be shown in the list of measurement types For data on keypad functions refer to Normal mode on page 63 5 4 Remote communication with PACTware PACTware displays measurement information clearly and lets you configure the device from a remote location It is an Open Source open configuration software for all field devices It uses Field Device Tool FDT technology FDT is a communication standard for sending information between the system and the field device This standard agrees with IEC 62453 Field devices are easily integrated Installation is supported by a user friendly Wizard 62 LevelWave LGO1 HB EML3010 A en Install these software programs and equipment e Microsoft NET Framework version 1 1 or later e PACTware e HART converter USB RS232 e The Device Type Manager for the device You can download the latest version of PACTware and the DTM from our website Refer also to the PACTware consortium site at http www pactware de Ble Edit Wew Broject Deve Exes Window Help 1604 02460 Dio SBxu Device name X00000 Oesengtion HART OTM for FOT 12 TA TANK 01 T_TANK01 25000 Level 4 20 mA Error 3 6mA 25000 Output Error Delay 10 Seconds TAG TANKO1 Press Finish to end the setup 1234562 Finish Cancel Figure 5 3 Screen from the PACTware user interface DTM menu Information for device identification Configuration summary 5 5 Rem
19. 0 IDENT in Configuration 209 compatible sensor is not compatible with mode Record the version numbers of the the software version of the device software given in menu items 1 1 2 signal converter 1 1 3 and 1 1 4 Give this data to the 1 Defective wiring s pplier ERR Empty 2 4 The level is in the bottom Add some of the product until the level is 210 dead zone There is a risk above the bottom dead zone that the tank is empty INFORMATION In 4 0 0 MASTER menu the type of error shown for error codes 102 201 and 203 can be changed from Error to Warning the NE 107 status signal changes from Failure to Out of specification For more data speak to the supplier HB EML38010 A en LevelWave LGO1 9 1 7 Service 7 1 Periodic maintenance A No maintenance is necessary WARNING Do not use bleach to clean the signal converter 7 2 Keep the device clean Obey these instructions e Keep the thread of the terminal compartment cover clean e If dirt collects on the device clean it 7 3 How to replace device components 7 3 1 Service warranty A i WARNING Only approved personnel can do an inspection of the device and repairs If you find a problem send the device back to the supplier for inspection and or repairs INFORMATION The converter housing compact or remote version can be detached from the process connection assembly under process conditions For more data refer to How to turn or remove the
20. EML3010 A en 9 5 Field Communicator 375 475 FC 375 475 The Field Communicator is a hand terminal from Emerson Process Management that is designed to configure HART and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the Field Communicator 9 5 1 Installation CAUTION The Field Communicator cannot be used to correctly configure operate or read data from the device unless the Device Description DD file is installed System and software requirements for the Field Communicator e System card that includes the Easy Upgrade Option e Field Communicator Easy Upgrade Programming Utility e HART Device Description file For more data refer to the Field Communicator User s Manual 9 5 2 Operation INFORMATION i The Field Communicator will not give you access to the service menu A simulation is only possible for current outputs The Field Communicator and the device s local display use almost the same procedures to operate the signal converter The online help for each menu item refers to the function number given to each menu item on the local device display Protection of settings is the same as on the device s local display The Field Communicator always saves a complete configuration for communication with AMS For more data refer to HART menu tree for Basic DD on page 120 9 6 Asset Management Solutions AMS The Asset Management Solutions Device Manager AMS i
21. a display option It is the distance from the face of flange to the level 1 product or the surface of the top product 2 or more products Refer to the diagrams at the end of this section Electromagnetic compatibilityDefines how much a device influences or is influenced by other devices that Electromagnetic field Empty space G Guided radar H Hazardous area Level generate electromagnetic fields during operation Refer to European standard EN 61326 1 and EN 61326 2 3 for further details This is a physical field that is produced by electrically charged objects and which may affect the behaviour of other objects near to the field A minimum diameter around a probe that should have no objects in it for the device to work correctly This depends on the probe type Refer to Installation for more details The principle used by the device to measure level For more data refer to Measuring principle on page 95 An area with a potentially explosive atmosphere Trained personnel can install and use a device in this area The device must be ordered with the appropriate options The device requires approvals ATEX cFMus NEPSI etc related to site specifications You can find more data about hazardous areas in the Ex Manuals and Ex Certificates of Compliance This is a display option It is the height from the bottom of the tank user defined to the surface of the top product Tank height distance Refer to the diagrams a
22. in a multi drop network of up to 15 devices The device output is factory set to communicate point to point To change the communication mode from point to point to multi drop refer to HART network configuration on page 78 4 6 2 Point to point networks Figure 4 14 Point to point connection non Ex Address of the device 0 for a point to point connection 4 20 mA HART Resistor for HART communication Power supply HART modem HART communication device 56 LevelWave LGO1 HB EML3010 A en 4 6 3 Multi drop networks Figure 4 15 Multi drop network non Ex Address of the device n 1 for multidrop networks Address of the device 1 for multidrop networks 4mA HART Resistor for HART communication Power supply HART modem HART communication device HB EML3010 A en LevelWave LGO1 57 4 6 4 Fieldbus networks i INFORMATION The FOUNDATION fieldbus and PROFIBUS PA options are pending Fieldbus options are available for the compact version of the device For more data refer to the supplementary instructions for FOUNDATION fieldbus and PROFIBUS PA FOUNDATION fieldbus network non Ex Figure 4 16 FOUNDATION fieldbus network non Ex Field device Junction box H1 network H1 HSE converter High Speed Ethernet HSE Workstatio
23. is provided for general applications If you require data that is more relevant to your specific application please contact us or your local sales office e Additional information certificates special tools software and complete product documentation can be downloaded free of charge from the website 96 Converter LevelWave LGO1 Measuring system HB EML3010 A en Application Level and volume measurement of liquids pastes powders and granulates Measuring principle Guided radar Construction Compact version Measuring probe attached directly to a signal converter Remote version Measuring probe installed on a tank and connected by a signal cable max length 100 m 328 ft to a signal converter Operating conditions Ambient temperature 40 80 C 40 176 F Integrated LCD display 20 60 C 5 140 F if the ambient temperature is not in these limits the display switches off Storage temperature 50 85 C 60 185 F min 40 C 40 F for devices with the integrated LCD display option Protection category IP 66 67 equivalent to NEMA type 4X housing and type 6P probe Materials Housing Polyester coated aluminium or stainless steel 1 4404 316L Cable entry Plastic nickel plated brass stainless steel Electrical connections Power supply terminals Terminals output Non Ex Ex i 12 30 VDC min max val
24. list Up Move up the list HB EML3010 A en Values in menu items LevelWave LGO1 69 TANK 01 TANK 01 OTANK HEIGHT 20 000 m OTANK HEIGHT oW0 000 Figure 6 3 Values in menu items Menu item with values stored at this time first screen Push gt again to change the values A cursor shows on the first digit Menu item name Cursor on the selected digit This is what you see when you select a menu item that has a value The functions of the buttons are given in the table that follows Function of buttons in menu items that have values Button Description Function i Right e Enter the menu item and see the value stored at this time e Enter the menu item configuration level to change the value e Move the cursor to the next digit on the right If the cursor is on the last digit push gt again to go back to the first digit it Enter Esc Accept the value and go back to the sub menu Escape i Down Decrease the digit value Up Increase the digit value How to save settings changed in the supervisor menu menu 2 0 0 5 e When you have changed parameters in all the necessary menu items push to accept the new parameter e Push to go back to the STORE screen e The device will ask you to save or cancel your settings Push 4 or w to select STORE YES or STORE NO Push to accept or reject the new set
25. of our personnel manufacturer may only handle test and repair returned devices that have been in contact with products without risk to personnel and environment e This means that the manufacturer can only service this device if it is accompanied by the following certificate see next section confirming that the device is safe to handle CAUTION If the device has been operated with toxic caustic flammable or water endangering products you are kindly requested to check and ensure if necessary by rinsing or neutralising that all cavities are free from such dangerous substances e to enclose a certificate with the device confirming that is safe to handle and stating the product used HB EML3010 A en LevelWave LGO1 93 7 5 2 Form for copying to accompany a returned device Company Address Department Name Tel no Fax no Manufacturer s order no or serial no The device has been operated with the following medium This medium is water hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances We have flushed out and neutralized all cavities in the device We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned Date Signature Stamp 94 LevelWave LG01 HB EML3010 A en 7 6 Disposal CAUTION D
26. signal converter on page 41 Servicing by the customer is limited by warranty to e The removal and installation of the device e Compact version The removal and installation of the signal converter with the weather protection if this option is attached For more data refer to How to turn or remove the signal converter on page 41 e Remote field version The removal and installation of the remote converter and or the probe housing For more data refer to How to turn or remove the signal converter on page 41 For more data on how to prepare the device before you send it back refer to Returning the device to the manufacturer on page 92 92 LevelWave LGO1 HB EML3010 A en 7 4 Availability of services i The manufacturer offers a range of services to support the customer after expiration of the warranty These include repair maintenance technical support and training INFORMATION For more precise information please contact your local sales office 7 5 Returning the device to the manufacturer 7 5 1 General information This device has been carefully manufactured and tested If installed and operated in accordance with these operating instructions it will rarely present any problems CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points e Due to statutory regulations on environmental protection and safeguarding the health and safety
27. the electrical schema in this section Put the connector into the 4 pin socket Attach the Faston connector drain wire Attach the terminal compartment cover Tighten the cable gland Make sure that the remote converter is correctly sealed HB EML3010 A en LevelWave LGO1 53 How to connect the signal cable to the probe housing Figure 4 11 How to connect the signal cable to the probe housing CAUTION Bending radius of the signal cable gt 50 mm 2 Remove the terminal compartment cover Remove the 4 pin connector Put the signal cable into the opening of the cable gland Put the electrical wires in the connector terminals Tighten the terminal screws with a small slot ted tip screwdriver Make sure that the electrical wires agree with the terminals For more data refer to the electrical schema in this section Put the connector into the 4 pin socket Attach the Faston connector drain wire Attach the terminal compartment cover Tighten the cable gland Make sure that the probe housing is correctly sealed AONO e 54 LevelWave LG01 HB EML3010 A en 4 4 Electrical connection for current output 4 4 1 Non Ex devices mA O 7 He T Si HART Figure 4 12 Electrical connections for non Ex devices Power supply Resistor for HART communication
28. the level of products with low dielectric constants It uses the probe end as a reference If the reflection is very weak change the probe end threshold to ignore parasitic signals Refer to the procedure in How to use thresholds to change the probe end threshold For more data about the probe end threshold refer to Function description on page 70 menu item 2 5 9 84 LevelWave LGO1 HB EML3010 A en 6 4 9 How to decrease the length of probes i u u INFORMATION This information is for the probe types that follow e 04mm 0 16 double cable e 8mm 0 31 single rod e 2 mm 0 08 single cable e 4mm 0 16 single cable How to decrease the length of single rod probes Measure the length of the rod from the flange facing or thread stop Use a scriber to put a mark on the rod Cut the rod to the correct length Enter the supervisor menu Push gt 2 x 4 gt and 2 x 4 to go to menu item 2 3 3 PROBE LENGTH Enter the new value Push to go back to the sub menu level Push 4 x to save settings Set the parameter to STORE YES and push How to decrease the length of cable probes e Loosen the socket set screws that hold the counterweight with a 3 mm Allen wrench e Remove the counterweight e Measure the length of the cable from the flange facing or thread stop Use a scriber to puta mark on the cable gt Add the length of the counterweight and subtract the length of the cable enga
29. to some or all of the above disclaimer exclusions or limitations Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale The manufacturer reserves the right to alter the content of its documents including this disclaimer in any way at any time for any reason without prior notification and will not be liable in any way for possible consequences of such changes 1 0 LevelWave LGO1 HB EML3010 A en 1 5 3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose The manufacturer accepts no liability for the consequences of misuse by the operator Improper installation and operation of the devices systems will cause the warranty to be void The respective Standard Terms and Conditions which form the basis for the sales contract shall also apply 1 5 4 Information concerning the documentation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local office for assistance The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the
30. to the union nut below the process connection Use two 8 mm open end wrenches to tighten the union nut against the lock nut on the rod probe Attach the middle segment of the rod probe to the union nut on the top segment if there are middle segments Use two 8 mm open end wrenches to tighten the union nut against the lock nut Repeat this step for the other segments e Attach the bottom segment of the rod probe to the union nut on the top segment Use two 8 mm open end wrenches to tighten the union nut against the lock nut CAUTION Make sure that the length of the probe is correct If the probe is too long refer to How to decrease the length of probes on page 84 34 LevelWave LGO1 HB EML3010 A en 3 8 3 How to assemble the segmented coaxial probe oe Figure 3 29 Equipment needed to assemble the coaxial probe Converter and process connection HC M4x20 screws 1 screw per probe segment Lockwashers 1 pair of washers per probe segment Top quantity 1 middle quantity 1 or more and bottom quantity 1 with 1 socket set screw M5x5 segments of the signal rod PTFE spacer 1 spacer per probe segment Middle quantity 1 or more and bottom quantity 1 segments of the coaxial tube Union nut with 2 socket set screws M5x5 1 union nut per segment of the coaxial tube Tools two 7 mm open end wrenches not supplied Tools
31. two pipe Stillson wrenches not supplied Tools one 2 5 mm Allen wrench and one 2 mm Allen wrench not supplied HB EML3010 A en LevelWave LGO1 35 u Figure 3 30 How to assemble the segmented coaxial probe part 1 CAUTION Do not attach the screw to the end of the rod segment that has a groove for the attachment of a PTFE spacer Use a 2 mm Allen wrench to attach and tighten a HC M4x20 screw at the top of each rod segment intermediary and end rod segments Attach a PTFE spacer to the end of each rod segment that has a groove Attach a pair of lock washers at the top of each rod segment intermediary and end rod segments Assemble one of the middle rod segments with a pair of lock washers on the attached screw and the signal rod below Use two 7 mm open ended wrenches to tighten the assembled parts to a torque of 2 3 Nm 36 v gt gt LevelWave LGO1 HB EML3010 A en J X Figure 3 31 How to assemble the segmented coaxial probe part 2 WARNING Be careful when you use the pipe wrenches Make sure that the measuring tubes have no deformation CAUTION e Make sure that the screws are tight and the measuring tube cannot loosen Make sure that the fitting for the lock screw is not aligned with a hole in the coaxial tube Attach a union nut to each coaxial tube middle and end tubes Attach a middle tube segment to the coaxial probe stem Do not use tools to tighten the assembled par
32. 0 0 79 Measurement limits non linearity zone in mm and inches Non linearity zone r 80 r 2 3 Top Bottom Top Bottom mm inches mm inches mm inches mm inches Coaxial o 0 50 1 97 0 0 150 5 91 80 is of water 2 3 is of oil 1 08 LevelWave LGO1 HB EML3010 A en 8 6 Dimensions and weights Housing dimensions c fas Figure 8 11 Housing dimensions Housing options From left to right compact converter with horizontal housing compact converter with vertical hous ing and remote converter top and probe housing bottom Process connection options From left to right threaded connection for 2 mm 0 08 single cable probe flange connection for 2 mm 0 08 single cable probe high temperature HT threaded connection for 2 mm 0 08 single cable probe HT flange connection for 2 mm 0 08 single cable probe flange connection for other probes threaded connection for other probes Probe options From left to right 2 mm 0 08 single cable probe 4 mm 0 16 single cable probe single rod sin gle piece or segmented probe double rod probe 4 mm 0 16 double cable probe and coaxial single piece or seg mented probe INFORMATION i All housing covers have bayonet connectors un
33. 008 and EN 61326 3 2 2008 e SiIL approved devices agree with EN 61508 2010 All devices are based on the CE marking and meet the requirements of NAMUR Guideline NE 21 NE 43 NE 53 and NE 107 1 4 Electromagnetic compatibility i The device design agrees with European Standard EN 61326 1 when installed in metallic tanks You can install the device on open air tanks and tanks that are not made of metal Refer also to the note that follows CAUTION If you install a device with a cable probe in a non metallic tank or open air pit a strong electromagnetic field near to the device can have an unwanted effect on the accuracy Use a device with a coaxial probe for this type of installation INFORMATION Device operation agrees with residential class class B emissions and industrial class for immunity requirements if e the device has a single or double probe rod or cable probe and is used in a closed tank made of metal or e the device has a coaxial probe HB EML3010 A en LevelWave LGO1 9 1 5 Safety instructions from the manufacturer 1 5 1 Copyright and data protection The contents of this document have been created with great care Nevertheless we provide no guarantee that the contents are correct complete or up to date The contents and works in this document are subject to copyright Contributions from third parties are identified as such Reproduction processing dissemination and any type of use beyond wha
34. 08 increase the value the settings for distance e to confirm gt to change Scale 20 mA Use this step to give the 20 mA output VMI_2 e gt to change the position of the cursor Fea done umn in me tank nen the N illustrations that follow Illustration Q shows SCALE a 7 to decrease Wieivalue orje io the settings for level Illustration shows s K increase the value the settings for distance e to confirm E e 4 or for the selection of the error The time after which the current output delay 0 s 10 s 20 s 30 s 1 mn 2 mn changes to an error value The error value 5mn or 15 mn shows that there is a measurement error e to confirm e gt to change the tag name e gt to change the position of the cursor e to decrease the alphanumeric value A B 1 2 or 4 to increase the alphanumeric value e to confirm e 2x to confirm Set to STORE YES to save and use the e a or v for the selection of the save data Set to STORE NO to cancel the option STORE NO or STORE YES changes to the device settings e to confirm HB EML3010 A en LevelWave LGO1 Tf 6 4 2 Test Use this procedure to test the loop current xx in the illustrations shows that you can change the value or the parameter Push the keypad buttons in the correct sequence Procedure Screen Step Description Default screen VMI_2 LEVEL 5
35. 088 mm gt and gt VMI_2 2 0 e Enter the password gt v a gt NTE and lt XN 2 110 A COMMISSION 4 VMI_2 N 2 0 0 TESIS D VMI_2 SS 2 2 1 SET OUTPUT e gt This step sets the loop current value Make VMI_2 e v to decrease the value or a to a selection from 3 5 4 6 8 10 12 14 16 SET OUTPUT increase the value 18 20 or 22 mA 3 5 MA e to confirm e lt 1 3 times to go back to the default The loop current goes back to initial value VMI_2 screen Default screen LEVEL 5000 mm 18 LevelWave LG01 HB EML3010 A en 6 4 3 Protection of the device settings ge i The menu item PASSWORD 2 7 5 lets you change the supervisor menu password How to change the supervisor menu password e After you enter the supervisor menu push 6 x 4 gt and 4 x 4 to go to the menu item PASSWORD 2 7 5 e Enter the new 6 character password push the 4 buttons in any sequence e Enter the new 6 character password again gt Ifthe second entry is the same as the first the device will go back to the sub menu list 2 7 If the second entry is not the same as the first the device will not go back to the sub menu list Push to start the password sequence again and enter the new 6 character password 2 times e Push to go back to the STORE screen e Push 4 or to set the screen to STORE YES and push gt The dev
36. 500 400 300 200 100 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 X Figure 8 2 Minimum power supply voltage for an output of 22 mA at the terminal Non Ex and Hazardous Location approval Ex i IS X Power supply U VDC Y Current output load R Q Hazardous Location Ex d XP NI approved devices y 1000 900 800 700 600 500 400 300 200 100 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 X Figure 8 3 Minimum power supply voltage for an output of 22 mA at the terminal Hazardous Location approval Ex d XP NI X Power supply U VDC Y Current output load R Q HB EML3010 A en LevelWave LGO1 1 03 8 4 Pressure flange temperature graph for probe selection Make sure that the transmitters are used within their operating limits Obey the temperature limits of the process seal and the flange 40 35 30 25 20 15 10 5 0 50 0 50 100 150 200 250 300 Figure 8 4 Pressure temperature graph for probe selection in C and barg 600 550 500 450 400 350 300 6 250 200 150 100 50 0 58 32 68 122 212 302 Figure 8 5 Pressure tem
37. DRESS is set to 0 the device will operate in point to point mode min max 0 15 2 7 0 DISPLAY 2 7 1 LANGUAGE Data can be shown in any of the languages stored in the device 9 languages are available in 3 packs 1 English French German and Italian 2 English French Spanish and Portuguese 3 English Chinese Simplified Japanese and Russian 2 7 2 LENGTH UNIT The length unit of measurement shown in normal mode m cm mm in inches ft feet 74 LevelWave LG01 HB EML3010 A en Menu Function Function description Selection list Default No 2 7 3 CONV UNIT Conversion unit The length volume or kg t Ston Lton m cm kg mass conversion unit for the conversion mm in ft m3 L gal Imp table and shown in normal mode ft8 bbl 2 7 4 PSWD YES NO If it is necessary to protect your settings YES NO YES in the supervisor menu with a password set this menu item to YES 2 7 5 PASSWORD This changes the password for the gt v supervisor menu Push the buttons up to a gt and 6 times in any order This will be the new password To confirm the change enter the new password a second time For more data refer to Protection of the device settings on page 78 2 7 6 CONTRAST The contrast control for the display min max 20 54 36 screen You can sele
38. EML3010 A en 4 Electrical connections 45 4N Safety INSPECTIONS fect a tae aA atta aad hes Panera ade E eee ash ean t 45 4 2 Electrical installation 2 wire loop powered eee cent eter eeeeeennaaeeeeeeeeeeeenneeeeeeees 45 4 221 Compact VErSiION aei re raaa ara aaa raaa a e Aaa T wean ap a EARS 45 A22 REMOTE Vers OMen erte a aA cet ena a T EE E E A E cere 47 4 3 R mot device data iih ssinse aeia e a a eden a eget 48 4 3 1 Requirements for signal cables supplied by the CUStOMEr essseeeeseeeeirsererrrreerrrreernen 48 4 3 2 How to prepare a signal cable supplied by the customer ssssesecsseseresesrrirserrrrrseenn 49 4 3 3 How to connect the signal cable to the device sssessesseseirserrrreserirrtserirrnserinnnserrnnnne 50 4 4 Electrical connection for Current OUtDUt ee cece eee eennene teeter eeeeeaaaeeeeeeeeeeeneeeeeeeeees 54 4 471 NON EX COVICESs aeae A a docu EAE EEEE AENEA E A ES EE EREE EEA N 54 4 4 2 Devices for hazardous locations ssssssssiresserrrseserrnsererrnterirrnnertntansntntanentnnannnennnnaneenanae 54 4 5 Protecto ga gO a ER R cde ned ies esa ANAR EIRA PARA Ra ARARE S inaia 54 4 6 NetWOrkS cientes nai aaea ea a E aE E ea A TE a A E ari ENS 55 4 6 1 General information sie eane iiaae a EE ee ana A ai eai a eia 55 4 6 2 Point to Point neW kS osaa aa a a Eer ANAA AEA ETRE aaa 55 4 6 3 Multi drop NetWork Saacan acin ea a E i Na Aia A aaka Aa a ai 56 4 6 4 Fieldbus Networks aoa aadis an
39. HB EML3010 A en 08 2013 HB EML3010 A en LevelWave LGO1 3 Contents 1 Safety instructions 7 1 1 Software history vac aaccet step ccaeats actions oat caatre aA tO a acre cia ttitas theta car eees tected 7 1 27 Intended US Eriin e a A e a ete Roe needs Stee 7 AEE aeta ITO a castes T E E ade E E E TE 8 1 4 Electromagnetic compatibility 2 coctke cc 20008 cunts chenedernnte cine cdeatioend a cindeaeaeeaaden 8 1 5 Safety instructions from the manufacturer cee eee eeeee tere eeeeeeeeeeeaeeeteeneeeeeeeeeeeeeee 9 1 5 1 Copyright and data protection ceccceceeeeeeeeeeeneeeeeneeeteeeeeeaeeeseeaeeseeeeseaeeseceeesenaeesseaeeees 9 152 Disclaimer lt 0 steele Aa E ei dine ea eee NEE AEA EENE EAA ities eee 9 1 5 3 Product liability and Warranty ceccceeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeaaeeeeeeeeaaeeeeeeeeaaeeeeeeeeeeeees 10 1 5 4 Information concerning the COCUMENtATION eect seen eee eeeeeeeeeeteeeeeeeeeeaaeeeeseenaeeeees 10 1 5 5 Warnings and symbols USEO cceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeaaeeeeeeeeaeeeeessenaeeeeesenaeeees 11 1 6 Safety instructions for the OPerator cccecscceeeeseeeeeeeeeeeeeeeeeeeeeeeeneeeeseseeeseeeeeeeeeeenas 11 2 Device description 12 Zoli COPS OMS IVG IY ed dent aaa A crac a EE Ar r a A EAO 12 22 DEVICES descriptions cearo e et eii a a a reeds a ead aoua 13 Zo NIGUAN GSC E E EE E E ET E E T 13 24 Nameplates ee ee a E N ce ee ar ee asea 14 2 4 1 Noma EX Mameplate s
40. Handbook 08 2013 HB EML3010 A en LGO1 Guided Wave Radar Level Meter The LevelWave LG01 is designed to perform continuous level measurement in a wide range of industries and appli cations Foxboro Eckardt is known for more than 50 years of experience in level measurement as a leading supplier of extremely robust durable and reliable level measurements Unaffected by changes in temperature specific gravi ty pressure and with no need to recalibrate offering a highly available measurement at low maintenance cost With the LevelWave LGO1 you achieve a highly modular system which is designed for the requirements of the modern industry FEATURES e 2 wire Loop powered TDR technology e 360 rotatable housing with snap solution e Housing and cover with bayonet connectors e Horizontal or vertical housing position e Remote electronics up to 100 m 328 ft e Weather protection cap e Measuring range up to 40 m 130 ft e Measurements down to 1 1 DK possible e Quick Noise Scanning QNS function HART Communication 4 to 20 mA Configuration via FDT DTM Continuous self diagnostics Status and diagnostic messages acc to NE 107 Process temperature from 50 to 300 C Process pressure from 1 to 40 bar SIL2 compliant acc to IEC 61508 for safety related systems Local multilingual full graphic LCD configurable in MA or physical units Display with external keypad inven sy s Foxboro Eckardt 2 LevelWave LG01
41. ING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence RESULT This symbol refers to all important consequences of the previous actions 1 6 Safety instructions for the operator A WARNING In general devices from the manufacturer may only be installed commissioned operated and maintained by properly trained and authorized personnel This document is provided to help you establish operating conditions which will permit safe and efficient use of this device 1 2 LevelWave LGO1 HB EML3010 A en 2 Device description 2 1 Scope of delivery INFORMATION i Do a check of the packing list to make sure that you have all the elements given in the order Figure 2 1 Scope of delivery Signal converter and probe Probe segments For the assembly procedure of the single rod probe refer to How to assemble the single rod probe single piece probe on page 28 If a single rod or coaxial probe is attached and you ordered the segmented probe option only part of the probe is attached to the device For the assembly procedure of the segmented single rod probe refer to How to assemble the single rod probe segmented probe on page 31 For the assembly procedure of the seg mented coaxial probe refer to How to assemble the segmented coaxial probe on page 34 DVD ROM This contains the Handbook the Quick Guide Product Specification Sheet P
42. K OOOOOKXXAXXKXXXXXXXXXXXXX S N 144 123456 010 AANIANIANAIO UVULANA MUON N Manufacturing date DD MMM YYYY Tag NO 0000000000000000000000x Protection class IP 66 67 Bow CE Power supply 24 Vdc AW WWW XXXXXXXX COM Figure 3 23 Check the order number on each component e Make sure that the housing assembly and the single rod have the same ID numbers e Remove the sticker from the probe Figure 3 24 How to attach the locking nut and union nut u LevelWave LGO1 HB EML3010 A en e Attach a locking nut to the housing assembly e Make sure that the nut is fully engaged on the thread e Attach the union nut to the housing assembly e Tighten these nuts with the two 8 mm open ended wrenches e Continue the assembly procedure on the page that follows N A E wc cc Figure 3 25 How to attach the single rod probe to the flange assembly CAUTION Support the probe Attach a locking nut to the single rod Make sure that the locking nut is engaged along the length of the thread Attach the single rod to the union nut Make sure the probe touches the housing assembly Tighten the single probe with a 7 mm open ended wrench step 9 e Tighten the locking nut against the union nut with two 8 mm open ended wrenches step 10 HB EML3010 A en LevelWave LGO1 3 1 3 8 2 How to assemble the single rod probe segmented probe INFORMATION i This procedure i
43. Optional connection to the grounding terminal Output 12 30 VDC for an output of 22 mA at the terminal Device 4 4 2 Devices for hazardous locations DANGER AN For electrical data for device operation in hazardous locations refer to the related certificates of compliance and supplementary instructions ATEX cFMus This documentation can be downloaded from our website 4 5 Protection category INFORMATION i The device fulfills all requirements per protection category IP 66 67 It also fulfils all requirements per NEMA type 4X housing and type 6P probe DANGER Make sure that the cable gland is watertight Figure 4 13 How to make the installation agree with protection category IP 67 e Make sure that the gaskets are not damaged e Make sure that the electrical cables are not damaged e Make sure that the electrical cables agree with the national electrical code e The cables are in a loop in front of the device so water does not go into the housing u e Tighten the cable feedthroughs HB EML3010 A en LevelWave LGO1 55 e Close unused cable feedthroughs with dummy plugs The diameter of the outer sheath of the electrical cable and must be 6 10 mm or 0 2 0 39 4 6 Networks 4 6 1 General information The device uses the HART communication protocol This protocol agrees with the HART Communication Foundation standard The device can be connected point to point It can also operate
44. R E cede en 67 63S FUNCTION descripho aeie err e inn e ee e e aa R eRe a aa a EEA eua 70 6 4 Further information on device configuration ee ceeeeeeeeeeeeeeeenaaeeeeeeeteeenneeeeeeees 75 64 1 QUICK Setup setae kee rt ecieeeslin ein ate et acct ea eat i et atic nat eae 75 G24 2 Stee rae ss exes sts Seva yasnn che E A E ecu gaseous efsaddedadavduusthseagsv agua defend E 77 6 4 3 Protection of the device settings ccceeccceeeeeeseeeeeeeeeeceeeeeeeseneeeeeenaeseeeeeeeseeeeeneeneeeeeeees 78 6 4 4 HART network COMP GU PAT OM 22g os ce seg ebas cece ep tan r a aeaskedst 78 6 4 5 Distance measurements inean aiee renea RES aah a EAE e N EEANN ARAARA AENA 79 6 4 6 Levelmeasre ment eae rea E a EEE aE E EA ERATEN 80 6 4 7 How to configure the device to measure volume OF MASS cccceeeeeeeeeeeeeeeetneeeeeeeeeeees 80 6 4 8 Thresholds and parasitic signals ssssssssssseessrereeserrnsererrnnerernnnertrnnnntnnnnentnnnnnnennnnaeenanae 82 6 4 9 How to decrease the length Of probes sssssessssseseirseririsetirntsstirnntntrintnntnnnnnennnnnnennnne 84 6 5 Status and error MeSSage So ress cesar gedt yaaa ndahs Shee uals aed gedaan ae Weenies 86 6 5 1 Device status Markers ireira n decker E Ea AR ea N aa EEEE Aa OOA estates 86 6 5 2 Enor handling eaoaai E E O E O 88 HB EML3010 A en LevelWave LGO1 7 Service 7 14 PELOCIC maintenant Ekimi e a ai a e 7 2 Keep the device clean ad sa eacceancsic ceived ods ocdabdcdechnek
45. RNING A If you bend the probe too much you will damage the device and it will not measure accurately Figure 3 36 Installation of devices with cable probes gt 1m 3 ftt 5 e Use two persons to lift the housing and the probe above the process connection e Hold the device 1 m 31 ft above the tank e Unwind the probe carefully into the tank 40 LevelWave LGO1 HB EML3010 A en 3 8 7 Recommendations for pits and tanks made of non conductive materials ge If you have a device with a single rod or a single cable probe and a thread connection obey these instructions Put a metal sheet between the device and the process connection gt It must have a diameter greater than 200 mm 8 e Make sure that the metal sheet is in contact with the thread stop on the device We recommend that you use DN gt 200 28 for flange connections If you have a device with a double rod double cable or coaxial probe you can ignore these instructions Mh Figure 3 37 Installation in a non metallic tank or pit with a thread connection Non metallic plastic tank or pit Metal sheet gt 200 mm 8 CAUTION When the device is installed make sure that the tank roof has no deformation 3 8 8 Wall support for the remote version u i NE ZZ A Figure 3 38 Wall support for the remote version a
46. RR Current output drift 1 The current output is not Speak to the supplier to get the calibration 101 calibrated procedure Hardware error Replace the device ERR Temperature out of 3 The ambient temperature is Measure the ambient temperature De 102 range outside the given range This energize the device until the ambient can cause loss or corruption temperature is back in the given range If of data the temperature does not stay in the correct range make sure that there is insulation around the signal converter If this error occurs 2 times replace the device ERR Converter memory 1 The device s hardware is Replace the signal converter For more 103 failure defective data refer to How to turn or remove the signal converter on page 41 ERR Converter voltage 1 The device s hardware is Replace the signal converter For more 104 failure defective data refer to How to turn or remove the signal converter on page 41 Sensor errors ERR Reference pulse lost 2 Reference amplitude is less Speak to your supplier to make sure that 200 than reference threshold the electronics are still functioning This fault could occur correctly because the device hardware Make sure that your installation has ESD is defective protection ERR Sensor voltage 1 The device s hardware is Do a check of the power supply at the 201 failure defective device terminals Make sure that voltage values are in the specified limits in menu item 2 2 2 DIAGNOSTIC Configurat
47. SS and related software Strap wrench Probe assembly cover INFORMATION i No training required HB EML3010 A en LevelWave LGO1 1 3 2 2 Device description The TDR level transmitter is designed to measure the distance level mass and volume of liquids pastes slurries granulates and powders TDR level transmitters use a probe to guide a signal to the surface of the measured product The device has a large choice of probes Thus it can measure most products in difficult conditions For more data refer to Technical data on page 95 You can order these accessories e RS232 HART converter VIATOR e USB HART converter VIATOR 2 3 Visual Check i INFORMATION Inspect the cartons carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer XXXXXXXXX XXXX X XXXXXXXXXXXXXXXXXXXXXXXXXX Order NO XXXXXXXXXXXXXX L Manufacturing date DD MMM YYYY Tag NO XOO0ONKXXXXXXXXXXXXXXXXX Protection class IP 66 67 WWW XXXXXXXX COM XXXXXXX Figure 2 2 Visual check Device nameplate for more data refer to Non Ex nameplate on page 14 Process connection data size and pressure rating material reference and heat number Gasket material data refer to the illustration that follows 0 ee i e e e e e e e e ee Figure 2 3 Symbols for the supplied gasket material on the side of the process connection
48. The supervisor can give the tank height TANK HEIGHT output function OUTPUT FUNC current output range RANGE 1 4 mA setting SCALE 4mA 20 mA setting SCALE 20mA error delay ERROR DELAY and tag name TAG NAME 2 2 0 TESTS 2 2 1 SET OUTPUT This sets the analog output to a test value mA selected from a list The output will change to the selected value after 5 seconds independent of the measured value 3 5 4 6 8 10 12 14 16 18 20 or 22 mA 3 5 mA 2 2 2 DIAGNOSTIC This starts the hardware test Push gt many times to show the time of operation D1 temperature of the electronic converter board T1 loop current 11 load current 12 voltage 5 6 V V1 voltage on capacitors V2 voltage 3 3 V V3 amplitude reference pulse P1 amplitude level pulse P2 amplitude probe end pulse P3 reset counter C1 If you push gt again the display goes back to the menu level 2 3 0 BASIC PARAM identify it If the tag name is given in the customer order data it will be set at the factory A maximum of 8 characters can be used 2 3 1 TANK HEIGHT The distance from the tank connecting min max If tank height is flange face thread stop down to the 0 80 m 0 262 48 ft not specified in tank bottom customer order the probe length value is used as an alternative 2 3 2 TIME CONST Increasing the time constant will min max 5 seconds smoo
49. These values are correct when the Dynamic Parasite Rejection DPR function is on The DPR function is set to on at the factory Kalrez is a registered trademark of DuPont Performance Elastomers L L C Other flange faces are available Refer to your local supplier for more data HB EML3010 A en LevelWave LG0O1 1 01 Double rod 2 x 8 mm 0 31 Coaxial 22 mm 0 9 Double cable 2x O04 mm 0 16 Measuring system Application Liquids Measuring range 1 40 m 3 3 131 ft 1 4 m 3 3 13 1 ft 1 6 m 3 3 19 7 ft Dead zone This depends on the type of probe For more data refer to Measurement limits in this chapter Measuring accuracy Accuracy in direct mode Standard 10 mm 0 4 when distance lt 10 m 33 ft 0 1 of measured distance when distance gt 10 m 33 ft Optional 3 mm 0 1 when distance lt 10 m 33 ft 0 03 of measured distance when distance gt 10 m 33 ft Accuracy in TBF mode 20 mm 0 8 Resolution 1 mm 0 04 Repeatability 1 mm 0 04 Maximum rate of change at 4 mA 10 m min 32 8 ft min Operating conditions Max temperature at the process connection also depends on the temperature limits of the gasket material Refer to Materials in this table 50 150 C 58 302 F Pressure 1 40 barg 14 5 580 psig Viscosit
50. Wave LGO1 HB EML3010 A en 6 5 2 Error handling TANK 01 amp ERR 101 DN 10 QT 0002D 18H 16 43 Figure 6 10 Error record data Error code for the error Number of times the error occurred Time since the last error record 2 days 18 hours 16 minutes and 43 seconds shown in this example 5 How to find an error record e Push gt to enter configuration mode from normal mode e Push gt 2 x 4 and gt to go to menu item 1 3 1 ERROR RECORD e Push 2 x gt to look at the error list Push 4 or w for the selection of an error The error record gives the number of times the error occurred and the time since the last error message INFORMATION H The time since the error occurred is measured in Days D Hours H Minutes and Seconds It only includes the time when the device is energized The error is saved in the memory of the device when it is de energized The counter continues when the device is energized again HB EML3010 A en Description of errors and corrective actions 89 LevelWave LGO1 Error Error Message Status Cause Corrective action code marker shown Back end errors ERR Device reset 1 The device detected an Record the data that is in menu item 2 2 2 100 internal error watchdog DIAGNOSTIC Configuration mode timer issue Supervisor menu Speak to the supplier E
51. aa e i S e anes deca cath a N AE E Er TR 14 3 Installation 15 3 1 General notes on installation ce ceeesseceeeeecceeeeeeeaeeeeeesaeeeeeeeeeeeeeeeaaaeeeessaeeeeeeees 15 3 2 Storage eee net Oe Ere et Mer ere RDP at PAREN ETT Tne Pere Re Tver Pun er R eer tr 15 3 3 Transporta eee kE ee EA Eee REEE EAEE ESEE EEEE AE EE E 16 3 4 Pre installation requirements 2 cccccceeeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeseeeeeeaeeeeeseseeeeeneeeeetees 16 3 5 How to prepare the tank before you install the A VICE eee eeeeeeeeeeeeeeeeeneneeeeeeeees 17 3 5 1 Pressure and temperature ranges ccceeesceeeeeeeneeeeeeenneeeeetenaeeeeeteaaeeeeeesnaeeeeeteneeeeeenaa 17 3 5 2 General information for NOZZICS ccccccceeeeeeeeeneeeeeeeeeeeeeseaeeeeeeaeeseeeeeeeaeeeseeeeseeeetsneees 18 3 5 3 Installation requirements for concrete rOOFS eee eeeeeeeeeneeeeeeeeeeeeeeeetaeeeeetetaeeeeeetenaeeeeeteea 20 3 6 Installation recommendations for liQuidS cceeeeeeeeeeeeeeeeeeeeeeeenaeeeeeeeeeeeeneeeeeeeees 21 3 6 1 General requirements ceccceceeceeeeeeeeeeeeeeeeaeeeeeaeeeeaeeesaeeesaaeeesaeessaeeeseaeeesseeeeeeeetsaees 21 3 6 2 How to attach probes to the bottom of the tank eceeeeeeeneeeeeeeeneeeeeeeenaeeeeeteeneeeeeeeea 22 3 6 3 Installation in standpipes stilling wells and bypass Chambers ccceeeeeeteeeeeeeeeaes 25 3 7 Installation recommendations for SOLIiS ccceeeeeeeeeeeeeeeeeeeeeeeeeenaaeee
52. ace that agrees with IEC 61158 2 with 31 25 kbit s voltage mode MDP Manchester Coded Bus Powered Function blocks 1 x Physical Block 1 x Level Transducer Block 4 x Analog Input Function Blocks Device power supply 9 32 VDC bus powered no additional power supply required Polarity sensitivity No Basic current 15 mA FOUNDATION fieldbus Type Level meter with guided radar Physical layer FOUNDATION fieldbus protocol that agrees with IEC 61158 2 and FISCO model Communication standard H1 ITK version 6 1 Function blocks 1 x Resource Block RB 3 x Transducer Blocks TB 3 x Analog Input Blocks Al 1 x Proportional Integral Derivative Block PID Analog Input Block 30 ms Proportional Integral Derivative Block 40 ms Device power supply Not intrinsically safe 9 32 VDC Intrinsically safe 9 24 VDC Basic current 14mA Maximum error current 20 5 mA basic current error current 14 mA 6 5 mA Polarity sensitivity No Minimum cycle time 250 ms Output data Level distance ullage conversion level conversion Input data None Error current FDE Typically 0 mA FDE Fault Disconnection Electronic Link Master function Supported Display and user interface User interface options LCD display 128 x 64 pixels in 8 step greyscale with 4 button keypad Languages 9 lan
53. al device parameters for SIL approval refer to the Safety Manual SIL approval INFORMATION HOW TO SET THE SUPERVISOR PASSWORD TO ON OR OFF The supervisor password is set to on by default If it is necessary to set this function to off refer to Function description on page 70 Table 2 Supervisor menu menu item PSWD YES NO 2 7 4 INFORMATION HOW TO CHANGE THE SUPERVISOR PASSWORD You can change the password for the supervisor menu For more data refer to Function description on page 70 Table 2 Supervisor menu menu item PASSWORD 2 7 5 66 LevelWave LGO1 HB EML3010 A en 6 3 3 Menu overview 1 0 0 Info Information 1 1 0 Ident Identification 1 2 0 Output 1 3 0 History 2 0 0 Supervisor 2 1 0 Commissioning 2 2 0 Tests 2 3 0 Basic Parameters 2 4 0 Output 2 5 0 Application 2 6 0 Communication 2 7 0 Display 2 8 0 Conversion 2 9 0 Config Reset 3 0 0 Service n a Password locked Menus for factory calibration and qualified service personnel only 4 0 0 Master n a Password locked Menus for factory calibration and qualified service personnel only HB EML3010 A en 6 3 4 Keypad functions LevelWave LGO1 67 TANK 01 TANK HEIGHT Figure 6 1 Local display screen layout in configuration mode Function name Configuration mode symbol Menu number This is what you see when you a
54. ana uaa Laa AARIA AE ENI AUNA ANUAR ANA KABAR CAIRAN KAA A ERE EAA NINAR AN RANTON ER 57 5 Start up 59 5 1 How to start the device nnsssssssessnsrrrnessssnnrnrreseererenssnnnntrtrtrnnnntnnnnnunnnnnnnnnnnnnneaaae 59 5 1 1 Startup CHeckliSt sccte e a a a aaa Taa a a veer abel ularicaseietin seeded 59 6 1 2 How tostan Me devio ieie A A E AETR 59 5 2 Operating CONCED sx lt fica ce ania cli toti Sn ccrthart eeuraie sa esten ant ania rtnn test tEtse rrn n neneeese meenen 59 5 3 Digital display SCO CM issincnvinrnn tay a beers in ened weedeat 60 5 3 1 Local display screen layout reteigna sa ieta A n ana aa R e aE e RE 60 5 3 2 Functions of keypad buttons oae aree A A T N 61 5 4 Remote communication with PACTware sssssssesssrrssssrrnrsrrrntssrtrrnsrrrnnnrrnnnrsneresene 61 5 5 Remote communication with the AMS Device Managel cccsecceeeeesteeeeeeeees 62 6 Operation 63 BW SU SOR TOMO ccs a ted oat Sik sea eter aN cate alll sae ost setae ute all dl ne ad Ube eS 63 6 2 Normal MOG i sses eaaa K EEEE OKK EEE detec 63 6 3 Configuration Mode srs eere eaaa teed eA eaaa a eaea a aA erai ERANS 64 6 3 1 General Notes sc oea nea ee a aaie teaa a aE edi deat ot ener hat edits ae en aiana 64 6 3 2 How to get access to the COMMISSIONING MENU eeseeeeeeeeneeeeeeeeeteeeeeeenaeeeeeteneeeeeenens 65 63 3 MENU OVERVIOW ederti nreti veces Ea AAE a e Re Seea EEEE ENAA EEA eatin cpio 66 6 3 4 Keypad TUNCHONS enira Ee EEE EE R E
55. ank The device is measuring a liquid in a tank with a floating roof Figure 3 18 Installation recommendations for standpipes stilling wells and bypass chambers Stilling well Bypass chamber Vent Level of the liquid INFORMATION Stilling wells are not necessary for devices with coaxial probes But if there is a sudden change in diameter in the stilling well we recommend that you install a device with a coaxial probe CAUTION Installation requirements The standpipe must be electrically conductive If the standpipe is not made of metal obey the instructions for empty space around the probe For more data refer to General requirements on page 21 The standpipe must be straight There must be no changes in diameter from the device process connection to the bottom of the standpipe The standpipe must be vertical Recommended surface roughness lt 0 1 mm 0 004 The bottom of the stilling well must be open Adjust the probe to the center of the standpipe Make sure that there are no deposits at the bottom of the standpipe which can cause blockage of the process connections Make sure that there is liquid in the standpipe LevelWave LGO1 HB EML3010 A en Floating roofs If the device is for a tank with a floating roof install it in a stilling well and ena dant avant ofan Figure 3 19 Floating roofs Sediment Support fixtures Stilling well Floating ro
56. ay Volume Unit Conversion Table Input Table Delete Table Reset Warm start function to restart the device Factory Reset Reset Configuration Changed Flag Access rights jRd Access leve Method Login Method Entry Code HART Variables 1 Poll addr 2 Tag 3 Hardware rev 4 Software revP 5 Descriptor 6 Date 7 Message 8 Manufacturer 9 Model 4 Dev id 4 Universal idP9 Fid dev rev 4 Num req preams Num resp preams 4 Write protect Production number Final asmbly numP PV is SV is TV is QV is Current Output Calibration is available only if the service password is used Use Watch Pulses to monitor the amplitude of the measured pulses 126 LevelWave LG01 HB EML3010 A en View Menu Measurements Measurements Level Value Distance Value Output Level value Loop curent Range Yt diagram Diag Service Standard Status Device status PV Analog Channel Saturated Configuration changed Device specific status Device failures Oscillator Frequency Failure Current Output Drift Sensor ROM error Sensor RAM error Sensor EEPROM error Converter ROM error Converter RAM error Converter EEPROM error Sensor No Signal Sensor Not Compatible Temperature Out of Range Measurement Old Sensor Voltage Error Converter Voltage Error Reference Pulse Lost Level Pulse Lost Erro
57. ble to enter the 3 0 0 SERVICE and 4 0 0 MASTER menus These menus are for factory calibration and approved personnel only HB EML38010 A en LevelWave LGO1 65 6 3 2 How to get access to the commissioning menu me gt The commissioning menu contains the menu items that are necessary for most configurations of the device The menu items are divided into 2 groups Parameters and Empty Spectrum Recording The Parameters group lets the supervisor set the tank height tank type process storage output function output current range 4 mA output setting 20 mA output setting error delay and tag name Empty Spectrum Recording is a procedure that finds interference signals in the tank and uses a filter to remove them from the measurement data Do the steps that follow e Push the gt button This shows the Information menu The Information menu is read only and does not have password security e Push the 4 button one time to scroll up to the Supervisor menu gt The screen shows the text 2 0 0 SUPERVISOR e Push the gt button one time gt The screen shows a line You must enter the password Push the buttons under the display screen 6 times in total and in a given order to to get access to Configuration mode e Type in the password The factory set password is gt v a gt and gt The device shows the text 2 1 0 COMMISSION CAUTION SiL approved devices For data about critic
58. ct a shade of grey between light grey level 20 and black level 54 2 8 0 CONV TABLE 2 8 1 INPUT TABLE The device uses a conversion table min 2 entries 0 entries strapping table to convert max 30 entries measurements to volume and mass level volume or mass readings The readings are shown in normal mode Go to this menu item and enter the entry number 01 30 Then enter the level and the related volume mass value for that entry Push to confirm the entry values Continue the procedure until the device has data for all the entries For more data refer to How to configure the device to measure volume or mass on page 80 2 8 2 DELETE TABLE This menu item erases the data in the YES NO NO conversion table 2 9 0 CONFIG RESET 2 9 1 SAVE This menu item is not available YES NO NO 2 9 2 RECALL This menu item is not available YES NO NO 2 9 3 RESTART This menu item starts the device again YES NO NO 2 9 4 RESET FACT If you set this menu item to YES the YES NO NO device goes back to its initial settings set by the manufacturer in the factory Units and range depend on the output function length unit and volume unit selected Refer to the table that follows Default values for menu items 2 4 3 SCALE 4mA and 2 4 4 SCALE 20mA If the device has the LCD display option this depends on data given in the customer order Default values for menu items 2 4 3 SCALE 4mA and 2 4 4 SCALE 20mA Probe type SCALE 4mA SCALE 20mA
59. dization of the Signal Level for the Failure Information of Digital Transmitters NAMUR NE 53 Software and Hardware of Field Devices and Signal Processing Devices with Digital Electronics NAMUR NE 107 Self Monitoring and Diagnosis of Field Devices CRN This certification is applicable for all Canadian provinces and territories For more data refer to the website Construction code On request NACE MR0175 ISO 15156 NACE MR0103 HART is a registered trademark of the HART Communication Foundation Only the 3 6 mA error signal is applicable to SIL approved devices Probe options Single cable Single cable Single rod 2 mm 0 08 4 mm 0 16 8 mm 0 317 Measuring system Application Liquids Liquids and solids 1 00 LevelWave LGO1 HB EML3010 A en Single cable Single cable Single rod 2 mm 0 08 4 mm 0 16 8 mm 0 317 Measuring range 1 40 m 3 3 131 ft Liquids 1 6 m 3 3 19 7 ft 1 40 m 3 3 131 ft Solids 1 20 m 3 3 65 6 ft Dead zone This depends on the type of probe For more data refer to Measurement limits in this chapter Measuring accuracy Accuracy in direct mode Standard 10 mm 0 4 when distance lt 10 m 33 ft 0 1 of measured distance when distance gt 10 m 33 ft Optional 3 mm 0 1 when distance lt 10 m 33 ft 0 03 of measured distance when distance gt 10 m 33 ft
60. e for operation of the display 20 60 C 4 4140 F If the ambient temperature is not between these limits the display screen switches off automatically Ambient temperature Non Ex devices 40 80 C 40 176 F Devices with Hazardous Location approvals see supplementary instructions Process pressure 1 40 barg 14 5 580 psig WARNING The process connection temperature range must agree with the temperature limits of the gasket material Permitted temperature ranges for gaskets Gasket material Permitted temperature ranges for gaskets Standard version High Temperature version C F C F FKM FPM 40 150 40 302 40 300 40 572 Kalrez 6375 20 150 4 302 20 300 4 4572 EPDM 50 150 58 302 60 250 58 482 1 8 LevelWave LGO1 HB EML3010 A en 3 5 2 General information for nozzles CAUTION Follow these recommendations to make sure that the device measures correctly They have an effect on the performance of the device CAUTION Do not put the process connection near to the product inlet If the product that enters the tank touches the probe the device will measure incorrectly m Mii Figure 3 5 Do not put the device near to a product inlet The device is in the correct position The device is too near to the product inlet If it is not possible to put the device in the recom
61. e rating ASME B16 5 flange and threaded connections in F and psig p barg Tl p psig T F Flange connection Class 150 Threaded connections NPT All probes Flange connection Class 300 Threaded connections NPT All probes Flange connection Class 300 Threaded connections NPT High Temperature HT version of the 2 mm 0 08 sin gle cable probe Flange connection Class 150 Threaded connections NPT High Temperature HT version of the 02 mm 0 08 sin gle cable probe HB EML3010 A en LevelWave LGO1 1 05 8 5 Measurement limits Double cable and double rod probes Figure 8 8 Measurement limits Device with a double cable probe Device with a double rod probe Top dead zone Top part of the probe where measurement is not possible Top non linearity zone Top part of the probe with a lower accuracy of 30 mm 1 18 Bottom non linearity zone Bottom part of the probe with a lower accuracy of 30 mm 1 18 Bottom dead zone Bottom part of the probe where measurement is not possible Gas Air Product L Probe length Tank Height Minimum distance from the probe to a metallic tank wall Double cable or double rod probes 100 mm 4 Measurement limits dead zone in mm and inches Dead zone e 80 amp 2 3 Top Bottom Top Bottom mm inches mm inches mm inches
62. e version sensor II 3 G Ex ic IIC T6 T2 Ge II 3 D Ex ic IIIC T90 C De IECEx IECEx DEK xx xxxx X Compact version Ex ia IIC T6 T2 Ga Gb or Ex ia IIC T6 T2 Gb or Ex ic IIC T6 T2 Ge Ex ia IIIC T90 C Da Db or Ex ia IIIC T90 C Db or Ex ic IIIC T90 C De Ex dia IIC T6 T2 or Ex d ia IIIC T6 T2 Gb Ex ia tb IIIC T90 C Da Db or Ex ia tb IIIC T90 C Db Remote version transmitter Ex ia ia Ga IIC T6 T4 Gb or Ex ic IIC T6 T4 Ge Ex ia ia Da IIIC T90 C Db or Ex ic ic IIIC T90 C De Ex d ia ia Ga IIC T6 T4 Gb Ex ia tb ia Da IIIC T90 C Db Remote version sensor Ex ia IIC T6 T2 Ga Gb or Ex ia IIC T6 T2 Gb or Ex ic IIC T6 T2 Ge Ex ia IIIC T90 C Da Db or Ex ia IIIC T90 C Db or Ex ic IIIC T90 C De HB EML3010 A en 99 LevelWave LG0O1 cFMus Dual Seal approved for 4 20 mA HART output pending for fieldbus options NEC 500 Division ratings XP AIS Cl I Div 1 Gr ABCD T6 T1 DIP CI Il Ill Div 1 Gr EFG T6 T1 IS Cl 1 Il Ill Div 1 Gr ABCDEFG T6 T1 NI CI I Div 2 Gr ABCD T6 T1 NEC 505 Zone ratings Cl 1 Zone 0 AEx d ia IIC T6 T1 Cl I Zone 0 AEx ia IIC T6 T1 Cl I Zone 2 AEx nA IIC T6 T1 Zone 20 AEx ia IIIC T90 C Zone 20 AEx tb ia IIIC T90 C Hazardous Classified Locatio
63. e versions segmented probe option shown on the right side Single cable 2 mm 0 08 thread and flange versions Single cable 4 mm 0 16 thread and flange versions INFORMATION i A wide range of counterweights and anchoring solutions are available For dimensional data refer to the pages that follow For installation data refer to How to attach probes to the bottom of the tank on page 22 Single probes Dimensions in mm Probes Dimensions mm L min L max m Single rod 8 mm 1000 4000 Single rod 8 mm segmented 1000 6000 Single cable 2 mm 1000 40000 100 O14 Single cable 4 mm 1000 40000 100 20 A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the single rod probe single piece probe in the Installation chapter A shorter probe length is available on request A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the single rod probe segmented probe in the Installation chapter 1 counterweight option 014x100 mm Refer to the end of this section for data about all the probe end options Single probes Dimensions in inches Probes Dimensions inches L min L max m t Single rod 00 31 39 158 Single rod 0 31 segmented 39 236 Single cable 00 08 39 1575 3 9 0 6 Sin
64. eeeeeeeeennneeeeeeees 27 3 7 1 Nozzles ON CONICAl SIlOS eee ienne raai kaani Tuokaa AAAA AA KAA AE AAAA RA A 27 3 8 How to install the device on the tank eee eeeeceeeeeeeeeeeeeeeee eee eeeeeeeaaeeeeeeeeeeesnaeeeeeeeeees 28 3 8 1 How to assemble the single rod probe single piece probe 28 3 8 2 How to assemble the single rod probe Segmented probe eeeceeeeeeneeeeetenneeeeereees 31 3 8 3 How to assemble the segmented Coaxial Probe eeececeeeeesneeeeeteeteeeeeeeeeeeeeeenaaeeeeeeaaa 34 3 8 4 How to install a device with a flange CONNECTION 0 0 0 eee eeteeeeeeenteeeeeeetnaeeeeeteneeeeereaa 37 3 8 5 How to install a device with a threaded CONNECTION ceeeeeeeeeeeeneeeeeeeeeeneeeeetenneeeeeetens 38 3 8 6 How to install a cable probe in the tank cc ececeeeeeeeneeeeeeeeneeeeetenaeeeeeeeenaeeeeetenaaeeeeeeaa 39 3 8 7 Recommendations for pits and tanks made of non conductive materials 005 40 3 8 8 Wall support for the remote version ececeeeeeeeeeeeeeeeeneeeeeeenaeeeeeteaeeeeeeeeaeeeeeeesnaeeeeeneaa 40 3 8 9 How to turn or remove the signal CONVErtEr eeeeceeeeeeeeeeeeeeeeeeeeeeenaeeeeeteneeeeeetenaeeeeeneaa 41 3 8 10 How to attach the weather protection to the device esssseserieesserieeerrrirserrrrrserrrnsens 41 3 8 11 How to open the weather protection eccceceecceeeeeeeneeeeeeeeneeeeetenaaeeeeeteaeeeeeeeneeeeeenaa 44 4 LevelWave LGO1 HB
65. er Probe housing Signal cable supplied on request for non Ex devices for more data refer to How to prepare a signal cable supplied by the customer on page 49 Small slotted tip screwdriver not supplied Connections between the remote converter and the antenna housing 0000 OROROORO a EBA i a O O TEKNI l l j l Figure 4 9 Connections between the remote converter and the antenna housing Remote coverter Antenna housing Power supply voltage in Power supply voltage in Signal cable B Signal cable A Shielding wire attached to Faston connectors in the housings of the remote converter and the antenna housing 52 u LevelWave LGO1 HB EML3010 A en How to connect the signal cable to the remote converter fl N A Z e a i Zg Jp Figure 4 10 How to connect the signal cable to the remote converter CAUTION Bending radius of the signal cable gt 50 mm 2 Remove the terminal compartment cover Remove the 4 pin connector Put the signal cable into the opening of the cable gland Put the electrical wires in the connector terminals Tighten the terminal screws with a small slot ted tip screwdriver Make sure that the electrical wires agree with the terminals For more data refer to
66. esen 9 9 1 Overview Basic DD menu tree positions iN MENU tree eeeeeeeeeeeeeeeeeeeteeeeeeeeteeees 9 9 2 Basic DD menu tree details for settings 0 0 ee ee eeceeeeeeeeneeeeeeeeeeeeeeetenaaeeeeteeeeeeeeneas 9 10 HART menu tree for AMG 5 2 syasvavicvciecritacicininstd estes datlecis wound dee vouune easebaamars 9 10 1 Overview AMS menu tree positions in menu tree eeeceeeeeeeee ee eeeeeeteeeeeteeeeteteeees 9 10 2 AMS menu tree details for settings c ceeeeeeeeeeceneeeeeeeeeeeeeeeaeeeeeeeeseeeeteneeeteeeees 9 11 HART menu tree for PDM iets ees icccdsastdects bent tccactates sa elect ast ne timeenisamaateasaeaceal 9 11 1 Overview PDM menu tree positions in menu tree eeceeeeeeeeeeeteeneeeeeeeeeeaeeeteaeeees 9 11 2 PDM menu tree details for settings ee eeeeeeeeeeneeeeeeeeeeeeeeeeeaeeeeeeeeaeeeeetenaeeeeeeaas 10 Appendix 127 5 6 LevelWave LGO1 HB EML38010 A en 10 1 GIOSSANY ela a a a a a eel 127 HB EML3010 A en 1 Safety instructions 1 1 Software history LevelWave LG0O1 4 Firmware revision agrees with NAMUR NE 53 It is a series of numbers used to record the revision status of embedded software firmware in electronic equipment assemblies It gives data on the type of changes made and the effect that changes have on compatibility Data about software revisions is shown in menu 1 1 0 IDENT For more data refer to Function description on page 70 If it is not possible to
67. f operating devices Master PC supported workstations Primary Master and manual control units Secondary Master These can be used in control centres and other locations HART field devices include sensors converters and actuators Field devices include 2 wire and 4 wire devices and also intrinsically safe versions for use in hazardous areas There are 2 primary operation modes for HART compatible devices point to point mode and multi drop mode If the device is used in point to point mode the HART Protocol uses the Bell 202 Frequency Shift Keying FSK standard to put a digital signal on top of the 4 20 mA signal The connected device sends and receives digital signals that agree with the HART Protocol and sends analog signals at the same time Only 1 device can be connected to the signal cable If the device is used in multi drop mode the network only uses a digital signal that agrees with the HART Protocol The loop current is set to 4 mA You can connect a maximum of 15 devices to the signal cable An FSK or HART modem is included in field devices and manual control units It is necessary to have an external modem for PC supported workstations The external modem is connected to the serial interface 9 2 Software description HART identification codes and revision numbers Manufacturer ID 0x45 Device 4 Device Revision 4 DD Revision HART Universal Revision FC 375 475 system SW Re
68. f the liquid or solid contents in the tank YES NO NO 2 5 3 GAS EPS R Dielectric constant of the gas in the tank A major parameter for TDR level measurement devices If the dielectric constant of the gas is very different from the default value air set 2 5 3 GAS EPS R to the s value of the gas min max 0 8 115 00 2 5 4 EPS R CALCUL The calculated e value for the liquid or solid contents in the tank The result of the calculation in 2 5 2 AUTO EPSI R This menu item will not be available if 2 5 2 AUTO EPSI R is not used Read only HB EML3010 A en LevelWave LG0O1 13 Menu Function No Function description Selection list Default 2 5 5 PROD EPS R Dielectric constant of the the liquid or solid contents in the tank If possible type in the exact value of the product s dielectric constant If you do not know the exact value use 2 5 2 AUTO Er CALC A new product g that is too low will mean that level will read higher than its true value This menu item is only used in TBF mode min max 1 0 to 115 00 2 4 2 5 6 MEAS AMP Measured pulse amplitude This is the amplitude of the signal after reflection on the surface of the tank contents compared with the amplitude of the reference pulse This value helps you to set the measurement threshold in menu item 2 5 7 MEAS THRESH For more data refer to Thresholds and parasi
69. ged in the counterweight This gives the total probe length Refer to the illustration and table that follows Cut the cable to the correct length Attach the cable to the counterweight Tighten the socket set screws with a 3 mm Allen wrench Enter the supervisor menu Push gt 2 x a gt and 2 x 4 to go to menu item 2 3 3 PROBE LENGTH Enter the new value Push to go back to the sub menu level Push 4 x to save settings Set the parameter to STORE YES and push HB EML3010 A en LevelWave LGO1 85 Figure 6 8 Dimensions of the counterweights 2mm 0 08 single cable probe 4mm 0 15 single cable probe 4mm 0 15 double cable probe Dimensions in mm Probe type Dimensions mm a b Oc Single cable 2 mm 15 100 14 Single cable 04 mm 36 100 20 Double cable 4 mm 36 60 38 Dimensions in inches Probe type Dimensions inches a b Oc Single cable 0 08 0 6 3 9 0 5 Single cable 00 15 1 4 3 9 0 8 Double cable 0 15 1 4 2 4 1 5 86 LevelWave LGO1 HB EML3010 A en 6 5 Status and error messages 6 5 1 Device status markers If the device senses a change in device status the display screen will show 1 or more status markers at the bottom right side of the display screen The display screen will also show a symbol that agrees with NAMUR Recommendation NE 107 Self Monitoring and Diagnosis of Field De
70. gle cable G0 16 39 1575 4 0 0 8 A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the single rod probe single piece probe in the Installation chapter A shorter probe length is available on request A device with this probe option must be assembled on site For the assembly procedure refer to How to assemble the single rod probe segmented probe in the Installation chapter 1 counterweight option 0 6x3 9 Refer to the end of this section for data about all the probe end options 1 1 2 LevelWave LG01 Double and coaxial probes Figure 8 15 Double and coaxial probe options Double rod 8 mm 0 31 thread and flange versions Double cable 4 mm 0 16 thread and flange versions Coaxial 22 mm 0 9 thread and flange versions Coaxial 22 mm G0 9 segmented version INFORMATION i Double probes Dimensions in mm the tank on page 22 HB EML3010 A en A wide range of counterweights and anchoring solutions are available For dimensional data refer to the pages that follow For installation data refer to How to attach probes to the bottom of Probes Dimensions mm L min L max q t Double rod 8 mm 1000 4000 25 Double cable 04 mm 1000 40000 60 38 Coaxial 22 mm 600 6000 Coaxial 22 mm segmented 600 6000
71. guages are available English German French Italian Spanish Portuguese Japanese Chinese simplified and Russian 9 8 LevelWave LG01 Approvals and certification HB EML3010 A en CE This device fulfils the statutory requirements of the EC directives The manufacturer certifies successful testing of the product by applying the CE mark Vibration resistance EN 60721 3 4 1 9 Hz 3 mm 10 200 Hz 1g 10g shock sinus 11 ms Explosion protection ATEX Ex ia or Ex d DEKRA xxATEXxxxx X Compact version Il 1 2 G 2 G Ex ia IIC T6 T2 Ga Gb or Ex ia IIC T6 T2 Gb II 1 2 D 2 D Ex ia IIIC T90 C Da Db or Ex ia IIIC T90 C Db IP6X II 1 2 G 2 G Ex d ia IIC T6 T2 Ga Gb or Ex d ia IIC T6 T2 Gb Il 1 2 D 2 D Ex ia tb IIIC T90 C Da Db or Ex ia tb IIIC T90 C Db IP6X Remote version transmitter Il 2 G Ex ia ia Ga IIC T6 T4 Gb Il 2 D Ex ia ia Da IIIC T90 C Db II 2 G Ex dia ia Ga IIC T6 T4 Gb Il 2 D Ex ia tb ia Da IIIC T90 C Db Remote version sensor Il 1 2 G Ex ia IIC T6 T2 Ga Gb Il 1 2 D Ex ia IIIC T90 C Da Db ll 1 2 G Ex ia IIC T6 T2 Gb Il 1 2 D Ex ia IIIC T90 C Db ATEX Ex ic DEKRA xxATEXxxxx X Compact version Il 3 G Ex ic IIC T6 T2 Ge II 3 D Ex ic IIIC T90 C De Remote version transmitter Il 3 G Ex ic ic IIC T6 T4 Ge II 3 D Ex ic ic IIIC T90 C De Remot
72. h a and to find the length unit that you will use in the table Push to go to the sub menu level Push 4 to go to 2 7 3 CONV UNIT conversion unit Push a and to find the conversion unit that you will use in the table Push to go to the sub menu level and then 4 and gt to go to the menu item 2 8 1 INPUT TAB Push gt to make the strapping table Enter the table entry number 01 Enter the length value and push Enter the conversion value and push Push gt to enter the subsequent table entry number 02 03 30 Repeat the last 3 steps to complete the table Push to go back to the STORE screen Push 4 or to set the screen to STORE YES and push gt The device will store the data for the strapping table and go back to normal mode The device will give more accurate volume readings if you give more conversion data in these areas Surfaces with curves Sudden changes in the cross section Refer also to the illustration that follows Figure 6 6 A plot of points for a volume or mass table Tank with reference points Tank model with plotted points 82 u LevelWave LGO1 HB EML3010 A en How to delete a volume or mass table e Enter the supervisor menu e Push 7 x 4 gt and a to go to 2 8 2 DELETE TABLE Push gt and 4 to set the parameter to YES Push to go back to the STORE screen e Push 4 or
73. hreshold is too low the device can incorrectly use it as the level signal 1000 500 200 Figure 6 7 Signal intensity distance graph thresholds Signal intensity given as a fraction of the reference pulse measured in thousandths Distance from the process connection Parasitic signal A signal from a level switch that is in the limits of the electromagnetic field around the probe Level signal of the liquid or solids The level threshold is correct The device ignores the parasitic signal and measures level correctly The level threshold is too low The device can use the parasitic signal as the level signal If the parasitic signal is smaller than the correct level you can manually change the threshold to find the signal This procedure tells you how to change the level threshold to find the correct signal e Look at the menu item 2 5 6 MEAS AMP gt Make a note of the amplitude of the correct level signal e Goto 2 5 7 MEAS THRESH e Increase the amplitude of the level threshold This value must be more than the incorrect signal We recommend that you set the level threshold at half the amplitude of the correct signal u e Save the settings The threshold increases It ignores the parasite signal and uses the first signal it finds Probe end threshold When the device operates in TBF mode the probe end threshold value can be changed The device uses TBF mode to measure
74. ice Type Manager DTM 9 7 1 Installation Before you operate the device the Device Type Manager Device DTM must be installed in the Field Device Tool Container This msi file can be downloaded from our website For installation and configuration data refer to the documentation that is supplied in the Downloads section of the website 9 7 2 Operation The DTM and the device s local display use almost the same procedures to operate the signal converter For more data refer to Operation on page 63 9 8 Process Device Manager PDM The Process Device Manager PDM is a Siemens PC program designed to configure HART and PROFIBUS devices Device Descriptions DDs are used to integrate different devices into the PDM 9 8 1 Installation Install Device Description files supplied in the Device Install HART PDM folder This is necessary for each type of field device that is used with SIMATIC PDM This folder is available for download from the website or on the DVD ROM supplied with the device If you use PDM version 5 2 refer to PDM manual section 11 1 Install device Integrate device into SIMATIC PDM with Device Install If you use PDM version 6 0 refer to PDM manual section 13 Integrating devices For more data refer to readme txt You can find this file in the Installation Kit 1 20 LevelWave LGO1 HB EML3010 A en 9 8 2 Operation INFORMATION i For more data refer to HART menu tree for PDM on page 124
75. ice will save the new password and go back to normal mode INFORMATION Make a note of the password and keep it in a safe place If you lose the password please contact your supplier How to set the supervisor password to on or off The supervisor password is set to on by default If it is necessary to set this function to off refer to Function description on page 70 Table 2 Supervisor menu menu item PSWD YES NO 2 7 4 6 4 4 HART network configuration v gt mio INFORMATION For more data refer to Networks on page 55 The device uses HART communication to send information to HART compatible equipment It can operate in either point to point or multidrop mode The device will communicate in multidrop mode if you change the address CAUTION Make sure that the address for this device is different from others in the multidrop network How to change from point to point to multidrop mode e Enter the supervisor menu Push gt 5 x a and gt to go to menu item ADDRESS 2 6 1 e Push gt to change the value Enter a value between 1 and and push to confirm refer to the caution before this procedure e Push to go back to the STORE screen e Push 4 or to set the screen to STORE YES and push gt The output is set to multidrop mode The current output is set to 4 mA This value does not change in multidrop mode HB EML38010 A en LevelWave LGO1 19 AN How to change f
76. iconex and Wonderware are trademarks of Invensys plc its sub sidiaries or affiliates All other brands and product names may be the trademarks or service marks of their represen tative owners 2013 Invensys Systems Inc All rights are strictly reserved No part of the material protected by this copyright may be reproduced or utilized in any form or by any means electro nic or mechanical including photocopying recording broadcasting or by any information storage and retrieval sys tem other than for the purpose to act as an aid in operating the equipment to which the document relates without per mission in writing from Invensys Systems Inc Invensys pursues a policy of continuous development and product im provement The specifications and terms within this document may therefore be changed without notice The infor mation in this documentis given in good faith but is intended for guidance only Invensys will accept no responsibility for any losses arising from errors in this document FOXBORO ECKARDT GmbH Pragstr 82 m m D 70376 Stuttgart Germany Tel 49 0 711 502 0 m Fax 49 0 711 502 597 htto Awww foxboro eckardt com DOKT 558 616 021 Avett ss S
77. imary variable out of limits Non primary variable out of limits Primary variable analog output saturated Primary variable analog output fixed Cold Start Configuration changed Field device malfunction Fatal Errors Converter EEPROM error Converter RAM error Converter ROM error Sensor EEPROM error Sensor RAM error Sensor ROM error Current output drift Oscillator frequency fail Converter Voltage error Sensor Voltage error Measurement old Communicat Error Temperature out of range Sensor not compatible Sensor processing failure Reference pulse lost Level pulse lost error Interface Lost error Overfill error Tank empty error Warnings Maintenance required Flange lost Reference position outside range Audio signal offset outside range Temperature below 35 C Temperature above 75 C Automatic probe length invalid Warnings Out of specifications Temperature out of range warning Level lost warning Overfill warning Tank empty warning Warnings Function check Local operation on the device Information Epsilon R calcul frozen Epsilon R value low Epsilon R value high Temperature out of range for HMI Methods Acess right Log In Log Out Password Yes No Tests Test Output Calibrate D A Trim Threshold Settings Watch Pulses Conversion Table Input table Delete table Master reset Restart Device Reset Fact
78. information in this document This document is provided to help you establish operating conditions which will permit safe and efficient use of this device Special considerations and precautions are also described in the document which appear in the form of underneath icons HB EML3010 A en LevelWave LGO1 1 1 1 5 5 Warnings and symbols used ae gt gt gt Ee Pe Safety warnings are indicated by the following symbols DANGER This information refers to the immediate danger when working with electricity DANGER This warning refers to the immediate danger of burns caused by heat or hot surfaces DANGER This warning refers to the immediate danger when using this device in a hazardous atmosphere DANGER These warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s plant CAUTION Disregarding these instructions can result in damage to the device or to parts of the operator s plant INFORMATION These instructions contain important information for the handling of the device LEGAL NOTICE This note contains information on statutory directives and standards e HANDL
79. ion mode Supervisor menu If the voltage is correct replace the signal converter For more data on how to replace the signal converter refer to How to turn or remove the signal converter on page 41 90 LevelWave LG01 HB EML3010 A en Error Error Message Status Cause Corrective action code marker shown ERR Level lost error 2 4 The device cannot find the Measure the level of the contents in the 202 product surface The tank using another method of measurement stops at the measurement If the tank is empty the last measured value level is below the end of the probe then A fill the tank until product level is in the 2 4 The device cannot find the measurement range If the tank is full the level return signal and the level is in the blocking distance then probe end return signal remove the contents from the tank until the level is back in the measuring range If the product was lost and the tank is neither full nor empty wait for the device to find the level again If the device has to measure a product with 21 6 refer to MEAS AMP Measured Pulse Amplitude menu item 2 5 6 and then adjust MEAS THRESH measurement threshold menu item 2 5 7 If the product has a low dielectric constant lt 1 6 and the device is in TBF mode refer to PROBE END AMP probe end pulse amplitude menu item 2 5 8 and then adjust PROBE END TH probe end threshold
80. isposal must be carried out in accordance with legislation applicable in your country HB EML3010 A en LevelWave LGO1 95 8 Technical data 8 1 Measuring principle The level meter with guided radar transmits low intensity electromagnetic pulses of approximately one nanosecond width along a rigid or flexible conductor These pulses move at the speed of light When the pulses reach the surface of the product to be measured the pulses are reflected back to the signal converter The device measures the time from when the pulse is transmitted to when it is received half of this time is equivalent to the distance from the reference point of the device to the surface of the product The time value is converted into an output current of 4 20 mA Dust foam vapour agitated surfaces boiling surfaces changes in pressure changes in temperature changes in dielectric constant and changes in density do not have an effect on device performance The illustration that follows shows a snapshot of what a user would see on an oscilloscope if the level of one product is measured Measurement of level with guided radar technology Fo Figure 8 1 Measurement of level with guided radar technology Transmitted pulses Reflected pulse Pulse amplitude Time of flight Air amp 1 2 1 4 in direct mode or gt 1 1 in TBF mode 8 2 Technical data INFORMATION i e The following data
81. k If you chose a chuck to anchor the probe we recommend that you fit a ferrule metal sheath not supplied at the bottom of the loop to prevent cable wear The probe counterweight has a hole with an M8 internal thread The other probe end options are given in the illustration CAUTION If your device has a chuck you must For the procedure refer to How to decrease the length of probes on page 84 lf the device is not set to the correct probe length it is possible that the device will not measure correctly 24 u LevelWave LGO1 HB EML3010 A en Single cable 2 mm 0 08 Figure 3 16 How to attach a 2 mm 0 08 single cable probe to keep it straight The probe counterweight has a hole with an M8 internal thread You can attach the probe counterweight to a threaded end Coaxial 22 mm 0 8 Figure 3 17 How to attach a coaxial probe to keep it straight e Weld a tube with an internal diameter of 23 25 mm 0 91 1 to the bottom of the tank gt Make sure the tube aligns with the process connection at the top of the tank e Lower the probe into the tank e Put the end of the probe into the tube If this is not possible you can attach braces to the probe HB EML3010 A en LevelWave LGO1 25 3 6 3 Installation in standpipes stilling wells and bypass chambers gt m Use a standpipe if The liquid is very turbulent or agitated There are too many other objects in the t
82. l measurement when the output is set to Level Menu items related to level measurement are e Output Function 2 4 1 OUTPUT e Tank Height 2 3 1 TANK HEIGHT e Blocking Distance 2 3 4 BLOC DIST Use the tank bottom as the reference point for the 4 and 20 mA current output settings The 4 and 20 mA current output settings are the minimum and maximum points of the measurement scale Figure 6 5 Level measurement Tank Height 2 3 1 TANK HEIGHT Blocking Distance 2 3 4 BLOC DIST Maximum effective measuring range 20 mA Setting 2 4 4 SCALE 20mA 4 mA Setting 2 4 3 SCALE 4mA Non measurement zone For more data about the menu items refer to Function description on page 70 6 4 7 How to configure the device to measure volume or mass The device can be configured to measure volume or mass You can set up a strapping table in the conversion table 2 8 0 CONV TAB sub menu Each entry is a pair of data level volume or level mass The strapping table must have a minimum of 2 entries and a maximum of 30 The reference point for the table is the bottom of the tank as given in menu item 2 3 1 TANK HEIGHT CAUTION Enter the data in numerical sequence strapping table entry number 01 02 HB EML3010 A en LevelWave LGO1 8 1 AA Howto prepare a strapping table Enter the supervisor menu Push gt 6 x 4 gt and 4 to go to 2 7 2 LENGTH UNIT Pus
83. le in configuration mode For data on how to prepare the conversion table refer to How to configure the device to measure volume or mass on page 80 kg t Ston Lton m cm mm in ft m3 L gal Imp ft3 bbl EPSILON R The dielectric constant of the contents of the tank An electrical property of the liquid or solid contents of the tank Also known as s DK and relative permittivity This gives the strength of the measurement pulse reflection This data is shown if the menu item AUTO Er CALC 2 5 2 is used to calculate the dielectric constant value OUTPUT mA The current output of the device mA OUTPUT The percentage of the current output 0 4 mA 100 20 mA 6 3 Configuration mode 6 3 1 General notes Change the settings of your device in Configuration mode Data about the menus is given on page 70 You can e Use the 1 0 0 INFORMATION menu to read settings device software versions and error records For more data about the Information menu refer to Table 1 Info e Use the 2 0 0 SUPERVISOR menu to commission the device to run diagnostic tests set up a conversion table for volume or mass measurement change critical parameters for difficult process conditions reset the device and change basic parameters tank height etc output settings HART Address etc For more data about the Supervisor menu refer to Table 2 Supervisor INFORMATION It is not possi
84. less it is an explosion proof XP Ex d approved device The terminal compartment cover for explosion proof devices has a thread with a flame path HB EML3010 A en Housing options Dimensions in mm LevelWave LG0O1 1 09 Dimensions Compact horizontal Compact vertical Remote mm Non Ex Ex d XP Non Ex Ex d XP Non Ex Ex d XP Exi IS Exi IS Exi IS a 205 265 155 212 106 106 b 177 177 225 225 149 149 c 130 130 130 130 130 130 d 202 202 e 155 218 f 100 100 g s 130 130 Housing options Dimensions in inches Dimensions Compact horizontal Compact vertical Remote inches Non Ex Ex d XP Non Ex Ex d XP Non Ex Ex d XP Exi IS Exi IS Exi IS a 8 07 10 43 6 10 8 35 4 17 4 17 b 6 97 6 97 8 86 8 86 5 87 5 87 C 5 12 5 12 5 12 5 12 5 12 5 12 d 7 95 7 95 e 6 10 8 58 f 3 94 3 94 g 5 12 5 12 Process connection and probe options Dimensions in mm Dimensions Probes with threaded connections Probes with flange connections mm 2 mm HT 2mm_ Other probes 2 mm HT 2 mm Other probes single cable single cable single cable single cable probe probe probe probe h 43 169 45 61 186 73 L For more data refer to Single probes and Double and coaxial probes in this section Process connection and probe options Dimensions i
85. logue digital mode cccceeceeeeeeeeeeeteeeteeeeeteteeeteeees 9 3 2 Multi Drop connection 2 wire CONNECTION cceeeeeeeeeeeeeeeeeeeeeeetaeeeeeteneeeeeeeetaeeeeeneaas 9 4 HART device variables scr 0 scrosuocstesnvepe Seeds uBenbenceibt Yves oni euienietasaweedtiomiouabe 9 5 Field Communicator 375 475 FC 375 475 o eeeccccceeeceeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeee O H AMINStallAt OM a O gee eianthspevias I 9 5 2 Operation sic os cece cheaete e aeee ne kee os sat ash abate dete geen teat at eevee 9 6 Asset Management Solutions AMS ceeeeeceeeeesccceeeeeeaeeeeeeeaeeeeeeeeeeeeeeeaaeeeeeaas 9 6 1 Installation e iae eaa E A E S buen eteed een doce ner ebsites te deed E 902 Operations fiance Ri nig ttc tect deca eee ae ees ec 9 6 3 Parameter for the basic configuration ccecceeeeeseseeeeeeeeeneeeeeeeenaeeeeeeetaeeeeetenaeeeeeteaas 9 7 Field Device Tool Device Type Manager FDT DTM ceeceeeeeseeeeeeeeeeeeeeeeee 927 19 Installation acesas ina eee seed eee ya AE a N need eevee AEE nase aed AT A O 722 Operations T e cused betel in aula del eaten et ater aea T S 9 8 Process Device Manager PDM ccsccessseeeeeeeeneeeeeeenaaeeetesaaeeeeeseeeeeeeeaaeeeeenaas 9 821 Installations cette cect a A Ade T aaa a E a TE AN 9 8 2 Operationerne e a a a R EE poe ase See rede 9 9 HART menu tree for Basic DD o eccecssesseeseesessessessesetsessssestestestesteteseseesesseese
86. m length Dimensions in inches Probe end type Dimensions inches n t Counterweight 3 9 0 8 Threaded end 2 8 M8 Crimped end 2 2 0 3 Open end Turnbuckle 6 8 0 4 0 2 Chuck 11 8 Minimum length 1 1 4 LevelWave LGO1 HB EML3010 A en Probe end options for cable probes double cable 04 mm 0 15 Figure 8 17 Probe end options for cable probes double cable 4 mm 0 15 Standard counterweight Threaded end Turnbuckle Dimensions in mm Probe end type Dimensions mm q r S t V Ww Counterweight 60 38 Threaded end 60 157 70 38 M8 Turnbuckle 60 289 46 172 38 G6 11 Minimum length Dimensions in inches Probe end type Dimensions inches q r S t V Ww Counterweight 2 4 1 5 Threaded end 2 4 6 2 2 8 1 5 M8 Turnbuckle 2 4 11 4 1 8 6 8 1 5 0 2 0 4 Minimum length HB EML38010 A en LevelWave LGO1 1 1 5 Converter and probe housing weights Type of housing Weights Aluminium housing Stainless steel housing kg lb kg lb Non Ex intrinsically safe Ex i IS Compact Remote converter 2 5 5 5 5 9 13 0 Probe housing 1 8 4 0 3 9 8 6 Explosion proof Ex d XP Compact 3 2 7 1 7 5 16 5 Remote converter 2 9 6 40 7 1 15 65 Probe housing 1 8 4 0 3 9 8 6
87. mendations CAUTION Install coaxial probes in clean liquids that are not too viscous 3 5 3 Installation requirements for concrete roofs Figure 3 10 Installation on a concrete roof The diameter d of the hole must be greater than the thickness t of the concrete Ifthe thickness t of the concrete is greater than the diameter d of the hole install the device in a recess HB EML3010 A en LevelWave LG0O1 2 1 3 6 Installation recommendations for liquids 3 6 1 General requirements Figure 3 11 Installation recommendations for liquids The electromagnetic EM field generated by the device It has a radius of Rmin Make sure that the EM field is clear of objects and product flow Refer to the table that follows If there are too many objects in the tank install a bypass chamber or stilling well Keep the probe straight If the probe is too long shorten the probe length Make sure that the device is configured with the new probe length For more data on the procedure Empty space Refer to the table that follows Clearance between the probe and other objects in the tank Probe type Empty space radius Rmin around the probe mm inches Coaxial 0 Double rod cable 100 4 Single rod cable 300 12 22 LevelWave LGO1 HB EML3010 A en 3 6 2 How to attach probes to the bottom of the tank u u If the liquid is agitated or turb
88. mended position install a deflector pipe I I Il Ks IM Figure 3 6 How to prevent build up of product around the process connection If product particles are likely to collect in holes a nozzle is not recommended Attach the flange directly to the tank Use a threaded connection to attach the device directly to the tank HB EML3010 A en LevelWave LGO1 1 9 For single cable and single rod probes Figure 3 7 Recommended nozzle dimensions for single rod and single cable probes Recommended conditions h lt d where h is the height of the tank nozzle and d is the diameter of the tank nozzle The end of the nozzle must not have an extension into the tank Do not install the device on a high nozzle CAUTION If the device is installed on a high nozzle make sure that the probe does not touch the side of the nozzle attach the probe end ill tii Figure 3 8 Sockets for threaded process connections Recommended installation The end of the socket must not have an extension into the tank 20 LevelWave LGO1 HB EML3010 A en For double cable and double rod probes Figure 3 9 Recommended nozzle dimensions for double rod and double cable probes d gt 50 mm 2 where d is the diameter of the tank nozzle For coaxial probes If your device has a coaxial probe you can ignore these installation recom
89. menu item 2 5 9 For more data refer to Thresholds and parasitic signals on page 82 Make sure that the signal converter is correctly attached the probe For more data refer to How to turn or remove the signal converter on page 41 ERR Overfill error 2 4 The level is in the blocking Remove some of the product until the level 204 distance There is a risk that is below the blocking distance the product will overflow and or cover the device ERR Internal 3 The device s hardware or De energize the device Make sure that 205 Communication software is defective The the signal cable engages in the terminal converter cannot transmit and the screw connection is tight signals to or receive signals Energize the device If the problem from the probe electronics continues replace the signal converter For more data refer to How to turn or remove the signal converter on page 41 ERR No sensor detected 2 The device s hardware is Replace the signal converter For more 206 defective data refer to How to turn or remove the signal converter on page 41 ERR Sensor memory 1 The device s hardware is Replace the signal converter For more 207 failure defective data refer to How to turn or remove the signal converter on page 41 ERR Oscillator Frequency 1 The device s hardware is Replace the signal converter For more 208 defective data refer to How to turn or remove the signal converter on page 41 ERR Sensor not 1 The software version of the Go to menu 1 1
90. mplitude It is measured in thousandaths 1 1000 of the reference pulse amplitude value 1000 The device measures the distance from the process connection to the level signal and the signal amplitude The signal converter then does a mathematical conversion that agrees with a law of signal attenuation to show the signal amplitude at a standard distance of 1 m 3 3 ft from the process connection This value helps you to set the measurement threshold in menu item 2 5 7 MEAS THRESH e 2 5 8 PROBE END AMP probe end amplitude This is the signal amplitude after reflection on the probe end compared with the reference pulse amplitude This value is measured in thousandths 1 1000 of the reference pulse amplitude value 1000 The device measures the distance from the process connection to the level signal and the signal amplitude The signal converter then does a mathematical conversion that agrees with a law of signal attenuation to show the signal amplitude at a standard distance of 1 m 3 3 ft from the process connection This value helps you to set the measurement threshold in menu item 2 5 9 PROBE END TH INFORMATION For more data on menu items refer to Function description on page 70 HB EML38010 A en LevelWave LGO1 83 How to use thresholds INFORMATION i e Although the data that follows refers to the level threshold it is applicable for the probe end threshold e If there is a parasitic signal above the level and the t
91. n 58 LevelWave LGO1 HB EML3010 A en PROFIBUS PA DP network non Ex l pe TLD Figure 4 17 PROFIBUS PA DP network non Ex Field device Bus termination PROFIBUS PA bus segment Segment coupler PA DP link PROFIBUS DP bus line Control system PLC Class 1 master device Engineering or operator workstation Control tool Class 2 master device HB EML38010 A en LevelWave LGO1 59 5 Start up 5 1 How to start the device 5 1 1 Start up checklist A Check these points before you energize the device e Are all the wetted components probe process connection and gaskets chemically resistant to the product in the tank e Does the information on the signal converter nameplate agree with the operating data e Did you correctly install the device on the tank e Do the electrical connections agree with the national electrical codes DANGER If the device has a Hazardous Locations approval make sure that the device and the installation agrees with the requirements of the certificate of compliance 5 1 2 How to start the device s i e Connect the converter to the power supply e Energize the converter gt Devices with the LCD display option only After 10 seconds the screen will display Starting up After 20 seconds the screen will display the software version numbers After 30 seconds the default screen will appear e The device will display readings INFORMATION
92. n inches Dimensions Probes with threaded connections Probes with flange connections inches 0 08 HT 0 08 Other probes 0 08 HT 0 08 Other probes single cable single cable single cable single cable probe probe probe probe h 1 69 6 65 1 77 2 40 7 32 2 87 L For more data refer to Single probes and Double and coaxial probes in this section 1 1 0 LevelWave LGO1 HB EML3010 A en Weather protection option Figure 8 13 Weather protection option for Compact Horizontal and Remote versions Left side with weather protection open Rear view with weather protection closed Right side with weather protection closed Dimensions and weights in mm and kg Weather protection Dimensions mm Weights kg a b c d Compact Vertical or Remote versions 251 170 274 245 1 6 Compact Horizontal or Remote versions 228 170 274 229 1 6 Dimensions and weights in inches and Ib Weather protection Dimensions inches Weights Ib a b c d Compact Vertical or Remote versions 9 9 6 7 10 8 9 6 3 5 Compact Horizontal or Remote versions 9 0 6 7 10 8 9 0 3 5 LevelWave LG0O1 1 1 1 HB EML3010 A en Single probes _ e a Figure 8 14 Single probe options Single rod 8 mm 0 31 thread and flang
93. n the weather protection Tighten the bolts to lock the weather protection in its open position HB EML38010 A en LevelWave LGO1 45 4 Electrical connections 4 1 Safety instructions DANGER IN All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate DANGER A N Observe the national regulations for electrical installations DANGER A For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING A N Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate 4 2 Electrical installation 2 wire loop powered 4 2 1 Compact version Terminals for electrical installation DOG Figure 4 1 Terminals for electrical installation Grounding terminal in the housing if the electrical cable is shielded Current output Current output Location of the external grounding terminal at the bottom of the converter INFORMATION i Electrical power to the output terminal energizes the device The output terminal is also used f
94. ns indoor outdoor Type 4X and 6P IP66 Dual Seal CEC Section 18 Zone ratings Cl I Zone 0 Ex d ia IIC T6 T1 Cl I Zone 0 Ex ia IIC T6 T1 Cl Zone 2 Ex nA IIC T6 T1 CEC Section 18 and Annex J Division ratings XP AIS Cl I Div 1 Gr BCD T6 T1 DIP CI Il Ill Div 1 Gr EFG T6 T1 IS Cl 1 Div 1 Gr BCD T6 T1 NI CI I Div 2 Gr ABCD T6 T1 NEPSI Ex ia IIC T2 T6 Gb or Ex ia IIC T2 T6 Ga Gb DIP A20 A21 T T90 C IP6X Ex d ia IIC T2 T6 Gb or Ex d ia IIC T2 T6 Ga Gb DIP A20 A21 T T90 C IP6X Other standards and approvals SIL only for 4 20 mA HART output Compact version only SIL 2 certified according to all the requirements in EN 61508 Full Assessment and for high low demand mode operation HFT 0 SFF 94 3 for non Ex Ex i devices or 92 1 for Ex d devices type B device EMC EMC Directives 2004 108 EC in conjunction with EN 61326 1 2006 The device agrees with this standard if the time constant gt 3 seconds and the device has a coaxial probe or the device has a single double probe that is installed in a metallic tank For more data refer to Electromagnetic compatibility on page 8 SIL 2 approved devices agree with EN 61326 3 1 2006 and EN 61326 3 2 2006 NAMUR NAMUR NE 21 Electromagnetic Compatibility EMC of Industrial Process and Laboratory Control Equipment NAMUR NE 43 Standar
95. of Product Tank HB EML3010 A en LevelWave LGO1 ot 3 7 Installation recommendations for solids 3 7 1 Nozzles on conical silos A We recommend that you prepare the installation when the silo is empty DANGER Risk of electrostatic discharge ESD The device is resistant to electrostatic discharges of up to 30 kV but it is the responsibility of the fitter and the user to prevent ESD CAUTION Install the device at the correct location to measure level correctly and prevent too much bending and traction If necessary attach the probe to the bottom of the tank Figure 3 20 Installation recommendations for solids a 2 300 mm 12 d gt 300 mm 12 Figure 3 21 Do not install the probe near to a product inlet 28 LevelWave LG01 HB EML3010 A en 3 8 How to install the device on the tank 3 8 1 How to assemble the single rod probe single piece probe INFORMATION i This procedure is for devices with single rod probes that are not segmented single piece probes 144 123456 010 Figure 3 22 Equipment needed to assemble the device Union nut 2 locking nuts Housing assembly Single rod probe Tools two 8 mm open ended wrenches not supplied Tools one 7 mm open ended wrench not supplied HB EML3010 A en gc LevelWave LG01 29 S N 144 12345 010 C N 0 144 123456 010 XXXXXXXXX XXX
96. or HART communication 46 gc LevelWave LG01 HB EML3010 A en CAUTION e Use the applicable electrical cables with the cable glands e Make sure that the power supply does not have a current more than 5 A or that there is 5 A rated fuse in the electrical circuit that energizes the device e Make sure that the polarity of the power supply is correct If the polarity is incorrect you will not cause damage to the device but the device will not operate Figure 4 2 How to open the terminal compartment cover e Loosen the lock screw with a 2 5 mm Allen wrench e Turn the cover counterclockwise with a strap wrench e Remove the cover Figure 4 3 Procedure for electrical installation Equipment needed e Small slotted tip screwdriver not supplied Procedure Do not disconnect the safety cord from the terminal compartment cover Put the terminal com partment cover adjacent to the housing Remove the connector from the circuit board Connect the electrical wires to the connector Attach the connector to the circuit board Tighten the cable entry glands HB EML3010 A en LevelWave LGO1 4 ge Ce a z Wy We lg S EN OOH Oj Figure 4 4 How to close the terminal compartment cover e Put the cover on the housing and push it down e Turn the cover clockwise
97. ory Rst Conf Chged flag Configure Setup Basic Setup Basic Parameters Tank Height Time Constant Probe Length Blocking Distance Measuring mode 74 Tag Local Display Display length unit Display volume unit Language Application Tracing velocity Auto product epsilon R Epsilon R gas Epsilon R product Level Threshold Probe end Threshold Analog Output Output Functions Function SV TV QV Output 1 Output Range Output Error Delay LRV URV Units Length unit HART Volume unit HART Time constant Device Model Manufacturer Fld dev rev Software rev Write protect Interface option 84 Descriptor Message Date Serial number Converter firmware number Sensor Firmware number HMI Firmware version HART ID Tag Polling address Device ID Universal revision Fld dev rev Num Num request preams Conversion table Number of points Length unit Conversion unit Points 1 30 level conversion pairs 1 24 LevelWave LG01 9 11 HART menu tree for PDM Abbreviations of the following tables e Opt e Rd Read only Optional depending on device version and configuration e Cust Custody lock protection e Loc Local PDM affects only PDM views 9 11 1 Overview PDM menu tree positions in menu tree Overview Menu Device Communication Path Download To Device Upload To PG PC Update Diagnosi
98. ote communication with the AMS Device Manager The AMS Device Manager is an industrial Plant Asset Management PAM software tool Its role is to e Store configuration information for each device e Support HART and FOUNDATION fieldbus devices e Store and read process data e Store and read diagnostic status information e Help plan preventive maintenance to reduce a plant s downtime to a minimum The DD file can be downloaded from our website HB EML3010 A en 6 Operation 6 1 User modes Normal mode Configuration mode 6 2 Normal mode This mode shows measurement data Use the table that follows 63 LevelWave LG0O1 This mode displays measurement data For more data refer to Normal mode on page 63 Use this mode to view parameters commission the device create tables for volume or mass measurement change critical values to measure in difficult process conditions To get access to supervisor menu refer to Protection of the device settings on page 78 For more data on menu items refer to Function description on page 70 e for the selection of the measurement type level distance percentage conversion and e for the selection of the measurement units Some measurement types will only be available if the device has the correct parameters entered in the configuration mode Keypad functions Button Description Function Hot key function Right Enter configuration mode
99. page 39 e Tighten the flange bolts gt Refer to local rules and regulations for the correct torque to apply to the bolts 38 LevelWave LGO1 HB EML3010 A en 3 8 5 How to install a device with a threaded connection u Equipment needed e Device e Gasket not supplied e 50mm 2 wrench not supplied Figure 3 34 Threaded connection Make sure the tank connection is level Make sure that you use the applicable gasket for the connection and the process Align the gasket correctly If the device is installed on a tank made of plastic or other non conductive material refer to Recommendations for pits and tanks made of non conductive materials on page 40 e Lower the probe carefully into the tank gt For more data on cable probes refer to How to install a cable probe in the tank on page 39 e Use 50 mm 2 wrench to attach the process connection to the tank e Tighten the nut gt Refer to local rules and regulations for the correct torque to apply to the connection INFORMATION If there is not sufficient clearance to install the device remove the housing Install the probe and then put the housing back on the process connection For more data refer to How to turn or remove the signal converter on page 41 HB EML3010 A en LevelWave LGO1 39 3 8 6 How to install a cable probe in the tank Figure 3 35 Wind cable probes and electrical cables carefully WA
100. perature graph for probe selection in F and psig 572 Process pressure P barg Process connection temperature T C Process pressure P psig Process connection temperature T F All probes High Temperature HT version of the 2 mm 0 08 single cable probe WARNING A N The minimum and maximum process connection temperature and the minimum and maximum process pressure also depends on the gasket material selected Refer to Pressure and temperature ranges on page 17 1 04 LevelWave LGO1 HB EML3010 A en i INFORMATION CRN CERTIFICATION There is a CRN certification option for devices with process connections that agree with ASME standards This certification is necessary for all devices that are installed on a pressure vessel and used in Canada 1 and 14 ASME flanges are not available for CRN approved devices ASME flanges for CRN approved devices 45 40 35 30 25 20 15 10 5 0 50 25 0 25 50 75 100 125 150 175 200 225 250 275 300 Figure 8 6 Pressure temperature rating ASME B16 5 flange and threaded connections in C and barg 75 50 25 0 3250 100 150 200 250 300 350 400 450 500 550575 Figure 8 7 Pressure temperatur
101. r Interface Lost Error Overfill Error No Probe Detected Device Warning Out of Specification Flange Lost Leve Lost Warning Interface Lost Warning Overfill Warning Info First Start EpsilonR Calcul Frozen EpsilonR Value Low EpsilonR Value High Temperature out of range for HMI Toolbar Status Bar Update HB EML3010 A en 10 Appendix 10 1 Glossary C Cable D Dielectric constant Direct mode Discontinuities Distance E LevelWave LG01 1 ol This is a wire rope It is used as a measurement pulse guide An electrical property of the product to be measured used in guided radar measurement Also known as er DK and relative permittivity This gives the strength of the measurement pulse reflected back to the device s signal converter The device sends a signal along the probe It receives the reflection of the signal from the surface of the tank contents The device uses an algorithm to convert the time it takes to receive the signal into a distance Use of this measurement mode depends on the minimum dielectric constant limit of the probe type For more data Refer also to TBF mode These are objects or parts of objects including the tank that are in the tank are possibly in the probe s empty space and can potentially influence the electromagnetic field around the probe This can cause a measurement error Also refer to General requirements on page 21 This is
102. re in Configuration mode The functions of the buttons are given in the table that follows Functions of buttons for menu navigation Button Description Function it Right Go down to the sub menu level for example from menu 1 0 0 to sub menu 1 1 0 Enter the menu item Enter Go up to the menu level for example from sub menu 1 1 0 to Esc Escape menu 1 0 0 Go to Normal mode If you changed settings in Configuration mode you must save or cancel your new settings For more data refer to the end of this section IF Down Scroll down the menu list for example from menu 2 0 0 to menu 1 0 0 Scroll down the sub menu list for example from sub menu 2 2 0 to sub menu 2 1 0 Up Scroll up the menu list for example from menu 1 0 0 to menu 2 0 0 Scroll up the sub menu list for example from sub menu 2 1 0 to sub menu 2 2 0 68 LevelWave LG01 Lists of parameters in menu items HB EML3010 A en TANK 01 2OQUTPUT FUNC oDistance Figure 6 2 Lists of parameters in menu items Parameter Menu name This is what you see when you select a menu item that has a list of parameters The functions of the buttons are given in the table that follows Function of buttons in menu items that have a list of parameters Esc Escape Button Description Function IF Right n a Enter Select the parameter and go back to the menu Down Move down the
103. refer to the device menu record the serial number of the device given on the device nameplate and speak to the supplier Release date Printed circuit assembly Firmware Harware revision Changes and Documentatio revision compatibility n 2012 06 18 Converter 1 06 02 4000342401k HB LGO1 Rev Sensor 1 21 02 40003570010 09013 HMI LCD display option 1 00 02 4000487601m 1 2 Intended use CAUTION Responsibility for the use of the measuring devices with regard to suitability intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator i INFORMATION The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose This level meter with guided radar measures distance level mass and volume of liquids pastes slurries granulates and powders It can be installed on tanks silos and open pits 8 LevelWave LGO1 HB EML3010 A en 1 3 Certification AA DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation CE In accordance with the commitment to customer service and safety the device described in this document meets the following safety requirements e Electromagnetic Compatibility EMC Directive 2004 108 EC in conjunction with EN 61326 1 2006 EN 61326 2 3 2006 SIL approved devices agree with EN 61326 3 1 2
104. rom multidrop to point to point mode a e Enter the supervisor menu e Push gt 5 x and gt to go to menu item ADDRESS 2 6 1 e Push gt to change the value Enter the value 0 and push to confirm e Push to go back to the STORE screen e Push 4 or to set the screen to STORE YES and push gt The output is set to point to point mode The current output changes to a range of 4 20 mA or 3 8 20 5 mA this range is set in menu item RANGE 2 4 2 6 4 5 Distance measurement The device current output agrees with the distance measurement when the output is set to Distance Menu items used for distance measurement are e Output Function 2 4 1 OUTPUT e Tank Height 2 3 1 TANK HEIGHT e Blocking Distance 2 3 4 BLOC DIST Use the flange facing or thread stop as the reference point for the 4 and 20 mA current output settings The 4 and 20 mA current output settings are the minimum and maximum points of the measurement scale Figure 6 4 Distance measurement Tank Height 2 3 1 TANK HEIGHT Blocking Distance 2 3 4 BLOC DIST 4 mA Setting 2 4 3 SCALE 4mA 20 mA Setting 2 4 4 SCALE 20mA Maximum effective measuring range Non measurement zone For more data about the menu items refer to Function description on page 70 80 LevelWave LGO1 HB EML3010 A en 6 4 6 Level measurement The device current output agrees with the leve
105. s 2 mm single cable 250 9 84 200 7 87 350 13 78 250 9 84 4 mm single cable 250 9 84 200 7 87 300 11 81 200 7 87 Single rod 150 5 91 50 1 97 300 11 81 170 6 69 Measurement limits non linearity zone in mm and inches Non linearity zone r 80 Er 2 3 Top Bottom Top Bottom mm inches mm inches mm inches mm inches 2 mm single cable 50 1 97 0 0 0 0 50 1 97 4 mm single cable 50 1 97 0 0 0 0 60 2 36 Single rod 150 5 91 0 0 0 0 0 0 80 is of water 2 3 is of oil HB EML3010 A en LevelWave LGO1 1 07 Coaxial probe Il 5 Ks Figure 8 10 Measurement limits Device with a coaxial probe Top dead zone Top part of the probe where measurement is not possible Top non linearity zone Top part of the probe with a lower accuracy of 30 mm 1 18 Bottom non linearity zone Bottom part of the probe with a lower accuracy of 30 mm 1 18 Bottom dead zone Bottom part of the probe where measurement is not possible Gas Air Product L Probe length Tank Height Minimum distance from the probe to a metallic tank wall Coaxial probe 0 mm 0 Measurement limits dead zone in mm and inches Dead zone r 80 6 2 3 Top Bottom Top Bottom mm inches mm inches mm inches mm inches Coaxial 150 5 91 0 0 200 7 87 2
106. s Status Configuration and Test Access Rights watch status Overview Menu View HB EML3010 A en Measurements Level Value Distance Value Yt diagram Diag Service Toolbar Status Bar Update Overview PDM parameters Configuration and Test Info Identification Output Supervisor Test Basic Parameters Signal Output Application Display Conversion Table Reset Access rights HART variables HB EML38010 A en LevelWave LGO1 1 25 9 11 2 PDM menu tree details for settings Device Menu Communication Path Downoad To Device Upload To PG PC Update Diagnosis Status Configuration and Test Info Identification Serial Number P4 Converter Firmware version Sensor Firmware version HMI Firmware version 4 Output Function IR Output Range 4 PV URVP PV LRV 4 Output Error Delay 4 Supervisor Test Test Basic Parameters Tank Height Time Constant Probe Length Blocking Distance Length Unit HART Volume Unit HART Signal Output Function Output Range PV URV PV LRV Output Error Delay Current Output Calibration Application Tracing Velocity Auto product epsilon R Epsilon R gas Epsilon R product Watch Pulses Level Threshold Probe End Threshold Display Language Display Length Unit Displ
107. s a PC program from Emerson Process Management which is designed to configure and manage HART PROFIBUS and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the AMS 9 6 1 Installation Please read the README TXT file in the Installation Kit If the Device Description has not been installed at this time install the Installation Kit HART AMS This EXE file can be downloaded from our website For installation data refer to the AMS Intelligent Device Manager Books Online section Basic AMS Functionality gt Device Configurations gt Installing Device Types gt Procedures gt Install device types from media HB EML38010 A en LevelWave LGO1 1 1 9 9 6 2 Operation INFORMATION i For more data refer to HART menu tree for AMS on page 122 9 6 3 Parameter for the basic configuration Due to AMS requirements and conventions there are differences when operating the signal converter with AMS and operating using the local keyboard The service menu parameters are not supported and simulation is only possible for current outputs The online help for each parameter contains its function number as a reference to the local device display 9 7 Field Device Tool Device Type Manager FDT DTM A Field Device Tool Container FDT Container is a PC program used to configure HART PROFIBUS and Foundation Fieldbus devices To configure a device an FDT container uses the applicable Dev
108. s for devices with single rod probes that are segmented Figure 3 26 Equipment needed to assemble the single rod probe segmented Converter and process connection Bottom quantity 1 segment of the rod probe Top and middle if more than one segments of the rod probe Tools two 8 mm open end wrenches not supplied Lock nuts 2 lock nuts per segment Union nut 1 union nut per segment 32 LevelWave LGO1 HB EML3010 A en Figure 3 27 How to assemble the segmented single rod probe part 1 CAUTION Make sure that the nuts are tight and the rod probe cannot loosen e Attach a lock nut to the threaded rod below the process connection Turn the nut until it is 3 4 along the length of the rod e Attach a union nut to the threaded rod below the process connection e Use two 8 mm open end wrenches to tighten the union nut against the lock nut u HB EML3010 A en LevelWave LGO1 33 Figure 3 28 How to assemble the segmented single rod probe part 2 WARNING Put a support below the probe to prevent deformation CAUTION Make sure that the nuts are tight and the rod probe cannot loosen e Attach a lock nut to each end of the rod probe segments e Attach a union nut to the bottom end of each rod probe segment but not to the bottom segment Use two 8 mm open end wrenches to tighten the union nut against the lock nut e Attach the top segment of the rod probe
109. t is permitted under copyright requires written authorisation from the respective author and or the manufacturer The manufacturer tries always to observe the copyrights of others and to draw on works created in house or works in the public domain The collection of personal data such as names street addresses or e mail addresses in the manufacturer s documents is always on a voluntary basis whenever possible Whenever feasible it is always possible to make use of the offerings and services without providing any personal data We draw your attention to the fact that data transmission over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 5 2 Disclaimer The manufacturer will not be liable for any damage of any kind by using its product including but not limited to direct indirect or incidental and consequential damages This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages you may if such law applies to you not be subject
110. t follow Basic properties e Twisted cable 2 by 2 shielded or screened For example multicore cable reference MCD 5123 from Cabletec ICS JP Electronics Maximum length of the signal cable e 100 m 328 ft Temperature e Use electrical cable with the applicable temperature rating for the operating conditions e Ambient temperature range 40 80 C 40 4175 F e We recommend that the cable agrees with UL 94V 0 Dimensions of the insulated conductors e Min max cross sectional area of the conductors 4x0 326 4x2 5 mm 22 14 AWG shielded cable e Use the applicable cable for the cable glands 6 10 mm 0 24 0 39 e Use the applicable cable glands for the cable entry openings in the housing Electrical characteristics e Test voltage Insulated conductor shield screen gt 500 VAC e Line resistance lt 55 O km e The cable must agree with EN 60811 Low Voltage Directive or equivalent national regulations HB EML3010 A en LevelWave LGO1 49 4 3 2 How to prepare a signal cable supplied by the customer Figure 4 6 Equipment needed to prepare the signal cable Signal cable supplied on request 2 heat shrinkable sleeves for the PVC jacket not supplied 8 ferrules for the end of the conductors not supplied 2Faston connectors for the shield wires Shield wire insulation 2 sleeves Wire stripper not supplied Crimping pliers not supplied INFORMATION
111. t the end of this section 1 28 LevelWave LGO1 M Mass Measurement pulse O Operators P Probe Probe length T TBF mode Threshold Top dead zone U Ullage mass Ullage volume V Volume HB EML3010 A en This is a display option It shows the total mass of tank contents Use a mass table or a volume table to display measurement data with mass units The device transmits a short low powered electrical pulse or wave transmitted down a guide to the process The process or the probe end if in TBF measurement mode reflects the pulse back to the device Users who can choose how to display measurements They cannot configure the device in supervisor mode This is either a metallic cable or rod used to guide the measurement pulse to the process Ordered length of probe L from the face of the flange to end of the guide If you ordered a cable probe this includes the counterweight Refer to the diagrams at the end of this section Tank Bottom Following TBF mode If the product has a low dielectric constant use this mode TBF mode uses the end of the probe to indirectly measure the tank contents A number of limits set either manually or automatically by the signal converter to identify the reflected measurement pulses from the level and the probe end For configuration data refer to Function description on page 70 The distance from the flange to the top limit of the measuring range Also refer
112. tanaiateqedaenaevase Cisatacgeacenanaate otek eedeian ee 7 3 How to replace device COMPOMEMMS cecccceeeeeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeseseeneeeeaaenenees 7 3 1 Service warranty 7 5 1 General information 8 Technical data 7 4 Availability Of SEVICE S iiini ee ceased relate Acute aAA A a atdod pa 7 5 Returning the device to the manufacturer eseseseeeeeseerrirrrreeerrirrrrresesrrrrnnnsssrrrnna 7 5 2 Form for copying to accompany a returned device A T EAE PB Disposal aiian eaaa aei O E EE N tad Sea aA a A Eae A 8 1 Measuring principle reiese pannan ni eea adesvadey oera AKARE ESTEN Bid TECHNICA Aa ETE E E Oe Laake ede eae cede ceed e es cae deca 8 3 Minimum power Supply Voltage cceceeeeeeccceeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeseesesseneeeeeees 8 4 Pressure flange temperature graph for probe selection ccceeeeeeeeeeeeeetteeeeteeee 8 5 Me s r ment WES acess gc cesta ce a etic ee ae eee weber 8 6 Dimensions and Weights eccceeeeeeeeeeeceeeeeeeeeseeeeeeeeeeeeeseseeeeeeeeaeeeeeseeneenaaanens 9 Description of HART interface 9 1 General deSCnpton ia cs dicetens pavhececneheecchepesnnsnasiunciadiadeniasnpacereabea ceca exec eens 9 2 Software description cus andetes focuens stesadelencacan seve tens Gdeepededundadty sletucedelencedeniderd aalanteeeedens 9 3 Connection variants sf 25 tees cca ad eh Saeed ede at eed ead ed sc ev hs 9 3 1 Point to Point connection ana
113. the section that follows C8GSeE6808 The current output percentage is only shown if the measurement type refer to item in the illustration is the same as the output function The parameter is set in menu item 2 4 1 OUTPUT FUNC For example if the output function is set to Level and the device shows Level measurements in normal mode the bar graph and value is shown refer to item in the illustration HB EML3010 A en LevelWave LGO1 6 1 TANK 01 TANK HEIGHT Figure 5 2 Local display screen layout in configuration mode Function name Configuration mode symbol Menu number 5 3 2 Functions of keypad buttons Keypad button Function re jright Normal mode Enter Information menu Enter Configuration mode Configuration mode Move cursor to the right ne Return Escape Normal mode Change units m cm mm in ft Configuration mode Exit ne Down Normal mode Change measurement type distance level output output mA conversion ullage conversion Configuration mode Decrease value or change parameter eO tp Normal mode Change measurement type distance level output output mA conversion ullage conversion Configuration mode Increase value or change parameter If you have made a strapping table in menu item 2 8 1 INPUT TABLE for volume or mass measurement Conversion and Ullage Conv
114. then the integrated readings 0 to 100 seconds decreasing will roughen the readings 2 3 3 PROBE LENGTH Probe length is the distance from the min This value is flange face thread stop of the device 2 3 4 BLOC DIST given in down to the bottom end of the probe 3 1 1 COUNTERWEIGHT customer order including counterweight for cable max versions If probe length has been 40 m 131 23 ft modified enter the new value here For more data refer to How to decrease the length of probes on page 84 2 3 4 BLOC DIST Blocking distance The non measuring min 50 mm 1 97 range at the top of the probe It depends Om Oft on the probe type and the installation max 2 3 3 PROBE LENGTH 2 3 5 TAG NAME The device has a code tag name to TANK 01 12 LevelWave LG01 HB EML3010 A en Menu No Function Function description Selection list Default 2 4 0 OUTPUT I 2 4 1 OUTPUT FUNC The output function Select an output function to scale the current values in relation to a given point usually the device process connection or the tank bottom The output current value is shown on a bar graph in normal mode if the measurement name displayed measurement is the same as the output function Conversion parameters Distance Conversion Level Conversion are shown if there is volume or mass data in 2 8 1 INPUT TABLE Distance Level Distance conversion Level conversion Level 2 4 2 RANGE
115. tic signals on page 82 2 5 7 MEAS THRESH Measurement threshold If it is difficult to identify the level signal for example too many parasite signals you can increase the threshold This value is measured in thousandths 1 1000 A threshold of 100 is equivalent to 10 of the amplitude of the reference pulse at a distance of 1 m 3 3 ft from the thread stop For more data refer to Thresholds and parasitic signals on page 82 min max 0 to 1000 60 2 5 8 PROBE END AMP Probe end pulse amplitude This is the amplitude of the signal after reflection at the bottom of the probe compared with the amplitude of the reference pulse This value helps you to set the measurement threshold in menu item 2 5 9 PROBE END AMP For more data refer to Thresholds and parasitic signals on page 82 2 5 9 PROBE END TH Probe end threshold For measurement in TBF mode If it is difficult to identify the probe end signal for example too many parasite signals you can increase the threshold of the signal A threshold of 100 is equivalent to 10 of the amplitude of the reference pulse at a distance of 1 m 3 3 ft from the thread stop For more data refer to Thresholds and parasitic signals on page 82 min max 0 to 1000 50 2 6 0 COMMUNICATION 2 6 1 HART ADDRESS Any HART address greater than 0 will activate HART multidrop mode The current output stays constant at 4 mA If 2 6 1 HART AD
116. tings gt The display goes back to Normal mode 70 LevelWave LG01 6 3 5 Function description 1 0 0 Information Info menu HB EML3010 A en Menu Function Function description Selection list Default No 1 1 0 IDENT 1 1 1 SERIAL NUM The device serial number Read only 1 1 2 CONV FIRM VER The converter firmware version Read only 1 1 3 SEN FIRM VER The sensor firmware version Read only 1 1 4 HMI FIRM VER The HMI device display screen firmware Read only version 1 2 0 OUTPUT 1 2 1 SUMMARY This shows the settings at this time for the Read only output function OUTPUT FUNC output range RANGE 4 mA setting SCALE 4mA 20 mA setting SCALE 20mA and error delay ERROR DELAY 1 3 0 HISTORY 1 3 1 ERROR RECORD A log of device errors Push gt to read the Read only errors Push 4 or w to scroll up or down the list Each error is identified by a code Push gt again to show the number of incidents and the time since the last incident in days hours minutes and seconds For more data about errors refer to Status and error messages on page 86 LevelWave LGO1 11 HB EML3010 A en 2 0 0 Supervisor menu Menu Function No Function description Selection list Default 2 1 0 COMMISSION 2 1 0 COMMISSION This starts a quick set up procedure applicable to most applications
117. to Measurement limits on page 105 This is a display option It shows empty mass or mass of the product that can be put into the tank Refer to the diagrams at the end of this section This is a display option It shows the unfilled volume Refer to the diagrams at the end of this section Total volume of tank contents Calculated with a volume table HB EML3010 A en LevelWave LGO1 1 29 DE Figure 10 1 Measurement definitions 1 Distance Flange facing Gas Air Interface Probe length L Tank height Ullage volume or mass Figure 10 2 Measurement definitions 2 Level Volume or mass LGo1 HB EML3010 A en Product Specifications for Intelligent Level Transmitters Product Specification Device LevelWave Radar Transmitters PSS EML3010 LGO1 Guided Wave Radar Level Meter PSS EML3020 LRO1 Free Space Radar Level Meter LevelStar Buoyancy Transmitters PSS EML0710 244LD Intelligent Buoyancy Transmitter for Liquid Level Interface and Density with Displacer and Torque Tube PSS EML1710 244LVP Intelligent Buoyancy Transmitter for Liquid Level Interface and Density with Displacer PSS EML0901 204xx Accessories for Buoyancy Transmitters PSS EMO0100 Accessories for Devices with HART Protocol Invensys the Invensys logo ArchestrA Avantis DolpHin Esscor Eurotherm Foxboro Eckardt Foxboro I A Series Foxboro Evo IMServ InFusion SimSci Skelta Tr
118. ts Assemble the next middle rod segment with a pair of lock washers on the attached screw and the top rod segment Use two 7 mm open ended wrenches to tighten the assembled parts to a torque of 2 3 Nm Assemble the next coaxial tube segment and the top coaxial tube segment Do not use tools to tighten the assembled parts Do steps 9 thru 10 again until the end rod segment and end coaxial tube are attached Use the 2 pipe wrenches to tighten the coaxial tubes in the lock nuts Use a 2 5 mm Allen wrench to attach and tighten the two HC M5x5 screws lock screws to the union nut HB EML38010 A en LevelWave LGO1 37 ge Figure 3 32 How to assemble the segmented coaxial probe part 3 CAUTION If the lock screw is not tight the device will not measure correctly e Use a 2 5 mm Allen wrench to attach and tighten a HC M5x5 screw lock screw to the bottom segment of tube 3 8 4 How to install a device with a flange connection Equipment needed e Device e Gasket not supplied e Wrench not supplied Figure 3 33 Flange connection e Make sure the flange on the nozzle is level e Make sure that you use the applicable gasket for the flange and the process e Align the gasket correctly on the flange facing of the nozzle e Lower the probe carefully into the tank gt For more data on cable probes refer to How to install a cable probe in the tank on
119. ttached to the remote converter Use marks on the wall to help you put the wall support in the correct position For more data refer to Dimensions and weights on page 108 Use equipement and tools that agree with health and safety regulations and good engineering practice Make sure the wall support is correctly attached to the wall HB EML3010 A en LevelWave LGO1 4 1 3 8 9 How to turn or remove the signal converter The converter turns 360 The converter can be removed from the process connection assembly under process conditions Figure 3 39 How to turn or remove the signal converter Tool 5 mm Allen wrench not supplied for the lock screw on the signal converter Cover for the coaxial hole on top of the process connection assembly CAUTION Do not loosen the 4 socket head screws on the process connection assembly If you remove the housing put a cover on the the coaxial hole on top of the process connection assembly When the housing is attached to the process connection assembly tighten the lock screw with the 5 mm Allen wrench 3 8 10 How to attach the weather protection to the device The device and the weather protection option are supplied disassambled in the same box You must attach the weather protection when you install the device Figure 3 40 Equipment needed Device Weather protection option 2 butterfly screws and spring washers The manufacturer a
120. ttaches these parts to the device before delivery 42 LevelWave LGO1 HB EML3010 A en Figure 3 41 Installation of the weather protection general procedure T Remove the 2 butterfly screws from the housing Make sure that spring washer is attached cor rectly to the housing on the weather protection fixture Lower the weather protection onto the device Attach the 2 butterfly screws Make sure that you use the correct holes to attach the weather protection The holes must agree with the housing option used compact vertical non Ex or Ex i approved etc For more data refer to the illustration that follows LevelWave LGO1 43 HB EML3010 A en oO P Figure 3 42 Holes for installation of the weather protection housing versions Compact horizontal housing non Ex and Ex i approved devices Compact horizontal housing Ex d approved devices Compact vertical housing non Ex and Ex i approved devices Compact vertical housing Ex d approved devices The overall dimensions of the weather protection are on page 108 44 LevelWave LGO1 HB EML3010 A en 3 8 11 How to open the weather protection Figure 3 43 How to open the weather protection AAN Loosen the bolt on each side of the weather protection Pull the sides of the weather protection out of the notch for the closed position Pull the weather protection up and back gt This will ope
121. ue for an output of 22 mA at the terminal Terminals output Ex d 16 36 VDC min max value for an output of 22 mA at the terminal Current output load Non Ex Ex i Ry Q lt Uext 12 V 22 mA For more data refer to Minimum power supply voltage on page 102 Ex d Ry Q lt Uext 16 V 22 mA For more data refer to Minimum power supply voltage on page 102 Cable entry M20 x 1 5 Y2 NPT Cable gland Standard none Options M20x1 5 cable diameter 6 12 mm 0 23 0 47 others are available on request Signal cable remote version None for non Ex devices 4 wire shielded cable of max length 100 m 328 ft to be supplied by the customer Supplied with all Ex approved devices For more data refer to Remote device data on page 48 Cable entry capacity terminal 0 5 2 5 mm HB EML3010 A en Input and output 97 LevelWave LG0O1 Measured variable Time between the emitted and received signal Current output HART Output signal 4 20 mA HART or 3 8 20 5 mA acc to NAMUR NE 43 Resolution 3 pA Temperature drift analog Typically 50 ppm K Temperature drift digital Max 15 mm for the full temperature range Error signal options High 22 mA Low 3 6 mA acc to NAMUR NE 43 Hold frozen value not available if the output agrees with NAMUR NE 43 PROFIBUS PA Type PROFIBUS MDP interf
122. ulent you can attach the probe to the bottom of the tank The procedure to attach the probe depends on the type of probe used CAUTION Keep the probe straight Double rod 8 mm 0 3 Figure 3 12 How to attach a double rod probe to keep it straight e Weld a tube with an internal diameter of 28 30 mm 1 1 1 2 to the bottom of the tank gt Make sure the tube aligns with the process connection at the top of the tank e Lower the probe into the tank e Put the end of the probe into the tube Double cable 04 mm 0 15 Figure 3 13 How to attach a double cable probe to keep it straight The probe counterweight has a hole with an M8 internal thread You can also select the appropriate options and attach An anchoring rod A turnbuckle For more data contact your supplier HB EML3010 A en LevelWave LGO1 23 Single rod 8 mm 0 3 Figure 3 14 How to attach a single rod probe to keep it straight e Weld a tube with an internal diameter of 12 mm 0 5 to the bottom of the tank Make sure the tube aligns with the process connection at the top of the tank e Lower the probe into the tank e Put the end of the probe into the tube Single cable 04 mm 0 15 Figure 3 15 How to attach a 4 mm 0 15 single cable probe to keep it straight Probe with threaded end Probe with turnbuckle Probe with chuc
123. until it is fully engaged e Tighten the lock screw 4 2 2 Remote version Terminals for electrical installation Figure 4 5 Terminals for electrical installation Grounding terminal in the housing if the electrical cable is shielded Current output Current output Location of the external grounding terminal on the wall support INFORMATION Electrical power to the output terminal energizes the device The output terminal is also used for HART communication CAUTION e Use the applicable electrical cables with the cable glands e Make sure that the power supply does not have a current more than 5 A or that there is 5 A rated fuse in the electrical circuit that energizes the device e Make sure that the polarity of the power supply is correct If the polarity is incorrect you will not cause damage to the device but the device will not operate For more electrical installation data refer to Compact version on page 45 48 LevelWave LGO1 HB EML3010 A en 4 3 Remote device data 4 3 1 Requirements for signal cables supplied by the customer AA DANGER An Ex approved signal cable is supplied by the manufacturer with devices for hazardous locations Use of this signal cable is mandatory Non Ex devices only The signal cable is an option for non Ex devices If the signal cable is not supplied by the device manufacturer the cable must have properties tha
124. v AMS version O PDM version FDT version HB EML3010 A en LevelWave LGO1 1 1 r 9 3 Connection variants The signal converter is a 2 wire device with 4 20 mA current output and HART interface e Multi Drop Mode is supported In a Multi Drop communication system more than 1 device is connected to a common transmission cable e Burst Mode is not supported There are two ways of using the HART communication e as Point to Point connection and e as Multi Drop connection with 2 wire connection 9 3 1 Point to Point connection analogue digital mode Point to Point connection between the signal converter and the HART Master The current output of the device is passive Also refer to Point to point networks on page 55 9 3 2 Multi Drop connection 2 wire connection Up to 15 devices may be installed in parallel this signal converter and other HART devices For an illustration of multi drop networks refer to Multi drop networks on page 56 For data on communication in multi drop mode refer to HART network configuration on page 78 9 4 HART device variables The HART dynamic variables PV Primary Variable SV Secondary Variable TV Third Variable and 4V Fourth Variable can be assigned to any of the device variables The HART dynamic variable PV is always connected to the HART current output which is for example assigned to level measurement 1 1 8 LevelWave LGO1 HB
125. vice does not operate 1 ERR 101 Error Current Output Drift tly The fault ENA The aad 3 ERR 102 Error Temperature Out of Range remove the Failure message 1 ERR 103 Error Converter EEPROM from the Normal mode screen 1 ERR 103 Error Converter RAM 1 ERR 103 Error Converter ROM 1 ERR 104 Error Converter Voltage 2 ERR 200 Error Reference Lost 2 ERR 202 Error Peak Lost Level Lost 2 ERR 204 Error Overfill 3 ERR 205 Error Internal Communication 1 ERR 206 Error No Probe detected 1 ERR 207 Error Sensor EEPROM 1 ERR 207 Error Sensor RAM 1 ERR 207 Error Sensor ROM 1 ERR 208 Error Oscillator Frequency 3 ERR 209 Error Sensor Not compatible 2 4 ERR 210 Error Empty Y Function The device operates correctly check but the measured value is incorrect This fault message is only temporary This symbol is shown when the user configures the device with the DTM or a HART Communicator A Out of It is possible that the measured 4 Warning Peak Lost specification value is unstable if the f operating conditions do not 4 Warning Overfill agree with the device i specification Weming ene 4 Warning Temperature out of range If an Out of specification status symbol is shown refer to menu item 2 2 2 DIAGNOSTIC Configuration mode Supervisor menu for more data For data on errors error records and error codes refer to Error handling on page 88 88 Level
126. vices and VDI VDE 2650 This is shown at the top left side of the display screen More data is given if you use PACTware software with the appropriate DTM on a PC Error codes and data are shown on the device display screen and in the DTM Menu item 2 2 2 DIAGNOSTIC Configuration mode Supervisor menu supplies more data This includes internal voltages the loop current and the reset counter watchdog timer You can see this data on the device display screen and in the DTM DISTANCE Figure 6 9 Status markers Device status NAMUR NE 107 symbols Symbol Failure Symbol Function check Symbol Out of specification Status marker line marker 3 is shown When the status marker is on a number is shown Types of error message NE 107 Type of Description status error Failure Error If an error message is shown in ERROR RECORD menu item 1 3 1 the current output goes to the error signal value set in menu item RANGE menu item 2 4 2 after the time set in ERROR DELAY menu item 2 4 5 For more data about menu items Out of Warning If a warning message is shown there is no effect on the current output value specification HB EML3010 A en LevelWave LGO1 87 NE 107 NE 107 Description Status Error code Possible errors symbol Status marker Type shown shown K Failure The de
127. y liquids only 10000 mPa s 10000 cP 1500 mPa s 1500 cP 500 mPa s 500 cP Dielectric constant gt 1 6 in direct mode gt 1 4 in direct mode gt 1 1 in TBF mode Materials Probe Stainless steel Stainless steel 1 4401 316 1 4404 316L Hastelloy C 22 2 4602 Gasket process seal FKM FPM 40 150 C 40 302 F Kalrez 6375 20 150 C 4 302 F EPDM 50 150 C 58 302 F Process connection Stainless steel 1 4404 316L Hastelloy C 22 2 4602 Process connections Thread 1 NPT G1 A 1 NPT G1 A Single piece probe 1V2 NPT G 4A 1 2A Segmented probe 1 12 NPT G 1A 1 A Flange EN DN40 200 in PN10 PN16 PN25 or PN40 ASME 1 8 in 150 Ib or 300 Ib JIS 40 200A in 10 K Others Others on request These values are correct when the Dynamic Parasite Rejection DPR function is on The DPR function is set to on at the factory Kalrez is a registered trademark of DuPont Performance Elastomers L L C Other flange faces are available Refer to your local supplier for more data 1 02 LevelWave LGO1 HB EML3010 A en 8 3 Minimum power supply voltage Use these graphs to find the minimum power supply voltage for a given current output load Non Ex and Hazardous Location approved Ex i IS devices Y 1000 900 800 700 600
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