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Section 4 DIRECT CONFIGURATION & INSTALLATION

1. 15 Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION 3 1 2 1 HYPERTERMINAL USAGE PROCEDURE 1 Make sure that the COM1 configuration procedure had been completed 2 HyperTerminal window should be open and cursor blinking in upper left hand corner with Console Version 1 0 being displayed 3 Type in Help and press the enter key Window should display available commands for the application see Figure 3 5 4 Type in show and press the enter key This function will display the current configuration for the following parameters see Figure 3 7 gt address gt Net Mask gt Default Gateway gt Server 5 sure that the data each parameter shown matches the listing in Section 3 0 If not do the following 6 Type in set space the parameter you want to change space and the value you want to change to Press the enter key to save An example 1 below Set IP 192 168 2 2 To configure any parameter in the HyperTerminal Application always use the set function see Figure 3 6 followed by a space than the parameter you want to change followed by a space and end with the value you need 7 Check the data to ensure it was saved Type in show and press the enter key All the parameter information should be displayed and match what you entered If not repeat the procedure listed above 8 Once all the parameters have been configured to mat
2. ADMINISTRATOR Fault Log DIGITAL INPUTS DIGITAL OUPUTS ANALOG INPUTS NAME ALARMEN STATUS NAME STATUS NAME NORMAL RANGE CURRENT VALUE ALARMEN STATUS outo Common Faut C new 0 00 to 100 00 58 PSI DISABLED NORMAL 1 oseo ours Supenisor C aint 0 00 to 100 00 se oisasueo normar DISABLED ovr supervisors avez ain2 0 00 to 100 00 norna DIsRELED outs License Expired C ADO ain3 0 00 to 100 00 oisasueo normar DISABLED eura dout4 orr aind 0 00 to 100 00 DISABLED NORMAL DISABLED ours doutS ADOS ain5 0 00 to 100 00 DISABLED normar DISABLED oure doute OFF ADOS aing 0 00 to 100 00 oisaeLeo nommat DISABLED our dout7 OFF ADO ain 0 00 to 100 00 Joisasueo normar DISABLED ovre douts orr ADOS aing 0 00 to 100 00 o smereo normat DISABLED ours dout orr apes ain9 0 00 to 100 00 DISABLED anc o ainio 0 00 to 100 00 DISABLED NORMAL Internet e Digital Inputs The eConnect has eleven 11 digital inputs INO IN10 For each input gt Name Administrator defined name for the input name defined in Administrator screen gt Alarm En Indicates whether the input s alarm feature is enabled or disabled If enabled a high 5V input will trigger an alarm cond
3. 2 long AMPE TF TER ot EM M S DUT Els hp 22 5 c L s n 0 10 0 8 QUT e read o dut ND HVC 4 ops 0 10 06 518 OUT e 9516 45 BND 2400 24 AA PROCESS INPUT J4 J2 J 12 2 19 eCONNECT SBC 4 12 1 gt m am La BO om zo za mo Az capes 0 ore LADOS 0 4 canes Op 0 1 FIELD CONNECT IONS TAM 51 5 8 PROCESS INPUT 10 GND Gin 1 AG 4 3 9 PROCESS INPUT 48 BATONG cese Ta e PRO ESS INPUT ol m IG AB ka lz PROCESS INPUT 10 GND 6580 49 6 ILLUSTRATIONS AND PARTS LIST 6 8 eConnect OPTION THREE 02250148 732R00 key description number 1 term 45 600v euro ch 2 term end plate rk610 ch 3 term end stop c383 ch 4 r din 33mm meters 5 blk term euro c383sl6 6 Cb c h hi inrush 7 mdl supv ethernet interface 8 rly din 24 coil 9 mdl isolation amp din 10 sply pwr 24vdc 2 5a din 11 encl e conn 20x16x6 n4 emc 12 pnl sub for e conn 20x16 encl 13 duct wiring 1 x 1 5 panduit 16 00 000 gj 292 Hn part numbe
4. Configuration is completed by setting dip switches located on the I O device to match the standard instrumentation input signal Configuration should be completed by a qualified electrician or technician The lO device Owners Manual should be consulted and used for device configuration device Owners Manual can be found with the electrical diagrams and information sent with the eConnect device device signal output is set for O to 10 Volts at the factory and should not be changed Refer to Sections 3 2 12 2 4 2 10 2 Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION 3 0 CONFIGURATION INTRODUCTION Section 3 of this manual explains the procedure for configuring the eConnect device so that it can be connected into a Local Area Network Complete this configuration process to permit the eConnect device to communicate via the LAN network The following are the factory set values of the most important Ethernet parameters see Figure 3 1 for screen view Address 192 168 2 2 Net mask 255 255 255 0 Default Gateway 192 168 2 254 Name server 192 168 2 1 If these parameters do not match with your network settings they will need to be modified Configuration can be achieved in one of two ways either via a text based console interface or an Ethernet crossover cable For a detailed description of each parameter listed in this Administrator set up procedure go to Sectio
5. DISABLED OUTE ding DISABLED OUTS ding DISABLED OUTS dins DisasLED OUTS din DISABLED 0976 din7 DISABLED OUT ding DISABLED OUTS din9 DISABLED OUTS dinio DISABLED SUBMIT SUBMIT SUEMIT SUBMIT DIGITAL INPUTS DIGITAL OUTPUTS NAME Common Fault Supervisor tx Supervisor rx License Expiratior dout4 doutS dout dout7 douts dout9 DATA LOGGING CHANNELS 2 3 4 compressor 102 T1 compressor 121 T1 compressor 101 compressor 102 P1 compressor 102 System Pressure 18 System Demand SOURCE analog input digital input system pressure system demand disabled id number 102 103 104 105 106 107 108 parameters Capacity SUBMIT FAULT NOTIFICATION RECIPIENTS admin enduser com ANALOG INPUTS ADCO Apes ADOS ADOS ADOS ADO ADOS ADOS ADOIO 21010 new aini ain2 ain3 ain4 ains ain ain9 NAME VOLTAGE RANGE 10 00 10 00 10 00 10 00 10 00 10 00 10 00 10 00 0 00 48 00 0 00 48 00 0 00 48 00 0 00 48 00 0 00 48 00 0 00 48 00 0 00 48 00 UNITS RANGE 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 100 00 100 00 100 00 100 00 100 00 100 00 100 00 100 00 100 00 100 00 100 00 SUBMIT NORMAL RANGE 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100
6. IP settings assigned automatically if your network supports this capability Otherwise you need to ask pour network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 168 2 3 Subnet mask 255 255 0 Default gateway Use the following DNS server addresses Preferred DNS server 192 Alternate DNS server 24 Section 4 DIRECT CONFIGURATION 8 INSTALLATION Select OK Close all windows Now you can follow the web configuration instructions in Section 5 NOTE Once you complete the web interface to change the IP address to the local network at the customer site you will need to reset your IP settings to your Laptop or PC from the above settings Once the eConnect has successfully been connected to the local PC the eConnect can be set up for the specific application A local Administrator should be designated who will be responsible for making any eConnect configuration changes These changes may include data logging channel set up l O input configuration parameter naming and control parameter changes see Section 5 Operation A unique username and password should be established by the Administrator to prevent unauthorized personnel from making configuration and control changes see Figure 4 4 4 1 1 ETHERNET CONNECTION CABLE CONFIGURATION A Crossover cable is required to connect a Laptop or PC direct
7. TIME MACHINES SEQUENCE MODE SEQUENCE HOURS LOWEST PRESSURE RECOVERY TIME and ROTATE HOURS Because these values are not monitored by the eConnect to conserve network bandwidth obtaining these values requires the user to click on the refresh values button Loading these values can take up to a minute These values are editable by the administrator When changed the text will turn red Press enter to submit the value to be saved 35 5 OPERATION NOTICE Each machine on the network must have its ID number properly configured via the eConnect There should not be any duplicate ID numbers on the network The eConnect uses a machine s ID number which is reported by a machine to identify a machine regardless of its COM number Serial number machine name legends and maintenance items are ID specific In general ID numbers should be configured one time only 5 3 3 STATUS The Status page displays the current status of the eConnect s physical channels Refer to Figure 5 6 for screen shot of the l O Status page H Sullair eConnect user Microsoft Internet Explorer Figure 5 6 File Edit View Favorites Tools Help Status Qs gt x a e pO Search lt Favorites QU E Page Address http 192 168 2 2 user econned sullair com ACTIVE FAULTS macio 00 90 2 2 0 28 FIRMWARE 2 002 Feb 12 2004 Fri Mar 26 2004 11 08 50
8. administrator defined legend for this temperature pressure or differential pressure When changed the text will turn red Press enter to submit the value to be saved gt The current value for this temperature pressure or differential pressure e Digital Inputs And Relay Outputs for each of the ten 10 digital inputs and eight 8 relay outputs there are two 2 fields gt administrator defined legend for this digital input or relay output When changed the text will turn red Press enter to submit the value to be saved gt An LED that indicates whether the digital input or relay output is on green or off clear e Maintenance Items There are five 5 maintenance items air filter oil filter separator lubricant sample and lubricant change Each of these maintenance items hours till due is calculated with the following equation gt Hours till due last change change interval run hours gt The last change and change interval are Administrator defined When changed the text will turn red Press enter to submit the value to be saved The lubricant type is simply a text field and is not used in calculations gt yellow background in the hours till due field indicates lt 100 hours till due red field indicates past due Machine Parameters There 11 parameters that can be displayed on the compressor page UNLOAD PRESSURE LOAD DELTA DRAIN INTERVAL DRAIN TIME RESTART
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10. be set to 0 00 to 10 00 for all available analog input channels To change the VOLTAGE RANGE values highlight the current values and type the new value The new value will appear red When you hit enter to accept the value will turn black 3 2 12 3 The UNIT RANGE is used to define the parameter range that corresponds to the voltage range i e 0 200 psig 0 12 000 CFM etc To change the UNIT RANGE values highlight the current values and type the new value The new value will appear red When you hit enter to accept the value will turn black 3 2 12 4 The NORMAL RANGE is used to define the range that the parameter input is expected to be within If the alarm is enabled a value outside this range will cause the eConnect to trigger an alarm condition To change the NORMAL RANGE values highlight the current values and type the new value The new value will appear red When you hit enter to accept the value will turn black 3 2 12 5 To enable the alarm function for an available analog input click on the ALARM EN button to change it from DISABLED to ENABLED If enabled a value outside the normal range will trigger an alarm condition 19 Section 3 LOCAL AREA NETWORK CONFIGURATION 8 INSTALLATION Figure 3 1 0 2 Sullair eConnect user Microsoft Internet Explorer DEAR File View Favorites Tools Help Com pressor 2 Jy Favortes Q Status Page idress http
11. command will return help information specific to that command Refer to Figure 3 5 for a Help display via HyperTerminal with an RS232 connection Figure 3 5 HA lala H elp File Edit View Call Transfer Help Command Via Del 58 alal help Hyper ICC Console Version 1 0 Terminal Available commands type help command for more info echo Turn on or off echoing of characters set Configure various options show Show current configuration help This help screen OK Connected 0 08 41 Auto detect 38400 8 1 Echo Echo ON default setting will echo typed characters back to the user Echo OFF will disable the echoing of typed characters Set The Set command actually encompasses several subcommands each of which allows setting a different configuration parameter To set a parameter two arguments are required the parameter s name and the value to set it to Figure 3 6 shows how to access the set command help which displays the syntax for setting a new net mask or gateway address 14 Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION F i 9 u re 3 6 econnect HyperTerminal aca File Edit View Call Transfer Help Set 03 28 show Address 192 168 1 2 Overview Netmask 255 255 255 0 Gateway 192 168 2 254 And Implementa Name Server 192 168 2 1 Firmware Ver OK set ip 192 168 2 2 address set to 192
12. connection a Enable this network device ml Rename this connection Change settings of this connection Area Connection Other Places O Integrated Fast 3Com 3C920 Integrated Fast G Control Panel wireless Network Connection abled My Network Places My Documents 3 My Computer ueMobile 1150 5 Details Local Area Connection 2 LAN or High Speed Internet Disabled 3Com 3C920 Integrated Fast Ethernet Controller 3 905 Compatible Right click on Local Area Connection and select Properties You will receive a screen like Figure 4 2 23 Section 4 DIRECT CONFIGURATION amp INSTALLATION Figure 4 2 1 Local Area Connection Properties General Authentication Advanced Connect using 3Com 3 920 Integrated Fast Ethernet Controller 3 905 This connection uses the following items 005 Packet Scheduler AEGIS Protocol IEEE 802 1x 1 4 0 13 Internet Protocol TCP IP lt gt Install Uninstall Properties Description Allows your computer to access resources on the network Show icon in notification area when connected ok Cancel Double click Internet Protocol TCP IP Input the setting as shown below Figure 4 3 Keep a copy of the original settings to change back once you complete the eConnect setup Figure 4 3 Internet Protocol TCP IP Properties General You can get
13. from making configuration and control changes Enter the new Administrator username and password and click the SUBMIT button next to the Administrator information boxes 3 2 7 The Administrator can change the User username and password to limit those who have read access to the eComnect Enter the new User username and password and click the submit button next to the User information boxes 3 2 8 The Administrator can select parameters to log on up to 30 data channels The eConnect will keep the logged data for 7 days before overwriting the oldest file see the General section for a more detailed description of the datalogging feature Some datalogging channels may be reserved for information required to generate the automatic summary reports 3 2 8 1 To assign a parameter to an available data logging channel select the desire channel in the Data Logging Channels menu as a default each available channel logs compressor ID1 capacity 3 2 8 2 Once the channel is selected select the source The available sources are the compressors being monitored analog inputs digital inputs system pressure as reported by the compressor network highest of the compressor discharge pressures and system demand sum of the compressor capacities as reported by the compressor network 3 2 8 3 If compressor is selected as the source a compressor ID number and parameter must be selected If analog input is selected as the source a
14. s or administrator s username and password would be accepted Figure 5 2 Connect to 192 168 2 2 Authentication Dialog X Popup Box c USER User Password Remember my password Table 3 Username and Password Default Values The initial factory set value for usernames and passwords are as follows Realm Username Password User user blank Administrator admin blank NOTICE Usernames and passwords are case sensitive and that the authentication will remain in effect from that point until all browser windows are closed 5 2 eCONNECT STATUS At the top of each eConnect realm there is a status bar displaying basic information about the unit Refer to Figure 5 3 for a screen shot of the eConnect status bar 32 5 OPERATION Figure 5 3 econnec sullair com ACTIVE FAULTS E MAC ID 00 90 2 2 0 28 Compressor 101 Machine 1 Connect FIRMWARE 2 002 Feb 12 2004 IN1 dini Status Bar Wed Mar 31 2004 15 32 52 RX e From Address The configured from address is shown at the top of the status bar This is a convenient way of identifying the current unit that is being viewed e MAC Address The unique 48 bit Ethernet MAC ID for this device e Firmware The current firmware version and the date it was created e Date and Time The current date and time according to the unit s real time clock Expiration Warning
15. the Compressor Status screen highlight the current text or value and type in the desired name or value text limited to 11 characters including spaces the new text will appear red When you hit enter to accept the text will turn black It will take a few seconds for the change to take effect This will allow you to customize each Compressor Status screen to fit the specific compressor configuration Not all compressors have sensors for every parameter shown on the compressor status screen If the sensor is not present a very large positive or negative value may appear in the parameter value box The parameter value can be removed from the Compressor Status screen by deleting the parameter name and leaving it blank 3 3 5 The Compressor Status screen also allows you to track the maintenance intervals for common maintenance items such as the air filter oil filter separator elements lubricant samples and lubricant changes The local eConnect Administrator can enter the recommended change interval for each of these common maintenance items Each time maintenance is performed the current compressor run hours is entered on the Compressor Status screen The eConnect then calculates the number of hours until the next recommended change A warning is given when there is less than 100 hours until the change is due and when the change is past due NOTE Refer to your operators and maintenance manual for recommended change intervals Some change intervals ar
16. 00 UNITS ALARM EN DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED Table 3A Wire Connections for RS232 Console Serial Cable eConnect Signal Name RX TX GND 3 1 1 3 HYPERTERMINAL CONFIGURATION eConnect Terminal 8 RXD2 9 TXD2 10 GND Internet As previously mentioned any PC communication software and PC serial port can be used The software configuration example given here will be for Windows HyperTerminal communicating COM1 Figure 3 2 shows the Connect To tab of the properties window for COM1 Figure 3 3 shows the window that appears when Configure is selected in the Connect To tab Figure 3 4 shows the Settings tab of the properties window Most of these settings are their default values usually the only change needed 1 the Bits 11 Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION Per Second setting shown in Figure 3 3 Figure 3 2 aixi HyperTerminal Connect Settings Configuration Screen 1 COM direct Country region United States of America 1 Enter the area code without the long distance prefix Area code Pa Phone number Connect using com y Configure on busy OK 3 3 PE HyperTerminal Port Settings Configuration Scr
17. 00 0 00 100 00 DISABLED ding piseeLED OUTS doute ADOS laing 0 00 48 00 0 00 100 00 0 00 100 00 DISABLED ding DisAeLeD OUTS dout9 Ape ain9 0 00 48 00 0 00 100 00 0 00 100 00 DISABLED dinio DISABLED 0010 10 0 00 48 00 0 00 100 00 0 00 100 00 DISABLED Internet Time Used to change the time to the desired value The time 15 represented as HH MM SS and is in Military 24 hour format IP Address Subnet Mask Gateway Name server SMTP Server Used to change the network settings of the eConnect These addresses can be dotted addresses or domain names provided a valid name server is provided Admin Username amp Password Change the username and password for the administrator realm User Username amp Password Change the username and password for the user realm Data Logging Channels Use this interface to configure the source of the data that each of the 30 channels is logging Note that some channels may be reserved by the manager and may not be configurable by the administrator In this case that specific channel will not appear in the list Fault Notification Recipients Use this list to enter up to four email address that the eConnect will send fault notifications to whenever a fault condition occurs Digital Inputs The eConnect has 11 digital inputs INO IN10 For each input Name Used to define a name for the input Alarm En Indicates whether the input s alarm feature is en
18. 057 245 02250060 705 02250095 903 02250131 179 02250139 145 02250140 490 02250140 491 02250140 493 02250140 494 02250140 495 41370 quantity 32 oa hb baaa M PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR 46 6 ILLUSTRATIONS AND PARTS LIST 6 5 eConnect WIRING DIAGRAM OPTION ONE CB POWER TB 2 SUPPLY 120 oot 24 12 12 SUPPLY 024 POWER 103 LE 2 EJ 992711 ENE ee DIGITAL pA ISOLATING ATINPUT 1 EN 9 92 7 INO AMPLIFIER e 1 4r a 1CR 1CR DC G A 2 no 9 com 0 10 VDC PROCESS DIGITAL OUT INPUT Tre EUH 2 DER 2CR 2280 CUNT J4 1 ADCO QUT f DIGITAL 22 11 14 SIG IN GND OUT CUT PRT 1 at fine 44 12 AGND GND er i COMMON 14 SCR er ge 24VDC A2 EE 19 1 OUTO rov AY ISOLATING S TAL o AMPLIFIER v 012 PT 9 10 0 PROCESS T ol BUT INPUT e Ue Lo OUT t 44 2 ADC1 O EI S 1 AT 49 5 QUTA GND 4 2 9 END poo a are 4 4240 2406 ISOLATING 4 AMPLIFIER FIELD t o 10vDc SIE AS COM o a PROCE
19. 131 179 02250139 145 02250140 490 02250140 491 02250140 493 02250140 494 02250140 495 41370 quantity N 3 gt 00 k PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER COMPRESSOR 6 ILLUSTRATIONS AND PARTS LIST 6 7 eConnect WIRING DIAGRAM OPTION TWO FIELD CONNECTIONS 24 SUPPLY 1 42 120 Box 6 ee 9 22 12 S PPLY POWER sip E BE 72 11 TOR 4777 0107 pU 2CR 92 8 1 ma 3CR 48 1 N2 TL 4CR J8 2 INS pr 48 12 GND 4 4 5 3 24 00 5 5 EOMER RS485 GS 02 6 COMM MODULES J2 4RxD2 5232 Mg CONFIG vo 42 31 7x02 PORT suo 010 DIGITAL j20UTPUT 1 na AN 49 1 OUTO WS c rei E DIGITAL 120UTPUT 2 E 29 5 OUTA 11 7 nen DIGITAL 120UTPUT 3 19 6 1DUTS DIGITAL PE 19 7 OUTS TERMINAL NUMBER WIRE COLOR BLACK RED WHITE GREEN ORANGE BLUE BROWN YELLOW FO VIOLET AD GRAY PINK io ele m TAN 02250148 516 QUE ADCO AGNDI ADC1 GT 4062 Op 14065 0 32802 41 ISOLATING 3 SM DUT s aut GND
20. 168 2 2 tion help eConnect Console Version 1 0 Available commands type help lt command gt for more info echo Turn on or off echoing of characters set Configure various options show Show current configuration help This help screen OK set ip 192 168 2 2 address set to 192 168 2 2 Connected 0 00 35 ANSIW 38400 8 N 1 NUM Show This command displays current configuration information Some of this information IP Address Net mask and Gateway is configurable via the set command The I O Parameter field lists the current console s primary communication parameter Refer to Figure 3 7 econnect HyperTerminal PER Fig u re 3 7 File Edit View Call Transfer Help 0 5 6 DB YE Show o 1 eConnect Console Version 1 0 1 Available commands type help lt command gt for more info Overview echo Turn on or off echoing of characters set Configure various options show Show current configuration help This help screen OK help eConnect Console Version 1 0 Available commands type help lt command gt for more info echo Turn or off echoing of characters set Configure various options show Show current configuration help This help screen OK show IP Address 192 168 2 2 Netmask 255 255 255 0 Gateway 192 168 2 254 Name Server 192 168 2 1 Firmware Ver 2 002 OK Connected 0 00 11 ANSIW 38400 8 N 1 NUM
21. 192 168 2 econnect sullair com AOTIVE FAULTS nao io 00 90 C2 C2 0E 28 r nnware 2 002 Feb 12 2004 Thr Mar 25 2004 16 18 36 Fau Log seLeor NUMBER SERIAL NUMBER NAME 1 11 viii Machine 1 RUN STATUS nove sea HOURS PRESSURE OAPROITY LOAD HOURS RUN HOURS Manual Stop Continuous 0 0 0 0 0 CURRENT DISPLAY STOP DIGITAL INPUTS OMANGE INTERVAL LAST CHANGE HOURS TILL DUE 0 112 Dini AIR FILTER 100 100 200 PREVIOUS DISPLAY Din2 FILTER 100 0 100 Din3 SEPARATOR so Din4 LUBRICANT SAMPLE TEMPERATURES Dins LUBRICANT CHANGE tempi Din LUBRICANT 0 temp2 Tew temp3 Ding REFRESH VALUES temp4 Din9 UNLOAD PRESSURE temps 1 10 LOAD DELTA Pressures RELAY OUTPUTS DRAIN INTERVAL pressurei relay DRAIN TIME pressure 2 RESTART pressure3 MACHINES pressure4 relays seauenoe Hove Disabled SEQUENCE HOURS DIFFERENTIAL PRESSURES relayS relay6 LOWEST PRESSURE relay RECOVERY TIME x le ls le le le ls le 80000000909 relay8 ROTATE HOURS internet 3 3 USER SCREENS 3 3 1 To go to the USER screens click on USER below the eConnect logo The first screen in the user realm will be the Network screen Five tabs are shown toward the top of the screen Administrator setup is required only on the Compressor tab To enter the Compressor tab click on the Compressor button see Figure 3 10 3 3 2 There is a stat
22. 2004 15 32 38 i Digital Input Alarm 764524694 Wed Mar 31 2004 15 30 58 P1 LOW 0 112 LOAD 0 112 Internet e ID Each fault event has a unique ID number associated with it Time The time and date of the event e Source The source of the fault event Possible values 101 1016 compressors DINO DIN10 digital inputs ADCO ADC 10 analog inputs e Name The configured name of the source Machine name DIN name ADC name e Serial Number If the source of the fault event was from a compressor its serial number will appear here e Message A short message explaining the event In the case of compressor s this will echo the last two display messages from the compressor 5 4 ADMINISTRATOR REALM The administrator page is used to configure time network settings authentication settings channel settings fault notification settings and l O settings Refer to Figure 5 10 for a screen shot of the administrator page 39 5 OPERATION Fig u re 5 1 0 Sullair eConnect Administrator Microsoft Internet Explorer File Edit View Favorites Tools Help Administrator Qs D Search Sie Favorites Media C Page Address http 192 168 2 2 admin 40 econnect sullair com eConnect 1 00 90 C2 C2 0E 28 FIRMWARE 2 002 Feb 12 2004 Mon Mar 29 2004 1
23. 2250140 493 02250140 494 02250140 495 41370 quantity PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER COMPRESSOR 44 6 ILLUSTRATIONS AND PARTS LIST 6 3 eConnect WIRING DIAGRAM BASIC 12 CB SUPPLY I mU US TAN 120 VAC AC po Noe a SUPPLY N PINK J4 19 POWER il ni E 24VDC 8 SBC COMPR RS485 0 2 ae RETE e gt COMM 5485 O URANGE O J2 5 MODULES D RECN O J2 4 RXD2 J2 J8 RS232 CONFIG tx Oo WERE O J2 3 TXD2 JE PORT H TZ 1 WIRE COLORS REFER TO WIRES IN MULTICONDUCTOR CABLE 02250 140 597 ETHERNET CONNECTION J RJ 45 CONNECTOR 02250148 514 45 Section 6 ILLUSTRATIONS AND PARTS LIST 6 4 eConnect OPTION ONE 02250148 730R00 key number zomnour N a cx 16 00 7 75 description term 45 600v euro ch term end plate rk610 ch blk term end stop c383 ch r din 35mm meters blk term euro gnd c383sl6 Cb c h hi inrush mdl supv ethernet interface rly din 24 coil mdl isolation amp din sply pwr 24vdc 2 5a din encl e conn 20x16x6 n4 emc pnl sub for e conn 20x16 encl duct wiring 1 x 1 5 panduit part number 02250057 241 02250057 244 02250
24. 4 35 11 TIME HH MM SS SUBMIT DATA LOGGING CHANNELS SOURCE id number parameters Capacity Ip ADDRESS 192 168 2 2 2 compressor 101 analog input 102 3 compressor 121 digital input 103 SUENET MASK 255 255 255 0 4 compressor 102 system pressure 104 GATEWAY 192 168 2 1 5 compressor 102 1 system demand 1D5 6 compressor ID2 disabled 106 NAMESERVER 192 168 2 1 System Pressure 107 108 SUBMIT SMTP SERVER smtp enduser com SUBMIT 8 System Demand FAULT NOTIFICATION RECIPIENTS ADMIN USERNAME admin admin enduser com ADMIN PASSWORD suemiT USER USERNAME USER PASSWORD SUBMIT SUBMIT DIGITAL INPUTS DIGITAL OUTPUTS ANALOG INPUTS NAME ALARM EN NAME NAME VOLTAGE RANGE UNITS RANGE NORMAL RANGE UNITS ALARM EN dino DISABLED OUTO Common Fault ADCO 10 00 10 00 0 00 100 00 0 00 100 00 DISABLED dini DISABLED OUTI Supervisor tx ADC1 1 10 00 10 00 0 00 100 00 0 00 100 00 DISABLED din2 DisaBLED OUT Supervisor rx ADOZ 2 10 00 10 00 0 00 100 00 0 00 100 00 DISABLED din3 DisasLED OUTS License Expiratior ADCS ain3 10 00 10 00 0 00 100 00 0 00 100 00 DISABLED ding pisaeLED 9074 doutd aing 0 00 48 00 0 00 100 00 0 00 100 00 DISABLED dins DisAetep 9075 doutS ADOS ains 0 00 48 00 0 00 100 00 0 00 100 00 DISABLED din pisaeLeo OUTS dout ADOS laing 0 00 48 00 0 00 100 00 0 00 100 00 DISABLED din piseeLED OUT dout7 ADO 0 00 48 00 0 00 100
25. D USER USERNAME USER PASSWORD DIGITAL INPUTS NAME 192 168 2 2 255 255 255 0 192 168 2 1 192 168 2 1 smtp enduser com admin susMIT SUBMIT SUBMIT SUBMIT DIGITAL OUTPUTS ALARM EN DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED NAME Common Fault Supervisor tx Supervisor rx License Expiratior dout4 douts dout dout7 dout amp dout9 DATA LOGGING CHANNELS 2 compressor 101 3 compressor 101 4 compressor 102 P1 5 compressor 102 T1 6 compressor ID2 C 7 System Pressure 8 System Demand SOURCE id number analog input digital input system pressure system demand disabled parameters Capacity SUBMIT FAULT NOTIFICATION RECIPIENTS admin enduser com ANALOG INPUTS NAME VOLTAGE RANGE new 10 00 aini 10 00 ain2 10 00 ain3 10 00 ain4 0 00 5 0 00 ain 0 00 ain 0 00 aing 0 00 9 0 00 10 0 00 10 00 10 00 10 00 10 00 48 00 48 00 48 00 48 00 48 00 48 00 48 00 SUBMIT UNITS RANGE NORMAL RANGE 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 ALARM EN DISABLED DISABLED DISABLED DISABLED DI
26. E AND EXPLOSION MOVING PARTS ELECTRIC SHOCK HOT SURFACES SHARP EDGES AND SHARP CORNERS LIFTING REMOTE NETWORK CONNECTIONS TERMS eCONNECT COMPATIBILITY DATA LOGGING INTRODUCTION EMAIL FAULT NOTIFICATION ANALOG l O CONFIGURATION LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION 10 10 10 10 3 0 3 1 CONFIGURATION INTRODUCTION CONSOLE INTERFACE 3 1 1 RS232 3 1 1 1 REQUIREMENTS TABLE OF CONTENTS Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION CONT 11 3 1 1 2 CONNECTION 11 3 1 1 3 HYPERTERMINAL CONFIGURATION 12 3 1 1 3 1 COM1 CONFIGURATION PROCEDURE 12 3 1 2 COMMAND OVERVIEW 16 3 1 2 1 HYPERTERMINAL USAGE PROCEDURE 16 3 1 3 ETHERNET CONNECTION CABLE CONFIGURATION 17 3 2 ADMINISTRATOR PAGE 20 3 3 USER SCREENS Section 4 DIRECT CONFIGURATION INSTALLATION 23 4 0 CONFIGURATION INTRODUCTION 23 41 PC SETTINGS 25 41 1 ETHERNET CONNECTION CABLE CONFIGURATION 25 4 2 ADMINISTRATOR PAGE 28 4 3 USER SCREENS Section 5 OPERATION 31 5 0 EMBEDDED WEB SERVER INTRODUCTION 32 5 1 AUTHENTICATION 32 5 2 eCONNECT STATUS 33 5 3 USER REALM 33 5 3 1 NETWORK STATUS 34 5 3 2 COMPRESSOR STATUS 36 5 3 3 STATUS 37 5 3 4 CHANNEL CHART 38 5 3 5 CHANNEL DATA 39 5 3 6 FAULT LOG 39 5 4 ADMINISTRATOR REALM Section 6 ILLUSTRATIONS AND PARTS LIST 43 44 45 46 47 48 49 50 51 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 TABLE OF CONTENTS eCONNECT DIMENSIONS eCONNECT BASIC eCONNECT
27. If the software license for the is going to expire in less than 30 days a warning is displayed below the date and time Contact local distributor to extend license TX RX ERR These indicate that your browser is transmitting TX receiving RX or not communicating properly ERR with the eConnect e Active Faults This box display a list of the currently active faults When a fault clears it will be cleared from this list Active faults are displayed in the user realm only When a fault is active the entire screen will flash red 5 3 USER REALM The user realm is the main monitoring section of the eConnect s web server The network status page is the first page entered in the user realm Network Compressor I O Chart and Fault tabs are at the top of the monitoring window Each tab will be described in detail 5 3 1 NETWORK STATUS The network status page displays basic status information about the machines connected to each of the 16 communication com numbers on the supervisor network A screen shot of the network status page is shown in Figure 5 4 Sullair eConnec user Microsoft Internet Explorer 5 4 Edt Favorites Tools Help I etwor TM 33 Section 5 OPERATION ID Number A configuration parameter that is stored inside a compressor that is used to identify a specific machine even when its COM number 1 changed e Serial Number A user d
28. SABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED 3 2 1 To access the eConnect on the Local Area Network open your Internet browser and type the IP address into the address field i e http 192 168 2 2 Internet 17 Section 3 LOCAL AREA NETWORK CONFIGURATION 8 INSTALLATION 3 2 2 At the opening page select the ADMINISTRATOR button and enter the User name and password the default username from the factory is admin and the default password is blank 3 2 3 Verify that the time of day is correct for the installed location If not highlight the appropriate two digit value HH or SS and retype in the correct value The time 1 in Military 24 hour format The change is not accepted until the submit button next to the Time boxes 15 clicked 3 2 4 The IP Address Net Mask Gateway and Nameserver were set during the initial setup and should not need to be changed Refer to the configuration Section 3 0 to make changes to these settings 3 2 5 The eConnect can send fault notification emails as well as daily emails with data used to automatically generate periodic system summary reports An SMTP server is required to send these emails Enter the server address or domain name and click the submit button next to the SMTP Server box 3 2 6 A unique username and password should be established by the Administrator to prevent unauthorized personnel
29. SS CONNECTIONS de QUT INPUT 44 5 ADC2 OPA A OE el E 15 aan ern OUT n 24VDC eu 1 Som 5 X24VDC A4 a EUH ad FROM DC 519 4 COMPR R5485 0 42 6 0 10 Oo Mie omae e MES UL x rd 12 4 RXD2 44 4 1 0 3 O od GND RS232 CONFIG 57 9 J2 3 TXD2 ann H FIELD CONNECTIONS ra J4 J TERMINAL WIRE NUMBER COLOR i oes eCONNECT SBC 3 WHITE USE SEPARATE 12 CONDUCTOR CABLE 1 FOR EACH J TERMINAL BLOCK 12 GREEN AND WIRE ACCORDING TO THE 5 ORANGE ADJACENT COLOR TABLE 6 BLUE J 7 BROWN 2 i 8 YELLOW 9 VIOLET 16 10 GRAY a 11 PINK ETHERNET CONNECTION 1 12 J RJ 45 CONNECTOR 02250148 515 47 6 ILLUSTRATIONS AND PARTS LIST 6 6 eConnect OPTION TWO 02250148 731R00 number 48 key JO gt 11 75 description term 45 600v euro ch term end plate rk610 ch term end stop c383 ch r din 33mm meters blk term euro c383sl6 Cb c h hi inrush mdl supv ethernet interface rly din 24vdc coil mdl isolation amp din sply pwr 24vdc 2 5a din encl e conn 20x16x6 n4 emc pnl sub for e conn 20x16 encl duct wiring 1 x 1 5 panduit 14 00 part number 02250057 241 02250057 244 02250057 245 02250060 705 02250095 903 02250
30. Tools Help Channel Om Data Address http 192 168 2 2 data cgi 1 x zm 5 Search Favorites Media 73 4 Bc R L L vf amp Page compressor 21 11 time Fri Mar 26 2004 Thr Mar 25 2004 Wed Mar 24 2004 Tue Mar 23 2004 Tue Feb 17 2004 Fri Feb 13 2004 Thr Feb 12 2004 00 00 00 10 00 20 00 30 00 40 00 50 01 00 01 10 01 20 01 30 01 40 01 50 02 00 02 10 02 20 02 30 02 40 02 50 03 00 03 10 03 20 03 30 03 40 03 50 04 00 38 111 111 111 111 0 0 0 Internet 5 OPERATION The source of the data is displayed at the top of the table The time for each data point is shown on the left side of the table in 10 minute increments The date for each of the seven files is displayed in the second row of the table 5 3 6 FAULT LOG The fault log page displays the last 30 fault events that the eConnect has recorded A screen shot of the fault log page is shown in Figure 5 9 Figure 5 9 Sullair eConnect user Microsoft Internet Explorer File Edit View Favorites Tools Help Fault Log S D 2 e Search Sie Favorites Media E Page Address http 192 168 2 2 user UEM comme t sullair com eConnect 00 90 C2 C2 0E 28 2 002 Feb 12 2004 Wed Mar 31 2004 15 46 23 Network Compressor Jo Chart Fault Log 764524696 Wed Mar 31 2004 15 45 03 Compressor Fault Cleared 764524695 Wed Mar 31
31. WIRING DIAGRAM BASIC eCONNECT OPTION ONE eCONNECT WIRING DIAGRAM OPTION ONE eCONNECT OPTION TWO eCONNECT WIRING DIAGRAM OPTION TWO eCONNECT OPTION THREE eCONNECT WIRING DIAGRAM OPTION THREE iv amp INTRODUCTION Thank you for purchasing the Sullair eConnect M Remote Monitoring Solution The eConnect s core element is an Ethernet Single Board Computer SBC a high performance processor that offers built in digital and analog I O combined with Ethernet and serial connectivity in a compact form The eConnect is packaged in a Type 4 12 rated enclosure including the power supply and optional ancillary equipment The Sullair eConnect is a state of the art product and service package that provides complete 24 7 real time monitoring of your air compressors and in certain option configurations system monitoring as well Please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual In addition please make sure that this instruction manual is delivered to the end user of the eConnect and keep this instruction manual in a safe place for future reference or unit inspection This Sullair eConnect User s Manual describes the device configuration programming and network interfacing for the eConnect Note that this manual only indicates the software capabilities of the eConnect which may not utilize all available hardware features of the d
32. a D SULLAIR Monitoring Management System OPERATOR S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250148 838 Sullair Corporation AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands on instruction in the proper operation maintenance and service of Sullair equipment Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair s corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and actual equipment operation The seminars are recommended for maintenance and service personnel For detailed course outlines schedule and cost information contact Sullair Corporate Training Department 1 888 SULLAIR or 219 879 5451 ext 5363 www sullair com Or Write Sullair Corporation 3700 E Michigan Blvd Michigan City IN 46360 Attn Service Training Department TABLE OF CONTENTS OPERATOR IS REQUIRED TO READ ENTIRE INSTRUCTION MANUAL Page INTRODUCTION 1 Section 1 SAFETY 3 3 4 4 5 5 5 5 Section 2 GENERAL DESCRIPTIONS O Section 3 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 2 0 2 1 2 2 2 3 2 4 2 5 GENERAL PERSONAL PROTECTIVE EQUIPMENT PRESSURE RELEASE FIR
33. abled or disabled If enabled a high 5V input will trigger an alarm condition Digital Outputs The eConnect has 10 digital outputs OUTO OUT9 OUTO OUT3 are reserved by the eConnect OUTO indicates the common fault status of the eConnect OUT1 and OUT2 indicate the eConnect s transmit and receive status for serial communications on the supervisor network OUT3 indicates whether the eConnect s license is expired or not For OUT4 OUT9 5 OPERATION Names Used to define a name for the output Analog Inputs The eConnect has 11 analog inputs ADCO ADC10 For each input Name Used to define a name for the input Voltage Range Used to define the voltage range that the input is expected to be within The boundary range for ADCO ADC3 is 10 00V to 10 00V The boundary range for ADC4 ADC10 is 0 00V to 49 00V Units Range Used to define the unit s range that corresponds to the voltage range The following equation is used to calculate the current value of the input in units ulow v vlow vhigh vlow uhigh ulow ulow uhigh units low and high values vlow vhigh voltage high and low values v the current voltage on the channel Normal Range Used to define the normal range that the input is expected to be within in calculated units Units Used to define the units of the calculated current value Alarm En Indicates whether the input s alarm feature is enabled or di
34. ch the default values listed in Section 3 0 you can close the HyperTerminal Application If user can not get these parameters configured or has other technical issues please contact Sullair Corporation at the numbers listed on the back cover of this manual 3 1 3 ETHERNET CONNECTION CABLE CONFIGURATION A Standard Ethernet cable or CAT 5 Cable is required to connect the eConnect to the customer s Local Area Network LAN See Figure 3 8 The pin configuration 1 as follows Connector 1 Connector 2 Pin 1 TD TD 1 2 TD TD 2 3 RD RD 3 6 RD RD 6 16 Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION Figure 3 8 Connecting Econnect SBC to Customer Area Network LAN HS1 HS2 OK10K2 PS 3 2 ADMINISTRATOR PAG Figure 3 9 File Edit View Administrator E 3 Sullair eConnect Administrator Favorites Tools Help Page Address E http 192 168 2 2 admin MANAGER eConnect SBC Standard Ethernet Cable Microsoft Internet Explorer ie Le Search Sie Favorites Media econned sullair com 10 00 90 2 2 0 28 Firmware 2 002 Feb 12 2004 29 2004 14 35 11 TIME HH MM IP ADDRESS GATEWAY ADMIN USER dino dini din2 din3 din4 dins din din dins din9 10 diniO ss SUENET MASK NAMESERVER SMTP SERVER NAME ADMIN PASSWOR
35. ct has up to 10 digital outputs OUTO OUT9 The first four digital outputs are reserved by the eConnect The remaining outputs are available to be used as remote actuated dry contact relays To name these outputs highlight the default name dout4 dout9 for the desired channel and type the new name limited to 11 characters including spaces The new text will appear red When you hit enter to accept the text will turn black 3 2 12 The eConnect can monitor up to 11 analog inputs ADCO ADC10 These inputs allow you to monitor devices outside of the monitored compressors such as flow pressure dew point etc 3 2 12 1 To name these inputs highlight the default name ain0 ain10 for the desired channel and type the new name limited to 11 characters including spaces The new text will appear red When you hit enter to accept the text will turn black For isolation amplifier configuration refer to Section 2 5 3 2 12 2 The VOLTAGE RANGE is used to define the voltage that the input into the SBC is expected to be within The boundary range for ADCO ADC3 is 10 00V to 10 00V The boundary range for ADC4 ADC10 is 0 00V to 49 00V The eConnect is supplied with isolation amplifiers for the available analog inputs based upon the model ordered These isolation amplifiers are field selectable for mV mA or V input The isolation amplifiers will be configured from the factory with a 0 10V output into the SBC so the VOLTAGE RANGE should
36. e based upon run hours or total elapsed time whichever comes first 3 3 6 The eConnect Administrator can change a limited number of control parameters on the Compressor Status screen Great caution must be taken before any control parameters are changed remotely as this may significantly impact the operation of your compressed air system NOTE The Sullair eConnect is intended as a remote monitoring system ONLY Although some control parameters can be changed remotely with proper security access the eConnect is not to be used to start and stop compressors or otherwise interfere with the local compressor safety or control operations Always review the condition of the compressor and surrounding area prior to clearing a fault or starting the machine 21 22 NOTES Section 4 DIRECT CONFIGURATION amp INSTALLATION 4 0 CONFIGURATION INTRODUCTION Section 4 of this manual explains the procedure for configuring the eConnect device so that it can be connected directly to a stand alone PC or laptop Complete this procedure to allow the PC or laptop to communicate with the eConnect device 4 1 PC SETTINGS Right click on My Network Places on your desktop and select Properties You will receive a screen similar to Figure 4 1 Figure 4 1 s Network Connections File Edit Favorites Tools Advanced Help 2 amp 22 Search le Folders E a Network Connections Dial up Network Tasks E Create a new
37. e set first before the serial number compressor name parameter names and maintenance information is entered for each compressor For the eConnect to work properly each Sullair compressor being monitored must have a unique COM number and ID number The COM number 1 set on the Supervisor Deluxe or Supervisor Controller See the compressor operators manual for directions on changing this COM number 4 3 3 Each monitored compressor must have a unique ID number that does not change for the eConnect to generate accurate summary reports The individual compressor COM numbers may change because of compressor sequencing changes but the ID number must be unique and must not change from the initial configuration set up by the Administrator The default ID number from the factory is 1 It is recommended that the ID number for each compressor be changed to the initial unique COM number established for that compressor To change the ID number select a number using the drop down menu Once the new ID number is selected it may take up to 30 seconds for it be set When the box background turns from gray to white the ID number is set 4 3 4 To change a parameter name or value on the Compressor Status screen highlight the current text or value and type in the desired name or value text limited to 11 characters including spaces The new text will appear red When you hit enter to accept the text will turn black It will take a few seconds for the chan
38. ect connection to the Internet The eConnect unit is connected via DSL or broadband to the Internet 2 VPN connection through a firewall VPN that is provided via a firewall connected to the Internet user ID amp password is provided for technicians to access the LAN the eConnect is connected to 3 Dial up Modem An external router with a dial up modem that will connect to the eConnect via its Ethernet adapter A technician will call a phone number provided by the site owner Modem and or any hardware requirements external to the eConnect are to be provided by others 2 1 TERMS Broadband High Speed Internet access provided by Cable TV Companies DSL Digital Service Line High Speed Internet access provided by Telephone Companies Ethernet A method for directly connecting a computer to a network in the same physical location ISP Internet Service Provider VPN Virtual Private Network A secure Internet access to a LAN network through a firewall A user name amp password are required LAN Local Area Network A local network of computers at one site 2 2 eCONNECT COMPATIBILITY The eConnect Remote Monitoring System and associated instrumentation are compatible with the following Sullair controllers e Supervisor flooded screw program number 02250148 735 or higher e Oil Free not available at time of print consult Sullair Service Department e Supervisor Controller flooded screw p
39. ed e Files Use this box to select a specific date to be displayed in the chart e Chart Axis x axis of both charts is in units of time Each hash mark represents a ten minute interval The scale of the y axis is configurable lts current maximum and minimum value for each chart is displayed in the text box next to the y axis e Date Select This drop down box allows the user to select from any of the seven files listed by date to be displayed If a file is empty Empty will be displayed instead of a date e Y Axis Maximum Value The y axis of both graphs be scaled by changing its maximum value When changed the text will turn red Press enter to submit the value to be saved Pressing enter will also re scale the y axis e Slider Both charts contain a vertical red line and a sliding box that displays the x y value for the position that it is dragged to 5 3 5 CHANNEL DATA The channel data can be accessed in a numerical format for viewing or importing into programs such as Microsoft Excel To access a channel s numerical data enter the following URL into the address bar of your web browser http my ip address data cgi channel number 1 gt For example to access channel 2 on ip address 192 168 2 2 enter http 192 168 2 2 data cgi 1 A screen shot of a channel data page is shown in Figure 5 8 http 192 168 2 2 data cgi 1 Microsoft Internet Explorer Figure 5 8 File Edit View Favorites
40. ed If enabled an input that is outside of the normal range will trigger an alarm condition e For more information about configuring the eConnect s I O features refer to Section 5 4 5 3 4 CHANNEL CHART The chart page displays channel data in a graphical format A screen shot is shown in Figure 5 7 3 Sullair eConnect user Microsoft Internet Explorer F g ure 5 7 Edit View Favorites Tools Help Channel Qe x 2 e J seach SF Favores Qs E Chart 48 192 168 2 2 ACTIVE FAULTS 00 90 2 2 0 28 FIRMWARE 2 002 Feb 12 2004 Fri Mar 26 2004 11 00 29 CHANNELS 1 compressor 101 P1 3 compressor 101 4 compressur 102 Pi 5 compressor 102 T1 compressor 102 7 System Pressure System Demand FILES Thr Mar 25 2004 Wad Mar 24 2004 Tue Mar 23 2004 Tue Feb 17 2004 Fri Feb 13 2004 Thr Feb 12 2004 CHANNELS 1 compressor ID1 P1 2 wernprwasur 102 2 3 compressor 121 4 compressor 102 compressor 102 7 System Pressure 8 System Demand FILES Thr Mar 25 2004 Wad Mar 24 2004 Tue Mar 23 2004 Tue Feb 17 2004 Fri Feb 13 2004 Thr Feb 12 2004 e Channels Use this box to select a channel 1 30 to view After clicking on a channel number the 37 5 OPERATION available dates for that channel are shown in the files box The saved y axis range 1 also load
41. een 2 Bits per second Data bits or Stop bits fi 4 Elow control None y Restore Delaults coca ADO 3 1 1 3 1 COM1 CONFIGURATION PROCEDURE 1 Ensure that the eConnect device 15 installed properly and is ready to be powered up 2 Ensure that the power is turned off before making the connections to the eConnect terminals if needed 12 Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION 3 Make terminal connections using the RS232 cable provided as outlined in Table 3A in Section 3 1 1 2 if needed 4 Connect other end of cable to COM port of PC or laptop 5 Power up eConnect device and PC or laptop 6 Once PC or laptop is running open up the HyperTerminal Application by doing the following gt Click on the start button in the lower left hand corner of the computer window and follow this path gt Click on programs accessories communication hyperterminal 7 As HyperTerminal application starts a few pop up windows may open up They are see Figures 3 2 3 3 and 3 4 in the manual Communications Description pick any name and icon for the connection and click OK Connect Using make sure that this pop up window has COM1 in the proper box and click OK COM1 Properties make sure that the Bits per second box has 38400 entered click apply and then OK 8 All pop up windows should close and leave only the HyperT
42. efined number that is used to identify a machine in reports e Name A user defined name for the machine e Status Possible values are E Stop Remote Stop Manual Stop Stand By Starting Load Unload Trim and Full Load Mode Possible values are Auto and Continuous Seq Hours Number of sequence hours e Pressure P2 Package Discharge Pressure e Capacity Capacity The color of a row indicates the fault status of the machine connected to the corresponding COM number A red background indicates that the machine is faulted A green background indicates that the machine is not faulted If no machine is connected to a com number the row will be blank The data displayed on the network status page is generated by the supervisor network and is constantly monitored by the eConnect However the values displayed on the system status page provide only a data snapshot The network status page is set up to automatically refresh its data every second but this time may vary based on http traffic Clicking on a row will take you to the compressor page for the corresponding COM number 5 3 2 COMPRESSOR STATUS The compressor status page entered by clicking on the Compressor tab or clicking on a row in the Network screen displays detailed information about a specific machine This page is loaded with the values of the machine that is connected to the COM number which corresponds to the number in t
43. erminal window open If connection was successful the window will display ICC Console Version 1 0 Continue to Section 3 1 2 to finish configuration Figure 3 4 PE HyperTerminal Connect To Settings Configuration Screen 3 Function arrow and ctrl keys act as windows keys Backspace key sends E Ct H Del Ctr H Space Ctrl H Emulation Auto detect Y Telnet terminal ID ANSI Backscroll buffer lines 500 Terminal Setup T Play sound when connecting or disconnecting Input Translation ASCII Setup Cancel 3 1 2 COMMAND OVERVIEW The console provides standard access and configuration methods for the various network parameters and 13 Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION application configuration parameters supported by the eConnect The number and type of supported console commands may vary with different console version and application version firmware This section will present an overview of the currently supported console commands It is important to note that unless otherwise indicated each of these commands will become effective immediately after it has been successfully entered Also note that the console commands are not case sensitive Help This command shows the console version and an overview of all available commands As indicated in the returned help information typing Help lt command gt with a specific
44. evice If you do not have copies available of the documents relevant to your installation please contact Sullair Customer Service or your local distributor to obtain them or you can reach a Sullair representative at SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A www sullair com 2 1 800 SULLAIR U S A amp Canada Only or 1 219 879 5451 Fax 219 874 1273 PARTS DEPARTMENT 2 Telephone 1 888 SULLAIR Fax 219 874 1835 www sullair com SERVICE DEPARTMENT T 1 888 775 1604 U S A amp Canada Only Fax 219 874 1205 www sullaircompressors com Section 1 1 1 GENERAL THIS PRODUCT IS NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Life support devices or systems are devices or systems intended for surgical implantation into the body or to sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling and user s manual can be reasonably expected to result in significant injury No complex software or hardware system is perfect Bugs may always be present in a system of any size In order to prevent danger to life or property it is the responsibility of the system designer to incorporate redundant protective mechanisms appropriate to the risk involved The Sullair eConnect is intended as remote monitoring system ONLY Althoug
45. ew data point In a 24 hour period 144 ten minute averages are saved in a file for every channel 6 hour x 24 hours 144 The eConnect has room for 7 files of 24 hour 10 minute averages for each channel Table 2A shows a pressure data logging example Table 2A Pressure data logging example of Data Running Stored Running Average running total Location ime Points Total current value data points in File les o oas S o 00 01 Whenever the eConnect detects a change in its clock s date either by incrementing to the next day or by the user setting a new date the file with the oldest data is erased and written with the new date s data Installations that option for the Standard or Deluxe reporting features will have 12 months of consecutive data available Whenever the eConnect detects a change in its clock s date eConnect will transfer the previous days data to a central database used for report creation This data is only available to customers that have contracted for the report service Section 2 GENERAL DESCRIPTIONS 2 4 EMAIL FAULT NOTIFICATION When a fault occurs the eConnect will send its fault log via email to up to 4 email addresses See Sections 3 2 9 and 5 4 for information on configuring fault notification recipients 2 5 ANALOG I O CONFIGURATION Ifthe eConnect device is purchased under options 1 to 3 the analog signal amplifiers will need to be configured
46. ge to take effect This will allow you to customize each Compressor Status screen to fit the specific compressor configuration Not all compressors have sensors for every parameter shown on the compressor status screen If the sensor is not present a very large positive or negative value may appear in the parameter value box The parameter value can be removed from the Compressor Status screen by deleting the parameter name and leaving it blank 4 3 5 The Compressor Status screen also allows you to track the maintenance intervals for common maintenance items such as the air filter oil filter separator elements lubricant samples and lubricant changes The local eConnect Administrator can enter the recommended change interval for each of these common maintenance items Each time maintenance is performed the current compressor run hours is entered on the Compressor Status screen The then calculates the number of hours until the next recommended change A warning is given when there is less than 100 hours until the change is due and when the change 1 past due Refer to your operators and maintenance manual for recommended change intervals Some change intervals are based upon run hours or total elapsed time whichever comes first 4 3 6 The eConnect Administrator can change a limited number of control parameters on the Compressor Status screen Great caution must be taken before any control parameters are changed remotely a
47. h some control parameters can be changed remotely with proper security access the eConnect is not to be used to start and stop compressors or otherwise interfere with the local compressor safety or control operations Always review the condition of the compressor and surrounding area prior to clearing a fault or starting the machine Sullair Corporation and its subsidiaries design and manufacture all of its products so they can be operated safely However the responsibility for safe operation rests with those who use and maintain these products The following safety precautions are offered as a guide which if conscientiously followed will minimize the possibility of accidents throughout the useful life of this equipment Failure to follow the instructions procedures and safety precautions in this manual can result in accidents and injuries DO NOT attempt to operate this equipment with a known unsafe condition Tag the piece of equipment and render it inoperative so others who may not know of the unsafe condition will not attempt to operate it until the condition is corrected Install use and operate this equipment only in full compliance with all pertinent OSHA regulations and all applicable Federal State and Local codes standards and regulations NOTE DO NOT modify the equipment and or wiring in any way except with written factory approval While not specifically applicable to all systems most of the precautionary statement
48. he com select drop down box A screen shot of the machine status page is shown in Figure 5 5 Sullair eConnect user Microsoft Internet Explorer F i g ure 5 5 z Edt View Favorites Toos Compressor 2 fp she ravortes E Status Page hitp jj192 168 2 2 user c 34 5 OPERATION The Administrator can change legends and certain compressor parameters by selecting the desired text or number and typing over the current value The new text or number will turn red Press enter to submit e Com Select The currently selected com number Changing this value will load the compressor status page with values corresponding to the selected COM number e 10 Number The configured ID number Changing this value will change the ID number for the machine with the currently selected COM number This value 1 editable by the administrator e Serial Number Administrator defined serial number for the machine with this ID number Name Administrator defined name for the machine with this ID number Run Status Mode Seq Hours Pressure Capacity Load Hours Run Hours Status values obtained from the machine e Temperatures Pressures Differential Pressures For each of the five 5 temperatures four 4 pressures and three 3 differential pressures there are two fields gt
49. he unit s IP address is entered into the URL field of your web browser is shown in Figure 5 1 Refer to Section 3 0 and Section 5 4 for more information about configuring the eConnect s IP address H Sullair eConnect Microsoft Internet Explorer Figure 5 1 File Edit View Favorites Tools Help The x d O Qe 6 Opening address hitp 192 168 2 2 Web Server Page eComnect ADMINISTRATOR Internet From the opening page there are two realms that can be accessed The User Section 5 3 and Administrator Section 5 4 realms Each of these realms contains a different set of monitoring and configuration interfaces and requires proper authentication Section 5 1 31 5 OPERATION The manager realm is factory accessible only 5 1 AUTHENTICATION Each of the two realms within the eConnect s embedded web server User and Administrator has a username and password associated with it This username and password is used to authenticate for various realms The administrator s username and password can be used to access the Administrator and User Realms The user s username and password can only be used to access the User Realm When a realm is accessed a browser popup box will appear requesting a username and password for a specified realm In Figure 5 2 below the USER realm is asking for a username and password In this case the user
50. imited to 11 characters including spaces The new text will appear red When you hit enter to accept the text will turn black To enable the alarm function for a digital input click on the ALARM EN button to change it from DISABLED to ENABLED If enabled a high 5V input will trigger an alarm condition 4 2 9 The eConnect has up to 10 digital outputs OUTO OUT9 The first four digital outputs are reserved by the eConnect The remaining outputs are available to be used as remote actuated dry contact relays To name these outputs highlight the default name dout4 dout9 for the desired channel and type the new name limited to 11 characters including spaces The new text will appear red When you hit enter to accept the text will turn black 4 2 10 The eConnect can monitor up to 11 analog inputs ADCO ADC10 These inputs allow you to monitor devices outside of the monitored compressors such as flow pressure dewpoint etc 4 2 10 1 To name these inputs highlight the default name ain0 ain10 for the desired channel and type the new name limited to 11 characters including spaces The new text will appear red When you hit enter to accept the text will turn black 4 2 10 2 The VOLTAGE RANGE is used to define the voltage that the input into the SBC is expected to be within The boundary range for ADCO ADC3 is 10 00 to 10 00V The boundary range for ADC4 ADC10 1 0 00 to 49 00V The eConnect
51. is blank 4 2 3 Verify that the time of day is correct for the installed location If not highlight the appropriate two digit value HH MM or SS and retype in the correct value The time is in Military 24 hour format The change is not accepted until the submit button next to the Time boxes is clicked Figure 4 5 eConnect SBC Crossover Cable Connection PC or Laptop to eConnect Cross Over Ethernet Cable 4 2 4 The IP Address Net Mask Gateway and Nameserver were set during the initial setup and should not need to be changed Refer to the configuration Section 3 0 to make changes to these settings 4 2 5 A unique username and password should be established by the Administrator to prevent unauthorized personnel from making configuration and control changes Enter the new Administrator username and password and click the SUBMIT button next to the Administrator information boxes 4 2 6 The Administrator can change the User username and password to limit those who have read access to the eConnect Enter the new User username and password and click the submit button next to the User information boxes 26 Section 4 DIRECT CONFIGURATION 8 INSTALLATION 4 2 7 The Administrator can select parameters to log on up to 30 data channels The eConnect will keep the logged data for 7 days before overwriting the oldest file see the General section for a more detailed description of
52. is supplied with isolation amplifiers for the available analog inputs based upon the model ordered These isolation amplifiers are field selectable for mV mA or V input The isolation amplifiers will be configured from the factory with a 0 10V output into the SBC so the VOLTAGE RANGE should be set to 0 00 to 10 00 for all 27 Section 4 DIRECT CONFIGURATION 8 INSTALLATION available analog input channels To change the VOLTAGE RANGE values highlight the current values and type the new value The new value will appear red When you hit enter to accept the value will turn black For isolation amplifier configuration refer to Section 2 5 4 2 10 3 The UNIT RANGE is used to define the parameter range that corresponds to the voltage range i e 0 200 psig 0 12 000 CFM etc To change the UNIT RANGE values highlight the current values and type the new value The new value will appear red When you hit enter to accept the value will turn black 4 2 10 4 The NORMAL RANGE is used to define the range that the parameter input is expected to be within If the alarm is enabled a value outside this range will cause the eConnect to trigger an alarm condition To change the NORMAL RANGE values highlight the current values and type the new value The new value will appear red When you hit enter to accept the value will turn black 4 2 10 5 To enable the alarm function for an available analog input click on the ALARM EN b
53. ition gt Status The current values of the digital input Red high 5V clear low OV Digital Outputs The eConnect has ten 10 digital outputs OUTO OUT9 OUTO OUT3 are reserved by the eConnect OUTO indicates the common fault status of the eConnect OUT1 and OUT2 indicate the eConnect s transmit and receive status for serial communications on the supervisor network OUT3 indicates whether the eConnect s license is expired or not For OUT4 OUT9 gt Names Administrator defined name for the output name defined in Administrator screen 36 5 OPERATION gt Values The current values of the output 5V Off OV Analog Inputs The eConnect has eleven 11 analog inputs ADCO ADC10 For each input gt Administrator defined name for the input name defined in Administrator screen gt Normal Range Administrator defined range that defines the normal range that the input is expected to be within range defined in Administrator screen gt Current Value Calculated using the following equation ulow v vlow vhigh vlow uhigh ulow ulow uhigh administrator defined units low and high values defined in Administrator screen vlow vhigh administrator defined voltage high and low values defined in Administrator screen v the current voltage on the channel gt Alarm En Indicates whether the input s alarm feature is enabled or disabl
54. ly to the eConnect See Figure 4 5 The Ethernet crossover cable pin configuration is shown in Table 4A 4 2 ADMINISTRATOR PAGE Sullair eConnect Administrator Microsoft Internet Explorer F 9 u re 4 4 File Edit View Favorites Tools Help Ad min istrato r x g she ravortes GM meda 2 dress http 192 168 2 2 admin econnect sullair com eConnect ID 00 90 2 2 0 28 FIRMWARE 2 002 Feb 12 2004 Mon Mar 29 2004 14 35 11 DATA LOGGING CHANNELS source id number parameters Capacity compressor 101 analog input 102 compressor 101 digital input 103 AS compressor 102 P1 system pressure ID4 iP ADDRESS 28 3 4 192 168 2 1 5 compressor 102 system demand 105 Ep 8 192 168 2 2 SUENET MASK GATEWAY compressor 102 disabled 106 System Pressure 107 System Demand lips NAMESERVER 192 168 2 1 SUBMIT sure serven smtp enduser com FAULT NOTIFICATION RECIPIENTS ADMIN USERNAME admin admin enduser com ADMIN PASSWORD SUBMIT USER USERNAME user USER PASSWORD SUBMIT SUBMIT DIGITAL INPUTS NAME ALARM EN dino DISABLED dini DISABLED din2 DISABLED din3 DISABLED din4 DISABLED dins DISABLED din DISABLED din DISABLED ding DISABLED din9 DISABLED din10 DISABLED DIGITAL OUTPUTS NAME Common Fault OUT Supervisor tx Supervis
55. n 5 Operation 3 1 CONSOLE INTERFACE The console interface is accessible over an RS232 serial channel and a telnet interface Once the eConnect has successfully been connected to the Local Area Network LAN and or Internet the eConnect can be set up for the specific application A local Administrator should be designated who will be responsible for making any eConnect configuration changes These changes may include LAN settings data logging channel set up input configuration parameter naming and control parameter changes Section 5 Operation unique username and password should be established by the Administrator to prevent unauthorized personnel from making configuration and control changes The Sullair eConnect is intended as a remote monitoring system ONLY Although some control parameters can be changed remotely with proper security access the eConnect is not to be used to start and stop compressors or otherwise interfere with the local compressor safety or control operations Always review the condition of the compressor and surrounding area prior to clearing a fault or starting the machine 3 1 1 RS232 The console is accessible via an RS232 interface for direct connection to a computer s serial COM port This will typically be the initial configuration channel as the telnet interface can only be accessed once the network parameters have already been established and the device is communicating on the E
56. n analog input number must be selected If digital input is selected as the source a digital input number must be selected No additional selections are required for system pressure or system demand sources 3 2 8 4 Click on the SUBMIT button next to the data logging channel setup area on the screen to submit the change The data logging channel menu will show the change once accepted 18 Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION 3 2 9 When the eConnect detects a fault from the compressors or limits set for the additional 1 O it will send its fault log to up to four email addresses Type in the full email address of the fault notification recipients and click on the SUBMIT button next to the available address boxes 3 2 10 The eConnect can monitor up to 11 digital inputs INO IN10 These inputs allow you to monitor devices outside of the monitored compressors such as filter differential switches equipment fault contacts etc To name these inputs highlight the default name dinO din10 for the desired channel and type the new name limited to 11 characters including spaces The new text will appear red When you hit enter to accept the text will turn black To enable the alarm function for a digital input click on the ALARM EN button to change it from DISABLED to ENABLED If enabled a high 5V input will trigger an alarm condition 3 2 11 The eConne
57. nimize the possibility of accidental start up or operation prior to attempting installation removal or repairs This is especially important because external controls often remotely control compressors or vacuum pumps Keep a first aid kit handy Seek medical attention promptly in case of injury DO NOT ignore small cuts and bruises as they may lead to infection 1 6 ELECTRICAL SHOCK A The eConnect Remote Monitoring System and associated instrumentation should be installed and maintained in full compliance with all applicable Federal State and Local codes regulations and standards including those of the National Electrical Code and also including those relative to equipment grounding conductors and only by personnel that are trained qualified and delegated to do so Keep all parts of the body and any hand held tools or other conductive objects away from exposed live parts of electrical systems Maintain dry footing stand on insulating surfaces and DO NOT contact any other portion of the equipment when making installations removals adjustments or repairs to exposed live parts of the electrical system Make all such installations and adjustments or repairs with one hand only so as to minimize the possibility of creating a current path through the heart C Attempt installations or repairs only in clean dry and well lit and ventilated areas D DO NOT leave any equipment unattended with open electrical enclosures If necessary to d
58. o so then E disconnect lock out and tag all power at source so others will not inadvertently restore power Disconnect lock out and tag all power at source prior to attempting installation removal and repairs or adjustments and prior to handling any ungrounded conductors 1 7 HOT SURFACES SHARP EDGES AND SHARP CORNERS A Avoid bodily contact with hot fluid hot coolant hot surfaces and sharp edges and corners B Keep all parts of the body away from all points of air discharge C Wear personal protective equipment including gloves and head covering when working in on or around industrial or compressed air equipment D Keep a first aid kit handy Seek medical assistance promptly in case of injury DO NOT ignore small cuts as they may lead to infection E Keep hands feet floors controls and walking surfaces clean and free of fluid water or other liquids to minimize the possibility of slips and falls 1 8 LIFTING DO NOT attempt to lift if the eConnect Remote Monitoring System is more weight then you can safely handle by yourself during installation Get assistance of either personnel or mechanical as required NOTES Section 2 GENERAL DESCRIPTIONS 2 0 REMOTE NETWORK CONNECTIONS Connection to the eConnect Unit is a standard Ethernet interface The unit can be connected directly to any 10M 100M Hub or switch port For remote connection there are three 3 solutions available 1 Dir
59. or rx ANALOG INPUTS NAME VOLTAGE RANGE ADCO 10 00 aini 10 00 2 10 00 OUTS Expiratior ADOS ain3 10 00 ouTa dout4 outs doutS oute dout our dout oute dout8 ouTs dout9 aing 0 00 ADOS 5 0 00 ADCS ain 0 00 ADO ain 0 00 ADOS aing 0 00 ADOS sind 0 00 ADCIO 31010 0 00 10 00 10 00 10 00 10 00 48 00 48 00 48 00 48 00 48 00 48 00 48 00 UNITS RANGE 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 NORMAL RANGE 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 0 00 100 00 ALARM EN DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED DISABLED Internet 25 Section 4 DIRECT CONFIGURATION 8 INSTALLATION Table 4A Wire Connections for Crossover Cable Connector 1 Connector 2 Pin 1 TD TD 1 2 TD TD 2 3RD RD 3 6 RD RD 6 4 2 1 To access the eConnect on the Local Area Network open your Internet browser and type the IP address into the address field i e http 192 168 2 2 4 2 2 Atthe opening page select the ADMINISTRATOR button and enter the User name and password the default username from the factory is admin and the default password
60. oring System and associated instrumentation as fire may result Disconnect and lockout all power at the source prior to attempting repairs or cleaning of the eConnect Remote Monitoring System and associated instrumentation equipment Keep electrical wiring including all terminals cabling and components or controls in good condition Replace any wiring that has cracked become cut abraded or otherwise degraded Replace terminals that are worn discolored or corroded Keep all terminals and pressure connections clean and tight Keep grounded and or conductive objects such as tools away from exposed live electrical parts such as terminals to avoid arcing which might serve as a source of ignition Keep a suitable fully charged class BC or ABC fire extinguisher nearby when operating installing or servicing the eConnect Remote Monitoring System and associated instrumentation Section 1 DO NOT attempt to operate the eConnect Remote Monitoring System and associated instrumentation any classification of hazardous environment unless the equipment has been specifically designed and manufactured for that duty 1 5 MOVING PARTS A Wear snug fitting clothing and confine long hair when working around compressed air or industrial equipment B especially when exposed to hot or moving parts Disconnect and lock out all power at source and verify that all circuits are de energized to mi
61. r 02250057 241 02250057 244 02250057 245 02250060 705 02250095 903 02250131 179 02250139 145 02250140 490 02250140 491 02250140 493 02250140 494 02250140 495 41370 quantity PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR 50 6 ILLUSTRATIONS AND PARTS LIST 6 9 eConnect WIRING DIAGRAM OPTION THREE o 5 5 5 De dr 8 25 E prs zog Es 79 SE E 5 Z ES OF E o in E et GE 2 o 3 E 42 i8 E 5 E 3 0 19 9 19 t 12 5 5 2 5 EX 220 025 Zo 028 EE ow on So 255 zus 2 E Saas a gt ze i98 23702 25 94 So Bu s lt ze agg og Sgt 020200543 55 239 zo 229 Ez la lo lo 2 lo lt ser m S es sese Bs os sese os sesel 5 88 EOS ew OS e EOS SS 8 88 28 S emen rimo 2 10 Be ES T 9 le J Le E J 1 ES 2 1 T T 1 d 2 5 s 8 re be E 3 E 8 5 SS E 2 4 3 4 i 7 Sos 5 gt 5 ogon 5298 azo SER PN TS NS T Hgg S 8 5 58 ese a 2 5955 2 xoi used 2238 2 o a pj ec
62. reurope com Fax 755 6853473 www sullair asia com SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A www sullair com T 1 800 SULLAIR 0 5 amp Canada Only or 1 219 879 5451 Fax 219 874 1273 PARTS DEPARTMENT 2 Telephone 1 888 SULLAIR Fax 219 874 1835 www sullair com SERVICE DEPARTMENT 2 1 888 775 1604 U S A amp Canada Only Fax 219 874 1205 www sullaircompressors com Printed in the U S A Specifications Subject To Change Without Prior Notice E04
63. rogram number 02250148 176 or higher e Communication module firmware 02250149 729 or higher 2 3 DATA LOGGING INTRODUCTION The eConnect has 30 channels that monitor and log data The data that each channel logs is configurable In cases where reporting service is selected certain channels are not configurable and are locked at the factory Three channels are locked Capacity P1 and T1 for every compressor in the reporting system All 30 channels are viewable on the display The data sources include Section 2 GENERAL DESCRIPTIONS e Compressor Parameters Data obtained from compressors connected to the eConnect via serial communications Temperatures T1 T5 Pressures P1 P4 Capacity System Pressure The maximum P2 value of the 16 possible machines connected to the eConnect System Demand The sum of all capacities of the16 possible machines connected to the eConnect Y Y Y Y v e Analog Inputs The calculated unit s value from any of the 11 analog inputs Digital Inputs The status 1 or 0 from and of the 11 digital inputs Once every minute the data for each channel is gathered and a running average is updated according to these values The running average for each channel is then stored in its own file located in battery backed SRAM Every ten minutes the running average is reset and a new running average is started for the next ten minute period This new running average is saved in the file as a n
64. s contained herein are applicable to most systems and the concepts behind these statements are generally applicable to all systems 1 2 PERSONAL PROTECTIVE EQUIPMENT Prior to installing or operating the eConnect Remote Monitoring System and associated instrumentation owners employers and users should become familiar with and comply with all applicable OSHA regulations and or any applicable Federal State and Local codes standards and regulations relative to personal protective equipment such as eye and face protective equipment respiratory protective equipment equipment intended to protect the Section 1 SAFETY extremities protective clothing protective shields and barriers pressure relief devices and electrical protective equipment as well as noise exposure administrative and or engineering controls and or personal hearing protective equipment 1 3 PRESSURE A Prior to working with the eConnect Remote Monitoring System and associated instrumentation make sure that the equipment is suitable and rated to be installed at the maximum potential pressure in the compressed air system Never perform maintenance on the equipment unless it has been uninstalled from the system and rendered inoperative locked out and tagged and be sure the system pressure or vacuum to the equipment has been shut off vented and the pressure or vacuum is effectively zero 0 DO NOT allow the system to exceed the rated equipment pressure d
65. s this may significantly impact the operation of your compressed air system 29 Section 4 DIRECT CONFIGURATION 8 INSTALLATION The Sullair eConnect is intended as remote monitoring system ONLY Although some control parameters can be changed remotely with proper security access the eConnect is not to be used to start and stop compressors or otherwise interfere with the local compressor safety or control operations Always review the condition of the compressor and surrounding area prior to clearing a fault or starting the machine 30 5 OPERATION 5 0 EMBEDDED WEB SERVER INTRODUCTION The eConnect contains an embedded web server also known as an HTTP server which allows users to access data in a graphical manner with web browsers such as Microsoft Internet Explorer or Netscape Navigator In this way the eConnect and connected Supervisors can be monitored configured and controlled from across the room or from across the globe eConnect s web pages are best viewed with Microsoft Internet Explorer version 5 x and later e Netscape Navigator version 6 x and later e Screen resolution 1024 X 768 or larger To access the unit s embedded web server enter its configured IP address into the address URL field of your web browser Surfing the eConnect s web pages is the same as surfing the Internet s worldwide web The opening page that will be displayed when t
66. sabled If enabled an input that is outside of the normal range will trigger an alarm condition 41 42 NOTES 6 ILLUSTRATIONS AND PARTS LIST 6 1 eConnect DIMENSIONS 2 50 75 14 50 A HOLES m ee se eee 4 00 755 S le ENCLOSURE MOUNTING HOLES 20 BACK OF ENCLOSURE 0 18 50 43 6 ILLUSTRATIONS AND PARTS LIST 6 2 eConnect 02250148 722 key number 2200 NO VI PN BASIC 14 00 10 35 58 N 7 75 0 C AJ HHG O EA EC pH ESO 20 00 O_O EO 5 000 99 00 8 Lu O 6 o J O 9 description part number term 45 600v euro ch term end plate rk610 ch term end stop c383 ch din 35mm meters blk term euro c383sl6 Cb c h hi inrush mdl supv ethernet interface sply pwr 24vdc 2 5a din encl e conn 20x16x6 n4 emc pnl sub for e conn 20x16 encl duct wiring 1 x 1 5 panduit 02250057 241 02250057 244 02250057 245 02250060 705 02250095 903 02250131 179 02250139 145 0
67. the datalogging feature 4 2 7 1 To assign a parameter to an available data logging channel select the desire channel in the Data Logging Channels menu as a default each available channel logs compressor ID1 capacity 4 2 7 2 Once the channel is selected select the source The available sources are the compressors being monitored analog inputs digital inputs system pressure as reported by the compressor network highest of the compressor discharge pressures and system demand sum of the compressor capacities as reported by the compressor network 4 2 7 3 If compressor is selected as the source a compressor ID number and parameter must be selected If analog input is selected as the source an analog input number must be selected If digital input is selected as the source a digital input number must be selected No additional selections are required for system pressure or system demand sources 4 2 7 4 Click on the SUBMIT button next to the data logging channel setup area on the screen to submit the change The data logging channel menu will show the change once accepted 4 2 8 The eConnect can monitor up to 11 digital inputs INO IN10 These inputs allow you to monitor devices outside of the monitored compressors such as filter differential switches equipment fault contacts etc To name these inputs highlight the default name din0 din10 for the desired channel and type the new name l
68. thernet network Use the provided serial cable to interface the eConnect to your PC see Table 3A 3 1 1 1 REQUIREMENTS All that is needed is a computer with a standard serial COM port containing some sort of communications software such as HyperTerminal shipped with Microsoft Windows operating systems and the provided serial cable Any communications software and will work provided they support ASCII communications at 38 4kbaud 10 Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION 3 1 1 2 CONNECTION The RS232 console uses the eConnect s serial channel 2 Connect one end of the provided serial cable to a COM port on your PC and other end should already be connected to the eConnect device as shown in Table 3A Figure 3 1 File Edit View Favorites Tools Help Sullair eConnect Administrator Microsoft Internet Explorer Ad m i n istrator Back D E Search se Favorites a Media E Page Address http 192 168 2 2 admin eConnect USER ADMINISTRATOR econned sullair com ID 00 90 2 2 0 28 FIRMWARE 2 002 Feb 12 2004 Mon Mar 29 2004 14 35 11 HER TIME HH MM S 5 ADDRESS 192 168 2 2 SUENET MASK 255 255 255 0 GATEWAY 192 168 2 1 NAMESERVER 192 168 2 1 sure seven smtp enduser com ADMIN USERNAME admin ADMIN PASSWORD USER USERNAME USER PASSWORD NAME ALARM EN INO dino DISABLED OUTO dini DISABLED OUTI din2
69. uring operation Be sure that the compressed air system high discharge pressure switches and pressure relief valves are properly installed operational and set prior to installing equipment or damage could occur Secure all connections by wire chain or other suitable retaining devices to prevent tools or hose ends from being accidentally disconnected and expelled Vent ALL internal pressure prior to opening any line fitting hose valve drain plug connection or other component To avoid hazardous expulsion of system components always verify that system pressure has been reduced to zero and proper bleed down time has been allowed before attempting to remove pressurized components from the system Also always be very attentive and careful when removing equipment and listen and feel for signs of escaping pressurized air to avoid hazardous expulsions Keep personnel out of line with and away from the points of compressed air discharge Use air pressure less than 30 psig 2 1 bar for cleaning purposes and then only with effective chip guarding and personal protection equipment per OSHA standards DO NOT engage in horseplay with compressed air as serious injury or death may result 1 4 FIRE AND EXPLOSION A Clean up spills of lubricant or other combustible substances immediately if they occur B DO permit fluids to accumulate on under or around the external or internal surface of the eConnect Remote Monit
70. us screen for each available compressor being monitored by the eConnect Use the COM SELECT drop down menu to select the compressor currently being viewed The ID number must be set first before the serial number compressor name parameter names and maintenance information is entered for each compressor For the eConnect to work properly each Sullair compressor being monitored must have a unique COM number and ID number The COM number 1 set on the Supervisor Deluxe or Supervisor Controller See the compressor operator s manual for directions on changing this COM number 3 3 3 Each monitored compressor must have a unique ID number that does not change for the eConnect to generate accurate summary reports The individual compressor COM numbers may change because of compressor sequencing changes but the ID number must be unique and must not change from the initial configuration set up by the Administrator The default ID number from the factory is 1 It is recommended that the ID number for each compressor be changed to the initial unique COM number established for that compressor To change the ID 20 Section 3 LOCAL AREA NETWORK CONFIGURATION amp INSTALLATION number select a number using the drop down menu Once the new ID number is selected it may take up to 30 seconds for it be set When the box background turns from gray to white the ID number is set 3 3 4 To change a parameter name or value on
71. utton to change it from DISABLED to ENABLED If enabled a value outside the normal range will trigger an alarm condition 4 3 USER SCREENS A Sullair eConnect user Microsoft Internet Explorer Figure 4 6 File Edit View Favorites Tools Help Compressor 9 A 0e Jerem Gua Status Page El http 192 168 2 2 user AOTIVE FAULTS 00 90 C2 C2 0E 28 FIRMA 2 002 Feb 12 2004 Thr Mar 25 2004 16 18 36 10 NUMBER SERIAL NUMBER NAME pi Machine 1 SEG HOURS PRESSURE CAPACITY LOAD HOURS RUN HOURS DIGITAL INPUTS OHANGE INTERVAL L CHANGE HOURS TILL DUE AIR FILTER 100 PREVIOUS DISPLAY TEMPERATURES REFRESH VALUES ressure ressure ressure stavence nove Disabled ressure SEQUENCE HOURS LOWEST PRESSURE RECOVERY TIME 99990009 9999999999 ROTATE HOURS internet 4 3 1 To go to the USER screens click on USER below the eConnect logo The first screen in the user realm will be the Network screen Five tabs are shown toward the top of the screen Administrator setup is required only on the Compressor tab To enter the Compressor tab click on the Compressor button see Figure 4 6 28 Section 4 DIRECT CONFIGURATION 8 INSTALLATION 4 3 2 There is a status screen for each available compressor being monitored by the eConnect Use the COM SELECT drop down menu to select the compressor currently being viewed The ID number must b

Section 4 DIRECT CONFIGURATION & INSTALLATION

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Section 4 DIRECT CONFIGURATION &amp; INSTALLATION

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Section 4 DIRECT CONFIGURATION & INSTALLATION