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IL MII BK DI8 DO4-PAC - Artisan Technology Group
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1. For a short period slight condensation may appear on the outside of the housing if for example the terminal is brought into a closed room from a vehicle IEY In the range from 25 C to 60 C appropriate measures against increased humidity gt 85 must be taken Air pressure operation storage transport 70 kPa to 106 kPa up to 3000 m above sea level Mechanical Requirements Vibration test sinusoidal vibrations according to IEC 60068 2 6 EN 60068 5g load 2 hours in each space direction 2 6 Shock test according to IEC 60068 2 27 EN 60068 2 27 25g load for 11 ms half sinusoidal wave three shocks in each space direction and orientation Conformance With EMC Directive 89 336 EEC Noise Immunity Test According to EN 61000 6 2 Electrostatic discharge ESD EN 61000 4 2 Criterion B IEC 61000 4 2 6 kV contact discharge 8 kV air discharge Electromagnetic fields EN 61000 4 3 Criterion A IEC 61000 4 3 Field strength 10 V m Fast transients burst EN 61000 4 4 Criterion A IEC 61000 4 4 All interfaces 1 kV Criterion B All interfaces 2 kV Surge voltage EN 61000 4 5 Criterion B IEC 61000 4 5 DC supply lines 0 5 kV 1 kV symmetrical asymmetrical Fieldbus cable shielding 1 kV Conducted interference EN 61000 4 6 Criterion A IEC 61000 4 6 Test voltage 10 V Noise Emission Test According to EN 61000 6 4 Noise emission of housing EN 55011 Class A Approvals Information on current approvals can be found on the Int
2. A rtisan Artisan Technology Group is your source for quality TecmoogyGroup new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment 7 EQUIPMENT DEMOS HUNDREDS OF InstraV ea REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for more our interactive website at www instraview com information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED D a gaa tia Contact us 888 88 SOURCE sales artisantg com www artisantg com IL Mil BK DI8 DO4 PAC L BEE Inline Bus Coupler for Mechatrolink With Eight A A Digital Inputs and Four Digital Outputs s ZA ss Ea ee AUTOMATIONWORX sf Data Sheet 7358 _en_00 PHOENIX CONTACT 08 2006 Description The IL MII BK DI8 DO8 PAC bus coupler is the interface be tween the Mechatrolink and the Inline installation system Inline terminals can be connected in any location on a Mechatrolink system using the bus coupler The bus cou pler and the Inline terminals form a stat
3. Assignment Termi Assignment nal nal Points Points 1 1 OUT1 2 1 OUT2 1 2 PGND 2 2 PGND 1 3 FE 2 3 FE 1 4 OUT3 2 4 OUT4 Terminal point assignment of the input connector 3 Termi Assignment Termi Assignment nal nal Points Points 1 1 IN1 2 1 IN2 1 2 Us 2 2 Us 1 3 PGND 2 3 PGND 1 4 IN3 2 4 IN4 Terminal point assignment of the input connector 4 Termi Assignment Termi Assignment nal nal Points Points 3 1 IN5 4 1 IN6 3 2 Us 4 2 Us 3 3 PGND 4 3 PGND 3 4 IN7 4 4 IN8 7358_en_00 Artisan Technology Group Quality Instrumentation PHOENIX CONTACT 13 Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Process Data Assignment of Terminal Points to the OUT Process Data Slot 2 Byte Bit Byte Byte 4 view Bit 7 6 5 4 3 2 11 0 Module Slot 2 Terminal 2 4 1 4 2 1 1 1 point signal Terminal 2 2 1 2 2 2 1 2 point GND Terminal 2 3 1 3 2 3 1 3 point FE connection Status Slot 2 indicator Ep 4 3 2ia not used Assignment of Terminal Points to the IN Process Data Slots 3 and 4 Byte bit Byte Byte 4 View Bit 7 6 5 4 3 2 1 0 Module Slot 4 3 Terminal 4 4 3 4 4 1 3 1 12 4 1 4 2 1 11 1 point signal Terminal 4 2 3 2 4 2 3 2 2 2
4. maximum Is Maximum bus coupler current for supplying I O terminal logic 0 8 A maximum Current consumption from Ug 24 V Current consumption from Uy 24 V Current consumption from Uanatog 24 V Power dissipation 8 A maximum 8 A maximum 0 5 A maximum 2 16 W typical 4 W maximum 7358_en_00 PHOENIX CONTACT 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Digital Outputs Number Connection method for actuators Nominal output voltage Ugyt Differential voltage at lhom Nominal current lhom per channel Total current Nominal load Ohmic Lamp Inductive Switching frequency with nominal inductive load Response time Overload response Response with inductive overload Reverse voltage protection against short pulses Resistance to permanently applied reverse voltages Response upon power down Limitation of the voltage induced on circuit interruption Safety equipment Type of safety equipment Maximum output current when switched off Error message to the higher level control system 4 2 and 3 wire technology 24V DC lt 1V 0 5A 2A 12W 12W 12 VA 1 2 H 0 5 Hz 1 2 H maximum 1 2 ms typical Auto restart Output may be damaged Protected against reverse voltages Protected against reverse voltages permissible current 2 A maximum The output follows the supply voltage without delay 30 0 V appro
5. 1 2 2 2 1 2 point 24 V Terminal 4 3 3 3 14 3 3 3 12 3 11 3 2 3 1 3 point GND Status Slot 4 3 indicator Ep s 7 6 5 4 3 2 1 IEY Further additional information please refer to the user manual chapter Mappings Refer ence PHOENIX CONTACT 08 2006 7358_en_00 PHOENIX CONTACT GmbH amp Co KG 32823 Blomberg Germany 14 Phone 49 0 5235 3 00 Fax 49 0 5235 3 4 12 00 www phoenixcontact com www phoenixcontact com salesnetwork Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com A rtisan Artisan Technology Group is your source for quality TecmoogyGroup new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment 7 EQUIPMENT DEMOS HUNDREDS OF InstraV ea REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for more our interactive website at www instraview com information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED D a gaa tia Contac
6. added to 60hex in order to create the slave s Mechatrolink network address Bus speed Off 10 Mbps MII On 4 Mbps MI Frame size Off 17 bytes supported in both bus speeds On 32 bytes only supported by bus speed 10 Mbps This switch is ignored when switch 6 is on Reserved Communication Loss Output Action When communication with the master is lost or the master sends a DISCONNECT command Off outputs are set to 0 On outputs retain last value 10 Automatic configuration Off Use the Inline bus configuration stored last An alarm is indicated if the current bus configuration is not the same as the previous configuration On Auto configure the local bus and save it in non volatile memory Select Stand alone mode if no Inline terminals are connected to the bus coupler Proceed as follows e Disconnect the voltage from the bus coupler e Add remove the Inline terminals if necessary e Set switch 10 on e Apply voltage to the bus coupler e Set switch 10 off IE After automatic configuration switch 10 should be switched off 1to 10 Factory Defaults If voltage is connected to the bus coupler and all the switches are on all non volatile memory parameters ex cept for serial number will return to their factory default values on the next power up The FAC_DEFAULTS bit of the IL_CTRL byte can also be used for this purpose Proceed as follows e Disconnect the vo
7. X CONTACT 10 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Example Topology IL MII BK DI8 DO4 PAC_ IL MII BK DI8 DO4 PAC 7358A006 Figure 4 Example Topology Notes M Master a network control station Each network must have at least one master S Slave Device a device such as a IL MII BK DI8 DO4 PAC or servo amplifier The master controls the slave devices though the network Multiple IL MII BK DI8 DO4 PAC bus couplers may be located on the same net work T Terminating Resister 130 a located at both ends of the bus Configuration Using the DIP Switches The DIP switches are on the left side of the bus coupler The following functions can be set using the DIP switches These functions only take effect when the bus coupler is powered on s gt L Mo 1 an E 2 9o B 4 5 gt EE 8 tom 16 Baud gt MM 10 4 MBd Data ixn B 17 32 Byte W Reserved Fault o W Off Hold Confg HL Savd Auto 7357A003 Figure 5 DIP switches 7358_en_00 PHOENIX CONTACT 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Switch Meaning 1to5 Slave address Switches 1 to 5 represent a binary number Switch 1 is the least significant bit The switch setting is
8. ata per station System Data Number of devices per station Transmission rate on the local bus Mechatrolink Interface Data Rate Data Size Supply Voltage for UL Us Uy Recommended cable lengths Continuation Nominal value Permissible range according to EN 61131 2 Safety equipment Surge voltage polarity reversal 80 mm x 121 mm x 70 mm 252 g including connector IP20 according to IEC 60529 Class 3 according to VDE 0106 IEC 60536 4 ms typical Spring cage terminals solid stranded 0 2 1 5 mm 17 byte frame 12 bytes of input data and 12 bytes of output data 32 byte frame 27 bytes of input data and 32 bytes of output data per DIP switch setting 63 maximum but the I O limits above should not be exceeded 500 kbps 4 Mbps or 10 Mbps 17 bytes or 32 bytes 30 m maximum do not route cables through outdoor areas Through potential routing 24 V DC 19 2 V to 30 V ripple included Yes suppressor diode parallel to supply voltage Provide an external fuse for the 24 V area fuse to ensure that it trips in the event of an error This 24 V area must be externally protected The power supply unit must be able to supply 4 times the nominal current of the external The bus coupler supply U 24 V generates the analog supply U ana 24 V and the communications power U 7 5 V for the Inline station Power Consumption Current consumption from U ggic 7 5 V 0 09 A with no inline terminals 0 9 A
9. ble signal connector for inputs 4 signals with 3 wire connection method Extended double signal connector for outputs 4 signals with 3 wire connection method Encoding profile Zack marker strip to label the terminals DIN EN 50022 DIN rail 2 meters End clamp Additional System Components Description Power supply units INTERFACE catalog for supplying the bus coupler Documentation Description User manual Firmware Functions of the IL MII BK DI8 DO4 PAC Bus Coupler User manual Automation Terminals of the Inline Product Range Application Note I O Modules at Bus Couplers Type IL MII BK DI8 DO4 PAC Type IL BK DIO PLSET IB IL SCN 12 ICP IB IL SCN 12 OCP IL CP ZB 6 see CLIPLINE catalog NS 35 7 5 PERFORATED NS 35 7 5 UNPERFORATED CLIPFIX 35 5 Type UM EN IL MII BK DI8 DO4 PAC IL SYS INST UME AH IL BK IO LIST Order No 2884619 Order No 2878599 2727611 2727624 2742683 1051003 0801733 0801681 3022276 Order No 2888961 2698737 9015358 Pcs Pck 1 Pcs Pck 1 10 10 100 10 50 Pcs Pck 1 7358_en_00 PHOENIX CONTACT 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Technical Data General Data Housing dimensions width x height x depth Weight Degree of protection Class of protection Response time connected I Os Connection method Sum of all I O d
10. ernet at www phoenixcontact com 7358_en_00 PHOENIX CONTACT 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Local Diagnostic and Status Indicators Mechatrolink 2 ap 1 01 7358A005 Figure 1 Indicators on the bus coupler LED Color Meaning State Description of the LED States UL Green UL ogic ON 24 V bus coupler power supply 7 5 communications power present OFF 24 V bus coupler power supply 7 5 communications power not present US Green Usegment ON 24 V segment circuit supply present OFF 24 V segment circuit supply not present UM Green Umain ON 24 V I O supply present OFF 24 V I O supply not present TX Yellow Transmit Continuous Mechatrolink protocol chip is actively transmitting data flashing OFF Mechatrolink protocol chip is not actively transmitting RX Yellow Receive Continuous Mechatrolink protocol chip is actively receiving Data flashing OFF Mechatrolink protocol chip is not actively receiving 7358_en_00 PHOENIX CONTACT 6 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC LED Color Meaning State Description of the LED States RN Green Local bus OFF Stand alone mode red status Onboard I Os are used No other Inline ter
11. gy Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC LED Color Meaning State Description of the LED States MD Green Network sta OFF No voltage present red tus Green ON Phase 2 Network connected Asynchronous communication activated Continuous Phase 1 flashing green Initializing or bus coupler waiting for master to connect 3 green Flashes The master has tried to set a transmission cycle time that is not supported Red ON Communication Alarm Loss of communication with the master All outputs are set ac cording to DIP switch 9 Continuous Power Loss Alarm flashing red One of the power supplies has failed The outputs are set ac cording to the current Recover Mode see note below 2 red flashes Communication Alarm Mechatrolink Communication Alarm with frame errors occurring at the time of the alarm All outputs are set according to DIP switch 9 3 red flashes Initialization of the Mechatrolink protocol chip has failed E Red Error ON Peripheral Warning for the onboard outputs OFF Peripheral Warning not present 1 4 Yellow 01 ON Outputs active OFF Outputs not active 1 8 Yellow 11 12 ON Inputs active OFF Inputs not active I If the US power supply fails and the fault recover mode is such that outputs are to be set with error data the LEDs of the output terminals may be on while the actual outpu
12. ion with local bus de vices The number of inline terminals allowed is determined by the operating mode 17 32 byte of the Mechatrolink net Features Mechatrolink network connection Data transmission rate of 10 Mbps MII and 4 Mbps MI Supports a wide range of Inline terminals Can be used in stand alone mode with no Inline terminals work as well as current limitations of the bus coupler ISJ IJ Complies with the Mechatrolink II Intelligent I O specification Supports high speed I O scanners 8digital inputs 4 digital outputs Electrical isolation of Mechatrolink interface and logic Diagnostic and status LEDs For additional information on the bus coupler please refer to the user manual see Ordering Data on page 2 Make sure you always use the latest documentation It can be downloaded at www download phoenixcontact com A conversion table is available on the Internet at www download phoenixcontact com general 7000_ en 00 pdf DOD OO GD GD OGD OO OD ikon ODE INSPIRING INNOVATIONS Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Ordering Data Bus Coupler Description Inline bus coupler for Mechatrolink with 8 digital inputs and 4 digital outputs including end plate and connector Accessories Description Connector set as replacement item Extended dou
13. ltage from the bus coupler e Set all switches on e Apply voltage to the bus coupler The RN LED and MD LED are red to indicate that the bus coupler is ready to be reset e Disconnect the voltage from the bus coupler e Set switch 10 on and set all the other switches to the relevant settings e Apply voltage to the bus coupler It will start up with factory default values e Set switch 10 off IE After automatic configuration switch 10 should be switched off 7358_en_00 PHOENIX CONTACT 12 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Terminal Point Assignment 71820010 Figure 6 Terminal point assignment for the connectors PWR DO4 DI4_ DI4 1 2 3 4 a 5 o ING U SC a Cc 24V i A 724V j be a X1 IN7 Mechatrolink network 7358A002 Figure 7 Connection example Connect the bus coupler according to Figure 7 Terminal point assignment of the power connector 1 Termi Assignment Termi Assignment nal nal Points Points 1 1 Us 2 1 Um 1 2 UL 2 2 Um 1 3 GND UL 2 3 GND Um Us 1 4 Functional 2 4 Functional earth ground earth ground FE FE Terminal point assignment of the output connector 2 Termi
14. minals connected Green ON Local bus communication is active Continuous Initialization configuration phase flashing green 1 green flash Peripheral Warning An output may be shorted 2 green flashes I O Size Warning The amount of Inline local bus data exceeds the frame size DIP switch setting Communication continues Only frame size bytes of I O data are accessible 3 green flashes Operation with error data Red ON Module Connection Alarm Local bus is stopped 2 red flashes Module Change Alarm On Startup Inline configuration is incorrect on startup 2 red flashes Module Change Alarm On Startup then 1 green Inline configuration error when starting the bus coupler flash Onboard I Os are operated with error data 2 red flashes Module Change Alarm On Startup then 2 green Inline configuration error when starting the bus coupler flashes Onboard I Os and Inline I Os are operated with error data 3 red flashes Module Change Alarm While Running Inline configuration becomes incorrect while running Inline ter minal failed 3 red flashes Module Change Alarm While Running then 1 green Inline configuration becomes incorrect while running Inline ter flashes minal failed Onboard I O running error data 3 red flashes Module Change Alarm While Running then 2 green Inline configuration becomes incorrect while running Inline ter flashes minal failed Onboard and Inline I O running error data 7358_en_00 PHOENIX CONTACT 7 Artisan Technolo
15. t may be off 7358_en_00 PHOENIX CONTACT 8 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Circuit Diagram fig Mecuarrouin a oe oO o OO PWR PLES 7358A003 Figure 1 Circuit diagram of the bus coupler Protocol chip The gray areas in the circuit diagram represent the electrically iso lated areas Microprocessor A Mechatrolink interface B Logic Protocol chip C I O Optocoupler Power supply unit with electrical isola tion RS 485 interface A g a Aee Transformer lt PNP transistor 7358_en_00 PHOENIX CONTACT 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Connecting the Mechatrolink Network Connect the Mechatrolink network to X1 and X2 Pin Assignments of the Mechatrolink Connectors X1 and X2 X1 X2 7357A006 7358A007 Figure 3 Pin assignments of the mechatrolink connec Figure 2 Connecting the Mechatrolink network fore IRs On the last bus coupler in the Mechatrolink net work a termination resistor must be inserted on Pin Assignment the Mechatrolink interface 1 Not connected 2 DATA 3 DATA 4 Shield 7358_en_00 PHOENI
16. t us 888 88 SOURCE sales artisantg com www artisantg com
17. ximately Short circuit overload Integrated free running circuit in the output chip 10 pA a short circuit causes a Peripheral Warning indication to the higher level con trol system IEY When not loaded a voltage can be measured even at an output that is not set Digital Inputs Number Connection method for sensors Input design Definition of switching thresholds Maximum low level voltage Minimum high level voltage Common potentials Nominal input voltage Uyn Permissible range Nominal input current for Uy Current flow Delay time Permissible cable length to the sensor Use of AC sensors Safety equipment Type of safety equipment Error message to the higher level control system 8 2 and 3 wire technology According to EN 61131 2 Type 1 Uimax lt 5 V UhHmin gt 15 V Sensor supply Us ground 24V DC 3 V lt Uy lt 30 V DC 3 mA typical Limited to a 3 mA maximum 1 2 ms typical 100 m AC sensors in the voltage range lt Ujy are limited in application Polarity reversal Serial diode for polarity reversal protection Sensor supply not present 7358_en_00 PHOENIX CONTACT 4 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL Mil BK DI8 DO4 PAC Ambient Conditions Ambient temperature operation 0 C to 60 C Ambient temperature storage 25 C to 85 C Humidity operation storage transport 95 no condensation
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