User`s Manual
Contents
1. of operation a The operator has to know about means of operation of the machine well b Do not take off the safety units protectors emergency stop button and grounding wires of the machine c Must know that how to stop machine in an emergency d Do not try to stop the running machine with an article or your hands in particular heating parts e More than 2 people together run the machine at the same time to be definitely prohibited 1 3 2 Only the qualified technician can do maintenance of electric system and mechanical system a Turn off the power supply before opening the door of electric cabinet b Make sure that all of power sources are off before taking off and changing the electric parts c Use the tools with insulation in working d Neither using a fuse that is beyond designed limit nor other metal wires e When changing any wire be sure to use as the same specification and color as original f Be sure that nobody runs the machine before turn on the power supply g Do not put anything on the control box or operating place for example water and food h Do not touch the switches of machine or any electric parts with wet hands 1 4 Prevent from seriously harm to body a Face to the machine to operate the panel in regular procedure b Do not let your hand or any parts of body stretching into the running machine when you bend down c When the motor is rotating don t let other people be close to2. safety rules for factory the safety units installed are in a position to protect the operators of machine and prevent any danger by accident from machine itself The operators should not just count on these safety units and also have to read and understand the safety preventive measures mentioned in the safety chapters of manual then can start to run machine Note unsuitable operation might harm to people and other equipments around the machine 1 2 Safety points before machine in operation 1 2 1Confirmation before turn on power supply a Make sure to do routine inspection well as required in the safety chapters of manual b Make sure that all safety doors of machine have been closed completely c Make sure that all operating switches of machine are at correct operating position 1 2 2Turn on power supply a Make sure that the rotation of the motors is in a correct direction b Make sure that the indicate lights are normal cC Make sure that all safety units of machine for example the protectors a switch of safety door an emergency stop button and grounding wires all are set correctly 1 3 Safety points for operating machine The machine contains some heating parts therefore if the operator does not follow the safety points below the machine might have some potential dangerous situations 1 3 1Operators have to be trained and carefully read the safety points below as well as make sure to be acquainted with all means
3. the machine from behind or beside d When the motor is rotating don t let your hand or any parts of body reach into the domain of moving mould plate or other parts e Follow the instruction to operate and maintain machines f Do not examine and repair the mould plates when the motor is rotating and heating g Whenever leaving or having any adjustment of machine be sure to turn off the power supply h If the machine is in abnormal condition please inform to your chief or instructor so that doing repair 2 Specification 2 1 Appearance of machine 1260 2 2 Major technical parameter Applicable material PVC or other plastic materials or paper card Thickness of material 0 3 0 9mm Size of material 54x85 6 Heat temperature lt 200 C Temp control 1 0 C Temp control 1mm Power supply AC380V 50Hz 3 phases 5 wires Power 2 0kW Productivity 2400 5000 cards hr Dimension L1260xW900xH1500mm Weight Appr 700 kg 3 Installation 3 1 Environment of install 3 1 1 Install place The place should be far away from inflammables there is no combustible air in workshop do not stack any goods around the machine 3 1 2 Ground requirement the machine should be installed inside a standard industry factory building The installed ground should be smooth and solid A depth of concrete pad will not be less than 50mm If an installation is at second floor or above have to be s
4. 80V if get an electric shock it would cause some damages of machine or might lead to injuries and deaths on people Never share a single ground wire by two machines or more 3 5 Connect air supply with machine Air supply connector of machine is at left side take off the left door and plug air hose to connector Diameter of air hose is 8 mm 4 Operation 4 1 Directions of operation panel 4 1 1 Illustration of operation panel POWER HYDRAULIC HEATING INDICATION START STOP START STOP TEMPERATURE TOUCH SCREEN OC OC OC SPEED DIRECTOR POWER START STOP CONTROLLER ON OFF 4 1 2 Function of push buttons 1 Power switch self lock button Press this button to get the power supply through and the system is power on and the power indictor lights press the button again reset to turn off the power supply and the indicator is off a When power is on all of electrical equipments are in a state of stand by b When need to stop the machine usually just press this button reset again if no work for a long time pull off the power plug C Only press this button to get power on then all of electric equipments can be in working 2 Hydraulic start stop button self lock self lock with light After pressing down this button the hydraulic system starts and the indicate light on press again reset to stop the hydraulic system meanwhile the indicate l
5. Sinclair Tek H6000 Hot Stamping Machine User s Manual 2006 BEIJING YC DIGITTECH LID November 2006 WITH gratitude We thank you for your choice of Hot Stamping Machine Sinclair Tek H6000 and you are our client who will achieve all round and good service from us Attention Before you carry out installing adjusting and operating please take some time to read the user s manual carefully It will let you feel more easer and also to be sure that machine runs normally Sinclair Tek H6000 Hot Stamping Machine Control System BYCD Sinclair Tek H6000 V1 00 2004 1999 2005 BYCD BENING CHINA Contents 1 Safety directions 1 1 Safety prompt 1 2 Safety points before machine in operation 1 3 Safety points for operating machine 1 4 Prevent from seriously harm to body 2 Specification 2 1 Appearance of machine 2 2 Major technical parameter 3 Installation 3 1 Environment of install 3 2 Load and unload machine 3 3 Unpack and lay down machine 3 4 Connection between machine and main power supply 4 Operation 4 1 Directions of operation panel 4 2 Touch screen display and parameter definition 4 3 Operate machine 5 Adjust and maintenance on machine 5 1 Adjust distance of hot stamping plates 5 2 Adjust stamping speed 5 3 Adjust feed speed of stamping material 5 4 Adjust the speed for picking cards 5 5 Maintenance of machine 1 Safety directions 1 1 Safety prompt Design of the machine is in accord with
6. e display of set parameter to confirm that work mode is as the read mark mode touch the key to enter the display of number input enter numbers and touch Return to go back g Mark SetTimer Mark Time 4 Sec b Setting under non read mark mode in the initial display touch to enter the display of set parameter to confirm that work mode is as non read mark mode touch to enter the display of number input enter numbers and touch to return Mark HMark Time X Sec Set T ner 5 4 Adjust the speed for picking cards Adjust the speed for picking cards that can be carried out through the knob of adjusting speed motor on the panel 5 5 Maintenance of machine Item Substance and manner of maintenance Period Machine must keep clean and dry regularly clear and clean E 1 wk various positions of mechanism It is necessary to clear and lubricate various movable parts various guide pillars regularly 3 Check electrothermic tubes whether have some damage 1 wk Check various screws and nuts of connecting and tight to see 1 wk 4 if loosed in the light of conditions to tighten or change ewes Check various connection of wires to see if loosen or 5 i l 1 1month cracked then reconnecting or changing wires Overall check all of hold down bolts see their conditions to 6 1 6months tighten or change 7 Lubricate all of bearings with lithium base lubricant 1 1
7. ffl the step motor does not run and stamping material gold paper silver paper and scratch film no feed Only use it when adjusting Continuous mode After pressing the start button it continuously hot stamp until pressing down the stop button Press it once to change to Single Step Single step mode After pressing the start button stamp once Press again stamp once again Read mark working mode Photosensors read marks on stamping material gold paper silver paper and scratch film and control feeding of material so that assure the stamping position accurate Press once to switch to No Mark non read mark mode photosensors do not work Set Timer Set time Set a space time of feeding material of hot stamping A space time of feeding material under non read mark mode A space time of feeding material under read mark mode Press or show the display of time input as below NMark Time SEC Mark Time Sec The number key board is as below MAKEHE BEE Press Return to confirm and return St Motor Para Press down to enter into the display of setting parameters of step motor It is as below Frenquency 444 Hz Delay time 4 4 Sec Old time Sec Adjust the speed of feeding hot stamping material and make it be consistent with speed of feeding card Max value is as 8000 It is set as 3000 at factory Stop move Under manual mode the running time of the step motor after
8. ight off It is available for both automatic and manual 3 Heating start stop button self lock self lock with light Press the button the heat press plates start heating and the heating indictor is lighting press again reset to stop heating and the heating indictor light is off Auto man all are effective Press the button the heat press plates start heating and the heating indictor is lighting press again reset to stop heating and the heating indictor light is off Auto man all are effective 4 Start button reset button Under continuous working mode press down this button for 1 second auto cycle starts automatically continuous running based on the set parameters Press stop button to stop work Under single step mode hot stamp once by pressing once 5 Stop button reset button Under continuous working mode press this button to stop continuous work 4 2 Touch screen display and parameter definition 4 2 1 Initial display Push the power switch after power supply is on a display is showed as below einclar Telk Havu Hotstamping Mlachine Touch to enter a display of parameters setting Only you touch AUTO the machine can run 4 2 2 Display of parameters setting After turning power on the default is as ST Onl Contini Markl Explain each key as below The step motor starting automatically feed hot stamping material gold paper silver paper and scratch film Press once changing to ST O
9. mode b Touch to enter into the display of set parameter Touch Mark change to No Markl Touch Contin change to Single Step c Push down Heat button heating indicator is on and the plate starts to heat After reaching the set temperature then carrying out followed operation d Put card in Press down the limit switch e Press Start button to start hot stamping once f Press Start button once to start hot stamping once 5 Adjust and maintenance on machine 5 1 Mechanism adjusting Must assure that the distance of stamping plate is accurate before stamping this is a key for quality of hot stamping The distance of stamping plate has been adjusted at site of manufacture generally do not adjust it but after change the hot stamping plate have to readjust Adjust each mechanical portion as below diagram Loosen the housing screw then screwing the adjusting screw Tightening the housing screw after finishing adjusting If pressure of hot stamping is not well distributed may adjust it by adjusting housing screw When adjusting the distance of stamping plate do not move distance too much each moving to avoid the distance too small thus may make pressure of hot stamping too high and may damage the parts of machine 5 2 Adjust speed of hot stamping Press down St Motor Paral to enter into display of setting parameters of step motor in display of setting parameters a
10. n the limit switch e Press Start button to start hot stamping f Press Stop button to stop hot stamping 4 3 4 Operating of single step mode under reading mark state Should have distance of plate and speed of feeding stamping material adjusted before regular operation a Push down Power button the power indicator is on system is electrified and an initial display is showed Press down to enter into display of setting parameters Only when entering into display of setting parameters then being able to do continuous work or single step work under automatically mode b Touch to enter into the display of set parameter Touch Contin change to Single Step cC Push down Heat button heating indicator is on and the plate starts to heat After reaching the set temperature then carrying out followed operation d Put card in Press down the limit switch e Press down Start button and begin hot stamp once f Press Start button once to start hot stamping once 4 3 5 Operating of single step mode under non reading mark state Should have distance of plate and speed of feeding stamping material adjusted before regular operation a Push down Power button the power indicator is on system is electrified and an initial display is showed Press down to enter into display of setting parameters Only when entering into display of setting parameters then being able to do continuous work or single step work under automatically
11. of plate and speed of feeding stamping material adjusted before regular operation a Push down Power button the power indicator is on system is electrified and an initial display is showed Press down SET to enter into display of setting parameters Only when entering into display of setting parameters then being able to do continuous work or single step work under automatically mode b Press down Heat button heating indicator is on and the plate starts to heat After reaching the set temperature then carrying out followed operation c Put card in Press down the limit switch d Touch e Press Start button to start hot stamping f Press Stop button to stop hot stamping 4 3 3 Operating of continuous work mode under non reading mark state Should have distance of plate and speed of feeding stamping material adjusted before regular operation a Push down Power button the power indicator is on system is electrified and an initial display is showed Press to enter into display of setting parameters Only when entering into display of setting parameters then being able to do continuous work or single step work under automatically mode b Touch to enter into the display of set parameter Touch Mark change to No Markl cC Push down Heat button heating indicator is on and the plate starts to heat After reaching the set temperature then carrying out followed operation d Put card in Press dow
12. pressing down It is set as 3 at factory Delay time Frequency of hot stamping minimum value is as 0 1 Hold time The time is hot stamping stay time in the lower Confirm and return to display of set parameters 4 2 3 Manual display Touch MANU in the initial display to enter the Manual display This display only use for adjusting machine St Motor Sib Motor Up ql p i St Motor Start stop control of the step motor hot stamping material feed Press down to start and uprising to stop Sub Motor Start stop control of the donkey motor cards collect Press down to start and press again to stop Push Start stop control of cards pushing cylinder Press down to push card and uprising to return Up The mould plate moves up After starting oil pump press down the plate moves up The mould plate moves down After starting oil pump press down the plate moves down Return to initial display 4 3 Operate machine 4 3 1 Set temperature Set temperature of hot stamping plate through temperature controller on operation panel Press key SET the number twinkles and enters into revising mode Press lt to move revising position and press V or A decrease or increase number The data will be stored after revising for 8 seconds and number stop to twinkle Max temperature must not be over 150 C 4 3 2 Operating of continuous working mode under reading mark state Should have distance
13. s below diagram Frenquency 44 Hz otop move Sec Carry out adjusting of hot stamping speed by changing value of Delay time value smaller and hot stamping speed faster Minimum value of Delay time must not be less than 0 1 5 3 Adjust feed speed of hot stamping material Adjust speed of feed motor step motor of hot stamping material and delay time so that achieve feed speed of hot stamping material 5 3 1 Adjust speed of feed motor step motor of hot stamping material To have speed of feed motor step motor of stamping material adjusted you may set parameter on touch screen In the initial display touch the key to enter the display of set parameter then press down St Motor Paraj to enter into the display of setting parameters of step motor as below diagram Frenquency 44 Hz otop move Sec Touch Frequency to enter into the display of number input Enter numbers and touch the key Return to go back Max value must not be over 8000 It is set as 3000 at site of manufacturer 5 3 2 Set delay time The delay time means the interval between two hot stamping the delay time under the read mark mode is different from under the non read mark The relay time is related to the feed speed of stamping material and stamping speed To set the delay time by setting the parameter on the touch screen a Setting under read mark mode in the initial display touch the key to enter th
14. ure that the floor meets bearing requirements 3 1 3 Environment of install the workshop should be airtight dustless and have the ventilation installation 3 1 4 The requirement of Power source Power supply is as AC380V 50Hz 3 phase 5 wires ground wire is grounded reliably Ground resistance lt 0 1Q Ground wire gt 2 mm 3 2 Load and unload machine Select lifting place based on the mark of gravity center Keep the machine in equilibrium throughout lifting When using a crane to lift need to select the suitable sling rope The rope should be pulled straight and try first to slide down Do not let the rope damage the outside and any parts of the machine 3 3 Unpack and lay down machine 3 3 1 Check on the outer package of machine if there is any damage please inform supplier Otherwise unpack the package 3 3 2 Level off body of machine with a level Adjust the height of stands until the machine is level Four wheels are suspended as well as can not be load bearing 3 3 3 Open a cap of oil tank then fully pouring oil Using ISO VG46 Anti Wear Hydraulic Fluid Note Hydraulic oil must be accorded with the standards and make sure that the oil is clean An improper use or unclean oil could speed up the wear of oil tank and hydraulic system 3 4 Connection between machine and main power supply Caution Only qualified technician can make a connection of main power supply A voltage of power supply for machine is as AC3
15. year Often observe the altitude of surface of hydraulic oil when 8 Often lower than 3 4 fill up promptly 9 Observe the temperature of hydraulic oil it should not be Often higher than 60 C After the machine runs for 1 year should change hydraulic 10 fluid which grade is as ISO VG46 Anti Wear Hydraulic 1 lyear Fluid
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