Chapter 7 - AutomationDirect
Contents
1. Part Number Description Part Number Description H2 CTRIO High Speed Counter Interface Module H2 EBC 10 Base T Ethernet Base Controller H2 CTRIO2 High Speed Counter Interface Module H2 EBC100 100 Base T Ethernet Base Controller H2 ECOM 10 Base T Ethernet Communication Module H2 EBC F 10 Base FL Ethernet Base Controller H2 ECOM100 100 Base T Ethernet Communication Module H2 SERIO Serial 1 0 Module H2 ECOM F 10 Base FL Ethernet Communication Module H2 SERIO 4 Serial 1 0 Module H2 ERM 100 10 100 Base T Ethernet Remote Master Module F2 08SIM 8 point Input Simulator Module H2 ERM F 10 Base FL Ethernet Remote Master Module The H2 ECOM and H2 EBC modules are discontinued but are still compatible with the new Do more H2 Series PLC Specialty Modules NOT Supported Part Number Description Part Number Description D2 CTRINT Counter Interface Module D2 EM Expansion Base I F Module D2 DCM Data Communication Module H2 PBC Profibus Base Controller D2 RMSM Remote 1 0 Master Module F2 DEVNETS 1 DeviceNet Base Controller D2 CM Expansion Base Controller F2 SDS 1 Smart Distributed System Base Controller F2 CP128 CoProcessor Module DV 1000 DirectVIEW 1000 Timer Counter access unit D2 HPP Handheld Programmer 7 4 i Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules I H2 CTRIO 2 H2 CTRIO 2 Overview The H2 CTRIO and H22. Certain modules have additional setup information that is provided through the Module Configuration Module Name New Config Edit Config DL205 Local I O Master gt DL205 Base gt Slot 0 Module Configuration Name SERIO_000 Port A Name SERIO_000_A m Mode C Do more Programming Device Name eseri 000 A Port Settings j Baud Rate 115200 Data Bits s StpBits 1 v Configuration Notes Each port has an associated device that is specific to the selected port function When a different port function is chosen the associated device may be deleted and replaced with a new device Because port device changes can have significant impact on the system config they are not applied until OK or Apply are pressed You will be notified of any potentially important changes and given the option to cancel When a device change is pending the Device Settings option for that port will be disabled Press Apply to update the system config and re enable the Device Settings button All options except General Purpose are built in protocol clients or servers C KSequence Server Parity None Y Modbus RTU Server Transmit Control Unconditional Y RTS Control Follows Transmitter v conei C Modbus RTU Client General Purpose Device Settings General Purpose configures the port for control by the user program which can send and rec
3. PLC Mode Swit Debug Mode indica S P D Offline 00084 65536 H2 DM1 For Help press F1 Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 3 1 Chapter 7 Specifications Specialty Modules B H2 SERIO 4 Specifications H2 SERIO H2 SERIO 4 Serial Communications Module Specifications H2 SERIO H2 SERIO 4 Module Type Intelligent Approvals cUL Listed file number E185989 Number of Serial Ports orts 2 RS 232 ports RJ12 jack and 1 per Module 3 ports all RS 232 RJT2 Jack RP 422 485 5 nosition fermi atic RS 232 CTS RXD TXD RTS GND RS 232 CTS RXD TXD RTS GND RTS transmission delay times 5 50 250 and Signals RTS transmission delay times 5 50 250 and 900 MS ms RCVA ME Pus eR METTE RCV C ME oos m H2 SERIO RS232 SERIAL PORTS RS 422 4 wire TX TX RX RX GND RS 485 2 wire Data Data GND Number of Modules Jy a per Do more 8 RS 232 ZL RJ12CBL 2 Recommended Cables RS 232 ZL RJ12CBL 2 RS 422 ADC L19853 x Belden 8103 RS 485 ADC L19954 x Belden 9842 Protocols Supported Serial ASCII full duplex K Sequence Modbus RTU and Do more programming Power Consumption 80 m 5 VDC Baud Rates 1200 2400 4800 9600 19200 38400 57600 115200 Parity None odd even Start and Stop Bits 1 2 0 to 60 C 32 F to 140 F 5 to 95 RH non condensi
4. As many as eight of these modules may be added to the local base adding up to 24 serial ports presently there is no means of using these modules in ethernet remote bases mastered by a Do more CPU via an ERM module The serial ports of the H2 SERIO 4 support the following functions which can be selected in the Module Configuration of the Do more software as seen below Do more Programming Select this option to setup the port to work with the Do more Designer programming software e K Sequence Select this option to have the port respond to client devices running K Sequence protocol Modbus RTU Server Select this option to have the port respond to client devices running Modbus RTU protocol Modbus RTU Client Select this option to make the port available for use by the Do more controllers Modbus Network Read MRX and Modbus Network Write MWX instructions General Purpose Select this option to make the port available for use by the Do more controller s Input String from Device STREAMIN and Output String to Device STREAMOUT instructions System Configuration enn M Configuration Entries Module Configurations CPU Configuration Modules that are programmable by Do more instructions require a Module Configuration The Module Configuration provides a logical connection I O Configuration between the program and the module eliminating the need for Base Slot addressing in the program
5. H2 CTRIO 2 Specifications Specifications Discrete I O Points Used General Specifications H2 CTRIO H2 CTRIO2 None 1 0 map directly in H2 DM1 E data structure Base Power Required 400 mA Max 275 mA Max Isolation Specifications Inputs 2500V 1 0 to Logic 1000V among Input 1500V 1 0 to Logic 1000V among Input hannels and All Outputs hannels and All Outputs Input Specifications H2 CTRIO H2 CTRIO2 8 pts sink source Maximum Input Frequency 100 kHz 250 kHz Minimum Pulse Width 5 usec 0 5 usec Input Voltage Range 9 30 VDC 9 30 VDC Maximum Voltage 30 VDC Input Voltage Protection Zener Clamped at 33 VDC Rated Input Current 8 mA typical 12 mA maximum Minimum ON Voltage 9 0 VDC Maximum OFF Voltage 2 0 VDC Minimum ON Current 5 0 mA Maximum OFF Current 2 0 mA OFF to ON Response less than 3 usec less than 0 5 usec ON to OFF Response Specifications Outputs less than 3 usec less than 0 5 usec Output Specifications H2 CTRIO H2 CTRIO2 4 pts sink source independently isolated Pulse Outputs 2 channels 20 Hz to 25 kHz els 2 channels 20 Hz to 250 kHz Pulse Direction or CW CCW Pulse Direction or CW CCW Minimum Pulse Width 5 usec 0 5 usec Output Vollage Range Maximum Output Voltage Maximum Load Current 1 0 A at 23 C 10A 0 5 A at 60 C Maximum Leakage C
6. Specifications Specialty Modules Module ID IP Address 7 16 i A Module ID is required for PLC to PLC communication and it can be set in two ways using the DIP switches on the module using the configuration tools in NetEdit3 e HTML configuration after IP ress 1 Binary Value M configuratio a te add ess 1s dude m assigned to module using NetEdit3 Not Use the DIP switches if you want the Used 25 24 23 22 21 20 ability to install or change modules without having to use a PC to set the Module ID Set the module s DIP switches install the module in the base and apply power The Module ID will be accepted on powerup and your ECOM will be ready to communicate Name A Name makes it easy to recognize the PLC by its function An example of a Name is PumpStationOne as seen in the diagram below The Name can be up to 32 alphanumeric characters in length ERM Module GS EDRV100 NOTE Some HMI software products will not accept Names with numbers as the first character spaces or certain other non alphanumeric ASCII characters Also your HMI product may not accept Names longer than 16 characters Consult your HMI product documentation about its naming conventions An IP Address can be assigned to the ECOM module if your network requires one Usually the IP Address is required in cases where PLCs are sharing the same network with PCs and some of the PCs are carrying out funct
7. CTRIO2 Counter I O CTRIO modules are designed to accept high speed pulse input signals for counting or timing applications These modules also provide high speed pulse output signals for servo stepper motor control monitoring and alarming as well as other discrete control functions The H2 CTRIO 2 modules offer greater flexibility for applications which call for precise counting or timing based on input events or for high speed control output applications They can also be used for applications that call for a combination of both high speed input and high speed output control functions The H2 CTRIO 2 modules have their own internal microprocessor and operate asynchronously with respect to the CPU Therefore the response time of the on board outputs is based on the modules scan time not the CPUS scan time unless the CPU is controlling the outputs directly H2 CTRIO 2 Terminal Block Layout OUTPUTS di maa 24 VDC n e a InputA OK m E 0 InputA iB Am e 44 nput B 2m 7 InputB Channel 1 H2 CTRIO2 Channels 7 lt q nput C QUTSAS VDO Input C OAmax a H 1D MUR e lt Input D Input D 1M 2 D Ei i NC z e I CO z D e s Output 2 gt vo z e a4 Output O D Output 3 e a4 Output 1 E NOTE The H2 CTRIO and H2 CTRIO2 modules have the same terminal block layout Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 5 Chapte
8. The last two fields are allowed to vary because they are masked with a 0 WARNING It is extremely important not to have duplicate IP Addresses on your network If you are using the IP Address to link the ECOM to any network devices PCs or PLCs the ECOM must have a unique number Ethernet MAC Address A unique Ethernet MAC Address is assigned to each module at the factory and will not change It is printed on a label attached to each ECOM module The Ethernet MAC Address is recognized by NetEdit3 The Ethernet MAC Address is a twelve digit number with no deliberate relationship to your network or functional areas of your plant Typically the MAC address is not a convenient and easily remembered identifier for your ECOM module Host Auto Products H2 ECOM MFG IES 0602 4D 00 E0 62 20 1B 95 Using Multiple Network Identifiers You can use IP Addresses to satisfy network requirements the Name identifier for PCs running HMI software and Module IDs for PLCs to share data among themselves Using one type of identifier does not limit your use of the other identifier types Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 17 Chapter 7 Specifications Specialty Modules H2 ECOM100 Network Layouts The ECOM Ethernet network is a peer to peer network Using Read RX or Write WX instructions any PLC on the network can initiate communications with any other PLC on the network A PC running our KE
9. module must be assigned at least one unique identifier to make it possible for other devices to recognize it on the network There are four identifiers possible with the ECOM modules Module ID Name IP Internet Protocol Address Ethernet MAC Address The first three are user selectable but the MAC address is set at the factory The type of identifier chosen depends on the requirements of your particular application PC to PLC communication typically uses one type of identifier while PLC to PLC communication may require another The following table summarizes Network Identifiers and their uses Network Identifiers How to Set Communication DIP Switch Identifier Format Number 1 63 PLC to PLC or PC to PLC Disables Module ID in NetEdit3 Module ID NetEdit3 Number 1 90 PLC to PLC or PC to PLC DIP Switch must be set to 0 NetEdit3 Number 1 999 999 999 PC to PLC only 90 Not for PLC to PLC NetEdit3 Name 32 Alphanumeric Characters PC to PLC only HMI software may have restrictions IP Address NetEdit3 4 sets of numbers up to three digits each 192 168 76 3 PC to PLC PLC to PLC Client Server using TCP IP or Modbus TCP protocols See your Network Administrator for IP addresses Ethernet MAC Address Set at Factory 12 Hex digits PC to PLC only Factory assigned for IPX Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M f 7 15 Chapter 7
10. must be compatible with the module configuration configured in Do more Designer DC type field devices are configured to either sink or source current This affects the wiring of the device to the CTRIO module as seen below This drawing illustrates wiring that is typical for Channel 1 terminals 1A 1B 1C and 1D The same circuitry is also present at the corresponding Channel 2 terminals COD 3 Keep encoder input wiring as short as possible Route wiring to avoid any runs parallel to noisy cables Route wiring to avoid the proximity of noisy devices Use shielded twisted pair cables such as Suggested Cabling Supplier Part Number Type of Cable The same circuitry is present at the corresponding Channel 2 terminal Supplier Part Number 3 pair twisted overall shield AutomationDirect L19853 XXXX Belden 8103 1 pair twisted overall shield AutomationDirect L19827 XXXX Belden 9841 7 1 0 i Do more H2 Series PLC User Manual Ist Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules H2 CTRIO 2 Input Wiring Examples ISOLATION BARRIER TTL Quadrature Encoder Field Wiring FC ISO C Brown Power source Blue 0 V Black OUT A d Purple OUT A ENCODER White OUT B Differential Line Driver Encoder Gray OUT B Orange OUT Z Yellow OUT Z PLC High Speed Cou
11. of data transmissions and normally handle them very quickly heavy Ethernet traffic can adversely affect the reliability and speed of the network Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 2 1 Chapter 7 Specifications Specialty Modules z H2 ERM 100 H2 EBC100 H2 ERM 100 Overview Expanding I O beyond the local chassis is useful for a system which has a sufficient number of sensors and other field devices located a relatively long distance from the CPU The Ethernet Remote Master H2 ERM 100 connects Do more CPU systems to slave I O over a high speed Ethernet link Each ERM module can support up to 16 H2 EBC systems 16 Terminator I O EBC systems or 16 fully expanded H4 EBC systems Of course combinations are fine too NOTE Applications requiring an extremely large number of T1H EBC analog I O or H4 EBC 16 channel analog I O could exceed the buffer capacity of a single H2 ERM 100 module In these cases an additional H2 ERM 100 may be required The ERM connects to your control network using Category 5 UTP cables for cable runs up to 100 meters 328 ft Use Ethernet switches to extend distances and expand the number of nodes The PLC ERM and EBC slave modules work together to update the remote I O points These three scan cycles are occurring at the same time but asynchronously Critical I O points that must be monitored every scan are best placed in the CPU base It is highly recommen
12. together two PLCs a PC and a PLC or two switches is a crossover cable We recommend that you purchase cables pre assembled with connectors for convenient and reliable networking Patch Straight through Cable 10 100BaseT aoa F Pd jJ 12325878 B pin HJ45 Connector BP BC x ORI BAMwHT 9 Os en oo pa c NOTE The above diagram illustrates the standard wire positions in the RJ45 connector We recommend all ECOM 10 100BaseT cables to be Category 5 UTP cable 7 28 i Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules Cable Lengths The maximum distance per 10 100BaseT cable segment is 100 meters or 328 feet Switches allow multiple 100 meter cable segments to be joined together increasing the allowable distance For example two switches connected together adds an additional 200 meters to the system for a total range of 300 meters 10 100BaseT Distance Limitations 100 meters 328feet ei i 100 meters 328 feet a 100 meters 328 feet Between Switches Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 29 Chapter 7 Specifications Specialty Modules m H2 SERIO 4 H2 SERIO 4 Overview With the H2 SERIO three additional RS 232 ports can be added to your Do more system On the other hand the H2 SERIO 4 can give you two additional RS 232 ports and one RS 485 or RS 422 port
13. 1 2 H2 ERM 100 H2 EBC DIP Switch Location Set the module s DIP switch insert the module in the base and connect the network cable The Module ID is set on powerup and it is ready to communicate on the network The Module IDs can also be set or changed on the network from a single PC by using the tools in NetEdit3 Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 25 Chapter 7 Specifications Specialty Modules IP Address An IP Address can be assigned to the ERM module or its slaves if your network requires one Normally a network administrator will assign an IP Address to each device on the network Since it is recommended to use a separate dedicated network for your ERM you do not have to use the IP Address unless you are using the UDP IP protocol Use the Module ID or Ethernet Address for each module when using the IPX protocol You can use NetEdit3 within the ERM Workbench utility to give the ERM or its slave modules an IP Address Each ERM and slave must have a unique IP Address The module ships from the factory with an IP Address of 255 255 255 255 This is not a usable IP Address for normal communications It only serves as a default setting which can be changed using NetEdit3 The valid settings are 0 through 254 You do not have to change the default IP Address unless you are using IP Address protocol The default setting does not cause conflicts with other network communications If yo
14. 2 DM M 7 23 Chapter 7 Specifications Specialty Modules H2 EBC100 LED Indicators Indicator H2 EBC100 LED Descriptions Description Module is powered up and functional Status ON Green OFF Module powerup failed ON Green Properly connected to network OFF Not connected to network or incorrect configuration ON or FLASHING Red Active Network Data OFF Network Idle ON or FLASHING Red A fatal error has occurred No error present 100MBIT ON 100Base T Frequency detected with ACTIVE LED ON 10Base T Frequency detected TXD FLASHING green Serial port is transmitting data RXD FLASHING green Serial port is receiving data H2 ERM 100 H2 EBC100 Network Identifiers Each module must be assigned at least one unique identifier to make it possible for other devices to recognize it on the network There are three identifiers possible with the ERM EBC modules Module ID P Internet Protocol Address Ethernet MAC Address The first two are user selectable but the MAC address is set at the factory The identifiers are used to link the ERM module to its remote EBC slaves The type of identifier chosen depends on the protocol requirements of your particular application The following table summarizes Network Identifiers and their uses Identifier Module ID Protocol Network Identifiers How to Set DIP Switch
15. El DL205 Local 1 O Master Certain modules have additional setup information that is provided through the Module Configuration DL205 Base Module Configuration s Module Name Type Location New Config Device Configuration EAEN I O Mappings SERIO_000 Hx SERIO SERIO4 DL205 Local I O Master gt DL205 Base gt Slot 0 m it Config Memory Configuration Edit SERIO 4 Configuration Module Configuration Configuration Notes Name SERIO_000 Each port has an associated device that is specific to the selected port function Info Module Type Hx SERIO SERIO4 Assigned to DL205 Local I O Master DL205 Base Slot 0 When a different port function is chosen the associated device may be deleted and Port A Port B Port C replaced with a new device Because port device changes can have Name SERIO_000_A Name SERIO 000 B Name SERIO 000 C significant impact on the system config they are not applied until OK or Apply Mode Mode Mode are pressed You will be notified of any potentially important changes and given C Do more Programming C Do more Programming Do more Programming the option to cancel C K Sequence Server KSequence Server C K Sequence Server When a device change is pending the a J Device Settings option for that port will Modbus RTU Server Modbus RTU Server Modbus RTU Server be disabled Press Apply to update the 7 D n system config and re enable the Device Modbus RTU C
16. Format Slave Number 1 63 Set ERM to 0 STATUS aaa MICI ACTIVE mumj ERROR Nm H2 EBC100 Module ID can be changed without NetEdit3 When set disables Module ID selection in NetEdit3 NetEdit3 Slave Number 1 65535 Set ERM to 0 DIP Switch must be set to 0 IP Address UDP IP NetEdit3 4 sets of numbers up to three digits each 192 168 76 3 See your Network Administrator for IP addresses Ethernet MAC Address PX Set at Factory 12 Hex digits Factory assigned for IPX 7 24 i Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules Module ID Always set the ERM module ID to 0 A slave EBC Module ID can be set in one of two ways Use the DIP switches on the module 1 63 Use the configuration tools in NetEdit3 1 65535 Set the Module ID using the DIP switches if you wish to be able to install and change slave modules without using a PC The Module ID equals the sum of the binary values of the slide switches set in the ON position For example if slide switches 1 2 and 3 are set to the ON position the Module ID will be 14 This is found by adding 8 4 2 14 The maximum value which can be set on the DIP switch is 32 16 8 4 2 63 This is achieved by setting switches 0 through 5 to the ON position The 6 and 7 switch positions are inactive Binary Value 32 16 8 4 2 1 Not Used 2 24 23 2 2
17. PDirect software can also initiate communications with any ECOM cthat is on the same network but a PLC cannot initiate communication with the PC An ECOM can sequence through communication connections with each PLC on the network one at a time The ECOM products inherently support two network layouts point to point and star The point to point layout can be used to link together two PLCs or a PC and a PLC A switch connects multiple networkable devices into a star topology Multiple switches are used to modify the star topology so that it becomes a star bus star topology See the figures below Star Topology Ethernet Switch Switches can connect together to make it possible to connect more devices to the network or to extend the range of the network 10 100BaseT Star Bus Star Topology J 18 i Do more H2 Series PLC User Manual Ist Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules H2 ECOM100 Network Cabling The H2 ECOM100 module supports 10 100BaseT standard cabling consisting of copper wire twisted pairs 10 100BaseT Unshielded Twisted Pair cable with RJ45 connectors 10 100 BaseT Networks 7 The cable used to connect a PLC or PC to an Ethernet switch is called a patch straight through cable The cable used to connect together two PLCs a PC and a PLC or two switches is a crossover cable We recommend that you purchase cables pre assembled with connectors for convenient a
18. SPECIFICATIONS SPECIALTY MODULES In This Chapter Specialty Module Overview 2 cc eect eee eee eens Specialty Modules 5 3855i002s dds d EEUU RU eae ind ba rhea duno Chapter 7 Specifications Specialty Modules EH Notes ii 1 Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules i Specialty Modules Overview There are several Specialty modules available for use in local and remote I O bases These modules are listed in the tables below and their specifications are found in this chapter Each specialty module is identified with a White bar across the front panel as seen below The modules front panel is also equipped with LED status indicators Depending on the module these indicators can show the network health module health I O status or mode of operation the module is currently in Specialty Modules Module l Specialty Modules Part Number Part Number Description See Page H2 CTRIO 2 High Speed Counter Interface Module 7 5 Ethernet Communications Module 7 14 Ethernet Remote Master Module Ethernet Base Controller H2 SERIO 4 Serial 1 0 Module F2 08SIM 8 point Input Simulator Module 1 22 Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 3 Chapter 7 Specifications Specialty Modules EH Specialty Modules Overview continued Specialty Modules Supported
19. atal Error Detected H2 EBC100 Overview The Ethernet Base Controller EBC serves as an interface between the master control system and remote O modules The control function is performed by the master controller not the EBC slave The EBC occupies the CPU slot in the base and communicates across the backplane to input and output modules The function of the EBC is to e process analog and digital input signals format the I O signals to conform to the Ethernet standard transmit input signals to the network master receive and translate output signals from the network master distribute the output signals to the appropriate output module in the base The H2 EBC100 module supports industry standard 10 100BaseT Ethernet communications NOTE The RS 232 serial port on the EBC module cannot be used when the EBC module is part of the Do more controller system H2 EBC100 Specifications Specifications H2 EBC100 Communications 10 100BaseT Ethernet mm Data Transfer Rate 100Mbps max mm Link Distance 100 meters 328 ft H2 EBC100 Ethernet Port RJ45 Ethernet Protocols TCP IP s an DHCP HTML SERIAL PORT Serial Port RJ12 Serial Protocols K Sequence ASCII IN OUT Modbus RTU Power Consumption 300mA 5VDC The serial port on the EBC modules cannot be used when the H2 DM1 E is the 10 100 BASE T network master SEE ORT Do more H2 Series PLC User Manual 1st Edition Rev C H
20. ded that a dedicated Ethernet remote I O network be used for the ERM and its slaves While Ethernet networks can handle a large number of data transactions and normally handle them very quickly heavy Ethernet traffic can adversely affect the reliability of the slave I O and the speed of the I O network Ensure ERM networks multiple ERM networks and ECOM office networks are isolated from one another H2 ERM 100 Specifications H2 ERM 100 Ethernet Remote 1 0 Master Module Specifications H2 ERM H2 ERM100 UMGDe am LINKGD em ACTIVE m ACTIVE am Module Type Ethernet Communications Master Module PERRON reum Slaves per ERM 16 Max H2 ERM H2 ERM100 Communications 10BaseT Ethernet 10 100BaseT Ethernet Data Transfer Rate 10Mbps 100Mbps Ethernet Port RJ45 1 40 400BASE T BASE Power Consumption 320mA Q5VDC 300mA Q5VDC ETHERNET PORT B PORT Operating Environment con 0 C to 60 C 32 F to pou 35 p 9596 humidity non ensing Link Distance 100 meters 328 ft TCP IP IPX Ethernet Protocols TCP IP IPX Modbus TCP IP DHCP HTML configuration 7 22 i Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules H2 ERM 100 LED Indicators H2 ERM 100 LED Descriptions Indicator Status Description Communications Link OK LINKGD mm ACTIVE amm ERROR am H2 ERM100 Network Active Network Idle ON or Flashing F
21. eive ASCII or raw data with the custom protocol instructions These parameters can also be set programmatically using the SETUPSER instruction seen here See the Do more Help file for more information on communication instructions File Edit Search View Tools PLC Debug Window Help mf D New Accept Undo Browse On The Web Options 9 7 i Y wi New Online Do more Sim Data Ax fil Start Page Git SMain Configure Devices Check Project Browser 1 ogic gt SETUPSER Ht sMain Device intSerial z System Tasks ner ee B Unused System Tasks Stop Bits 1 ED Tasks Parity None AED Programs Transmit Control Unconditional B Configuration RTS Control Follows Transmitter tod Baud Rate M On Success Set bit j ane 3 On Error Set bit Setup Serial Port p doo 2 o SETUPSER Setup Serial Port intSerial 115200 Device m CPU H a Devices Es Unassigned Nicknames Parity E 3 Tools Data Bits Stop Bits None t XY System Configuration Unconditional I A system Info RTS Control Follows Transmitter AM Password Co fig On Success Setbit JMP to Stage CO On Error Setbit JMP to Stage C1 Y Main 2 01 01 Transmit Control A Launchpad GP Project Browser FO P e 1 vt WE Ab db oe Instructions Accept Sh F2 Sh F3 1 ft 6 P xX fet sH gt dB jo lt gt Delta Out Set Reset Browse Aw
22. ifications Specialty Modules H2 ERM 100 H2 EBC100 Network Layouts Each ERM module can support up to 16 remote slaves The slaves supported are the H4 EBC H2 EBC TIH EBC GS EDRV100 and HA EDRV2 Use a PC equipped with a 10 100BaseT network adapter card and the Ethernet Remote Master ERM Workbench software configuration utility to configure the ERM module and its slaves over the Ethernet remote I O network Once the ERM I O network is configured and running the PC can be removed from the network ERM Do more PLC DirectLogic DL205 I O with EBC Module Stride Ethernet Switch GS EDRV100 Terminator I O with EBC Module ERM Do more PLC DirectLogic DL205 I O with EBC Module DirectLogic DL405 I O with EBC Module Stride Ethernet Switch p lom mi sem g l GS EDRV100 Terminator I O with EBC Module Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 27 DirectLogic DL405 I O with EBC Module Chapter 7 Specifications Specialty Modules E H2 ERM 100 H2 EBC100 Network Cabling The ERM EBC modules support 10 100BaseT standard cabling consisting of copper wire twisted pairs 10 100BaseT Unshielded Twisted Pair cable with RJ45 connectors 10 100 BaseT Networks The cable used to connect a PLC or PC to an Ethernet switch is called a patch straight through cable The cable used to connect
23. inal with internal current limiting resistors This is a Standard method but you must consult your step amplifier documentation to ensure that this method is applicable WARNING The above example assumes that the Step Amplifier interface is made up of optocoupler Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 13 Communications 10 100Base T Ethernet Chapter 7 Specifications Specialty Modules E H2 ECOM100 H2 ECOM100 Overview The H2 ECOM100 Ethernet Communication ECOM module provides high speed Ethernet connections for the Do more PLC These modules are easy to set up and install on 10 100BaseT twisted pair copper wire Ethernet networks LEDs on the face of each module give vital information about the status of the module and the communications link The 10 100BaseT modules use standard RJ45 modular connectors You can use the ECOM modules to share data between two or more Do more PLCs or between Do more PLCs and personal computers The H2 ECOM100 additionally allows client server communications with other Ethernet devices using the MODBUS TCP IP protocol Communication between PLCs and MODBUS TCP IP devices is accomplished by using the MRX MWYX instructions You can use a personal computer equipped with a 10 100BaseT network adapter card and NetEdit3 software to configure the ECOM module over the network Once configured the H2 ECOM100 module allows you to program your Do more PLC over the Ethernet
24. inking 7 times per second Input is configured as Counter and is changing Following state of input Input is not configured as counter 0 3 Follow actual output state ON output is passing current 7 8 i Do more H2 Series PLC User Manual Ist Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules H2 CTRIO 2 Jumper Setup Jumpers are provided to connect input commons or outputs output commons Use of these jumpers is not necessary to set up the CTRIO 2 module The jumpers are provided solely for convenience in wiring NOTE The location of the jumper board and pin assignments are different between the CTRIO and CTRIO2 H2 CTRIO 2 Jumper Functions H2 CTRIO H2 CTRIO2 Function Install jumper to internally connect the input commons 1M and 2M in order to reduce wiring if appropriate Install jumper s to internally connect YO to other Y terminals in order to reduce wiring if appropriate Connect wire at YO Install jumper s to internally connect CO to other C terminals in order to reduce wiring if appropriate Connect wire at CO Install jumper s to internally connect C3 to other C terminals in order to reduce wiring if appropriate Connect wire at C3 HII HI H2 CTRIO a d pe pem OX OH OX Dr XX Y 2 V0 V3 12 0 VA SEY M9 A H2 CTRIO2 Do more H2 Se
25. ion resistor between RX and RX use 1200 Termination DIP switch S2 to activate or deactivate resistor Resistor Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 33 Chapter 7 Specifications Specialty Modules B F2 08SIM Input Simulator F2 08SIM Specifications e F2 08SIM Input Simulator ae F2 08SIM gt ON 1 A E Inputs per Module 8 Base Power Required 5VDC 50 mA Terminal Type None Status Indicator Switch side Weight 2 65 oz 75 g T E e 5 7 34 i Do more H2 Series PLC User Manual Ist Edition Rev C H2 DM M
26. ions unrelated to PLC control Normally a network administrator will assign an IP Address to each device on the network Use NetEdit3 to configure the assigned IP address to the ECOM Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M A Chapter 7 Specifications Specialty Modules NOTE You must use an IP address if you are using the UDP IP or Modbus TCP protocol The module ships from the factory with an IP Address of 0 0 0 0 This is not a usable IP Address for normal communication It only serves as a default setting which can be changed using NetEdit3 The valid setting for each field is 1 through 254 You do not have to change the default IP Address unless you are using the IP Address to link to your ECOM module The default setting does not cause conflicts with other network communications If you change the default IP Address for linking to other network devices you must change all four 0 fields Example IP Addresses If the Client PC ECOM Subnet Mask is 255 255 0 0 and the Client has an IP Address of 192 168 50 2 then the following are valid Server IP Addresses e 192 168 55 5 Valid Server ECOM IP Address e 192 168 70 15 Valid Server ECOM IP Address The subnet mask determines which fields must match by assigning a 255 to that field In the example above the first two fields are masked with a 255 therefore valid Server IP Addresses must match the first two fields of the Client IP or 192 168
27. lient Modbus RTU Client Modbus RTU Client Settings button General Purpose General Purpose General Purpose All options except General Purpose are built in protocol clients or servers Device Settings Device Settings Device Settings General Purpose configures the port for control by the user program which can send and receive ASCII or raw data with the custom protocol instructions Cancel Help Baud rates parity and communication bit settings are accessible by selecting the Device Settings button located below the General Purpose selection or through the Device Configuration section of the System Configuration window Baud rates up to 115 200 are supported 7 3 0 i Do more H2 Series PLC User Manual Ist Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules E Kl r a P System Configuration aul ae Configuration Entries CPU Configuration I O Configuration _ DL205 Local I O Master DL205 Base Module Configuration s i Device Configuration I O Mappings i Memory Configuration Edit SERIO 4 Configuration Module Configurations Hx SERIO SERIO4 Modules that are programmable by Do more instructions require a Module Configuration The Module Configuration provides a logical connection between the program and the module eliminating the need for Base Slot addressing in the proaram
28. nd reliable networking Patch Straight through Cable 10100BaseT a 12325878 B pin AHS Connector BPBC NOTE The above diagram illustrates the standard wire positions in the RJ45 connector We recommend all ECOM 10 100BaseT cables to be Category 5 UTP cable Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 19 Chapter 7 Specifications Specialty Modules Cable Lengths The maximum distance per 10 100BaseT cable segment is 100 meters or 328 feet Switches allow multiple 100 meter cable segments to be joined together increasing the allowable distance For example two switches connected together adds an additional 200 meters to the system for a total range of 300 meters 10 100BaseT Distance Limitations 100 meters 328 feet 7 i 100 meters 328 feet j 100 meters 328 feet ww Q2 N co h M et A phai N uA 328 feet Between Switches Maximum Number of ECOM Modules on the Network The maximum number of nodes that can be connected to a 10 100BaseT network is a function of the topology used in constructing the network Therefore it is not possible to state an absolute maximum number of nodes that would apply in all cases The IEEE 802 3 specification defines the maximum node limit for an Ethernet segment in terms of the ability to detect and avoid data collisions A legal network can have any number of device
29. network using the Do more Designer programming software The NetEdit3 utility installs with the Do more Designer software and can be very useful for troubleshooting certain communication problems E NOTE We recommend using a dedicated network for your PLC control applications H2 ECOM100 Specifications STATUS a NOUIS ENMON mm Specifications H2 ECOM100 ACTIVE a ERRO M H2 ECOM100 Ethernet Communications Module H2 ECOM100 Data Transfer Rate 100 Mbps max Link Distance 100 meters 328 ft Ethernet Port RJ45 Ethernet Protocols DHCP HTML configuration TCP IP IPX Modbus TCP 140 100 BASE T N PORT Power Consumption 300 mA Q 5 VDC 7 14 i Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules H2 ECOM100 LED Indicators H2 ECOM100 LED Descriptions Status Description ON Green Module is powered up and functional OFF ON Green OFF ON or FLASHING Red OFF ON or FLASHING Red Indicator a MICE ACTIVE mm ERROR am eum 100MBIT LT H2 ECOM100 Module powerup failed Properly connected to network Not connected to network or incorrect configuration Active Network Data Network Idle A fatal error has occurred No error present 100Base T Frequency detected with ACTIVE LED ON 10Base T Frequency detected 100MBIT H2 ECOM100 Network Identifiers Each
30. ng No corrosive gases Pollution Operating Environment jay gt Viseaion MIL STD 810C 514 2 E ML SIDS ie Bb Storage Temperature 20 to 70 C 4 F to 158 F RCVB m m XMT B RCV C mm mm XMT C ls am XMTA H2 SERIO 4 SERIAL PORTS H2 SERIO 4 Wiring RS 232 RS 232 H2 SERIO 4 RS 232 Pin Descriptions Power connection GND Clear to Send Receive data RS 232 Transmit data RS 232 a Request to Send Signal Ground GND D RXD D RXD GND RS422 485 6 pin RJ12 Phone Type Jack both por 9 7 32 i Do more H2 Series PLC User Manual Ist Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules H2 SERIO 4 Wiring RS 422 485 NOTE Set DIP Switch for desired configuration OFF ON NO TERM 120 OHM RS422 RS485 UIBITTTEEETTTHTMETTITTHTTTTT METUIT Sx Ahhhhhhh Set DIP switch S2 on the H2 SERIO 4 to 1 Activate or deactivate the internal 1200 termination resistor 2 Select RS 422 or RS 485 operation RS 422 SERIO 4 Slave 1 Slave 2 Last Slave H2 SERIO 4 contains an optional 1200 User Supplied termination resistor between RX and RX use 1200 Termination DIP switch S2 to activate or deactivate resistor Resistor RS 485 SERIO 4 Slave 1 Slave 2 Last Slave E 5 D GND H2 SERIO 4 contains an optional 120Q User Supplied terminat
31. nter ee Shield Ground il Interface Module LL a M l l 24VDC Use separate power supply to maintain isolation TTL Input Wiring Example NPN General Purpose Transistor TTL Device TTL Device Q a gt o e o Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 11 Chapter 7 Specifications Specialty Modules EH Quadrature Encoder Wiring Example 2GIAOt 6 PNP Open NPN Open Collector or Collector Totem Pole NPN Open Collector Device B JEHCOBSE B Shield ve LI B pair _ dd X shield this S S end only PNP Open Collector Device Encoder X ES 3 CITRIO2 Shield twisted p LL Ground shield this end only 7 12 i Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules H2 CTRIOQ Output Wiring Examples The four outputs are individually isolated so each output can be used to break the high or the low side of a DC load seperately Cn where n 0 1 2 3 Qe T CTRIO Fond 5 to 36VDC Output 5 to 36VDC C Yn where n 0 1 2 3 za C Cn where n O 1 2 3 CTRIO Output Yn where n 0 1 2 3 J Q w gt SOS amp WY Pulse or CW Pulse or CW Direction or CCW Direction or CCW LEDs common anodes at the OPTO Power term
32. r 7 Specifications Specialty Modules H2 CTRIO 2 Configuration 7 6 The module configuration of the H2 CTRIO 2 is done from within the Edit CTRIO CTRIO2 Configuration window seen below The Configure I O Input Filters Discrete Tables and Pulse Profiles buttons in the lefthand column will allow you to configure the input and output functions of the selected module Refer to the Do more Designer Help File for more information on configuration options Edit CTRIO CTRIO2 Configuration Module Configuration Name SIZE info Modde Type Hx CTRIOCTRIO Assigned to DL 205 Local L O Master 01 205 Base Slot 0 CONFIGURATION NOTES Name Ex Select Configure 1 0 to Out 0 urasog ec setup the module s rout and output functors EE Select Ducrete Tables to iame mondot preset and PLS tables for r discrete outputs Out 1 unassigned Select Pulse Profiles to manage profiles for puse outputs Name Each configured resource wil J automatcaly generate a dewce Out unassoned object that is avaliable to CTRIO soeofc nstructons The module name and resource Tes Ma name fields wil become Do more system devices Choose Out 3 Unas meaningful and unique names for mm toch configured resource Select Inout Filters to EI ChiB 4 chic y Chid configure the input fiter times Inout Piters 2000 n 2000 ra 1000 ns 3000 ns This i5 supported by the CTRIO2 Ch208 2000 r
33. ries PLC User Manual 1st Edition Rev C H2 DM M 7 9 Chapter 7 Specifications Specialty Modules Wiring Information Q A eo Rh eR The H2 CTRIO 2 module has two SO a el independent input channels each consisting of TREN Jm m four optically isolated input points pts 1A 1D 0 Ors H2 CTRIO on common 1M and pts 2A 2D on common aan C ss o s 2M The inputs can be wired to either sink or o o qae Et source current D s The module has four optically isolated output ele points YO Y3 with isolated commons C0 C3 S o 2 eee respectively that can be wired to either sink or NR E source current Remember that the internal sik e qx eT jumpers can be used to connect the input aro ey NIE commons or output commons together PNP Field Device source NPN Field Device sink This drawing illustrates wiring that is typical for Channel 1 terminals 1A 1B 1C and 1D The same circuitry is also present at the corresponding Channel 2 terminals esr m fc 5 ga fT 1A x 1M The same circuitry is present at the corresponding Channel 2 terminal H2 CTRIO 2 Wiring Considerations When wiring CTRIO modules please consider the following NOTE Field device wiring
34. s Me 1000 ns Ch2 D 1000 rs ory Derete Tables L Table Type inetucten Total Blocks 266 Expert to Crow Fie import f VA ene Inetucten D ex Carcel The above window can be accessed once the H2 CTRIO 2 module is added to the I O configuration either manually or automatically See the Verify Hardware Configuration section of the Getting Started chapter for more information on setting up the I O configuration With the module added select the Module Configuration s entry from the System Configuration page Then choose the desired module and select Edit Config r System Configuration rc Configuration Entries Module Configurations CPU Configuration Modules that are programmable by Do more instructions require a Module Configuration The Module Configuration provides a logical connection I O Configuration between the program and the module eliminating the need for Base Slot addressing in the program Ei DL205 Local I O Master Certain modules have additional setup information that is provided through the Module Configuration DL205 Base Module Configurati uin on s Module Name Type Location New Config Device Configuration Hx CTRIO CTRIO2 DL205 Local I O Master gt DL205 Base gt Slot 0 I O Mappings Memory Configuration Edit Config Select then Edit Config Do more H2 Series PLC User Manual Ist Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules
35. s provided that they can detect all data collisions that may occur during the communication process and respond to these collisions appropriately You must take into consideration the network limitations imposed by all cabling and network devices Consider the limitations imposed on your network if your network uses a combination of cabling standards such as 10 100 BaseT and 10Base2 or e intermediate devices such as switches or routers 7 20 i Do more H2 Series PLC User Manual Ist Edition Rev C H2 DM M Chapter 7 Specifications Specialty Modules Each ECOM module can be assigned a Module ID ranging from 1 to 999 999 999 Theoretically you could have this many Ethernet modules coexisting on a single network Other network limitations would restrict the network size before reaching this limit For the majority of network PLC applications there is practically no limit to the number of ECOM modules you can access from the NetEdit3 or Do more Designer software There is a node limit for PLC to PLC communications The network Read and Write instructions performed by the initiating master PLC are only capable of accessing PLCs with Module IDs of 1 through 90 This effectively sets the maximum number of nodes available for PLC to PLC communications at 90 WARNING We recommend against connecting Ethernet modules to the same network that serves as your primary office network While Ethernet networks can handle a very large number
36. u change the default IP Address for linking to other network devices you must change all four 255 fields If any field contains the number 255 and other fields have been changed the module will not be recognized on the network Example IP Addresses e 192 168 55 5 Valid IP Address e 255 168 55 5 Not Valid WARNING It is extremely important not to have duplicate IP Addresses on your network If you are using the IP Address all modules must have a unique number Ethernet MAC Address A unique Ethernet MAC Address is assigned to each module at the factory and will not change It is printed on a label attached to each ERM EBC module The Ethernet MAC Address is recognized by NetEdit3 The Ethernet MAC Address is a twelve digit number with no deliberate relationship to your network or functional areas of your plant Typically the MAC address is not a convenient and easily remembered identifier for your ERM EBC module Host Auto Products 5VDC Host Auto Products 5vDC ERM H2 ER 60DegC U MFGIES 0802 4D LISTED YL MFGIES 0903 9B LISTED UL 00 E0 62 00 21 6A 33ZL lt 00 E0 62 20 1C 5C 33ZL Using Multiple Network Identifiers You can use IP Addresses to satisfy network requirements and Module IDs for PLCs to share data among themselves Using one type of identifier does not limit your use of the other identifier types 7 26 i Do more H2 Series PLC User Manual Ist Edition Rev C H2 DM M Chapter 7 Spec
37. urrent Inrush Current 5 0 A for 20 ms 2 0 A for 10 ms ON State V Drop 0 3 VDC or less 0 45 VDC or less Overcurrent Protection OFF to ON Response less than 3 usec less than 1 usec ON to OFF Response less than 3 psec less than 1 usec CTR 424 VDC IN OUTPUTS OK vm ER mm 1A 2A mm H2 CTRIO IN 9 30 VDC 5 12 mA OUT 5 36 VDC 1 0Amax per point uo v quen 424 VDC OUTPUTS L8 mm 3 H2 CTRIO2 IN 9 30 VDC 5 12 mA OUT 5 36 VDC 1 0Amax per point i 7 lt 2 e z Do more H2 Series PLC User Manual 1st Edition Rev C H2 DM M 7 7 Chapter 7 Specifications Specialty Modules H2 CTRIO 2 LED Indicators inti CTR 24 VDC H2 CTRIO 2 LED Descriptions i OUTPUTS Module OK User Program Error ZI ME E Channel 1 Status ML NE Channel 2 Status A mo Output Status H2 CTRIO H2 CTRIO 2 LED Diagnostic Definitions CTR 424 VDC LED OK LED ER Description IN OUTPUTS Blinking Blinking Boot Mode Used for Field OS Upgrades OK Blinking OFF Program Mode pm OFF Blinking Module Self Diagnostic Failure Blinks may be coded by counts OFF ON Module Error Due to Watchdog Timeout H2 CTRIO2 OFF OFF No Power to Module ON OFF All is well RUN Mode Hardware Failure H2 CTRIO Not Used H2 CTRIO2 ON ON H2 CTRIO 2 LED Diagnostic Definition TA 2A Bl
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