OPERATION MANUAL & SPARE PARTS LIST
Contents
1. g TA 900 TA 901 TA 901S TA 902 TA 9028 TA 903 T5 1 10110 TA 003 KYA050530 KYA0505101 KYA050515 ER12 TA 008 2 HBS0620 HBS0645H BR6003ZZ TA 012A TA 012B HSS0608G TA 014 TA 015A TA 015B TA 016 TA 017 2 TA 018 TA 020 TA 022 TF 002 TA 024 TA 025 TA 027 TA 028 Strapping Head Unit For TP 202 Strapping Head Unit For TP 201 Strapping Head Unit Stainless Steel Model For TP 201CES Strapping Head Unit For TP 201 Y Strapping Head Unit Stainless Steel Model For TP 201 YS Strapping Head Unit For TP 203 Main Body Block Cam Shaft Key 55x30 Key 5x5x101 Key 5x5x15 Snap Ring E 12 Bearing Support L HBS M6x20 HBS M6x45 H Bearing 6003ZZ Grip Cam Grip Cam HSS M6x8 G Separator Cam Rear Bar Cam Heater Cam Sprocket Bearing Support R Pulley Pulley Chain Micro Switch Bracket Back Cam Collar Sprocket Housing Di eS m A RS COR YD NR n LA DESCRIPTION REMARKS Pin 1 TA 029 TA 030 PMS0408 TA 032 TA 033 TA 034 TA 035 KYA050520 TA 037 HBS0616 TF 009 TA 040 PMS0420 TA 042 HBS0820 TF 022 KYA050525 TA 058 SW06 TA 060 SP0414 TF 028 HBS0510 TA 067 TA 069 TA 0695 SP0318 TA 071 TA 072 TA 073 TA 074 TA 0748 Holder PMS M4x8 Spring Stop Arm Clutch Arm Shaft Key 5x5x20 Clutch Support HBS M6x16 Sw2. M3 Label SOL 2 Varistor PW M8 C 6 MACHINE ASSEMBLY DRAWING B 101 102 103 104 105 106 107 113 114 115 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 PW04 TB 102 TB 103 HNOS ER06 HBS0440H TB 107 TB 113 TB 114 TB 115 TB 117 TB 118 TB 118A SR15 KYA050515 HSS0506G TB 122 TB 123 TB 124 HSS0606G HSS0508G TB 127 TB 128 TB 129 TB 130 HB06100 HN06 TB 133 TB 134 TB 135 HBS0616 TB 137 KYA050520 TB 139 RR22 PW M4 Heater Arm Pin HN M8 Snap Ring E 6 HBS M4x40 H Side Plate Heater Ass y Return Spring Spring Roller Shaft For Inside Tension Adjustment Shaft For Outside Tension Adjustment Stop Ring S 15 Key 5x5x15 HSS M5x6 G Shaft Holder Pin HSS M6x6 G HSS M5x8 G Gear Collar Feed Gear Spring HB M6x100 HN M6 Nut Gear Holder Arm HBS M6x16 Shaft Key 5x5x20 Pulley Snap Ring H 22 8 PART NO DESCRIPTION REMARKS ko Sa ra A D H ra ta ta ra H w e N ea I KS I me a eS 141 TB 141 Pulley 142 BR608ZZ Bearing 608ZZ i 143 TB 143 Round Belt 1 144 TB 144 Shaft 1 145 ERO7 Snap Ring E 7 1 146 TB 146 Arm 1 147 RR32 Snap Ring H 32 2 148 TB 148 Bracket 1 149 TB 123B Roll
3. Handle TC 018 Brake Lining TC 019 Roller TC 020 Pin TC 021 Split Pin TC 022 Roller Holder TC 024 Brake Adjuster TC 025 Spring T7 5 10160 Adjustment Leg Option TC 031 Fix Plate Option T5 3 11000 Reel Control Group TC 047A Roller Bracket Ass y TMS0508 TMS M5x8 SW 16 SW M16 TC 041 Body Frame TK 031 Body Frame Only CE TC 042 Support TC 043 Top Plate TC 044 Reel Support 18 PART NO DESCRIPTION REMARKS al a I VI NO LN bech i Eech hh oa HR BPR RR RR 7 Eech TC 045 1 TC 046 1 TC 047 TC 048 TC 049 TC 050 HB0612 PWO06C FMS0512 HBS0620 SWOS PWO6A PWOS SW06 SW06 SW08 HBS0616 HBS0616 WN06 HN06 HBS0816 HB0816 SR20 SR10 TMS0612 TC 068 NTEO6 TC 070 FMS0612 T5 2 10170 PWO06B TC 075 TC 100 TC 110 TB 205 Arm Roller Bracket Shaft Roller Lining Holder HB M6x12 PW M6 C FMS M5x12 HBS M6x20 SW M5 PW M6 A Option PW M5 SW M6 SW M6 Option SW M8 HBS M6x16 HBS M6x16 Option WN M6 HN M6 HBS M8x16 HB M8x16 Stop Ring S 20 Stop Ring S 10 TMS M6x12 Collar NTE M6 Shaft FMS M6x12 Hinge PW M6 B Center Drum 280mm Adjustment Leg Ass y Brake Option Adjustment Leg Ass y Free Option Guide 19 PART NO DESCRIPTION REMARKS Fixing Brake Lining Bracket FPNNFEFNNFRONSONAKHSN TC 076 ER19 HBS0525H HNOS PMS0416 PW04 TMS0408 SR15 TC 092 LA 50094 HNO5 HB0610 TC 094 LA 31010 Washer Sn
4. TL 012S TC 013 TC 014 TL 015 TL 015S TD 016 TL 017 TL 017S ERO7S T6 5 11120 T6 5 11121 T6 5 11130 T6 5 11131 TL 021 TL 021S Body Frame Body Frame Stainless Steel Model Table L Table L Stainless Steel Model Reel Shaft Reel Shaft Stainless Steel Model Table R Table R Stainless Steel Model Top Plate Top Plate Stainless Steel Model Front Plate Front Plate Stainless Steel Model Caster Free Caster Free Stainless Steel Model Caster Brake Caster Brake Stainless Steel Model Roller Table Support Table Support Stainless Steel Model Reel Support Reel Support Stainless Steel Model Inner Flange Outer Flange Guide Guide Stainless Steel Model Reel Nut Handle LH Back Door Back Door Stainless Steel Model Snap Ring E 7 SUS Table Roller Table Roller Plastic Table Roller Shaft Table Roller Shaft Stainless Steel Model Brake Arm Brake Arm Stainless Steel Model 29 PART NO DESCRIPTION REMARKS kuch uo bech b kel b bech bech besch Rh e e Fei Fei Fe Kd A Aa a Fa FA FA FA EA N ka A nN GO 0 OO 00 30 31 32 33 34 41 42 43 44 45 46 47 TE 027 TE 027S TL 023 TL 024 HN08 HNO8S FMS0410 FMS0410S TL 030 TD 047A TL 007A T6 4 30000 T6 4 30000S SW16 SW16S TL 041 TL 042 TD 047 TD 0478 TD 048 TD 048S T6 2 11140 T6 2 11150 TL 047 TL 047S Roller Holder Roller Holder Stainless Stee
5. 04 F e TP 201Y TP 201YS MODEL TP 201 Y TP 201YS Sealing method Heat Net Weight 125kg 275 lbs Max Tension 45kg 99 Ibs Strap Width 6mm to 15 5mm 1 4 to 5 8 Noise emission 78 dB A Ambient temp 5 C 40 C 41 F 104 F Ws 5 How to Remove Handle the Machine from the Pallet Two people stand on each side of the machine and remove the machine from the pallet to the floor 5 Machine and Operating Element 1 Power Switch 2 Feeding Length Knob 3 Reset Button 4 Strap Feed Button 5 Power Plug 6 Strap Reel 7 Brake 8 Strap Guide for Brake 9 Strap Bypass Guide 10 Strap Insertion Inlet 11 Tension control 3 4 10 11 The motor starts running when this switch is turned ON Strap 1s automatically fed during the time preset by the knob To pull strap back into machine and or to cut off strap To feed strap out of machine freely To be connected to a 110V or 220V 230V 240V source Slide on strap coil here If strap core is 280mm you can take off the center drum to have core size 200mm Stops the over rotation of the Strap reel The strap is threaded through this guide The strap is passed through this guide This is the strap inlet at which the leading strap end is detected Turn clockwise to increase tension and counter clockwise to decrease tension 10 6 Opera
6. 239 240 241 244 245 246 247 248 249 TA 114 TA 003A TA 035A TA 058A TA 080A TA 080AS TA 083A TA 083AS TF 002A TF 003A TF 003A 1 T5 1 13000 T5 1 14000 T5 1 15000 TA 226 TA 226S TB 114 TA 228 TA 229 TA 236 ER03 TA 239 HBS0516 TA 241 HSS0506G HSS0606G PWO06C HNO6 HN04 SW04 PART NO DESCRIPTION REMARKS Spring Cam Ass y Stop Arm Ass y Pull Shaft Ass y Slide Ass y Slide Ass y Stainless Steel Model Separator Ass y Separator Ass y Stainless Steel Model Micro Switch Bracket Ass y D C Solenoid Ass y For 110V D C Solenoid Ass y For 220V 230V 240V Rear Bar Ass y Press Bar Ass y Front Bar Ass y kuch p bech b kel b bech bech b d Guide R Guide R Stainless Steel Model Return Spring Belt Collar Rubber Buffer Snap Ring E 3 Cutter Holder HBS M5x16 Spacer HSS M5x6 G HSS M6x6 G PW M6 C HN M6 HN M4 SW M4 5 250 251 252 253 254 255 256 258 259 260 261 262 263 264 265 SW05 PWOS HBS0525H HNO05 SW08 HNO3 PWO6A TF 044 TF 045 TF 046 TF 047 TF 006 LA 50082 LA 50080 SW03 LA 50084 TF 071 PWOSC PART NO DESCRIPTION REMARKS SW M5 PW M5 HBS M5x25 H HN M5 SW M8 HN M3 PW M6 A Start Capacitor 220V 50HZ Start Capacitor 220V 60HZ 240V 50HZ Start Capacitor 110V 60HZ Start Capacitor 100V 50HZ 100V 60HZ Micro Switch LS 1 LS 3 Label LS 3 Label LS 1 SW
7. 25H HNO5 PMS0416 PW04 Lining Holder HB M6x12 HB M6x10 FMS M5x12 HBS M6x20 SW M5 PW M6 C PW M5 SW M6 Roller Bracket Ass y PW M6 B WN M6 HN M6 HBS M6x16 HB M8x16 Stop Ring S 20 Stop Ring S 10 TMS M6x12 Collar NTE M6 Shaft FMS M6x12 PW M6 A Hinge Center Drum 280mm Washer Snap Ring E 19 Guide HBS M5x25 H HN M5 PMS M4x16 PW M4 23 1 2 2 9 5 1 2 3 1 1 2 2 1 2 1 SR15 TMS0408 HNOS HB0610 TC 094 LA 30200 LA 30210 PART NO DESCRIPTION REMARKS Stop Ring S 15 TMS M4x8 HN M5 HB M6x10 Spacer Label Label 24 TP 203 TP 203C coi FRAMI ASS X M BLY RAWING TE 001 Inner Flange TC 014 Outer Flange TE 003 Shaft TC 015 Protector TC 016 Reel Nut Handle TC 004 Package Guide TE 010 Grommet TC 006 Caster Free TC 007 Caster Brake TE 013 Lock Pin TE 014 Brake Holder R TC 002 Bracket TC 008 Grommet TE 017 Bushing L TE 018 Bushing R TC 020 Pin TC 021 Split Pin TJ 021 Brake Set TE 022 Pin TE 023 Rubber Stop TE 024 Brake Holder L TE 025 Spring ERO4 Snap Ring E 4 TE 027 Roller Holder TE 028 Roller TE 029 Pin TE 030 Band Guide Bracket TC 049 Roller TC 048 Shaft TMS0508 TMS M5x8 On
8. 40V Bolt Power Cord Label Switch Cover Grommet Label Label Label Cover TMS M4x8 HN M4 TMS M3x12 Main Power Switch Only CE PW M4 PMS M4x8 SW M3 E e e a A a pd pd ke ke N pl pd pd ke pd bech bech bech bh k FA PART NO DESCRIPTION REMARKS 02 2011
9. O6 HN04 Fan Support Earth Plate 5P For CE Option Interlock Safety Switch Cable Gland PG11 For TUV CE Version Option Safety Limit Switch Ass y For TP 201CE Safety Limit Switch Ass y For TP 203CE Safety Limit Switch Ass y For TP 201Y TMS M5x12 Option TMS M4x12 For CE Option HB M6x20 TMS M4x8 Option PMS M4x25 Option PMS M5x20 PMS M4x10 PMS M4x10 For TP 201 TP 202 FMS M5x8 For TUV CE Version Option PMS M4x12 For TP 203 Option SW M4 For TP 201 TP 202 SW M4 For TP 203 Option SW M6 SW M5 PW M6 C PW M5 HN M6 HN M4 Option 34 4 1 2 4 4 4 4 8 2 TMS0508 HNOS PMS03 515 PMS0408 PW04 TMS M5x8 HN M5 HN M5 For TUV CE Version Option PW M4 Option PMS M3 5x15 PMS M4x8 PW M4 35 CONTROL PANEL TG 001 TG 002 TG 003 TG 004 TG 005 TG 006 T2 6 30250 TG 008 TG 009 TG 012 TG 013 T6 6 30133 T6 6 30034 TG 015 TG 015 1 TG 015 2 TG 016 TG 019 LA 10018 TG 021 TG 022 LA 40001 LA 40003 LA 20170 TG 034 TMS0408 HN04 TMS0312 TK 001 PW04 PMS0408 SW03 Power Switch Variable Resistor 1M 2 Knob Reset Push Button Switch Feed Push Button Switch Control Panel PC Board PC Board Receptacle Base Knob Fuse Holder Fuse 10A For 110V AC Fuse 7A For220V 230V 240V AC Transformer For 110V Transformer For 220V Transformer For 2
10. ON REMARKS Body Frame Body Frame Stainless Steel Model Body Frame Only CE Body Frame Stainless Steel Model Only CE Magnet Catch Side Door L Side Door L Stainless Steel Model Side Door R Side Door R Stainless Steel Model Support Support Stainless Steel Model Top Plate Top Plate Stainless Steel Model Reel Unit Brake Arm Ass y Band Guide Bracket Ass y Ro a Aa Aa A ls pa pa ps A RS HB M6x12 TMS M3x5 HBS M6x20 HB M6x20 SW M6 Stop Ring S 10 PW M6 C PW M6 A PW M6 B WN M6 HN M6 TMS M6x12 Collar NTE M6 Shaft 15 75 76 77 78 84 85 86 87 89 90 91 94 95 96 FMS0612 T5 2 10170 TC 075 TC 076 ER19 TB 205 HBS0612 TMS0408 SW04 HN04 PWOS SWOS HNO5 HB0610 PMS0408 LA 31010 PART NO DESCRIPTION REMARKS FMS M6x12 Hinge Center Drum 280mm Washer Snap Ring E 19 Guide HBS M6x12 TMS M4x8 SW M4 HN M4 PW M5 SW M5 HN M5 HB M6x10 PMS M4x8 Label 16 TP 202 TP 202CE FRAME ASS P3 M BLY JRAWING TC 001 Protection Cover TC 002 Bracket TC 003 Reel Shaft TC 004 Package Guide TC 005 Lid TC 006 Caster Free TC 007 Caster Brake TC 008 Grommet TC 009 Brake Shaft BR6003ZZ Bearing 6003ZZ TC 011 Washer TC 013 Inner Flange TC 014 Outer Flange TC 015 Protector TC 016 Reel Nut
11. R19 Snap Ring H 19 1 213 HBS0525H HBS M5x25 H 1 215 TB 215 Collar 1 216 HB0680 HB M6x80 1 220 PMS0412 PMS M4x12 3 3 221 HNOS HN M5 10 223 224 225 231 232 234 246 247 248 249 250 251 254 255 256 257 258 260 262 263 264 265 266 267 268 269 270 271 2 2 273 274 275 TB 231 TB 232 HBS0665H SR40 HB S0506 TB 248 BR6005ZZ TB 250 TB 251 TJ 251 HBS0512 TB 255 TB 256 TB 257 TB 258 T7 3 40480 TB 262 HBS0516 HSS0606G SWOS HN04 PW04 SW05 SW06 PWO05 SW03 TF 007 LA 5008 1 LA 50083 TF 071 Washer Spring Retainer Bushing Pin Bracket HBS M6x65 H Stop Ring S 40 HBS M5x6 Spring Retainer Bearing 6005ZZ Tube A Tube B Tube B Only TP 203 HBS M5x12 Fix Arm Only TP 201 Corrector Fix Arm For TP 202 TP 202L Bolt For TP 202 TP 202L Spring Only TP 201 Y Tube HBS M5x16 HSS M6x6 G SW M8 HN M4 PW M4 SW M5 SW M6 PW M5 SW M3 Micro Switch LS 2 Label LS 2 Label SOL 1 Varistor 11 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 7 3 6 n Rh ke bh DN bech 276 277 278 279 280 281 282 283 FLG06 TF 003A TF 003A 1 TB 263 FMS0406 TA 060 TA 086 ER12 TB 264 TJ 252 PART NO DESCRIPTION REMARKS FLG M6 D C Solenoid Ass y For 110V D C Solenoid Ass y For 220V 230V 240V Tube FMS M4x6 Solenoid Shaft Seal Snap Ring E 12 Tension Adjusting A
12. SEMI AUTOMATIC POLYPROPYLENE STRAPPING MACHINE TP 201 TP 202 TP 203 TP 202L TP 201CE TP 202CE TP 203CE TP 202LCE TP 201Y TP 201YS OPERATION MANUAL amp SPARE PARTS LIST Original Instruction READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT PART I CONTENTS late IHSECUCUIOTI S O ls 1 2 Construction ad Unis a 2 3 General Safety e 3 4 Machine Information esse 5 5 Machine and Operating PBlement seen 10 6 Operat me The E ue re ae e a 11 A eng eet Oe itas hoteles tes aa 12 8 Maintenance Ese ST 14 O RSS ee una RT nes a 16 VO A a E 19 1 Safety Instructions THIS MANUAL GIVES YOU INFORMATION ON SAFETY INSTRUCTIONS SPECIFICATIONS OPERATION AND MAINTENANCE OF STRAPPING MACHINES BEFORE OPERATING OR SERVICING THE MACHINE PLEASE REVIEW THE ENTIRE MANUAL AND FOLLOW THE SAFETY INSTRUCTIONS CAREFULLY 1 2 3 4 5 Before Operating a Verify that the power line voltage is correct b The machine must be properly grounded to avoid a shock hazard All wiring must be in accordance with local wiring standards c The strapping machine can only be operated with polypropylene P P strapping do not use polyester PET strapping or polyethylene PE cord strap During Operation a The weight of the package cannot exceed 100 kg 220 lbs b The size of the package should not be less than 80mm width x 20mm high 3 16 x0 79 c Check if the machine emits any smokes or unus
13. ap Ring E 19 HBS M5x25 H HN M5 PMS M4x16 PW M4 TMS M4x8 Stop Ring S 15 Holder Label Option HN M5 HB M6x10 Spacer Label 20 PART NO DESCRIPTION REMARKS k Re Fa N BRK FA PS SS E ra ra JRAWING ASSEMBLY Ln 4 FRAM TP 202L TP 202LCE 21 TD 001 TC 002 TD 003 TC 004 TC 005 TC 006 TC 007 TC 008 TC 009 BR6003ZZ TC 011 TC 013 TC 014 TC 015 TD 016 TD 018 TC 019 TC 020 TC 021 TC 022 TD 024 TC 025 TMS0508 SW 16 TD 041 TK 041 TC 042 TC 043 TD 044 TC 045 1 TD 046 1 TD 047 TD 048 TD 044A Protection Cover Bracket Reel Shaft Package Guide Lid Caster Free Caster Brake Grommet Brake Shaft Bearing 6003ZZ Washer Inner Flange Outer Flange Protector Reel Nut Handle LH Brake Lining Roller Pin Split Pin Roller Holder Spring Hook Spring TMS M5xx8 SW M16 Body Frame Body Frame Only CE Support Top Plate Reel Support Fixing Brake Lining Bracket Arm Roller Bracket Shaft Reel Support Ass y 22 PART NO DESCRIPTION REMARKS bech I VI NO LN bech i Eech Rh bech Pa bech Eech Eech Eech Eech Fe ka N Qs TC 050 HB0612 HB0610 FMS0512 HBS0620 SWOS PWO6C PWOS SW06 TD 047A PWO06B WN06 HN06 HBS0616 HB0816 SR20 SRIO TMS0612 TC 068 NTEO6 TC 070 FMS0612 PWO6A T5 2 10170 TC 075 TC 076 ER19 TB 205 HBS05
14. ed with a cord that has a grounding wire and an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances If repair or replacement of the cord or plug is necessary connect the ground wire to the ground terminal of the plug The wire with green insulation with or without yellow stripes is the grounding wire Check with a qualified electrician or service person if the grounding instructions are not clear or if in doubt about the proper grounding of the machine Do not modify the plug provided 1f 1t will not fit the power outlet have the proper outlet installed by a qualified electrician This product is designed for use on a nominal 120 230 volt AC circuit and has a grounding plug DANGER Improper installation of the grounding can result in electrocution 4 Machine Information 1 Areas of Application and Machine Description This plastic strapping machine can be used for a wide range of applications where the minimum package width is at least 80mm and the minimum height is 20mm This machine is particularly suitable for heavy packaged goods as well as printed products boxes etc Machine Description Semi automatic plastic strapping machine for use with polypropylene strapping Heavy duty construction Simple safe and user friendly operation Moveable with large table area high capacity strap reel and stainless
15. el Model 31 TP 201 TP 202 ELECTRIC PARTS DRAWING ao OPTION ets S A OPTION OPTION 2325 OPTION 23A OPTION 15 16 18 19 20 21 22 23A 24 25 27 28 29 30 31 32 TF 018 TF 019 TF 020 TF 021 TF 021 1 T7 5 10210 TF 023A TF 023A 1 TF 024 TF 025 TF 027 TG 024 TG 025 TG 026 TG 027 TE 099 TF 029 TF 031 LA 40002 Safety Switch Plate Option Terminal Bracket Cover Only CE Safety Limit Switch For CE Option Adiabatic Plate Fan Cover Fan For 110V Fan For 220V 230V 240V Switch Actuator Option Heater Transformer Ass y For 110V Heater Transformer Ass y For 220V 230V 240V Transformer Cover Knob Selector Switch Wire For TP 201 Option Wire For TP 203 Option Wire For TP 201 Y Option Wire For Top Plate Option Safety Limit Switch Ass y Option Cover Only TP 203 Switch Cover Option Label 33 PART NO DESCRIPTION REMARKS kuch pb bech besch p M nm n p bech bech M pl bech bech bech besch TJ 022 T5 4 10310 TK 035 T6 6 10980 TE 097 TE 100 TE 098 TMS0512 TMS0412 HB0620 TMS0408 PMS0425 PMS0520 PMS0410 PMS0410 FMS0508 PMS0412 SW04 SW06 SW05 PWO06C PWOS HN
16. er Holder Ass y 1 150 TB 210A Roller Bracket Ass y 1 151 PMS0315 PMS M3x15 2 152 TB 152 Shaft 1 154 TB 154 Spring 1 155 TB 155 Nut 1 156 BR6002ZZ Bearing 6002ZZ 12 157 TB 157 V Belt 1 158 TB 158 Bracket 1 159 HBS0620 HBS M6x20 6 160 TB 160 Bracket 1 161 TB 158A Bracket Ass y 1 162 TB 162 Shaft 1 163 KYA050538 Key 5x5x38 1 164 TB 164 Shaft 1 165 TB 165 Feed Arm 1 166 SP0520 Spring Pin 5x20 1 167 BR635ZZ Bearing 635ZZ 3 168 TB 168 Arm Pin 1 169 SW04 SW M4 6 170 TB 170 Pulley 1 171 TB 160B Bracket Ass y 1 173 TB 173 V Belt 174 TB 165A Feed Arm Ass y 175 TB 175 Plate 175A TB 175A Plate 176 TB 176 Friction Disc Friction Disc Only TP 203 9 177 TB 177 Pull Shaft 178 TB 170A Pulley Ass y 179 TB 177A Pull Shaft Ass y 180 PW06A PW M6 A 181 SP0414 Spring Pin 4x14 183 TB 183 Spring 184 TB 184 Stop Bracket 185 HBS0510 HBS M5x10 186 TB 186 Spring 187 TB 187 Spring 189 TB 189 Retainer 192 TB 192 Roller 1 193 TB 193 Cover 1 195 TB 195 Outlet Cover 1 196 PMS0410 PMS M4x10 7 197 TB 197 Guide Front 1 199 TB 199 Pin 1 200 SR10 Stop Ring S 10 2 201 TB 201 Outlet Guide 1 203 TB 203 Guide 1 TB 203L Guide Longer Option 1 204 FMS0408 FMS M4x8 10 205 TB 205 Guide 1 206 TB 206 Cover 1 207 TB 207 Cover Side 2 208 TB 208 Front Plate 1 209 TB 209 Band Plate 1 210 TB 210 Pulley 1 212 R
17. he heater temperature by selecting a position between l and 6 Choose the suitable temperature bearing in mind the environmental conditions of the machine If the heater temperature is too high or too low a proper seal will not be obtained Gradually increase or reduce the position until obtaining an optimum seal O Input 110V 220V 230V 240V 6 0 Output 6 7 8V I 5 4 8 O TEMP CONT 8 Maintenance amp Lubrication Warning Before any maintenance or repairs on the machine set the Power Switch to O OFF Wait about 5 minutes for cooling down the heater to avoid burns with this area 1 Cleaning and Lubrication The high reliability and long service life of the strapping machine will depend on regular cleaning and maintenance ATTENTION All the important strap transport components such as the tension rollers and the strap guides must be kept free from oil and grease lubricant The lubricant has to be non resinous The lubricant is SAE 30 2 Maintenance Only use original spare parts supplied by manufacturer Daily Use air gun to clean the circled positions nearby the cutters strap guide daily Remove plastic residue in the machine Air amp Air amp Weekly Lubricate front bar press bar and rear bar weekly Please refer to the above mesh areas for instruction Before lubricating be sure to clean the parts first to avoid mixing oil and debris which might have a bad effect o
18. itch Trigger Guide PMS M4x20 Gear Box HBS M8x20 Washer Key 5x5x25 Pull Shaft SW M6 Solenoid Shaft Spring Pin 4x14 Fan HBS M5x10 Bar Guide Lid Press Bar Press Bar Stainless Steel Model Spring Pin 3x18 Return Spring Spring Hook Spring Hook Rear Bar Rear Bar Stainless Steel Model 3 Ra e e e e e CN a i W LU WR 84 85 86 87 88 89 90 91 92 94 95 96 99 TA 075 BR635ZZ SP0514 TA 078 TA 079 TA 0798 TA 080 TA 080S HBS0505 2 HBS0505 2S SP0314 PMS0315 HNOS TA 086 TA 087 TA 088 TA 089 TA 090 SP0620 HBS0525 TA 094 TA 095 TA 095S HBS0512 HBS0512S TF 001 TF 001 1D TF 001 1B TF 001 2 TF 001 B Plunger Bearing 635ZZ Spring Pin 5x14 Spring Front Bar Front Bar Stainless Steel Model Slide Slide Stainless Steel Model HBS M5x5 2 HBS M5x5 2 Stainless Steel Model Spring Pin 3x14 PMS M3x15 HN M8 Seal Switch Lever Seal Small Spring Hook Arm Spring Pin 6x20 HBS M5x25 Shaft Guide L Guide L Stainless Steel Model HBS M5x12 HBS M5x12 Stainless Steel Model Motor For 110V 60HZ Motor For 220V 50HZ Motor For 220V 60HZ Motor For 240V 50HZ Motor For 100V 50 60HZ 4 PART NO DESCRIPTION REMARKS hh ke bech Eech bech LU UU N E Aa RRR ke Feck ke Fei bh DOS 114 115 116 117 118 119 120 121 122 123 124 226 227 228 229 236 238
19. l Model Stopper Bolt HN M8 HN M8 Stainless Steel Model FMS M4x10 FMS M4x10 Stainless Steel Model Brake lining Roller Bracket Ass y Front Plate Ass y Reel Control Group Reel Control Group Stainless Steel Model SW M16 SW M16 Stainless Steel Model Door Lock Bracket Roller Bracket Roller Bracket Stainless Steel Model Shaft Shaft Stainless Steel Model RH Strap Guide Flap Pin Rear RH Strap Guide Flap Spring Flap Flap Stainless Steel Model 30 PART NO DESCRIPTION REMARKS ra A l2 AAA HA ra FA PART NO DESCRIPTION REMARKS SR10 Stop Ring S 10 SRIOS Stop Ring S 10 Stainless Steel Model 53 HBS0816 HBS M8x16 4 HBS0816S HBS M8x16 Stainless Steel Model 4 54 SWOS SW M8 5 SWOSS SW M8 Stainless Steel Model 5 55 TMS0612 TMS M6x12 8 TMS06128 TMS M6x12 Stainless Steel Model 8 56 HB0610 HB M6x10 4 HB0610S HB M6x10 Stainless Steel Model 4 57 SW06 SW M6 6 6 SW06S SW M6 Stainless Steel Model 65 TE 028 Roller 1 66 TE 029 Pin 1 TE 0298 Pin Stainless Steel Model 1 67 ER04 Snap Ring E 4 2 ER04S Snap Ring E 4 Stainless Steel Model 2 68 LA 30200 Label l 69 LA 30210 Label 1 70 TL 070 Supporting Leg 4 TL 070S Supporting Leg Stainless Steel Model 71 HB0616 HB M6x16 HB0616S HB M6x16 Stainless Steel Model 72 SW06 SW M6 SW06S SW M6 Stainless Steel Model 73 PWO6C PW M6 C PWO06CS PW M6 C Stainless Ste
20. ly CE SW 16 SW M16 TJ 001 Body Frame TJ 010 Body Frame Only CE TE 042 Magnet Catch TJ 043 Side Door L 26 PART NO DESCRIPTION REMARKS e e e e N bech e kd ked kd kd kd k k bei Fa BONN DN BR RRR n TJ 044 TJ 002 TE 001A TE 030A TJ 021A HBS0612 TMS0305 PWO6A HBS0620 HB0612 SW06 SR10 PWO06C PWO06B WN06 HN06 TJ 023 TJ 024 TJ 092 TC 075 TC 076 ERI9 TB 205 SW04 PWOS SW05 HNO5 PW04 HN04 PMS0408 TMS0408 LA 31010 PART NO DESCRIPTION REMARKS Side Door R Top Plate Reel Unit Band Guide Bracket Ass y Brake Arm Ass y HBS M6x12 TMS M3x5 PW M6 A HBS M6x20 HB M6x12 SW M6 Stop Ring S 10 PW M6 C PW M6 B WN M6 HN M6 Bracket of Smoke Exhaus Pipe Smoke Exhaus Pipe Reel Assist Bracket Center Drum 280mm Washer Snap Ring E 19 Guide SW M4 PW M5 SW M5 HN M5 PW MA HN M4 PMS M4x8 TMS M4x8 Label 27 TP 201Y TP 201YS FRAME ASSEMBLY DRAWING 1 4 SEE PAGE 32450 28 10 11 12 13 14 15 16 17 18 19 20 21 TL 001 TL 001S TL 002 TL 0028 TD 003 TD 003S TL 004 TL 0048 TL 005 TL 005S TL 007 TL 007S TC 006 TC 006S TC 007 TC 007S TC 019 TL 011 TL 011S TL 012
21. machine is only used being in a safe and reliable state are to be taken The machine is only to be operated if all protective and safety devices including removable safety devices emergency shut off equipment noise protection elements and exhaust systems are in right place and fully functional The machine is to be checked for damage and defects at least once per work shift Any changes including the working behavior of the machine are to be reported to competent EA 4 persons immediately If necessary the machine is to be stopped and locked immediately In case of any malfunction the machine must be stopped and locked until the defect has been eliminated Generally make sure that nobody is at risk before starting up the machine All personnel that will be operating this machine should be thoroughly trained in all phases of operation and safety Always tighten unscrewed connections after maintenance and repair After completing maintenance and repair all safety devices removed for setting up or repairing the machine must be reinstalled and checked for functionality prior to putting the machine back into service To minimize the environmental impact all consumables and replaced parts must be disposed of safely Before starting the machine check that the accessories have been stowed away safely Do not attempt any operation that may be a risk to the stability of the machine Warning of Electrical Dangers Immediately
22. n machine s function Monthly or 3 000 strapping cycles Clean both sides of heater plate and polish with fine sandpaper if necessary ATTENTION Make sure the welding plate is cool first Check cam rollers of seal head for easy movement Slide table back to home position automatically by the spring tension Be sure to clean any debris in the tension roller 6 Months or 18 000 strapping cycles Check heater plate replace and readjust it if necessary Check strap cutter in seal head replace it if necessary Check that connector at wiring loom to printed circuit board is firmly fixed Make machine ready for operation Strap one bundle manually several times paying attention to mal functions repeat procedure 1 year or 36 000 strapping Replace deflection roller if it shows visible changes In case of loud noise at bearings locate them replace the bearings Get machine ready for operation again strap one bundle manually several times paying attention to malfunctions 9 Troubleshooting Guide 1 Strap Jams in the Groove Step1 Turn the power switch off and pull out the strap strongly in tensioning direction Step2 In case this remedy does not work due to strap jam follow the instructions listed below M6 Hexagon Socket Head Bolt Holder O M5 Set Screw Holder Arm Loosen M5 Set screw Part No 5 b Remove Pin Part No 6 then lift Holder Part No 7 and repeat step 1 If this i
23. ngth 7 Adjustments 1 Strap Width Adjustment for strap in different width can be done with only one Philips recess screw driver and a hex spanner The adjustment must be made in two places A Strap Outlet B Strap Inlet as shown below For A the width of band guide should be at 12 5mm to 13 0mm when using 9mm and 12mm strap and the width of band guide should be at 15 5mm to 16mm when using 15mm strap For B The width of band guide should be wider by 0 5mm to 1 0mm than the actual strap width Fig B Strap Inlet The adjustment is made with the guide located on the top of the table Make both adjustments by loosening two screws and applying the strap which is to be used 2 Inside Tension Adjustment For TP 201Y Tensioning strength should be adjusted properly by observing the tension of the strap applied around the package The adjustment is made by tensioning adjustment nut A Tensioning adjustment nut A is turned clockwise to increase the strength and counterclockwise to decrease strength After adjustment nut A should be fixed by a set screw Set Screw 3 Outside Tension Adjustment For TP 201 TP 202 TP 203 TP 202L The adjustment is made by tensioning adjustment nut A which is located at the back of the machine Tensioning adjustment nut A is turned clockwise to increase the strength and counterclockwise to decrease strength 4 Heater temperature Set the knob to position 3 or 4 Adjust t
24. ons are to be adhered to This machine was built with state of the art technology and rigid adherence to safety standards Unless used properly it can cause injury to operators or persons in close proximity to the machine In addition improper use can cause damage to the machine or property around the machine Basic Safety Precautions The user is to be instructed in all other generally applicable legal and other mandatory regulations relevant to accident prevention and environmental protection in addition to the operating instructions For safety reasons long hair must be tied back or otherwise secured garments must be close fitting and no jewelry may be worn Use protective equipment whenever required by circumstances or by law Carefully observe all safety instructions and warnings attached to the machine and make sure that they are always complete and perfectly legible Always make certain that persons being trained and instructed in working on or with the machine are permanently supervised by an experienced person Work on the electrical system and equipment of the machine is only to be carried out by a skilled electrician or by persons under the supervision and guidance of a skilled electrician and in accordance with the rules and regulations of electrical engineering Safety Instructions Governing Specific Operational Phases Avoid any operation mode that might be unsafe All necessary precautions to ensure that the
25. remove power to the machine in case of trouble in the electrical system Replace a fuse with one with the same style and ratings pay particular attention to matching the specified current Any electrical work performed on the equipment must be conducted by a skilled electrician or under the supervision of a skilled electrician All work must be observed good electrical engineering practice and follow safety rules and local wiring standards Inspect the electrical equipment of the machine at regular intervals Tighten any loose connections Check wiring for scorch marks replace scorched wiring and determine and correct the reason for the overheating When working on live equipment ensure that a second person is available to cut power in case of an emergency When appropriate secure the working area with safety tape and a warning sign Use insulated tools for electrical work Before working on high voltage assemblies turn off the power supply Carefully discharge the supply cable and short circuit any energy storage components such as capacitors If the equipment was moved carefully refit and refasten all parts removed for transport before reapplying power Before moving the machine remember to disconnect the power cable 4 5 Grounding Instructions Shall Include the Following This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock This product is equipp
26. round 1L N PE Ground Nominal power 0 5 KW 0 5 KW Rated current 7A 10A Rated voltage 220V 230V 240V 110V Rated frequency 50Hz 60Hz Type of current AC single phase AC single phase Minimum Requirements The electrical supply line for the machine must have a minimum cross section of at least 3C x 1 0mm 4 Technical Data a TP 201 TP 201CE Sealing method Heat lg S Sex a Net Weight 100kg 220 lbs Ys NS A Max Tension 45kg 99 lbs SS e A di Strap Width 6mm to 15 5mm 1 4 to 5 8 PIA Noise emission 78dB A Se Ambient temp 5 C 40 C 41 F 104 F Lu Pi b TP 202 TP 202CE MODEL TP 202 TP 202CE Sealing method Heat Net Weight 85kg 187 lbs Max Tension 45kg 99 lbs Strap Width 6mm to 15 5mm 1 4 to 5 8 Noise emission 78 dB A Ambient temp 5 C 40 C 41 F 104 F c TP 202L TP 202LCE MODEL TP 202L TP 202LCE Sealing method Heat Net Weight 80kg 176 lbs Max Tension 45kg 99 Ibs Strap Width 6mm to 15 5mm 1 4 to 5 8 Noise emission 78 dB A Ambient temp 5 C 40 C 41 F 104 F d TP 203 TP 203CE MODEL TP 203 TP 203CE Sealing method Heat Net Weight 80kg 176 lbs Max Tension Okg 30kg 19 8 lbs 66 1 lbs Strap Width 6mm to 15 5mm 1 4 to 5 8 Noise emission 78 dB A Ambient temp 5 C 40 C 41 F 1
27. s do 9 pn not successful continue Remove Strap Inlet Guides Page 12 B Remove M6 Hexagon Bolts Part No 3 Remove Holder Arm Part No 4 from Holder Part No 7 Lift out Holder Part No 7 and eliminate jam Reassemble from f back to a 2 The Strap Does Not Feed Past the Infeed Guide This failure is caused if the front bar is in the raised position previous cycle has not been completed Turn the Power switch off then on again If this does not eliminate the failure adjust the lever for LS1 to allow LS1 to be activated and de activated correctly lt d Ca VERSI Dr a C RA SS EA Switch Lever 5 a Rear Bar Press Bar Front Bar More troubleshooting guide is on request 10 Wiring Diagram IqH 3eva Z 01S0 20Z ON ONIMVHG 707 4L 107 4L TSGOW 3NIHOVW DE XDMV9IT 2I M YEL gt SNA gt VOI ZH09 OBAO11 ARTO T DE X WUZ 9J1 A V6 gt 2504 gt VL ZH09 ZHOS 9 AQEZ 19M0q Mdu 9omog MOJ VOI AOLI t 11 E A9 A Og muscT hi A ps NOLLISOd AWOH EST AGV333 NOISNAL ZST Tavis IST LISA PHS 334 SaS UIWLL YOLOW UNI AA TA HLONIT UNI AA DI COT dL 19 8x 12 6 16x0 4 0 8t 6x 13 14x0 8 1 5t PWB 8 8x 14 16x1 3 1 5t 6x TE 16x1 0 1 5t ia 6x 16 19x2 0t PART II CONTENTS ls Spare Parts List E 1 Spare Parts List MACHINE ASSEMBLY DRAWING A
28. ss y Tension Adjusting Ass y Only TP 203 12 TP 201 TP 201CE BLY DRAWING gt SEE PAGE 32450 TE 001 TC 014 TE 003 TC 015 TB 255 1 TC 016 TC 004 TE 010 TE 011 TE 012 TE 013 TE 013S TE 014 TC 002 TC 008 TE 017 TE 018 TC 020 TC 021 TE 021 TE 022 TE 023 TE 024 TE 025 ER04 TE 027 TE 028 TE 029 TE 030 TC 049 TC 048 TMS0508 TE 033 Inner Flange Outer Flange Shaft Protector Rubber Reel Nut Handle Package Guide Grommet Caster Free Caster Brake Lock Pin Lock Pin Stainless Steel Model Brake Holder R Bracket Grommet Bushing L Bushing R Pin Split Pin Brake Set Pin Rubber Stop Brake Holder L Spring Snap Ring E 4 Roller Holder Roller Pin Band Guide Bracket Roller Shaft TMS M5x8 Only CE Right Side Plate Only CE 14 PART NO DESCRIPTION REMARKS bech e e a IN TC CN CC nn bet CNC bh hh SS EA FA p 42 43 44 45 46 47 48 49 51 53 55 56 57 58 59 60 61 63 64 67 68 69 70 TE 041 TE 041S TK 033 TK 033S TE 042 TE 043 TE 043S TE 044 TE 0448 TE 045 TE 045S TC 043 TC 043S TE 001A TE 021A TE 030A HB0612 TMS0305 HBS0620 HB0620 SW06 SR10 PWO06C PWO6A PWO06B WN06 HNO6 TMS0612 TC 068 NTEO6 TC 070 PART NO DESCRIPTI
29. steel table Two locking castors to ensure safe operation Environment Information The strapping machine shall be installed in the following conditions e Supply voltage 0 9 1 1 nominal supply voltage e Source frequency 0 99 1 01 nominal frequency e Ambient temperature 5 C 40 C 41 F 104 F e Relative humidity not exceed 50 at 40 C e Please provide a suitable illumination around the machine for safety operation 2 The Safety Devices Caution The heating unit operates at a very high temperature in order to melt the P P strapping To prevent burns avoid contact with this area 1 To move the machine the two lockable casters 2 must be unlocked Relock the two casters when the machine is in its new position Description of the Safety Devices The machine is turned on when it is connected to AC power and the main power switch QS1 located on the front operating panel is placed in the ON position After approximately 3 minutes the heating element will reach its operating temperature and the machine will be ready for use If it is necessary to make adjustments inside the machine during operation after a strap jam for example the table top can be unscrewed Observe caution as the machine is still fully functional with the covers removed If machine with safety switch when table top is opened safety switch is activated 3 Electrical Specifications System configuration 1L N PE G
30. ting the Machine 1 Operation Space Keep the area A and B free for the operator The area A is necessary for operation strapping machine or changing the strap coil TP 202 For TP 201 TP 203 the area B is necessary for changing the strap coil gt gt TP 202 TP 201 TP 203 2 How to Load and Thread P P Strap Turn reel nut handle A left and remove it Remove the outer flange B and install the strap reel Make sure that the direction of rotation is counterclockwise E when unrolling Put the outer flange back on and tighten reel nut handle A to the right Remove all adhesive strips or other adhesive material Unroll about 1 5 m of strap and make sure that it is not twisted Thread the strap over C to roller D in direction of the arrow ro op a o ep Turn left button strap feed to the left until obtaining the length you need 3 How to Operate a Turn the power switch ON The heating element reaches the working temperature at approximately 3 minute b Place a package on the table top The package must cover the Slide Table c Properly adjust the strap tension according to various package d Place the strap around the package to be strapped and insert the strap into the strapping head until it stops e The strapping and welding sequence should complete f Atend of strapping sequence the strap end is fed automatically and Feeding Length Knob is to adjust the strap le
31. ual sound when it is running After operating a Remove dust and dirt from the unit pay particular attention to the interior of the arch b Turn off the power when the machine is not in use Signs Caution Caution Electric Shock Hazard Hot Do not touch Maintenance a Turn off the power before removing either of the top covers b Use the correct tools and parts to repair the machine c The heater tongue is very hot do not touch it 1 6 Storage a The store room must be dry b Do not expose the machine to extreme cold or heat environment c Place the machine on an even floor in order to avoid any distortion 7 Other Reminders a Do not alter or bypass protective interlocks An operation manual must remain attached to the machine at all times Do not alter the equipment or circuitry unless authorized to do so by the manufacturer Do not operate the machine with the table tops or covers removed Never put any part of your body near under or into a moving machine op pos Do not overload the machine by exceeding the performance limitations specified in this manual 2 Construction and Units Strapping head unit Control Panel Reel unit Body frame unit 3 General Safety Remarks 1 2 3 Basic Operation The manual and the safety remarks are to be read before use The operator manual should be kept with the machine at all times Intervals for maintenance and inspecti
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