User Manual - Solar Charge Controller
Contents
1. Material Code 1 1 24 01423 Maximum Power Point Tracking Series Intelligent Wireless all in one with step up LED driver MPPT solar charge controller MPC2415 2410 User Manual Model mMpc2410 mpPc2415 24V 400W 34V 60V 160W ae 30V 60V C RoHS Dear users Thank you very much for choosing our products Please read the manual carefully before using our controllers Version 1 01 The above information is subject to change without prior notice Support both lead acid Gel included and lithium battery both for 12V and 24V system Adopts MPPT charging method which supports the Voc of solar panel lt 75V With step up constant current source for output which can drive 18 LEDs in series Multi crest MPPT tech adapts to the solar panel which is under shadow or partly damaged 4 levels dimming design including morning lighting IR remote control for parameter setting parameter reading and historical data checking Auto identify day night Very low dormancy loss 0 06W Protections IP68 over charge over discharge protection reverse connection protection reverse charging protection over load over current protection short circuit open circuit protection over temperature protection TVS lighting protection 1 A The solar panel voltage may exceeds human safety voltage pls use insulating tools while operation 2 A Pls wiring correctly do not wrong wiring reverse co2. For lithium battery 5V 15V x2 24V 1 50min Lmin az 40 C 60 C i 70 C SerGdectedse ie PPA by olP when over 85 C a aa Weight o ooo o 8G 490g a a 114x88 3x24 5 mm 142x88 3x24 5 mm 74x82 3 mm 03 5 102x82 3 mm 03 5 1 IP68 degree 2 PV and Battery reverse connection 4 internal r overheat 5 PV over voltage short circuit 6 charge discharge Protection over load 7 Anti converse charge at night 8 TVS protection to PV 9 Load short circuit open circuit 10 Battery open circuit Remark 1 The real mini output voltage is higher than currently battery voltage about 1V 2 The real mini output voltage is limited by mini output current 7OmA and mini output voltage Typical efficiency diagram 1 Controller energy conversion efficiency Conditions MPC2415 MPPT charging 13 3V battery PV peak voltage 17V 34V 60V Pic 1 2 Controller energy conversion efficiency Conditions MPC2415 MPPT charging 26 6V battery PV peak voltage 34V 60V Pic 2 Efficiency y Efficiency Pic 2 3 Controller energy conversion efficiency Conditions MPC2415 constant current output 13 3V battery 5 pcs 10 pcs 18pcs LEDs in series 80Wmax Pic 3 4 Controller energy conversion efficiency Conditions MPC2415 constant current output 26 6V battery 10 pcs 18pcs LEDs in series 160Wmax Pic 4 Efficiency i a km A o Pie LEDS series j iN 10 LEDs series 7 10 LEDs series 7 18 LEDs series 16 LEDs seri
3. a T a MPP racking a a wat Cle Run Time Efficiency Paverage vv Vawerage V average A Energy Wh ar MPPT Charging Algorithm Instruction Current The full name of the MPPT is maximum power point Working point of the general controller tracking It is an advanced charging way which could Vianini powerpoint detect the real time power of the solar panel and the Pe maximum power point of the I V curve that makes the highest battery charging efficiency Contrast with the traditional PWM controller MPPT controller could play a maximum power of the solar panel so that a larger charging current could be supplied Generally speaking the MPPT controller s energy utilization efficiency is 12 0V 17 5V 22 0V Voltage 15 20 higher than PWM controller The voltage of the solar panel is about 12V when General controller is charging while the highest voltage of the solar panel is about 17V so it doesn t play the largest power of the solar panel MPPT controller overcome this problem by adjusting the input current and voltage constantly to realize the largest input power Meanwhile the maximum power point will change due to the surrounding temperature and sunshine condition MPPT controller will adjust the parameter constantly according to different conditions to make the system working in the largest power point As a charging stage MPPT can t be used alone It must be combined with ascending charge fl
4. 0 to 15hours power is from 0 to 100 the adjustment unit is 1hours and 10 power This four section can be setting and combine to different mode for example Light is working all night four section working time should be setting more than night length Light is working 5hours at night the first three section total working time is 5hours and morning light time is Ohour Light is working at all night but delay 2hours start the first section 2hours 0 power other sections the working time setting should be more than night length Light is open but delay 2hours start and then running 5hours and light again 2hours before dawn the first section 2hours 0 power 2nd and 3rd sections the total working time setting is 5hours and morning light section the 4th section setting 2hours Light is working 4hours at night and morning light 2hours the first three section total working time is 4hours and morning light time the 4th section is 2hours Moring light mode working 3hours before dawn the first three section total working time is Ohour and morning light time the 4th section is 3hours S Pa S P S 7 Yo BS T P vl vis Light ule als vis ays vs ak Off as ays Pores Working Working Working Morning Light Time 1 Time 2 Time 3 Time 3 Parameter 0 15h Parameter 0 15h Parameter 0 15h Parameter 0 15h Default value 4h Default value Oh Default value 4h Default value Oh Parameter 0 100 Parame
5. 9s the cycle is 2s er j Fast flash Equalizing charge oe light for 0 1s off for 0 1s the cycle is 0 2s Double flash light for 0 1s off for 0 1s reopen for 0 1s COLTS Heo cecnar ging reclose for 1 7s the cycle is 2s ott Solar panel voltage too low can not charging Red light Lead acid battery Green light lithium battery Normally on The battery voltage is normal Battery LOW tashi i The battery is over discharged indication light for 1s off for 1s the cycle is 2s Fast flash Thebans r light for 0 1s off for 0 1s the cycle is 0 2s a a aaa a Slow flash ey Open circuit Load aad light for 1s off for 1s the cycle is 2s indication rasi flashi Short circuit Load light for 0 1s off for 0 1s the cycle is 0 2s Three indicator were opened in turn and System only connect with solar Other circle panel indication a Three indicator were closed Without power or in sleeping mode Load Working Mode Specification 1 Light control Close the load MPC controller can recognize night and open the load And it also can recognize day and closed the light even though it does not reach to the working time set in advance Solar panel voltage less than light control voltage recognize as night Solar panel voltage more than light control voltage 1V recognize as day 2 MPC controller with four section working mode the 4th section is morning light time and each section can be adjust range from
6. all dimensions 142x88 33x24 47 mm Installation dimensions 102x82 33 mm Installation aperture 3 5 mm MPC2410 Dimension as below Overall dimensions 114x88 33x24 47 mm Installation dimensions 74x82 33 mm Installation aperture 3 5 mm 5 Connection Red Battery positive after connect correct the middle indicator will open The red indicator instead of the lead acid battery the green indicatory instead i Controlerimed of the lithium battery with two function can check whether the load is connected correct or not 1 Press the test key the load indicator and LED light will be on Press the test key again can test the light by different power 100 70 30 0 2 If without remote control can remove solar panel and waiting after light control delay 1st type Fixed the controller in the case by M3 screw 2nd type Fixed the controller in the holder inside of the pole by the screw or iron wire Eis POR cea allie ier etd noon Ig ae MinesCalage time setting by remote control before 1mini default Load indicator and LED light both 2 Cable use will be on Attention use the electrical tape to hold it tight a Pls use the cable which ampere density less than 4A mm Besides if the battery cable more than 2m pls calculate the ampere density 8 length A mm2 Unit m b Do not strip the insulation of the battery cable before connect to the controller to avoid cause the battery short circuit c Use the suitable
7. es Power iw Power 8 6 242 4 56 64 T72 80 16 32 48 64 80 98 112 128 1446 160 Pic 3 Pic 4 The MPPT tracing efficiency test under the shaded condition 1 There s shadow in the middle of PV module the tracing efficiency is 96 34 Curve Reading Chart Param ter FAW Version CHROMA ATE 62150H 800S 90450 01 34 LV Curve ga PV Curve nn i on 4 a 2 SF WEB ANM BOE HSS BT TT ViV MPP Tracking n Clear Run Time Efficiency Paverace W Vaverage V laverage A Energy Wh lea EE EE ES a 2 There s shadow at the top left corner of PV module the tracing efficiency is 99 70 Curve Reading Chart Parameter FAN Version CHROMA ATE 62150H 600S 00450 01 31 LW Curve _ P V Curve ono oo te w 3 Simulate tree shade covered PV module the tracing efficiency is 99 88 Curve Reading Chart Parameter FAN Version CHROMA ATE 62150H 606S 00450 P 31 LW Curve saw POV Curve jo lt a 40 29 S Se AD AA TA TE Se L a I l l 2 25 3 36 40 45 5 Vi Vv Viv MPP Tracking x Efficiency Paverage W Vaverage V taverageiA Energy ONH Clear EE E E M E O o oa Run Time 4 There s wide range shadow covered PV module the tracing efficiency is 98 41 P V Curve 4 a tS ng Viv MPP Tracking ie Run Time Efficiency Paverage VV Vaverage V average A Energy Wh ED ES ME EE M E OEN j
8. length cable which can decrease the E loss 3 Connection Black Share negative connect the share negative with battery pv and battery s negative Connect the negative to ground if request Attention use the electrical tape to hold it tight 6 Connection Blue PV positive Solar panel voltage might be exceed 36V safe voltage attended prevent electric shock The solar panel connected ok PV indicator will be on after 10s later means that in charging Now can use the Ampere meter to test the charging current is normal or not Attention use the electrical tape to hold it tight 4 Connection Brown Load positive Attention use the electrical tape to hold it tight The mentioned above are the connection suggestion which consider about the system safety and easy operation If use other connection sequence controller will not damage but will showed different indication When connected pls consider about the system safety For example just connected the solar panel under the lead acid battery mode three indicator will be on in turn until connecting the battery Working Status Indication Specification Serial aN DA Number Indicating Status State of charge Normally on Charge at Max Power Slow flash f Boost charging light for 1s off for 1s the cycle is 2s Single flash Float charging light for 0 1s off for 1
9. nnection or it will be short circuit Though our controller have all the protections but it will do harm to our controller and your solar battery cr A The wiring of the whole system will be varies pls pay attention to insulation wrap up each wire after it s connected 4 A Our MPPT controller is designed for the VI curve of solar panel it s not suitable for constant voltage DC power supply 5 Choose the wires which is of enough capacity to avoid big loss on the wiring 6 Our controller will emit heat during operation so pls install it in ventilated and heat dissipated place 7 Fully charged of the battery is very important pls fully charge the battery once a monty or the battery will be damaged 8 Please do not dip the controller into the corrosive liquid otherwise the controller will be damaged and release harmful gas 9 Because the battery stores lots of energy do not allow the battery short circuit in any case We suggest tandem connect a fuse on the battery 10 The battery may release combustible gas please far away from the spark 11 Ensure the children are far away from battery and controller 12 Please abide by the battery manufacturer s safety suggestion IR transmitter i Load indicator qT ry N m to 03 5 03 5 im i 88 33 i t IS ZIN JE L 82 33 7 82 33 1 MPC2415 Dimension as below Over
10. oating charge equalizing charge to complete the battery charge The controller will judge the battery voltage before working If the battery voltage is higher than 13 2V 2 24V the controller will judge the battery working as full charge state then the controller will enter into floating charge stage except equalizing charge or charge hint When the battery s initial charging voltage is under13 2V 2 24V the charging process is MPPT equalizing charge boost voltage charge floating charge The span of equalizing charge is 1 hour ascending charge is 4 hour and equalizing charge interval is 30 days Charging curve is as below Voltage Current Equalizing charging 1 hour Battery voltage fully charged Battery voltage not fully charged Charge current CEA VAAN onenneeceeceeccecneeceeeceeeceeeneeneenesoneony 13 8V xScending charging 4 hou A ating charging till night 13 2V Flo Voltage 12 0V Current 1 5A Ree tee pretence eee ee 100AH i i Equalizing ascending MPPT charging stage Floating charging stage Time charging stage Dawn Daytime Night
11. scharging times full charging times and the change data of battery voltage within 7days 7 Aim at the controller and press Test key to test the light is on or off 8 Press the BackL key the backlight will be open which suitable to use at night 9 Press the Light key the light in front of the remote control will be open which suitable to use at night 10 The remote control will enter sleep mode when without use after 1mins The remote control can keep two group data including Lead acid battery and 1 Lithium battery When change the battery type the data will change according to the battery type what u choose pls setting the battery type firstly 1 ee e e o o e o e i i i i Parameter Ere Adjustability MPC2410 MPC2415 Supported battery Lead acid battery gel included and lithium battery af r Default t t value ameter Name Battery voltage 24V 12V 24V batten only Battery voltage range x load power Ooo NSN o 400W 34V 60V Max load power eow 12w sw 160w 10 18 lt 0 55W normally r N AMEER saving mode a a a lt V Equalizing charge voltage 0 4V x2 24V 25 C v 14 av Equalizing charge voltage Equalizing charge time Equalizing charge interval 13 8V For lead acid battery 7 5V 15 5V x2 24V 25 C V Invalid setting v _ 146v v 13 6v 12 6V v 1o Output current range 3 or 30mA C ee O
12. ter 0 100 Parameter 0 100 Parameter 0 100 Default value 100 Default value 70 Default value 50 Default value 30 3 LED Intelligent Power Control While customer open the Intelligent power mode the controller will enter to the intelligent power control mode The LED load power will adjust automatically according to the battery power The working time and load power preset before is still valid system will compare with the automatically power and the preset power and choose the smaller one as the load output power For example when the battery power is 50 intelligent power mode calculate the load power is 60 if customer preset the load power as 100 the system will choose 60 as load power If customer preset the load power as 20 the system will choose 20 as load power Load power amp Battery capacity Load power 110 pee mR FS RN A eR ST ae DR 90 80 70 60 50 40 30 20 10 T XV X X X XV X XXX SE BO SO SE Se X CSPPP SRR EG SPELL HS Battery capacity 4 Test mode Use for testing no matter at night or on day time Press the test key the LED indicator and the LED light will open press the test key again the power of the led light will change with four sections 100 70 30 0 100 Without any operation about 1min controller will exit the test mode Energy saving and sleep mode 1 Energy saving mode if no need lighting controller will enter the energ
13. y saving mode The second days will exit the energy saving mode after sunshine 2 Sleeping mode Battery over discharge 1mni later or in short circuit protection 6times continuous will enter sleeping mode and the three indicators will be closed The second day when battery is charging controller will exit sleeping mode 3 In sleeping mode remote control can awake the controller temporary and will enter sleeping mode again 1min later The system has been running many days and found that three indicator closed it might be in sleeping mode can try to awake by remote control Remote control setting declare Setting description pls refer to the remote control specification 1 The remote control model Use for MPC SR CU M 2 Press any key to start the remote control Long press and Light 3s can lock unlock the remote control When remote control lock can not read and setting data 3 Aim at the controller and press Param key parameter can read the data from controller Along voice beep means that success Three times beep beep beep voice means that failure 4 Press Set key can setting parameter Remark Pls choose the battery type firstly because the data setting will be different 5 Aim at the controller and press Send key to send and setting controller data 6 Aim at the controller and press State key to read the historical data including running date over di
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