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FGS-100E Manual - NIDEC

1. Press the PUSH or PULL key once The Stand will proceed towards the Limit Knob in the PUSH PULL direction It will hit that Limit then move in the opposite direction all the way to the opposing Limit Knob Press the PUSH or PULL key once The Stand will cycle between the Limits continuously until the STOP key is pressed 6 4 1 Jogging Mode JOg Jogging Movement is performed While the PUSH Key or PULL Key is pressed it moves towards PUSH downward or PULL upward If you release the PUSH Key or PULL Key the movement stops The speed changes by UP or DOWN Key The speed setting of JOg Mode and MAU Mode become common Speed Variation is also possible during the movement while PUSH PULL are depressed Movement Mode Speed Setting 6 4 2 Manual Mode MAU If the PUSH Key or PULL Key is pressed once it moves downward PUSH or upward PULL When the Limit Knob is reached it stops The STOP key can at any time stop the process Stops by Upper Limit Switch Knob Upper Limit Knob II PULL PUSH Lower Limit Knob III Stops by Lower Limit Switch Knob Change speed by UP DOWN Key The speed setting of JOG Mode and MANU Mode becomes common Speed Variation is also possible during the movement Movement Mode Speed Setting 6 4 3 1 Cycle Mode Slg Contents 1 Cycle Compression Expansion Movement is performed Between the Limits the stand repeats move
2. JOg mode The stand shows default value of operation speed Low speed 30inch min High speed 80inch min Then the unit change is finished When changing the operation speed to mm min from inch mm a Power OFF Turn ON the stand while holding down the MAX key Keep pressing the MAX key until the display shows JOG mode b After the stands turn ON the display shows its model name Still keep pressing MAX key at this point To JOg mode The stand goes to JOg mode and shows default of operation speed Low speed 6mm min High speed 20mm min The unit change is finished 6 3 Changing Mode Examples Press the PULL Key once if you want to move the Force Gauge up to the top Limit Knob Press the PUSH Key once if you want to make move the Force Gauge down to the bottom Limit If the Mode Selection Switch Operation Panel is pressed the Movement Mode changes by turns as follows Utilize by selecting the Movement making Mode The present Movement Mode is displayed at the upper centre of LCD Jogging Mode Display Manual Mode Display 1 Cycle Mode Display Continuous Mode Display 6 4 Movement Mode Select out of 4 varieties of Movements Press the PUSH or PULL Key once the Stand proceeds at the preset speed until hitting the Upper or Lower Adjustable Limit Knobs or if the STOP button is pressed Stand moves as long as PUSH or PULL key remain pressed
3. Over Load Occurrence in Operation Mode OVR Flashes When Emergency Stop is ON in Operation Mode EMg Flashes 2 Main Display Parts The set movement speed value is indicated in the main display deg 4 Sub Display Operation Mode dun IL LI Main Display Movement Speed 5 Preparation 5 1 Installation of Force Gauge Using the Allen wrench spanner provided in the gt accessories remove the installation bolts connecting the Test Stand and the Force Gauge Mounting Bracket AA fi 1225 Attach the Force Gauge to the Force Gauge Mounting Bracket With Installation Bolts secure to the bracket X Attach the Force Gauge to the Mounting Bracket With the 4 Installation bolts install the Force Gauge and Mounting Bracket to the Test Stand Possible Force Gauges to install on the FGS 100E is the FGV Series Force Gauges 5 2 Cable connection to the Force Gauge Insert the attached connecting cable to the back side connector of FGS 100E Stand and connect the other side to the corresponding connector of Force Gauge If this communication cable is not connected the automatic stop function of the Stand due to a Force Gauge sensor over load condition may not be available In order to protect the Force Gauge ensure proper connection 6 Movement 6 1 Basic Movement Take sufficient care while aligning as there is potential of catching a hand finger or clothes in the Stand which
4. handling Do not operate in areas where explosive stable surface that can support the unit Do not touch the running inner parts Keep appendages and loose clothing away from running moving parts Do not attempt to inspect or perform maintenance on the unit with the O electrical cord connected to a power source A CAUTION If a loud noise is created from the unit during operation check the mounting of the gauge or level of the stand If noise persists contact the factory Do not install in a high humidity environment or near where water may be present Electric shock may occur if water is encountered Hold power plug while removing the power cord Do not pull or put tension on the cord Doing so could result in cord damage and electric shock Do not scratch damage cut over turn pull twist or bundle the power supply cord The electric power cord may be broken and may cause electric shock fire or accident Use only matching electrical sockets Do not alter the power connector in order to fit an unmatched socket Shock or fire could result Confirm that the power supply is the same voltage rating as the displayed voltage rating on the unit 0 Mandatory Do Not Use in Below Mentioned Locations CD Where water oil or chemicals may come in contact Where there is ample amounts of dust 3 Where condensation may emerge Where a fire or explosion may ex
5. until the STOP Key is pressed Stops at Limit Knob position After stopping for 1 second it turns back and moves towards PUSH Direction Upper Limit Knob PULL Speed PULL PUSH Speed Lower Limit Knob E II Stops at Limit Knob position After stopping for 1 second it turns back and moves towards PULL Direction Stops at Limit Knob position After stopping for 1 second it turns back and moves towards PUSH Direction Upper Limit Knob EE PULL Speed PUSH Speed PUSH Lower Limit Knob Stops at Limit Knob position After stopping for 1 second it turns back and moves towards PULL Direction Change speed by UP DOWN Key SIg Mode and CON Mode Speed Setting are commonly used During movement speed variation is not possible When no movement is occurring at idle the display shows movement Mode and the latest operated speed When the movement starts the respective memorized movement Speed is displayed 6 5 Speed Setting The Movement Mode becomes either 1Cycle Mode SIg or Continuous Mode CON and during the Stop Movement while pressing the MAX Key it enters turns into the Speed Setting Setting the PUSH Direction Movement Speed by UP DOWN Key if the MAX is pressed it turns into the PULL Direction Movement Speed Setting Setting with the UP DOWN Key if the MAX is pressed then the two way movement speed is memorized In case the setting is t
6. 00 Product Diagram Cable Clip lt 2 Upper Adjustable Limit Knob Force Gauge Force Gauge Mounting Bracket Measuring Table lt Lower Adjustable Limit Knob Backside Diagram Power Switch Power Cable Outlet FGV Connecting Cable 4 Operation Panel Functions 1 wee 7 Set Movement Speeds for Manual MAU JOGGING JOg Modes and during PUSH 1 UP PULL Operation in 1 Cycle SIg and Continuous CON Modes inch min Mode Pressed once the movement speed increases decreases by 0 01 if pressed continuously it changes at the rate of 0 1 mm min Mode Pressed once the movement speed increases decreases by 1 if pressed continuously it changes at the rate of 10 Once released the speed returns to the previous set value 4 MODE Scroll through the Modes MAU 5 LCD Displays the condition of Movement Speed Mode Alarms Etc 6 PULL Starts the Operation of PULL Direction 7 PUSH Starts the Operation of PUSH Direction e so 7971 fresa we i n i PUSH_LED During PUSH Operation it flashes LCD Normal Display 1 Sub Display Parts Presently selected Operation Mode is displayed at the top Sub Display of LCD Limit Position Over Load condition or when the Emergency Stop is ON the Operation Mode and all the Indicators light up alternately D Limit Position Reached in Operation Mode LMT Flashes
7. A Group Company 90000 SHIMPO for dreams Vertical Force Test Stand FGS 100E H L Operation Manual Please read carefully before using this product Read carefully Safety Precautions and Handling Instructions Use appropriately as directed NIDEC SHIMPO CORPORATION Before Installation Operation or Maintenance be sure to read carefully this Operation Manual and use the equipment as directed Use the equipment after carefully reading all the caution items safety information and other discriminations In this User s Manual the Safety Awareness Items are divided into three different categories Danger Warning and Caution This symbol indicates if you ignore the contents mentioned and improperly operate it may lead to serious injury from a potential fire This symbol indicates a potential dangerous situation that could produce a serious injury if improperly handled This symbol indicates a potential situation that could produce a minor injury or damage to material if it is improperly handled However depending upon the situation there could be a possibility that it may cause more serious results Protection categories are explained and separated by the following symbols AN v Proceed with Caution Not Allowed Prohibited Mandatory Must Follow WARNING Ensure stand is placed on a flat level gases or vapors may be present Heavy Take sufficient care while
8. firm whether any abnormalities exist in the Power Supply replace the Fuse For Fuse Replacement use FGMB 250V 5A PBF Fuji Terminal Appropriate goods Arm Alarm do not work Confirm whether excessive load exists ALM lights up at LCD Display Motor Alarm a Remove Stand Load Confirm whether Emergency Stop Switch is ON EM amp g lights up at LCD Display F Emergency Stop Switch ON o After confirming that there is no abnormal condition and confirming that there is no problem then put the Emergency Stop Switch to OFF Confirm the Over Load of Force Gauge OVR lights up at LCD Display Overload detection gt Remove the excessive load of Force Gauge nu Reaches to Limit Switch LMT lights up at LCD Display Upper or Lower Limit knob gt Change the position of Limit Switch detection The Guarantee Card of this product is attached with the product For contents of the Guarantee please see the back of Guarantee Card NIDEC SHIMPO AMERICA CORPORATION 1701 Glenlake Avenue Itasca IL 60143 Phone 800 237 7079 Fax 630 924 0342
9. ist or occur 5 Where vibration of machinery exists 6 Where temperatures will go outside of 32 F to104 F 0 C to 40 C Do not clean with flammable liquids such as thinner and gasoline Q Take care that the Force Gauge Cable is not caught in the moving parts This can be prevented by properly securing the cable so that it cannot come into contact with the moving parts Mount the Force Gauge to the Test Stand with the Test Stand s power switch in the off position Do Not adjust the limit knobs while the Test Stand is moving Q Ensure that the green earth grounding wire of the power cord is grounded Installation of Digital Force Gauge FGV Series While installing the Digital Force Gauge FGV Series to the Test Stand FGV Function Setting F06 Outer Parts Output Switchover Setting is to be performed by the Over Load Output over Setting If setting is performed using the Comparator Output then with the Force Gauge Over Load Excess Load the Stand does not Stop 1 Before Use 1 1 Force Gauge Installation 1 2 Inspection of Included Accessories 2 Specification 3 Product Diagram 4 Operation Panel Functions 5 Preparation 5 1 Installation of Force Gauge 5 2 Cable connection to the Force Gauge 6 Operation 6 1 Basic Movement 6 2 Speed unit change 6 3 Changing Mode 6 4 Movement Mode 6 4 1 Jogging Mode JOg 6 4 2 Manual Mode MAU 6 4 3 1 Cycle M
10. ment for 1 time cycle only The Stand will proceed towards the Limit Knob in the PUSH PULL direction It will hit that Limit then move in the opposite direction all the way to the opposing Limit Knob If either PUSH Key or PULL Key is pressed the stand starts moving toward that respective direction STOP key can instantly end the test Stops by position of Adjustable Limit Knob After stopping for 1 second it turns back and moves towards PUSH Direction Upper Limit Knob EE PULL Speed PULL PUSH Speed Stops by Limit Switch in ON position Stops by Limit Knob position Upper Limit Knob PULL Speed PUSH PUSH Speed Lower Limit Knob Ea II Stops by Limit Knob position After stopping for 1 second it turns back and moves towards PULL Direction Change speed by UP DOWN Key SIG Mode and CON Mode Speed Setting are commonly used During movement Speed variation is not possible When no movement is occurring at idle the display shows movement Mode and the latest operated speed When the movement starts the respective memorized movement speed is displayed 6 4 4 Continuous Mode CON Stand performs the continuous repeated movement in between the Adjustable Limit Knobs When the PUSH Key or PULL Key is pressed the stand moves towards that respective direction hits the knob then continues on in the opposite direction This process will continue and cycle
11. o be cancelled during adjustments press the STOP Key and it will be cancelled Setting of PUSH Movement Speed a Speed of the PUSH Direction movement could be set UP DOWN Key MAX Setting of PULL Movement Speed 71 DT Speed of the PULL Direction movement could be 71 set by UP DOWN Key After memory input the display returns to normal 7 Display Error Lower Limit Knob is reached Upper Display LMT and MODE flash alternately Main Display becomes PUSH Upper Limit Knob is reached Upper Display LMT and MODE flash alternately Main Display becomes PULL The Force Gauge s sensor PUSH over load was detected Upper Display alternately lights up with OVR and MODE The Force Gauge s sensor PULL over load was detected Upper Display alternately lights up with OVR and MODE Emergency Stop Switch was pressed Upper display alternately lights up with EMG and MODE A motor abnormality was generated Upper display flashes ALM In normal Limit movement this Display is generated In normal Limit movement this Display is generated Release opens the movement and load Confirm the load given to the Force Gauge and confirm whether the rated capacity of the installed Force Gauge is appropriate Release opens the movement and load Confirm the load given to the Force Gauge and confirm whether the rated capacity of the installed Force Gauge is appr
12. ode SIg 6 4 4 Continue Mode CON 6 5 Speed 7 Display Error 8 Outer Dimensions 9 Trouble Shooting A A 11 12 12 13 14 15 16 18 1 Before Use 1 1 Force Gauge Installation This Shimpo Instruments FGS 100E Test Stand is to be installed with a Shimpo Instruments Digital Force Gauge Series FGV and is able to perform all types of Load Tests Related to its execution from installation to measurement utilize the following procedure If encountering issues check the Trouble Shooting section of this manual 7 Confirmation before Use Installation of Force Gauge gt Connection 7 Issues Trouble Shooting Measurement Mode Separate Operation Method 1 2 Inspection of Included Accessories Name of Product Quantity FGV Connecting Cable 2m Power Supply Cable Cable Clip Socket Bolt M4 x 8 for Installing Gauge to Sta Socket Bolt M6 x 12 for Test Jig Installation Allen Key Spanner for M6t Allen Key Spanner for M4 Operation Manual Guarantee ae 1 Lie _ o LE 1 e 401 E SI Aten Key Alen Key Spamerforma 000 1 ___________ 1 paese 147 2 Specifications FGS 100E CS sil 6 180mm min 0 23 7 00in min 20 600mm min 0 78 23 60in min Manual MAU Jogging JOG 1 Cycle SIG Continuous CON FGE 0 5 100 FGV 0 5 1
13. opriate After avoiding the abnormal condition put the Emergency Stop Switch to OFF Switch the Power Supply OFF for 1 minute then turn ON If again the same Error is generated then enquire with your local agent or contact our customer service 8 Outer Dimensions Cable Clip pa Force Gauge Installation Bracket Force Gauge sold separately x x 115 188 Measuring Table 93 9 adi 090 3 d 2 Held Ti 66 ET y 172 2 70 13 14 57 Ss b gt mmu p amp I om Y a SN NA 358 680 4 4 5 uum IE 401 188 Force Gauge Installation Bracket Parts Details 3 M6 P 1 0 Depth 9 _ 93 _ Measuring Table Parts Details 9 Trouble Shooting Following is the explanation of the examples of general troubles and respective solutions If you still have issues then please enquire with your local agent or contact our customer service Confirm whether 1007240 Power Supply is provided to the Power Supply i Supply AC100 240 V Even though Power Supply is ON the LCD does not display Confirm whether the Stand Back Side Fuse is interrupted ni In case it is interrupted con
14. would cause injury Test Stand Power Cord is connected to outlet as well as Force Gauge power Adapter Turn on Force Gauge Example Tension Test of Wire Test Stand Power Cord is connected to outlet as well as Force Gauge power Adapter Turn on Force Gauge Once on the display will indicate the model number then will show the speed setting as shown below Power Supply Crimped Terminal Wedge Chuck OPTIONAL fi Select the Movement Mode matching to your required test needs Movement Mode Press the PUSH Key or PULL Key to cycle through Manual Jogging 1Cycle or Continuous movement Manual Mode Display Jogging Mode Display 1 Cycle Mode Display Continuous Mode Display Start Measuring With the PUSH or PULL Key Measurement can be started For details refer to the Movement Mode Operation described later Load Tests as follows can be performed Press Test Tensile Strength Test Weld Strength Test Peel off Test Absorption Power Test Resistance Power Test Uncapping Seal Test Punching Test 6 2 Speed unit change When changing the operation speed to inch mm from mm min a Power OFF Turn ON the stand while holding down the MAX key Keep pressing the MAX key until the display shows JOG mode b After the stands turn ON the display shows its model name Still keep pressing MAX key at this point To JOg mode Then the stand goes to

FGS-100E Manual - NIDEC

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