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OWN-ADV - Northern Lights

1. 13315 SSTINIVLS QV3H NYd 9NOI C LXc 9 Sy YIHSYMYDO1 SSTINIVLS 9 Xt WV SSTINIVIS SSN H3HS VM LV 13 9 X W 38f150DN3 31000W V W 34050 DN3 TINGO SSdNdVH NOLL23NNO SM3825 INIHDVW IVAO SSTINIVLS DINQISH3IN SNOLLINYLSNI NOLLVDIHIQOW MOT38 319 335 o 68668 T3NVd p 66 8 WVO4 166 8 Lv66 8 EM TEL LS001 8 EMVCWVCN ELL DMA NOLIV2IHIGOW TANVd 13d0W NOLV2IIQOW T3NVd 13d0W Nvd 3SV8 M 013195 FTALS 1NIYYND 31V 1d 3SV8 M Q IHS 31A1S ATuv3 V Q3S SLNINOdWOD 13N3AVM TIV 904 1V2IdAL SI NMOHS 314A VX3 AYVA TIIM NOLIV2O1100 102 ANY TANVd Q T3IHS IYNL VY 310N WOY NOISNYLOYd 12 1 XOUddY ONIHSNG 4303Y NIVULS HONOYHL WOOT SSINYVH JS ALON V 3QISNI STIVLSNI 312V1d323d V3WN LNNOW T3N Vd OWN ADV 01 12 73 V SM382S JNIHOVW GH 1 14 SS3INIVIS INAS HEINAOD X CEB XE 1 X ON 31V 1d35v3 3Nvd 38f 0 12N3 ANNOS JINGOW L3N3AVM C 6773C added 8 4 11 WAVENET INSTALLATION TO SOUND SHIELD C9 8 9 6191 0S v E N QUAM fie 4 T 53503 du VHS 3V388 S31OH uungad lt HONNdYALNAD ONISN SYANYOD LNOLND ANY 5931330 31IOH 31V2OT v 3503 TANVd YALNO AHL N3 V L 3HV SNOISN3WIG NMOHS SV SNOISN3WIG ONISN LNO
2. OWN ADV WaveNet Digital Monitoring System Advanced Installation and User Manual LUGGER Marine Generators Marine Diesel Engines Land Based Generators Northern Lights 4420 14th Avenue N W Seattle WA 98107 Tel 206 789 3880 Fax 206 782 5455 Copyright 2012 Northern Lights Inc All rights reserved Northern Lights and the Northern Lights logo are trademarks of Northern Lights Inc Printed in U S A PART NO WaveNet 1 12 NORTHERN LIGHTS USER MANUAL for WaveNet Generator Set Controllers Table of Contents WaveNet Specifications 2 GROUP 1 WAVENET CONTROLLER SERIES 1 1 This 3 GROUP 2 RECEIVING HANDLING amp STORAGE 3 4 GROUP 3 INSTALLATION amp WIRING 3 1 Safety Information 4 5 3 2 12 24 VDC System Operation 5 3 2 R l8ysu uu uuu qM NE TE Ud eda 5 3 2 2 Relay Fuses 5 3 3 WaveNet Terminals 5 10 3 3 1 Current Transformer Wiring Note 10 GROUP 4 OPERATION amp BASIC USER CONFIGURATION 4 1 Power Up 11 4 2 Controller Alarming 11 4 3 Emergency Stop 11 4 4 Controller States 12 13 4 4 1 Locking the WaveNet Screen in Run Mod
3. 9 menu OWN ADV 01 12 32 5 3 2 1 VOLTAGE SELECT INPUTS CONT D Table 11 Voltage Select Inputs Voltage Configuration Digital Inputs Volt Select 1 Volt Select 2 ec Xena 1 phase 3 wire Open Circuit Open Circuit Single Phase 2 wire option also selectable 7 01 lt 3 Phase 4 wire Wye ACTIVE Open Circuit 3 Phase 4 wire Open Circuit ACTIVE 2x display voltage option also select e 0167 37773 3 Phase 4 wire Wye ACTIVE ACTIVE 4 wire Delta option also select able If Digital Input Pin A B C or D is used then ACTIVE is defined as a switched to BAT connection If Digital Input Pin F G or H is used then ACTIVE is defined as a switched to GND connection Note If only a single AC Group Sel function is selected then the remaining unassigned AC Group Sel is equivalent to an Open Circuit in the above table 5 3 3 AC CURRENT The WaveNet controller is designed to measure AC current from the generator with the use of current transformers CTs The maximum current on the AC current terminals of the WaveNet is limited to 5A The Turns Ratio sub menu is used to set up the CT ratio All numbers in this menu are in terms of 5A For example select 1000 means 1000 5A which in turn means the WaveNet displays 1000A on the screen when the current is measured on the WaveNet AC Current Terminals is 5A The WaveNet current terminals can handle a maximum o
4. Fuse Description Manufacturer Part No 40A 32VDC Auto Fast Action Littlefuse 257040 9 APPENDIX B MODBUS MAP Modbus communications uses master slave communication in which only the master can initiate a transaction called a query The slave addressed by the query will respond by either supplying the requested data to the master or by performing the requested action A slave device never initiates communications and will always generate a response to the query unless certain error conditions occur The WaveNet is designed to communicate on the Modbus only as a slave device 9 1 COMMUNICATION DETAILS A master can query slaves individually or query all slaves collectively by initiating a broadcast message A slave does not send a response message to a broadcast query If a query requests actions unable to be performed by the slave the slave response message will contain an Exception Response Code defining the error detected Query and response messages share the same message structure Each message is comprised of four message fields the Device Address the Function Code the Data Block and the Error Check field Query Response Message Structure Device Address Function Code Eight Bit Data Bytes Error Check OWN ADV 01 12 47 9 1 COMMUNICATION DETAILS CONT D Device Address Field The Device Address field contains the unique Modbus address of the slave being queried The addressed slave will repeat its addr
5. J Power for electronic sensors Digital Terminal Terminal Wire Size Current Max Function Inputs Detail Location AWG 18 Configurable 18 Configurable 18 18 18 18 18 7mA__ Configurable nptH OND t input G GND Input F GND Input E GND Configurable input D BAT Configurable InputC BAT 6 18 mA Configurable Input B BAT Configurable InputA BAT 8 18 mA Configurable Emer Stop 18 mA Allows Manual Emergency Stop Open Active OWN ADV 01 12 8 TABLE 2 CONTINUED Digital Terminal Terminal Wire Size Current Max Function Inputs Detail Location AWG 0 ao ja mA JNA 10 18 Ground 11 Ground Ground Ground 1 Ground input to generate logic high Tie input to battery to generator logic high See Table 13 on page 38 for possible selections Detail Location AWG V Bat Positive Battery Voltage Output A Configurable Output B Configurable Output C Configurable 18 8 Digital Outputs Output D Configurable Output E 6 18 200mA Configurable Output F OutputG 8 18 200 jComfgurabe OutputH 9 118 zooma Comfguabe See table 12 on page 35 for possible selections These are sinking outputs i e switched to ground Woy Detail Location AWG Rs485 5 6 i Rs485 ConnecionLow DANGE For safety It is highly recommended to install a switch on eith
6. bit1 ETS is on bit2 Glow plug is on OWN ADV 01 12 51 bit3 Cool Down is active bit4 Over crank occurred bit5 High engine temperature failure bit6 High engine temperature warning bit7 Low oil pressure failure bit8 Low oil pressure warning bit9 Under speed failure bit10 Under speed freq warning bit11 Over speed failure bit12 Over speed freq warning bit13 Low fuel level failure bit14 Low fuel level warning bit15 Battery low and high level failure 9 3 REGISTER MAP CONT D 40083 bit0 Battery low and high level warning bit1 Not used bit2 Low coolant level failure bit3 Controller is not in auto bit4 Failure has occurred bits Cranking rest active bit6 Controller is in RUN mode after crank Success bit7 Controller is cranking bit10 AC under voltage warning bit11 AC over voltage warning bit12 AC over current warning bit13 Fuel in basin warning bit14 Voltage Regulator Digital Output feature is on bit15 Low engine temperature warning 40084 bit0 Backlight is on bit1 Auxiliary warning bit2 Maintenance is required bit3 System is OK definition no warning including not in auto warning bit4 Common fault 1 digital output feature warning and failure bits Common fault 2 digital output feature warning and failure bit6 Dummy load digital output feature bit reserved bit8 Over current latch AC Current feature bit9 User configurable warning 1 digital output featur
7. uaiuuva WVO4 3HLOLNMOG MOTIVHS LAD TVILINI DIVW r G3aN3AWO238 SI 3dIn OLADGA LH IYYLS dO ASN S3NITONIMOTIOJ 102 3MVW 3qV18 HS384 HLIM H3 LLOD V DMA NO AJLON SNOISN3WIG W8IJ3NO2 ANY AdVL DNDISVIN H LIM 32 V4Hf1S TANVd OL 31V 1dW3 1 391035 diSIH T3NVd 4H1 dO 3503 3qIS H1 ANY dO H3NHOO JHL OL ONIMVYG SIHL dO 3903 YI LNO FHL N NY 5NIDVd JAIS WYO4 ANNOS HLIM L SALON 4 OVA JIVAYNS SIH L OS S SCL 6 LHOIY LW TIV L3Q 339 61 ddSId TANVd dO 3903 B 9728A OWN ADV 01 12 80 revised 8 2 11 STEP 2 WAVENET PANEL INSTALLATION M864W3 M944T Sound Shield B 9729A JO VJ dOld3 LX3 cov OST JIVAYNS SIH L SAIOH ZE S 91 00 LE C 89 39 dH VHS STTOH dungad 9 r HINNdYALNAD Q cv DNISN SH3NHOO 1010102 ANY SH31N32 41OH 31V2OT1 S 9 G L G DMC NO Q310N SNOISN3WIO WHIJNOD ANY 23H25 3dVL BNDISVW HLIM 13NVd OL 31V 1dW3 L 3H0123S t 13NVd d 13IHS dO 539909 JIS HY 9 dOL YINYOD QNVH 1H5IH ddddN DNIMVG SIHL dO 3903 831010 NDITV MOT138 TIV L3Q 335 3NVd dO 35Q03 SVL WHOdH3d OL V3uV 39uV 1 V H3AOD 3dVL DNDISVW JAIM HLIM IVANS Q31VOD2H3QOMOd 1231O08d YOM NOILV2I3IGOW ANY OL SLNVNIWVLNOD ANY STIO 40 3333 ANY NV112 39 ISAW 32 V4uns TANVd L SALON OWN A
8. In addition to the monitoring features the WaveNet controller can be used to provide protective warnings or shutdowns 1 1 THIS MANUAL WaveNet Back View This manual is divided into three sections 1 Hardware installation 2 Operation Configuration 3 Advanced Configuration 2 RECEIVING HANDLING amp STORAGE Receiving Every effort is made to ensure that your WaveNet gen set controller arrives at its destination undamaged and ready for installation The packaging is designed to protect the WaveNet internal components as well as the enclosure Care should be taken to protect the equipment from impact at all times Do not remove the protective packaging until the equipment is at the installation site and ready to be installed When the WaveNet reaches its destination the customer should inspect the shipping box and controller for any signs of damage that may have occurred during transportation Any damage should be reported to a Northern Lights representative after a thorough inspection has been completed OWN ADV 01 12 3 updated 1 17 12 2 RECEIVING HANDLING amp STORAGE CONT D A shipping label affixed to the shipping box includes a variety of product and shipping information such as items and Customer numbers Make certain that this information matches your order information Each WaveNet controller is packaged in its own box Do not discard the packing material until the controller is ready for ins
9. Low Coolant warn Not in Auto Failure Crank Rest Engine Running Crank On Under Volt Warn Over volt warn Over Amp Warn Fuel in Basin Volt Regulator Low Temp Warn Back Light Auxiliary Warn Maintenance oystem Ready Common Output 1 Common Output 2 Dummy Loads High Fuel Warn Current Latch Config Warn 1 Config Warn 2 Config Fail 1 Config Fail 2 Digital Input Setup Input A Bat Disable Low Air Pres Input B Bat Low Hyd Pres Low Oil Pres Input C Bat EPS Supply Load Input D Bat Alarm Silence Low Coolant Input E Gnd Volt Select 1 Volt Select 2 Input F Gnd Idle Mode Start Stop Digital Input Setup Input G Gnd Auxiliary Fail Auxiliary Warn Charger Fault1 Input H Gnd Charger Fault2 High Fuel Warn Config Warn 1 Config Warn 2 Config Fail 1 Config Fail 2 located at bottom of menu Global Trig Crank Trig Run Trig Trig OWN ADV 01 12 26 TABLE 9 SUBMENUS OF THE ADVANCED MENU Battery Setup Low Warn Level 1 24 volts Low Fail Level 7 24 volts High Warn Level 12 32 volts High Fail Level 12 32 volts Low Vol InCrank 4 18 volts Password No 1 Digit 1 Set Password Four digits long Password No 2 Digit 2 Password No 3 Digit 3 Password No 4 Digit 4 Set Maintain Reset Counter No Yes Enable Counter Disable Enable Count Interval 10 to 1000 Hours in 10 hour increments Set Modbus Device Address 1 247 Baud Rate 9600 19200 38400 57600 Commo
10. exits to the OFF state after the second sleep delay and finally goes into sleep mode after the third sleep delay The Sleep Delay does not work in the RUN Mode or during cranking The controller can be made to NOT sound the alarm when the controller is not in the AUTO mode This is controlled by the Not In Auto setting The OFF Mode Start setting can be set to Enable to allow a manual start from the OFF mode Otherwise a manual run can only be performed when the controller is in the AUTO mode OWN ADV 01 12 16 4 9 2 BASIC SETUP CONT D Menu SELECTION AND RANGE Maintenance Read only Displays the amount of hours until next service if this feature is enabled If service is overdue the hours become negative Not In Auto Disable Beep Enable Beep OFF Mode Start Disable Enable 4 9 3 EVENT HISTORY LOG The WaveNet incorporates an event history logging FAILURE HISTORY system When engine failures or events occur an Hit Enter To Exit entry is created in the WaveNet Event History Log 99 See Table 6 Event Log Entries below for the possible OVERCRANK FAILURE events that are stored 10 15 DEC 01 A total of 70 entries can be recorded Entries may be viewed simply by scrolling up or down using the Up and Down keys In addition to the entry reason information the associated date and time of the entry will be displayed The 70 entries are subdivided into a maximum of 30 events and 40 failures This prevents one t
11. 40002 Previous Highest bit 16 Alarm State bit 15 14 Severity Bits 13 1 Event Severity Event OWN ADV 01 12 49 9 3 REGISTER MAP CONT D Each event uses 5bits b4 b3 b2 b1 bO where bO is the least significant bit bO The event status warning or shutdown occurring 0 Not Active 1 Active b2 b1 The severity of the event 0 Take No Action 1 Warning Acknowledge 2 Action Required 3 Take Immediate Action shutdown b3 Alarm Action indicates if WaveNet is sounding buzzer 0 No Audible Alarm 1 Sound Audible Alarm b4 Warning Failure Feature Enabled Disabled 0 Disabled 1 Enabled Events number 1 System Ready bit 4 0 Events number 2 Over crank bit 9 5 Events number 3 High Engine Temperature Warning Shutdown bit 14 10 Events number 4 Low Oil Pressure Warning Shutdown bit 4 0 Events number 5 Over speed bit 9 5 Events number 6 Emergency Stop bit 14 10 Events number 7 Low Coolant Level bit 4 0 Events number 8 Low Coolant Temperature bit 9 5 Events number 9 Low Fuel Level In Tank bit 14 10 Events number 10 Low Fuel Pressure bit 4 0 Events number 11 Emergency Power Supplying Load bit 9 5 Events number 12 Generator Running bit 14 10 Events number 13 Generator Not In Auto Mode bit 4 0 Events number 14 Battery Charger Fault bit 9 5 Events number 15 Battery Voltage Low bit 14 10 Events number 16 Battery Voltage High bit 4 0 Events number 17 Low Battery Voltage During Cranking b
12. BLACK L SG SEE NOTE 8 SEE NOTE 3 Qc eo en a mm cn OPTIONAL lt EXTRA p COOLANT LEVEL F m SWITCH INPUT lt EXTRA WAVENET 68 BROWN RED GEN SET G CONTROLLER in lt BLACK g 35 a a TO ENGINE w E HARNESS i e YELLOW RED E TO GENERATOR lt PURPLE p BLUE KA TAN GREY NOTES 1 GENERATOR OUTPUT LEADS ARE TO ENTER CT S THROUGH SIDE NMEA MARKED H1 56 CONNECTOR 2 OMIT ADDITIONAL VOLTAGE AND CURRENT SENSING INPUTS AS A GREY NET L REQUIRED PER APPLICATION HEAT SHRINK ANY UNUSED CONDUCTORS 3 MODULE FUSES 1 2 amp 3 ARE TO BE 1A 250V TYPE ABC 1 BLACK NET H INSTALLED WITH PANELS MOUNTED OUTSIDE OF GENERATOR J BOX BLUE NET C 4 DC VOLTAGE AND CURRENT TRANSFORMER RATING SELECTED PER cO WHITE NET S APPLICATION 50 5 5 REMOVE CRANK RELAY AND JUMPER TERMINALS 85 AND 87 AS SHOWN 6 REMOVE SHUTDOWN RELAY SDR FROM DC RELAY BOARD OR PANEL ww MALE FACE VIEW LOCATED IN EITHER THE GENERATOR J BOX OR DC J BOX 7 JUMPER SPEED 1 FROM B ON APPLICATIONS WITH NO NEUTRAL JUMPER SPEED 2 FROM B WITH 673 APPLICATIONS ABOVE 120V 8 SEE ASSIGNED AC WIRING DIAGRAM FOR VOLTAGE SENSING LEAD WIRING DETAIL ON 673 MODELS THIS PAGE INTENTIONALLY BLANK OWN ADV 01 12 70 WAVENET INSTALLATION TO SOUND SHIELD HSINH 1v02330M0d JHL JNIHSIN318 3ZINININ OL GATING YO 10 38 OL NO 3dVl OND
13. JHL N3 VIL 38V SNOISN3WIO NMOHS SV SNOISN3WIO ONISA 1 1 38 OL V3aV 100A T SVLWdOdu4d OL V DNDISVW 3QIM HLIM 32 V3 S 31V 00930MOd 153108d YOM NOLLIV2HIQGOW ANY OL SLNVNIWVLNOO ANY 5110 30 3343 ONY NV312 38 LSAW 393905 T3NVd 1 4416 91 m 10108 a 0 Z 26 NONW 19315 9948 OWN ADV 01 12 76 added 8 4 11 STEP 1 WAVENET PANEL INSTALLATION M844L 844 Sound Shield RH Service Side Aft Panel 1 35 OL TANVd TOH LNOD SMOTIV ANY IVWINIW SI ANGISAY TLNA NV31 G3ON3WWOD238 SI OO d3dVHDS L33SV5 3QV 18 AL33VS dO NOLLOV 311339 Sv3dv d3N79 5NINIVW3H 31VNIWVINOO AVW 3r115 WvOd ANGISAY NV31 OLIN3ATOS HO ASN LON OG 6 4315 DNIMOTIOd qQatilnO3t 38 dN NV312 JWOS WVOd 3AOW3H 9 MAA DAd HDNOYHL LND OLIYNSSIYd NMOG TWNOILIGGY A1ddV T3NIJ3Q 38V 53009 unOd TIY NAHM S uii v8 WVO4 3HLOLNMOG MOTIVHS 102 TVILINI 3DIVIW r G3aN3WIWOD38 SI 3av18 3dIn5 0135G3 LHDIVYLS dO ASN SANIT DNIMOTIOS 112 JAY 3av 18 HS384 HLIM YILLND V ONISN DMC NO Q31ON SNOISN3WIG W8IJ3NOD ANY 3aVL DNDISVIN HLIM 32 V3an S TANVd OL31V IdW31 38 1235 C 3A V83 d3N3d411S TANVd dO 53999 AGISLNO 3qIS H1GNV dOL H3NHOD JHL OL SIHL dO 3903 Y3 LNO JHL DNIDV4 JAIS AVO4 ANNOS HOIH3LNI 3
14. Sender 59 Open Fuel Level Sender 60 Short Fuel Level Sender 61 Open Oil Level Sender 62 Short Oil Level Sender 63 Open Fuel Basin Sender 64 Short Fuel Basin Sender 65 Open Engine Temperature Sender 66 Short Engine Temperature Sender 70 EMERGENCY STOP 71 Auxiliary Warn 72 Under Frequency Warning 73 Over Frequency Warning 255 OxFF Empty No message in queue Nothing is displayed on LCD 1 Over Crank Shutdown 2 Locked Rotor Shutdown 3 High Engine Temp Shutdown 4 Low Oil Pressure Shutdown 5 Over Speeds Shutdown 6 Fuel Level Failure 7 Oil Level Failure 8 Low Coolant Level Failure 9 Low Air Pressure Failure 10 Low Hydraulic Pressure Failure 11 Auxiliary Failure 12 Low Battery Failure 13 High Battery Failure 14 Under Speed Failure 15 Over Voltage Failure 16 Under Voltage 17 Over Current Failure UPDATED 6 24 11 10 1 NORTHERN LIGHTS PROPRIETARY FAST Start Position Byte Data Length 1 byte Genset controller 18 Loss Of ECM Failure failure code 19 EPS Supplying Load Failure 20 User Text 1 Failure 21 User Text 2 Failure 0 No Failure 10 2 bytes Trip Running Time Generator run time since last start Resets to zero when generator stopped Resolution 1 bit 6 minutes 12 1 byte Genset Controller Bit0 1 AC Voltage Parameters Setting 0 AC not ready 1 Single Phase 1 Wire 2 Single Phase 2 Wire 3 3 Phases Bit 2 3 Engine Temperature 3 Sender 2
15. Voltage Warning is activated Section 5 3 2 This turns on the digital output when the AC Over Current Warning is activated Section 5 3 3 This turns on the digital output if the Low Fuel In Basin Warning section 5 1 is activated Low Temp Warning This turns on the digital output if the Low Engine Temperature Warning section 5 1 is activated Backlight This turns off the digital output if the LCD backlighting turns off The controller enters the sleep mode section 4 4 when this occurs Auxiliary Warning This turns on the output if the Auxiliary Warning Digital Input see Table 13 in section 5 6 is active This turns on the output if maintenance is required to be performed on the engine generator See section 5 9 System Ready This turns on the output if the controller is in the auto state with no warnings some warnings are ignored for this feature such as low and high battery voltage This turns on the output if the Common Fault 1 feature is active See section 5 11 for more details This turns on the output if the Common Fault 2 feature is active See section 5 11 for more details This allows the digital output to be controlled by the Dummy Load feature See section 5 12 for more details This turns on the output if the High Fuel Level Warning digital input in Table 13 on page 38 is active Current Latch This turns on the output if the Cur Warn Latch in the AC Current menu see Table 9 on pag
16. api oad 0 5 0 2I 9ulj 310N poo s or SIRO sr das J nu orn apa SOA OV J iot Figure 2 Digital IO Example WaveNet is connected on a NMEA 2000 network Installation must be made by an NMEA 2000 certified technician 2 Table 2 WaveNet Terminal Details Fit AWG lieb Total controller current output max 60A 1 This is a configurable output See Table 12 on page 35 for possible selections 2A normally open SPST relay with user access to both sides of the switch This is unlike the fuel and crank relay outputs which have one side connected internally with battery positive and the opposite side accessible to the user 3 Ensure wire gauge is sufficient otherwise especially during cranking there could be a voltage drop across the cable to the controller from the battery related features of the controller Analog Terminal Terminal Wire Size Current Max Function Inputs Detail Location AWG Input 2 Configurable Low Resistance Gain of 1 Input 3 3 1 Configurable Low Resistance Gain of 3 Configurable LN Low Resistance Gain of 3 Input 4 4 Input 5 Configurable High Resistance Gain of 3 Configurable 5 High Resistance Gain of 1 T Input 7 Configurable High Resistance Gain of 3 18 18 18 oV out 8 18
17. high byte of register 40092 containing the high OWN ADV 01 12 53 MSB and the low byte of register 40095 containing the LSB Unused characters are stored as zeros For example serial number 0012450 would be stored as follows 40092 MSB 0 40092 LSB 0 40093 MSB 1 40093 LSB 2 40094 MSB 4 40094 LSB 5 40095 MSB 0 40095 LSB NOT USED 9 3 REGISTER MAP CONT D 2 START STOP CONTROL AND COMMAND Start Stop registers are polled by the controller every 250mS 40098 System Disable oystem Enable iN Request DM2 OxBB44 0x5DA2 23970 Ox5BA4 23460 0x57A8 22440 When Ox5DA2 is written to address 40098 this places the controller in the OFF mode System disabled The register is read in all control ler operating modes Running Auto Failure Menu sleep modes CAUTION when received in the Running mode the control ler immediately goes to the OFF mode no cool down is performed When received in failure mode this will reset the system failure and revert to the OFF mode When Ox5BAA is written to address 40098 this places the controller in the AUTO mode wait ing to start The register is read only in the OFF mode of operation and ignored in all other operating modes When 0x57A68 is written to address 40098 this initiates a shutdown stop of the equip ment This register is only monitored when the system is running start signal received and is ignored in all oth
18. register Ensure that controller is not in sleep mode before reading READING ABORT DTC reading 1 Low Voltage In Crank 2 Charger 1 Fault 3 Need Maintenance 4 CRANK FAILURE 5 Charger 2 Fault 6 Custom Warning 1 7 Custom Warning 2 8 CRANK SUCCESS 9 Empty Space 11 REQUESTING DTC 14 LAMP TEST 15 High Fuel Level 16 Warning 17 Low AC Voltage 18 Over Cur Latched 19 1 FOR UNLATCH 20 READ DTC SUCCESS 21 FUEL OFF If fuel turned off during crank rest 22 Low Engine RPM 23 High Engine RPM 24 High AC Current 25 High AC Voltage 26 High Engine Temp 2 Low Oil Pressure 28 Low Fuel Level 30 CHARGE Prealarm 31 NO DTC AVAILABLE 32 DM2 REQUEST FAIL 33 KEEP FUELING If fuel remains on during crank rest OWN ADV 01 12 55 9 3 REGISTER MAP CONT D 34 Lock Mark symbol screen locked when in Run Mode 35 NOT IN AUTO 36 OFF FOR SILENCE 3 OFF FOR ALARM 38 POWER ON EOM 39 WAITING ECM 40 NEW ACTIVE DTC 41 DTC PROCESS DOWN 43 FAILURE 45 WAIT TO START 46 Low Oil Level 47 Low Speed Warn 48 Locked Rotor 49 Fuel In Basin 90 Low Battery 51 High Battery 52 AUTO FOR SILENCE 53 AUTO FOR ALARM 54 Low Engine Temperature warning 55 Open Engine Temperature sender 56 Short Engine Temperature sender 5 Open Oil Pressure sender 58 Short Oil Pressure sender 59 Open Fuel Level sender 60 Short Fuel Level sender 61 Open Oil Level sender 62 Short Oil Level sender 63 Open Fuel Basin sender 64 Short Fu
19. self configurable It can set its own address except in the case when there are already 252 claimed addresses on the same network In this case the device with the lowest priority name will lose its address and will enter a cannot claim address state WaveNet is connected on a NMEA 2000 network Installation must be made by an NMEA 2000 certified technician 6 RECOMMENDED MAINTENANCE The actions in Table 14 should be performed routinely WARNING When performing any WaveNet or Engine maintenance be certain controller is in OFF Mode is isolated from all possible sources of power and the Crank wire is removed from the Controller Table 14 Recommended Maintenance PROCEDURE ACTION Making the controller safe for inspection Disconnect all possible power sources before and maintenance controller inspection Inspect controller mounting location for Inspect mounting location for any safety or fire issues possible safety issues Inspect for dirt wiring damage and mechanical damages Clean area around controller Periodically inspect and remove any debris dirt from within or near the controller Check for any overheating due to loose Check for any discoloration melting or blistering connections of any wiring or connections Perform regular testing of controller Perform regular testing of the controller to check for proper operation OWN ADV 01 12 41 Inspect controller for loose fasteners Check all hardware including controller
20. senders and those that support high resistance senders Low resistance senders have a maximum resistance of less or equal to 500 Ohms High resistance senders have a maximum resistance of greater than 500 Ohms usually they are a few kOhm Supported Analog 3 4 3 4 3 4 Input Pins 4 4 Note that the senders listed in Table 10 cannot be used on all outputs for the reasons given in the previous paragraph Table 10 also lists what sender tables may be loaded on each input If your sender is not supported or you wish to use a sender on an unsupported input then you have to use the sender table configuration utility built into the PC Interface that allows you to create new sender tables or to modify supported ones for the input you desire Refer to the PC Interface manual for more information 5 2 SPEED SENSING The speed sensing menu allows you to select the source to use for sensing the rotational speed of the engine There are two options to choose from 1 Magnetic Pickup If the engine generator is equipped with a magnetic pickup sensor then the sensor can be connected to the SPEED 1 and SPEED 2 spade terminals on the WaveNet 2 Generator Output The WaveNet can also determine the engine speed indirectly from the generator frequency The voltage source of the generator must be connected to the SPEED 1 and SPEED 2 terminals Over speed warnings and failures as well as under speed warnings and failures can be set from the menu in te
21. will stop the gen erator immediately and the controller will enter the OFF Mode see below for more infor mation on the OFF Mode and remain in the OFF Mode until the emergency stop input is grounded While the emergency stop input is active the WaveNet will sound an audible alarm and display Emergency Stop on the LCD display See Figure 1 on page 6 for the location of the emergency stop input OWN ADV 01 12 11 4 4 CONTROLLER STATES The WaveNet incorporates 3 primary modes of operation 1 OFF Mode 2 AUTO Mode 3 RUN Mode 1 OFF Mode When the WaveNet is set to the OFF mode automatic starting will be disabled No automatic ERE 9 00 AM DEC 01 p controls will be initiated The OFF mode may be initiated when no ey generator controls are required or a START DISABLED w when the controller configuration 21 1 I o requires adjustment by pressing the 5 otop button The user can disable manual start in OFF mode in the basic menu See section 4 9 2 on page 16 All of the failures and most of the warnings are disabled when the controller is in the OFF mode The controller will beep every few seconds to alert the user that the unit is in the OFF mode and cannot automatically start To silence this alarm press the Stop key In OFF mode you may simultaneously press the Up and Down arrow keys to perform a lamp test 2 AUTO Mode When the WaveNet is set to the AUTO mode by pressing the Info key automatic s
22. wiring terminals and wiring connections terminals etc for any looseness due to vibrations etc updated 1 20 12 7 WAVENET PANEL There are 3 main display pages for remote unit the REMOTE UNIT SETTINGS page ON LINE GENSET STATUS page and ON LINE GENSET PARAMETERS page When the WaveNet Remote unit powers on it will go to the ON LINE GENSET STATUS page 7 1 ON LINE GENSET STATUS MODE Up to three gensets can communicate on the NMEA 2000 network and those which are active are dis played on the three main lines of the Online Genset Status screen Each line displays the on line Genset Controller s Name State and the Status Mark Above relevant messages of the selected genset like warnings and running detail are shown Move the cursor between the genset controller names using the Up and Down keys and press the Enter key to switch to the ON LINE GENSET PARAMETERS mode Note only while the selected genset controller is in the AUTO RUN or FAIL state 7 1 1 GENSET CONTROLLER S This is used to distinguish WaveNet controlled gensets on the WaveNet Remote display The genset controller s name is a maximum of 9 letters and should be assigned by the user from each genset controller The WaveNet Remote will display NORTH nnn if the local WaveNet controller has not had a name assigned the nnn represents the local WaveNet controller s NMEA 20009 address For example a genset controller with address 29 would
23. 0 23 High 4 bit tens 0 2 Low 4 bit ones 0 9 Log Time stamp Decimal Decimal format 40132 40133 40134 Date 1 51 High 4 bit tens 0 3 Low 4 bit ones 0 9 Decimal format High 4 bit tens 0 1 Low 4 bit ones 0 9 40135 Log Time Stamp Decimal Month 40136 Log DIC code 0 255 Only valid if entry contains DTC mes Lowest byte of SPN bit 8 MSB sage if Log Type register 40131 equals 233 40137 40138 Middle byte of SPN bit 8 MSB 3 highest bits of SPN and the FMI bit 8 is SPN MSB and bit 5 is FMI MSB Bit 8 CM other 7 bits OC bit 7 MSB Current log being read Total number of entries in the log 0 31 40139 40140 Log Sequence 1 100 40141 Total Log Number 1 100 10 APPENDIX C NMEA2000 PGN S oO A cO N Note In this document all definition of the bytes and bits the first byte and first bit always start from 1 All standard PGN can find its definition in NMEA2000 files The WaveNet and WaveNet remote support the PGNs given in the following sections OWN ADV 01 12 62 UPDATED 6 24 11 10 1 NORTHERN LIGHTS PROPRIETARY FAST PACKET PGN 130818 Update rate at 1000ms Data length 20 bytes and default priority 7 Table 21 PGN 130818 Start Position Byte Data Length Parameter Description 11 bits Manufacturer Code Northern Lights 374 2 4 Reserved bits set to all 1 1 byte Proprietary identity On emet side checksum The
24. 1 Switch 0 Not Available Bit4 5 Fuel Level 3 Sender 2 1 Switch 0 Not Available Bit6 7 Oil Pressure 3 Sender 2 1 Switch 0 Not Available Bit8 15 Reserved 1 4 bytes Genset Controller bit0 Over Crank Failure red LED Status bit1 Over Crank Warning amber bit2 High Engine Temp Failure red bit3 High Engine Temp Warning amber bit4 Low Oil Pressure Failure red bit5 Low Oil Pressure Warning amber bit6 Engine Over Speed Failure red bit Engine Over Speed Warning amber bit8 Low Fuel Level Failure red bit9 Low Fuel Level Warning amber bit10 Low Battery Warning amber bit11 Battery OK solid green in OFF and RUN modes flashing green in AUTO mode bit12 Not In Auto red bit13 Not Used bit14 Low Coolant Level Shutdown red bit15 Low Coolant Level Warning amber bit16 EPS Supplying Load Shutdown red bit17 EPS Supplying Load Warning amber bit18 not used OWN ADV 01 12 66 UPDATED 6 24 11 10 1 NORTHERN LIGHTS PROPRIETARY FAST PACKET Start Position Byte Data Length Description 14 4 bytes Genset Control bit19 Glow Plug on green ler LED Status bit20 Failure is active red Failure LED bit21 to bit31 Reserved bit20 Failure is active red Failure LED bit21 to bit31 Reserved bit20 Failure is active red Failure LED bit21 to bit31 Reserved byte 19 2 byte Genset Controller Low 16 bits serial number takes from 21 bits 16 Bits Serial Number se
25. 15 126 A Iy AC Voltage AC Current TS Batt eT Use 12VDC relay for 12VDC 3 12VDCor24VDC battery use 24VDC relay for Dil 24VDC battery Pressure Temperature U 2 NETS 4 NET C NET H NET L BUS WaveNet is connected on a NMEA 2000 network Installation must be made by an NMEA 2000 certified technician Figure General WaveNet System Wiring Diagram updated 1 17 12 sjndjno pue J N APBAA Arg auinbau 5 4 3 3309 AF Buism 5 45 5 uo s oj 8M 340N suid 409 A OM ayy Ououo AjMaAe S4nd4no aus 93101 43510 syndyno ajdiyjnu 23uajuaAuo2 ael 4 4 484400 suid PH O sud A Mn 09 As A4933109 paj228uuo2 5 aus aym 5 puno46 403 007989 au oj paj2auuo2 poo aq pjno jo2 Avjau au oj y jo apis auo 31 ajdwoxa NOD punoa O4 5 puno48 o4 uono auuo2 upm H O3 P907 3 uid aua uo Adjay usu sanding x k AeDOja3 034 yous qpuno46 5 unos MO aujnbeu 51 H 3 S4ndu WO Pays IMS yousis ayquun6 ju07 aaja o oubis asuni uBiu aa nba g sindur me Pays IMs out 3 qo n6 yu07 S 404 DunoJB
26. 2 7 3 REMOTE UNIT SETTINGS Access this mode by pressing the Info key from the ON LINE GENSET STATUS page Press Info or hold otop to return to the ON LINE GENSET STATUS page On the REMOTE UNIT SETTINGS page there are 3 settings menus The Clock Setup Basic Setup and Advanced Setup will allow the user to change various WaveNet Remote panel settings Clock Setup Allows the user to adjust current real time like year month week day hour minute and 24 12 display format Basic Setup Allows the user to adjust the LCD display contrast on line genset message update speed parameters page scrolling speed and status page backlight shutdown delay It also allows the user to read the remote unit serial number Advanced Setup To go into this menu the user needs to input the password The default password is 0000 Within Advanced Setup there are 3 sub menus Networking Set Units and Set Password In Networking the user can enlist the WaveNet Remote to control an on line genset by toggling its Status Mark to a Toggle to an x to remove start and stop control The user can also edit the Genset On Line Timeout Delay If the Genset On Line Timeout Delay elapses for an on line genset without receiving an update from the local WaveNet panel the remote unit will remove that genset from the list of on line gensets Note indicates the lack of an on line genset controller The ability to enable or disable sele
27. 3 USER CONFIG FAIL 2 255 OxFF Empty No failure message The value of register 40109 corresponds to the count down delay for one of the below mentioned sub states To determine which sub state is in countdown mode read register 40101 Resolution is 1 second The following sub states incorporate delay countdown DLY TO START PREHEATING CRANKING WARMUP 9 3 REGISTER MAP CONT D CRANK REST COOLDOWN IDLE COOL COOLDOWN IN IDLE LOW BATTERY PRELARM 4 DIGITAL I O AND ANALOG INPUTS Read Only Allows the status of the digital inputs and outputs to be read Digital I O and Analog Input will update every 1 second once 40110 Digital Input 0 1023 otatus of controller digital inputs OFF means the input is not active or not connected Bit Input A BAT 0 OFF 1 ACTIVE Bit1 Input B BAT 0 OFF 1 ACTIVE Bit2 Input C BAT 0 OFF 1 ACTIVE Bit3 Input D BAT 0 OFF 1 ACTIVE Bit4 Input E GND 1 OFF 0 ACTIVE Bits Input F GND 1 OFF 0 ACTIVE Bit6 Input G GND 1 OFF 0 ACTIVE Bit Input H GND 1 OFF 0 ACTIVE Bit8 Start Stop 1 OFF 0 ACTIVE Bit9 Emergency Stop 0 OFF 1 ACTIVE Note Do not read the start stop digital input Bit 8 as a means to determine if start signal active or not active please read the register 40100 for system state Status of controller outputs 0 corresponds to output OFF or NOT ACTIVE while a 1 corresponds to output ON or ACTI
28. 5 3 2 AC VOLTAGE The user can enter under voltage over voltage and over current settings for four different voltage configurations This allows the WaveNet to be used on multiple generator types without having to configure each WaveNet or it allows a single generator to support multiple voltage configurations without having to go into the menu system Each voltage group supports a different generator configuration 1 Voltage Group 1 Single Phase two or three wire 2 Voltage Group 2 Three Phase Delta or Hi Wye 3 Voltage Group 3 Three Phase Hi Wye Hi Wye center tapped 4 Voltage Group 4 Three Phase three or four wire delta Voltage Group 1 has an option the Group 1 Setting under the AC Voltage menu for two wire Hot and Neutral or three wire A B Neutral single phase If two wire single phase is selected the WaveNet display is fixed to L N Voltage Group 2 can be used for 3 wire delta and non center tapped Hi Wye configurations Voltage Group 3 is the same as Voltage Group 2 There is a Group 3 Setting that can be enabled and is normally used for center tapped Hi Wye applications where the voltage displayed on the controller is double the actual measured voltage Voltage Group 3 with the Group 3 Setting enabled is also useful in non center tapped Hi Wye and 4 wire Delta applications where the user wishes to measure a voltage greater than 600VAC the maximum voltage the WaveNet supports In this case the user ca
29. 6 11 82 9 1091 06 S393 du VHS MV3H8 S3T1OH HH 83Q HONN dYILNID DNISN SYANYOD LNOLND ANY SH3LN3D TIOH 41N2O1 F 3903 T3NVd Y4 LNO JHL NJAYL 38V SNOISN3WIG NMOHS SV SNOISN3WIG NISN LNOLND 38 OL V34V ISV LWHOdH3d OL V3uV 5 V H3AOD dd VL DNDISVW 3GIM lt HLIM 39 VdHfs Q31VO2H3QMOd L231O08d YOM NOILWIISIGOW SLNVNIWV LNOD STIO dO 3383 NV312 38 LSNW 32 V4HflS TANVd 1 4115 ON or 161689 m _ ss 0 91 Z 0 0 8 87 0661 861 08 DIa YIT 3AOWSU 19315 9949 OWN ADV 01 12 79 revised 8 2 11 WAVENET PANEL INSTALLATION STEP 1 M864W3 M944T Sound Shield SMOTIV ANY IVWINIIN SI SNGISAY TLLNA NV312 GAGNIWWOD3Y SI TOOL H3dVH2S L35ISVO HO 3QV 18 AL34VS dO NOLLDV DNIdVH2S 311339 3019 ONINIVW3Y 31VNIWVLNOO AVW 3 Y15 WVO4 3nGlS38 NV3119 OL LNAA1OS AW ASN LON OG 4415 DNIMOTIO Q3uUInO38 38 TIIM NYIT V3uV 3NOS WVO4 JAOWAY 9 H3AV I DAd HDNOYHL LAD OL38fSS3Hd NMOG TWNOILIGGY T3NIJ3Q 38V 53909 YNOJ N3HM S
30. 8W3SSV ISNA TIVISNI NV 3lVid 3015 X08 i 301V343N39 INVA ONLISDG 3AO0N3H SV 310H CANNONS HONOYHL S3SS3NSVH OG CNY OV JHL LYJSNI 3495 13739 1114 3ov4 2 9 y JHL HIM T3Nvd I3N3AVM 3HL 3S01 0 4 SH3HSVWIV14 X v ONISN TANVd 5 ANNOS JHL OL X08 l3NVd JHL INNON OVE JHL JAOWJY TANVd 3H1 40 3OlH3INI JHL SS390V OL H NONI AVMY 3lV1d39V4 310G00N 3HL MVSOHUM TANYd I3N3AVM N3d0 I 0108 60 N d T3QON GT3IHS ANNOS cT1 1 49N NO NOLVTIVISNI T3Nvd I3N3AVM 0007 c S S M399S IWIN 13395 X vM Xy 1000 61 NOUN Xk TANYd LN3AVM 9330 Ve 64 SI T3Nvd INNON 39V3ju0S L3N3AVM B 9917 HSINI3 1V09N30MOd 3H1 JNIHSINTI8 3ZIMININ OL G4ITHYC NO 1f 38 OL V3uV NO ONDISVW 40 35 QN3AWOD3N LONG 3MVINI 3HL 5 VH ON OL NOLIVOIHICON 404 Al3L3IdNOo Q3AOW3N 38 ISNAN T3NVd S310H HT 3430830 l ALON STIOH 91 90 89 UNOS IHL TIA Z 310N NMOHS SV SNOLISOd 310H XNVM 31007 CG3A0W3M 108 60 ATGWSSSY T3NVd Nv38 HIM I NOLIM3dO Xosddv 66 921 gcc 98 XOYddy 7 5 eei rc 9 861 191 70 8 xy zis ogi ce s 161 OWN ADV 01 12 72 SONIHSNG 531139 NIVULS XZ d 8 4 11 WAVENET INSTALLATION IN SOUND SHIELD PANEL revise SM382S
31. Address Claim 67 10 3 ISO 17783 Request 67 10 4 Production Information 67 10 5 Generator Phase A B C Basic AC Quantities 67 10 6 Engine Parameters Rapid Update 68 10 7 Engine Parameters Dynamic 68 10 8 Battery Status 68 10 9 Fluid Level 68 GROUP 11 APPENDIX D ADDITIONAL DRAWINGS 69 Proprietary Information This publication is the sole property of Northern Lights Inc It may not be reproduced in whole or part without the expressed written permission of Northern Lights Inc Northern Lights Inc 2010 All rights reserved Litho U S A Publication number OWAVENET ADVANCED 1 12 OWN ADV 01 12 1 WAVENET SPECIFICATIONS Table 1 WaveNet Specifications Functlon REUS Speed Sensing Generator Pickup 0 300vac 0 3600rpm Magnetic Pickup 0 300vac 0 3600rpm Function Selection Range Voltage Sensing Single Phase Max 700vac 1 Three Phase Max 700vac 1 Delta Wye Max 700vac 1 Current Sensing Enable Disable Max 5A 2 Frequency Sensing Enable Disable 1 100 HZ Engine Temp GND Fail Open Fail 10 265 OF 10 265 C Oil Pressure GND Fail Open Fail 0 90 PSI 0 90 Oil Level GND Fail Open Fail 0 90 Fuel Level GND Fail Open Fail 0 100 Engine Logic Delay to start 0 60 seconds Pre he
32. DV 01 12 81 added 8 4 11 WAVENET INSTALLATION TO SOUND SHIELD S3903 dH VHS V3d8 STIOH tuungad S HONNdYALNAD ONISN SYANYOD 100102 ANY SH31N3D 3IOH 31V2OT t JDJ T3NVd 83110 AHL WOtd N39 VL 38V SNOISN3WIG NMOHS SV SNOISN3WIG ONISA LNOLND 38 OL V38V L000AVT SVL WHOdH3d OL V3dV HDNONA 398V 1 V 3aVL ONDISVW JAIM lt 32 V4Hf S GALVWODYAGMOd L231O3d YOM NOILV2IJIGOIN OL SLNVNIWVLNOD STIO dO 3383 ANY NV312 38 LSNW 32V3ufS T3NVd L 4315 S RS s M944W3 Sound Shield 9 v 9 11 E 19 dOld41X3 8910991 0 B 61 2 6 5175 10108 cS 1 6061 occ v LS WAS OL TJNVd TOYLNOD SMOTIV ANY IVWINIIN SI SNGISSY NV31D G33N3WIWOD38 SI TOOL d3dVuD5 LAASVD 3QV 18 AL33VS dO NOILIV DNIdVH2S FTLNAD d3N79 DNINIVIN38 31VNIWVINOO AVW 3 T15 WVOd ANGISAY NYITOD OLLIN3ATOS ASN LON OG 4315 DNIMOTIO qatllnO3at 38 dN NV312 3WOS WVOd 3AOW3H 9 dd V 1 d3lddVg DAd HDNOYHL LAD OL AYNSSAdd NMOG TVNOILIQGV A1ddV I3NIJ3O 3903 unOd TIV N3HM S d3ldd v8 WVO4 3HLOLNMOG MOTIVHS LND TVILINI IAYW r G3aN3WWOD38 SI 3av a OL 3503 LHDIVELS dO ASN SANIT DNIMOTIOS 1ND 34VW 30V 18 HS383 HLIM H3LLOD V
33. EA2000 RUN 25 COOLDOWN remote unit displays COOLING DOWN 27 IDLE RUNNING remote unit displays IDLE RUNNING 31 IDLE COOL remote unit displays IDLE COOLING 32 REMOTE START remote unit displays RSC RUN 33 Front Panel Run remote unit displays MANUAL RUN 34 MODBUS RUN remote unit displays MODBUS RUN 6 2 byte Sub state delay Obsolete 1 byte Genset controller These messages will be displayed event code on the second line of the LCD OWN ADV 01 12 64 READING ABORT DTC reading 1 Low Voltage in Crank 2 Charger 1 Fault 3 Need Maintenance 4 Crank Failure 5 Charger 2 Fault 1 REQUESTING DTC 14 LAMP TEST 5 High Fuel Level 17 Low Fuel Level 18 Over Cur Latched 20 READ DTC SUCCESS 21 FULL OFF if fuel turned off during crank rest 22 Low Engine RPM 23 High Engine RPM 24 High AC Current 25 High AC Voltage 26 High Engine Temp 27 Low Oil Pressure 31 NO DTC AVAILABLE 32 DM2 REQUEST FAIL 33 KEEP FUELING 35 NOT IN AUTO 10 1 NORTHERN LIGHTS PROPRIETARY FAST PACKET OWN ADV 01 12 65 38 POWER ON ECM 39 WAITING ECM 40 NEW ACTIVE DTC 41 DTC PROCESS DOWN 43 FAILURE 45 WAIT TO START 46 Low Oil Level 47 Low Speed Warn 48 Locked Rotor 49 Fuel In Basin 50 Low Battery 51 High Battery 54 Low Engine Temperature Warning 55 Open Engine Temperature Sender 56 Short Engine Temperature Sender 5 Open Oil Pressure Sender 58 Short Oil Pressure
34. HLHLIM L SALON Ot L OS S J2VJ gt S8 joVJddfs SIH L V43dV SIH L v81 SZZ 84 40 gt LHOIY 1Y 1IV13G 339 5991994115 TANVd dO 45G4 ACISLNO B 9973 OWN ADV 01 12 77 added 8 4 11 STEP 2 WAVENET PANEL INSTALLATION JOVI 3503 du VHS JYJY STTOH 9 d O j LXJ HONRdH31N3 5 ONISN SH3NHOO LNOLND SH3 LN3D 31OH 317201 6 DMC NO AJLON SNOISN3WIG W8IJNO2 3dV1 DNDISVIN 32 V44f1S T3NVd OL 41V IdIW41 390935 Y HNVd QTIIHS 3903 34 5 9 dOL H3NHOD GNVH LHOIH Un A HLIM ONIMVYG SIH L HO 3503 H3160 AHL NDI1V 1 WdOdtidd OL HONONG 39UV1 V H3AOD TR DNDISVW 3GIM HLIM 39 VdHf1S GALVWODYAGMOd L231O8d EM YOM NOIJVOIJIGOIN ANY OL SLNVNIAWVLNOD D E STIO dO 3383 NV312 38 LSNW T3NVd L LL SALON AJDVAYNS SIHL 5 gt lt SJIOH 7 ZE S 91 00 VOLI LL COL 8 9 UJ w T ZLL 6 eg O ca 0 MOT38 TIVL3QO 339 3NVd dO 35qd3 DH lt 3 NI 25 I gt th 78 added 8 4 11 WAVENET INSTALLATION TO SOUND SHIELD M844W3 LW3 Sound Shield 9
35. Hor 00 y Hour 00 23 Minute 00 59 12 24 12 Hours 24 Hours The WaveNet internal clock information can remain in memory for approximately 2 weeks when no DC power is supplied to the controller Two week memory storage is available in a completely charged controller clock DC power is required to be supplied continually to the WaveNet for approximately 1 hour to allow a complete clock charge 4 9 2 BASIC SETUP The Basic Setup menu will allow the user to customize the basic features of the WaveNet to their preference The Contrast Adjustment allows the user to adjust the contrast of the LCD The Page Roll Delay controls how long each group of parameters are displayed in the RUN state i e when the engine generator is running before displaying the next set of parameters The second line of the WaveNet LCD screen is usually dedicated to displaying warnings and events The State Roll Delay determines how long the warning or event message is displayed before moving on to the next message i Setting the State Roll Delay to a larger value may cause some warning or event messages to not be displayed if the event or warning is of a short duration The Sleep Delay determines how long to wait after the last key press before turning off the LCD backlighting The Sleep Delay also controls the automatic exit from the menu system First the control ler exits to the Basic Menu after the first sleep delay
36. ISVN 40 3SN QN3AWO238 LONG SAVIN SHL NI SNIVIN3H MIN ON 380SN3 OL NOLVOHIQON 404 Al3HIdNOO G3AONIY 38 ISAW T3NVd SdIOH 430830 l ALON M673L TF276D Sound Shield 05 78000 STIOH 91 0 8 7 UNO IHL TINA Z 3I0N NMOHS SV SNOLISOd 310H ONY 31V201 G3A0W3M 9008 6 A18WN3SSV T3NVd MV3M HIM I 6 8 OMG WLT Ydd SNOLLO23NNOO DIVAN KI8N3SSV 3lVid ISNA TIWISNI Uid 3015 X08 f YOLVYINID NYI8 ONLSIX3 NMOHS SV 310H JHL H NOYHL SSSSINYVH OV JHL LN3SNI SWaMos T3738 31Vid 394 22 9 Y JHL HUM dN T3Nvd I3N3AVM JHL 3S070 0301 SM3HSVMIV1d NV SMINOS v C X vid v IHL ONISN CJHS ANNOS IHL OL XO8 T3Nvd JHL INNON XOMddV 007 16 OVE JHL JAOWJY HNvd 40 NORH3INI 3HL SS399V 01 AVAV 3iv1d39v3 31000N I3N3AVM 3HL MYSCHIIM T3NVd 13N3AVM N3dO a 0008 60 N d TICON SNOIAIYd qT3IHS GNNOS TEZ9N NO NOLVTIVISNI T3NYd 13N3AVM v6 X 000Z Z S S MINOS WAN 13395 X vif 91 89 xy XOUddV 1000 S Y3HSVMIV14 Xy sz s ovi cl 01 3NVd LIN3AVA 00 92 Ld g 98 6 9 2 1 9802 OWN ADV 01 12 71 WAVENET INSTALLATION TO SOUND SHIELD M673L3 LD3 TF276D Sound Shield 05 78010 6 8 OMG 1V9lu19313 ddd SNOWOINNOD SWAN AT
37. LND 38 OL LNOAVT E SVL WHOdH3d OL V4dV HDNONA 39uV 1 V AdVL ONDISVIN JAIM HLIM JDVAYNS Q31VODH83QMOd LIALOUd YOM NOILVISIGOW ANY OL HOldd SLNVNIWVLNOD CNV STIO dO 3384 NV312 38 LSAW 32 V3uflS TANVd L M773W3 Sound Shield 001016 ss 091 _ 10108 981660 10 106 Ald YIT SAO 14315 9947 OWN ADV 01 12 74 added 8 4 11 WAVENET INSTALLATION TO SOUND SHIELD M773 W3 LW2 LW3 and M843 JK NK NW2 NW3 Sound Shield T3NVd 32 VJ HOIH3LX3 g 9 0 791 a i 59 lOH 9j 0 o Y S3903 du VHS XV3u8 5310H lt 00 5 H NNdYILNID NISN SYANYOD LNOLND 9313 3IOH 31V2O1 t n mE SS 0011 6 0 3503 TANVd YALNO 3HL WOds NJAYL 38V SNOISNAWIG NMOHS SV SNOISN3WIG ONISN LNOLND 38 OL V34V L00AVT SVLWHOdu3d OL V3aV HDNONA V YAAOD 3dV1 DNPISVIN JAIM 32V3dfs Q31VO2H3Q0MOd 1231O8d HOM NOILIVOISIGOIN ANY OL SINVNIWVLNOD ANY STIO 3383 NV312 38 LSAW 32 V3unlS TANVd L 4315 WAS OL T3NVd SMOTIV TVWINIW SI 3NGISAY TLLNQ NV312 G33N3WWO238 SI TOOL YAdVYDS L33SVD HO 3Q
38. Modbus RS 485 network and can on request by the master device remotely transmit warning failure and event indications The device address and baud rate can be set from this menu See Appendix B Modbus Map for more communication interface details 5 11 COMMON FAULTS Common Fault 1 and Common Fault 2 menus contain tables of all the events warnings and failures available in the WaveNet controller and allows the user to select those to generate a trigger when active The trigger can be used to turn on a digital output store the status of the trigger active inactive to the Modbus Common Fault registers or both Both the common fault 1 and common fault 2 menus generate their own independent trigger and use separate modbus registers and digital outputs A digital output must be set to Common Fault Output 1 if using the Common Fault 1 menu or Common Fault Output 2 if using the Common Fault 2 menu to allow the trigger to turn on the digi tal output see section 5 5 Digital Output Setup Using the PC Interface the user can also mask the event warning and failure tables for each of the common faults For example the user can set the Common Fault 1 modbus register to respond to events warnings and failures and set the Common Fault 1 digital output to respond to failures only This configuration is not available in the front panel menu system the PC Interface must be used 5 12 SET DUMMY LOAD The dummy load feature allows the use
39. ONISN Z 9 934115 TANVd 3H1 dO 4904 AHL N3PIVL SNOISNAWIC FHL SNOISNAWIG H LIM NMOHS SV Q3AOW38 38 OL V38V 3HL LNO NOA ONIDVS 3GIS WVO4 ANNOS HOIH3LNI 3H E HLLIM L 14315 WVO4 ANNOS JOV4J 07 6621 Bow H 353 U3N3 4115 TAN LO on OWN ADV 01 12 82 added 8 4 11 WAVENET INSTALLATION TO SOUND SHIELD M944W3 Sound Shield S3903 dH VHS X V3HU8 SATOH 3 s HONNdYALNAD DNISN SH3NHOO LNOLND ANY 5931330 3IOH 31V2OT t JOGA T3NVd H3100 3HLIWOS3 N33 VIL 38V SNOISN3WIG NMOHS SV SNOISN3WIG ONISN LNOLND 38 OL V34V L00AV T SVL IWHOdH3d OL V3HV HO ONS3 V 3dVL DNDISVW 3GIM HLIM 32V34Hf1S GALVODIYAGMOd 1231O8Ud YOM NOILVOIHIGON OLHOISHd SLNVNIWVLNOD 5110 dO 3383 ANY NV312 38 LSNW JDVAYNS TANVd 1 4115 T3NVd 32V4 HOIS3 LX3 WVO4 3V4 HOIH3LINI s _ B OR 8 9 291 N IS I 7 1108 amp 52 5 91 pa 00 7 92 323ld YJ JAOW3H 14315 10059 OWN ADV 01 12 83 WAVENET REMOTE PANEL INS
40. RS DYNAMIC PGN 127489 1000ms update rate DD049 Engine Oil Pressure DD043 Engine Coolant Temperature DD132 Total Engine Hours 10 8 BATTERY STATUS PGN 127508 1500ms update rate DD136 Battery Potential 10 9 FLUID LEVEL PGN 127505 OWN ADV 01 12 68 11 APPENDIX D ADDITIONAL DRAWINGS Q Oc I WAVENET PANEL vc cg as ss La siz 10KW 12KW 16KW 20KW 25KW E SOKW 77 PA 100 200 110 220 115 230 uw mu a Z m T 220 380 230 400 240 416 277 480 pud OWN ADV 01 12 69 CT RATING POWER RATING KW 150 5 150 5 100 5 150 5 100 5 150 5 18 YE 200 110 220 EIE 120 240 7777 110 190 120 208 dd 127 220 139 240 220 380 230 400 277 480 4 TO BUS E E 5 Q 3 BOX a c a I SEE NOTE 6 M l 4 START RELAY SEE NOTE 2 BLUE BLACK BUE U o BLUE WHITE WHE CTS SHUT DOWN RED BLACK BLACK gt RED WHITE 2 WHITE _ 2 86 85 BLACK RED BLACK l SOR BLACK WHITE WHITE 3 SEE NOTES 1 amp 4 v 30 a I RUN RELAY N WHITE L3 BLUE L3 i NEL RELAY Q lt OP L2 RED L2 n F T UO 2 IS az L1
41. Sender Units Warning Level Failure Level Input Pin Signal Source Bypass Delay Switch Setting Shorted Sender Open Sender Units Warning Level Failure Level Input Pin Signal Source Bypass Delay Switch Setting Shorted Sender Open Sender Units Warning Level Failure Level 0 Fuel Level 25 Fuel Level 5096 Fuel Level 75 Fuel Level 100 Fuel Level Input Pin Signal Source Bypass Delay Switch Setting Shorted Sender Open Sender Units Warning Level Failure Level Input Pin Signal Source Bypass Delay owitch Setting Shorted Sender Open Sender Units Warning Level Failure Level Disable Analog 2 7 Switch input Sender 1 2 or 3 10 60 Seconds GND Fail Open Fail Disable Warning Shutdown Disable Warning Shutdown Fahrenheit Celsius 10 265 F 10 265 C 10 265 F 10 265 C Reserve Analog 2 Switch input Sender 1 2 or 3 10 60 Seconds GND Fail Open Fail Disable Warning Shutdown Disable Warning Shutdown PSI KPa 0 90 PSI 0 90 KPa 0 90 PSI 0 90 KPa Reserve Analog 2 7 Switch input Sender 10 60 Seconds GND Warning OPEN Warning GND Fail Open Fail Disable Warning Shutdown Disable Warning Shutdown Percentage 0 90 0 90 0 1000 Ohms data sheet or measured value 0 1000 Ohms data sheet or measured value 0 1000 Ohms data sheet or measured value 0 1000 Ohms data sheet or measured value 0 1000 Ohms data sheet or measured value Reserve Ana
42. TALLATION DIMENSIONS MN _ 2 SM3H10 AG 318VO MOLIO3NNOO OO0Z V3WN 251 0 9 8 99 9 Z I T18vO dOMQ 000Z WANN ANY 33AO0O 31000NW 3v310 OL Hid3q jo 291 9 JO NIN V S33InO34 LINN SIHL Z ALIVIdWSL LL V SV SIHL 3Sn OL LdW3llV LON OG NMOHS SV SNOISN3MIG OL 1nOAVI L SALON 31vid 39v3 8 241 004 291 8e 9 H 0 18 6 uzlcc a t l s T On N i on Il os uS NI rl T Qo 3 o gp uo OO ME pee rma p m Tl HS MO L T amp it U T m T 11 ii ue um mx uS erus mecum me mm e P SS3INIVIS QV3H 1 14 ANNSYSLNNOD Z8 38 Ol M3MOS M3HlI3 N349S GOOM 9 310H LOld 0 79 9 S9 YO M3MOS 3NIHOVMW 9 403 9 991 Tia xr H 914 6185 1 9 G 3ivid 32Vv4 B 9829 OWN ADV 01 12 84 Northern Lights and Lugger are registered trademarks of Northern Lights Inc www northern lights com 2012 Al rights reserved Litho USA NORTHERN LIGHTS 4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 Fax 206 782 5455 I
43. The wiring for CT s is as follows In single phase applications AC CURRENT SENSING Phase A to terminals Phase A e Phase to terminals Phase B In three phase applications e Phase A to terminals Phase A Phase B to terminals Phase B Phase C to terminals Phase C In center tap delta applications e Phase A to terminals Phase A Phase B to terminals Phase B e Phase C to terminals Phase C Figure 6 AC Current sensing connections White wire assumed positive Black wire assumed negative Table 17 Current Transformers Part List Description Part No 8 4 WAVENET REPLACEABLE 12 24VDC RELAYS The WaveNet controller is designed to operate in either 12 or 24 VDC battery start systems When operating in 12VDC systems the fuel crank and extra relays need to be rated 12VDC coil When operating in 24VDC systems these relays need to be rated 24VDC coil Table 18 Relay Part List Relay Description Part No 12VDC SPDT 22 42047 24VDC SPDT 22 40085 WaveNet is connected on a NMEA 2000 network Installation must be made by an NMEA 2000 certified technician OWN ADV 01 12 46 8 5 WAVENET FUSING Output relays are protected by onboard 40A fuse protection Smaller amperage fuses from many automotive stores may be used in place of the higher current 40 If installing lower amperage fuse protection be certain that current draw does not exceed the fuse current limit Table 19 WaveNet fuse part list
44. V 18 AL33VS dO NOLLDV DNId VH2S 311330 Sv3uv Q3f119 DNINIVW3H SLVNIWVLNOD AVW 3 115 WVO 3041539 NV3112 OL LN3ATOS SW ISN LON OG 6 4315 DNIMOTIOd dqatilnO3t 38 TIIM dN NV31O 3WOS WVOd 3AOW3H 9 03AV 1 d3ldd V8 DAd HDNOYHL LND OL JUNSSAYd NMOG TWNOILIGGY AlddY T3NIJ3Q 53909 TIY N3HM S d3lddV8 WVOd 3HLOLNA OG MOTIVHS LND TVILINI SIV GAGNAWWODI SI 3Qv 18 OL 3903 LHDIVYLS 40 ASN SANIT ONIMOT1O4 102 AWW 3qV18 HS3H4 HLIM YALLND V ONISN Z J3N33dlLS TANVd JHL AO 3903 AHL WO NAAVL 38V SNOISNAWIC FHL SNOISNAWIG H LIM NMOHS SV GSAOWSY 38 OL V34V FHL LINO DNIDV ACIS NVO4 ANNOS HOIH3INI SHLHLIM L l d41S WVO4 ANNOS 3DY4 LS S 0 01 006 3503 3 953115 T3NVd 10981 1101808 10057 OWN ADV 01 12 75 added 8 4 11 WAVENET INSTALLATION TO SOUND SHIELD M843W3 NW3 Sound Shield 7916411 BENO m amp S 06 VLL 00 c 6 0S 07011499 3503 duWHS 64 930 S HONNdYSLND ONISA SYINYOD 100102 ANY 68 4 310H 31V201 t 3503 TANVd 83100
45. VE Output AO OFF 1 ACTIVE Bit1 Output B 0 OFF 1 ACTIVE Bit2 Output C 0 OFF 1 ACTIVE Bit3 Output D 0 OFF 1 ACTIVE Bit4 Output E 0 OFF 1 ACTIVE Bit5 Output F 0 OFF 1 ACTIVE Bit6 Output G 0 OFF 1 ACTIVE Bit Output H 0 OFF 1 ACTIVE Bit8 Extra Relay 0 OFF 1 ACTIVE Bit9 Fuel Relay 0 OFF 1 ACTIVE Bit10 Crank Relay 0 OFF 1 ACTIVE 40111 Digital Output 0 2047 OWN ADV 01 12 58 9 3 REGISTER MAP CONT D Advanced Modbus register support 1 ENGINE GENERATOR PARAMETERS Read Only Running parameters will update every 1 second The engine speed high engine temperature low engine temperature oil pressure and fuel level parameters display OxFFO1 if not available The six sender inputs High Engine Temperature Low Engine Temperature Fuel Level Oil Pressure Oil Level and Fuel In Basin parameters display 0xFF00 if set to switch or disabled 40150 Speed 0 6553 0 1 bit equal 0 1 RPM RPM Reading 18000 corresponds to 1800RPM 40151 High Engine 0 250 0 1 bit equal 0 1 unit C Temperature Reading 1000 corresponds to 100 0C 40153 Low Engine 0 250 0 1 bit equal 0 1 unit C Temperature Reading 1000 corresponds to 100 0C 40154 Fuel Level 0 0 100 0 1 bit equal to 0 196 Reading 1000 corresponds to 100 0 1 bit equal to 0 1 Reading 1000 corresponds to 100 0 0 Oil Pressure 0 0 100 0 1 bit equal 0 1 unit KPa R
46. VOLTAGE DIP DURING CRANKING If the Midheat Time is greater than zero the glow plug output remains on during cranking but not during crank rest The glow plug output turns off if a crank failure occurs once crank success is reached unless the PostHeat is set to a value greater than Os or if the Midheat time expires After the crank rest delay expires the controller turns on the fuel and crank outputs and attempts to start the generator again This is repeated until the number of tries equals the Crank Attempts If the controller cannot start the generator after the set number of crank attempts the failure state is entered and an over crank failure is displayed on the screen If the generator starts successfully and the Restart on False Start submenu is set to Enabled then the engine speed is monitored for 10 seconds If the Off key is pressed during these 10 seconds the engine will go OFF mode without cooling down if cool down is enabled If the engine speed goes below the crank disconnect speed the controller attempts to restart the engine generator At the same time if the Warm Up submenu is set to a value greater than zero a digital output can be set to turn on one of the digital outputs or Extra relay must be set to Warm Up when the warm up is finished This is used to disengage any load or potential loads until the gen set is warmed up During the Warm up time the output remains off Once the controller enters the Running state a
47. an Over m Crank Warning condition when there are crank attempts still remaining A solid red illuminated LED represents a High engine Temp TR Solid Red Temp Failure condition Solid Yellow A solid yellow illuminated LED represents a High engine Temp Warning Condition Low Oil ua A solid red illuminated LED represents a Low Oil Press Pu Solid Red Pressure Failure condition lt 4 Yellow Solid Yellow solid yellow illuminated LED represents Low Oil m Pressure Warning condition OWN ADV 01 12 20 4 11 LAMP INDICATION MEANINGS CONT D Table 7 WaveNet Lamp Indication Meanings cont d LED LED color LED Status Indication Description Over bv A solid red illuminated LED represents an Over Speed Speed e Red Solid Red Failure condition y 4 F Pi Li Yellow Solid Yellow solid yellow illuminated LED represents an Over opeed Warning condition Battery p oolid Green Asolid green illuminated LED represents a normal battery Status e condition Green Flashing Green Controller in Auto mode Waiting to start gt Yellow Solid Yellow A solid yellow illuminated LED represents a Low Battery condition Low uh A solid red illuminated LED represents a Low Coolant Coolant Red oolid Red Temperature and or Level failure condition B A Yellow Solid Yellow solid yellow illuminated LED presents a Low Coolant m Temperature Warning condition Pre He
48. arting up but is not running i e the controller is not in the RUN Mode and if the input is active the WaveNet will cancel the start sequence and enter the failure state on an EPS load failure After crank success if the input is active the EPS Supplying Load lamp on the WaveNet front face will turn on Alarm Silence This input silences the buzzer on the WaveNet unit when active Low Coolant Level This input generates a Low Coolant Level failure when active Volt Select 1 These inputs allow the user to change the supported generator configuration without Volt Select 2 having to go into the controller menu See section 5 3 2 1 for more details Auxiliary Failure An Auxiliary Failure is generated when the input is active This can occur in the Off Auto Cranking and Running states An Auxiliary Warning is generated when the input is active This can occur in the Off Auto Cranking and Running states Charger 1 Fault A Charger 1 Fault warning is generated when the input is active Charger 2 Fault A Charger 2 Fault warning is generated when the input is active High Fuel Level Warning A High Fuel Level Warning is generated when the input is active Config Warn 1 These inputs when active generate a warning failure and a configurable text message Config Warn 2 is displayed to the screen when the input is active The text message can only be Confia Fail 1 configured from the PC Interface The length of the message is l
49. at Solid Green Asolid green illuminated LED represents an active Pre Heat condition Genset Online Solid Green Asolid green illuminated LED indicates that the generator Ny is supplying load and is operating normally oolid Red A solid red indicated load is detected on the generator when none should be See section 4 13 on page 22 for more information about the EPS Supplying Load Failure b A solid red illuminated LED represents a general Failure T Solid Red condition 4 12 WARNINGS AND FAILURES The WaveNet incorporates many types of warnings and failures Some are only active in the RUN mode while others are also active in the AUTO and or OFF modes Warnings and failures can be triggered from a Digital Input Analog Input AC Voltage AC Current Speed Signal Input as well as others The Advanced Setup section of this manual will give more information of the specific warning and failures for each type of input When a warning occurs the second line the area under the time and date display of the LCD is used to display the warning text Also after the warning is displayed instructions are displayed showing the user how to silence the warning When in the AUTO or RUN modes the instructions are to press the Info key and when in the OFF mode press the Stop key OWN ADV 01 12 21 4 12 WARNINGS AND FAILURES CONT D When a failure occurs although most failures only occur in the RUN mode the Low Fuel Level and Low Coolant L
50. at 0 60 seconds Crank 3 60 seconds Rest Time 1 60 seconds Mid Heat 0 60 seconds Crank attempts 1 60 tries False start Enable Disabled Post heat 0 60 seconds Warm up 0 600 seconds Cool down 0 600 seconds Crank oil pressure 0 90 KPa Crank disconnect 100 2000 RPM Input 2 Low Z Gain 1 Gnd Fail Open fail Input 3 4 Low Z Gain 3 7mA Max Input 5 7 High Z Gain 3 Input 6 High Z Gain 1 Analog Input Digital Input Input A D Sw to Bat Bat Fail 7mA Max Input E H Sw to Gnd Gnd Fail 7mA Max Digital Output Output A H 200 mA Max Extra Relay 40A Max Password 4 Digit LCD Display 128 x 60 Graphic Display Backlit 60 viewing angle 0 45 Kg 1 0 b Use of industry standard CT required The LCD display will exhibit color and response time changes at high and low temperatures respectively but will not be damaged as long as within Operating Temp OWN ADV 01 12 2 1 WAVENET CONTROLLER SERIES WaveNet Front View The WaveNet is designed for use on generator sets with mechanical engines It can monitor analog data from senders on the engine and generator such as oil pressure coolant temperature current voltage engine speed and generator frequency An RS232 interface is provided that allows communication with the Northern Lights WaveNet PC Interface to change settings or display information on the PC An RS485 port is provided for Modbus communications slave only for remote annunciation or communications
51. be displayed on the WaveNet Remote LCD as NORTH 029 A indicates there is no on line genset controller for that position 7 1 2 STATE The state of each genset will be one of the following AUTO RUN FAIL OFF or MENU AUTO The local WaveNet panel is in the AUTO mode and the genset can be started from any enlisted WaveNet Remote by pressing the Start key See Remote Unit Settings Advanced Setup section 7 1 for enlisting instructions OWN ADV 01 12 42 updated 1 20 12 7 1 2 STATE CONT D RUN The local WaveNet panel is running and the genset can be stopped from any enlisted WaveNet Remote by pressing the Stop key This state includes some sub states like Cranking Preheat Warm Up Running Idle Running Cooling Down etc The detail sub state messages will show on the second line of the LCD display FAIL The local WaveNet panel has shutdown and is in FAILURE mode The failure must be cleared at the local WaveNet panel before the generator can be restarted OFF The local WaveNet panel is in the OFF state and therefore cannot be started from a WaveNet Remote panel MENU The local WaveNet panel is in the menu settings or off sleep state 7 1 3 STATUS MARK The Status Mark indicates the on line genset s control status An x Status Mark to the right of the generator s description indicates an un enlisted genset only monitoring is enabled on these gensets A v Status Mark indicates an enlis
52. comes preinstalled with the correct relays depending on the product number specified when ordered Contact Northern Lights if replacement relays are required Relays for 12 or 24VDC system operation are as follows 22 42047 for 12VDC operation 22 40085 for 24VDC operation 3 2 2 RELAY FUSES CAUTION needs to be taken when connecting relay outputs to an inductive load Due to the inductive nature of certain loads starters pull coils initial current draw may be higher than stated in the load specs which could damage the onboard relays Output relays are protected by onboard 40A fuse protection Smaller amperage fuses from many automotive stores may be used in place of the higher current 40A If installing lower amperage fuse protection be certain that the current draw on each relay does not exceed the fuse current limit An approved 40A fuse is LITTLEFUSE 257040 32VDC 40A auto fast action 3 3 WAVENET TERMINALS Figure 1 on page 6 shows the location of all terminals on the controller and the numbering of all circuits Table 2 lists the minimum wire size maximum current capacity name and function of each circuit The wire gauges given in the table are the minimum recommended only OWN ADV 01 12 5 updated 1 17 12 CTs 5 Amp E e Pes Li mesec S LI nera 4l Load Generator E je Ein us z zl 120 Extra Ta 15 16 15 Relay Out 1
53. ctions on these names is unavailable In the Set Unit sub menu users can set the WaveNet Remote panel to display the temperature in Fahrenheit or Celsius and the pressure in KPa or PSI In Set Password the user can change the Advanced Menu access password the default password is 0000 OWN ADV 01 12 44 updated 1 20 12 8 APPENDIX ACCESSORY LIST 8 1 WAVENET CONTROLLER HARNESS ACCESSORIES Relay amp AC Voltages __ a Seneing 1 aa aa Digital Input Et Quick Fit z Terminal Digital Output FRS485 Input Figure 5 WaveNet terminal names and layout View from rear of controller The Following Identifies all the wiring harnesses as parts of the WaveNet Controller Harness Description Part Number 8 2 WAVENET PROGRAMMER The WaveNet programmer can be used to configure the WaveNet settings instead of using the front panel menu and load new firmware software for the WaveNet that gives it new features performance improvements or bug fixes Table 16 WaveNet Programmer Part List Programmer Description Stock Code USB Serial Programmer WaveNet PGMRB WaveNet is connected on a NMEA 2000 network Installation should be performed by an NMEA 2000 certified technician OWN ADV 01 12 45 updated 1 17 12 8 3 CT S CURRENT TRANSFORMERS Current transformers are required for display of AC current One CT is required for each phase to be displayed
54. e 13 4 5 WaveNet Start Stop Behavior 13 14 4 6 Generator Starting amp Stopping 14 4 7 Controller Sleep 14 4 8 WaveNet Menu System Operation 15 4 9 Basic Menu 15 4 9 1 Clock Setup 15 16 4 9 2 Basic Setup 16 17 4 9 3 Event History Log 17 19 4 10 WaveNet LED Status Indicators 20 4 11 Lamp Indication Meanings 20 21 4 12 Warnings amp Failures 21 22 4 13 Genset Online 22 GROUP 5 ADVANCED SETUP 22 27 5 1 Analog Inputs 28 29 5 1 1 Fuel Level Sender Special Case 29 5 1 2 WaveNet Sender Support 29 30 5 2 Speed Sending 30 5 2 1 Rated 31 5 3 Generator AC Voltage Current Freq Setup 31 5 3 1 AC 31 5 3 2 Voltage 31 32 5 3 2 1 Voltage Select Inputs 32 33 ome o AG uuu eee 33 5 4 Engine Logic 34 5 4 1 Startup Sequence 34 0 4 1 1 Locked 35 5 4 2 Shutdown Sequence 35 5 5 Digital O
55. e bit10 User configurable warning 2 digital output feature bit11 User configurable failure1 digital output feature bit12 User configurable failure 2 digital output feature bit13 to bit15 Reserved OWN ADV 01 12 52 9 3 REGISTER MAP CONT D bitO to bit4 Reserved bit5 Low oil level failure bit6 Low air pressure failure digital input bit7 Low hydraulic failure digital input bit8 Auxiliary input failure bit9 Low battery level failure bit10 High battery level failure bit11 AC over voltage failure bit12 AC under voltage failure bit13 AC over current failure bit14 NMEA2000 Loss of ECM failure bit15 EPS load failure bit0 PGN 61444 EEC1 not available engine speed bit1 PGN 65263 Fluid level not 2 02 available oil pressure and bit2 PGN 65262 Engine temperature not available bit3 Emergency stop active bit4 Low battery voltage during cranking active bits Battery charger fault active bit6 System not ready active bit Low oil level warning active 40090 WaveNet hardware 1 00 9 99 Version format is X YY Decimal version number format where X represents a num 40091 WaveNet firmware 1 00 9 99 ber from 1 9 and is stored in the version number high byte of 40090 YY represents a decimal number from 00 to 99 and is stored in the lower byte of 40090 40092 WaveNet serial 4 to 7 characters The serial number is stored in 7 digit 40095 decimal format with the
56. e 24 is set to Enable and the High Current Warning is active The output can only be turned off by the user See Section 5 3 2 on page 31 for more information Config Warn 1 This turns on the output if the Config Warn 1 digital input Table 13 on page 38 is active Over Current Warning Maintenance Timer Common Fault Output 1 Common Fault Output 2 Dummy Load High Fuel Level Warning Config Warn 2 This turns on the output if the Config Warn 2 digital input Config Fail 1 This turns on the output if the Config Fail 1 digital input m Table 13 on page 38 is active Table 13 on page 38 is active Config Fail 2 This turns on the output if the Config Fail 2 digital input Table 13 on page 38 is active OWN ADV 01 12 37 5 6 DIGITAL INPUT SETUP There are eight digital inputs Each input can be selected to any of the features given in Table 13 below Table 13 Digital Input Selections Name Description Low Air Pressure This input generates a Low Air Pressure failure when active only in Crank It is ignored in the OFF AUTO and RUN modes Low Hydraulic Pressure This input generates a Low Hydraulic Pressure failure when active only in Crank It is ignored in the OFF AUTO and RUN modes Low Oil Pressure This input generates a Low Oil Pressure failure when active only when the controller is in the RUN mode EPS Supplying Load If the generator is st
57. e 34 on page 31 failure occurs repeatedly the unit could be defective Analog sender reads zero volts or close to zero This could be caused by a shorted sender TLE6230 FAILURE These are internal WaveNet failures Try power cycle into WaveNet If the failure occurs repeatedly the unit could be defec tive The generator frequency is too low See section 5 3 1 on page 31 OWN ADV 01 12 19 4 10 WAVENET LED STATUS INDICATORS Some industry standard failures warnings and events on the WaveNet are indicated by a series of LEDs on the left side of the controller Specific LED indicators will be illuminated depending upon the condition of the controller The WaveNet LED indicators allow a quick check of the controller s condition The WaveNet displays multi color LED s for specific condition representation N Z Red e Represents Failure Conditions An LED test may be performed by the user for illumination of all controller Yellow amp Represents Warning Conditions U a u we performed SZ Green by simultaneously pressing a the Up key and the Down key on the Represents Normal Active Conditions WaveNet 4 11 LAMP INDICATION MEANINGS LED LED color LED Status Indication Description Over Crank A solid red illuminated LED represents an Over Crank O Red Solid Red condition on the final crank attempt This is a Failure pura Yellow Solid Yellow A solid yellow illuminated LED represents
58. e pin 6 because its 5 11k Ohm pull up will have less of an effect on the voltage output of the electronic sender than the 1k Ohm pull up of pin 2 In the Fuel Level menu located in the Advanced Setup menu you will also need to set the controller type or hardware version LSB 5 1 2 WAVENET SENDER SUPPORT In the Signal Source submenu in each of the six analog input menus there is a selection of three preloaded sender tables from which to choose in addition to the NMEA2000 Input and Switch Input choices The sender tables that are preloaded into the controller are given in Table 10 The PC Interface Sender Utility name for versions 1 8 1 and above are shown for reference and to provide more information to allow the user to determine which sender to use Refer to the PC Interface manual OWN ADV 01 12 29 5 1 2 WAVENET SENDER SUPPORT CONT D Table 10 Default Sender Tables Position 1 Position 2 Position 3 High Engine Front Panel Menu Datcom 1 VDO 2 Murphy 1 Temperature Name AR Asie Sender Utility Name Datcon 330F VDO 266F Murphy 368F Temperature 491 Ohm 488 Ohm 4880 Ohm Sender Part Datcom 2202 00 VDO 323 421 Murphy ES2T 02024 00 and 250 300 02025 00 Resistance Type Oil Pressure sender Utility Name VDO2 VDO 1 Murphy 1 208 Ohm 136 Ohm 23 Ohm Resistance ye Low ftow Low 0 Supported Analog 3 3 4 9 Input Pins The six analog input pins are divided into two groups those that support low resistance
59. eading 1000 corresponds to 100 0KPa Cil Level 0 0 100 0 Fuel In Basin 100 0 1 bit equal to 0 1 Reading 1000 corresponds to 100 0 40160 Line Voltage A B 0 999 9 R 1bit0 1V 40161 Line Voltage B C R Reading 9999 corresponds 99 9V 40162 Voltage C A 40163 40164 R 40165 R 40167 Current 0 999 9 R 40168 R 40169 R 1 bit equal to 0 1A Reading 9999 corresponds to 999 9A N 40170 Frequency 0 100 0 AC frequency Reading 600 corresponds to 60 0Hz Engine Hours new 0 255999 9 32bit word register 172 is low 16bits f w versions 2 02 and above 40174 Battery Voltage 0 31 8 Hours 173 is high 16bits 1bit 0 1 Hours I I A O O od N N N O l 1 biit equal to 0 1 V Reading 318 corresponds to 31 8V OWN ADV 01 12 59 9 3 REGISTER MAP CONT D 40175 PCB Board 55 130 Temperature Signed Integer 16 bit 40176 Current Run time 0 6553 5 1 bit 0 1 hour Hours Total run time on 65535 corresponds to 6553 5Hs active running event NOTE Timer is reset to Zero after active running event has been terminated OFF or AUTO mode waiting to start 1 bit 0 1C Reading 1000 corresponds to 100 0C Positive or negative values can be identified by reading the high byte of MSB A 1 in bit 15 corresponds to a negative number while a 0 corresponds to a positive number 40177 Engine Hours old 0 255999 9 Tota
60. ed 4 4 1 LOCKING THE WAVENET SCREEN WHILE IN RUN MODE When in the RUN mode the WaveNet LCD screen can be locked to display a particular parameter group To do this press the Up and Down keys to scroll to the parameter group you wish to view and then press the Enter key to lock the screen You will see a lock symbol displayed on the top right hand side of the display just under the date and time To unlock the screen press Enter again or use the arrow keys to scroll to a different parameter group which causes the lock symbol to disappear The screen will automatically unlock after 10 minutes 4 5 WAVENET START STOP BEHAVIOR There are three ways to start the generator start conditions 1 Start key Located on the WaveNet front panel 2 Remote WaveNet panel Start key 3 Modbus Sending a Start using the appropriate register OWN ADV 01 12 13 4 5 WAVENET START STOP BEHAVIOR CONT D When the controller is in the AUTO mode the three manual start conditions above can be used to start the generator When the controller is in the RUN mode it will display the reason for start on the screen NMEA 2000 Run Manual Run Stopping the Generator If the controller is the RUN mode due the modbus for the first 10s either of the two can be used to place the controller back in the OFF state After this 10s period only the start condition that caused the start can be used to place the controller back in the AUTO or OFF mode T
61. ed Two different analog types cannot share the same pin with the exception of the Low Engine Temperature and High Engine Temperature as this allows the user to use one sender to measure both low engine temperature and high engine temperature Attaching Switches to the Sender Inputs The user has the option of connecting either senders or switches to the analog inputs If using switches they must be switched to ground but can be either normally open or normally closed Set the Signal Source menu to Switch Input and the Switch Setting menu to Closed Fail for normally open switches or Open Fail for normally closed switches If the Input Type is set to a switch in the Run Mode see section 5 4 on page 34 the controller will display SW in place of the value that would be displayed if it was set to NMEA2000 or Sender When the switch becomes active the controller will shutdown the engine with the exception of Fuel Level where you can set the controller to either shutdown or generate a warning Input Pin Disable Note When the Input Pin is set to disabled it is actually set to a virtual input where the voltage read is 5V the source is set to a switch and the switch setting is set to Closed Fail This effectively disables the input If changing the source ensure that the Input Pin is not set to disabled In addition you must select the Input Type such as sender or switch see the section below for more information on s
62. egister address from the register map below 2 The WaveNet device only supports reading up to 20 registers at a time reading more than 20 registers at a time will give an illegal address error Also be careful to not read invalid registers as the WaveNet register map is not continuous 3 The recommended scan rate is 1000ms The WaveNet updates holding register address from 40050 to 40244 every 1 second 4 All registers that are written too and all modbus registers in the range of 1 to 10 are updated every 250ms As an example a user wanting to read the engine speed and other related parameters the engine speed holding address is 0x40150 would use the 0x03 command with start address 0x40150 and quantity 20 and a scan rate of 1000ms The user s device will continue polling address 0x40150 to 0x40169 at 1000ms duration Note There are only two addresses that support the 0x06 command the address are 0x40098 and 0 40130 9 3 REGISTER MAP NOTE All parameters are assumed to be unsigned integer values unless otherwise specified in the Range column Table 20 Modbus Register Map Register Parameter Read Write Data format Units 1st Generation ModBus Support For new applications utilize 2nd generation support Warning and fault shutdown are updated by controller once every 250ms 40001 Highest Severity bit 16 Alarm State bit 15 14 Severity Bits 13 10 Reserved Event Read only Bits 9 1 Event
63. el Basin sender 70 EMERGENCY STOP 71 Auxiliary Warn 72 Under Frequency warning 73 Over Frequency warning 255 OxFF Empty No message in queue If the controller is in an active FAILURE mode the failure number in register 40108 corre sponds to the below failure mode 0 reserved 1 Internal reserved 1 2 Internal reserved 2 3 Internal reserved 3 ADC read ADE Read 4 Internal reserved 4 R8485 KEYBOARD 5 Internal reserved 5 RS232 6 Internal reserved 6 ADE Write 7 Internal reserved 7 TLE6230 OWN ADV 01 12 56 40109 Sub state 0 65535 delay countdown OWN ADV 01 12 57 9 3 REGISTER MAP CONT D 8 Internal reserved 8 EEPROM 9 Reserved 10 HIGH ENGINE TEMP 11 LOW OIL PRESSURE 12 UNDER SPEED 13 OVER SPEED 14 LOW FUEL LEVEL 15 LOW BATTERY 16 LOW COOLANT 17 OVER CRANK 18 OVER VOLTAGE 19 UNDER VOLTAGE 20 OVER CURRENT 21 EPS LOADS ERROR 22 LOW AIR PRESSURE 23 LOW HYDRAULIC 24 LOW OIL LEVEL 25 LOCKED ROTOR 26 HIGH BATTERY 27 LOSS OF ECM COMMUNICATION 28 OPEN ENG TEMP applies to both High and Low Engine Temperature 29 SHORT ENG TEMP applies to both High and Low Engine Temperature 30 OPEN OIL PRES 31 SHORT OIL PRES 32 OPEN FUEL LEVEL 33 SHORT FUEL LEVEL 34 OPEN OIL LEVEL 35 SHORT OIL LEVEL 36 OPEN FUEL BASIN 37 SHORT FUEL BASIN 40 AUXILIARY FAIL 41 UNDER FREQUENCY 42 OVER FREQUENCY 162 USER CONFIG FAIL 1 16
64. enders The factory default sender tables loaded in the WaveNet only support pins 3 and 4 If you need to use other pins you must use the WaveNet PC Interface Sender Utility Refer to the WaveNet PC Interface manual on more information about the utility A Bypass Time can be selected for each input this applies to senders and switches After crank success the bypass period will start and during this period the controller will not enable the warning or failure checks for this input After the bypass period if there are any warnings or failures they will be triggered The controller will display a message and sound the alarm in the case of a warning or will shut down and sound the alarm in the case of a failure 1 Negative engine temperatures can be displayed the WaveNet but any reading below 0 C 32 F is set to 0 C for warning and failure level detection purposes e g low engine temperature high engine temperature Same as 1 above OWN ADV 01 12 20 5 1 ANALOG INPUTS CONT D Each of the analog types support Warnings and or Failures senders only In the case of high engine temperature if the data from the sender exceeds the value set the controller will give a warning or failure For the other analog input types the data from the source must drop below the warning or failure setting Warnings or failure thresholds are only supported when using senders The Low Oil Level and Fuel In Basin warnings are global meaning t
65. enu system to allow the end user to adjust basic settings In the OFF state press Enter to access the WaveNet menu system This is called the Basic Menu The following keys perform the menu navigation 9 00 AM DEC 01 1 Scroll up using the Up Em Battery BASIC SETUP Staus _ ADVANCED SETUP FAILURE HISTORY 2 Scroll down using the Down key 3 Enter menus by pressing the Enter ey Each menu has a Back selection To go back to the previous menu scroll up to the Back selection and press the Enter key When in the basic menu you can go back to the OFF mode by pressing the Stop key 4 9 BASIC MENU When you press the Enter key in the OFF mode you will enter the Basic Menu which includes the Clock Setup Basic Setup Advanced Setup and Failure History submenus ini eup 9 00 DEC 01 2 Basic Setup PERT 3 Advanced Setup CLOCK SETUP BASIC SETUP x 4 Failure History ADVANCED SETUP FAILURE HISTORY Table 3 Basic Menu Layout ZI SIME Clock Setup Year Month Date Day Hour Minute 12 24 Basic Setup Contrast Adj Page Roll Delay State Roll Delay Sleep Delay Maintenance Not In Auto Off Mode Start Failure History 4 9 1 CLOCK SETUP The Clock Setup menu will allow you to set the clock The clock is important if you are planning to use the event log records all failures and warnings and when they occurred OWN ADV 01 12 15 4 9 1 CLOCK SETUP CONT D Menu SELECTION AND RANGE
66. er operating modes When cool down is enabled and a stop command is received the controller will proceed to the cool down mode then shutdown equipment Send a request to controller for reading the previous DTC codes If the controller read the previous DTC code success the data will be updated in the range of 40180 to 40244 This registers can hold maximum 32 DTC code 3 SYSTEM CONTROL STATUS Read Only Allows user to determine current controller mode and sub mode Any active events or warnings will be displayed up to a maximum of 6 40100 System operat ing mode Read Only The possible controller modes are MENU OFF SLEEP mode 0x90 144 OFF mode 0x93 147 AUTO mode 0x96 150 FAILURE mode 0x99 153 RUNNING mode 0 9 156 When in controller menu OFF sleep mode if the controller is required to go to the AUTO mode a system disable command 40098 must be written followed by system enable command 40098 OWN ADV 01 12 54 9 3 REGISTER MAP CONT D The controller sub mode if applicable 19 DLY TO START 20 PREHEATING 21 CRANKING 22 WARM UP 23 CRANK REST 25 COOLDOWN 26 SHUTDOWN 27 IDLE RUNNING 31 IDLE COOL 33 Front Panel Run Manual Run None of the above 0 corresponds to none 40101 System Sub state 0 40 of the above sub modes of operation 40102 Active Event 0 255 A maximum of 6 events warnings are a message queue stored concurrently One event 40107 warning per
67. er the RS485 A or B lines locally at the generator This can be used to prevent an unexpected start remotely while performing maintenance or repairs Voltage Detail Location AWG Sensing ANE Place 1A fuse between the hot lines and the voltage sensing terminals of WaveNet OWN ADV 01 12 9 updated 1 17 12 TABLE 2 CONTINUED enne Detail Location AWG Sensing PhaseC fe 18 SA PhaseC Current Sensing CT DANGER HIGH VOLTAGE It is extremely important to connect each phase to the appropriate terminal location Never mis phase inputs Always match terminal details to the matching terminal location Ah The current transformers CTs negative leads must be terminated individually into the WaveNet AC Current connector DO NOT CONNECT TOGETHER 20009 Detail Location AWG 3 3 1 CURRENT TRANSFORMER WIRING NOTE current transformers CTs negative leads must be terminated individually into the WaveNet AC Current connector Do not tie the negative leads together to a common neutral or ground The negative lead of the CT is usually black WaveNet is connected on a NMEA 2000 network Installation must be made by an NMEA 2000 certified technician OWN ADV 01 12 10 4 WAVENET OPERATION amp BASIC USER CONFIGURATION 4 1 POWER UP The very first time the controller is powered up the unit will go through an initialization where all the configurable settings are se
68. ess in the Device Address field of the response message This field is 1 byte Function Code Field The Function Code field in the Query message defines the action to be taken by the addressed Slave This field is echoed in the Response message and will be altered by setting the MSB of the field to 1 if the response is an error response This field is 1 byte Data Block Field The query Data block contains additional information needed by the slave to perform the requested function The response Data block contains data collected by the slave for the queried function An error response will substitute an Exception Response Code for the Data Block The length of this field varies with each query Error Check Field The Error Check field provides a method for the slave to validate the integrity of the query message contents and allows the master to confirm the validity of resoonse message contents This field is 2 bytes Serial Transmission Details A standard Modbus network offers 2 transmission modes for communication ASCII or RTU The WaveNet supports only the RTU Remote Terminal Unit mode Each 8 bit byte in a message contains two 4 bit hexadecimal characters The message is transmitted in a continuous stream with the LSB of each byte of data transmitted first Transmission of each 8 bit data byte occurs with 1 start bit and 1 stop bit Parity checking is none The transmission baud rate is user configurable and both baud rate a
69. evel failures occur in any state including OFF and AUTO the controller exits the RUN mode and goes to the FAILURE mode turning off the Fuel output and other outputs on or off depending on the advanced settings and displays the failure message The alarm will sound and remain on until it is silenced by the user The Info key can be pressed to silence the alarm Once the alarm is silenced it can be reset by pressing the Info key and then the Stop key This returns the controller to the OFF mode The failure is recorded in the event log accessible from the Basic Menu 4 13 GENSET ONLINE When the generator is started and load is detected on the generator when the WaveNet is in the RUN mode the Genset Online LED on the WaveNet front panel will turn green This indicates that the generator is supply load as normal If load is detected on the generator when it is not the RUN mode e g the WaveNet is cranking preheating etc the WaveNet terminates starting and enters the FAIL URE mode and the Genset Online LED on the WaveNet front panel will turn red The generator is considered loaded when either the AC current is equal to or greater than 5 of the over current failure set point or if the EPS Supplying Load Switched Input is active 5 ADVANCED SETUP The WaveNet incorporates an Advanced Setup menu The possible PASSWORD advanced menu selections are covered in this section Only A advanced and knowledgeable users should change
70. f 5A Larger currents damage the WaveNet The AC Current menu is also used to set the over current warnings and shutdowns These are grouped in terms on the voltage group 1 to 4 The current warning and failure depends on the voltage group selected in the Voltage Group submenu of the AC Voltage menu The Hi Wye Current parameter second to last entry on the AC Current menu is used to double the current reading 5096 selection If this is not desired then the 100 selection should be selected Some generators have two wires for each phase and as such the current transformer which is placed on one lead will see only 5096 of the current from each phase The Cur Warn Latch option last entry in the AC Current menu is used to latch on a special digital output See Current Latch on Table 12 on page 35 that turns on when the current exceeds the Current Warning Threshold and can only be turned off by the user from the front panel On a current latch condi tion the LCD displays Over Current Latched and lt Up Arrow Down Arrow for Unlatch A The current transformers CTs negative leads must be terminated individually into the WaveNet AC Current connector Do not tie the negative leads together to a common neutral See the system wiring diagram Figure 1 on page 6 for more details OWN ADV 01 12 33 5 4 ENGINE LOGIC The Engine Logic menu contains the settings that control the starting and stopping of the en
71. for more details The number of crank attempts is set in the engine logic menu OWN ADV 01 12 35 5 5 DIGITAL OUTPUT SETUP Description High Temp Failure This turns on the digital output if the High Engine Temperature Failure is activated See section 5 1 for more details High Temp Warning This turns on the digital output if the High Engine Temperature Warning is activated See section 5 1 for more details Low Oil Failure This turns on the digital output if the Low Oil Pressure Failure is active See section 5 1 or section 5 6 for more details Low Oil Warning This turns on the digital output if the Low Oil Pressure Warning is activated See section 5 1 for more details Under Speed Failure This turns on the digital output if the Under Speed Failure is activated See section 5 2 for more details 9 77977 7 8 This turns on the digital output if the Under Speed Warning is activated See section 5 2 for more details Over Speed Failure This turns on the digital output if the Over Speed Failure is activated See section 5 2 for more details Over Speed Warning This turns on the digital output if the Over Speed Warning is activated oee section 5 2 for more details Low Fuel Failure This turns on the digital output if the Low Fuel Failure is activated See section 5 1 for more details Low Fuel Warning This turns on the digital output if the Low Fuel Warning is activated See section 5 1 for mo
72. gine All parameters in bold below are located in the engine logic menu unless otherwise noted The Crank Disconnect setting determines the speed that must be attained before the crank output is turned off and the engine is considered to be running The Crank Oil Pressure parameter is used to determine when to check for the Locked Rotor condition If the oil pressure is lower than the Crank Oil Pressure the WaveNet will check the engine speed for a locked rotor condition See section 5 4 1 1 on Locked Rotor 5 4 1 STARTUP SEQUENCE All parameters in bold below are located in the engine logic menu unless otherwise noted When performing an automatic or manual start the controller will wait for the Delay To Start duration and then turn on the glow plug output for the Preheat glow plug duration The fuel output is also turned on Note preheat and glow plug have the same meaning After the preheat glow plug time the crank output is turned on for the duration specified by the Crank Time If the engine speed does not go above the Crank Disconnect Setting before the crank time then the crank output is turned off and the controller waits a period specified by the Crank Rest Time The locked rotor condition is also checked while cranking see 5 4 1 1 Locked Rotor below The fuel output is also turned off unless the Fuel On During Crank Reset is enabled THE LCD WILL TURN OFF DURING THE FIRST 2 SECONDS OF CRANKING TO LIMIT THE
73. he otop key on the front panel can be used to place the WaveNet in OFF regardless of the start condition Preventing a Stop when in Cool Down An exception to the above is that once the WaveNet is in cool down and another start condition was received the controller will exit cool down and remain running It will display the new start condition on the screen 4 6 GENERATOR STARTING AND STOPPING The WaveNet startup and shutdown behavior can be set by the user from the Advanced menu password protected such as the amount of time to wait before starting whether to preheat and for how long the crank time etc See sections 5 4 1 Startup Sequence and 5 4 2 Shutdown Sequence starting on page 34 for more information on the options for starting and stopping the generator respectively 4 7 CONTROLLER SLEEP The controller has a low power sleep mode that it can enter when in the OFF or AUTO states In this state the LCD screen backlighting is turned off The time it takes to enter the sleep mode is configu rable in the menu It is recommended that the Sleep Delay is set as short as possible to prolong the life of the backlighting and to reduce battery consumption The backlight display will illuminate automatically when a key is pressed A key press will only cause the controller to exit the sleep mode The key must be pressed again to perform its normal function OWN ADV 01 12 14 4 8 WAVENET MENU SYSTEM OPERATION The WaveNet incorporates a m
74. hey always active even in the OFF state The warnings for these also ignore the Bypass Time If you have the Input Type as a sender then you also need to set the Open Sender e Detection or Shorted Sender Detection to Warning Failure or Disable The Open Sender Detection will trigger if the analog input voltage rises above 4 76V The Shorted Sender Detection will trigger if the voltage drops below 0 122V 5 1 1 FUEL LEVEL SENDER SPECIAL CASE You will need to know the resistance of the sender at 0 25 75 and 100 fuel levels The resistance values must be either monotonically increasing e g 1 2 3 4 5 or monotonically decreasing e g 5 4 3 2 1 If you have an electronic sender that outputs a voltage between 0 and 5V you can use it on the WaveNet You must convert the voltage output to a corresponding resistance so you can enter it in the menu To do this use the following formula Resistance Voltage Output x Pull up Resistance 5 Voltage Output Where Voltage Output the voltage read at the output of the fuel sender Pull up Resistance in Ohms and depends on the analog input It is 1000 Ohms for pins 2 3 and 4 and 5110 Ohms for pins 5 6 and 7 Only pins 2 and 6 will give the full range of the sender The other inputs have a gain of three which will multiply the analog signal of the electronic sender times three thus limiting it to the range OV to 1 33V It is recommended to us
75. imited to 15 9 characters Config Fail 2 The user can control the states in which these features are enabled The selections are 1 Global Everywhere 2 Crank From start of delay to start to the end of cranking 3 Run RUN Mode only 4 Crank Run Combination of 2 and 3 above These settings are located at the bottom of the menu for each input Auxiliary Warning 5 7 BATTERY SETUP The Battery menu allows the user to set the low and high battery warning and failure levels The controller will display Low Voltage During Cranking on the screen if during cranking the voltage drops below the Low Vol InCrank setting Note When the generator is running the battery voltage will equal the alternator charging voltage The actual open circuit battery voltage may be lower than displayed OWN ADV 01 12 38 5 8 PASSWORD SETUP The WaveNet allows a 4 digit password to be entered to protect the advanced setup menu from any unauthorized changes This password will be needed to perform any changes to the advanced setup If the password is entered incorrectly the controller will allow 3 more tries o ADVANCED SETUP f lt BACK before the WaveNet returns back to the main esse Sot menu To set each digit of the password do the following O e Select Password No 1 Digit 1 Enter the desired number 0 9 e Select Password No 2 Digit 2 Enter the desired number 0 9 e Select Pass
76. it 9 5 Events number 18 Locked Rotor bit 14 10 Events number 19 Common Fault 1 Warning Shutdown bit 4 0 Events number 20 Common Fault Z2 Warning Shutdown bit 9 5 Events number 21 Reserved bit 14 10 OWN ADV 01 12 50 updated 1 20 12 9 3 REGISTER MAP CONT D 2nd generation Modbus register support Basic Modbus Functions 1 CONTROLLER INFORMATION Read Only 40080 WaveNet Front OFF 1 ON bit0 Over Crank Failure red Panel LED Status bit1 Over Crank Warning amber bit2 High engine temp failure red bit3 High engine temp warn amber bit4 Low oil pressure failure red bits Low oil pressure warning amber bit6 Engine over speed failure red bit Engine over speed warning amber bit8 Low fuel level failure red bit9 Low fuel level warning amber bit10 Low Battery warning amber bit11 Battery Ok solid green in OFF and RUN modes flashing green in AUTO mode bit12 Not in auto red bit13 Not used bit14 Low coolant level shutdown red bit15 Low coolant level warning amber 40081 bit0 EPS supplying load shutdown red bit1 EPS supplying load green bit2 not used bit3 Glow plug on green bit4 Failure is active Red Failure LED bit5 to bit7 not used bit8 Crank relay On no LED bit9 Fuel relay ON no LED bit10 Extra relay ON no LED bit11 to bit13 Reserved bit14 and bit 15 not used 40082 Events OFF 1 ON bitO Warm up finished Warnings Status
77. jury or death DANGER HIGH VOLTAGE Danger High Voltage This is similar to Danger above but relates specifically to conditions where high voltage is encountered OWN ADV 01 12 4 updated 1 17 12 3 1 SAFETY INFORMATION CONT D The following general safety precautions should be headed 1 The WaveNet may carry high Voltage Current which can cause serious injury or death Extreme caution must be exercised when connections are being installed to or from the controller All wiring connections must be de energized before any installations are performed Wiring of the WaveNet should be performed by qualified electricians only 2 AC power may carry high Voltage Current which can cause serious injury or death De energize all AC power sources before any connections are performed 3 NEVER energize AC power with AC current sensing connector unplugged An energized unplugged connector could result in severe injury or death Never unplug an energized connector 4 WaveNet is connected on a NMEA 2000 network Installation must be made by an NMEA 2000 certified technician 3 2 WAVENET 12 24VDC SYSTEM OPERATION The WaveNet controller can be placed in either 12V or 24V electrical systems 3 2 1 RELAYS The WaveNet controller is designed to operate on 12 or 24 VDC systems When operating on 12VDC systems the fuel and extra outputs require 12VDC relays and 24VDC relays when operating on 24VDC systems The WaveNet
78. l Accumulated running hours the Hours 40178 use reading in 40177 1 bit equal to 0 1 registers 40172 40173 instead 40145 Maintenance Time 2 Events History Log hour The reading in 40178 1 bit equal to 1000 hours So the total hours 40130 Read Previous Entry 0x6C93 W Write control command to holding 27795 register address Read Next Entry 0x639C W 25500 40178 1000 40177 10 The controller will check the log request every 1 second Each time a new command is received the controller will scroll either down or up one message until it reaches either the bottom or top of the message log and update the log content in address 40131 to 40141 Once at the top of the log registers 40131 to 40141 are not changed if a Read Previous Entry command is received Once at 1000 1000 Signed Integer 16 bit The unit is 0 1 hour 1 bit 0 1 hour Positive values count down the hours to next maintenance Negative values count up the hours since maintenance should have been performed Positive or negative values can be identified by read the high byte of MSB A 1 in bit 15 corresponds to a negative number while a 0 corresponds to a positive number the bottom log registers 40131 to 40141 are not changed is a Read Next Entry command is received After 20s of receiving further commands in register 40130 all registers are cleared i e set to 0 OWN ADV 01 12 60 40131 Log O
79. local source address XOR 0x29 then add with the byte at position 20 the result s radix complement is proprietary checksum For example the local address is Ox3A the byte at position 20 is 0xB5 So Proprietary Identity checksum 0x3A 0x29 OxB5 1 0x38 The result 0x38 will be put at the byte of posi tion 3 On receiving side Result sender source ad dress 0x29 byte at position 3 byte at position 3 byte at position 20 If the result equal 0 it means the PGN 130818 is Northern Lights proprietary Use the previous example sender source address is 0x3A byte at position 3 is 0x38 and byte at position 20 is OxB5 So the result Ox3A 0x29 0x38 0x85 0 1 byte Genset controller Ox9C Running operating state remote unit show RUN 0x96 Auto remote unit show AUTO 0x93 Off remote unit show OFF 0x90 Menu setting or off sleep remote unit show MENU 0x99 Failure remote unit show FAIL 1 byte Genset controller 19 DELAY TO START sub state remote unit displays DELAY TO START 20 PREHEATING remote unit displays PREHEATING OWN ADV 01 12 63 A SES UPDATED 6 24 11 10 1 NORTHERN LIGHTS PROPRIETARY FAST PACKET 5 1 byte Genset controller 21 CRANKING sub state remote unit displays CRANKING 22 WARM UP remote unit displays WARM UP 23 CRANK REST remote unit displays CRANK REST 24 NMEA2000 RUNNING remote unit displays NM
80. log 2 7 Switch input Sender 10 60 Seconds GND Fail Open Fail Disable Warning Shutdown Disable Warning Shutdown Percentage 0 100 0 100 Reserve Analog 2 7 Switch input Sender 10 60 Seconds GND Fail Open Fail Disable Warning Shutdown Disable Warning Shutdown Percentage 0 90 0 90 OWN ADV 01 12 24 Low Engine Temp TABLE 9 SUBMENUS OF THE ADVANCED MENU Input Pin Signal Source Reserve Analog 2 7 Switch input Sender 10 60 Seconds GND Fail Open Fail Shorted Sender Disable Warning Shutdown Open Sender Disable Warning Shutdown Bypass Delay owitch Setting 10 9990 Hz AC Frequency DisconnectFreq 1 100 Hz Over Freq Warn 1 100 Hz Over Freq Fail 1 100 Hz UnderFreq Warn 1 100 Hz UnderFreq Fail 1 100 Hz Units Fahrenheit Celsius Warning Level 10 265 F 10 265 200 4000 RPM 100 5000 RPM 100 5000 RPM 100 5000 RPM A C Voltage Voltage Source Disable Enable Voltage Display Line Line Line Neutral Both Voltage Group 1 Single 2 Three 3 Hi Wye 4 Three phase Group 1 Setting 3 Wire Single 2 Wire Single Speed Sensing Signal Source Mag pickup Gen output Rated Freq Rated RPM Over RPM Warn Over RPM Fail Under RPM Warn Under RPM Fail 100 5000 RPM Group 4 Setting Four Wire Delta Three Phase A C Current Over Volt Warn 1 Over Volt Fail 1 Under Volt Warn 1 Under Volt Fail 1 Over Volt Warn 2 Over Volt Fail 2 Under Volt Warn 2 Under Volt Fail 2 Over Volt Warn 3 O
81. n Faults Failure Table 1 Failures Disable Over Crank Warning Table 1 Locked Rotor HighEngineTemp LowOil Pres Events Table 1 sure Over Speed Low Fuel Level Oil Level Failure Table 2 Low Coolant Low Air Pres Low Hydraulic Warning Table 2 Auxiliary Fail Low Battery High Battery Un Events Table 2 derSpeed Under Voltage Over Voltage Over Current Loss of ECM EPS Load Fail Config Fail 1 Config Fail 2 Warnings Disable HighEngineTemp LowOil Pressure Over Speed Low Fuel Level Oil Level Fuel In Basin Auxiliary Warn Charger Fault Low Battery High Battery Under Speed Under Voltage Over Voltage Over Current LowEngine Temp High Fuel Level Config Warn 1 Config Warn 2 Events Disable EPS Load On Idle Running Service Needed Not In Auto LoBatt InCrank Set Dummy Load Load Check Disable Enable Bypass Delay 10 120s Load On Point 0 500A Load Off Point 0 500A NMEA 2000 Setup Engine Instance 00 252 Stop Confirm Disable Enable OWN ADV 01 12 27 5 1 ANALOG INPUTS The WaveNet has support for the following analog input types 1 High Engine Temperature 2 Oil Pressure 3 Fuel Level 4 Oil Level 5 Fuel In Basin 6 Low Engine Temperature For each of the analog input types you can select the pin 2 to 7 to connect to in the Input Pin menu See Section 3 on page 3 for the pin locations of the analog input connector If you are not using one of the inputs indicated then select Disabl
82. n use a 2 1 potential transformer PT to step down the voltage to the WaveNet and still have the WaveNet display the correct voltage OWN ADV 01 12 31 5 3 2 AC VOLTAGE CONT D Voltage Group 4 has an option the Group 4 Setting submenu under the AC Voltage menu for four wire delta or three phases default The two different configurations are shown in Figure 4 The three wire delta requires three voltage transformers to create the neutral reference For four wire delta Phase B must be connected to the stinger high LEG The WaveNet controller requires a neutral reference All voltages are measured line to neutral and then converted for display as line to line if required unless Voltage Group 1 is selected with the two wire option in which case only Line to Neutral is displayed Three Phase 3 Wire Delta Three Phase 4 Wire Delta A N B C Figure 4 Three wire versus four wire delta generator configurations 5 3 2 1 VOLTAGE SELECT INPUTS It is possible to automatically choose between each configuration by setting one or two of the digital inputs to Volt Select 1 and Volt Select 2 This allows the WaveNet to automatically re configure its voltage display as well as warning shutdown trip points relating to AC voltages and currents This is useful for mobile generators where the voltage selections can be selected via CAM switch A Warning The Voltage Select Inputs override the Voltage Groups submenu parameter in the AC Voltage
83. nd Modbus address can be altered during menu operation If altered the new baud rate and or address will not be seen until the after power is recycled on the WaveNet The WaveNet supported baud rates are 9600 19200 38400 and 57600 Firmware versions 1 38 to 1 46 support 1st generation Modbus registers Firmware versions 2 00 and above supports both 1st generation as well as 2nd generation registers For new i applications it is recommended to utilize 2nd generation modbus registers Registers 40086 40173 and 40174 are supported by firmware versions 2 02 and above F i t When the WaveNet controller goes from the Run to OFF mode or Menu to OFF mode modbus communications will be unavailable until the controller is in the OFF mode OWN ADV 01 12 48 9 2 MODBUS COMMANDS WaveNet supports two Modbus commands 0x03 Read Holding Register 4x and 0x06 Write Single Register To make the communication work user need to setup something in WaveNet setting to correspond ing with the RSA unit In the WaveNet Advanced menu there is a menu SET Modbus user can setup the WaveNet device address and device baud rate there To use the 0x03 command to read the holding register the user will need to set the holding register start address quantity of bytes to read and the scan rate When sending the start address use the following formula start address z register address 40 000 1 Obtain the correct holding r
84. nd if the PostHeat time is greater than O the glow plug output is turned on for the duration of the PostHeat time OWN ADV 01 12 34 5 4 1 1 LOCKED ROTOR The WaveNet has a safety feature where a locked rotor condition will be detected To disable this feature set the Crank Oil Pressure in the engine logic menu to O The Crank Oil Pressure is the oil pressure usually seen while the engine is cranking During the cranking if the oil pressure is below the Crank Oil Pressure parameter engine logic menu and if the engine speed and AC frequency are both the crank time is shortened to 3s including the time passed in cranking If the engine generator has not reached the crank disconnect speed frequency or the Crank Oil Pressure at the end of the 3s the WaveNet will stop cranking and go into a Locked Rotor Failure This failure prevents damage to the generator for something is preventing the engine crankshaft or generator rotor since it is connected to the crankshaft from rotating 5 4 2 SHUTDOWN SEQUENCE When the Stop key is pressed while the engine generator is running and if the Cool down submenu is set to a value greater than 0 seconds the generator will go into Cool down mode where an output is turned on one of the digital outputs must be set to Cool down Once the Cool down time is expired the fuel relay is turned off and the controller enters the OFF state If the ETS On Duration is set to a value greater than 0 seconds an outp
85. nly supports the values listed in format column OWN ADV 01 12 61 9 3 REGISTER MAP CONT D 1 Internal reserved 1 2 Internal reserved 2 3 Internal reserved 3 4 Internal reserved 4 5 Internal reserved 5 6 Internal reserved 6 7 Internal reserved 7 8 Internal reserved 8 9 Reserved 10 HIGH ENGINE TEMPERATURE 11 LOW OIL PRESSURE 12 UNDER SPEED 13 OVER SPEED 14 LOW FUEL LEVEL 15 LOW BATTERY 16 LOW COOLANT 17 OVER CRANK 18 OVER VOLTAGE 19 UNDER VOLTAGE 20 OVER CURRENT 21 EPS LOADS ERROR 22 LOW AIR PRESSURE 23 LOW HYDRAULIC 24 LOW OIL LEVEL 25 LOCKED ROTOR 26 HIGH BATTERY 2 LOSS OF ECM COMMUNICATION 28 OPEN ENG TEMPERATURE 29 SHORT ENG TEMPERATURE 30 OPEN OIL PRESSURE 31 SHORT OIL PRESSURE 32 OPEN FUEL LEVEL 33 SHORT FUEL LEVEL 34 OPEN OIL LEVEL 35 SHORT OIL LEVEL 36 OPEN FUEL BASIN 37 SHORT FUEL BASIN 40 AUXILIARY FAIL 41 UNDER FREQUENCY 42 OVER FREQUENCY 44 POWER ON 45 AUTO ENABLE 46 OFF ENABLE 47 MANUAL START 49 REMOTE START ADE Read KEYBOARD ADC read RS485 RS232 ADE Write TLE6230 EEPROM OO 9 3 REGISTER MAP CONT D 51 EMERGENCY STOP 94 MAINTAIN NEEDED 99 INITIALIZING 96 MAINTAINED 62 LOG CORRUPTED 63 MODBUS START 162 0xA2 CONFIG FAIL 1 163 0xA3 CONFIG FAIL 2 233 0xE9 DTC Log Time stamp Decimal Decimal format Minute Minutes 0 59 High 4 bit tens 0 5 Low 4 bit ones 0 9 Log Time stamp Decimal Decimal format Hours
86. p input located on the digital input terminal has been activated EPS LOADS ERROR AC current sensing indicating that the generator is not running This could indicate something is wrong with the WaveNet See section 4 13 on page 22 HIGH BATTERY Failure occurred due to high battery voltage See section 5 7 on page 38 HIGH ENGINE TEMP Failure occurred due to high engine coolant temperature oee section 5 1 on page 28 INITIALIZING EEPROM is being loaded with factory defaults This occurs on first power up or if the user resets the WaveNet to factory defaults from the PC interface KEY BOARD FAILURE This is an internal WaveNet failure Try to power cycle the WaveNet If failure occurs repeatedly the unit could be defective LOCKED ROTOR Cranking attempt failed on locked motor See section 5 4 1 1 on page 35 received The generator has shut down LOW COOLANT LEVEL Low coolant level failure See table 13 on page 38 LOW FUEL LEVEL Failure due to low fuel See section 5 1 on page 28 LOW HYDRAULIC Low hydraulic digital input was active See table 13 on page 38 OWN ADV 01 12 18 EVENT LOG ENTRIES CONTINUED Event Entry Description Maintenance has been preformed on the generator i e the maintenance PERFORMED timer has been reset See section 5 9 on page 39 Analog sender always reads the maximum voltage Could indicate that the sender is not connected to the analog input i e broken wire pag
87. r to turn on an output if the AC current is below a settable threshold Load On Point This is useful for applications where the generator must have a minimal load to prevent damage to the generator Upon crank success RUN Mode entered if enabled the feature waits for a configurable bypass time then starts to monitor the AC current If the AC current remains below the Load On Point for 6 5 seconds then the dummy load digital output is turned on If the AC current rises and remains above a settable threshold Load Off Point for 1 5s the dummy load digital output is turned off A digital output must be set to dummy load to use this feature OWN ADV 01 12 40 Updated 1 17 12 5 13 NMEA 20009 SETUP The user can select the engine instance and manual Stop confirmation disable enable Engine Instance The engine instance range is from O to 252 the devices in the NMEA2000 network can use engine instance as unique identity to recognize others Stop Confirmation Disable Enable If the user selects the enable STOP confirmation every time user manually shuts down the engine the controller will pop up a confirmation window If the user set to disable STOP confirmation and the cooling down delay was set to 0 then there will be no pop up confirmation menu when the user presses STOP to shut down the engine the controller will shut it down directly NMEA2000 Address Claiming Both the WaveNet Remote and genset controller unit are address
88. re details Battery Failure This turns on the digital output if the Low or High Battery Failure is activated See section 5 7 for more details Battery Warning This turns on the digital output if the Low or High Battery Warning is activated See section 5 7 for more details Low Coolant Failure This turns on the digital output if the Low Coolant Failure is activated This is controlled by the Low Coolant Digital Input described in Table 13 in section 5 6 Not In Auto This turns on the digital output when the controller is not in the Auto state Section 4 4 describes the various states of the controller General Failure This turns on the digital output when any failure is active Crank Rest This turns on the digital output when the controller is in the crank rest state after a crank attempt The crank rest duration is set in the engine logic menu See Section 5 4 1 for more details Engine Running This turns on the digital output when the controller enters the run state crank success The run state is described in Section 4 4 Engine Cranking This turns on the digital output when the crank output is on See Section 5 4 1 for more details 19 70 sm M This turns on the digital output when the AC Under Voltage Warning is activated Section 5 3 2 OWN ADV 01 12 36 5 5 DIGITAL OUTPUT SETUP CONT D mu This turns on the digital output when the AC Over
89. rial number in the CAN NAME area 10 2 ADDRESS CLAIM PGN 60928 Both WaveNet and WaveNet Remote have the ability to do self address configuration according to the address usage in the networking 10 3 ISO 11783 REQUEST PGN 59904 Genset controller supports the request of the following PGNs address claim 60928 production information 126996 engine parameter rapid update PGN 127488 engine parameter dynamic PGN 127489 Generator Phase A B C basic AC quantities PGN 65021 65024 and 65027 battery status PGN 127508 fluid level PGN 127505 and Northern Lights proprietary PGN 130818 Remote unit supports requests of the following PGNs address claim 60928 production information 126996 10 4 PRODUCTION INFORMATION PGN 126996 10 5 GENERATOR PHASE A B C BASIC AC QUANTITIES Phase A PGN 65021 Phase B PGN 65024 Phase C PGN 65027 Update rate at 100ms data length 8 bytes and default priority 3 Table 22 PGN 65021 65024 and 65027 Start Position Data Length Parameter Name Description 2 bytes Generator Phase X Line Line X Phase A B or C RMS Voltage 1 2 3 4 2 bytes Generator Phase X Line Neutral X Phase A B or C AC RMS Voltage 2 bytes Generator Phase X AC Frequency X PhaseA Bor C 2 bytes Generator Phase X AC Current X Phase A Bor C OWN ADV 01 12 67 UPDATED 7 14 11 10 6 ENGINE PARAMETERS RAPID UPDATE PGN 127488 100ms update rate DD129 Engine Speed 10 7 ENGINE PARAMETE
90. rms of RPM The warnings and failures apply to all three options above OWN ADV 01 12 30 5 2 1 RATED SPEED For the magnetic pickup and generator output options you must select the rated frequency and rated speed The WaveNet uses these values together to calculate the engine speed from the magnetic input or generator output The rated speed is the speed in revolutions per minute RPM the engine runs at when producing power The rated frequency is usually either 50Hz or 60Hz It is the frequency of the generator output when producing power For a magnetic input the rated frequency is determined by the number of teeth on the flywheel and is calculated by Rated frequency z Number of teeth x Rated Speed 60 For the generator output option the rated frequency is normally the frequency of the generator 50Hz or 60Hz 5 3 GENERATOR VOLTAGE CURRENT FREQUENCY SETUP The AC Frequency AC Voltage and AC Current menus allow the measurement and display of the AC voltage current and frequency from the generator 5 3 1 AC FREQUENCY In the AC Frequency menu warnings and failures can be triggered for frequencies under and or over settable thresholds The DisconnectFreq setting is used by the WaveNet controller as a backup to the speed input If the speed input is not detected the controller checks the DisconnectFreq settings If the measured frequency is greater than this setting then the engine will be considered running
91. t to factory default values This will happen only on the first power up Once the initialization is finished the controller will display the firmware and hardware version on the screen and flash the indicator lamps on the side of the controller this will also occur during all subsequent power ups The controller will then enter the OFF mode By default it is possible to manually start the generator in the OFF Mode The user can disable manual start in OFF mode in the basic menu in which case the WaveNet must be in the AUTO mode to manually start the generator See section 4 9 2 on page 16 Pressing the Info key will cause the controller to enter the AUTO mode From this mode the user can manually put the controller into RUN mode i e start the generator manually or from a WaveNet Remote panel The controller has the ability to remember whether it was in the OFF or AUTO mode the last time it was powered up and will reenter that mode when it is repowered 4 2 CONTROLLER ALARMING T If the emergency stop input of the digital input terminal is not connected to ground the controller will e alarm and display Emergency Stop when powered Emergency Stop also forces the controller to the OFF mode To prevent this ground the emergency stop input pin 9 to either of the grounds pins 11 or 12 on the digital input terminal See Figure 1 on page 6 4 3 EMERGENCY STOP The WaveNet has a dedicated emergency stop input that when open
92. tallation Handling As previously mentioned each WaveNet gen set controller is packaged in its own individual box Protect the equipment from impact at all times and do not carelessly stack Once the controller is at the installation site and ready to be installed the packaging material may be removed Storage Although well packaged this equipment is not suitable for outdoor storage WaveNet is to be stored indoors for any period of time it should be stored with its protective packaging in place Protect the controller at all times from excessive moisture dirty conditions corrosive conditions and other contaminants It is strongly recommended that the package protected equipment be stored in a climate controlled environment of 20 to 65 C 4 to 149 F with a relative humidity of 80 or less Do not stack other equipment on top of the stored controllers 3 WAVENET SERIES INSTALLATION AND WIRING WaveNet is connected on a NMEA 2000 network Installation must be made by an NMEA 2000 certified technician 3 1 SAFETY INFORMATION Generator systems contain high voltage circuits Working on powered equipment can cause damage to equipment injury or death The following symbols will be used in this document to classify information Caution This is used to indicate something that you should take k special notice of but that is not normally a threat to safety x DANGER Danger This is used to indicate a potential for in
93. tarting will be enabled If the engine is started failures will be automatically detected allowing for safe engine operation While in AUTO mode the controller will display engine temperature battery voltage and engine hours OWN ADV 01 12 12 4 4 CONTROLLER STATES CONT D 3 RUN Mode The controller starts the engine generator and enters the RUN mode when it receives the command from a WaveNet Remote panel or the user manually starts the engine generator by pressing the Start key The controller will automatically shut the engine generator down and re enter the auto mode if it initiated an engine generator start When the controller is in the OFF mode automatic starting is disabled AC PHASE VOLTAGE A N 120 2 V When the controller is in the RUN mode generator parameters will be displayed on the screen to allow the user to monitor the engine status These include engine speed generator voltage and current and engine temperature as well as others The parameters are displayed in groups and the screen scrolls between the various groups The Page Roll Display menu option controls how long each parameter group is displayed on the screen before moving on to the next group See Table 5 on page 17 for more information If an analog input is set to a Switch the WaveNet will display SW where normally the value is displayed If the analog input is set to an Input Pin then the actual value of the input will be display
94. ted generator which has start and stop control enabled in addition to monitoring Note that even with an enlisted Remote panel the local genset controller must be in the Auto mode to be started remotely 7 2 ON LINE GENSET PARAMETER MODE The ON LINE GENSET PARAMETER mode has 3 different pages corresponding to the on line genset controller the AUTO RUN and FAIL states Start and stop functionality is the same in this mode as the ON LINE GENSET STATUS mode Press the Info key to return to the ON LINE GENSET STATUS mode AUTO Displays 4 parameters the engine temperature engine hours battery voltage and local WaveNet Remote unit board temperature RUN Displays all selected genset running parameters like engine speed engine temperature AC voltage current etc The display area will cycle to display the different parameters Operation here is the same as the local WaveNet panel Genset 1 RUN y BEAL 000 Run FAIL Displays current active failures that caused the genset shutdown Note the remote display will switch automatically according to current selected genset controller state For example remote unit is displaying AUTO parameters page if the selected genset goes into running the remote unit display will switch to display RUN parameters page If genset was in shutdown state due to some failure happen or user shutdown the remote unit will switch back to on line genset status page OWN ADV 01 12 43 updated 1 20 1
95. these parameters EX Enter Next Off Exit Before entering the Advanced menu a password is required to be entered The password will consist of a four digit number Each number needs to be selected using the up or down arrows on the WaveNet Simply choose the correct password number for each ADVANCED SETUP selected position by scrolling to the proper number followed lt B ACK by the Enter key The default password is 0 0 0 0 J1939 Setup The password may be changed anytime See Password Setup section znne Te Oil Pressure Fuel Level The Advanced Setup menu on the WaveNet is shown to the right OWN ADV 01 12 22 ADVANCED MENU LAYOUT SUMMARY Table 8 Advanced Menu Layout Summary Menu Layout Description eae l High Engine Analog Inputs Menu Temp These control all aspects of the specific analog input listed in the left column 791790 ME Oil Pressure such as whether it is a switch sender or obtained from NMEA2000 You can Protected also set the input you want it to connect to The warnings and failures as well Fuel Level Oil Level as open and shorted sender detection shutdowns are also configurable il Leve Fuel in Basin Low Engine Temp Outputs Setup This menu allows you to assign a feature action to one of eight digital outputs For example you can turn on a digital output when an under speed failure occurs Inputs Setup Battery Setup This menu controls the settings for the ba
96. ttery under and over voltage warnings and failures Set Password The advanced menu requires a password for access The user can change the password here The default password is 0000 This menu controls the service notification feature for regular maintenance The user can enable disable the feature and set the service interval A This menu allows you to assign features warnings for example low oil pressure to one of eight digital inputs Set Maintain technician can reset the service interval here On reset the service counts down to the next service Set Modbus This sets the modbus slave address and baud rate Common Faults The user can select a group of failures warnings and events that when triggered will cause a digital output to turn on The user also needs to select this feature in the digital outputs menu for one of the outputs Set Dummy This contains the logic to turn on and off a digital output to place an additional Load load on a generator The user can select the switch on and switch off current thresholds NMEA2000 The user on selecting the instance ID of the engine for setup with third party Setup devices on the 2000 network The user can also select the shutdown procedure of remote controllers OWN ADV 01 12 23 TABLE 9 SUBMENUS OF THE ADVANCED MENU High Engine Temp Oil Pressure Fuel Level Oil Level Input Pin Signal Source Bypass Delay Switch Setting Shorted Sender Open
97. ut will be turned on for the time set One of the digital outputs must be set to Energize to Stop by the ETS On Duration submenu 5 5 DIGITAL OUTPUT SETUP There are either 200mA digital outputs all switched to ground and one 40A digital output dry constant the Extra output all of which are configurable Each feature listed in Table 12 is permitted to be set to only one digital output Table 12 Digital Output Selections Name Description Warm Up This sets up the output to be controlled by the Warm up feature See Section 5 4 1 for more details The Warm up time is set in the engine logic menu This is an active low output i e the output remains off during warm up and turns on after warm up is finished The output always remains off when the controller is not in the RUN mode Energize to Stop This allows the Energize to Stop feature to control an output The time ETS duration is set in the engine logic menu See Section 5 4 2 for more details Preheat glow plug This allows the Preheat Midheat and Postheat features in the engine logic menu to control the output The Preheat glow plug time is set in the engine logic menu See Section 5 4 1 for more details Cool Down This allows the Cool Down feature to control the output The Cool Down duration is set in the engine logic menu See section 5 4 2 for more details Over Crank This turns on the digital output when the Over Crank Failure is activated See section 5 4 1
98. utput Setup 35 37 5 6 Digital Input Setup 38 5 7 Battery Setup 38 5 8 Password 39 5 9 Set Maintain 39 5 10 Set Modbus 40 5 11 Common Faults 40 5 12 Set Dummy Load 40 5 13 NMEA 20008 5 41 GROUP 6 RECOMMENDED MAINTENANCE 41 GROUP 7 WAVENET REMOTE PANEL 42 7 1 On Line Genset Status Mode 42 7 1 1 Genset Controllers Name 42 DAZ GIANG o uu uu 42 43 7 1 3 Status 43 7 2 On Line Genset Parameter Mode 43 7 3 Remote Unit Settings 44 GROUP 8 APPENDIX A ACCESSORY LIST 8 1 WaveNet Controller Harness Accessories 45 8 2 WaveNet Programmer 45 8 3 CT s Current Transformers 46 8 4 WaveNet Replaceable 12 24 VDC Relays 46 8 5 WaveNet Fusing 47 GROUP 9 APPENDIX B MODBUS MAP 9 1 Communication Details 47 48 9 2 Modbus Commands 49 9 9 Register Map 49 65 GROUP 10 APPENDIX C NMEA 2000 PGN S 62 10 1 NL Propriety Fast Packet 63 67 10 2
99. ver Volt Fail 3 Under Volt Warn 3 Under Volt Fail 3 Over Volt Warn 4 Over Volt Fail 4 Under Volt Warn 4 Under Volt Fail 4 Current source Turns Ratio Over Current Warn 1 Over Current Fail 1 Over Current Warn 2 Over Current Fail 2 Over Current Warn 3 Over Current Fail 3 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC 0 700 VAC Disable Enable 5 5000A 5A OWN ADV 01 12 25 TABLE 9 SUBMENUS OF THE ADVANCED MENU A C Current Over Current Warn 4 Over Current Fail 4 Hi Wye Current Cur Warn Latch Disable Enable Engine Logic Delay to Start 0 60 seconds Glowplug Time 0 60 seconds Crank Time 3 60 seconds MidHeat Time 0 60 seconds Crank Rest Time 1 60 seconds Crank Attempts 1 60 Fuel Crank Rest Disable Enable False Restart Disable Enable Post Heat Time 0 60 seconds ETS On Duration 0 30 seconds Warm up Time 0 600 seconds RPM Disconnect 100 2000 RPM Cool Down Delay 0 600 seconds Crank Oil pres 0 90 Psi Digital Output Setup Extra Relay Disable Warm up ETS Output A Glowplug Cooldown All selections apply to Output B Over Crank High Temp Fail each individual output Output C High Temp warn Low Oil Fail Output D Low Oil Warning Under RPM Fail Output E Under RPM Warn Over RPM Fail Output F Over RPM Warn Low Fuel Fail Output G Low Fuel Warn Battery Fail Output H Battery Warn Low Coolant Fail
100. word No 3 Digit Set Password Enter the desired s lt BACK e Select Password No 4 Digit 4 Password No 1 Enter the desired number 0 9 Password No 2 Password No 3 Remember to write down the password for future reference Password No 4 The default password is all zeros Password No 1 You can only reset the password using the WaveNet PC Interface To reset the passwords click on Load Factory Defaults under File in the top menu This will reset ALL settings to their factory default so make sure to record the controller settings before doing this 5 9 SET MAINTAIN This menu controls the service feature that is used to alert the user of required generator maintenance and can be enabled or disabled from this menu If enabled the count interval menu allows the user to set the number of hours until next service The number of hours to next service is displayed in the Basic Setup menu under Maintenance see Table 5 on page 17 Once the count interval reaches hours it displays a service message records an event in the Event History Log and continues to count down displaying negative hours in the Maintenance submenu until it is reset by the technician The reset counter submenu is used by the technician to reset the counter after service is performed The service feature does not count down to the next service until it is reset in this menu OWN ADV 01 12 39 5 10 SET MODBUS The WaveNet acts as a slave on a
101. ype from flushing the other types from the log FAILURE HISTORY Hit Enter To Exit Simply scroll through the Failure History Log by pressing the Up or Down arrow keys located on the WaveNet LOW COOLANT FAILURE 10 00 DEC 01 99 The event history log can store up to 30 event and 40 failures entries If these are exceeded the oldest entry is replaced with the newest entry The events and failures are displayed together in the log in reverse chronological order i e newest entry first OWN ADV 01 12 17 EVENT LOG ENTRIES Table 6 Event Log Entries An beside the Event Entry indicates the Event is a WaveNet event All other events are failures See page section 4 12 on page 21 Event Entry Description ADC SWITCH FAILURE These are internal WaveNet failures Try power cycle the ADE READ FAILURE WaveNet If failure occurs repeatedly the unit could be defective ADE WRITE FAIL AUTO ENABLE Info button on the front face of controller pressed WaveNet placed in AUTO mode AUXILIARY FAIL The Auxiliary Fail digital input was active See table 13 on page 38 CONFIG FAIL 1 The Config Fail 1 2 digital input has been triggered See Table 13 CONFIG FAIL 2 on page 38 The text displayed is the text the user entered from the PC interface EEPROM FAILURE This is an internal WaveNet failure Try to power cycle the WaveNet If the failure occurs repeatedly the unit could be defective EMERGENCY STOP The emergency sto

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