6.3 MB - Yaskawa
Contents
1. Run Source 1 1 Terminals Start Stop using external contact switch MODE DRV Rd DNE Start Stop Control Method 3 C icati ae eon i aru Sp Ont Ol MENO T A OTNIMUMGANUN If motor rotation is not correct power down the drive wait five minutes and Freq Ref OFF U1 01 __30 00Hz ____ AUTO REFERENCE U1 02 0 00Hz U1 03 0 00A 0 Ramp to stop Motor ramps down at stop command swap 2 motor leads at the drive output terminals b1 03 Stop Method Selection 1 C Coast to stop e freewheels at stop command a LED is blinking b501 oo fP PI Mode Selection Selection 0 Disabled 1 Enabled 3 Fref PI Disabled 1 Enabled 3 Fref PI when AUTO mode DANGER is active but AUTO b502 200 PI Proportional Gain Setting Only active when b5 01 is set to value greater than 0 After the power has been turned OFF wait at least five minutes until the Run Command is b5 03 PI Integral Time Setting Only active when b5 01 is set to value greater than 0 charge indicator extinguishes completely before touching any wiring circuit not active 5 boards or components ea PI Setpoint Scaling 0 Hz 1 2 rpm 3 custom use b5 38 b5 39 and b5 41 C1 01 Acceleration Time The time it takes to ramp up from 0 to maximum motor speed C1 02 Deceleration Time Time The time it takes to ramp down from maximum motor speed to 0 d2 01 100 0 Frequency Reference Upper Limit Maximum motor speed allowed e g 100 Max rpm2. KAKAK DC Bus terminals ee a oe ti ECI COI T FN PFN ocation PFN PAN PN gt D O varies by GH aD H d p model awed hed awed R L1 S L2 T L3 ff To change direction of motor rotation swap any two of the three motor leads See Step 2 Connect to chassis ground Protection L1 L2 L3 Fuse or Circuit Breaker Connect frame to ground UseL7 L2for Use L1 L2 L3 for 3g Induction 12 Input Power 3 Input Power moior L Fig 1 Input Power and Output Motor Electrical Connections for Models 2_0011 2_0273 4_0005 4_0302 BUS TERMINALS DO NOT CONNECT TO GROUND To change direction of motor rotation swap any two of the il three motor leads See Step 2 Woy Connect to Input chassis Protection ground Po ml _ SSS s E e L1 L2 L3 Use L1 L2 for Use L7 L2 L3 for 32 Induction 12 Input Power 3 Input Power motor Fig 2 Input Power and Output Motor Electrical Connections for Conheci Models 2_0343 amp Larger and 4_0361 amp Larger frame to 4 ground Make sure the Z1000 has been properly sized for single phase input power For best performance the drive input supply voltage must be at least equal to or greater than the motor rated voltage Y YASKAWA Page 1 of 2 Step 3 Z1000 Control Wiring This step shows how to setup the se
3. JeFILE NO 131457 IP20 UE Fe TYPE 1 ENCLOSURE Number YASKAWA ELECTRIC CORPORATION Assembled in USA MOHS 2 1 Kurosaki shiroishi Yahatanishi Ku Kitakyushu 806 0004 Japan p IND CONT EQ 7J48 Bi Software C Version Check that the available power will meet the nput power requirements Ensure that the output powerfrom the Z1000 is compatible with the motor requirements In the case of systems with more than one Z1000 follow the above procedure for each Z1000 and motor Mounting the Z1000 The mounting of the Z1000 is extremely important regarding environment and accessibility Depending on your system there are various models available and the mounting dimensions footprint may be different Because the mounting procedure is fairly extensive it is beyond the scope of this document the user is referred to the Z1000 User Manual Document No TOEP C710616 45 received with the Z1000 Section 2 2 Mechanical Installation Match the model that you received and follow the procedure described in the manual to ensure a safe and functional installation In cases where the system has more than one 21000 refer to the proper clearances required for adequate ventilation P ease pay particular attention to The clearances to be maintained around the enclosure for adequate ventilation The environmental specifications such as avoiding excessive dampness extreme temperatures chemical exposure corrosive areas
4. Inputs 2 Start Stop Control from external terminals switch or relay contact Go to parameter b1 02 set value to Wiring Diagram 2 Wire Control Factory Default Wiring Diagram 3 Wire Control Stop Start Switch Switch Forward Reverse Normally Closed Use for Use for maintained momentary contacts contacts Set Parameter A1 03 to 3330 TB1 User Terminals NOTE It is beyond the scope of this document to program the 21000 drive for network communication control Please referto the Z1000 Technical Manual Document No SIEP C710616 45 for this selection 21000 AC Drive UA OIN MUNN 7 YASKAWA Page 2 of 2 Quick Start Procedure Step Step Step al al a a a 4 Z1000 Quick Setup 5 Check Motor Rotation and Direction 6 Hand Auto Mode Operation Le L w This step shows how to setup the most important parameters using the Z1000 Quick Setup function Apply power to the Z1000 HAND MODE after all the electrical connections have been made and the terminal cover has been re attached At this point DO NOT RUN In this step the motor is checked for proper direction THE MOTOR the digital operator should be reading as shown in Fig 3 to the right and operation This test is to be performed solely The Z1000 can be operated in HAND mode when the following actions have been l I j from the digital operator Apply power to the Z1000 performed J E 1 Press mres ti
5. d2 02 00 Frequency Reference Lower Limit Minimum motor speed allowed e g 100 Max rpm E1 01 a Input Voltage Setting Motor nameplate voltage Digital Operator E20 gt Motor Rated Current Motor nameplate current turned off H3 09 Terminal A2 Signal Level Selection 0 0 to 10V 1 10 to 10V 2 4 to 20mA 3 0 to 20mA H3 10 4 Terminal A2 Function Selection Predefined signals see Z1000 User Manual YAI Document Number TM Z1000 01 05 10 2013 2012 Yaskawa America Inc 800 YASKAWA 927 5292 Fax 847 887 7310 DrivesHelpDesk yaskawa com www yaskawa com PRESS TO TURN OFF Use precaution and refer to PRESS AUTO BUTTON Fig 7 or 2 swap any two of the three output leads to the motor U T1 V T2 and W T3 After the wiring change repeat Step 5 and recheck motor direction Press the AUTO button to put the Z1000 into AUTO mode In AUTO mode the Z1000 is capable of starting or stopping based on the Run Source Selection setting parameter b1 02 See Step 3 Select Start Stop Control Method The Speed Command used in AUTO mode is based on the Reference Source Selection setting parameter b1 01 See Step 3 Select Speed Method
6. etc to avoid damage to the equipment and to maintain safety Removing and Attaching the Terminal Cover Improper removal of the Z1000 terminal cover as well as front cover can cause extensive damage to the Z1000 To avoid damage to these items please pay particular attention to the Z1000 User Manual Document No TOEP C710616 45 Section 3 5 Removing and Attaching the Terminal BS AS TM Z1000 01 eee Connect Motor and 2 Line Power Fig 1 amp 2 below show the electrical connections for the input power and motor terminals for various Z1000 models Select the proper diagram for the model you are installing see Step 7 WITH POWER OFF make the appropriate connections Make sure to follow good wiring practices and all applicable codes Ensure that the equipment is grounded properly as shown in fig 7 DANGER LETHAL VOLTAGES ARE PRESENT Before applying power to the Z1000 ensure that the terminal cover is fastened and all wiring connections are secure After the power has been turned OFF wait at least five minutes until the charge indicator extinguishes completely before touching any wiring circuit boards or components WARNING DO NOT CONNECT ANY OF THE FOLLOWING TERMINALS TO EARTH GROUND M M 1 43
7. TURN OFF ona AccelTimet ________AcoeiTime 1 Accel Time rg Es ieee ile C1 01 30 0 sec C1 01 9030 0 sec C1 01 0080 0 sec 0 1 6000 0 0 1 6000 0 0 1 6000 0 i T 7 30 Osec 30 Osec 30 Osec EEE Next press gt to move the cursor one Press ENTER to access Hand Ea Use Iv Aedes to change RESET ee v HM Ee EN EE wo Bb Press to go to the next parameter to continue the Quick Setup programming position to the right and A increase the Hand Speed value Press ENTER to save value frequency reference d1 01 to 10 00 Hz When Quick Setup is completed press Home to exit the Quick Setup menu and go to operation AUTO MODE Press dis to save freq reference 10 00 Hz The Z1000 can be operated in AUTO mode when the following actions have been Frequently Used Parameters performed All parameters are programmed Motor direction has been checked Auto Mode Reference source selected in parameter b1 01 See step 3 Auto Mode Run source selected in parameter b1 02 See Step 3 Default _ The motor should now be operating at low speed Parameter Value Description Comments running in the correct forward clockwise direction A1 06 oe Application Selection See Application list under step 4 Reference Source 1 0 Digital Operator Adjust Motor Speed from keypad pats pot Speed Control Method 1 Terminals Speed Pot 0 10V 4 20mA Next press Qo Jon the Digital Operator
8. Z1000 AC Drive Quick Start Procedure The following procedure is a supplement to other documentation supplied with this equipment and will guide the user in properly wiring the Z1000 and motor It will also show the user how to configure the Z1000 fora Hand and Auto operation DANGER mproper wiring can and will cause bodily harm as well as damage to the equipment When installing the system be sure to follow good wiring practices and all applicable codes Ensure that the mounting of the various components are secure and that the environment such as extreme dampness poor ventilation etc will not cause system degradation Please read this cheat sheet and the Z1000 User Manual TOEP C710616 45 provided with the Z1000 thoroughly before attempting any installation eee Z1000 Model 1 Identification and Mounting To make sure you received the correct model it is essential to verify the Z1000 nameplate with your order and make sure the Z1000 has the correct rating so it can be used with your motor Please check the nameplate information as shown in the example below Drive Model Drive Spec Number Number ope CIMR ZUQA001 FAA TA G input Power C C CINR ZUZAOOTIFAA c us te INPUT AC3PH 200 240V 50 60Hz 10 6A LISTED Output Power e OUTPUT AC3PH 0 240V 0 240Hz 10 64 Rating je MASS 5 6kg mx O N 6W3050 2 100 VAJ123456 le S N J0073D207410100 wombor TELNET TEETH UI AT
9. mes until the 2 Press to start the 3 ae APP canon i after all the electrical connections have been made 0 OOHiz All parameters are programmed ElaleNep operator shows the Quick Setting menu Quick Setup Press eten al use to switch and protective covers have been re attached At Motor direction has been checked i i this point DO NOT RUN THE MOTOR the Digital eatwesriapolicaions PES EA oadet Operator should display as shown in Fig 3 MONITR DRV Rdy each aa l Freq Ref d1 01 Available Applications ll E General 0 General Basic Drive Operation Pa DaO MODE W0 0n DOR o 5 FWD 1 Fan General Fan Application without PI Control Ig 3 DIgital Operator 5 K i aemm e 2 Fan Application with PI Control Freq Ref OPR EA 00 A 3 Return Fan with PI Control Motor Rotation Test u1 01 10 00Hz SaS l i E 4 Cooing Tower Fan without PI Control Uds oo FWD a eg ca 5 Cooling Tower Fan with PI Control i U1 03 0 00A ter M 6 Pump Secondary without PI Control 7 Pump with PI Control Freq Ref OPR E Ref E After selecting the Application the Z1000 Quick Setup will display the dedicated application parameters to setup your Z1000 PRESS HAND BUTTON LTA e to access a parameter and use gt to select the digit and use Drive for the selected application Press See Baer V to change the parameter value SETUP PRG SETUP f PRG SETUP PRG PRESS TO
10. quence and reference method of the Z1000 The sequence method determines how the Z1000 drive receives its start and stop command and the reference method determines how the speed of the motor is controlled Make sure all protective covers have been re attached and power is turned on DO NOT RUN THE MOTOR This section may require you to change one or more Z1000 parameters Please refer to Step 5 for a detailed explanation on how to change parameters SELECT SPEED METHOD b1 01 1 Adjust motor speed frequency from the Digital Operator Ref Source 1 Go to parameter b1 01 set value to 1 01 T Operator To adjust frequency press an from the operation screen and use A to change frequency and press MODE DRV Rdy Freq Ref d1 01 Ut 01 020 00 Hz 0 00 60 00 0 00Hz FWD Brown or Red P o tI Power 1 2 Adjust motor speed frequency from external terminals 0 10V 4 20mA Signal Ref Source 1 WE Analog Input Go to parameter b1 01 set value to m i Factory Default Cable a Shield Cable Shield Black Output 4 20mA 2 Install wire link AC SN when using transducer 2 Wire 4 20mA Transducer 4 20mA TB3 User Terminals Potentiometer 0 10Vdc 2K Ohm SELECT START STOP CONTROL METHOD b1 02 2 eo See step 6 1 Start Stop Control from Digital Operator use Q OFF Hand Auto Mode Operation Run Source 1 a 6 02 1 Digital
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