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1. AXMINSTER AWSL Woodturning Lathe 0000 9 L007 jenueyy JOS 2003 Axminster Reference No AWSL www axminster co uk Index of Contents v z Index of Contents 5 5 one eet ern An nent ieee nes 2 Declaration of Conformity m2 What s in the BOX ea nt animent ant ner ler nent 3 General Instructions for 240v Machines 3 4 Specific Safety Instructions for Woodturning Lathes Specitications ee unser irn 5 Initial Assembly 5 6 Parts Description and Identification ss 7 9 Identification and Description of the Lathe 8 10 i us Iro Do 11 Parts List 12 13 Changing the Speed 14 TE 15 CE Declaration of Conformity The undersigned F Mocking authorised by Laizhou Chunlin Machinery Factory Copied from No 275 Wenquan East Road CE Certificate Laizhou Shandong 261400 PR China declares that this product MC1018 Wood Lathe manufactured by Laizhou Chunlin Machinery Factory is in compliance with the following standards or standardisation documents in accordance with Council Directives 93 68 EEC The symbols shown on the cover of this SAFETY manual advise that you wear the correct safety protection when using this machine vefeng Oo Mas exl He gesbilato 02 Safety Protection Symbols What s in the Box Quantity Ite2. and approach angle to support the turning tools being used on the workpiece Tailstock This casting has a machined base which locates in the slot between and sits across the two surfaces of the bed There is a similar mechanism cam lift to that fitted to the banjo to lock the tailstock in position The upper part of the casting carries the tailstock barrel the centreline of which is in line with the headstock centreline The barrel can be advanced or returned using the control wheel The barrel can be held in position using its lock a lift and shift handled lever bolt which pinches the barrel in the casting The barrel is bored to accept 2MT tools On Off switch Standard on off switch assembly with I indicating the on button and assembly indicating the off button The switch is NVR D FREEPHONE 0800 371822 5 Identification and Description of the Lathe Rear view Fig 2 Tailstock barrel lock Revolving centre T pm Tailstock lock Toolrest lock Tailstock handle Access panel Pivot bolt Parts Breakdown D FREEPHONE 0800 371822 Parts List PART NO DESCRIPTION QTY 1 Bed 1 2 Semicircle Head Screw 2 3 Retaining Plate 1 4 Handwheel 1 5 Tailstock 1 6 Lock Lever 1 7 Eccentric Axis 1 8 Tail Axis 1 9 Taper Rod 1 10 Bearing Ball 1 11 Cup Centre 1 12 Headstock Spur Centre 1 13 Faceplate 1 14 Headstock Spindle 1 15 Bearing Ball 2 16 Ring Retai
3. the pivot bolt on the other side of the motor plate as well Lift the motor plate up to give enough slack in the belt to enable it t0 be moved to the new selection When the belt is located turn the spindle to ensure the belt is correctly seated Check that the belt is vertical the belt must not be run out of vertical alignment this can cause the belt to jump the pulley grooves possibly the wrong way and if it does manage to run it will scuff the sides of the belt badly When you are sure all is correct press down on the motor plate handle to put tension on the belt Don t go mad the belt does not need to be bar taut to operate correctly Tighten up the clamping bolt to hold the motorplate in position Replace refit the cover plates Reconnect the machine to the mains supply Give the lathe a little burst to check it all runs smoothly When you are satisfied remove any tools you may have been using stow carefully away The lathe is now ready to be used again Cover plate Star screws Spindle Belt Clamping bolt Shaped handle QD FREEPHONE 0800 371822 2 15 AWSL Woodturning Lathe 700176 E Axminster Reference No AWSL AXMINSTER Axminster Devon EX13 5PH UK FREEPHONE 0800 371822 e www axminster co uk
4. to lay flat across the bed of the lathe The mound at the end of the casting has a machined hole to accept the stem of the toolrest There is also a threaded hole through the mound into the hole which has a lift and shift lever handle bolt inserted into it to screw against the stem of the toolrest in order to clamp it in position The main body of the casting has a long lever ended actuating rod though it the lever end protruding beneath the mound the other end held in place by a circlip The actuating rod performs a cam lift action ona pendant bolt The pendant bolt hangs between the two bed surfaces and carries the clamping dog The underside of the main body is slotted along its length to allow it to be slid back and forth about the pendant bolt in order to position it When the cam lift is operated the clamping dog pulls up against the underside of the bed and holds the banjo in its set position The clamping dog is adjusted using the nut on the pendant bolt 0800 371822 07 Identification and Description of the Lathe Front view Faceplate Drive centre Headstock spindle Tailstock handle handle Headstock Tailstock Revolving Centre Banjo lock On off Switch Shaped handle Parts Description and Identification Toolrest A steel stem with a shaped bent metal blade forming a T profile It fits into the banjo and is locked in position for height
5. at the lowest speed when starting a new task 3 Try to render a new workpiece round or as close as is practical before turning 4 Check that the tool rest is at or slightly below the centre line of the workpiece 5 Check the workpiece is securely mounted in the lathe before switching on the power 6 Rotate the workpiece by hand to check that it is centralised clear of the tool rest not split or has loose knots 7 Where lathes have the facility to be reversed check the machine is rotating in the correct direction 8 If your lathe has the facility to run in reverse you must ensure that the mounting accessories chucks faceplates etc can be locked onto the lathe mandrel and in the case of chucks have some form of security device to prevent them unwinding during reverse operation Specific Safety Instructions for Woodturning Lathes 9 Make sure your tools are stored racked away from the turning area of the lathe Do not reach over a rotating workpiece at any time 10 Do not dig in or try to take too large a cut 11 Do not leave the lathe running unattended or leave the machine until everything is stopped 12 If you are turning between centres with softish stuff check and reposition the tailstock centre frequently 13 Some turning tools may have specific sharpening angles that have been determined by the manufacturers when re sharpening adhere to these angles to maximise the finish o
6. e to use an unbreakable type that will resist damage Only use a 13 Amp plug and make sure the cable clamp is tightened securely Fuse as required If extension leads are to be used carry out the same safety checks on them and ensure that they are correctly rated to safely supply the current that is required for your machine General Instructions for 240V Machines Work Place Environment Make sure when the machine is placed that it sits firmly on the bench or stand that it does not rock that it is sufficiently clear of adjacent obstacles so that you have unimpeded access to all parts of the machine The machine is designed for indoor use do not use when or where it is liable to get wet Keep the machine clean it will enable you to more easily see any damage that may have occurred Clean the overall machine with a damp soapy cloth if needs be do not use any solvents or cleaners as these may cause damage to any plastic parts or to the electrical components Clean the machined components with a lightly oiled cloth If the machine is liable to be standing idle for any length of time a light coat of machine or spray oil will minimise rusting Keep the work area as uncluttered as is practical this includes personnel as well as material Under no circumstances should CHILDREN be allowed in work areas It is good practice to leave the machine unplugged until work is about to commence also make sure to unplug the machine when it is not i
7. f your work Specification C Axminster No AWSL 700176 2 Hobby Motor 240V a c 50Hz 375W Headstock Spindle Thread 1 x 8 tpi T04M C Headstock Spindle and Tailstock Barrel Tapers No 2 Morse D Maximum Turning Diameter 240mm Maximum Distance between centres 440mm B Maximum Distance between centres with Extension fitted 1080mm Supplied Tool Rest Length 125mm D Speeds 5 760 1100 1600 2200 3200rpm C Supplied Faceplate Dia 80mm Height 365mm Width 205mm Length without extension bed 865mm C with extension bed 1300m Please read the Instruction Manual prior to using your new machine as well as the operating procedures for your new machine there are numerous hints and tips to help you to use the machine safely and to maintain its efficiency and prolong its life Keep this Instruction Manual readily accessible for any others who may also be required to use the machine Initial Assembly Before commencing assembly please read the parts description amp identification so that you can readily identify the parts Remove the lathe from its packaging Stand it on the bench Loosen the banjo lock and reposition to the required position similarly with the tool rest Locate the handle for the tailstock control wheel and screw securely into the pre threaded hole in the wheel rim flange using a flat blade screwdriver If you are going to fit the bed e
8. m t 3 Model Number Box 1 MC1018 1 No AWSL Lathe Headstock and Tailstock fitted 1 No Toolrest Arm Fitted to lathe bed 1 No 140mm Tool rest Fitted to Toolrest arm 1 No 80mm Faceplate Fitted to Headstock 1 No Packet containing 1 No 4 Prong Drive Centre 1 No Revolving Centre 1 No Handle for Tailstock Adjusting Wheel 2 No Rubber Feet with integral M8 bolts for use with the Bed extension 2 No Flat Washers 2 No Spring Washers 1 No 8mm Allen Key 1 No 6mm Allen Key 1 No 3mm Allen Key 1 No Instruction Manual 1 No Guarantee Card Box 2 1 No AWSL Bed Extension 1 No Instruction Leaflet 2 No Bolts Having unpacked your new AWSL woodturning lathe please dispose of the unwanted packaging responsibly The cardboard packaging is biodegradable General Instructions for 240V Machines Good Working Practices Safety The following suggestions will enable you to observe good working practices keep yourself and fellow workers safe and maintain your tools and equipment in good working order KEEP TOOLS AND EQUIPMENT OUT n WARNING OF THE REACH OF YOUNG CHILDREN Primary Precautions These machines are supplied with a moulded 13 Amp Plug and 3 core power cable Before using the machine inspect the cable and the plug to make sure that neither are damaged If any damage is visible have the tool inspected repaired by a suitably qualified person If it is necessary to replace the plug it is preferabl
9. n use or unattended Always disconnect by pulling on the plug body and not the cable Once you are ready to commence work remove all tools used in the setting operations if any and place safely out of the way Re connect the machine Carry out a final tightness check e g chuck or face plate workpiece tool rest etc check that the correct speed has been selected Make sure you are comfortable before you start work balanced not reaching etc If the work you are carrying out is liable to generate flying grit dust or chips wear the appropriate safety clothing goggles gloves masks etc If the work operation appears to be excessively noisy wear ear defenders If you wear your hair in a long style wearing a cap safety helmet hairnet even a sweatband will minimise the possibility of your hair being caught up in the rotating parts of the tool likewise consideration should be given to the removal of rings and wristwatches if these are liable to be a snag hazard Consideration should also be given to non slip footwear etc Do not work with cutting tools of any description if you are tired your attention is wandering or you are being subjected to distraction A deep cut a lost fingertip or worse is not worth it Above all OBSERVE make sure you know what is happening around you and USE YOUR COMMON SENSE Specific Safety Instructions for Woodturning Lathes 1 Do not use split work pieces 2 Always start
10. ning 1 17 Ring Retaining 1 18 Bearing Ball 202 1 19 Headstock 1 20 Cover plate 1 21 Cover plate 1 22 Balance Wheel 1 23 Marking Plate 1 24 Hex Socket Set Screw 1 25 Drive Pully 1 26 Drive Belt 1 27 Socket Head Screw M8 X 25 1 28 Hex Socket Set Screw M6 X 10 1 29 Motor Pulley 1 30 Flat Head Screw 2 31 Motor Plate 1 32 Motor 1 12 C www axminster co uk Sen Parts List 33 Hex Socket Head Screw M8 X 20 1 34 Ring Retaining 12 2 35 Tool Rest 1 36 Tool Rest Base 1 37 Bolt 1 38 Plate 1 39 Hex Nut 1 40 Lock Handle For Knife Base 1 41 Lock Lever 1 42 Bolt 1 43 Lock Plate 1 44 Nut 1 45 Power Cord 1 46 Switch 1 47 Warning Label 1 48 Washer 8 4 49 Spring Washer 8 6 50 Rubber Washer 4 51 Big Washer 8 2 52 Star Screws 1 53 Ring Retaining 10 1 54 Semicircle Head Screw 5 X 10 2 D FREEPHONE 0800 371822 13 Changing the Speed Note The lowest speed pulley combination is furthest from the faceplate i e smallest motor pulley diameter to largest spindle pulley diameter IN Disconnect the machine from the mains supply Locate the two cover plates at the end and at the rear of the headstock Loosen the star nuts that secure the cover plates see A B lift slide turn etc them out of the way to give you access to the belt Using the 6mm Allen key supplied loosen the clamping bolt behind the shaped handle of the motor plate see fig C You may need to slightly loosen
11. s in the end of the bed The metal plate also prevents the tailstock being slid off the end of the bed If the bed extension is fitted the plate should be transferred to the end of the extension Headstock Tower casting which is bolted to the bed It has housings for the bearings that carry the headstock spindle At the rear of the headstock is an open void to give access to the driven pulley cluster it is guarded by a flat metal plate cover Headstock A steel spindle threaded 1 UNC 8 tpi to mount faceplates chucks etc Spindle The spindle is bored out to accept 2MT drive centres et al The driven pulley cluster is keyed onto the shaft between the two mounting bearings There is a small handwheel mounted on the outer end of the spindle to facilitate hand rotation whilst setting work up changing Speed etc Motor Assembly The motor is mounted on a plate which is shaped to provide a pivot point on one side and a handle shape on the other There is a radius slot on the handle side through which a clamping bolt is fitted The clamping bolt with a washer fits through the motor plate and into a threaded hole in the bed leg flange casting and when tightened will clamp the motor plate in position to maintain tension on the drive belt The drive pulley cluster is mounted on the motor shaft and is accessed through the cover plate on the bed Banjo The toolrest mounting arm This is a shaped cast iron casting the base of which is machined
12. xtension follow the instructions that are in the box or see page 06 Initial Assembly Assembling your Extension Bed Step 2 Step 1 Remove the plate and Remove the two screws locate the holes Screw driver uu Dowel holes Typ dowels Step 3 Step 4 Line up the extension bed Slide the extension bed carefully locating dowels with the two but firmly into place Insert the dowel holes in the casting bolts and tighten finger tight Step 5 Step 6 Refit end cover plate to extension bed Clamp the tailstock across the join to align the beds Then tighten the holding bolts securely a lt 06 Wood lathe es Extension bed Parts Description and Identification Lathe Bed Cast Iron frame with ground top surfaces and 4 leg extrusions the leg extrusions have large rectangular flanges for strength and are also used to support the ON OFF switch assembly at the tailstock end and the motor mounting plate drive pulley assembly at the headstock end There are threaded holes in the base of the legs to accept the integral bolts ofthe rubber feet The far headstock end has a flat metal plate cover to guard the drive pulley cluster The far tailstock end has four threaded holes to accept the mounting bolts for the bed extension If the bed extension is not used the mounting face is covered by a small metal plate secured by 2 screws which also have threaded fixing hole
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