71503636/1 up-GB
Contents
1. Effect Beeper Display Led Reset ALL 09 06 2011 Input SW4 alarm ALL 07 Automatic reset min idrostat pressure switch for all water cooled models Automatic reset min pressure switch only for MOD O Input active for more than five seconds when ap pliance in start mode The alarm is disabled for approx two minutes at each compressor start up The alarm is disabled during pump down If the alarm persists contact SERVICE Appliance sets to STOP Start Stop and Defrost push buttons are disabled Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 07 with standard display Press the mute push button with beeper off Alternatively switch off the panel then turn it back on stand by Input SW3 alarm Kriwan compressor automatic reset only for MOD Q Input active for more than five seconds at least three times when appliance is in start mode Compressor shuts down and resumes operation when input value returns to normal The appliance sets to STOP at third alarm Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 08 with standard display Press the mute push button with beeper off Alternatively switch off the panel then turn it back on stand by Input Ht1 alarm Input in voltage 1 fuses only for MOD 8 BLAST CHILLER ISTRUCTION C 2003 ALL 10 ALL2. HARD BLAST CHILLING FEATURES When the HARD function is used chilling takes place in two stages an initial Hard stage when the air temperature is brought down to below 0 C in order to accelerate chilling a second Soft stage involving air temperatures around 0 C HARD BLAST CHILLING BY TEMPERATURE Press push button 3 relative LED lights up then press push button 5 to select the temperature mode LED 5 A on Insert the core probe into the core of the product to be chilled Start up the cycle by pressing push button 6 LED 5 A and those relative to the push buttons pressed illuminate throughout the cycle while LEDs 13 flash Display 5 indicates the maximum blast chilling time start ing temperature to end of the blast chilling temperature factory setting 90 minutes The temperature measured by the core probe is shown by display 16 The instrument timer starts the countdown of the maximum blast chilling time as soon as the temperature measured by the core probe falls below the temperature of 65 C the dot at the bottom right of display 15 flashes Once the cycle has been started the appliance operates ini tially with an air temperature below 0 C LED on push button 3 flashes then with temperatures around 0 C LED on push button 3 on Nota the first stage of the cycle is completed when the core probe detects a temperature of 20 C in the product core The blast chilling phase ends o
3. ALL 15 Keyboard membrane alarm Cause A pressed push button has been detected when panel is switched on Effect All keys are disabled All relays are disabled All inputs are disregarded The LED indicator of the pressed button flashes Beeper Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Display Alternates message ALL 15 with standard display Reset Switch off the panel then turn it back on stand by Note The appliance cannot be used until this alarm has been removed 6 2 2 List of other operating faults not indicated FAULT CAUSE Compressor does not operate 1 Overload switch has cut in 2 Power failure Fans do not rotate 1 Power failure 2 Fan fault 3 Condenser fault 4 Protective fuse faulty Electronic panel does 1 Power failure not switch on 2 Protective fuses broken Compressor operates but 1 Shortage of refrigerant gas does not cool cell 2 Solenoid valve fault 3 Condenser is soiled 6 2 1 Information on alarms During alarms the beeper is activated and the display shows the message ALL xx The alarm message is alternated on the display even when the beeper has been silenced until the alarm has been clea red Alarm relays remain activated as long as the alarm is displa yed In the case that more than one alarm has been activated each one is alternately displayed When the beeper is activated the operator can silence it by pre
4. Always wear protective gloves while cleaning must be kept clean to allow free circulation of air This ope ration should be performed at least once a month Use a non metal brush to remove all dust and debris from the con 7 4 EXTERNAL CLEANING AND MAINTENANCE denser blades e For the cleaning of the unit cabinet use a soft cloth with a Use a vacuum cleaner to prevent the dust removed from mild detergent solution specific for Stainless Steel being dispersed in the surrounding area To remove greasy deposits use a brush dipped in alcohol A Never use pointed or abrasive instruments to scrape appliance surfaces A Perform this operation only after the appliance has been shut down 06 2011 BLAST CHILLER ISTRUCTION C 2003 5 S Fig 1 How to access the evaporator for cleaning It is possible to gain access to the inside part of the evapo rator to perform the cleaning of the same Fig 2 Removing the screws located on the front fan panel and opening it to the right side or removing the panel Periodically provide to clean the evaporator using nebuli zed hot water at low pressure and addressing the water throw on the evaporator battery Finished the cleaning provide to dry the evaporator using air pressure in order to desiccate and remove the residues of presence of water After that refit the fan panel in proper po sition To carefully clean with a cloth the surfaces adjacent to the evaporator and provide
5. T24 C T40 T40 C TAO R T50 MOD 9 Models T20 T20 C T20 R T30 T24 C T40 T40 C T40 R T50 71503788 0 REV 03 06 2011 BLAST CHILLER ISTRUCTION C 2003 PREFACE This manual is an integral part of the pro duct providing all the information requi red to ensure correct installation operation and maintenance of the ma chine Read the manual carefully making refe rence to it for machine operation Keep the manual in a safe place where it can be accessed by all authorised operators in stallers operators and service personnel The machine has been constructed in compliance with the directives 73 23 CEE low voltage 89 336 CEE electromagne tic compatibility and 98 37 CE machines for certain models only Installation must be performed in com pliance with National and Local Standards by professionally qualified staff and accor ding to the manufacturer s instructions e Any contractual and extra contractual lia bility of the manufacturer is excluded due to damage caused by errors during instal lation and use and however failure to comply with the National and Local Stan dards in force and the instructions sup plied by the manufacturer Make sure that the supplied or specified components are used Before performing any cleaning or main tenance operation disconnect the ap pliance from the electric power supply mains by operating on the system switch and or the product switch
6. 99 ie 0 CF Cell set point during first stage of HARD blast chilling core probe 295 99 C 20 d DEFROST dO Defrosting interval 0 no defrost 0 99 hours 8h dA Defrost probe readout readout only pe zs d a U INPUTS VARIOUS u5 Duration of UV lamp activation if u5 0 UV key is disabled 0 99 min 0 uA Print interval when uA 0 HACCP key is disabled 0 99 min 20 10 BLAST CHILLER ISTRUCTION C 2003 06 2011 5 12 PRINTER OPTIONAL If you have to turn the instrument on off press If you have to feed the paper by hand press If you have to change the roll of paper Turn the instrument off Press O for opening the panel at the front of the instru ment Slip the roll of paper into the lower side of the roller Press as long as the roller drags the roll of paper Close the panel at the front of the instrument If you have to execute the print test Switch offthe power supply of the instrument Press Switch on the power supply of the instrument Signals on off led if it is lighted the instrument will be in ON mode 06 2011 BLAST CHILLER ISTRUCTION C 2003 6 ALARM MANAGEMENT BUZZER 6 1 STORAGE OF DATA ERRORS Beeper The appliance electronic controller is equipped with a system of acoustic and visual signals to indicate the intervention of safety devices The table below gives a list of the alarms Display shown on the panel display Reset 6 2 THESOFTWARE CONTROLS THE FOLLOWING ALARMS ALL 0
7. EFFICIENT APPLIANCE OPERATION 3 1 SHUT DOWN PROCEDURES In the event of emergency shut down the appliance by swit ching off power at the main panel by means of the knife switch or by removing the plug from the power socket 3 2 OPERATING TIPS Before starting up the appliance clean the inside of the cell thoroughly 3 2 1 Pre cooling Before using the appliance for the first time or after a pro d Position the core probe at the centre of the largest product or food item make sure that the tip of the probe does not protrude or touch the tray The probe must be cleaned and sanitised before each new cycle operation to prevent inadvertent contamination longed period of disuse pre cool the cell by running an e Avoid covering the trays and or containers with insulating empty cycle until the set operating temperature has been covers or film The more the product is insulated the more reached time is required for chilling or freezing To ensure optimal performance without any alteration to Trays must be packaged when the product has been chilled food quality before being placed in storage arrange food products in such a way as to favour the circu lation of cold air throughout the cell open the door as little as possible 3 2 2 Loading the appliance a Ensure that foods to be chilled and or frozen are separate and do not have a thickness greater than 50 80 mm Do not load the appliance beyond the quantity recomme
8. In the event of faults and or bad functio ning deactivate the appliance and do not attempt any repairs or direct intervention BLAST CHILLER ISTRUCTION C 2003 A CAUTION THE FOLLOWING OPERATIONS AND THOSE HIGHLIGHTED BY THIS SYMBOL MUST NOT BE PERFORMED BY THE APPLIANCE USER In particular Electrical connections Water connections Installation Testing Repairing machine components Disassembly of the appliance and or its components Adjustments and calibration Cleaning the appliance and maintenance of Electrical parts Electronic parts Mechanical parts Refrigeration system parts THE TEXT WITH THIS SYMBOL IS OF PARTICULAR IMPORTANCE OR POTENTIAL DANGER SIGNALS AN NOTA clarifies the current operations 71503788 0 REV 03 06 2011 06 2011 INDEX Description GENERAL DOCUMENTATION ps 17 Ds 1 4 is GENERAL INFORMATION 1 oett INS TALLA LIC Stadt dae pdas tec ts TRANSPORTANDO HANDENS varada idas ULNIS CRIN G dt ee GENERAL SAFETY REGULATIONS INSTALLATION 2 1 22 2 3 24 2 5 25 2 2 2 8 2 Zt ADVICE TO ENSURE EFFICIENT APPLIANCE OPERATION Del 22 2 21 DATAPLATE INFORMATION sica dto REMARKS MALFUNCTION S CLAIMS FESTE SNO au diy nar te def oO td bd En AMBIENT TEMPERATURE AND AIR CIRCULATION EFECTRICALCONNECTHONS cun ud kart bota Connecting the appliance to the power supply REFRIGERATION COMPONENT CONNECTIONS REMOTE ASSE MBE
9. and 8 Press push button 3 again to return to standard display Start up the cycle by pressing push button 6 LED 5 B and push button LEDs remain on and LEDs 43 flash throughout the cycle Internal cell temperature is shown on display 6 Once the cycle has been started the appliance operates ini tially with an air temperature below 0 C LED on push button 3 flashes then with tem peratures around 0 C LED on push button 3 on For ex ample HARD timed chilling cycle 90 minutes First stage of 40 minutes with negative air temperature Second cycle stage of 50 minutes with air temperature around 0 C When the maximum chilling time has counted back to 0 the chilling cycle is completed and the appliance automatically switches to the set positive storage temperature for an in definite interval LEDs illuminate and the beep is activated when the cycle is finished as in the temperature chilling cycle The same ap plies for the storage function Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle 4 8 BLAST FREEZING BY TEMPERATURE 4 9 To select this cycle press push button 4 relative LED lights up then press push button 5 to select the temperature mode LED 5A on Insert the core probe into the core of the product to be chilled Start up the cycle by pressing push button 6 LED 5 A and those relative to the push buttons pressed illuminate thro
10. equipment suited to the weight and overall dimensions of the packaged machine compo nents When handling the machine components apply all pre cautions to prevent damage in compliance with the infor mation given on the packaging material BLAST CHILLER ISTRUCTION C 2003 1 4 UNPACKING Remove all cardboard wood or other materials from the wood base on which the machine is set Lift the ma chine components with suitable means e g lift truck re move the wood base then position the machine components in the allocated site Once all packing material has been removed check that the machine has not been damaged in any way Remove the protective PVC film on the stainless steel panels from all internal and external surfaces A A 1 5 Always wear protective gloves when handling packing material and the wood base Nota Dispose of packing materials in compliance with dispo sal regulations applied in the country where the machine is to be installed Never dispose of materials in the environment see section 2 9 GENERAL SAFETY REGULATIONS Failure to observe the recommendations made by the pre sent manual will be at the entire responsibility of the ma chine user The main safety regulations are as follows do nottouch the machine with moist or wet hands or feet never operate the machine while barefoot do not insert screwdrivers cooking utensils or any other object between the guards and moving parts be
11. to reassemble the frontal fans panel Before starting the machine pls verify to have removed the equipments used in precedence for the cleaning BLAST CHILLER ISTRUCTION C 2003 7 5 7 5 DEFROST WATER DRAINAGE The system is prearranged for automatic and manual defro sting as necessary Make sure that the water from the evaporator drains out into the collecting tray and that the drain tube is not clogged PERIODIC CLEANING OF THE AIR CONDENSER FILTER only for MOD 9 Press with a screwdriwer on both sides of front panel see drawing Take and clean the filter Put the filter in the original position Push with the hands and close the panel 06 2011 Castel MAC SpA 3 LLI L ES L gt E e ab D gt e 6 c an ab 4 dp qu O co co e b nad co L N N D m ol O L ep e pS e gt an Eo Ko gt Tel 39 0423 738451 Fax 39 0423 722811 tecnomac castelmac it www tecnomac eu WoW Yeqqy suolZnjs 102 90 O AAHY 0 88 08S1Z eonou JOU noyjim suoneo eds pue sjepoui eDueuo o 1uBu eui senasal DEY JAISE OSIAABSId ezues euorejse euo euoiuoe eis SUDIIPOW eeuodde ip oyup EAIASI Is ydg IN e1ISeD gt DA me S ICIM ISO 9001 Cert n 0412 b 4
12. 11 Cause ALL 12 Cause ALL 13 Cause ALL 14 Cause Effect Beeper Display Alarm relay Reset Input Ht2 alarm Input in voltage 2 fuses only for MOD In the water cooled C U version if the hydrostat should intervene due to the lack of water the ma chine stops and ALL 10 appears on the display The machine re starts automatically when the water supply returns Excessive temperature alarm only during storage cell probe constantly detects a temperature greater than the sum of positive or negative storage set points with relative alarm delta Blackout alarm only during storage after the return of power the cell probe detects a temperature greater than the sum of positive or negative storage set points with relative alarm delta This alarm is disregarded ifthe storage probe is al ready in alarm status Compressor preventive maintenance alarm Compressor operating time is a whole multiple of hours set under password Temperature not reached in set time alarm Blast chilling by temperature has lasted longer than the time set for Timeout Store the alarm in HACCP memory Chilling cycle continues Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 14 with standard display Not activated Press the mute push button with beeper off Alternatively switch off the panel then turn it back on stand by
13. 4 ALL 01 Evaporator probe alarm Cause Exit from operating range 50 C 100 C for over ALL 05 30 seconds Probe is defective REPLACE PROBE Cause Beeper Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Display Alternates message ALL 01 with standard display Beeper Reset Automatically resets only when probe reading has returned to normal Display ALL 02 Core probe alarm Reset Cause Exit from operating range 50 C 100 C for more than 30 seconds during current chilling cycle by temperature ALL 06 Effect Interruption of current chilling cycle by tempera ture and automatic start up of timed chilling cycle Chilling by temperature push button disabled Probe is defective REPLACE PROBE Cause Beeper Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Effect Display Alternates message ALL 02 with standard display Alarm relay Not activated Beeper Reset Press the mute push button with beeper off Resets automatically if probe value returns to nor Display mal but cycle remains in timed mode Alternati vely switch off the panel then turn it back on Reset stand by ALL 03 Cell probe alarm Cause Exit from operating range 50 C 100 C for over 30 seconds Probe is defective REPLACE PROBE Effect Any current chilling cycle is interrupted If a storage phase is in progress the compressor and the fan set to stand by status When the ap
14. C lamp switches on and sterilizes 5 B is illuminated the interior for a default time of 30 minutes To interrupt the The computer automatically exits the programming function sterilization cycle press push button ff or open the cell after approximately 40 door When the door is closed again the lamp will remain off 5 11 1 User parameter settings Parameter Min Max Unit meas DEF PA PASSWORD 99 99 Number 19 PROBE PARAMETERS 1 Cell probe calibration 10 10 C 0 2 Evaporate probe calibration 10 10 0 3 Core probe calibration 10 10 0 8 Temperature scale O Fahrenheit 1 Celsius 0 1 Flag 1 c CHILLING FREEZING cO Cell probe differential 1 15 6 3 c1 Duration of timed chilling and max duration for chilling by temperature 0 400 min 90 c2 Chilling end set point core probe 55 99 C 3 c3 Positive storage set point cell probe 55 99 Duration of timed freezing and max duration of freezing by temperature c4 when c4 0 key and freezing function to 18 C are disabled 0 400 min 240 For chilling units only c5 Freezing end set point core probe 55 99 C 18 c6 Negative storage set point cell probe 55 99 a 25 C8 Positive and negative chilling duration countdown start temperature 55 99 65 CA Core probe readout readout only s ie e E onm e chilling cell probe and during second stage 55 499 C E HA RD chilling set point temperature transition HARD gt SOFT of core probe 55
15. E S vitm tette bread bx E CONDENSATE DRAINAGE CONNECTION INFORMATION FOR INSTALLATION TECHNICIAN SAEEISCAND CONTROL SYSTEMS 5 rssdentebsypders DISPOSAL OF WASTE ELECTRONIC AND ELECTRICAL EQUIPMENT dd SEUTEDOWN PROCEDURES iaa OPERATING TIPS PIO COOMO A 322 LOAN VAC AO DIE dle S Ardila PROGRAMMING AND OPERATING INSTRUCTIONS 4 1 4 2 4 3 44 4 5 4 6 4 4 8 4 9 DELAYED START OF COMPRESSOR DURING RS Ion ING vut os as prb E CES da STABATNG We THEY ELANCE 512 pb adire rre SOFT BLAST CHIEEINGHBY TEMPERADPURE tetas SOFEISTIMIEDDIOSS TT EOD eig aee ine deii heen ak HARD BLAST CHING PER IWRES S en betont HARD BLAST CHILLING BY TEMPERATURE HARD TIMED BLA ST CRIEN G Letto e aie mais DEAS PEREEZINGBT TEMPERATURE studied eta ees MMED BLAST ERE EZIN Goati Mea ote en b eec Description APPLIANCE FUNCTIONS p DATEAND TIME SETTINGS ati 5 2 ICE CREAM SURFACE HARDENING 5 3 MUTING THE BEEPER AND ALARM RESET 2d oPROOGORHANMLSIOBAGE sl 55 DISPLAYING THE THREE LATEST HACCP ALARMS 2505 PRINTING OUT STORED DATA aaa 5 5 FORGED VENTILATION FUNCTION ap tdi SS MANGAL DEFROSTING etre prO ily oes p AUTOMANEDERROSTEXCLES qe oi SCI VG LAME FUNCTION atico 5 11 USER ENTRY TO PROGRAMMING DATA S T LI WISER paldrmetersettrigS dando 512 PRINTERTOPTIONAED a tute ee re hes ALARM MANAGEMENT BUZZER Od SEIOBRAGEOISDASDIAZERRORBRS japetentadenaid den 62 THE SOFTWARE CONTROLS THE FOLLOWIN
16. G B UU CR O2 lt MOMO Omara pU eee Eae gets 6 2 2 List of other operating faults not indicated MAINTENANCE AND CLEANING X GENERAESAFEPEFREGUBAUDINS artis 22 LEANING TAE CONDENSER destaca edic bet oath 73 CLEANING IHE CELE 74 EXTERNAL CLEANING AND MAINTENANCE La DEFROST WATER DRAINAGE A35 uda canada 7 6 PERIODIC CLEANING OF THE PUE CONDENSER FILTER vin aet autas out botes sto BLAST CHILLER ISTRUCTION C 2003 9 9 c9 c9 c9 c c9 ooo t 6 6 6 6 5 5 9 9 9 5 1 1 1 1 2 1 3 GENERAL DOCUMENTATION GENERAL INFORMATION This manual is an integral part of the product providing all the information required to ensure correct installation ope ration and maintenance of the machine Read the manual carefully making reference to itfor machine operation Keep the manual in a safe place where it can be accessed by all authorised operators installers operators and service personnel The machine has been constructed in compliance with the directives 73 23 CEE low voltage 89 336 CEE electroma gnetic compatibility and 98 37 CE machines for certain models only The machine has been designed for professional applications only and should only be operated by qualified personnel The machine must only be used for the purposes for which it was designed i e for chilling and freezing food products The machine must not be used for products requiring con stant temperature con
17. and inside the door Disassembled MOD 8 We ask you to indicate to the dealer service machine model machine code number and apparatus serial number These information are written on the registration label in stalled on top of the control panel POSITIONING The machine must be installed and commissioned in com plete compliance with safety regulations procedures and standing laws The installation technician bears the responsibility of ensu ring compliance with fire safety requirements seek all ne cessary advice from the local fire fighting authorities Position the machine in the allocated site Adjust the machine feet until the appliance is perfectly level In the case of particularly heavy equipment use appropriate lifting means fig A Cap 1 3 If the appliance is not perfectly level correct operation and condensate flow off will not be assured A 2 4 2 5 Avoid direct exposure to sunlight closed sites with high temperatures and poor air circulation installing the machine near sources of heat AMBIENT TEMPERATURE AND AIR CIRCULATION For air cooled appliances the maximum ambient tempera ture for operation is 32 C Correct operation cannot be gua ranteed at higher temperatures The machine may operate safely to a maximum temperature of 38 C Remote condensing units must be installed in special rooms or outdoors protected against direct sunlight by a shelter or roof structure at the cost of t
18. ck that it has been cor rectly installed and commissioned test report Check that there are no gas leaks from weldings or joints made during installation works Check that the pipes connecting the condenser to the re mote condensing unit have been well insulated Check all wiring connections Check electrical input Check the standard pressure in the refrigerant system Check the water connections and efficiency of the pressure switch valve during operation as well as the flow of con densing water in water cooled units Perform at least one blast freezing cycle to the SET tempe rature and one manual defrosting cycle In the event that the appliance or the remote condensing unit have not been transported in a vertical position e g on the back or have been overturned during installation works allow at least 4 hours before starting up the equipment Inform the customer of the exact purpose of the appliance with specific reference to the use and requirements of the customer The appliance must be installed and put into service by a technician authorised BLAST CHILLER ISTRUCTION C 2003 2 10 SAFETY AND CONTROL SYSTEMS Door microswitch shuts down fan operation in the cell when the door is ope ned General fuses protect the power circuit against short circuiting and over loads Compressor heat relay intervenes in the event of overloads or operating faults Safety pressure switch intervenes in the eve
19. fore performing cleaning or routine maintenance ope rations disconnect the machine from the power supply at the master switch and the main knife switch if present never pull on the power cable to disconnect the machine from the power supply 06 2011 2 2 1 2 2 2 3 06 2011 INSTALLATION THESE OPERATIONS MUST BE PERFORMED BY A CERTIFIED INSTALLATION TECHNICIAN ONLY DATA PLATE INFORMATION Check that the data specified on the plate correspond to the characteristics ofthe power supply V kW Hz no phases and power available The dataplate with appliance specifications is located at the rear exterior of the machine and or on the electrical boards The set up of individual units and the installation of condensers are subject to the fire safety regulations of the country in which the machine is installed seek all necessary advice from the local fire fighting authori CEZ Bear in mind that the intervention of safety valves or plug fuses in the refrigerating circuit will lead to the immediate discharge of refrigerant into the environment 44 1 wj REMARKS MALFUNCTION S CLAIMS In case of machine malfunctioning and claim on Blast Chil lers delivered in the following way Assembled MOD OQ We ask you to indicate to the dealer service machine model machine code number and apparatus serial number These information are written on the registration label in stalled on the back of machine
20. h button 12 relative LED illuminates If conditions allow it the temperature detected by the eva porator probe must be lower than the set point in the pro gram parameters the appliance will perform a defrost cycle Display 16 will show dEF To immediately stop a defrost cycle press push button 12 BLAST CHILLER ISTRUCTION C 2003 9 5 9 AUTOMATIC DEFROST CYCLES 5 11 USER ENTRY TO PROGRAMMING DATA not available for MOD OQ e Access for programming configuration parameters is only The appliance automatically performs defrost cycles during permitted when the appliance is ON 1 and there is no data storage Three defrost cycles are performed during a 24 hour memory error active period once every 8 hours Press and hold down push buttons 7 and 8 at the same The appliance automatically restarts once the defrost cycle time for more than five seconds the computer will give ac has been completed cess to the programming function Display 16 displays PA while display 5 will show the relative value Use push button 5 to select parameter display LED 5 A il 5 10 UV C LAMP FUNCTION luminated or display 16 with settings LED 5 illuminated Use this function to sterilize the interior of the cell Use push buttons 7 and 8 to scroll the list of parameters When the appliance is ON 1 press push button ff relative if LED G A is illuminated or to modify the settings if LED LED illuminates The UV
21. he appliance is ON 1 press push button 9 briefly display 16 will show program P1 Use push buttons 7 and to select the required program Start up the cycle by pres sing push button 6 DISPLAYING THE THREE LATEST HACCP ALARMS Set the machine to ON 1 Press and hold down push button 0 for more than five se conds relative LED illuminates to enter the alarm display function date hour and minute alarm type and maximum temperature detected Every time the HACCP push button is pressed the stored data are displayed EXAMPLE ALL 11 Display 5 Display Str start 12 hr hour 29 min minutes 6 day days 8 mon month 03 yr year End end is Hr ZA min 6 day 8 mon 03 yr 24 maximum temperature detected inside the cell PRINTING OUT STORED DATA With the appliance in STAND BY status press and hold down push button 10 for more than five seconds to print out the latest work cycle With the appliance in STAND BY status press push button once to print out HACCP data When the appliance is operating and the printer is on the current cycle will be prin ted out FORCED VENTILATION FUNCTION To activate this function when the appliance is ON 1 press push button 12 for more than five seconds The fan will con tinue to operate even when the cell door is open During forced ventilation display 16 will show AIR MANUAL DEFROSTING To activate this function when the appliance is ON 1 press pus
22. he purchaser Sufficient air circulation must be guaranteed at all times ELECTRICAL CONNECTIONS A dedicated thermal magnetic circuit breaker compliant with established regulations must be installed on the ap pliance power line Connected electrical cables must correspond to the techni cal data as specified on electrical drawings provided by the installation technician Connect the earthing conductor to an efficient earthing sy stem The manufacturer declines all liability and guarantee obli gations in the event of injury to persons or damage to equipment and objects due to incorrect installation and or failure to comply with standing installation regulations 2 5 1 Connecting the appliance to the power supply In the event of damage to the power supply cable on the ap pliance have the cable replaced only by a qualified electri cian to avoid any risk of personal injury BLAST CHILLER ISTRUCTION C 2003 3 2 6 2 7 2 8 DP o REFRIGERATION COMPONENT CONNECTIONS REMOTE ASSEMBLIES Appliance power lines are sized for installation distances of up to 10 metres For greater distances seek advice from CONDENSATE DRAINAGE CONNECTION MOD 9 Fit a condensate wash water drainage hose with a minimum diameter of 1 Geberit or similar type Provide a waste pipe with a trap with a diameter of at least 1 1 2 at floor level NE INFORMATION FOR THE INSTALLATION TECHNICIAN Before starting up the machine che
23. instruction manual EasyChill ChillRapid E5 E10 E15 E15 2 E20 T20 T24 T30 T40 T50 SurRapid Ce Tecnomac Gentile Cliente La ringraziamo per aver preferito uno del nostri prodotti frutto di lunga esperienza e di una continua ricerca per un prodotto superiore in termini di affidabilita prestazioni e sicurezza In questo manuale trover tutte le informazioni ed i consigli per poter utilizzare il suo prodotto nel massimo della sicurezza ed efficienza Dear Customer We would like to thank you for having chosen our products the result of long experience and continuous research for a superior product in terms of reliability performance and safety This manual will supply all of the information and advice for the efficient use of your product in complete safety Cher Client Nous vous remercions d avoir choisi notre produit fruit d une longue exp rience et d une recherche permanente d un produit sup rieur en termes de fiabilit de prestations et de s curit Dans ce manuel vous trouverez toutes les informations et les conseils pour pouvoir utiliser votre produit avec une s curit et une efficacit optimales Sehr geehrter Kunde Wir danken Ihnen f r Ihre Wahl eines unserer Produkte welches das Ergebnis einer langen Erfahrung und stetiger Forschungsarbeit ist Dank dieser konnte ein Produkt entwickelt werden das ein hohes Ma an Verl sslichkeit eistungsfahigkeit und Sicherheit bietet In diesem Ha
24. lapsed an acou stic signal is given The appliance remains on ready for ano ther ice cream hardening cycle Open the cell door remove the hardened product replace it then shut the door The ma chine will perform another hardening cycle for the time set for the previous one Every time the door is opened and clo sed after a cycle the time is reset To exit the function press push button 6 6 ADDITIONAL FUNCTIONS MUTING THE BEEPER AND ALARM RESET Press push button 8 to mute the alarm beeper Alarms are reset by pressing push button 8 when the beeper is off automatically if alarm conditions are removed See also section 6 Alarm Management PROGRAM STORAGE 9 The programming function is used for cycles for processing products with the same characteristics Up to 99 programs can be stored Select the type of chilling process Soft Hard Timed Freezing or by Temperature then press and hold push button 9 until display 16 shows the abbreviation P1 push button 9 LED flashes Use push buttons 7 and 8 to set the number of the pro gram on display 6 Start up the cycle by pressing push button 6 When the cycle has been completed the appliance auto matically switches to the set storage temperature for an in definite time Press push button 6 to set the appliance to STOP status re lative LED switches off ready for a new cycle 5 5 5 6 5 7 5 8 RECALLING A STORED PROGRAM When t
25. mponents can be cleaned with a soft sconnected before carrying out any cleaning or mainte cloth or sponge nance work on the appliance E E 7 1 GENERAL SAFETY REGULATIONS e y 5 A amp Recall the following regulations to ensure that all cleaning and routine maintenance operations are conducted safely X A E x RT do not touch the machine with moist or wet hands or feet Clean with water and non abrasive neutral detergents Rinse never operate the machine while barefoot do not insert with a damp cloth or sponge or with a gentle jet of water screwdrivers cooking utensils or any other object between no stronger than mains pressure Do not use pointed or the guards and moving parts abrasive instruments to scrape appliance surfaces before performing cleaning or routine maintenance opera tions disconnect the machine from the power supply at the A Never use abrasive fluids solvents or thinners master switch and by pulling out the plug never pull on the power cable to disconnect the machine from the power supply Removal of guards and safety devices for the purposes of routine maintenance is strictly prohibited The manufacturer declines all responsibility for accidents causedby failure to observe the above regulation Before starting up the appliance clean the inside of the cell thoroughly as described in par 7 3 7 2 LEANING THE CONDENSER To ensure correct and efficient air condenser operation it N Nota
26. ndbuch finden Sie s mtliche Informationen und Ratschlage damit Sie das Produkt mit maximaler Sicherheit und Effizienz nutzen k nnen Estimado cliente Le agradecemos por elegir nuestros productos fruto de la gran experiencia y de la investigaci n constante para obtener un producto superior en t rminos de fiabilidad rendimientos y seguridad En este manual encontrar todos los datos y consejos para poder utilizar el producto en sus m ximos niveles de seguridad y eficiencia PUSH BUTTONS CONTROL PANEL ON OFF STAND BY e s Soft blast chilling cycle 3 C e 43 Hard blast chilling cycle 3 C e e Blast freezing cycle 18 C o e DS C End cycle by time probe temperature 6 0 0 0 o 5 A f Probe chilling indicator led Gp 4 Timed chilling indicator led e 6 Cycle start stop ENS D O Increase value Tecnomac o Decrease value X e 9 Recipe programs chilling cycles PROGRAM o b ye e HACCP and printer optional id A HACCP PROGRAM AIR e 41 e Sterilization by UV C lamp optional 2 Defrosting forced ventilation 3 m v Chilling freezing cycle indicator led 4 mm Storage indicator led LII Time display Fo Temperature display Specifications for some models MOD Model E5 14 MOD Models E5 E10 E15 E15 2 gt E MOD O Models E10 E15 E15 2 E20 T20 T20 C ef T20 R T30
27. nded by the manufacturer b Ensure that there is sufficient clearance between trays to ena ble free air circulation If the appliance is not completely full distribute the trays and foods evenly throughout the available space C Position trays inside the tray compartment as far as they will go as close as possible to the evaporator 06 2011 BLAST CHILLER ISTRUCTION C 2003 5 4 PROGRAMMING AND OPERATING INSTRUCTIONS 4 1 4 2 IN THE EVENT OF MALFUNCTION SEEK THE ASSISTANCE OF A CERTIFIED TECHNICIAN DELAYED START OF COMPRESSOR DURING FIRST STARTING only for MOD O Pre heating function of compressor sump When the board is reached by mins tension a 2 hour pre heating phase starts and the display shows some blinking dashes During this phase the machine cannot be started Nota The delayed start takes place only if the machine is given power by its dedicated magnetothermic switch It is therefore advisable that after first starting the machineis started or stopped by using the control panel pushbutton This way the compressor pre heating function is guaranteed and the machine starting takes place in a direct way Initial pre heating is necessary in order to safeguard the com pressor s life Only if strictly necessary and under the cus tomer s responsability it is possible to by pass countdown by pressing the pushbutton printer HACCP for about 5 sec onds This function is not activated if machine s
28. nly when the core probe in serted in the product core indicates that the set blast chill ing temperature 3 C has been reached as signalled by an intermittent beep for a minute During the beep LEDs 43 and 14 flash Display 16 indicates the temperature inside the cell while display 15 shows blast chilling time reset to zero The alarm ALL 14 and conservation functions cut in with relative indicators in the same way as for timed Soft blast chilling Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle BLAST CHILLER ISTRUCTION C 2003 AN HARD blast chilling affords a considerable reduction in 4 7 working time and is particularly suited to foodstuffs with a high fat content for large pieces or for packaged products SOFT chilling is recommended for delicate and finely chopped products such as vegetables mousses etc HARD TIMED BLAST CHILLING To select this cycle press push button 3 relative LED lights up then press push button 5 to select the timed mode LED 5 B on Display 5 shows the maximum chilling time set by default to 90 minutes To modify this time press push buttons 7 and 8 time in minutes To set the time of the first negative temperature stage press push button 3 for five seconds then wait for display 5 to show the flashing value The time setting in minutes can be modified by means of push buttons 7
29. nt of excessive pressure in the refrige rant circuit Plug fuses intervene in the event of overpressure or operating fault in the safety pressure switch see above Chamber temperature control operated by the electronic board by means of a probe inside the cell Temperature control end defrost cycle controlled by the electronic board by means of the probe in the evaporator DISPOSAL OF WASTE ELECTRONIC AND ELECTRICAL EQUIPMENT WEEE only Mod Fulfilling Directives 2002 95 CE 2002 96 CE and 2003 108 CE on the disposal of waste electronic and elec trical equipment The crossed out wheeled bin symbol indicates the product must be collected separately from other waste when it has become redundant Differentia ted collection of this equipment is arranged and EE handed by themanufacturer Consequently the user who is wanting to dispose of this equipment must contact the manufacturer and follow the method the latter has adopted to allow separate collection of the redundant equipment Appropriate differentiated collection for the subsequent re cycling treatment and eco friendly disposal of the disman tled equipment prevents possible negative effects on the environment and health and facilitates the recycling of ma terials used in manufacturing the equipment Administrative sanctions foreseen by the regulations in force shall be applied for any abusive disposal of the product by the holder 06 2011 3 ADVICE TO ENSURE
30. on the surfaces Dur ing the blast chilling cycle the compressor may therefore stop and restart depending on the reading of the cell tem perature probe The blast chilling phase ends only when the core probe in serted in the product core indicates that the set blast chill ing temperature 3 C has been reached as signalled by an intermittent beep for a minute During the beep LEDs 13 and 14 flash Display 16 indicates the temperature inside the cell while display 5 shows blast chilling time reset to zero 06 2011 4 4 06 2011 If at the end of the maximum blast chilling interval the core probe continues to display a temperature higher than the value for the end of blast chilling the displays will indicate an alarm for excessively long chilling ALL 14 alternating with the temperature and time at the same time the alarm beep will be activated The blast chilling cycle continues until the end chilling tem perature has been reached display 15 counts back the min utes remaining until the end of the cycle Nota press push button 8 to mute the alarm press push but ton again to clear the alarm display At the end of the chilling cycle the appliance automatically switches to the set storage temperature for an indefinite in terval like a standard storage appliance Nota LEDs 3 switch off while LEDs M light up The cell temperature is constantly shown on display 6 dur ing this cycle defrost c
31. onservation At the end of each cycle chilling or freezing the appliance will automatically switch to the required storage tempera ture Two different end cycle modes are available for each cycle By temperature the cycle ends when the probe reaches the required temperature Timed cycle length is pre set work cycles and modes can only be selected when the ap pliance is ON LED on push button 6 off SOFT BLAST CHILLING BY TEMPERATURE pre cooked hot foods To select this cycle press push button 2 relative LED lights up then press push button 5 to select the temperature mode LED 5 Aon Insert the core probe into the core of the product to be chilled Start up the cycle by pressing push button 6 LED G A and those relative to the push buttons pressed illuminate throughout the cycle while LEDs 13 flash Display 5 indicates the maximum blast chilling time start ing temperature to end of the blast chilling temperature factory setting 90 minutes The temperature measured by the core probe is shown by display 16 The instrument timer starts the countdown of the maximum blast chilling time as soon as the temperature measured by the core probe falls below the temperature of 65 C the dot at the bottom right of display 5 flashes During the blast chilling cycle the air temperature is around OC This function is designed to guarantee uniform cooling of the product preventing frost formation
32. pliance is in Stop status press Start to set the compressor and fan to stand by 12 BLAST CHILLER ISTRUCTION C 2003 Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 03 with standard display Automatically resets only when probe reading has returned to normal Optional probe alarm disabled if no probe is connected Input SW2 door microswitch alarm Input active for more than 5 minutes with ap pliance in start status Door open close door Microswitch fault replace the microswitch Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 05 with standard display Press the mute push button with beeper off Automatically resets if input value returns to nor mal Alternatively switch off the panel then turn it back on stand by Input SW1 alarm Press max for all models Thermal magnetic switch for MOD Q Oil diff pressure switch for MOD Input active for more than 5 seconds Sets the appliance to STOP Reset the max pressure switch thermal magnetic switch or differential pressure switch Activated 3 seconds then a pause of 30 seconds until the mute button is pressed Alternates message ALL 06 with standard display Press the mute push button with beeper off with no alarm cause displayed 06 2011 ALL 07 Cause Effect Beeper Display Reset ALL 08 Cause
33. ssing the relative push button after which the alarm can be cleared by pressing the beeper reset button again Power failures will not erase current alarms SOLUTION 1 Seek assistance from a service technician 2 Check connection to power lines 1 Check connection to power lines 2 Seek assistance from a service technician to replace fan 3 Seek assistance from a service technician to replace condenser 4 Seek assistance from a service technician to replace fuse 1 Check connection to power lines 2 Seek assistance from a service technician to replace fuses 1 Seek assistance from a service technician 2 Seek assistance from a service technician 3 Clean the condenser see par 4 2 14 BLAST CHILLER ISTRUCTION C 2003 06 2011 7 MAINTENANCE AND CLEANING AN The condenser has sharp edges Always THESE OPERATIONS MUST BE wear protective gloves goggles and masks PERFORMED BY A CERTIFIED when carrying out the above operations INSTALLATION TECHNICIAN ONLY 7 3 CLEANING THE CELL The information and instructions given in this section ad To guarantee hygiene and ensure the quality of processed dress all persons operating the appliance the user the main foods clean the interior of the cell frequently according to tenance technician and non specialised personnel the type of food stored Weekly cleaning is recommended A Ensure that the electrical power to the system has been di The cell interior and co
34. tches to the set negative storage temperature for an indefinite in terval LEDs illuminate and the beep is activated when the cycle is finished as in the freezing cycle by temperature The same applies for the storage function The factory setting for neg ative storage temperature is 25 C Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle BLAST CHILLER ISTRUCTION C 2003 06 2011 5 5 1 5 2 3 9 5 4 06 2011 APPLIANCE FUNCTIONS DATE AND TIME SETTINGS 5 Set the machine to ON 1 Press and hold down push button 5 5 for more than five seconds to access the date and time setting function Display indicates in sequence the abbreviations Hr hours Mn minutes dA day Mo month and Yr year while display 15 shows their respective settings To scroll the abbrevia tions press push button 5 5 To modify the settings use push buttons 7 and 8 ICE CREAM SURFACE HARDENING 6 Set the machine to ON 1 Press and hold down push button 6 for more than five se conds to access the surface hardening function push button LED flashes The compressor is switched on display 5 shows the default cycle time Set the cycle time in minutes by means of push buttons 7 and 8 Open the cell door place the product inside then shut the door to start the cycle All LEDs remain off with the exception of the Start LED When the cycle time has e
35. tops starts op erating due to lack of power during working cicle STARTING UP THE APPLIANCE When the appliance is powered up it can be ON displays 15 and and left LED 5 A on push button 5 on LED 1 off OFF STAND BY LED on push button 11 on To switch from one status to another press push button 1 Whenever the appliance switches from STAND BY status to ON a self test is carried out all LEDs and displays are switched on push buttons are checked then the installed software version is displayed Operation The main work cycles chilling freezing performed by the appliance Soft blast chilling 3 c Pre cooked food is rapidly chilled 90 to a temperature of 3 C thus preventing proliferation of bacteria and prevent ing dehydration of the cooked food due to evaporation Food can thus be stored perfectly for 5 to 7 days without al tering its original qualities BLAST CHILLER ISTRUCTION C 2003 A 4 3 Hard blast chilling 3 c This process is designed to cool food products with a thick ness greater than 2 3 cm Variable air temperatures are used to accelerate penetration of cold into the product Blast freezing 18 c This function freezes the product completely to a tempera ture of 18 C in less than 4 hours The rapidity of the process prevents formation of macrocrystals essential to ensure that the product retains its original consistency and quality when thawed for consumption Automatic c
36. trol and recording such as heat sensitive chemicals medicines or blood products The manufacturer declines all responsibility for any damage caused by incorrect or unreasonable machine use such as improper use by untrained persons technical modifications or operations not suited to specific models use of non original or non specific spare parts failure to follow the instructions given in this manual This appliance is not intended for use by persons including children with reduced physical sensory or mental capabili ties or lack of experience and knowledge unless they have been fiven superfision or instruction concerning use of the appliance by a person responsible for their safeti Children should be supervised to ensure that they do not play with appliance INSTALLATION The machine must be installed by a specialised technician authorised by and in compliance with the instructions given in this manual In the event that the machine is fitted with a remote con denser unit the installation technician is responsible for checking all connections in compliance with the instructions given by for plant and machine installation TRANSPORT AND HANDLING To load or unload the machine and or components from onto the means of transport use a lift truck or fork lift equipped with forks that are at least half the length of the machine housing use a crane if the machine is fitted with eye bolts Select the lifting
37. ughout the cycle while LEDs 13 flash The appliance proceeds to operate in the same way as that described for the positive chilling cycle During this cycle the compressor operates in continuous mode to enable the ap pliance to reach the cycle end temperature in the shortest time possible default temperature at product core is set at 18 C Maximum freezing time is 240 minutes The alarm ALL 14 for excessively long freezing and conser vation functions cut in with relative indicators in the same way as for timed Soft blast chilling The factory setting for negative storage temperature is 25 C LEDs illuminate and the beep is activated when the cycle is finished as in the soft chilling cycle by temperature The same applies for the storage function Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle TIMED BLAST FREEZING Press push button 4 relative LED lights up then press push button 5 to select the timer mode LED 5 B on Dis play 5 shows the maximum chilling time set by default to 240 minutes To modify this time press push buttons 7 and 8 time in minutes Start up the cycle by pressing push button 6 LED 5 B and push button LEDs remain on and LEDs 43 flash throughout the cycle Internal cell temperature is shown on display 6 When the maximum chilling time has counted back to 0 the cycle is completed and the appliance automatically swi
38. ycles are performed at regular inter vals with duration set as required parameter programming reserved for installation technician The factory setting for positive storage temperature is 2 C Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle To modify the final blast chilling temperature consult the user programming instructions SOFT TIMED BLAST CHILLING Press push button 2 relative LED lights up then press push button 5 to select the timer mode LED 5 B on Dis play 5 shows the maximum chilling time set by default to 90 minutes To modify this time press push buttons 7 and 8 time in minutes Press push button 6 to start the appliance LED 5 B and push button LEDs remain on and LEDs 43 flash throughout the cycle Internal cell temperature is shown on display 46 When the maximum chilling time has counted back to 0 the chilling cycle is completed and the appliance automatically switches to the set positive storage temperature for an in definite interval LEDs illuminate and the beep is activated when the cycle is finished as in the chilling cycle by temperature The same applies for the positive storage function Press push button 6 to set the appliance to STOP status relative LED switches off ready for a new cycle Use the storage function sparingly After chilling food products should be placed in storage cabinets 4 5 4 6
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