User Manual
Contents
1. There is no connection made inside the Inverter from either the line or neutral conductor to the safety ground COTEK 13 3 6 Ground Fault Circuit Interrupters GFCI Installations in Recreational Vehicles for North American approvals will require GFCI protection of all branch circuit connected to the AC output of the hardwire terminal equipped Inverter addition electrical codes require GFCI protection of certain receptacles in residential installations While the pure sine wave output of the Inverter is equivalent to the waveform provided by utilities compliance with UL standards requires us to test and recommend specific GFCI Cotek has tested the following GFCI protected 20A receptacles and found that they functioned properly when connected to the output of the Inverter WARNING Do not operate the power inverter without connecting it to ground Electrical shock hazard may result Making DC Wiring Connections Follow this procedure to connect the battery cables to the DC input terminals on the Inverter Your cables should be as short as possible ideally less than 10 feet 3 meters and large enough to handle the required current in accordance with the electrical codes or regulations applicable to your installation Cables that are not an adequate gauge too narrow or are too long will cause decreased inverter performance such as poor surge capability and frequent low input voltage warnings and shut2. fittings or other connection between components of the fuel system 1 2 Precautions When Working with Batteries 1 2 1 1 2 2 1 2 3 t24 If battery acid contacts skin or clothing wash immediately with soap and water If acid enters eye immediately flood eye with running cold water for at least 20 minutes and get medical attention immediately Never smoke or allow a spark or flame in vicinity of battery or Engine Do not drop a metal tool on the battery The resulting spark or short circuit on the battery of other electrical part may cause an explosion Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery produces a short circuit current high enough to weld a ring or the like to metal causing a severe burn COTEK 2 Features Pure sine wave output THD lt 3 Output frequency 50 60Hz switch selectable Input amp output fully isolation design High efficiency 88 94 Capable of driving highly reactive 4 capacitive loads at start moment Tri Color indicators display input voltage amp output load level Loading controlled cooling fan Advanced microprocessor Protection Input low voltage Overload Short circuit Low battery alarm Input over voltage Over temperature 2 1 Application 2 1 1 Power tools circular saws drills grinders sanders buffers weed and hedge trimmers air compres
3. install the Inverter in a dusty environments where are dust wood particles or other filings shavings are present These dust can be pulled into the unit when the cooling fan is operating Close to batteries Avoid excessive cable lengths but do not install the Inverter in the same compartment as batteries Use the recommended wire lengths and sizes see section 3 6 Also do not mount the Inverter where it will be exposed to the gases produced by the battery These gases are very corrosive and prolonged exposure also will damage the Inverter WARNING Shock Hazard Before proceeding further carefully check that the Inverter is NOT connected to any batteries and that all wiring is disconnected from any electrical sources Do not connect the output terminals of the Inverter to an incoming AC source COTEK 3 4 Quick hook up and testing For a quick hook up of the power inverter to check its performance before going ahead with installation please follow these guidelines 3 4 1 Unpack and inspect the power inverter to check its performance switch in the OFF position 3 4 2 Connect the cables to the power input terminals on the rear panel of power inverter The red terminal is positive and black terminal is negative Insert the cables into the terminals and tighten screws to clamp the wires securely WARNING You may observe a spark when you make this connection since current may flow to charge ca
4. types covered by thia resis such characters skull be ih the documenmarion by the 77 a4 Auc VIT Telle que d finie l unmexe I de la directive TWI36 CEE kh dera in Anna A in Tina 188 21 COTEK 7 4 UL UL458 NOTICE OF COMPLETION noa 47 ETZ EBDO Wahie Hew Toni 631 201 8336 Sari Clara 206 985 200 Reina Ton Pa Wank Carina 853 145 1400 UL underwriters Laboratories Inc Camas 200 017 000 NOTICE OF COMPLETION OF INVESTIGATION AND AUTHORIZATION TO APPLY THE UL MARK March 6 2003 Cosek Industrial Joc Hamenyc Reference File E22S904A13C A9 i89 Subpect Completion of the evaluation of the S500 family of inverters Dear Mr Namenye We have completed cur engineering investigabon under the above project number and find the product complice wiih the applicable requiremeris to produce all products m the following pages and serves as authorization jo apply the UL Mark to the above product which is constructed in the following pages To provide the manufacbarer with the intended authorization to use the UL Mark the addresses must send a copy of this Notice and al atiached material to each manufacturing location This authorization is effective for 90 days caly from the date of this Notice Records covering the product are now bemg prepared and will be sent in you in the mear future Products produced
5. 053 54 0865410 mod applicable COTEK SO MMC Pure Sine Wave Javerter 500 212 5500 224 S600 245 Label fixed on the bottom of the housing Pali My Ny Ny Oj Or Dh Oy 20 COTEK 7 3 e mark e13 020866 Declaration of Conformity e13 72 245905 54 DOGS Nom et odresse do consructeur azkirgur musmfactenes COTEK ELECTRONIC INDUSTRIAL CD LTD 33 Rong Hein Ra Pa Teh City Tao Yuan County Taiwan ROC Dans le cas de coempeosants of d entitis techniques emplacement et proc d de fixntinn de 1 de CEE label fixed an the botican of the housing Iri the case of componens aed paran haa unum and merhod of affiuisg ndi the type approval mari Adressels de Nde minels d asserhlage Cotek Shenzhen Electronic Co Address of pania Heng Ling Industrial Park Ming Zhi Village Long Huas Town Pao An Area Shen Zhen City Guang Dong Chiza la mention inutile Pelee whens applicable Si les moyens d identification du type compertent des caraci res mon pertinents pour d crire les types de v hicule de eompeasant ou d entit techolgue vis s par la priseste fiche de r ception ces caract res sont remplac s par le symbole 7 dans la docamentation par exemple ABCT 12377 If ch meara of identification of rypa comana churaciers mot relevant to describe the vehicle papangit or sepansae unit
6. 48 0 56 0 Orange Blink 14 0 14 7 28 0 29 4 56 0 58 8 Red Blink Fast 14 71 29 41 58 81 COTEK 3 1 4 Load Level Display AC Load Watts LED Status Load Condition Dark 0 30W Green 30W 200W Orange 200W 450W Red 450W 580W Red Blink Over 580W 3 1 5 Fault Display fault status Red LED Conditions Status Blink Fast OVP Blink Slow UVP Blink Intermittently Blink Solid OLP 3 1 6 AC outlet Outlet sockets available North America GFCI North America Continental European SCHUKO Australia New Zealand United Kingdom Universal COTEK 3 2 Rear Panel Operations DC INPUT JN WARNING REVERSE POLARITY WILL DAMAGE UNIT NEG POS CHASSIS GROUND DC INPUT WARNING REVERSE POLARITY WILL DAMAGE UNIT NEG POS aly REMOTE PORT CHASSIS GROUND 3 2 1 Remote ON OFF switch for S600R model only 3 2 1 1 In order for the Remote ON OFF switch to operate inverter ON OFF switch on the Front Panel must be off 3 2 1 2 Make sure the remote control contact is off 3 2 1 3 Using 14 20 AWG wire make remote ON OFF connection from the Rear Panel Terminal marked REMOTE PORT to a remote control contact If the remote control contact is in low impedance sh
7. A 17 Ta App hidiC6S uuu uuu uuu AA AA 18 7 1 CE LVD EN60950 Declaration of Conformity 18 7 2 FCC Class B Declaration of Conformity 19 7 3 e mark e13 020866 Declaration of Conformity 20 21 7 4 UL UL458 NOTICE OF COMPLETION 22 Copyright This manual is the copyright of COTEK Electronic Ind Co Ltd And may not be reproduced or copied without the express permission of the owner R603 30001 COTEK 1 Important Safety Instructions WARNING Before you install and use Your Inverter be to read and save these safety instructions 1 1 General Safety Precautions eee Do not expose the Inverter to rain snow spray bilge or dust To reduce risk of hazard do not cover or obstruct the ventilation openings Do not install the Inverter in a zero clearance compartment Overheating may result 1 1 2 To avoid a risk of fire and electronic shock Make sure that existing wiring is in good electrical condition and that wire size is not undersized Do not operate the Inverter with damaged or substandard Wiring 1 1 3 This equipment contains components which can produce arcs or sparks To prevent fire or explosion do not install in compartments containing batteries or Flammable materials or in locations which require ignition protected equipment This includes any space containing gasoline powered machinery fuel tanks or joints
8. AP Lab Code 200347 0 and showed in the test report Report No OTE 01BH05110 Its understood that cach unit marketed is identical to the device as tested and Any changes to the device that could adversely affect the emission Characteristics will require retest The following importer manufacturer is responsible for this declaration Company Mame Company Address Telephone Facsimile Person is responsible for marking this declaration Name Full name Position Tile 19 7 3 e mark e13 020866 Declaration of Conformity GRAND DOUCHE DE MINISTERE DES TRANSPORTS REFERENCE e123 72 245 95 54 08 66 X 0 4 Communication concernant R ception par type n Approval number Raison s de l extension Hasani a kor exem Fabricant marque commerciale du consirueteur Make trade mame of mamifis turer Type Deseripton s commerciales g n rade s General commerce description Version Ferrini A Varlanir hi Moyens d identification du type s ils sont marqu s sur le v hieaule enitbb bechmique Means of identification of type if marked on tbe wakisha component I de ce marquage Locarion of that marking de v hicule Category of vehicle Luxembourg la 04 f vrier 2002 19 21 Exralevard Royal L 2910 Luxembourg TA 47E T l copieur 24 17 T lex 1445 CIYAIR LU e13 72 245
9. COTEK 5600 5600R Series Pure Sine Wave Inverter User s Manual 25 Q 020866 LISTED COTEK List of contents 1 Important Safety Instructions 1 1 1 General Safety 1 1 2 Precautions When Working With 1 2 PEDESTAL EAEE a EAEE ARE 2 MEN ccelo 2 2 2 Electrical Performance 3 23 Mechanical 4 3 iei m 5 3 1 Front Panel Operations 5 6 3 2 Rear Panel Operations 7 8 3 3 Installation 9 3 4 Quick hook up and testing 10 11 3 5 Safety Grounding 12 13 3 6 Making DC Wiring Connections 13 14 3 7 Inverter Operation 15 4 Troubleshooting guide 16 5 Maintenance AA 17 6 Warraniy EET DT E A
10. ct power from the power inverter The Inverter operates from an input voltage ranging from 10 5 to 15 0 VDC for 12V models 21 0 to 30 0 VDC for 24V models 42 0 to 60 0 VDC for 48V models The Inverter will indicate high and low DC voltage conditions as follows Model Dc Input over Dc Input under Dc Input under Voltage shut down Voltage alarm Voltage shut down S600 112 600 212 15 3 11 0 10 5 e 30 6 22 0 21 0 S600 224 lo 61 2 44 0 42 0 S600 248 COTEK 4 Troubleshooting guide WARNING Do not open or disassemble the S600 Inverter Attempting to service the unit yourself may result in a risk of electrical shock or fire Problems and Symptoms Possible Cause Solutions No output voltage FAULT LED lights RED a Fault level light is blinked fast b Fault level light is blinked slowly c Fault level light is blinked Intermittently d Fault level light is ON Over input voltage OVP Low input voltage UVP Thermal shutdown OTP Short circuit or Wiring error Overload OLP Check input voltage Reduce input voltage Recharge battery Check connections and cable Improve ventilation Make sure ventilation openings in inverter are not obstructed Reduce ambient temperature Check AC wiring for short circuit Reduce load 5 Maintenance Very little maintenance is required to keep your
11. ctive E9 336 EEC The listed standard as below were applied The following Equipment Product DCAC POWER INVERTER Trade Name Model Humber 8500 212 S600 224 S500 24H This product is herewith confirmed to comply with the requirements set out in the Council Direclive on the Approximation af the laws of the Member States relating to Electromagnetic Compatibility Directive 89 336 EEC Por the evalumtion regarding EMC the following standards were applied RFI Emision EM 504411 1 1992 Emission standard Immunity EN 50082 1 1957 Immaumity standard The following importer manufscturer i responsible for this declaration Company Mame Company Address Telephone i Facsimile Person is responsible for marking this declaration Name Full Mame Position Title Date Legal Signature 18 COTEK 7 2 FCC Class B Declaration of Conformity DECLARATION OF CONFORMITY Per FCC Part 2 Section 2 1077 a The following equipment Product Name DC AC POWER INVERTER Trade Name COTEE Model Number 5600 112 5600 124 5600 148 Its herewith confirmed to comply with the requirements of FCC Part 15 Rules Operation is subject to the following two conditions TY This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation The result of electromagnetic emission has been evaluated by QuieTek EMC laboratory NVL
12. downs These low input voltage warnings are due to DC voltage drop across the cables from the inverter to the batteries The linger and narrower these cables the greater the voltage drop WARNING The installation of a fuse must be on positive cable Failure to place a fuse on cables running between the inverter and battery may cause damage to the inverter and will void warranty COTEK Increasing your DC cable size will help improve the situation Cotek recommends the following cables for optimum inverter performance apply both 120V and 230V versions Model No Wire AWG Inline Fuse S600 112 4 100A S600 212 4 100A S600 124 6 50 S600 224 6 50 Also use only high quality copper wiring and keep cable length short maximum of 3 6 feet 5600 Ae NA EN x KA XL INLINE FUSE BATTERY 14 COTEK 3 7 Inverter Operation To operate the power inverter turn it on using the ON OFF switch on the The power inverter is now ready to deliver AC power to your Front panel loads If you are operating several loads from the power inverter turn them on separately after the inverter has been turned on This will ensure that the power inverter does not have to deliver the starting currents for all the loads at once 3 7 1 Controls and indicators The ON OFF switch turns the control circuit in the power inverter on and off It does not disconne
13. ely measure the true output r m s voltage of inverter a meter such ad FLUKE 45 BECKMAN 4410 or TRIPLETT 4200 must be used COTEK 3 5 AC Safety Grounding During the AC wiring installation AC input and output ground wires are connected to the inverter The AC input ground wire must connect to the incoming ground from your AC utility source The AC output ground wire should go to the grounding point for your loads for example a distribution panel ground bus 3 5 1 Neutral Grounding GFCI S 3 5 1 1 120V models The neutral conductor of the AC output circuit of the Inverter is automatically connected to the safety ground during inverter operation This conforms to National Electrical Code requirements that separately derived AC sources such as inverter and generators have their neutral conductors tied to ground in the same way that the neutral conductor from the utility is tied to ground at the AC breaker panel For models configured with a transfer relay while AC utility power is presenting and the Inverter is in bypass mode this connection neutral of the Inverter s AC output to input safety ground is not present so that the utility neutral is only connected to ground at your breaker panel as required WARNING Risk of electronic shock Use only Pass and Seymour type 2091 W 2094 W GFCI receptacles Other types may fail to operate properly when connected to this inverter equipment 3 5 1 2 230V models
14. inverter operating properly You should clean the exterior of the unit periodically with a damp cloth to prevent accumulation of dust and dirt At the same time tighten the screws on the DC input terminals 6 Warranty We warrant this product against defects in materials and workmanship for a period of 24 months from the date of purchase and will repair or replace any defective Power Inverter when directly returned postage paid to us This warranty will be considered void if the unit has suffered any obvious physical damage or alteration either internally or externally and does not cover damage arising from improper use such as plugging The unit into an unsuitable power sources attempts to operate products with excessive power consumption requirements or use in unsuitable environments This is the only warranty that the company makes No other warranties express or imply including warranties of merchantability and fitness for a particular purpose Repair and replacement are your sole remedies and the company shall not be liable for damages whether direct incidental special or consequential even though caused by negligence or other fault COTEK 7 1 CE LVD EN60950 Declaration of Conformity Declaration of Conformity The following products is herewith confirmed to comply with the requirements set out in the Council Directive on the Approximation of the laws of the Member States relating to Electromagnetic Compatibility Dire
15. ort state the inverter will be turned ON and if the remote control contact is in high impedance open state the inverter will be turned OFF COTEK 3 2 2 Ventilation window Do not obstruct allow at least 3 inch for proper air flow 3 2 3 Input terminals Connect to 12v 24V 48V battery or other 12V 24V 48V power source is positive is negative Reverse polarity connection will blow internal fuse and may damage inverter permanently WARNING Do not connect the 12V model to a 24 battery The unit will be destroyed immediately 3 2 4 Chassis ground or to vehicle chassis using 8 AWG wire WARNING Operation of the inverter without a proper ground connection may result in an electrical safety hazard 3 3 Installation Where to install The power inverter should be installed in a location that Meets the following requirements 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 3 6 Dry Do not allow water to drip or splash on the inverter Cool Ambient air temperature should be between 0 C and 33 C the cooler the better Safe Do not install in a battery compartment or other areas where flammable fumes may exist such as fuel storage areas or engine compartments Ventilated Allow at least one inch of clearance around the inverter for air flow Ensure the ventilation openings on the rear and bottom of the unit are not obstructed Dust Do not
16. pacitors in the power inverter Do not make this connection in the presence of Flammable fumes Explosion or fire may result WARNING Make sure all the DC connections are tight torque to 9 10 ft lbs 11 7 13 Nm Loose connections overheat and could result in a potential hazard COTEK 11 3 4 3 3 4 4 3 4 5 3 4 6 3 4 7 Before proceeding further carefully check that cable you have connected does tie negative terminal of inverter to the negative output power source CAUTION Reverse polarity connection will blow a fuse in inverter and may permanently damage the inverter Damage caused by reverse polarity connection is not covered by warranty Connect the cable from the negative terminal of the inverter to the negative terminal of the power source Make a secure connection Set the power switch to the ON position and the buzzer will send out Beep sounds sounds at the moment the inverter will do self diagnosis and the LED s indicators will also appear various colors Finally the buzzer will send out another Beep sound and the Input Level LED indicators will turn to Green color and the inverter starts working successfully Set the power switch to the OFF position the inverter stops and all the lights that are On and then go Off Set power inverter switch to the ON position and turn the test load on The inverter should supply power to the load If you plan to accurat
17. sors 2 1 2 Office equipment computers printers monitors facsimile machines scanner 2 1 3 Household items vacuum cleaners fans fluorescent and incandescent lights shavers sewing machines 2 1 4 Kitchen appliances coffee makers blenders ice markers 2 1 5 Industrial equipment metal halide lamp high pressure sodium lamp 2 1 6 Home entertainment electronics television VCRs video games stereos musical instruments satellite equipment COTEK 2 2 Electrical Performance Specification Item S600 112 S600 124 S600 148 600 212 S600 224 S600 248 Continuous Output Power 600W Maximum Output Power 3Min 680W Surge Rating 800W Input voltage 12V 24V 48V 12V 24V 48V Output Voltage 100 110 120V 3 220 230 240V 3 Frequency Switch Selectable Efficiency full load 87 0 90 0 92 0 90 0 93 0 94 0 No Load Current Draw 0 87A 0 43A 0 23A 0 83A 0 43A 0 22A Output Waveform Pure Sine Wav e THD 3 Output voltage Regulation 100 110 120V RMS 10 4 220 230 240V RMS 10 4 10 5 15 21 0 30 42 60 10 5 15 21 0 30 42 60 Input Voltage Regulation VDC VDC VDC VDC VDC VDC Input Level Indicator Red Orange Green LED Load Level Indicator Failure Indicator Red LED Overload Short Circuit Reverse Polarity Fuse Protection Over Under Inpu
18. t Voltage Over Temperature Safety UL458 EN60950 EN50081 1 1992 EN50082 1 1992 EN55022B 1994 e Mark EMC FCC Class B EN61000 4 2 1995 13 020866 EN61000 4 3 1996 ENV50204 1995 Operating Temperature Range 0 40 C Storage Temperature Range 30 C to 70 C Cooling Loading controlled cooling fan Dimensions 295 L x 180 w x 72 H 11 61 L x 7 09 W x 2 83 H Inch Weight 2 7 kgs 5 4165 Model S600R differs from Model S600 by the addition of a remote ON OFF port Kk COTEK 2 3 Mechanical Drawings mm x C 1 COTEK 3 Introduction This power inverter series is a the member of the most advanced line of mobile AC power systems available To get the most out of the power inverter it must be installed and used properly Please read the instructions in this manual before installation and operation this model 3 1 Front Panel Operations 3 1 1 Front view PURE SINE WAVE INVERTER 4r 3 1 2 ON OFF switch Power ON OFF switch leave in the OFF position during installation U 3 1 3 Input Level Display Input Voltage gt 600W LED Status DC 12V DC 24V DC 48V Red Blink Slow 10 5 10 9 21 0 21 8 42 0 43 6 10 9 11 3 21 8 22 6 43 6 45 2 Orange 11 3 12 0 22 6 24 0 45 2 48 0 Green 12 0 14 0 24 0 28 0
19. which bear the UL Mark shali be identical io those which were evaluated by UL and found to comply with LIL s requirements E changes in construction are discovered ut ayrrzabyan bo use the UL Mark may be withdrawn and products that bear ihe UL Mark may have bo be revised in the field or at the manufacturer s facility to bring them into compliance with UL s requirements ey Hi Steven Thompson Associate Project Engineer Engineering Group Leader Conformity Aascsament Services Conforruby Assessment Services 919 545 1452 22 COTEI No 33 Rong Hsin Rd Pa Teh City Tao Yuan County Taiwan Phone 886 3 3661581 FAX 886 3 3676029 E mail sales cotek com tw http www cotek com tw 2003 09
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