MU-41-07 Drilling Machine MP-185-A
Contents
1. In all claims against this guarantee information relating to the model date of purchase Serial number and any other additional information must at all times be stated Edition January 2004 6 INTRODUCTI ON Revision No 1 USER MANUAL MP 185 A DRILLING MACHINE ACUSTER SECTION 2 MACHINE DESCRIPTION 2 1 COMPONENTS OF THE DRILLING MACHINE The MP 185 A drilling machine assembly is made of the following components Feeding screw Machine bridge Chuckshaft Pilot drill of 6 25 mm Pilot drill fixing stud Retaining ring Uu uuN Oo 9 Edition January 2004 Revision No 1 0 N oO UI Guiding ring Guiding ring fixing screw Anchoring arm 15 ratchet wrench 2 5 mm Allen key Transport case MACHINE DESCRIPTION 7 USER MANUAL MP 185 A DRILLI NG MACHI NE ACUSTER 2 2 MACHINE ACCESSORIES The MP 185 A drilling machine also features the following accessories 1 Domes of sizes 25 32 40 50 and 63 mm le Hole saws of diameters 17 22 27 38 and 46 mm included with the domes Reducer of diameter 3 8 x1 4 for 38 and 46 mm hole saws n addition to the listed sizes more sizes are available under request Special hole saws for plastic pipes PE PP PVC are available too Edition January 2004 8 MACHINE DESCRIPTION Revision No 1 USER MANUAL MP 185 A DRILLING MACHINE ACUSTER SECTION 3 MODE OF OPERATION 3 1 DESCRIPTION OF DRILLING OPERATION 3 1 1 Drilli2. Manual is purely informative and subject to change without prior notification ACUSTER S L shall not be responsible for any claims derived from misuse of this publication or any errors and or omissions that could be detected in it following its publication This Manual should considered as part of the machine 1 2 GENERAL I NFORMATI ON The development documentation production testing and shipping of the products described have been performed in compliance with the applicable safety rules and in accordance with the Acuster S L quality assurance requirements WARNING Only qualified personnel are authorized to perform drilling work with the MP 185 A drilling machine Qualified personnel must be familiar with all safety measures potential hazards and maintenance rules described in this Manual he safe usage of the products described herein requires appropriate transport storage installation and use careful treatment and compliance with the pre established regular maintenance Edition January 2004 4 INTRODUCTION Revision No 1 USER MANUAL MP 185 A DRILLING MACHINE ACUSTER 1 3 CE DECLARATION OF CONFORMITY ACUSTER S L Juan de la Cierva 1 Pol gono Industrial N9 1 08960 Sant Just Desvern we declare under our sole responsibility that the MP 185 A drilling machin has been manufactured in compliance with the following specifications Directive Related specification Model 98 37 CE E
3. is used over a prolonged period we recommend it be sent to the ACUSTER SL After Sales Service Department for a complete inspection generally with time and use the O rings and gaskets need to be changed Edition January 2004 Revision No 1 MAINTENANCE 13 ACUSTER USER MANUAL MP 185 A DRILLING MACHINE SECTION 5 TECHNICAL CHARACTERISTICS Usage Acuster branch connections Maximum drilling capacity Service pressure Operation Total equipment weight Outer dimensions 14 TECHNICAL CHARACTERISTICS Drilling of mains made of steel gray cast iron ductile casting asbestos cement clay polyester PVC PE PP etc CA and CA C Up to q 46 mm 16 bar for water mains Manual by means of ratchet wrench Optionally by means of an electric actuator composed by alonger machine bridge one propeller and one shaft adapter of 12 7 kg with carrying case and without domes Length 500 mm Width 420 mm Height 200 mm Edition January 2004 Revision No 1 USER MANUAL MP 185 A DRILLING MACHINE AY ACUSTER NOTES Edition January 2004 Revision No 1 TECHNICAL CHARACTERISTICS 15
4. N ISO 12100 1 MP 185 A Machine safety Directive EN ISO 12100 2 Sant Just Desvern 7 January 2004 Ya Ramon Garcia Sol Edition January 2004 Revision No 1 INTRODUCTION 5 USER MANUAL MP 185 A DRILLI NG MACHI NE ACUSTER 1 4 GUARANTEE Guarantee declaration All MP 185 A drilling machines are manufactured from high quality material and have been subjected to rigorous tests for resistance and working order as well as passing all the quality control tests required by the applicable normative see CE Declaration of conformity Regardless of whether an incident might occur during the period of guarantee we recommend a careful reading of the following general guarantee conditions General conditions of Guarantee 1 ACUSTER S L guarantees that this product has no manufacturing defect at the time of its purchase and extends this guarantee for the period of TWO years If the product proves defective during this period due to the materials or its assembly it will be repaired free of charge including the cost o materials and labour at Acuster S L s Technical Service The Guarantee is not valid in the following cases When the fault in the product is a result of Usual wear and tear due to usage Abuse or incorrect use of the unit Repairs carried out without authority from Acuster S L Accidents natural disasters including lightning water action etc as well as any cause beyond Acuster S L s control
5. Q ACUSTER USER MANUAL DRI LLI NG MACHI NE FOR UNDER PRESSURE MAI NS MODEL MP 185 A Revision No 1 January 2004 NOTES The modifications carried out against the previous revision of this publication are indicated with on the right margin USER MANUAL MP 185 A DRILLING MACHINE ACUSTER CONTENTS Page SECTION I INFIRODUCIIPON iivnzceivxeata a y C ERO CER CR RR ATE EA EA RO E S n sais 4 1 1 E E EEA P 4 1 2 General InTOLtmallO L ssec suusikkrenve nex Ey E Ex eaves CEA HR CERE X 4 1 3 CE declaration of 5 1 4 CU es qa ey over ESPERAN eee 6 SECTION 2 MACHINE DESCRIPTION irri UN OR 7 2 1 Components of the drilling machine eeeeereeeee 7 2 2 Machine 3ecessSoFlGS cesa vu sot pe OR VOR KEY VPN RN AXE WA ECKE SN RA EE o ed 8 MODE OF SE rv IRURE EQ E Y SER ENAAROER NUR 9 3 1 Description of the drilling 9 3 1 1 Drilling over CA type branch connections 9 3 1 2 Drilling over CA C type branch connections 11 SECTION 4 MAINTENANCE eR e ROC VEM ROC 13 4 1 General INTONNGUON issus uices DERE OO IR GUI ERE n voee POR V EP 13 SECTION 5 TECHNICAL CHARACTERISTICS ssssseees Innes 14 Edition Janua
6. all the branch connection placing the saddle and sealing gasket on the pipe Next fasten the clamp between the saddle and mains the hinge joints should remain above the saddle equally tightening the two fastening bolts to ensure tightness For more information refer to the Fitting Instructions included with the accessory 2 Assembly of the drilling machine Once the PE outlet is been positioned in the desired j direction install the MP 185 A drilling machine over the i branch connection PE outlet once has been selected the correct dome and hole saw corresponding to the branch connection size do not forget to fit the O ring or gasket and the washer Fix the drilling machine to the saddle using the anchoring arms which is provided 3 Drilling the mains To carry out the drilling operation lower the chuckshaft until the pilot drill makes contact with the pipe Now begin drilling the mains by activating the chuckshaft using the ratchet wrench included in the equipment if drilling is manual or through a electrical swivel gear The feed is achieved by making the feeding screw rotate SWI VEL GEAR If an electrical actuation swivel gear drilling machine is optionally used the following components shall be necessary to have 1 one Special longer bridge 1 one Drilling machine elbow one Shaft adapter 1 1 one Drilling machine of low speed 42 mm neck diameter Edition January 2004 Rev
7. ision No 1 MODE OF USE 11 USER MANUAL MP 185 A DRILLI NG MACHI NE ACUSTER 4 Disassembly of the machine and accessories Once the mains has been drilled move the chuckshaft fully up to make it possible tilt the machine s bridge On this position the hole saw will be located inside the machine s dome Now move outwards the spatula to its middle position by means of the special tool to shut off the fluid Now disassemble the drilling machine and connect the desired fitting in the PE outlet Special tool to pull out the spatula 5 Connecting the branch connection Connect the branch connection Using the special tool totally extract the spatula from the saddle and retighten the brach connection fasteners Edition January 2004 12 MODE OF USE Revision No 1 USER MANUAL MP 185 A DRILLING MACHINE ACUSTER SECTION 4 MAINTENANCE 4 1 GENERAL INFORMATION As a general principle we recommend maintaining the drilling machine and all components and accessories in perfect conditions of cleanliness and lubrication ready for use and stored in their original carrying case The preventive maintenance for the equipment is minimal cleaning and lubricating the chuckshaft the spindle threads and machine dome is sufficient Monitor the cutting condition of the drill and hole saws before usage It is recommended they be replaced in case of fault On a regular basis and especially when the equipment
8. ne elbow 1 one Shaft adapter 1 one Drilling machine of low speed 42 mm neck diameter Edition January 2004 Revision No 1 MODE OF USE 9 USER MANUAL MP 185 A DRILLI NG MACHI NE ACUSTER 4 Disassembly of the machine and accessories Once the mains has been drilled move the chuckshaft fully up to make it possible tilt the machine s bridge On this position the hole saw will be located inside the machine s dome If the drilling operation is been carried out underpressure squeeze the PE outlet using the CA EM 50 squeezer install the squeezer approximately in the middle of the PE outlet Now disassemble the drilling machine and connect the desired fitting in the PE outlet 5 Connecting the branch connection Connect the branch connection In case of being used the squeeze off system it is recommended to recover the PE outlet using the rerounding tool corresponding to the installed size 25 32 40 50 mm Retighten the brach connection fasteners Edition January 2004 10 MODE OF USE Revision No 1 USER MANUAL MP 185 A DRILLI NG MACHI NE ACUSTER 3 1 2 Underpressure drilling over CA C type branch connections To carry out the drilling operation proceed with the following procedure l Branch connection installation As previous step before the CA C branch connection installation insert the spatula through its saddle slot until the end travel oil the spatula with Vaseline Now inst
9. ng over CA type branch connections To carry out the drilling operation proceed with the following procedure 1 Branch connection installation The installation of the CA branch connection is performed placing the saddle and sealing gasket on the pipe Next fasten the clamp between the saddle and mains the hinge joints should remain above the saddle equally tightening the two fastening bolts to ensure tightness For more information refer to the Fitting Instructions included with the accessory 2 Assembly of the drilling machine Install the MP 185 A drilling machine over the branch connection PE outlet once has been selected the correct dome and hole saw corresponding to the branch connection size do not forget to fit the O ring or gasket and the washer Fix the drilling machine to the saddle using the anchoring arms which is provided 3 Drilling the mains To carry out the driling operation under pressure or pressureless lower the chuckshaft until the pilot drill makes contact with the pipe Now begin drilling the mains by activating the chuckshaft using the ratchet wrench included in the equipment if drilling is manual or through a electrical swivel gear The feed is achieved by making the feeding screw rotate SWI VEL GEAR If an electrical actuation swivel gear drilling machine is optionally used the following components shall be necessary to have 1 one Special longer bridge one Drilling machi
10. ry 2004 Revision No 1 GENERAL CONTENTS 3 USER MANUAL MP 185 A DRILLI NG MACHI NE ACUSTER SECTION 1 INTRODUCTION 1 1 GENERAL The MP 185 A drilling machine is specially designed to drill on mains under pressure or pressureless on any type of material gray iron casting ductile casting PVC PE PP asbestos cement polyester clay steel etc It is especially designed to be used on PE pipe outlet branch connections such as CA and CA C types The machine is easily installed over PE pipe outlet branch connections of diameters 25 32 40 50 and 63 mm being anchored by means of two anchoring arms It allows to carry out a drilling operation up to 46 mm diameter using standard hole saws with pilot drill It can be operated manually by means of a ratchet wrench although it is designed to be used through an electric swivel gear For drilling mains under pressure the maximum allowed pressure is 16 bar for water mains The machine is robust and easy to use allowing the use of hole saws of different sizes The set includes a machine s bridge a dome fixing nut chuckshaft with pilot drill two anchoring arms one 2 5 mm Allen key a ratchet wrench as well as a carrying case and User Manual In addition to the above listed components a set of separated domes of sizes 25 32 40 50 and 63 mm are available including hole saws of diameters 17 22 27 38 and 46 mm respectively The technical information provided in this
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