Installation manual
Contents
1. 38c 1383 SAXO SL 80 INSTRUCTION FOR INSTALLATION AA Caution gt 4 4 4 4 4 4 4 4 4 4 4 4 Avoid kinks the pipes Tighten the flexible hose and the aluminium pipe until they are gastight Firsttighten thermocouple 1 by hand and then tighten it a quarter turn using a suitable spanner If applicable connect the wires of thermocouple 1 to the gas control block see fig 7 If necessary blow through the gas pipe Connect the gas pipe to the gas tap Bleed the gas pipe Place the receiver 3 for connections see section 7 1 Place the type plate 6 Fix the outer frame with door 4 to the inner frame using 2 socket screws You can place the outer frame in such a way that the door turns to the left or to the right 6 8 Adjusting the appliance The appliance has to be set in such a way that it works correctly in combination with the discharge system For that purpose a baffle is placed and or the air inlet guides are removed The conditions for using a wall duct are described in section 6 5 2 1 and for using a roof duct in section 6 5 3 1 For Belgium the condition applies that the primary aeration of the burners has to be changed if the appliance is used with gas G25 instead of G20 see section English 6 8 1 Baffle R The baffle R is supplied separately It is m2. Unscrew the socket cap screw of a throttle ring see fig 11 Rotate the throttle ring P when using gas G25 in such a way that the holes with the 7 mm diameter are directly opposite the 15 mm holes in the burner pipe see fig 11 Screw the socket cap screw O into the threaded hole above the 7 mm diameter hole Repeat this procedure for the other 3 burner pipes Return the tray surrounding the burners M 38c 1481 SAXO SL 80 INSTRUCTION FOR INSTALLATION gt ICaution gt 4 ITip gt 4 Caution 4 Caution 38c 1483 6 9 Placing wood set The appliance is supplied with a wood set Strictly observe the following instructions to prevent unsafe situations only ever use the supplied wood set place the wood set exactly as described make sure the pilot burner and the space around it are kept free from objects see fig 12a and 12b make sure that thermocouple 2 and the space around it are kept free from objects see fig 12c and 12d make sure that the slot between the burner tray and the tray surrounding the burner is kept free from objects 6 9 1 Wood set The wood set consists of vermiculite see fig 13 chips see fig 14 and a number of logs Fill the burner tray with vermiculite equally spread the vermiculite see fig 15 You can influence the flame image by moving the vermiculite yet the burner deck has to remain covered with vermiculite in order
3. m gt only ever use the supplied wood set SAXO SL 80 INSTRUCTION FOR INSTALLATION Ia place the wood set exactly as described Mia make sure thermocouple 2 and the space around it are kept free Ma make sure the pilot burner and the space around it is kept free Ia avoid dirt in gas pipes and connections mount gas tap directly next to the appliance Ma check the connections for gastightness before using the appliance Ia use heat resistant electrical connectors Ia place the electrical connections in such a way that they are free from the appliance Ia avoid blocking of the pressure equalization hatch es on top of the appliance 4 check whether the pressure equalization hatch es fit well onto the sealing surface prior to building the appliance Ia replace torn or broken panes Ila do not ignite the appliance until it is fully installed 4 Instructions Observe the following items during installation in order to guarantee a proper and safe operation of the appliance Ma mount the control box supplied as low as possible a avoid that the ignition cable runs over the receiver Ia avoid that the ignition cable touches or crosses the antenna 4 avoid that the ignition cable runs alongside metal parts in order to prevent weakening of the spark English Ia properly finish the edges in case of a tight construction Ila do not apply plaster on or over the flanges Ia avoid damaging the panes
4. Saxo SL 80 English Instructions for installation GB E Please retain this document carefully 959 010 03 UK UK English UK SAXO SL 8O INSTRUCTION FOR INSTALLATION page Preface 2 1 Introduction 3 2 declaration 3 3 SAFETY 3 3 1 General 3 3 2 Regulations 4 3 3 Precautions safety instructions during installation 3 4 Instructions 4 5 Removing the packaging 4 6 Installation 4 6 1 Regulations 4 6 2 Type of gas 4 6 3 Gas connection 4 6 4 Placing the appliance 5 6 5 Flue gas discharge combustion air supply system 7 6 6 Placing the chimney breast 10 6 7 Placing the control box 12 6 8 Adjusting the appliance 13 6 9 Placing wood set 14 6 10 Panes 19 7 Wireless remote control 20 7 1 Receiver 20 8 Final check 21 8 1 Gastightness 21 8 2 Gas pressure pre pressure 21 8 3 Ignition pilot burner and main burners 21 8 4 Flame image 22 9 Maintenance 22 10 Delivery 23 11 Malfunctions 24 Appendix 1 Parts included with the delivery 26 Appendix 2 Technical data 26 Appendix 3 Parts 26 I Caution Caution DRU a manufacturer of gas heating appliances develops and produces products that comply with the highest qua lity performance and safety requirements This guarantees that the user will be able to enjoy using his product for many years to come This appliance has a CE marking which means that it complies with the essential requirements of the European ga
5. colours of eye and screw also correspond TL Connect the black wire with the white plug of thermocouple 2 to the receiver see fig 18 arrow E ICaution Make sure that the wires of thermocouple 2 cannot come into contact with hot parts Linn Connect the ignition cable to the receiver see fig 18 arrow A and fig 19 Ia Connect power a When using batteries see section 7 1 1 below b When using an adapter connect it to the receiver see fig 18 arrow C insert the plug into the wall socket 4 Place the receiver the control box as indicated on fig 19 ln Bend the antenna out of the clips see fig 18 arrow D and fig 19 Ia Set the antenna straight Caution Do not place the antenna too close to the ignition cable and or metal parts for the correct position see fig 19 Do not place the ignition cable over and or along metal parts this will weaken the spark Donotlaythe ignition cable over the receiver this could damage the receiver Avoid dust on or in the receiver cover it when performing work 7 1 1 Placing replacing the batteries Follow the procedure below when placing the batteries Ia Open the door of the control box Ila Pick up the receiver 4 Slide the cover off 4 Place or remove the 4 penlite type batteries Ug 20 SAXO SL 80 INSTRUCTION FOR INSTALLATION Caution Avoid a short circuit between the batteries metal objects parts Observe the and pole
6. during removal placing 4 clean the panes before you use the appliance in order to prevent dirt from burning the glass Ma make sure that the wires of thermocouple 2 cannot come into contact with hot parts 5 Removing the packaging Note the following items when removing the packaging Ma Check the appliance for damages during transport Ia If necessary contact DRU Service After removing the packaging you should have the following components Socket spanner you will find it in the space between the assembly frame and the combustion chamber Decorative strips you will find them in the abovementioned space as well Front pane you will find it in the same box as the appliance provided with protective corners Box containing parts you will find it in the combustion chamber 4 Remove the box containing parts from the combustion chamber In appendix 1 table 4 you can see which parts you should have after removing the packaging 4 Contact Service if you do not have all the parts after you finished removing the packaging Ia Dispose packaging in accordance with local regulations 6 Installation Read this manual carefully to ensure a proper and safe operation of the appliance ICaution Install the appliance the order described in this chapter 6 1 Regulations Observe the applicable installation regulations Observe the regulations instructions in this manual 6 2 Type of gas The type plate indicates for w
7. gas discharge combustion air supply system with the following diameters For details see section 6 5 160 mm for a wall duct through incombustible material 250 mm for a wall duct through combustible material 160 mm for a roof duct through incombustible material 250 mm for a roof duct through combustible material Place the appliance on its destined location The gas control block is mounted under the appliance at the burner plate It should be made loose and placed in the control box at a later stage For placing the gas control block in the control box see section 6 7 Max 1200 38c 1258 Saxo SL80 UK English Sa Li 2 O U D O 2 9 2 X O NS s 7 N i SY i j ET VX SSS e D a DI AX KK ee i A ca 9 Hd N y SAXO SL 80 INSTRUCTION FOR INSTALLATION Follow the procedure described below 4 Disconnect the pipes of the gas control block flexible gas pipe alumi nium pilot flame pipe and thermocouple 1 Caution The red wire of thermocouple 2 must remain connected to the gas con trol Fig shows how the wires are connected to the thermocouple Disconnect the gas control block from the bur
8. is done through a combined flue gas discharge system combustion air supply system In this concentric system the outer pipe serves as air supply and the inner pipe as flue gas discharge This system can be installed through the wall or through the roof The Saxo SL 80 will be built within a chimney breast For this DRU has a number of chimney breasts in its program me The chimney breast must be ventilated for a proper heat discharge DRU is able to supply various ventilation elements The appliance is supplied with a wireless remote control that works on batteries 2 CE declaration We hereby declare that the design and construction of DRU s atmospheric gas heating appliance comply with the essential requirements of the Gas Appliance Directive Product atmospheric gas heating appliance 7 Type Saxo SL 80 Applicable EEC directives 90 396 EEC Applied harmonized standards NEN EN 613 NEN EN 613 A1 Internal measures by the company guarantee that appliances produced in series comply with the essential require ments of the prevailing EEC directives and the standards derived from them This declaration will lose its validity if adjustments are made to the appliance without prior written permission by DRU Gelten General manager DRU verwarming B V Postbus 1021 6920 BA Duiven Ratio 8 6921 RW Duiven www dru nl 3 SAFETY 3 1 General AA Caution Carefully read this chapter on safety before you start
9. is not allowed Table 1 Conditions for setting appliance with roof duct G20 G25 Total number of Total number of meters vertical and or sloping pipe length meters horizontal pipe length 3 4 5 6 7 18 lo 10 n 12 no bends O B B B C C C C D D 2 bends C C C C D A B B B B B C C A A B B B B B C 3 bends gt 4 bends 5 bends W Situation is not allowed UK English English SAXO SL 80 INSTRUCTION FOR INSTALLATION Udio AA cation ICaution 4 I I I 4 ICaution 4 ICaution AA cation Table 2 _ Balle Distaneerestieion _ YES YES 47 mm 37 D YES YES 32mm 6 5 3 2 Placing concentric system with roof duct The roof duct can end in a sloping and a flat roof The roof duct can be supplied with an adhesive plate for a flat roof or with a universally adjustable tile for a sloping roof Place the concentric system as follows Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and or the ceiling If the system is built in for instance a cove it should be made with incombustible material all around it Use heat resistant isolati
10. mm ca Consumption on low output L h 614 579 Low setting injector mm 2 00 2 00 Pilot flame injector Kode 51 51 Efficiency class 2 2 Appendix Parts Parts can be ordered through www druservice nl SAXO SL 80 27 NI rp DRU Verwarming B V The Netherlands Postbus 1021 NL 6920 BA Duiven Ratio 8 NL 6921 RW Duiven
11. performing installation or maintenance work Please observe the general regulations and the precautions safety instructions in this manual 3 2 Regulations Please install the appliance in accordance with the applicable national local and constructional installation regu lations In the Netherlands the Bouwbesluit applies 3 3 Precautions safety instructions during installation Carefully follow the following precautions safety regulations Ma you should only install and maintain the appliance if you are a competent installer in the field of atmospheric gas heating Ia do not make any changes to the appliance Ia use incombustible and heat resistant material for building the chimney breast including the back wall the inside and the top of the chimney breast Ma comply with the minimum required internal measurements of the chimney breast Ia ventilate the chimney breast by means of the ventilation holes which will form a combined passage of at least 200 cm only use the flue gas discharge combustion air supply system supplied by DRU Mia mount the appliance using the wall brackets supplied do not place the appliance too tightly against the back wall Ma make sure the space between the appliance s legs is kept free Ia do not cover the appliance and or do not wrap it in an insulation blanket or any other material Ma make sure that combustible objects and or materials have a distance from the appliance of at least 500 mm
12. 4100 0150 mm This system has been tested together with the ap pliance DRU cannot guarantee a proper and safe operation of other systems Forconnecting to an existing chimney flue you should only use the installation set supplied by DRU The concentric system is constructed from the discharge stump of the appliance If structural circumstances require that the concentric system is placed first the appliance can later be connected with a telescopic pipe piece 6 5 2 Application with wall duct 6 5 2 1 Construction of concentric system with wall duct The concentric system with wall duct has to comply with the following conditions First a concentric pipe of at least 1 meter should be connected vertically to the appliance The total vertical pipe length can have a maximum of 4 meters After the vertical part a bend of 90 is connected The total horizontal pipe length can have a maximum of 3 meters excluding the wall duct The construction of the concentric system allows the following 2 configurations 1 minimum 1 meter and maximum 4 meters of vertical pipe length combined with a 90 bend and a maximum 3 meters horizontal pipe length and a wall duct see fig 40 When using this application you must remove the air inlet guides see section 6 8 The baffle will not be placed 2 minimum 1 meter and maximum 4 meters of vertical pipe length combined with a 90 bend and a wall duct i e no horizontal part see fig 4b
13. N Ud 12 ICaution 4 Caution I I I I 4 Caution gt Tip I 4 Do not allow the mantel iron to rest on the flanges of the build in frame Mount the threaded rod on the corner of the mantel iron 1 using the nuts Adjust the threaded rod in such a way with the tensioning nut 2 that you have sufficient setting space Determine the height of the eye 4 Mount the eye to the wall using the wedge bolt Mount the hook 3 of the threaded rod to the eye Make it all level by using the tensioning screw 6 7 Placing the control box The control box is placed as low as possible in the chimney breast A number of components are placed in the control box such as type plate gas control block receiver belonging to the remote control Proceed as follows when placing the control box see fig 6 for details Make an opening in the chimney breast of 285 x 194 mm h x w Take the position of the appliance s legs into account The shaded parts in fig 3 show the locations where the control box can be mounted Place the inner frame 1 unscrew bolts 5 for this When the chimney breast is made of bricks the inner frame can be built with bricks at the same time Whenusing a different material you can glue the inner frame or fix it with four flush screws Mount the gas control block to the brackets of the inner frame 2 Reconnect the pipes to the gas control block S gt
14. Receiver is defective 8 Check the voltage across thermocouple 2 just before the main burners go out If the voltage is higher than 1 8 mV replace the receiver 25 mel English SAXO SL 80 26 Appendix 1 Parts included with the delivery In the following table you can find the parts that are supplied with the appliance Table 4 Parts included with the delivery Part Quantity Order number Wood set 1X 806748 Control box 1X 26280 Manual control box 1X 957 577 06 Installation manual 1X 959 010 01 User manual 1X 958 010 00 Decorative strip left right 2X 38724384 Decorative strip below 1X 38724569 Setting template for baffle 1X 38714582 Baffle 1X 38741476 Wedge bolts M8x 140x50 2X 509330 Hexagonal nut M8 4X 521308 Sealing ring 8 4 mm 4X 525070 Spare parkers for mounting the panes 519419 Socket spanner 8 mm 1X 790811 Remote control with receiver 1X 806277 gV block battery 1X 923001 Penlite battery AA type 4X 923100 Squeeze coupling 15 mm x G3 8 1X 149234 Appendix 2 Technical data In the following table you can find the technical data of the Saxo SL 8o Tabel 5 Technische gegevens Type C11 C31 Type of gas G25 G20 Burner pressure mbar 21 17 Nom load Hs kW 9 3 10 1 Nom load Hi kW 8 4 9 1 Nom output kW 5 8 6 5 Consumption L h 1011 955 Burner injector 1 1 XO 1 1
15. When using this configuration you will not have to do anything the air inlet guides do not have to be removed the baffle does not have to be placed 6 5 2 2 Placing concentric system with wall duct Place the concentric system as follows AA Caution Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and or the ceiling If the system is built in for instance a cove it should be made with incombustible material all around it English English UK SAXO SL 8O INSTRUCTION FOR INSTALLATION ICaution 4 I I I I I I ICaution I I 4 I I I 38c 744k 380 744 Use heat resistant isolation material when passing through combustible material The rosette mounting inner plate of the wall duct is too small to seal the 250 mm opening when passing through combustible material That is why you should first apply a sufficiently large heat resistant intermediate plate to the wall Then the rosette is mounted on the intermediate plate Some heat resistant isolation materials contain volatile components that will spread an unpleasant smell for a pro longed time these are not suitable Build the system up from the connection stump of the appliance Connect the concentric pipe pieces and the bends On each connection apply a clip binding with silic
16. below Avoid damaging the front pane during removal placing 6 10 1 1 Removing the front pane When removing the front pane you should follow the next steps see fig 17a up to 17e Remove the vertical decorative strips by pulling them off at the top first turning them over parallel to the pane and then loosening them at the bottom Remove the L shape horizontal strip by gripping it with 2 hands in the slot and lifting it out Unscrew the 5 parkers of the glass strip at the top by using the socket spanner supplied Remove the top glass strip Tilt the pane a little to the front at the top Grab the pane at both sides Lift up the pane and tilt it forward at the bottom Remove the pane 6 10 1 2 Placing the front pane Placing the front pane will take place in reverse order of the removal procedure described above The DRU logo should be at the bottom right corner Do not screw the parkers on too tight to prevent breaking and or slipping tight tight Avoid remove fingerprints on the panes as they will burn into the glass Make sure that the front pane fits well onto the side panes 6 10 2 Side pane The side pane should be removed in case of torn or broken panes 6 10 2 1 Removing the side pane Remove the front pan see section 6 10 1 1 above Unscrew the parkers of the glass strips at the sides and the top by using the socket spanner supplied Remove both glass strips Tilt the pane a little to the front at th
17. e top Grab the pane at both sides Lift up the pane and tilt it forward at the bottom Remove the pane 6 10 2 2 Placing the side pane Placing the side pane will take place in reverse order of the removal procedure described above Do not screw the parkers on too tight to prevent breaking and or slipping tight tight Avoid remove fingerprints on the panes as they will burn into the glass 19 English SAXO SL 80 INSTRUCTION FOR INSTALLATION 7 Wireless remote control The appliance is supplied with a wireless remote control Ignition controlling the flame height and switching off are performed by a remote control that operates a receiver in the control box English User Manual chapter 4 Wireless Remote Control describes the operation of the appliance including the way the remote control works Below we will describe how the receiver is connected 7 1 Receiver The receiver should be connected to the appliance before the batteries are installed Follow the procedure below see fig 18 4 Slide the brown plug of the connecting cable onto the back of the printed circuit board Ia Connect the white plug to the gas control block Tip The plugs have different sizes that correspond with the connectors Connect the cables of thermocouple 1 to the receiver see fig 18 arrow and fig 19 Tip The size of the eye corresponds with the size of the screw The
18. en cross connected Connect the thermocouple wiring properly 3 No spark at the pilot flame 3 1 Check if the ignition cable is lying free from burner metal parts Lay them free if necessary see fig 19 3 2 If necessary replace the ignition cable 3 3 If necessary replace the ignition pen 4 Injector is blocked up 4 1 Clean the injector 4 2 If necessary replace the injector OG 24 SAXO SL 80 INSTRUCTION FOR INSTALLATION Electronics keep sparking while the pilot flame burns Pilot flame does burn but solenoid valve closes after ca 10 seconds or when the appliance gets hot 1 1 Table 3 diagnosis of malfunction Receiver is damaged Thermocouple 1 does not function 2 Batteries almost empty LS 1 1 Replace the receiver and confirm change the code remedy 1 at A Measure the voltage using a digital multimeter set to mV range by connecting the cables to the cable shoe The cable shoe is located on the out side directly next to the magnet nut see fig 22 The voltage should be at least 5mV within 20 seconds It may not be lower when the appliance is warm Ifthe voltage is too low the thermocouple should be placed better in the flame or the thermocouple must be replaced Check the size of the pilot flame Correct a pilot flame that is too small Check the wiring of the thermocouple to the receiver If necessary replace the wiring Replace bat
19. ent of the panes so that they can be placed removed after placing the chimney breast the protection of the gas control block and the pipes against cement and plaster Tip When using bricks we recommend bricks with a thickness of 70 to 100 mm You should preferably apply the ventilation holes on both sides of the chimney breast you can use DRU ventilation elements Ia Check whether the concentric system is placed correctly 4 Check the fixture of the clip binding with parkers places that cannot be reached later 4 Maintain sufficient space above the appliance the chimney breast so the heat can escape minimum internal height 1000 mm Ila Do not apply plaster on or over the flanges because the heatof the appliance could cause cracks it will no longer be possible to remove place panes Ia When using stone like materials and or plaster finishing the chimney breast should dry for at least 6 weeks in order to prevent cracks English 6 6 1 Mantel iron A mantel iron must be placed to prevent that the appliance has to carry the weight of the stone like material that was used to build the chimney breast masonry chimney breast Below you will find a description of how the mantel iron should be mounted see fig 5a and 5b Cut the mantel iron to the correct size Place the mantel iron ZS 2 8 1288 11 English SAXO SL 80 INSTRUCTION FOR INSTALLATIO
20. gth has a maximum of 12 meters the horizontal length has a maximum of 3 meters the existing chimney flue has to be clean the existing chimney flue has to be closed For setting the appliance the same conditions instructions apply as for the concentric system described above 6 6 Placing the chimney breast The appliance is designed to be mounted tightly in a new chimney breast In order to provide proper heat discharge there should be sufficient space around the appliance The chimney breast should be ventilated sufficiently by means of ventilation holes If the chimney breast is made of stone like material it is necessary to place a mantel iron for this see section 6 6 1 use incombustible and heat resistant material for building the chimney breast including the back wall inside and top of the chimney breast The ventilation holes which should be mounted as high as possible should have a combined passage of at least 200 cm Caution When placing the chimney breast you should take the following into account see fig 3 SAXO SL 80 INSTRUCTION FOR INSTALLATION the narrow flanges of the appliance s mounting frame the location of the control box it should be placed with a distance of 850 mm to the left or to the right of the appli ance as low as possible the measurements of the control box see Placing the Control Box section 6 7 the location of the ventilation holes the measurem
21. hich type of gas gas pressure and for which country this appliance is intended The type plate is connected to a chain It should remain connected to the chain AA cation Check whether the appliance is suitable for the type of gas and the gas pressure used at the location 6 3 Gas connection Place a gas tap in the gas connection close to the appliance AA cation Avoiddirtin the gas pipe and the connections Do not turn the gas tap when connecting the gas pipe SAXO SL 80 INSTRUCTION FOR INSTALLATION A Caution ICaution gt 4 gt 4 The following requirements apply to the gas connection usea gas pipe with the correct dimensions so that no pressure loss can occur the gas tap should have the CE marking you should always be able to reach the gas tap 6 4 Placing the appliance Place the appliance as follows make sure that combustible objects and or materials have a distance from the appliance of at least 500 mm Do not make any changes to the appliance Take the build in height of the appliance into account it depends on the length of the adjustable legs see fig 1 If necessary the legs can be shortened They must be fixed with self boring parkers see fig 2 Take the depth of the appliance into account see fig 3 498 mm minimum Determine the location of the appliance Provide a gas connection at the location For details see section 6 3 Make a duct for the flue
22. highest level the room should be well ventilated Ma Give the user manual and installation manual to the user the installation manual should be kept near the appliance 23 Bel SAXO SL 80 INSTRUCTION FOR INSTALLATION 11 Malfunctions In the following table you will find an overview of malfunctions that might occur the possible causes and the reme dies Table 3 diagnosis of malfunction A No transmission 1 The new communication code 1 Hold down the reset button of the receiver until motor will not run between receiver and remote you hear 2 sound signals fig 21 Let go of the re control must still be confirmed set button after the second longer sound signal and press the button W on the remote control within 20 sec until you hear an extra long sound signal confirming that the new code has been set see fig 21 It is possible that you need to set a new commu nication code consult the User Manual section 4 2 7 Communication Code 2 Empty batteries 2 Replace batteries Caution Avoid short circuit between the batteries and metal parts of the appliance 3 Receiver is damaged 3 Replace the receiver and confirm change the code remedy 1 4 Remote control is damaged 4 Replace the remote control and confirm change the code remedy 1 5 Motor cable at valve is broken 5 Replace motor cable at the valve 6 Bent pins of the 8 wire connector 6 Make sure that the pin
23. mber of bends required no distinction is made between 45 and 90 bends 2 The total number of meters of horizontal pipe length 3 The total number of meters of vertical and or sloping pipe length roof duct excluded With these data and Table 1 you will be able to determine whether the concentric system is allowed In Table 2 you can see which setting the appliance requires Follow the procedure described below In the first 2 columns of Table 1 look for the number of bends required and the total horizontal pipe length In the 3rd column of Table 1 look for the total vertical and or sloping pipe length If you end up in a box with the letter A B C or D the concentric system chosen by you is allowed Use Table 2 to determine which conditions apply for the baffle and or the air inlet guides for setting see section 6 8 SAXO SL 80 INSTRUCTION FOR INSTALLATION Examples To clarify we will give 2 examples to determine the allowability of a concentric system and the conditions for setting the appliance In Table 1 the route to be followed is indicated by arrows The result is indicated by a box with a red frame Example 1 1 2 bends 2 3 meters horizontal 3 8 meters vertical sloping gt Construction of this concentric system is allowed gt Situation B applies for setting the appliance Example 2 1 3 bends 2 4 meters horizontal 3 9 meters vertical sloping gt Construction of this concentric system
24. ner plate by unscrewing the parker Ia Carefully unwind the red and black wires of thermocouple 2 TT Lay the gas control together with the wires of thermocouple 2 in the direction of the control box AA Caution Avoiddirtin the pipes Avoid kinks in the pipes Ma Roll out the pipes in the direction of the control box Ia Roll out the ignition cable in the direction of the control box Caution The type plate should remain connected to the chain Ia Lay the chain with type plate in the direction of the control box Ia Set the height of the appliance and Ia make the appliance level at the same time AA Caution Do not place the appliance too tightly against the back wall Make sure the space between the appliance s legs is kept free Do not cover the appliance and or do not wrap it in an insulation blanket or any other material 4 Connect the appliance the wall using the wall brackets the wedge bolts supplied see fig 2 6 5 Flue gas discharge combustion air supply system 6 5 1 General The appliance is of the C11 C31 type The appliance is connected to a combined flue gas discharge combustion air supply system hereafter referred to as the concentric system The passage to the outside can be made with a wall duct see section 6 5 2 or a roof duct see section 6 5 3 If necessary you can also use an existing discharge channel see section 6 5 4 AA Caution Only use the concentric system supplied by DRU
25. on material when passing through combustible material Some heat resistant isolation materials contain volatile components that will spread an unpleasant smell for a pro longed time these are not suitable Build the system up from the connection stump of the appliance Connect the concentric pipe pieces and if necessary the bends On each connection apply a clip binding with silicon sealing ring Use a parker to fix the clip binding to the pipe on locations that cannot be reached after installation Apply sufficient clamps so that the weight of the pipes does not rest on the appliance Determine the remaining length of the roof duct Make sure the roof duct has the right dimensions Make sure that the right insertion length is maintained Connect the roof duct to the concentric pipes Make sure that the universal tile fits well with the surrounding tiles Make sure that the adhesive plate fits well onto the flat roof 6 5 4 Connection of existing chimney flue It is possible to connect the appliance to an existing channel A flexible SS pipe is placed in the chimney for discharging flue gases The surrounding space is used to supply combustion air The following requirements apply when connecting to an existing chimney flue only allowed when used in combination with the special DRU chimney installation set The installation regulation is also supplied the dimensions should be at least 150 x 150 mm the vertical len
26. on sealing ring Use a parker to fix the clip binding to the pipe on locations that cannot be reached after installation Apply sufficient clamps so that the weight of the pipes does not only rest on the appliance Determine the remaining length of the wall duct Make sure the wall duct has the right dimensions Make sure that the right insertion length is maintained Place the wall duct with the groove folded seam at the top Make sure the horizontal concentric pipe pieces are sloping towards the wall duct in order to prevent rain water from entering Mount the rosette mounting inner plate if necessary on a heat resistant intermediate plate when passing through combustible material Attach the wall duct from the outside with four screws in their respective holes 6 5 3 Application with roof duct 6 5 3 1 Construction of concentric system with roof duct The concentric system with roof duct has to comply with the following conditions The construction of the chosen system has to be allowed See the procedure described below First a concentric pipe of at least 1 meter should be connected vertically to the appliance Depending on the construction of the concentric system the appliance is set by placing the baffle and or removing the air inlet guides In the following procedure you can see how the allowability of a concentric system can be determined and which settings are needed Determine the following data 1 The nu
27. ounted as follows Place the baffle see fig 8 Use the template supplied to set the distance of the restriction see fig 9 as follows Adistance of 32 mm means that the baffle is closed to a maximum level Adistance of 37 and 47 mm is set by using a template Fix the baffle by using the socket cap screw U 6 8 2 Air inlet guides L The air inlet guides are located at the back of the burners Proceed as follows when removing see fig 10a and 10b Take the tray surrounding the burners M out of the appliance Remove the air inlet guides L Place the tray surrounding the burners M back in the appliance 38 1479 13 English SAXO SL 80 INSTRUCTION FOR INSTALLATION I 4 In 4 I I 6 8 3 Primary aeration of the burners Adjusting the primary aeration only applies to appliances used in Belgium When the tray surrounding the burners is removed you can see the throttle rings Pa and Pb that are mounted on the pipes that are fixed to the burners burner pipes see fig 11 The primary aeration of the burners can be adjusted by rotating the throttle rings Rotate the throttle ring at the front left Pb with its opening towards the pilot flame burner This throttle ring has only 1 hole with a diameter of 7 mm and 1 with a diameter of 13 mm see fig 11 The steps to be taken are described below Take the tray surrounding the burners M out of the appliance see fig 1
28. ree from metal parts b If it does there is probably still air in the pipe Ia Bleed the pipe and or Ia Lay the ignition cable free from metal parts 8 3 2 Main burners Caution The burners should ignite smoothly and should not pop as a result of postponed ignition ia Check the function of the main burners from the standby pilot flame position afteropening the gas valve the main burners should burn within a few seconds Tip When the gas valve is opened the motor will run this is audible aerial thermocouple wiring button B receiver ignition wire 21 English UK SAXO SL 80 INSTRUCTION FOR INSTALLATION 1 Ifthe main burners do not burn Ia Check if button A on the gas control is in the position ON 4 Check if the space surrounding the pilot burner is free from objects Ia Check the placement of the wood pebble set Ia If necessary correct the above mentioned faults Ia Test the main burner 5x for a good operation 2 If main burners ignites but go out again after approx 22 seconds please Ia Check the wiring of thermocouple 2 for Loose wiring Wrongly connected wiring Short circuit Broken wire Ila Check if thermocouple 2 is dirty Ia Check if thermocouple 2 is positioned correctly in the flame see fig 20a Ma Check if thermocouple 2 is defective see chapter 11 table 4 under J7 Ma Check if the receiver is defective see chapter 11 table 4 under J8 Ia If necessar
29. s appliance directive As an installer you must be competent in the field of atmospheric gas heating Two manuals are supplied with the appliance the installation manual and the user manual The installation manual will give you the information you need to install the appliance in such a way that it will ope rate properly and safely This manual discusses the installation of the appliance and the regulations that apply to the installation In addition you will find technical data for the appliance and information on maintenance any malfunctions that might occur and their possible causes Please carefully read and use this installation manual The following symbols are used in the manual to indicate important information Work to be performed Suggestions and recommendations You will need these instructions to prevent problems that might occur during installation and or use You need these instructions to prevent fire personal injury or other serious damages After delivery you should give the user manual and this installation manual to the user SAXO SL 80 INSTRUCTION FOR INSTALLATION 1 Introduction The Saxo SL 80 is a closed atmospheric gas heating appliance The appliance is suitable for natural gas The safe operation of the appliance is guaranteed by the use of a second thermocouple fitted to the main burner A closed appliance does not extract the combustion air from the living environment but from outside This
30. s of the 8 wire connector 7 Ifthe receiver is surrounded by are straight metal this could decrease the 7 Change the position of the antenna transmission range B No ignition 1 Button Ain position MAN 1 Switch button A on the gas control block to ON see fig 19 2 Ignition cable runs over and or 2 Do not place the ignition cable over and or alongside metal parts along metal parts This will weaken the spark see fig 19 If necessary replace the ignition cable 3 Ignition pen corroded 3 Replace the ignition pen C No sound signal 1 Receiver is damaged 1 Replace the receiver and confirm change the code remedy 1 at A 2 60 second delay before the full 2 Wait until the delay time has passed restart is not yet finished D One continuous sound 1 Loose wiring 1 Connectthe wiring properly signal of 5 sec 2 Receiver is damaged 2 Replace the receiver and confirm change the Possible 7 short beeps prior 3 Bent pins of the 8 wire connec code remedy 1 at A to the 5 sec sound signal tor 3 Make sure that the pins of the 8 wire connector 4 Damaged magnet valve are straight 5 Thermocouple 2 still too hot 4 Replace the gas control block 5 Wait until the thermocouple has cooled down sufficiently E No pilot flame 1 Air in the pilot flame pipe 1 Flush the pipe or start the ignition process several times 2 Wires of thermocouple 1 have 2 Check the polarity of the thermocouple wiring be
31. s of the batteries and the holder Use alkaline batteries Ia Slide back the cover Ia Place back the receiver Caution Batteries are regarded as small chemical waste and may therefore not be disposed with the household rubbish 8 Final check In order to check whether the appliance is working properly and safely you must perform the following checks before the appliance is used 8 1 Gastightness Caution All connections must be gastight Caution The gas control block can be subjected to a maximum pressure of 50 mbar Ila Check the connections for gastightness 8 2 Gas pressure pre pressure The burner pressure is set during manufacture see type plate It is not necessary to check the burner pressure The pre pressure in house installations however should be checked as they can vary Ma Check the pre pressure see fig 20 for the measuring nipple on the gas control block Ila Contact the gas company if the pre pressure is not correct 8 3 Ignition pilot burner and main burners For igniting the pilot and main burners see the User Manual chapter 4 section 4 2 Remote Control AA Caution Always wait 5 minutes after the pilot flame has gone out before you re ignite the appliance 8 3 1 Pilot flame Ia Check the ignition of the pilot flame the pilot flame burner should start at the first attempt If the pilot flame does not burn Ia check if the ignition sparks a If not the ignition cable is probably not lying f
32. tery There are short sound signals but no sparks and no sound clicks can be heard of the mag net opening the valve 1 Batteries almost empty Replace batteries ICaution Avoid short circuit between the batteries and metal parts of the appliance Pilot flame is burning but there is no gas flow Button A is in position MAN Turn button A on the gas control block to ON see fig 19 to the main burner 2 Appliance is in the pilot flame 2 Increase flame height by pressing button A of position the remote control 3 of the gas is too low 3 Check pre pressure If necessary consult the power company 4 Damaged magnet valve 4 Replace the gas control block Main burners ignites 1 Wiring of thermocouple 2 is 1 Connect the wiring properly but go out again after loose approx 22 seconds 2 Wires of thermocouple 2 have 2 Connect the wiring properly been cross connected 3 Short circuit in the wiring 3 Replace wiring thermocouple 2 4 Broken wire the wiring of 4 Replace wiring thermocouple 2 5 Thermocouple 2 is dirty 5 Clean the thermocouple 6 Thermocouple 2 is not posi 6 Position the thermocouple correctly in the tioned correctly in the flame flame see fig 23 7 Thermocouple 2 is defective 7 Check the voltage across thermocouple 2 just before the main burner goes out If the voltage is lower than 1 8 mV replace thermocouple 2 8
33. to prevent that the life expectancy of the burner is reduced Fill the tray around the burner with chips equally spread the chips see fig 15 Identify logs A up to E by using fig 16a Use the burn stains on the logs for identification Place log A up to E over the burners see fig 16b up to 16j First place log A as indicated in fig 16b Make sure log A is lying correctly in relation to the ridge see the arrow Next you should place log B Make sure log B is lying correctly in relation to the ridges Proceed with logs C D and E The logs should be placed exactly as indicated in fig 16 The logs should not completely cover the burner deck because 15 English SAXO SL 80 INSTRUCTION FOR INSTALLATION English 16 118 2 H lt lt un 2 LL 2 U D un 2 O un O Xx lt un SAXO SL 80 INSTRUCTION FOR INSTALLATION 38c 1489 SAXO SL 80 INSTRUCTION FOR INSTALLATION ICaution In In 4 gt 4 I 4 ICaution I In 4 4 ICaution the main burner will not ignite properly which could result in unsafe situations the appliance will become filthy more quickly as a result of soot the flame image may be affected 6 10 Panes 6 10 1 Front pane After placing the wood set you can place the front pane as described
34. urner the panes Caution Remove place the panes as described in section 6 10 Remove the deposit on the inside of the pane with a damp cloth or a non abrasive detergent such as copper polish Avoid remove fingerprints on the pane as they will burn into the glass Replace a broken and or cracked pane as described in section 6 10 C u Caution If necessary place back the wood set correctly see section 6 9 Lun Inspect the flue gas discharge combustion air supply system Ma Perform a check as described in chapter 8 10 Delivery You must explain to the user how he should operate the appliance You should instruct her him for instance on using the appliance for the first time the operation of the remote control annual maintenance Caution Tell the user to close the gas tap immediately in case of malfunctions bad performance and contact the installer in order to prevent dangerous situations Indicate the location of the gas tap Mia Instruct the user about the appliance and the remote control Ia When the appliance is started for the first time point out that in order to avoid cracks in a chimney breast made of stone like materials or finished with plaster it should dry for at least 6 weeks prior to putting the appliance into operation when the appliance is stoked up for the first time volatile components evaporate from paint materials etc when evaporating the appliance should preferably be set at the
35. y correct the above mentioned faults Ia Test the main burner 5x for a good operation English 8 4 Flame image The flame image can only really be assessed when the appliance has been burning for several hours Volatile compo nents from paint materials etc which evaporate in the first hours will affect the flame image Caution If the chimney breast is made of stone like materials or has a plaster finish this may only take place 6 weeks after pla cing the chimney breast in order to prevent shrinkage cracks Ia Check the flame image If the flame image is not acceptable this can be due to the evaporation of volatile substances incorrect placement of the wood set 4 If necessary improve the placement of the wood set 38C 1894 0 Ug 22 SAXO SL 80 INSTRUCTION FOR INSTALLATION Once a year the appliance should be checked cleaned and if necessary repaired by a competent installer in the field of atmospheric gas heating Check at least whether the appliance is working properly and safely AA Caution Close the gas tap when performing maintenance work Check the gastightness after repair After replacing thermocouple 1 you should first tighten the swivel of the gas control block by hand and then give it another quarter turn with a suitable spanner Mia If required clean the following components the pilot flame burner the space surrounding the pilot flame b
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