Porter-Cable Model 543 User's Manual
Contents
1. ce roar volts Ae NT amperes HZ ai hertz We creer rere ter watts KW a ose kilowatts B O beteeaten wedeeien farads e microfarads e rere litres O emir grams KO ai kilograms Dal EnS bars A pascals Ae Aaa hours PAR vegenn minutes e E seconds es ata no load speed min or min Revolutions or reciprocations per minute Sr SOP OCs A direct current OW Ol ACs cscs encase alternating current 2 EN o coo two phase alternating current 2N Se A a AE two phase alternating current with neutral 3 U PE N EAS three phase alternating current 3N OW ee three phase alternating current with neutral Per nicas rated current of the appropriate fuse link in amperes xX T ARN time lag miniature fuse link where X is the symbol for the time current characteristic as given in IEC 60127 EA A ARE protective earth a o class II tool A ianea IP symbol SAVE THESE INSTRUCTIONS 6 ADDITIONAL SPECIFIC SAFETY RULES 1 Hold power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Keep blades sharp Sharp blades will do the job better and safer Keep hands away from cutting area2. mark the line of cut clearly place the forward edge of the saw base firmly on the edge of the material start the motor and move the blade into the work DO NOT FORCE LET THE SAW DO THE WORK Move the machine forward only rapidly enough to keep the blade cutting You will find that the open throat and clear forward edge of the saw base make it easy to follow the line and cut closely to the pattern You need not cut oversize for hand finishing or sanding on most materials The smoothness of cut will often make further sanding unnecessary TROUBLESHOOTING For assistance with your tool visit our website at www porter cable com for a list of service centers or call the Porter Cable help line at 1 800 487 8665 13 MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material INUINAN INEA Wear ANSI Z87 1 safety glasses while using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line LUBRICATION This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubrication is necessary BR
3. 204 632 1976 Phone 418 877 7112 BRITISH COLUMBIA ONTARIO ARA 8520 Baxter Place 505 Southgate Drive 1447 Begin Burnaby B C Guelph Ontario St Laurent Mtl PQ V5A 4T8 N1H 6M7 H4R 1V8 Phone 604 420 0102 Phone 519 767 4132 Phone 514 336 8772 Fax 604 420 3522 Fax 619 767 4131 Fax 514 336 3505 The following are trademarks of PORTER CABLE e DELTA Las siguientes son marcas registradas de PORTER CABLE e DELTA S A Les marques suivantes sont des marques de fabriquant de la PORTER CABLE e DELTA Auto Set BAMMER B O S S Builder s Saw Contractor s Saw Contractor s Saw II Delta DELTACRAFT DELTAGRAM Delta Series 2000 DURATRONIC Emc 2 FLEX Flying Chips FRAME SAW Grip Vac Homecraft INNOVATION THAT WORKSS Jet Lock JETSTREAM kickstand LASERLOC MICRO SET Micro Set MIDI LATHE MORTEN NETWORK OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE amp design PORTER CABLE PROFESSIONAL POWER TOOLS PORTER CABLE REDEFINING PERFORMANCE Posi Matic Q 3 amp design QUICKSAND 8 design QUICKSET QUICKSET II QUICKSET PLUS RIPTIDE amp design SAFE GUARD II SAFE LOC Sanding Center SANDTRAP amp design SAW BOSS Sawbuck M Sidekick SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE The American Woodshop amp design The Lumber Company 8 design THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT
4. 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 Philadelphia 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 972 446 2996 Fax 972 446 8157 Houston 77043 4321 Sam Houston Parkway West Suite 180 Phone 713 983 9910 Fax 713 983 6645 WASHINGTON Auburn 98001 Seattle 3320 West Valley HWY North Building D Suite 111 Phone 253 333 8353 Fax 253 333 9613 Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable e Delta products should be obtained by contacting any Porter Cable e Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be di
5. When sawing never reach underneath or behind the material being cut for any reason When you have finished a cut be careful not to come into contact with the blade Turn off the motor immediately Exercise extreme caution when blind cutting Be certain that there are no foreign objects such as electrical wire conduit plumbing pipes etc that may come into contact with the blade 7 Wear eye and hearing protection Always use safety glasses Everyday eyeglasses are NOT safety glasses USE CERTIFIED SAFETY EQUIPMENT Eye protection equipment should comply with ANSI Z87 1 standards Hearing equipment should comply with ANSI S3 19 standards 8 Use of this tool can generate and disburse dust or other airborne particles including wood dust crystalline silica dust and asbestos dust Direct particles away from face and body Always operate tool in well ventilated area and provide for proper dust removal Use dust collection system wherever possible Exposure to the dust may cause serious and permanent respiratory or other injury including silicosis a serious lung disease cancer and death Avoid breathing the dust and avoid prolonged contact with dust Allowing dust to get into your mouth or eyes or lay on your skin may promote absorption of harmful material Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water SN PO SAVE THESE INSTRUCTIO
6. cutting when finish and accuracy are not critical Use slower speed settings when accuracy and finish are critical or for delicate materials BLADE ORBIT The blade orbit may be varied by turning knob A Fig 6 to any of four positions indicated by the numbers 0 through 3 with 0 producing no orbit and 3 producing maximum orbit The orbit may be adjusted with or without the motor running Move knob A Fig 6 to the detent in the housing corresponding to the number on the housing The knob is shown in position 0 The straight up and down position would be setting 3 Metal cutting should be performed in orbit setting 0 Use of higher orbit settings when performing intricate scroll cuts may cause blade breakage The lower orbit settings are recommended for scrolling Orbit position O will produce the most accurate cuts with less splintering and the longest blade life Fig 6 CHIP BLOWER This saw is equipped with a chip blower to keep the cutting area free of chips Use knob B Fig 6 to turn the chip blower on and off The knob is shown in the off position To turn the chip blower on turn the knob counterclockwise until it stops PLUNGE CUTTING Ote When cutting into a wall avoid contact with all exposed metal on the tool to prevent electrical shock hazard resulting from accidentally cutting into a live wire HOLD SAW AS ILLUSTRATED IN FIG 7 One of the distinctive an
7. personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents GENERAL SAFETY RULES continued d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that can
8. such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious
9. 2 12 2 3 18 18 16 14 14 12 12 10 10 3 4 18 18 16 14 12 12 10 10 8 El 45 18 18 14 12 12 10 10 8 8 S 56 18 16 14 12 10 10 8 8 6 e 6 8 18 16 12 10 10 8 6 6 6 a 8 10 18 14 12 10 8 8 6 6 4 tw 10 12 16 14 10 8 8 6 6 4 4 3 12 14 16 12 10 8 6 6 6 4 2 S 14 16 16 12 10 8 6 6 4 4 2 16 18 14 12 8 8 6 4 4 2 2 18 20 14 12 8 6 6 4 4 2 2 SAVE THESE INSTRUCTIONS CARTON CONTENTS Bayonet saw Anti splinter base insert Blade Carrying case Non marring base FUNCTIONAL DESCRIPTION FOREWORD Model 543 Bayonet Saw is designed for cutting materials of the following MAXIMUM thickness wood 47 3 plastic and fiberglass 11 4 aluminum and nonferrous metals 15 mild steel 9s and stainless steel s The saw is also equipped with the Keyless Quik Change Blade Clamp for ease of blade installation and removal ASSEMBLY ASSEMBLY TOOLS REQUIRED None ASSEMBLY TIME ESTIMATE 15 30 minutes ANTI SPLINTER BASE INSERT INSTALLATION The anti splinter base insert is used to reduce chipping and splintering of the top fibers of plywood paneling and other splinter prone materials When this insert is used it is not necessary to have the good or finished side of the work down during the cutting operation Install the insert as shown in Fig 1 NOTE When using the anti splinter insert the base should be set to the forward most position Fig 9 Fig 1 ANTI MAR PLASTIC SUB BASE INSTA
10. ESPA OL P GINA 17 FRAN AISE PAGE 33 Instruction Double Insulated manual Bayonet Saw o la SECT io i A 3 ad J J 1 7 0 ro lt ma A 2 MODEL 543 with A Keyless Quik Change Blade Clamp IMPORTANT To learn more about Porter Cable Please make certain that the person who visit our website at is to use this equipment carefully reads and understands these instructions before http www porter cable com starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference PORTER CABLE vicar PROFESSIONAL POWER TOOLS Copyright 2005 PORTER CABLE Corporation Part No 900471 01 14 05 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS SAFETY GUIDELINES GENERAL SAFETY RULES ADDITIONAL SPECIFIC SAFETY RULES CARTON CONTENTS FUNCTIONAL DESCRIPTION ASSEMBLY OPERATION TROUBLESHOOTING MAINTENANCE SERVICE ACCESSORIES WARRANTY ESPA OL FRANCAISE SERVICE CENTER LOCATIONS IMPORTANT SAFETY INSTRUCTIONS INEM Read and understand all warnings and operating instructions before using any tool or equipment When using tools or equipment basic safety precautions should always be followed to reduce the risk of personal injury Improper operation maintenance or modification of tools or equipment could result in serious injury and property damage There are cer
11. LLATION DISCONNECT TOOL FROM POWER SOURCE The anti mar plastic sub base is used when cutting on finished surfaces to prevent the normal metal base from scratching gouging or otherwise marring the surface of the material to be cut To install the plastic sub base remove the six screws from the bottom of the base remove the metal sub base place the plastic sub base on the saw and reinstall the six screws Be sure to save the metal sub base for reuse BLADE INSTALLATION 1 Remove anti splinter insert if installed 2 Gently squeeze the switch trigger until the blade shaft moves slowly and stop the motor when the blade shaft is at or near the bottom of its stroke Fig 6 DISCONNECT TOOL FROM POWER SOURCE Fig 2 Fig 3 3 Open the Keyless Quik Change Blade Clamp by rotating the movable lever B Fig 2 towards the stationary lever A Fig 2 as far as it will go and hold 4 While holding the blade clamp open move lever A as far forward as it will go see Figs 2 3 and hold NOTE Steps 3 and 4 should be done in one motion 5 With the teeth of the blade toward the front of the saw insert the blade through the blade guide into the blade holder as far as it will go and release the levers See Fig 4 6 Pull up on the blade until it locks in place The blade is properly installed when the levers are aligned as shown in Fig 4 BLADE REMOVAL 1 Remove the anti splinter insert if installed 2 Gen
12. NS MOTOR Many Porter Cable tools will operate on either D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating ZU Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this section This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffix W A or W following the cord type designation For example SUTW A to indicate it is acceptable for outdoor use RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25 Ft 50Ft 100 Ft 150 Ft 200 Ft 250 Ft 300 Ft 400 Ft 500 Ft 230V 50Ft 100Ft 200 Ft 300 Ft 400 Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 1
13. ORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Diego 92111 7638 Clairemont Blvd Phone 858 277 9595 Fax 858 277 9696 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8175 Sheridan Blvd Unit S Phone 303 487 1809 Fax 303 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 400 South Rohlwing Rd Phone 630 424 8805 Fax 630 424 8895 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue Phone 816 221 2070 Fax 816 221
14. THIN LINE TIGER TIGER CUB TIGER SAW TORQBUSTER TORQ BUSTER TRU MATCH TWIN LITE UNIGUARD Unifence UNIFEEDER Unihead Uniplane Unirip Unisaw Univise Versa Feeder VERSA PLANE WHISPER SERIES WOODWORKER S CHOICE Trademarks noted with and are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises Marques d pos es indiqu es par la lettre et sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays PC7 2 0105 164
15. The base has a detent at the O 90 degree setting and at 15 30 and 45 degree setting both left and right of center The base is set at its forward most position at the factory The base can be adjusted to the rear for making flush cuts around walls and other similar areas To move the base forward or backward turn the saw on its side loosen screw A Fig 9 move the base to the desired position and retighten the screw NOTE When making bevel cuts the base should be set to the forward most position Fig 9 Fig 10 Fig 11 To tilt the base pull the lever out of the end of clamp screw A Fig 10 rotate the lever toward the front of the saw Fig 11 and turn the lever counter clockwise until the base can be tilted Set the base at the desired setting and tighten the screw by turning the lever clockwise NOTE After each 90 degree or half turn it will be necessary to move the lever back to the opposite side of the saw USING THE SAW First secure the material in a bench vise or with clamps to the work table This is especially important when sawing small pieces or thin material As the work progresses in scroll or curved cut out pieces the material can be readjusted to accommodate the movement of the saw If the work is large enough it can be held by hand across saw horses The saw cuts freely with only light forward feed pressure on the tool Forcing the saw will not make it cut faster To start the cut secure the work
16. USH INSPECTION If applicable For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLEeDELTA FACTORY SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest authorized Porter Cable Service Station to be thoroughly cleaned and inspected Have worn parts replaced and lubricated with fresh lubricant Have new brushes installed and test the tool for performance Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station for immediate service 14 SERVICE REPLACEMENT PARTS When servicing use only identical replacement parts For a service parts list or to learn more about Porter Cable visit our website at www porter cable com SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use For assistance with your tool visit our website at www porter cable com for a list of service centers or call the Customer Care Department at 1 800 487 8665 All repairs made by our service centers are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by others Should you have any quest
17. azardous situation which if not NZIS avoided may result in minor or moderate injury used without the safety alert symbol indicates potentiall CAUTION hazardous situation which if AG avoided ey resul in property damage CALIFORNIA PROPOSITION 65 Some dust created by power sanding sawing grinding drilling ANORNING and other construction activities soniais Shem known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are O lead from lead based paints O crystalline silica from bricks and cement and other masonry products O arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce ye exposure to these chemicals work in a well ventilated area and work with approved safety equipment always wear NIOSH OSHA approved properly fitting face mask or respirator when using such tools GENERAL SAFETY RULES NII Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious Jan The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres
18. d important features of the Porter Cable bayonet saw is the ability to start the cut in wood only within an area without making drilled holes first This is especially important when making cutouts for electrical outlets in finished walls openings in cabinet tops for sinks and openings for plumbing fixtures NOTE When plunge cutting it is recommended the orbit knob be set to position 3 First measure the area to be cut out and mark it clearly with a pencil chalk or scriber Choose a convenient starting point and hold the bayonet saw over the point and inside the line of waste Tip the machine forward until the front edge of the base rests firmly on the surface of the material with the tip of the blade clear of the work surface as shown in Fig 8 Turn motor on and slowly lower the back of the machine until the base is fully seated on the surface of the work Now guide the cutting along the inside of the marked area If sharp corners are desired cut Fig 8 right up to the corner of the marked edge Stop and back up just a bit start the turn and cut along the side Do the same at each corner until you end up where you started Then go back and cut into each corner from the opposite direction The base of the machine is wide enough so you will have a solid guiding surface on either side of the cut BASE ADJUSTMENT The base may be adjusted two ways front to rear and tilted either left or right for making bevel cuts
19. ice Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 16 PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable e Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations ou vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIF
20. ions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc ACCESSORIES A complete line of accessories is available from your Porter CableeDelta Supplier Porter CableeDelta Factory Service Centers and Porter Cable Authorized Service Stations Please visit our Web Site www porter cable com for a catalog or for the name of your nearest supplier Since accessories other than those offered by Porter CableeDelta have not been tested with this product use of such accessories could be hazardous For safest operation only Porter CableeDelta recommended accessories should be used with this product WARRANTY PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Serv
21. not be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SYMBOL DEFINITION
22. rected to the nearest Porter Cable e Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable e Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable e Delta Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable e Delta m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 731 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable e Delta s adresser a tout distributeur Porter Cable e Delta centre de service agr ou centre de service d usine Porter Cable e Delta Si vous n avez acces a aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable e Delta le plus proche CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA MANITOBA QUEBEC Bay 6 2520 23rd St N E 1699 Dublin Avenue 1515 Ave Calgary Alberta Winnipeg Manitoba St Jean Baptiste Suite 160 T2E 8L2 R3H 0H2 Qu bec P Q Phone 403 735 6166 Phone 204 633 9259 626 5E2 Fax 403 735 6144 Fax
23. tain applications for which tools and equipment are designed Porter Cable strongly recommends that this product NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the product until you have written Porter Cable and we have advised you Online contact form at www porter cable com Postal Mail Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 Information regarding the safe and proper operation of this tool is available from the following sources Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43rd Street 4 floor New York NY 10036 www ansi org ANSI 01 1Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov SAVE THESE INSTRUCTIONS 2 SAFETY GUIDELINES DEFINITIONS It is important for you to read and understand this manual The PREVENTING PROBLEMS The symbols below are used to help you recognize this information indicates an imminently hazardous situation which if not A DANGER avoided will result in death or serious injury indicates a potentially hazardous situation which if not A WARNING avoided could result if death or serious injury indicates a potentially h
24. tly squeeze the switch trigger until the blade shaft moves slowly and stop the motor when the blade shaft is at or near the bottom of its stroke Fig 6 DISCONNECT TOOL FROM POWER SOURCE 3 Open the blade clamp by rotating the movable lever B Fig 2 towards the stationary lever A Fig 2 as far as it will go 4 Move the blade shaft forward until the blade is clear of the blade guide 5 Grasp the tip of the blade move it towards the blade holder lever right hand side of saw and pull the blade out of the clamp OPERATION TO START AND STOP SAW Make sure power circuit voltage is the same as shown on the specification plate on the saw and that saw switch is OFF Connect saw to power circuit 1 Squeeze trigger switch A Fig 5 to start motor Release trigger to stop motor 2 Lock Button A lock button B Fig 5 is provided to keep the saw running without holding the switch trigger ON To lock the switch trigger ON squeeze the trigger as far as it will go and push in the lock button and release trigger To UNLOCK the lock squeeze trigger allowing lock button to spring out and release trigger Fig 5 10 VARIABLE SPEED This saw is equipped with an adjustable variable speed control and the speed range is 500 to 3100 SPM The speed is adjusted by turning the control knob C Fig 5 The speed control may be adjusted with or without the motor running Use higher speed settings for fast
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