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iS7 PLC Option User Manual

1. Appendix 4 7 a Installation Maker LSIS Co Ltd Start up Date W Model No SV iS7 PLC Option Card nan Period Customer Information Warranty period is 12 months after installation or 18 months after manufactured when the installation date is unidentified However the guarantee term may vary on the sales term IN WARRANTY service information If the defective part has been identified under normal and proper use within the guarantee term contact your local authorized LS distributor or LS Service center OUT OF WARRANTY service information The guarantee will not apply in the following cases even if the guarantee term has not expired Damage was caused by misuse negligence or accident Damage was caused by abnormal voltage and peripheral devices malfunction failure Damage was caused by an earthquake fire flooding lightning or other natural calamities When LS nameplate is not attached Y v v v vv When the warranty period has expired LS values every single customer Quality and service come first at LSIS Always at your service standing for our customers LS Is HEAD OFFICE Address LS tower 1026 6 Hogye dong Dongan gu Anyang si Gyeonggi do 431 843 Korea http eng Isis biz LSIS Europe B V gt Amsterdam Netherland Address 1 FL Tupoleviaan 48 1119NZ Schiphol Rijk The Netherlands Tel 31 20 654 1420 Fax 31 20 654 1429 e mail junshickp lsis biz LSIS Middle East FZE O
2. Chapter 4 CPU Function F 4 3 4 Error Handling 1 Classification of Errors Errors occur due to various causes such as PLC option card system defect system configuration fault or abnormal operation result Errors are classified into fatal error mode which stops system operation for system stability and ordinary error mode which continues system operation with inf orming the user of its error warning The main factors that occurs the PLC option card error are given as followings e PLC option card hardware defect e System configuration error e Operation error during execution of the user programs e External device malfunction 2 Operation mode at error occurrence In case of error occurrence the PLC option card write the error contents the correspond ing flags and stops or continues its operation complying with its operation mode 1 PLC option card hardware defect The system enters into the STOP state if a fatal error such as the CPU module def ect has occurred and continues its operation if an ordinary error such as operation error has occurred 2 System configuration error This error occurs when the PLC option card hardware configuration differs from the c onfiguration defined in the PLC option card The system enters into the STOP state 3 Operation error during execution of the user programs It the numeric operation error of these errors occurs during execution of the user pr ogram its contents are marked
3. lA Ox032E Reserved 0x032F Reserved latch type trip BIT1 0x0330 fia On 5 Fuse Open Trip oe Overheat Trip EST a BIT 1 Appendix 4 3 OO Eo oo 4 Common Area Parameter of S7 Inverter 0x0331 0x0332 0x0333 Appendix 4 4 latch type trip information 2 Level Type Trip Information H W Diagnosis Trip Inforamtion Detailed Description 7B AA a External er A var Overvoltage Trip ka OvercurentTrip OvercurentTrip BIT13 None En Nomotortrip BIT6 Pre PID Fail Eos PeP Eal cgs O Write error BIT4 Noes S PTC Thermal sensor Trip BIT4 Nome BIT3 Keypad Lost Command __ _ ET est command 2 osi Lost Command Appendix 4 Common Area Parameter of S7 Inverter Detailed Description BIT6 BITS BIT4 Gate Drive Power Loss BIT3 Watchdog 2 Error BIT2 Watchdog 1 Error BIT1 EEPROM Error BITO ADC Error Noe ss BIT15 None BIT14 Cero Auto Tunning Faure oxoaa4 Warning Bms KeypadLost Information BIT encoder mis connected Bite encoder mis mounted a BiT4 FAN Operation BITS Lost command ooo Broj Overload 0x0335 a Reserved 0x0340 OnTimeDate Day R DayswheninverterisON __________ 0x0341 On Time Minute Min R Minutes with total days on time subtracted _ 0x0342 RunTimeDate Day R_ _ Total days when the inverter operates the motor _ 0x0343 Run Time Minute Min
4. Classification mm LED ERR LED muo eee STOP Status RUN LED remains ON RUN Status not blinking ON 100ms OFF 100m See 10 5 Error Code Heavy Error s blinking List ON 500ms OFF 500m See 10 5 Error Code Light Error s blinking List ON 1000ms OFF 1000 See 10 5 Error Code Program Error ms blinking List Error in communication ON 500ms OFF 500m ON 500ms OFF 500m RUN LED and ERR with the inverter s blinking s blinking LED blink at the same intervals 500ms Note 1 the inverter and PLC option card maintain data communication This error occurs if the inverter fails to response to the PLC option card within specified time approx 300ms due to an external cause such as noise 3 Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 3 Serial RS232C Communication CON1 in the outline drawing This part is designated with CON1 in the outline drawing In the RS232C used in this PLC option No 2 and No 3 lines are cross linked as shown below while No 5 is interconnected oO O amp O OOOO e Oe QO G 1 For KGLWIN download User can download the ladder program made out in the KGLWIN The related jumper is J1 which must be set up as shown below default set position BM 5G NON Normal Mode 2 For CPU OS download please contact A S center if you have to change the setting This function is not available for users Contact our A S center
5. Controlled by commands Relay and PRC auto tuning PID Control PWM output manual output adjustable operation scan time Function Anti windup SV Ramp Delta MV Position and Velocity algorithm Built in MODBUS protocol supported RS 485 1 port Function Function External 6 points Interrupt Input Filter 0 1000 ms Adjustable via Basic Parameter Cnet I F RTC Function _ Year Month Day Time Minute Second Available to set by KGLWIN note 1 Except for DRCV DSND HMDA HMDAP HMDB HMDBP HSC HSCST PLSOUT POSCTR POSDST POSIST POSJOG POSORG POSPRS POSSOR POSVEL PWM SCAL SCALP SND8 SNDCOM Instructions 4 1 Chapter 4 CPU Function 4 2 Operation Processing 4 2 1 Operation Processing Method 1 Cycle operation A PLC program is sequentially executed from the first step to the last step which is called scan This sequential processing is called cyclic operation Cyclic operation of the PLC option card continues as long as conditions do not change for interrupt processing during program execution This processing is classified into the following stages Stages o processing Stage for the start of a scan processing It is executed only one Initialization time when the power is applied or reset is executed It executes the following processing 1 0 reset Execution of self diagnosis gt Data clear Allocating I O address and type Input conditions are read and stored into the inp
6. Inverter Frequency Command x 100 Inverter Frequency For example D4451 Command To command inverter frequency 30 Hz command write 3000 in D4451 gt Exemplary program 1 Set up inverter parameters as follows 2 Make out a ladder program as shown below When the M0000 contact point is ON the special D register is written with 4000 and thus the inverter is set up with the reference frequency 40 00Hz MODO 14000 0 H MOY 04000 b44s1 E END IN Caution If any one of APO60 64 PLC Wr Data1 5 is set up with the 0380Hex which is the address of the common area of the iS7 inverter frequency reference it is not possible to provide the inverter with frequency reference via the D4451 special register To provide the inverter with frequency reference via the D4451 special register find out the parameter which is set up with the 0380Hex which is the address of the common area of the frequency reference of the iS7 inverter and replace the setting with 0000Hex Appendix 3 2 Appendix 3 Control and Monitoring Specific Inverter Data 2 iS7 Inverter Operation Reference Special D register of PLC option card for inverter operation reference Special D Use of parameter Detailed Description Register 0 Stop Command Command 1 Forward Operation 0 gt 1 Free run to stop 140 Fault Reset of Free run to stop gt Exemplary program 1 Set up inverter parameter as follows DRV01 Cmd
7. O As 2d2C ModemiDledicated Line Init Command O Master C AS232C Dial up Modem ATA O Slave CoNo Protocol FIELDBUS Master List O Slave List If communication mode is ASCII Be sure to set 7bit 0 4 Chapter 8 Modbus Communication 7 Set the contents as follows ltem Setting contents l Set a number between 0 to 31 Don t assign no O as broadcasting station Station No lest it may be a cause for mistaken operation Baud Rate Set one from 1200 2400 4800 9600 19200 38400 or 57600 bps Set 7 or 8 Data Bit ASCII mode Set as 7 bits RTU mode Set as 8 bits Parity Bit Set as one of None Even or Odd Set 1 or 2 bit s Stop Bit When parity bit is set Set as 1 bit When parity bit isn t set Set as 2 bits e ts the time waiting a responding frame since the master MK80S main unit sends a request frame e The default value is 500ms Time out in Master Moda It must be set in consideration of the max periodical time for sending receiving of the master PLC e f its set smaller than the max send receive periodical time it may cause communication error If it is set as the master it s the subject in the communication system If Master Slave it s set as the slave it only responds to the request frame of the master select ASCII mode or RTU mode Mode Chapter 8 Modbus Communication 8 1 4 Instruction Available device Instruction ale ke FE TICISI D ID integ
8. 4 4 4 Operation mode change method 1 Operation mode change method The following method is used to change the operation mode 1 Change by the mode key of the PLC option card for iS7 2 Change by the KGLWIN connected with communication port of PLC option card s CPU 3 Change by the STOP instruction during program execution Chapter 4 CPU Function 2 Operation mode change by mode key The method of operation mode change by mode key is as below table Mode Setting Key Position Operation Mode RUN Local RUN STOP Local STOP Remote RUN Select Run icon at KGLWIN PAU REM Remote STOP Select STOP icon at KGLWIN Remote PAUSE Select PAUSE icon at KGLWIN If the operation mode changes from RUN mode to local RUN mode by the mode setting key the PLC option card operates continuously without stopping Chapter 4 CPU Function 4 5 1 Self diagnosis 1 Function 1 The self diagnosis function permits the CPU module of PLC option card to detect its own errors 2 Self diagnosis is carried out when an error occurs during PLC option card power supply is turne d on or operating process lf an error is detected the system stops operation to prevent faulty PLC option card operation 2 Watchdog Timer The watch dog timer is an internal timer of a PLC option card to detect the error of hardware and a sequence program it is changeable with parameter setting The CPU resets the watch dog timer before step O is executed
9. During H W OC restraint Operation Status During S W OC restraint Dwell operating Reserved Normal Status Warning Status Fault Status Exemplary program 1 Set up S7 inverter parameters as follows Set Value DRVO1 Cmd Frequency 12 00 Hz DRVO6 Keypad DRVO7 Freq Ref Src Keypad 1 2 Run the KGLWIN and make out following program POOSO Hae D4470 ROOD Stopped P0051 Forward Accel qm Il 04470 AOD 1 POE Forward Constant 12 D4470 h0031 Speed POD53 18 El 04470 h004 Forward Decel Appendix 3 4 Appendix 3 Control and Monitoring Specific Inverter Data 3 In stop condition D4470 is h0000 see List of PLC option card Special D Registers for Inverter Operation Status Monitoring above 00000 pooso SA EH o El D4470 HOO 00000 pos 33 ASS He 04470 ROOST 00000 poos St SHE eH 04470 h0031 00000 poss Sa BSS 1c 04470 h0041 4 Now press the FWAD key on the digital loader of the inverter to a give forward operation reference During forward acceleration D4470 is h0021 see List of PLC option card Special D Registers for Inverter Operation Status Monitoring above 00033 POOS0 0 D4470 hooog Stopped 00033 P0051 Forward Accel 6 04470 WOOT E 00033 POOS2 Forward Constant 12 04470 A0031 Speed 00033 Pooss 5 While in constant speed in forward operation D4470 is h0031 see List of PLC option card Special D Regist
10. E i ioe TI in W Remote Access Control ooo msn 1 Latch area setting Set the retain area on the inner device 2 Timer boundary setting Set the 100ms 10ms 1ms timer boundary If 100ms and 10ms timer are set the rest of timer area is allocated 1ms automatically 3 Watchdog timer setting For the purpose of the watch of normal program execution This parameter is used to set the maximum allowable execution time of a user program in order to supervise its normal or abnormal operation Setting range is 10ms 6000ms 4 Input setting Set the input filter constant and input catch contact point Appendix 1 4 Appendix 2 Flag List A Appendix 2 Flag List 1 Special Relay F Area me meo on AAA A o AA A MA o MAA Turns on when a watch dog timer error has occurred EA turns on Foss Foose e a F0039 Normal backup Turns on when the data backup is normal operation FOOSA RTC data error Turns on when the RTC data setting error has occurred F003B Program editing Turns on during program edit while running the program F003C Program edit error Turns on when a program edit error has occurred while running the program Appendix 2 1 Appendix 2 Flag List 7 Continue to Special Relay F Area a id Turning On Off is repeated with a constant cycle MA fT FO102 User Clock 2 4 L DUTY FO10x N1 N2 H i N1 scan On Turning On Off is repeated as many times as the scan
11. External Switch aes Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 6 Terminal output P40 P43 terminals of TB1 in the outline drawing This product provides total 4 terminal output contacts 4 relay contacts which are P40 P43 on the TB1 Connection method is as shown below P40 P41 P42 P43 peo 1 Output functions of PLC option under inverter LV low voltage trip default When the S7 inverter is tripped by LV low voltage the contacts which have been ON remain the ON status When the S7 inverter is fully discharged and the power supply to the control board of this product is cut off the outputs from the contact points become OFF Note larger iS7 inverter capacity gives longer time from LV trip to power supply cut off to the control board The above describes the default specifications of this product 2 Output functions of PLC option under inverter LV low voltage trip application If the inverter has large capacity the time elapsed form the inverter s LV trip to the power supply to the control board of this product is cut off is relatively long e g 10 or more seconds Therefore according to the requirement of the installation the output contacts of this product may have to be isolated before the said time The method of cutting off the output of this product at the time of LV trip of inverter is described in page 7 27 28 7 Terminal resistance for RS485 communication J2 in the o
12. Monitoring Data of common area parameter address Te saved set up by APO78 PLC Rd Data3 Monitoring D4477 Data of common area parameter address is Inverter gt PLC option saved set up by APO79 PLC Rd Data4 Monitoring Data of common area parameter address oea saved set up by APO80 PLC Rd Data5 Monitoring Data of common area parameter address is Inverter gt PLC option saved set up by APO81 PLC Rd Data6 Monitoring Data of common area parameter address is Inverter gt PLC option saved set up by APO82 PLC Rd Data7 Monitoring D4481 Data of common area parameter address is Inverter gt PLC option saved set up by APO83 PLC Rd Data8 Monitoring Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring gt Application and exemplary program 1 Set up inverter parameters as follows Especially enter O305Hex which is the address of the inverter operation status app 4 1 page 4 Appendix in the APO76 PLC Rd Data Set Value Remark DRVO01 Cmd Frequency 12 00 Hz 4 ORVOS Keypad oo Freq Ref Src APO76 PLC Rd Data1 0305 Hex 2 The APO76 PLC Rd Data1 corresponds by 1 1 with the PLC option s special register D4474 Therefore the value in the D4474 is the data current operation status of the inverter stored in 0305Hex which is the address of the inverter operation status registered in the APO76 PLC Rd Data1 3 For an example with the ladder program below PLC optio
13. R Minutes with total days Runtime subtracted 0x0344 FanTimeDate Day R Total days when the fan operates _ _ 0x0345 Fan Time Minute Min R_ Minutes with total days Fan time subtracted 0x0346 0x034 Reserved 9 0x034A Option 1 0x034B Option 2 0x034C Option 3 3 Profibus 4 5 6 Reserved 7 RNet 8 9 Reserved 10 PLC 20 External lO 1 23 Encorder O 1 2 Reserved Aa Appendix 4 5 Appendix 4 Common Area Parameter of S7 Inverter 4 2 Inverter Common Area Parameter Control Detailed Description command 0x0381 RPMcommand 1 RPM R Command RPM v Setting 0x0382 operating ay BT 1 Forward Command 1 RUN Command Ex B run command 0003h B run command 0001h 0x0383 accelerating ime _ time 0 1 sec R W Acceleration time setting 0x0384 decelerating time 0 1 sec R W Deceleration time setting 0 OFF Command 1 ON Command COM65 Virtual DI16 5 OFF Command 1 ON Command COM64 Virtual DI15 gt OFF Command 1 ON Command COM63 Virtual DI14 5 OFF Command 1 ON Command COM62 Virtual DI13 ral 0 OFF Command 1 ON Command BIT11 COM61 Virtual DI1 2 OFF Command 1 ON Command COM60 Virtual DI11 ore gt OFF Command 1 ON Command BIT9 COM59 Virtual DI10 ida PA 5 OFF Command 1 ON Command 0x0385 input control en e Oe I 0 Off 1 On Pa 0 OFF Command 1 ON Command BITZ COM57 Virtual DI8 Pa 5 OFF Command 1 ON Command BIT6 COM56 Virtu
14. 7 Error when the station number of itself and the station number 10 Station Error set by the S1 of instruction are the same 0 Error when request command processing takes too much time The Slave Device Busy Chapter 8 Modbus Communication Example Program 1 The master reads status of the Coil 00020 00056 of the slave station no 17 The Coil of the slave station is supposed to be as follows and the data that are read is saved in data register D1000 69 68 57 56 55 54 58 62 St 50 49 48 47 46 45 44 43 42 at Status X X X 1 1 0 1 1 0ojojoj0o t 1 1 j0 1 0 1 1 Hex 1 B oO E ME E UA AO A AA AAA A B C D The status of Coil 57 58 59 is redundancy Data is sent starting from the low bit by byte unit If the deficient bit of a byte is filled with 0 An example of sending the above data is as the following example 1 Example 1 CD B2 0E 1B fae Program Auto Saved Project e ele a Output Coil FOOI E T MOY A1101 togog o MOY 00019 DOD01 HOY 00037 Dood MODBUS DOOD 01000 MOID V O 1 It designates slave station and function code No of station h11 17 function code h01 2 Address setting Address 0 at MODBUS protocol means address 1 actually So if you want to designate address 20 write address 19 3 Reading number setting Reading number is 37 from 20 to 56 4 This is MODBUS Communicati
15. Appendix 2 4 Appendix 3 Control and Monitoring Specific Inverter Data Appendix 3 Control and Monitoring Specific Inverter Data With the method described in 7 2 Exclusive iS7 Inverter Functions of PLC Option Card page 7 10 7 24 of this User Manual enter the address of the data for control or monitoring AP065 69 in No 60 69 of the APO group using the digital loader of the inverter In this appendix another method which enables control or monitoring of the specific data of inverter control frequency and operation reference monitoring output frequency and operation status monitoring without setting up No 60 69 of the APO group is described 3 1 List of the special D register fixed for the control monitoring of inverter Provide inverter with references STOP FWD REV Fault D4450 Refer to Appendix 3 3 Control Reset emergency stop D4451 Provide inverter with operation frequency reference Refer to Appendix 3 2 Monitor the present status of the inverter forward reverse D4470 Refer to Appendix 3 4 operation constant speed decelerating stopped etc D4471 Monitor the present output frequency of the inverter Refer to Appendix 3 6 Appendix 3 1 Appendix 3 Control and Monitoring Specific Inverter Data 3 2 Control PLC Option gt Inverter 1 iS7 Inverter Frequency Reference Special D register of PLC option card for inverter frequency reference Special D Use of parameter Detailed Description
16. Hi Download Caution User must not make the mode setting shown in the left NON 4 RS485 Modbus RTU Protocol Master Communication S and S terminals of the TB1 in the outline drawing In the product outline drawing the S RS485 terminal and S terminal RS485 terminal of the TB1 external terminal block RS485 Terminal Modbus RTU Master RS485 Terminal Modbus RTU Master The standard Modbus RTU protocol is supported in this product and it is the master protocol The Remote I O inverter etc built in with Modbus RTU Slave can be configured as the lower level 7 4 Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 5 Terminal input POO P05 terminals of TB1 in the drawing Total 6 terminal inputs are supported from POO P05 on the external terminal block TB 1 NPN Sink mode 1 Set the J3 NPN PNP selection jumper as shown below P Terminal inputs are in NPN mode N 2 Connect the wires to the external terminal block TB1 The figure below shows PO connection only for convenience same for P1 P5 terminals External Switch PNP Source Mode 1 Set up the J3 NPN PNP selection jumper as shown below P Terminal inputs are in N PNP mode 2 Connect the wires to TB1 as shown below As illustrated this product provides a 24V output from the terminal block In the figure below the 24V output is used for PO connection same for the P1 P5 terminals
17. Now the D4474 is changed to 03000 and the M0024 relay is turned ON 13000 HO024 42 gt 14474 soso m 45 END 20 Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 4 Monitoring the current trip status of iS7 inverter PLC option card can monitor up to 4 active trips of iS7 inverter If a further trip occurs it will over write the oldest trip S7 inverter trip list sor ro ase ro 8 22 Ca eea 20 UL e Expansion OTe 82 Sa 2 e Fuse Open 22 Pa WR Tp 38 aa r Ground Fat 23 Perr o o feo sjan fa IA EA EA Over Speed OL Speed Deviation Trip A A ACI E EII s gt f gt wos 14 Lost mo dl Ol IA a IOL 31 47 63 Lost ts NOT gt Special D register of PLC for monitoring inverter trip information Special Register Description DAA Inverter Trip Save Area 2 Inverter Trip Save Area 3 ii Inverter Trip Save Area 4 When the iS7 inverter is powered on the special D register D4490 D4493 for inverter trip monitoring is initialized to OxOOFF The order of storing inverter trip information is D4490 gt D4491 gt D4492 gt D4493 Up to 4 inverter trips can be stored and the 5 will overwrite D4490 and the 6 will overwrite D4491 In this manner new inverter trip data are stored in the special D register A Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring gt Application and exemplary program 1 Make out following program with
18. Periodic Related to a particular sequence Related to environment _ 10 7 e Sometimes General error interval 12 Detailed Description of error contents Chapter 10 Troubleshooting 10 8 10 4 Troubleshooting and Countermeasures Describes the various circuit example and countermeasure 10 4 1 Input circuit troubles and corrective actions Describes the various troubleshooting and its countermeasures Input signal doesn t turn off Input signal doesn t turn off Neon lamp may be still on Input signal doesn t turn off Input signal doesn t turn off Input signal doesn t turn off Leakage current of external device Such as a drive by non contact switch AC input Leakage current External device Leakage current of external device Drive by a limit switch with neon lamp AC input Leakage current External device Current leakage due to line capacity of wiring cable AC input I a Leakage current I I External device Current leakage of external device Drive by switch with LED indicator DC input Leakage current External device e Sneak current due to the use of two different power supplies DC input e El gt E2 sneaked Corrective Actions e Connect an appropriate resistor and capacity which will make the voltage lower across the terminals of the input module E AC input C 1 e CR values are determined by
19. specified by Duty instruction FO107 User Clock 7 ET A Turns on when the operation result is 0 Operation error flag Turns on when an operation error has occurred Latch Latch Appendix 2 2 Appendix 2 Flag List un Conti ontinue to Special Relay F Area A ae FOI26 FOISF FO13F to this MERE T A F1 F450 F16F F1 F450 F16F ea e G e IC E S IC O IN A G CA G IN O A IN E S IN O o IN E G o FOSBO FOSSF FO55F Glock data Clock data when RTC option module is installed data when RTC Clock data when RTC option module is installed module is installed minute second ioe data FO560 FO56F hundred year day of the Clock data when RTC option module is installed vale F0570 FOSBF FO58F FO59F Storing error step rr the error step of the program Appendix 2 3 Appendix 2 Flag List un 2 Internal Memory M area Relay Function Description M1910 Forced l O Setting Bit Enables forced 1 0 3 Data Relay D area 1 D register for Forced l O setting Pela he designation Forced I O data register register PO00 D4700 D4800 P004 D4704 D4804 2 System error history when RTC module is attached Stop time can be registered maximum 16 If 17 stop is occurred first stored stop data will be erased and then 17 stop data is inputted D4901 D4904 First System Stop D4905 D4908 Second System Stop D4961 D4964 16 system Stop
20. BCD format F053 Lower 2 digits of year H0207 Example 2002 07 23 13 50 20 Tuesday 3 Date expression Number o 1 2 3 4 5 6 2 Time Error 5 second 1 month Remark 1 If RTC stops or error occurs write new data to the RTC then error is called off 2 There is no written clock data in the RTC when shipped 3 Before using RTC module write clock data to the RTC first 4 If the range of time is exceeded RTC is not operated Ex 14 month 32 day 25 hour 4 24 Chapter 5 Input and Output Function Chapter 5 Input and Output Function 5 1 Input and Output Specification Digital input that PLC option card of iS7 inverter offers are made to use both electric current sink and electric current source NPN PNP types To keep using the coil load as an output module maximum opening and shutting frequency is 1 second On and 1 second Off The following diagram shows maximum life relay for relay output 000 0L Aouenbe4 N RO NT AC 125 Resistor Load HH A NF AC 30 Resistor Load AC 250 Resistor Load a AAA ZZ AT 100 Opening shutting of electric current A Chapter 5 Input and Output Function MN 5 2 Digital Input Specification 1 Specification Specification PLC Option Card of iS7 Inverter 6 Points Photo coupler Insulation DC24V 7mA DC20 4 28 8V Ripple less than 5 100 simultaneously On DC19V or higher 5 7 mA or higher DC6V or
21. Frequency 10 00 Hz DRV06 Cmd Source PLC DRVO7 Freq Ref Src Keypad 1 2 Run the KGLWIN and make out a ladder program as follows When the M0001 contact is ON the special D register is written with 1 Consequently the inverter is operated in reverse direction see List of PLC Special D Registers for Inverter Operation Reference above MOO 0001 16 p HOw h g01 04450 oe END IN Caution If any one of APO60 64 PLC Wr Data1 5 is set up with the 0382Hex which is the address of the common area of the iS7 inverter operation reference it is not possible to provide the inverter with operation reference via the D4450 special register To provide the inverter with operation reference via the D4450 special register find out the parameter which is set up with the O382Hex which is the address of the common area of the operation reference of the iS7 inverter and replace the setting with OOOQHex Appendix 3 3 Appendix 3 Control and Monitoring Specific Inverter Data 3 3 Monitoring Inverter gt PLC Option 1 Operation Status Monitoring of iS7 Inverter Special D register of PLC option card for inverter operation status monitoring Special D Function Detailed Description Register Stop Forward operation Reverse operation DC operation or O speed control During speed searching Accelerating Constant speed Decelerating Deceleration to stop Inverter
22. Function 2 Scan time differs in accordance with the execution or non execution of interrupt progr ams and communication processing etc 2 Scan time monitoring Scan time is stored in the following system flag area e F50 Maximum scan time unit 1 ms e F51 Minimum scan time unit 1 ms e F52 Current scan time unit 1 ms 4 2 4 Scan Watchdog Timer 1 Watchdog timer is used to detect a delay which is attributable to abnormal operation of sequence program Watchdog time is set in menu of basic parameter of KGLWIN 2 When watchdog timer detects an exceeding of preset watchdog time the operation of P LC option card is stopped immediately and all output is off 3 If an exceeding of preset watchdog time is expected in sequence program use WDT instruction WDT instruction makes elapsed watchdog time to zero 4 In order to clear watchdog error restart the PLC option card or change mode to STOP Remark Setting range of watchdog 10 6 000ms unit 10ms 4 2 5 Timer Processing The PLC option card use up count timer There are 5 timer instructions such as On delay Timer TON Off delay Timer TOFF Integral TMR Monostable TMON Retreggerable TRTG The measuring range of 100msec timer is 0 1 6553 5 seconds 10msec timer is 0 01 655 35 seconds TXXX XXX XXXXX 7 Timer Preset Value Timer Contact Number Timer Type 4 4 Chapter 4 CPU Function 1 Current value update and Cont
23. PAU REM and Select the RUN icon at KGLWIN 1 Flickering It flickering when Error is occurred LED2 ERR LED 2 OFF It is Off at normal operation 1 RUN position Program Execution Swi Mode Switch 2 PAU REM position Temporary stop Remote Rung Stop Execution etc 3 STOP position Program Stop 1 Factory default state Do not use other setting Please contact LSIS customer service center BM Normal 9G State NON PLC OS Download Jumper 2 Do not operate the jumper as below setting Please contact LSIS customer service center BM 9G OS Download mode 1 ON Select the communication terminal resistor of RS485 Built in resistor 120 ohm 2 OFF None Terminal Selection Jumper DNS mb Chapter 2 System Configuration Symbol Name 1 NPN mode Connect terminal input POO P05 with 24G P NPN mode N J3 NPN PNP Selection jumper 2 PNP mode Connect the terminal input POO P05 with 24P PNP mode N RS232C CON1 communication Connector to communicate with KGLWIN connector 1 Function Maintaining of the Latch area data and RTC data at power failure 2 Battery type Coin type lithium battery CR2032 Battery Battery Insertion pan 3 Life about 4 years with power off normal temperature capacity 220mAh assumed TB1 Terminal Bicok A 3 1 Chapter 3 General Specifications Chapter 3 General Specifications 3 1 General Specifications The CO table shows t
24. PLC for inverter status monitoring corresponding to APO76 83 Register UseoftheRegister Remark pare Data of common area parameter address is D4474 saved set up by APO76 PLC Rd Data Monitoring pers Data of common area parameter address is Inverter gt PLC option D4475 saved set up by APO77 PLC Rd Data2 Monitoring are Data of common area parameter address is Inverter gt PLC option D4476 saved set up by APO78 PLC Rd Data3 Monitoring Data of common area parameter address is Inverter PLC option D4477 saved set up by APO79 PLC Rd Data4 Monitoring pare Data of common area parameter address is D4478 saved set up by APO80 PLC Rd Datab Monitoring pero Data of common area parameter address is Inverter gt PLC option D4479 saved set up by APO81 PLC Rd Data6 Monitoring paseo Data of common area parameter address is D4480 saved set up by APO82 PLC Rd Data7 Monitoring past Data of common area parameter address is D4481 saved set up by APO83 PLC Rd Data8 Monitoring Application and exemplary program 1 Set up inverter parameters as follows Especially enter 320Hex which is the inverter digital input status address App 4 2 page 4 Appendix in the APO76 PLC Rd Data1 Set Value APO76 PLC Rd Data 0320 Hex Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 2 The APO76 PLC Rd Data1 corresponds by 1 1 with the D4474 which is the special regi
25. Surge current of the white lamp e To suppress the surge current make the transistor is Output dark current of 1 3 to 1 5 rated current flow destroyed A surge current of 10 times or more when turned on Source type transistor output 10 10 Chapter 10 Troubleshooting 10 5 Error Code List Code CPU abil tE St Fault of some area of operating ROM Contact the service al ystem Error hg001 op or H W defect center OS ROM OS ROM Contact the service ear Error h0002 Stop Internal system ROM is defected ET OS RAM OS RAM Contact the service Or ER h0003 Stop Internal system RAM is defected Senior Data RAM DATA RAM Data RAM is defected Contact the service error Error center Program PGM RAM Contact the service Gate array Defect of dedicated LSI for sequence Contact the service Turn the power off and OS WDT OS WDT restart the system error error h0008 eteP ier Eo NEO Contact the service center Common Contact the service RAM error RAM Error 0009 Stop Common RAM interface error Cee Instruction OP Code St Instructions unreadable by the CPU Contact the service code error Error h000B a are included during execution center Flash memory User Memor error during Error hoooc Sop execution Parameter Parameter h0020 A written parameter has changed or Correct the content of the Error Error SE 00 checksum error parameter h0030 Stop e A digit of other than O to 9 has met Con
26. after the END processing is finished When the END instruction has not been executed within the set value due to an error occurred in the PLC option card or the delay of a sequence program the watch dog timer will times out When a watch dog timer error is occurred all outputs of the PLC option card are turned OFF and the ERR LED of the CPU will flickers RUN LED will be turned OFF Therefore when use FOR NEXT or CALL instruction insert WDT instruction to reset the watch dog timer WDT Reset WDT Reset 3 Error History When error occurs in CPU Corresponding error code is stored in special relay FOO6 4 5 2 Forced Input Output On Off function It is possible to input output a designated data regardless of the program operation results When used with OUTOFF instruction simultaneously OUTOFF is prior to Forced I O On Off 1 Forced I O setting Forced I O on off setting is applied to input area and output area Forced I O on off should be set for each input and output the setting operates from the time t hat Force I O setting enable is set This setting can be done when I O modules are not really loaded Chapter 4 CPU Function Select the Set forced I O from KGLWIN ace Go ed sto Er le See m DEAR aan H Draak ra mj fe eE IN J Ses abe eit aw OIedk O e BEAR MOTT Select Set Forced lO Sel hn ann lrace MEET Select the I O area and then do
27. an interrupt occurs the CPU module will stop the current operation and execute the corresponding interrupt routine first After finish the interrupt routine the CPU resume the sequence program from the stopped step 2 Type e PLC Option card provides 2 types of interrupt The TDI Time driven interrupt occurs with the constant period The PDI Process driven interrupt occurs with the status of external input Chapter 4 CPU Function Eee 4 3 3 Interrupt Program It describes the program structure of KGLWIN and Interrupt program to help your understanding of Interrupt function of PLC option card Please refer to KGLWIN user manual for KGLWIN programming Scan Program Interrupt 1 Interrupt routine 1 f Program 1 Interrupt 2 Interrupt routine 2 Program 2 Interrupt 3 Interrupt 2 Interrupt routine 3 a Program 3 Program 2 Interrupt 4 Program 4 Interrupt routine 4 Remark Interrupt routine should be written after END instruction An interrupt factor that has higher priority occurs while other interrupt that has lower priority are executing the interrupt routine of lower priority will be stopped and the END interrupt of higher priority will be executed first All interrupts status is Disable when power is applied To execute an interrupt routine use the El instruction to enable the corresponding interrupt Chapter 4 CPU Function a 1 Parameter Setting
28. ea Green RUN LED Red ERROR LED Display LED 2 ea Green RUN LED Red ERROR LED Switch 3 step switch for RUN PAU REM STOP Clock function Built in RTC Real Time Clock Data Back up Data of latch area and RTC data through using CR2032 lithium battery Chapter 2 System Configuration 2 1 2 Product Block Diagram PLC option card for iS7 inverter series block diagram is as following Input Signal Built in RS 485 Built in RS 232C I F Output Signal Classification CPU e Signal processing Operating System function Application program saving function Data saving function Application execution function controlled device actuator and display device e Configure the 1 1 communication system to connect with PADT KGLWIN or built in RS 232C RS485 communication 2 2 Exterior of Product Chapter 2 System Configuration Ta Sut LED LED ee ee eee ee n CL oe Battery PeR Ae ep apupa SS 25 wn gt mE tk CON j ig ie r J peses ej TS i h y i f 4 i E EF i P i f t i nn 1 EN bo jo eja eSeaany gps t gt EE f EE E x i y a F 4 PA y i 7 F rye a A Y YAY oF i f na a ot 4 A ee A A A digg ro d J3 7 CEOL BORRA rs r LARENA AHAAA S f i jaista Nica SANAR J2 Y id 78 2 f 45678 9 10111213141516171819 i E Pa ety A j rar RNA Name po sage On state Local Run SW1 position is RUN or Remote Run SW1 LED1 ANDE position is
29. inverter in best conditions 9 1 Maintenance and Inspection The I O module mainly consists of semiconductor devices and its service life is semi permanent However periodic inspection is requested for ambient environment may cause damage to the devices When inspecting one or two times per six months check the following items Check Items Judgment Corrective Actions O 55 C Adjust the operating temperature and humidity Ambient Humidity 5 95 RH with the defined range aN Use vibration resisting rubber or the vibration Vibration No vibration prevention method Play of modules No play allowed Securely enrage the hook Connecting conditions of l No loose allowed Retighten terminal screws terminal screws Check the number of Spare parts Spare parts and their Cover the shortage and improve the conditions Store conditions 9 2 Daily Inspection The following table shows the inspection and items which are to be checked daily Correctiv Check Items Check Points Judgment e Actions check for loose mountin Retighten Connecting i Screws should not be loose screws Screws conditions of terminal Check the distance between Proper clearance should be en block solderless terminals provided ON Ane IO AA ASI N flickering or Off indicates an Run LED during Run i LED error Check that the LED is OFF ads a Chapter 10 Troubleshooting A Chapter 10 Troubleshooting The following explains conten
30. lower 1 8 mA or lower About 3 3 KO Response 15ms or less Time 15ms or less 6 points COM not It can be set from 0 ms to 1000 ms at KGLWIN 2 Input circuit diagram PLC option card wiring method is as follows DC input specifications offered by PLC option card is to be used for both electric current sink and electric current source Detailed description of terminal block TB1 of product is as below figure P41 6 terminal inputs 4 terminal outputs GNOSve INAINO A te 49IS8 A NLY SNQpopy PULSO G8rSH 49ISe N NLY SNQpop eulwis S8pSy 52 Chapter 5 Input and Output Function This product provides the six terminal inputs POO P05 of external terminal block TB1 NPN mode 1 Set the J3 NPN PNP selection jumper as below figure Terminal input is operated to NPN type 2 Wire the external terminal bock TB1 as below figure PO wiring is a sample wiring Please do wire P1 P5 terminal as same method External Switch PNP mode 1 Set the J3 NPN PNP selection jumper as below figure Terminal input is operated to PNP type 2 Wire the external terminal bock TB1 as below figure This products can output the 24V as below figure PO terminal is wired with 24 V output Please do wire P1 P5 terminal as same method 24P External Switch 9 0 Chapter 5 Input and Output Function 5 3 Digital Output Specification 1 Specification Specification E PLC Option C
31. on the error flags and the system continues its oper ation If operation time overruns the watchdog time or I O modules loaded are not n ormally controlled the system enters into the STOP state 4 External device malfunction The PLC option card user program detects malfunctions of external devices If a fatal error is detected the system enters into the STOP state and if an ordinary error is detected the system continues its operation Remark 1 In occurrence of a error the state is to be stored in the representative system error flag FOO6 2 For details of flags refer to Troubleshooting Chapter 4 CPU Function 4 4 Operation Mode The CPU operates in one of the three modes RUN STOP and PAUSE mode The followi ng describes operation processing in each operation mode 4 4 1 RUN mode In this mode programs are normally operated The first scan start in the RUN Initialize data area according to the preset restart mode Check the program and determine it can be executed or not _ Execute input refresh Execute programs and Interrupt tasks Check the availability of expansion units Execute communication and internal Execute output refresh No Operation mode is changed Yes Operate with new mode Chapter 4 CPU Function 1 Processing when the operation mode is changed Initialization of data area is executed when the first scan starts and The possibility of exec ution of the prog
32. serious trouble could result from erroneous output or erroneous operation Outside the PLC construct mechanical damage preventing interlock circuits such as emergency stop protective circuits positioning upper and lower limits switches and interlocking forward reverse operation When the PLC detects the following problems it will stop calculation and turn off all output in the case of watchdog timer error module interface error or other hardware errors However one or more outputs could be turned on when there are problems that the PLC CPU cannot detect such as malfunction of output device relay transistor etc itself or I O controller Build a fail safe circuit exterior to the PLC that will make sure the equipment operates safely at such times Also build an external monitoring circuit that will monitor any single outputs that could cause serious trouble Make sure all external load connected to output does NOT exceed the rating of output module Overcurrent exceeding the rating of output module could cause fire damage or erroneous operation gt Build a circuit that turns on the external power supply when the PLC main module power is turned on lf the external power supply is turned on first it could result in erroneous output or erroneous operation Safety Instructions Safety Instructions for design process gt Do not bunch the control wires or communication cables with the main circuit or power w
33. the leakage current value Recommended value C 0 1 0 47 uF R 47 120 Q 1 2W Or make up another independent display circuit e Locate the power supply on the external device side as shown below AC input External device e Connect an appropriate resistor which will make the voltage higher than the OFF voltage across the input module terminal DC input e Use only one power supply e Connect a sneak current prevention DC input Chapter 10 Troubleshooting E 10 4 2 Output circuit troubles and corrective actions The following describes possible troubles with input circuits as well as their corrective actions Corrective Action When the output is off excessive voltage is applied to the load The load doesn t turn off When the load is C R type timer time constant fluctuates 10 9 eLoad is half wave rectified inside in some cases it is true of a solenoid eWhen the polarity of the power supply is as shown in 1 C is charged When the polarity is as shown in the voltage charged in C plus the line voltage are applied across D Max voltage is approx 2V2 If a resistor is used in this way it does not pose a problem to the output element But it may make the performance of the diode D which is built in the load drop to cause problems e Current leakage by surge absorbing circuit which is connected to output element in parallel e Current leak
34. 4 or D4455 the value will be inverter s acceleration or deceleration time respectively 2 When the sample program below is executed inverter acceleration time DRVO3 Acc Time will be changed to 12 5sec and the deceleration time DRV04 Dec Time will be changed to 14 3sec NODOS 00125 a4 MN HOY 00125 04454 001 43 HOY 00143 14455 45 END Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 7 2 3 Monitoring PLC Option Inverter 1 Using inverter digital input points as the digital input points of PLC option Maximum 11 digital input points of inverter with basic 10 points mounted 8 points with 10 extension points basic 10 3 points can be used as the digital input points of PLC option Or the status 0 or 1 of inverter digital input points can be used simply for monitoring function Common area of inverter Referring to the parameters exclusively for monitoring of inverter common area in the App 4 2 page 4 Appendix the addresses of the common area of the inverter digital input status are as follows Common Area Address Detailed Description BIT1 0 P2OFF 1 P2ON nomata an Hue er Didi eS i Et Built in IN72 BIT8 0 P9 OFF 1 P9 ON In case expansion l O is installed IN73 l In case expansion I O is BIT9 0 P10 OFF 1 P10 ON installed IN74 l In case expansion l O is BIT10 0 P11 OFF 1 P11 ON installed IN75 AU ies V AOS AS OO OO AA Special D registers of
35. 7 Terminal input PO3 8 Terminal input P04 External Terminal 9 Terminal input P05 10 24G Block 11 24P external 24V output 12 Terminal output P40 13 Terminal output P40C 14 Terminal output P41 15 Terminal output P41C 16 Terminal output P42 17 Terminal output P42C 18 Terminal output P43 19 Terminal output P43C Detail outline of the external terminal block TB1 is shown below 4 TB outputs indino Atz euJunta GS87SH peui 1 98ySsy NLY SNAPON NLY SNQpoW Pa Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 7 1 2 Detail description of the components 1 Mode Selection Switch SW1 in the outline drawing The SW1 shown in the product outline drawing is for mode selection PLC A Settings of the Mode Selection Switch and KGLWIN A Status cS Local Run 1 Mode selection switch RUN position 1 Mode selection switch set to AU REM position Remote 2 Select the icon shown below in the circle Local Local Stop _ 1 Mode selection switch STOP position 1 Mode selection switch set to PAU REM position Remote 2 Select the icon shown below in the circle Stop Local 1 Mode selection switch move to PAU REM position during Local run 1 Mode selection switch set to PAU REM position Remote 2 Select the icon shown below in the circle D 2 Display LED LED1 LED2 in the outline drawing LED1 RUN LED and LED2 ERR LED are designated in the outline drawing
36. And When operates as master PLC option card sends data in S1 with MODBUS protocol at rising edges of execution condition 8 6 Chapter 8 Modbus Communication 7 e S3 format is as below Bit15 Bit 8 Bit BitO Error Code Bit8 Bit15 Error Bit Bit1 NOR Bi t e NDR when the communication ends normally this bit turns on during 1 scan e Error bit when communication error occurs this bit turns on during 1 scan At that time error code stores bit 8 bit 15 e Error code Displays the Error information Refer to detailed description as below table Error Code Table Code Erroriype Illegal Function Error in inputting function code in instruction Error of exceeding the area limit of reading writing on the slave Illegal Address l station Error when the data value to be read from or write on the slave Illegal Data Value o station isn t allowed Slave Device Failure Error status of the slave station 5 It s a responding code of the slave station for the master station to prevent the master station time out error when request command 0 Acknowledge processing takes time The master station marks an error code and waits for a certain time without making any second request master should request again Error when exceeds the time limit of the communication parameter Time Out as It communicates Errors when data is 0 or more than 256 bytes Error of setting parameters mode master slave
37. Down Counter CTD decreases the current value e Up Down Counter CTUD compares the 2 input conditions value e Ring Counter CTR clear the current value as 0 when current value reaches to set value by increasing the current value 1 Current value update and Contact On Off 1 Up Counter e Input Condition U Reset Condition R and preset value must be existed The counter output relay is turned on when the current value reaches the preset value When the reset input is turned on the counter output relay and current value is cleared as 0 Input Condit ion Up Counter U CTU sos Reset Condit ion _ H 5 gt a 2 Down Counter e Input Condition U Reset Condition R and preset value must be existed When reset signal is turned on current value reaches to preset value and output relay is turned off The counter output relay is turned on when the current value reaches 0 Input Condition Down Counter D CTD Cree Reset Condition AR lt 57 gt sa 3 Up Down Counter e 2 kinds of Input Condition Reset Condition and Preset Value must be existed When Reset signal is inputted current value is turned to 0 The current value is increased with the rising edge of up count input signal and decreased with the rising edge of down count input signal The counter output relay is turned on when the current value is equal or greater than th
38. I O module doesn t op Flowchart used when the output load of the output erate properly module doesnt turn on Flowchart used when a program can t be written to the PLC option card Program cannot be wri tten 10 1 Chapter 10 Troubleshooting 10 2 1 Troubleshooting flowchart used when the ERR LED is flickering The following flowchart explains corrective action procedure to be used when the ERR LED is flickering during operation ERR LED flickering Check the error code with connected KGLWIN Waming error See App 2 System Warning Flag and remove the cause of the No Yes Is ERR LED still flicking Write down the Complete Troubleshooting Questionnaires and contact the nearest service center Remark If warning error appears and PLC option card doesn t stop corrective action is needed promptly If not it may cause the system to fail 10 2 Chapter 10 Troubleshooting 10 2 2 Troubleshooting flowchart used when the RUN LED turns off The following flowchart explains corrective action procedure to treat the lights out of RUN LED when the power is supplied operation starts or operation is in the process RUN LED is off Turn the power unit off and on Is RUN LED off Contact the nearest service Complete center 10 3 Chapter 10 Troubleshooting 10 2 3 Troubleshooting flowchart used when the I O part doesn t operate normally The following flowchart explains corr
39. IN series lt executes program creation edit compile and debugging A computer software Internal memory area of the CPU module which is used I O Image Area to hold I O statuses Abbreviation of Real Time Clock It is used to call general IC that contains clock function Supervises the pre set execution times of programs and Watchdog Timer warns if a program is not completed within the pre set time 1 3 Chapter 2 System Configuration o Chapter 2 System Configuration 2 1 System Configuration 2 1 1 Basic System a 4 x TEY a T 4 q qe Fa oh F e 4 Ly vb 1 H ES a ar eN get mi F 7 ki I F r a as i i i aT sf ry i fg i roi kit fy a Fi i i a I A i ZA i r Ce O C E O E ADO O SE E a E E a i A l i J l y 1 iy ah AV Ay Aa Jo gs i T CN a 45 a 1 7 J T 1 E Ta IN 1 i yo oq y y 4 Ae etme A g 3 E l T yi i nio Pi n j at i fi TE gr i roy 7 y i PTE E ESPN y u ti A di i FU E j y A A lO oa oO or oy EO oy a sce mom o i ia ig pna Ba fi AN La je EN ae PL ee A re A LN A OR pm et fea Sl ea cs a lo rc ca ol PEC woul Pa Grp ee a E ae AR 1 Tra a u p A T T 1 Ii me 4 ra pn A i a ri jaa ny re A x Pm pq ay ae A i A T a d l aeh n LATA ATA A ARA AAA A AA Pr i i O AAA You La we A AA s i 1 1 i bo a I Fd Les A ES ja i A e i 4 Fi 4 et E Aka T i i 1 1 a A En 1 a T Li Y A he Val a De al a a a a a A ae a s Imputpoints e Points NPNPNP 2
40. LC Wr Data5 Option Inverter control Data to be inputted in the apie area PLC Data to be inputted in 3 common area rn PLC Data to be inputted in the common area parameter PLC gt Application and exemplary program 1 Set up the inverter parameters as shown below In the APO60 PLC Wr Data1 enter the O380Hex which is the address page 4 App 4 6 Appendix of the common area of the inverter frequency siete reference DRVO7 Freq Ref Src APO60 PLC Wr Data 0380 Hex 2 APO60 PLC Wr Data1 corresponds with D4454 which is the special register of the PLC option by 1 1 relation Since the APO60 PLC Wr Data1 is registered with the common area address 0380Hex of the inverter frequency reference a specific value inputted in the D4454 in ladder program the value will be the frequency reference of the inverter In the sample ladder program below if the contact point of the MO0OOO is ON the inverter will be set up with the frequency reference of 37 00Hz MOLICIO 15700 0 HOW 03700 14454 6 END 9 Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 2 iS7 Inverter Operation Reference PLC option can provide operation reference to an inverter gt Common area of inverter Referring to the parameters exclusively for control of inverter common area in the App 4 6 page 4 Appendix the addresses of the common area of the inverter operation reference are as follows Common Ar
41. Parameter New Projectl Basic Interrupt CommChO Comm Ch1 PID TUN PID CAL POS Analog _Priorit Interrupt Type Interrupt No TDI Time 10ms Contact Edge Type HSC Ch No I ON T D JL Ime Driven Process D IT 1 Edit Interrupt gq X Cancel Interrupt Type ges O Process Driver 9 Se Contact Mo E TDI Time 100 10 msec Edge HSC Ch Mo ou enable to edit HSC in HSC Parameter 2 Time driven Interrupt Time driven interrupt occurs periodically with the constant interval assigned in parameter setting In PLC option card of iS7 inverter series Available TDI is POOO P007 8 points assigned in parameter setting and period can be designated for each other 3 Process driven Interrupt Available Process driven interrupt is POOO P005 6 points assigned in parameter setting In the parameter setting window TDINT indicates time driven interrupt and INT indicates process driven interrupt Edge setting can select Up Down Up Down of input signal when Process driven interrupt is selected Remark Interrupt signal is ignored when self interrupt occurs more than 2 times during interrupt processing is executing Interrupt executing f Interrupt signal ex rising edge Itis ignored It process the only final signal Interrupt program is available to maximum 8 points If Process driven interrupt used one Time driven interrupt can use maximum 7 points
42. Register UseoftheRegister Remark address set up by AP076 PLC Rd Data 1 Monitoring address set up by AP077 PLC Rd Data 2 Monitoring address set up by APO78 PLC Rd Data 3 Monitoring address set up by APO79 PLC Rd Data 4 Monitoring address set up by AP081 PLC Rd Data 6 Monitoring address set up by AP082 PLC Rd Data 7 Monitoring toring D Sor DAT Data to inputted in the common area parameter Inverter gt PLC option address set up by AP080 PLC Rd Data 5 Monitoring itoring Musa re Data to inputted in the common area parameter Inverter PLC option address set up by AP083 PLC Rd Data Monitoring 23 Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring gt Application and exemplary program 1 Set an inverter parameters as follows Code SetValue Remark If the BITO of OUT30 is 1 the LV trip signal 1 for trip trigger OUT30 Trip Out Mode O for trip reset is sent to PLC option via the common area 0x332 Set up the common area APO76 PLC Rd Data1 0332 Hex address 0x332 which has level type trip data 2 Make out following program with the KGLWIN In normal operation status without LV trip all of the P0040 P0043 contact point outputs are in ON status PODIO MODO 0 14474 0000 OOOO P0040 6 E m POD41 m POO42 a P0043 mM 11 END 3 When inverter LV trip is triggered the 2 bit of the D4474 register in which the co
43. Right choice for ultimate yield LSIS strives to maximize customers profit in gratitude of choosing us for your partner meee S7 PLC Option User Manual SV iS7 PLC Option Card 4 uw a p i a i E A i h y ao oa a a hy Je ye i 5 e Y i 4 F i E La j 7 E z a ih A i ef it a i fo a ar A a y i i peel ee a ci A i rpg 1 E a el A La mn TT id A AT aig A OB A A A o A er A ww F i i I i gt j A aa EN f JS af a E ag E e et et e e e de de eee rT y i pny 5 r pp F 7 Er oo mot 4 u pI s u iir Poia TE a a a gr e Ls e e e rs a a a T i eel 1 a e is pi a i a pe A a F i Ga py y a I 1 ns iy a y Ll a Va vn Pa eae IO ee O UA A A A A A A 1 A E a O A A a A E A E AA E A AA lifun i i 5 1 at ey A A i eos ar raceme h B 4 EE AA AS T E CA EA EA AA pa r Ph rE i LA X T E A 3 7 Lua amp 4 A amp 4 amp s T i 1 4 y a z py A po p 4 LM 1 4 vi F gl Sa or de z Bor E E Va E ig gt i AN Safety Instructions e Read this manual carefully before installing wiring operating servicing or inspecting this equipment eKeep this manual within easy reach for quick reference Chapter 1 General 1 1 Guide to Use This Manual RRA 1 Z 1 12 Features a aaa cala me 1 a 2 1 3 Terminology a ala laa madame a ela aci olaa aaa jy a a laca aa aaa iaa ae aca 1 z 9 Chapter 2 system Configuration 21 Overall System Confi
44. Room E G 12 FL Huamin Empire Plaza No 726 West Yan an Road Shanghai 200050 China Tel 86 21 5237 9977 609 FAX 89 21 5237 7191 e mail jinhkOlsis com cn LSIS Beijing Office gt Beijing China Address B tower 17 FL Beijing Global Trade Center B D No 36 BeiSanHuanDong Lu DongCheng District Beijing 100013 China Tel 86 10 5825 6025 7 Fax 86 10 5825 6026 e mail cuixiaorong lsis com cn LSIS Guangzhou Office Guangzhou China Address Room 1403 14 FL New Poly Tower 2 Zhongshan Liu Road Guangzhou China Tel 86 20 8326 6764 Fax 86 20 8326 6287 e mail linsz lsis biz LSIS Chengdu Office Chengdu China Address 12 FL Guodong Building No 52 Jindun Road Chengdu 610041 P R China Tel 86 28 8612 9151 Fax 86 28 8612 9236 e mail yangcf lsis com cn LSIS Qingdao Office gt Qingdao China Address 7B40 Haixin Guangchang Shenye B D B No 9 Shandong Road Qingdao 26600 China Tel 86 532 8501 6568 Fax 86 532 583 3793 e mail lirj lsis com cn SV iS7 PLC Option 2011 04
45. act On Off of On Delay Timer The current value of timer is updated when the input condition of TON instruction turns On When the current value reaches the preset value current value preset value the timer output relay Txxx turns On Timer Output Relay Timer Preset Value PT Timer Current Value ET 2 Current value update and Contact On Off of Off Delay Timer The timer output relay Txxx is turned On when the input condition of TOFF is turned On When the input condition is turned off the current value starts to decrease The timer output relay Txxx is turned Off when the elapsed time reaches to preset time current value preset value Timer diagram of Off Delay Timer is as below Timer Input Condition i Timer Output Relay Timer Current Value ET 3 Current value update and Contact On Off of Integral Timer The current value will be increased when input condition is turned On Timer output relay is turned On when the current value reaches to timer preset value Timer output relay turned On keeps the status before reset input is turned On Timer diagram of Integral timer is as below Timer Input Condition PT t1 t0 t3 t2 Timer Current Value E Pog tO t1 t2 8B t4 Timer Reset Input 4 5 Chapter 4 CPU Function 4 Current value update and Contact On Off of Monostable Timer In general its operation is same as off delay timer However the change of input condition is ignored whi
46. age by surge absorbing circuit which is connected to output element in parallel e Connect resistors of tens to hundreds KO across the load in parallel e Connect C and R across the load which are of resistors of tens KQ When the wiring distance from the output module to the load is long there may be a leakage current due to the line capacity Te oS e Drive the relay using a contact and drive the C R type timer using the since contact e Use other timer than the C R contact some timers have half ware rectified internal circuits therefore be cautious Timer Output i Chapter 10 Troubleshooting Corrective Action The load does Sneak current due to the use of two Use only one power supply not turn off different power supplies e Connect a sneak current prevention diode Output wa Output ra E1 E2 E1 lt E2 sneaks El is off E2 is on sneaks If the load is the relay etc connect a counter electromotive voltage absorbing code as shown by the dot line The load off e Over current at off state The large Insert a small L R magnetic contact and response time solenoid current fluidic load L R is large drive the load using the same contact is long such as is directly driven with the transistor output Outpu e The off response time can be delayed by one or more second as some loads make the current flow across the diode at the off time of the transistor output Output
47. al DI7 aa 5 OFF Command 1 ON Command BIT5 COM55 Virtual DI6 5 OFF Command 1 ON Command BIT4 COM54 Virtual DI5 Pa 5 OFF Command 1 ON Command BIT3 COM53 Virtual D14 5 OFF Command 1 ON Command BIT2 COM52 Virtual DIS on e OFF Command 1 ON Command Pr COM51 Virtual DI2 mele OFF Command 1 ON Command PA COM50 Virtual DI1 digital output 0 OFF Command 1 ON Command 0x0386 control R W ers B15 Expansion lO OUT36 0 Off 1 On Q4 Define is None ema OFF Command 1 ON Command ema Goan 0 OFF Command 1 ON Command co ars Expansion lO OUT34 Q2 Defineis Pa pan Appendix 4 6 Appendix 4 Common Area Parameter of S7 Inverter Detailed Description Basic IO OUT33 Q1 Define 0 None BIT 0 OFF Command 1 ON Command Basic IO OUT32 Relay2 is None BITO OFF Command 1 ON Command Basic IO OUT31 A A is None 0x0387 SUE ME A 0x0388 PID reference EE reference command released 0x0389 a Pos e Rw PID PID feedback vale value 0x038A a Reserved torque command aan Torque Ref forward motor ring torque limit CT pe TETE e eee 0x0395 PID reference command released 0x0396 a Reserved 0x039A Anytime Para CNF 20 of iS7 value setting 0x039B MonitorLine 1 CNF 21 of iS7 value setting 0x039C Monitor Line 2_ CNF 22 of iS7 value setting 0x039D Monitor Line 3_ CNF 23 of iS7 value setting
48. ard of iS7 Inverter Output Points Insulation Method Relay Insulation Rated Load Vol Cur DC24V 2A resistor load AC220V 2A COS Y 1 1 point 5A COM Min Load Vol Cur DC5V imA Max Load Vol Cur AC250V DC110V Current leakage when off 0 1mA AC220V 60Hz Max On Off Frequency 1 200 times hour Surge Absorber None Mechanical More than 20 000 000 Rated on off voltage current load 100 000 or more Life Benes AC200V 1 5A AC240V 1A COSY 0 7 100 000 or more AC200V 1A AC240V 0 5A COSY 0 35 100 000 or more DC24V 1A DC100V 0 1A L R 7ms 100 000 or more Response Off gt On 10 ms or less Time On gt Off 12 ms or less 2 Output circuit wiring PLC option card wiring method is as follows Total four output terminals Relay output P40 P43 of external terminal block TB1 can be used P40 P41 P42 P43 6 terminal inputs 4 terminal outputs Ange ANOS Indo A bg 19 SEN NLY SNQpop eulwis G8ySy 49 SeI NLY SNQpopy eulwis S87 Suy Chapter 5 Input and Output Function P40 P41 P42 P43 O Dd Q 5 9 Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring E Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 7 1 Outline and Installation 7 1 1 Outline and Major Components of the Product Battery Housing T B 1 Symbol Name Description ON state local run SW1 is at RUN position or remote run SW1 LED1 RUN LED is at PAU REM positi
49. deleted when the program window is closed Therefore if a program cannot be saved by Program Error before program is not saved you can recover some program by loading auto saved file This function is to set the time interval for Auto saving When set to 0 auto save function is disabled Appendix 1 2 Sys Appendix 1 System Definitions 3 Page Setup You can select print option when printing out the project margin cover footer Appendix 1 3 Sys Appendix 1 System Definitions E 2 Basic Parameters The basic parameters are necessary for the operation of the PLC option card Set the Latch area Timer boundary Watchdog timer PLC operation mode Input setting Pulse catch Parameter New Projecti _ oj xj Basic Interrupt CommChO Comm Ch1 PID TUN PIDICALI POS Analog HSC Cho a Latch Area Input Setting Timer Boundary 100 msec OOO E i0 msec 13 250 a 25E Input Filter Time ms Basic Unit PO000 POOO 10 r eooos FPOCOF 10 r watchdog Time 20 10ms Pogo POUT 10 r POO pogr 10 r E E EERE l msec E F l uo 100 msec ma En a l Pa mm a 10 msec msec E 255 PLC Operation Mode POU Poges 10 gt aE 25 Iv Blown Fuse extended Module 10 W Operation Error D 3500 4500 Pulse Catch Set PODOS 3 Output during 5 80
50. e preset value otherwise off Chapter 4 CPU Function Up Input Condition Up Down Counter A _ _ zz E rn Cae Down Input Condition a D Reset Condition A gt ARKH woe ee 4 Ring Counter e Input Condition D Reset Condition R and preset value must be existed The current value is increased with the rising edge of the counter input signal and the counter output relay is turned on when the current value reaches the preset value Then the current value and counter output relay is cleared as O when the next counter input Signal is applied Input Condition Ring Counter fe D CTA Cx E fee Condit ion A lt 5 EEK Peary spears ae ag RR cr a ee ae a reese Se a 2 Maximum Counting Speed of Counter The maximum counting speed of counter is determined by the length of scan time Counting is possible only when the on off switching time of the counter input signal is longer than scan time n Duty t Scan Time s T2 lt P ae T1 T1 T2 X100 T2 T1 gt T2 n T1 12 X 100 4 8 Chapter 4 CPU Function 4 3 Program 4 3 1 Classifications of Program All functional elements need to execute a certain control process are called as a program In PLC option card a program is stored in the EEPROM mounted on a CPU module or flash memory of a external memory module The following table shows the classification of the program Scan program The scan prog
51. e start process is executed as the power is re applied 1 Momentary power failure within 10 ms The operation processing is maintained Input Power Momentary power failure within 1Oms 2 Momentary power failure exceeding 10 ms The re start process is executed as the power is re applied Input Power Power failure exceeding Remark 1 Momentary power failure The PLC option card defining power failure is a state that the voltage of power has been lowered outside the allowable variation range of it The momentary power failure is a power failure of short interval Several to tens ms 4 2 3 Scan Time The processing time from a 0 step to the O step of next scan is called scan time 1 Expression for scan time Scan time is the sum of the processing time of scan program that the user has written of the task program processing time and the PLC option card internal processing time 1 Scan time Scan program processing time Interrupt program processing time PLC option card internal processing time e Scan program processing time The processing time used to process a user program that is not specified to a task program e Interrupt program processing time Total of the processing time of interrupt programs executed during one scan e PLC option card internal processing time Self diagnosis time I O refresh time Int ernal data processing time Communications service proc essing time 4 3 Chapter 4 CPU
52. ea Detailed Description Address BITO 0 Stop command 1 Run command 0 Reverse operation BIT1 1 Forward operation BIZ 051 Fault Reset 1 30 Fault pear of Free run to stop gt Special D registers of PLC for inverter control O a to APO60 67 Data to be inputted in the rasp area lee a Data to be inputted in the oe area a arameter PLC Data to be inputted in the common area parameter PLC Data to be inputted in the common area parameter PLC Data to be inputted in the common area parameter PLC Data to be inputted in the common area parameter PLC Data to be inputted in the common area parameter PLC Data to be inputted in the common area parameter PLC gt Application and exemplary program 1 1 Set up the inverter parameters as shown below In the APO60 PLC Wr Data1 enter the 0382Hex which is the address page 4 App 4 6 Appendix of the common area of the inverter 0x0382 Inverter Run Command operation reference Set Value DRVO01 Cmd Frequency 11 52 Hz DRVOS DRVO7 Freq Ref Src Keypad 1 APO60 PLC Wr Data1 0382 Hex 2 APO60 PLC Wr Data1 corresponds with D4454 which is the special register of the PLC option by 1 1 relation Since the APO60 PLC Wr Data1 is registered with the common area address 0382Hex of the inverter operation reference a specific value inputted in the D4454 in ladder program the value will be the operation reference of the inverter Chapter 7 Exclusive Functions for iS7 I
53. ead the inverter parameters in the addresses max 8 and write 18 7 24 D4478 them in the PLC special area registers D4474 APO76 D4479 D4475 APO77 D4476 APO78 D4477 APO79 D4478 APO8O D4480 D4479 APO81 D4480 APO82 D4481 APO83 allocated to each K 00 md O h r gt D 3 D4490 s7 Inverter Trip Information 1 D4491 iS7 Inverter Trip Information 2 1 25 7 26 D4492 s7 Inverter Trip Information 3 D4493 s7 Inverter Trip Information 4 1 8 Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 7 2 2 Control PLC Option gt Inverter 1 iS7 Inverter Frequency Reference PLC option can change the inverter s frequency reference Here the DRVO7 Freq Ref Src must be se to PLC gt Common area of the iS7 inverter Referring to the parameters exclusively for control of inverter common area in the App 4 6 page 4 Appendix the addresses of the common area of the inverter frequency reference are as follows Common Area Address 0x380 Inverter Command Freq Common Area Write address for iS7 gt Special D registers of PLC for inverter control corresponding A APO60 67 Data to be inputted in the apts area ae a Data to be inputted in a common area re PLC Data to be inputted in the common area parameter PLC Data to be inputted in the common area parameter PLC Data to be inputted in the common area parameter PLC D4458 address set up by APO64 P
54. ective action procedure used when the l O module doesn t operate normally hae Program New Projecti RA G Q a P0000 P0002 A 0001 io When the I O module doesn t work normally No Is the indicator LED of the P40 on Yes Is the terminal connector appropriate lt fS It in normal conditiog Is the voltage of power supply for load applied Is the output wiring correct Separate the external wiring then check the condition of Yes output module s ls it in normal condition No Yes Check the status of P40 Replace the Unit 10 4 LSIS Chapter 10 Troubleshooting Are the indicator LEDs No the P000 and P001 Yes Check the P000 P001 Check the P000 P001 terminal voltage with terminal voltage with tester tester Is the erminal screw tighten e securely Is the value normal Is the value normal No Yes Is input wiring correct Separate the external wiring switch then check the status by forced input Is the value normal Correct wiring Replace the terminal board connector Unit replacement Check the status of 7 Unit replacement is is needed P000 and P001 Check from the beginning needed 10 5 Chapter 10 Troubleshooting E 10 2 4 Troubleshooting flowchart used when a program cannot be written to the CPU part The following flowchart shows the corrective action procedure u
55. er Control MER RE E Data to inputted in the common area parameter PLC option gt Inverter Control MENE Data to inputted in the common area parameter PLC option Inverter Control MEN ERRE ES Data to inputted in the common area parameter PLC option gt Inverter Control nce fess etupoy APOS LG ME Damy Data to inputted in the common area parameter PLC option gt Inverter Control MEN ERRE Data to inputted in the common area parameter PLC option Inverter Control MEN ERRE E gt Application and exemplary program 1 Set up inverter parameters as follows in the APO60 PLC Wr Data1 enter 0383Hex which is the common area address page 4 App 4 6 Appendix of inverter acceleration time and in the APO61 PLC Wr Data2 enter 0384Hex which is the common area address page 4 App 4 6 Appendix of inverter deceleration time Set Value PLC Wr Data1 aposo MC WDaat 0383 Hex PLC Wr Data2 apos LOWrData 0384 Hex Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 3 The APO60 PLC Wr Data1 and APO61 PLC Wr Data2 correspond to D4454 and D4455 which are the special registers of PLC option respectively by 1 1 relation Because the APO60 PLC Wr Data1 and APO61 PLC Wr Data2 are registered with the common area address 0383Hex of inverter acceleration time and the common area address 0384Hex of inverter deceleration time respectively if a specific value is entered in D445
56. er N of Error Zero Carry O steps F110 F112 eon T lo poo mopcom S119 O o o o o jo jojo sz lololo lo Jojo jojo se jo jolojo jojo jojo Designation pr ee Ch 0 Ch 1 communication parameter S2 Device which stored communication Flag data F110 Error flag turns On when D area is 23 Device which stored communication over status 1 Function e lt transfer the saved data in designated S1 device via Modbus protocol 3 Word e Designates the first address of the device which will store the received data in S2 gt According to the S1 function code In case of reception it designates the first address of device to store the received data In case of transmission it designates the first address of device to store the trasmitted data e Communication status is saved in S3 2 Program Example F0012 Designate slave station No Upper byte MOV h0301 00000 FH and Function code Lower byte of reading MOV R0013 D0001 H Designates the address MOV h0025 D0002 Designates number of reading M0020 lf M0020 turns On it start the Modbus _ _ moDCOM 1 00000 D1000 M100 nati i communication with stored modbus parameter in DOOO via Channel 1 and save the received data at D1000 M100 saves the communication error information When it operates as slave selected in Modbus setting of parameter setting PLC option card responses to master station without commands
57. error The MPUSH MPOP instruction error Dual coil error Syntax error 10 12 Miss SBRT Error JMP E Error FOR NEXT Error MCS MCSCL R Error MPUSH MPOP Error DUAL COIL Error Syntax Error h0043 Stop The subroutine does not has the SBRT instruction The JMP JME instruction error The FOR NEXT instruction error The MCS MCSCLR instruction error The MPUSH MPOP instruction error Timer or counter has been duplicated Input condition error or too much use of LOAD or AND OR LOAD L Code CPU Insert the SBRT instruction Correct the JMP JME instruction Correct the FOR NEXT instruction Correct the MCS MCSCLR instruction Correct the MPUSH MPOP instruction Correct timer counter Check and correct the program Appendix 1 System Definitions Appendix 1 System Definitions 1 Connect Option You should set the communication port COM1 4 to communicate with PLC option card e Select the Project Option Connection Option in menu e Default Connection is RS 232C interface e For detailed information about Connection Option refer to KGLWIN Manual Appendix 1 1 LS15 Appendix 1 System Definitions 2 Editor Option This function is to set the time interval for Auto saving Range 0 60 min Automatically saved file is saved in the current directory The file is automatically
58. ers 5 6 5 It checks errors using 16 bit CRC 6 Frame structure hex data hem Address Functioncode Data CRC 1 The size constituting 1 letter is 1 character So 1 character is 8 bits that is 1 byte 2 1 character time means the time lapsed for sending 1 character Ex Calculation of 1 character time at 1200 bps 1200 bps means that it takes 1 second to send 1200 bits To send 1 bit 1 sec 1200 bits 0 83 ms Therefore 1 character time is 0 83ms 8 bits 6 64ms 3 584 984 A B X executes frame division using intervals of more than 1 sec without LRC in processing internally 8 1 Chapter 8 Modbus Communication MA 3 Address area 1 PLC option card supports O to 31 4 Function code area 1 PLC option card supports only 01 02 03 04 05 06 15 and 16 among Modicon products function code 2 If the response format is Confirm ACK it uses the same function code 3 If the response format is Confimr NCK it returns as it sets the 8 bit of function code as 1 Ex If function code is 03 Only function code is written here because only function codes are different Request 0000 0011 HO3 Confirm 0000 0011 HO3 Confirm 1000 0011 H83 It returns as it sets the 8th bit of function code of request frame 5 Data area 1 It sends data using ASCII data ASCII mode or hex RTU mode 2 Data is changed according to each function code 3 Response frame use
59. ers for Inverter Operation Status Monitoring above 00049 PODSO 0 D4470 A0000 Stopped 00043 Poos1 Forward Accel 5 04470 h0021 00049 poose Forward Constant 12 04470 h0031 Speed 00049 PODS3S 6 On the digital loader of the inverter change DRVO1 Cmd Frequency into 5 00 Hz for forward deceleration In this mode D4470 is h0041 see List of PLC option card Special D Registers for Inverter Operation Status Monitoring above ee Poso Stopped 0 04470 hoood 00065 poos Forward Accel 5 04470 Hoos 00065 ea Constant 12 04470 h0037 00065 POOSS Forward Decel 18 D4470 0041 Appendix 3 5 Appendix 3 Control and Monitoring Specific Inverter Data 2 iS7 Inverter Output Frequency Monitoring Special D register of PLC option card for inverter output frequency monitoring Special D Current output Freq x 100 D4471 Output Freq Ex If D4471 value is 3125 current output freq is 31 25 Hz gt Exemplary program 1 Set up S7 inverter parameters as follows Set Value DRVO1 Cmd Frequency 29 00 Hz DRVO6 Keypad DRVO7 Freq Ref Src Keypad 1 2 Run the KGLWIN and make out following program HO024 42 gt D4471 o3000 45 END 3 On the inverter s digital loader press FWD for forward operation to 29 00Hz 4 Now the D4471 will read 2900 as shown below 1900 00 24 42 14471 OS000 45 END 5 Set up DRVO1 Cmd Frequenc
60. ery carefully Insert a new battery and push it down with a thumb Turn on the power of the S7 inverter Connect CON1 with the RS232C cable In the KGLWIN menu select Online gt Write Data gt Clock Data Enter present time and check that the time displayed on the CNF73 Real Time is correct 7 7 Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 7 2 Functions of PLC Option Card exclusively for iS7 Inverter 7 2 1 List of the special D registers for iS7 inverter control and monitorina ation D4454 Using the digital loader of the inverter register the addresses D4455 see Appendix page 4 App 4 6 4 7 of the parameters max 8 D4456 Of the common area of the inverter which will be controlled by the DA PLC option card in the APO60 67 PLC Wr Data 1 8 These Control inverter parameters corresponding to the registered addresses 1 11 7 17 D4458 ha z max 8 can be modified by writing specific values in the special D4459 area registers D4454 APO60 D4455 APO61 D4456 AP062 D4460 D4457 APO63 D4458 APO64 D4459 APO65 D4460 APOG6 D4461 D4461 APOG67 allocated to each parameter D4474 no Using the digital loader of the inverter register the addresses D4475 see Appendix page 4 App 4 1 4 5 of the parameters max 8 D4476 of the common area of the inverter which will be controlled by the D4477 PLC option card in the APO76 83 PLC Rd Data 1 8 R
61. ffice gt Dubai UAE Address LOB 19 Jafza View Tower Room 205 Jebel Ali Free Zone P O Box 114216 Dubai UAE Tel 971 4 886 5360 Fax 971 4 886 5361 e mail jungyongl Isis biz Dalian LSIS Co Ltd gt gt Dalian China Address No 15 Liaohexi 3 Road Economic and Technical Development Zone Dalian 116600 China Tel 86 411 8273 7777 Fax 86 411 8730 7560 e mail lixkOlsis com cn LSIS Wuxi Co Ltd gt Wuxi China Address 102 A National High amp New Tech Industrial Development Area Wuxi Jiangsu 214028 China Tel 86 510 8534 6666 Fax 86 510 522 4078 e mail xuhgOlsis com cn LS VINA Industrial Systems Co Ltd gt Hanoi Vietnam Address Nguyen Khe Dong Anh Ha Noi Vietnam Tel 84 4 882 0222 Fax 84 4 882 0220 e mail srjo Isisvina com LS VINA Industrial Systems Co Ltd X Hochiminh Vietnam Address 41 Nguyen Thi Minh Khai Str Yoco Bldg 4 FL Hochiminh City Vietnam Tel 84 8 3822 7941 x LSIS constantly endeavors to improve its product so that Information in this manual is subject to change without notice LSIS Co Ltd 2009 All Rights Reserved Fax 84 4 3822 7942 e mail soparkOlsisvina com www Isis biz 10310001208 E LSIS Tokyo Office gt Tokyo Japan Address 16 FL Higashi Kan Akasaka Twin Tower 17 22 2 chome Akasaka Minato ku Tokyo 107 8470 Japan Tel 81 3 3582 9128 Fax 81 3 3582 2667 e mail jschuna Isis biz LSIS Shanghai Office gt Shanghai China Address
62. filter function helps to reduce the possibility of false input conditions from external noise such as signal chattering The filter time can be programmed from 0 to 1000ms e Using RS 232C and RS 485 built in port the option card can connect with external devices such as personal computers or monitoring devices and communicate 1 N with external device e Using built in PID control function PID control system can be constructed without using separate PID module 3 Battery less The user s program can be saved permanently without battery because it is stored in EEPROM 4 When program is edited during processing it is stored in EEPROM automatically 5 It supports the Master function at Modbus RTU protocol 6 It can easily do On Off of the system using RUN STOP switch 7 it can save the program permanently in EEPROM by easy editing with KGLWIN 8 Strong self diagnostic function It can detect the cause of errors with more detailed error codes 9 It can prevent unintentional reading and writing using password 10 Various program execution functions External and internal interrupt program as well as scan program can be executed by setting the execution condition Therefore user can set various program execution modes 1 2 Chapter 1 General 1 3 Terminology The following table gives definition of terms used in this manual Terms Definition Remarks A programming and debugging tool for the MASTER K KGLW
63. force on off will be replaced with force setting data and the replaced data will be output However the force on off setting does not change the output image area data while it c hanges the input image area data 4 19 LSIs Chapter 4 CPU Function 3 Precaution e Turning the power off and on changes of the operation mode or operation by reset s witch does not change the previous force on off setting data They remain within the CPU module and operation is executed with the same data e Forced I O data will not be cleared even in the STOP mode e When setting new data disable every I O settings using the setting data clear function and set the new data For detailed operation refer to the KGLWIN user s Manual Chapter 7 Force I O setting 4 5 3 Direct I O operation function This function is useful when reads an input relay s state directly during execution of a program and uses in the operation or write the operation result directly to an output relay Direct input output is executed by the IORF instruction If this instruction is used the input output image area will be directly updated and applied to the continuing operations 4 5 4 System Error History When the system is stopped by error occurrence the CPU stores the error occurrence time and error code to the special data register area 1 Special data register for Error history The most recent 16 error occurring times and error codes are stored in t
64. guration A A ARAN 2 7 1 21 1 Basic System a 2 1 21 2 Product Block Diagram O ANNAN eee eee eer ee ee ere eer eee eer ee 2 a 2 22 Exterior of Product a EAE EEA aaa mcr tri rt 2 za 9 Chapter 3 General Specification 3 1 General Specification i re ofl ive if yi i sv i 3 e 1 Chapter 4 CPU Function 4 1 CPU Performance Specification a 4 1 4 2 Operation Processing ere iia 4 a 2 4 2 1 Operation Processing Method E A E E A er eee ARAN 4 2 4 2 2 Operation Processing at Momentary Power Failure Occurrence e 4 3 4 2 3 Scan Time TP OT Te ree A aa 4 3 424 Scan Watchdog Timer eC eRe TERETE EEC Ee eee Eee Cee CeCe rr eee 4 2 4 4 2 5 Timer Processing a a win a Hl mci a ss wT ae laa a 4 _ 4 42 56 Counter Processing E re eer ere er ee eer re Corre errr 4 7 4 3 Program aaa da 4 E 9 4 3 1 Classification of Program O 4 9 4 3 2 Program Execution Procedure PPE eC errr eee Cee ree eer errr a ree 4 _ 10 4 3 3 Interrupt Program a a a ada we 4 _ 11 4 3 4 Error Handling PC ere eer te eer ee ere re eer ere rer ere Cree eer re reer ee reer 4 13 44 Operation Mode iy is mc RD Ri aaa aaa 4 Z 14 4 4 1 RUN mode E aaa A A ii iy A A N 4 E 14 4 4 2 STOP mode a a a a a a a aa 4 _ 15 4 4 3 PAUSE mode PPC ere ree re ree Cire rere ee eee rr eee Ce er er Cee errr 4 _ 15 444 Operation mode change method aise Se se int es amen em ec a TT 4 z 15 45 Function RA A Tee ee eee ree eee ee Coe ere 4 _ 17 4 5 1 Self diagnosis POPC Ce CCC Cee RCE ee EC eee Cee er eer ree eC ree ore
65. he general specifications of the PLC option card for iS7 inverter series Specifications References A erating ambient ll 55 C Temperature Storage ambient 2 25 70 C Temperature Operating ambient 3 j 7 5 95 RH non condensing Humidity Storage ambient l 4 p 5 95 RH non condensing Humidity Occasional vibration S EU Ardo 10 lt f lt 57Hz 0 075mm 075mm 5 Vibrations 57 lt f lt 150Hz 9 8m s 1G Tee Continuous vibration 10 times for IEC 61131 2 each Amplitude x y 2 axis 10 lt f lt 57Hz 0 035mm 57 lt f lt 150Hz 4 9m s 0 5G e Maximum shock acceleration 147 m s 15G Shocks e Duration time 11ms IEC 61131 2 e Pulse wave half sine pulse 3 shocks per axis on X Y Z axis Square wave LSIS Internal Impulse noise 1 900 V Standard Electronic IEC 61131 2 Voltage 4 kV Discharge by contact IEC 1000 4 2 Radiated IEC 61131 2 electromagnetic 27 500 MHz 10 V m IEC 1000 4 3 field noise ce en Eu Voltage MENA 1 AR 8 Atmosphere Free of corrosive gases and excessive dust 9 Atitude Uptozooom o o ponen degree Less Man 11 Goolingmetiod Aircooing OI REMARK 7 Noise Immunity 1 IEC International Electrotechnical Commission An international civilian institute who establishes international standards in the area of electric and electronics 2 Pollution degree An indicator which indicates pollution degree which determine
66. he special data register If 17 error is occurred the first error is erased and 17 error history is stored D4901 D4904 The 1 error information Error D4905 D4908 The 2 error information D4961 D4964 The 16 error information Device 2 Description of each word o D4900 H0001 Error occurred point D4901 H0305 Year 03 Month 5 D4902 h2812 Date 28 Hour 12 D4903 h3030 Minute 30 Second 30 Error code h0001 4 20 Chapter 4 CPU Function 7 3 Clear error data Use a data clear function of KGLWIN REMARK Refer to the KGLWIN user s Manual Chapter 7 for details 4 21 Chapter 4 CPU Function 4 6 Memory Configuration The CPU module includes two types of memory that are available by the user One is pr ogram memory which is used to store the user programs written to implement a system by the user The other is data memory which stores data during operation POO P63 M000 M189 M190 M191 KOO K31 FOO F63 LOO L63 TOOO 1191 1192 T250 1251 T255 C000 C255 4 22 Bit Data Area Auxiliary relay 3 040 points Special auxiliar relay Keep relay 512 points Special relay 1 024 points Link relay 1 024 points Timer 100ms 192 points Timer 10ms 59 points Timer 1ms 5 points D0000 D4500 D4999 TOON T255 TODO T255 C000 C255 C000 C255 S00 S99 Word Data Area User Program A
67. input points of inverter is approximately 10ms Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 2 Monitoring inverter operation statuses forward reverse constant speed accelerating decelerating stopped etc It is possible to monitor the operation status of iS7 inverter and make out a ladder program for the sequence suitable for the operation status with PLC option card gt Common area of inverter Referring to the parameters exclusively for monitoring of inverter common area in the App 4 1 page 4 Appendix the addresses of the common area of the inverter operation status are as follows Common Area Detailed Description Address BITO 0 Stop BIT 1 1 Forward operation BIT2 2 Reverse operation BIT3 3 DC operation or O speed control BIT4 1 During speed searching BITS 2 Accelerating BIT6 3 Constant speed 4 Decelerating 5 Deceleration to stop Inverter Operation BIT7 6 During H W OC restraint 0305 Hex Status 7 During S W OC restraint 8 Dwell operating BIT8 EN Reserved BIT11 ee Normal Status BIT10 Warning Status Fault Status Special D registers of PLC for inverter status monitoring corresponding to APO76 83 Register _ Use of the Register Remak Data of common area parameter address q ee ee saved set up by APO76 PLC Rd Data Monitoring Data of common area parameter address is Inverter gt PLC option saved set up by APO77 PLC Rd Data2
68. insulation performance of equipment Pollution degree 2 Normally only non conductive pollution occurs Occasionally however a temporary conductivity caused by condensation shall be expected Chapter 4 CPU Function IN Chapter 4 CPU Function 4 1 CPU Performance Specification The following table shows the general specifications of the PLC option card of iS7 inverter Cyclic execution of stored program Time driven interrupt Process Program Control Method driven interrupt I O Control Method Indirect mode Refresh method Direct by program command NO Program Language Ladder Diagram Program Instruction List Program Basic Number of Instruction note 1 Application 223 Instructions Program Capacity 2 ksteps I O Points Digital Input 6 points Digital Output Relay 4 points P000 P0005 External Input P0040 P0043 External Output M000 M191F K000 K31F L000 L63F F000 F63F 100ms T000 T191 192 points 10ms T192 T250 59 points Timer 1ms T251 T255 5 points Adjustable by parameter setting c coo0 c255 S S00 00 S99 99 D0000 D4999 Data Register RUN STOP PAUSE Memory Device l e Operation Methods Self diagnosis Functions Detects errors of scan time memory I O and power supply Data Back up Method at Data of Latch and RTC area at basic parameter is reserved when Power Interruption power is turned Off On with mercury battery CR2032
69. ires or install them close to each other They should be installed 100mm 3 94inch or more from each other Installation Precautions gt Use the PLC option card in an environment that meets the general specification contained in this manual or datasheet Using the PLC option card in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product Completely turn off the power supply before loading or unloading the module Not doing so could result in electric shock or damage to the product Make sure all modules are loaded correctly and securely Not doing so could cause a malfunction failure or drop Make sure I O and extension connector are installed correctly Poor connection could cause an input or output failure When install the PLC option card in environment of much vibration be sure to insulate the PLC option card from direct vibration Not doing so could cause electric shock fire and erroneous operation Be sure to there are no foreign substances such as conductive debris inside the module Conductive debris could cause fires damage or erroneous operation Safety Instructions a Wiring Precautions gt Completely turn off the external power supply when installing or placing wiring Not doing so could cause electric shock or damage to the product Make sure that all terminal covers are correctl
70. le the timer is operating decreasing When current value reaches preset value the timer output relay is turned off and current value is cleared Timer diagram of Monostablel timer is as below Timer Input Condition Timer Output Rela da coccseeeccccssesons Timer Preset Value PT Timer Current Value ET 5 Current value update and Contact On Off of Retriggerable Timer The operation of retriggerable timer is same as that of monostable timer Only difference is that the retriggerable timer is not ignore the input condition of TRTG instruction while the timer is operating decreasing The current value of retriggerable timer will be set as preset value whenever the input condition of TRTG instruction is turned on Timer Input a Oooo Condition Timer Output o T ooo Timer Preset Value t2 PT t3 PT Timer Current Value ET Timing Error The Maximum timing error of timers of PLC option card is 1 scan time the time from O step to timer instruction 4 6 Chapter 4 CPU Function 4 2 6 Counter Processing The counter counts the rising edges of pulses driving its input signal and counts once only when the input signal is switched from off to on PLC option card have 4 counter instructions such as Up Counter CTU Down Counter CTD Up Down Counter CTUD and Ring Counter CTR The followings shows brief information for counter operation e Up Counter CTU increases the current value e
71. mmon area address 0x332 is registered is turned ON the output from the POOOO P0040 points are turned OFF 0002 MODOO 0 4474 00002 O MODOO PO040 Pog PO042 P0043 11 END For a large capacity inverter if the digital outputs of the PLC option must be isolated at the LV trip of the inverter the above described method can be used 1 24 Chapter 8 Modbus Communication 8 1 Modbus Communication 8 1 Introduction PLC option card of iS7 inverters built in communication supports Modbus the Modicon product s communication protocol It supports ASCII mode using ASCII data and RTU mode using Hex data Function code used in Modbus is supported by instruction and especially function code 01 02 03 04 05 06 15 and 16 Refer to Modicon Modbus Protocol Reference Guide 8 1 2 Basic Specification 1 ASCII Mode 1 It communicates using ASCII data 2 Each frame uses colon H3A for header CRLF Carriage Return Line Feed HOD HOA for tail 3 It allows Max 1 second interval between characters 4 It checks errors using LRC 5 Frame structure ASCII data Function Tail Header Address code e 1 byte 2 bytes 2 bytes 2 bytes 2 Obytes 2 RTU mode 1 It communicates using hex data 2 There s no header and tail It starts with address and finishes frame with CRC 3 It has at least 3 5 character times between two frames 4 It ignores the current frame when 1 5 character times elapse between charact
72. n can monitor the current operation status stop accelerating decelerating constant speed etc of the inverter P0050 0 D474 h0000 Stop Status P0051 l Ha 04474 Hoos Forward Accelerating Pois Constant Speed for 12 p 04474 h0031 Fornaro P0053 18 D4474 h0041 Forward Decelerating 4 In stopped status the D4474 is h0000 see common area of inverter 00000 POOSO D o4a74 OOOO Stop Status Oooo PO051 aH 04474 h0027 Forward Accelerating 00000 POD Constant Speed for 12 D4474 Ao00s7 Forward gogog P0053 18 04474 h0047 Forward Decelerating 5 Now press the FWD key on the digital loader of the inverter to provide it with forward operation reference During forward operation the D4474 is h0021 see common area of inverter 00033 POOSO O D4474 OOOO Stop Status 00033 Poos ado 04474 h0De7 Forward Accelerating 00033 Poosz Constant Speed for l2 p D4474 HOS Forward 00033 POOS3 18 04474 HOA Forward Decelerating Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 6 During forward constant speed the D4474 is h0031 see common area of inverter 00049 POODSO 0 04474 OOOO Stop Status 00049 P0051 al 04474 h0077 Forward Accelerating 00049 Pois Constant Speed for 12 04474 h 031 Forward 00049 P0053 oH 04474 OOH Forward Decelerating 7 With the digital loader of the inverter change DRV01 Cmd Frequency to 5 00 Hz for forward deceleration During for
73. n starts lower byte The remnant part of byte is filled with 0 Stored data at D200 D201 are Stored data D200 h AC DB D201 89 LSIs Chapter 8 Modbus Communication Example Program 3 The master writes 4 words data of D1000 D1003 to output register 40000 of the slave station no 10 1 It designates slave station and function code No of station hOA 10 function code h10 2 Address setting Address 0 of function code 16 at MODBUS protocol actually means address 40000 3 Writing number setting Writing number is 4 because 4 words will be written 4 This is MODBUS Communication instruction It writes the 4 words data from D1000 to D1003 which the type is set in D0000 to D0002 via channel 1 MAT CSS O Chapter 8 Modbus Communication Example Program 4 The master writes 1 word data of PLC option card in D1000 to output register 40000 of the slave station no 10 1 It designates slave station and function code No of station hOA 10 function code h06 2 Address setting Address 0 of function code 16 at MODBUS protocol actually means address 40000 3 Save the D1000 data to D0002 4 This is MODBUS Communication instruction Write the D1000 data via channel 0 s 11 LSIs Chapter 9 Maintenance E Chapter 9 Maintenance Be sure to perform daily and periodic maintenance and inspection in order to maintain the PLC option card of iS7
74. ndix 4 2 Appendix 4 Common Area Parameter of S7 Inverter Detailed Description BITO Relay1 Basic IO Relay Output BIT15 0 OFF State 1 ON State COM85 Virtual DI16 BIT14 0 OFF State 1 ON State COM84 Virtual DI15 0 OFF State 1 ON State COMB83 Virtual DI14 BIT12 0 OFF State 1 ON State COM82 Virtual DI13 BIT11 0 OFF State 1 ON State COM81 Virtual DI12 0 OFF State 1 ON State COM80 Virtual DI11 0 OFF State 1 ON State COM79 Virtual DI10 0 OFF State 1 ON State Virtual Digital Input COM78 Virtual DI9 Information BIT7 0 OFF State 1 ON State COM77 Virtual DI8 0 OFF State 1 ON State COM76 Virtual DI7 0 OFF State 1 ON State COM75 Virtual DI6 0 OFF State 1 ON State COM74 Virtual DI5 0 OFF State 1 ON State COM73 Virtual DI4 0 OFF State 1 ON State COM72 Virtual DI3 0 OFF State 1 ON State COM71 Virtual DI2 BITO 0 OFF State 1 ON State COM70 Virtual DI1 0x0322 Ox0323 di O First motor 1 Second motor 0x0324 Alt 001 R analog inputi basic I O 0x0325 0 01 R analog input2 basic I O 0x0326 AB 001 R analoginput3 extended I O 0x0327 Ald 001 R analoginput4 extended I O 0x0328 0 01 R analog output basic I O 0x0329 R analog output2 basic I O 0x032A R analog output3 extended I O 0x032B A04 001 R analogoutput4 extended l O Ox032C Reserved lol 0x032D Reserved
75. nverter Control Monitoring 3 In the ladder program below when the M0002 contact is ON the inverter operates forward at the frequency of 11 52Hz frequency 11 52Hz reference from keypad HODO2 0003 ae O How h0DOS 4454 20 END 3 Using inverter digital output contact points basic 10 3 points with 10 extensions basic 10 3 points as the digital output contact points of PLC option Number of output contact points iS7 internal output points extended IO output points Number of Digital Output points Basic O O 2 points Relay output 1point TR output Expansion I O 3points Relay output The digital output points relay output contact points of PLC option is 4 points If more digital output points are required you can make use of extended digital output points 3 relay output points in addition to the points 2 relay points 1 TR points built in the inverter In detail in addition to the 4 basic digital output points relay outputs built in the PLC option card 6 output points 9 relay points 1 TR point comprising the 3 basic digital output points 2 relay points 1 TR point built in the S7 inverter and the 3 relay output points of the extension I O board are available for the PLC option Inverter parameter setting The inverter digital output to be used by the PLC option must be set to None Set Value 0UT31 Relay 1 None gt Common area of inverter Referring to the parameters excl
76. ol 0x0306 inverter operating frequency operating command source command source O keypad 1 communication option 2 App PLC 3 built in485 4 terminal block 5 reserved 6 Auto 1 7 Auto 2 frequency command source O keypad speed 1 keypad torque 2 4 Up Down operating speed 5 V1 6 11 7 V2 8 12 9 Pulse 10 built in485 Appendix 4 1 Appendix 4 Common Area Parameter of S7 Inverter Detailed Description 11 communication option 12 App PL 13 Jog 14 PID 15 22 Auto Step 25739 sequential frequency Ox0307 keypad S W NES Exercise 0x0100 Version 1 00 version 0x0308 keypad Title NES 0x0101 Version 1 01 version 0x0309 0x030 Reserved F 0x0310 output current 0 1 A 0x0311 output frequency 0x0312 output RPM AE FF 0 RPM R 0x0313 E ERLE 32768 RPM 32767 RPM direction ae OR viR 0x0314 pe LAA 0x0316 outputpower 01 kW R 0x0317 output Torque 01 RP 0x0318 PID reference 01 RP 0x0319 PiDfeedback_ 01 RP Show poles of Show poles of 0x031B second maior NENE Show poles of second motor Show poles of 0x031C estaca olor NES Show isc of selected motor gt R O Hzunit gt t rpmunit 0x031E oo A BIT15 None BIT14 None BIT13 None BIT12 None None IT oxo320 Digital Input R Information BIT1 P2 E IO Terminal Input 2 E P1 Basic IO Terminal Input 1 0x0321 Digital Output i Information Appe
77. on and RUN icon is selected in KGLWIN 1 Blink flickers in error condition LED2 ERR LED 2 OFF in normal condition for operation dode Selection 1 RUN position program running SW1 2 PAU REM position pause executing remote run stop etc Switch or 3 STOP position program stopped 1 The default jumper at product delivery Only manufacturer s A S personnel are allowed to change the default setting Keep the setting as shown below PLC OS Download E Normal Jumper 5G Mode NON 1 ON select RS485 communication terminal resistance internal 120o0hm resistor 2 OFF do not select RS485 communication terminal resistance Terminal Selection Jumper DNS N mb Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring Description for details see page 7 5 P Terminal input acts N as NPN NPN PNP Selection Jumper l 2 PNP mode connects terminal block input POO PO05 and 24P for details see page 7 5 P Terminal input acts as PNP comino CON1 Communication Connector for connection with KGLWIN comino 1 Function in case of power failure maintain the data of the latch area of PLC option and RTC time data Battery Battery Housing 2 Battery type coin type lithium ion battery CR2032 3 Service life approx 4 years in power off state at room temperature battery capacity 220mAh 1 S RS485 2 S RS485 3 24G 4 Terminal input POO 5 Terminal input P01 6 Terminal input P02
78. on instruction Data is sent starting from the low bit by byte unit If the deficient bit of a byte is filled with 0 An example of sending the above data is as follows Example 1 CD 6B B2 OE 1B Stored data D1000 h CD 6B D1001 h B2 CE D1002 h 00 1B 88 LSIs Chapter 8 Modbus Communication Example program 2 The master reads status of the input contact 10197 10218 of the slave station no 17 The input contact of the slave station is supposed to be as follows and the data that are read is saved in Internal relay M015 Staus X X 7 1 of 7 oO 1 ttt oft 5 ME AA 3 A AE A Status 1 0 1 1 1 of 1 01 1100 A lex OB A e The status of input contact 10219 10220 is redundancy e Data is sent starting from the low bit by byte unit If the deficient bit of a byte is filled with 0 An example of sending the above data is as follows Example 2 AC DB 35 Fr Program Auto Saved Project FOOI2 i Poo Hoy A1102 DOODO CO HOY 10196 DOT sor e pone NODBUS OIO END 000 1 It designates slave station and function code No of station h11 17 function code h02 2 Address setting Address 0 at MODBUS protocol means address 1 actually So if you want to designate address 10197 write address 10196 3 Reading number setting Reading number is 22 from 10197 to 10220 4 This is MODBUS Communication instruction The data transmissio
79. ort 4 _ 17 o 4 5 2 Forced Input Output On Off fUNCTtION ccc cece ee ence eee e eens 4 17 4 5 3 Direct I O operation function a fy i a E A yer E mae 4 20 4 5 4 System Error History POT ECCT ERT RET EET eee Tee eee ee ere rere er rere 4 7 20 46 Memory Configuration retire mh eps eh yacht a aaa 4 22 A 7 RTC Function Td a ee ee 4 E 23 47 1 Usage al it pw fw erm ls as wm mf wml aia 4 _ 23 Chapter 5 Input and Output Function 5 1 Input and Output Specification a ere eee ee Ore Cee re rer rrr 5 a 1 5 2 Digital Input Specification EE EA 5 2 5 3 Digital Output Specification ca 5 _ 4 Chapter 6 Usage of Various Function 6 1 Built in Functions EC CECE SEER EeePC CECE eee ere rc 6 _ 1 6 1 1d Pulse Catch Function E A a a A E r aaa A T 6 a 1 6 1 2 Input Filter Function A aa 6 3 6 1 3 External Interrupt Function a le em te ee ee Y 6 _ 4 6 1 4 PID Control Function A a 6 Z 6 Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 7 1 Outline and Installation Pee ee Te er rere eee Cree ere ee CCE CeCe ore eer ere ere errr re rere 7 A 1 7 1 1 Outline and Major Components of the Product ctrrttrttttttsrttttteettteseeeeeeees 7 1 7 1 2 Detail description of the components i ink thi aaa ap 7 2 3 7 2 Functions of PLC option card exclusively for iS7 inverter ereseesererereeee 7 9 7 2 1 List of the special D registers for iS7 inverter control and monitoring 7 9 7 2 2 Control PLC Option gt Inverter AN S 7 a 10 7 2 3 Moni
80. ower supply off before mounting or removing the module Not doing so could cause failure or malfunction of the module gt Use a cellular phone or walky talky more than 30cm 11 81 inch away from the PLC option card Not doing so can cause a malfunction Disposal Precaution gt When disposing of this product treat it as industrial waste Not doina so could cause poisonous pollution or explosion Chapter 1 General E Chapter 1 General 1 1 Guide to Use This Manual This manual includes specifications functions and handling instructions for the PLC option card for dedicated iS7 inverter This manual is divided up chapters as follows No The Contents O o Describes configuration of this manual unit s for features Chapter 1 General and terminology haora Describes available units and system configuration in the apter j Configuration IS7 PLC option card General Describes general specifications of units used in the PLC Chapter 3 S Specification option card Chapter 4 CPU Chapter 5 Input and Output Describes each kind of Manufactured goods usage and Usage of Various specifications Chapter 6 Functions iS7 Inverter o Describes the most important function which is Chapter 7 Control Monitoring a o control monitoring of PLC option card of iS7 inverter Function Communication Describes the built in communication function of PLC option Chapter 8 Function card Describes the items
81. ption Data of common area parameter address is Inverter PLC option saved set up by APO81 PLC Rd Data6 Data of common area parameter address is nverter gt PLC option saved set up by APO82 PLC Rd Data Data of common area parameter address is nverter gt PLC option saved set up by APO83 PLC Rd Data8 Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring gt Application and exemplary program 1 Set up inverter parameters as follows Especially enter 0311Hex which is the address of the inverter s current output frequency app 4 1 page 4 Appendix in the APO76 PLC Rd Data Set Value DRVO1 Cmd Frequency 29 00 Hz 2s ORVOS Keypad DRVO7 Freq Ref Src Keypad 1 APO76 PLC Rd Data 0311 Hex 2 The APO76 PLC Rd Data1 corresponds by 1 1 with the PLC option s special register D4474 Therefore the value in the D4474 is the data current output frequency of the inverter stored in 0311Hex which is the address of the inverter output frequency registered in the APO76 PLC Rd Data1 3 For an example with the ladder program below PLC option can monitor the current output frequency of the inverter MOO 4 42 04474 OS000 45 END 4 Press FWD on the digital loader of he inverter for forward operation up to 29 00Hz 5 The value 2900 is inputted into the D4474 as shown below 1290101 00 24 qe gt 14474 OS000 40 END 6 Set the DRVO1 Cmd Frequency to 30 00Hz
82. ram is decided with check on its effectiveness 2 Operation processing contents I O Refresh and program operation are executed 1 Interrupt programs are executed with the detection of their start up conditions 2 Normal or abnormal operation and mounting conditions of the loaded module are checked 3 Communications service or other internal operations are processed 4 4 2 STOP mode In this mode program are not operated It can transfer the program via KGLWIN in Remote STOP mode In this mode programs are not operated 1 Processing when the operation mode is changed The output image area is cleared and output refresh is executed 2 Operation processing contents 1 1 0 refresh is executed 2 Normal or abnormal operation and mounting conditions of the loaded module are checked 3 Communications service or other internal operations are processed 4 4 3 PAUSE mode In this mode the program operation is temporarily stopped If it returns to the RUN mode the o peration continues from the state before the stop 1 Processing when the operation mode changes Data registers and input image areas are not cleared and the operating conditions just before t he mode change is maintained 2 Operation processing contents 1 1 O refresh is executed 2 Normal or abnormal operation and mounting conditions of the loaded module are checked 3 Communications service or other internal operations are processed
83. ram is executed regularly in every scan The TDI programs are executed with a constant time interval specified Time driven with parameter setting as below case interrupt program If process time is needed faster than average 1 scan time TDI gt If process time is needed longer than average 1 scan time gt If process time is needed with constant time interval Process driven e The PDI programs are executed when external interrupt input is Interrupt program applied PDI ji High speed counter o e This interrupt programs are executed when comparison task signal is driven interrupt applied program HSCDI Subroutine e The subroutine programs are executed when they are called by the program scan program with a CALL instruction 4 9 Chapter 4 CPU Function 4 3 2 Program Execution Procedure The following diagram shows that how the CPU module process programs when the CPU module is powered on or switched to RUN mode Start Processing Scan Program i Subroutine Program itis executed when PDI Program the condition is TDI Program satisfied End Processing 1 Scan Program 1 Function The scan program is executed regularly in every scan from 0 step to last step When interrupts has occurred CPU pauses scan program and executes corresponding interrupt program first When this interrupt program finished scan program is to resume 2 Interrupt Program 1 Function When
84. rea 0000 FFFF Parameter setting area Data Register Reserved for special User Program Area Timer preset value 256 words Timer elapsed value 256 words Counter preset value 256 words Counter elapsed value Step Controller 100 x 100 steps S00 00 S99 99 Chapter 4 CPU Function 4 7 RTC Function PLC option card for iS inverter series supplies RTC Real Time Clock module for the time scheduling control Clock operation by the RTC function is continued with a super capacitor when the CPU is powered off The time of RTC is updated in every scan by operation information of system flag 4 7 1 Usage 1 Read Setting of RTC data 1 Read RTC data 1 Read RTC data from KGLWIN Select Online Write Information Set PLC Clock in menu Connect Vownload Hun Monitor start Disconnect Monitor Start Change Mode Read Information Write Information set PLO Clock Change Passwaord write Minet Parameter Download Upload ul A i l Verify Fat Emergency Output Clear p Flash Memory EPROM p PC Clock 200A 0r Aa Tue 13 50 20 PLC Clock 200270723 Tue 135210 C Set by Next Value Year Month Day Hour Min Sec por fr fs fa fr po Cancel 4 23 Chapter 4 CPU Function 2 Read RTC data from special register The followings are the memory address of preset data Special register Description Data Area Word Upper byte Lower byte
85. rre rere Appendix 1 a 1 Appendix 2 Flag List E A creo eee Cre ee Cr err Appendix 2 1 Appendix 3 Control and Monitoring Specific Inverter Data strstr Appendix 3 1 Appendix 4 Common Area Parameter of iS7 Inverter seeen Appendix 4 1 Safety Instructions SAFETY INSTRUCTIONS Before using the product For your safety and effective operation please read the safety instructions thoroughly before using the product gt Safety Instructions should always be observed in order to prevent accidents or risks with the safe and proper use of the product gt Instructions are separated into Warning and Caution and the meaning of the terms is as follows 5 Warning This symbol indicates the possibility of serious injury or death if some applicable instruction is violated This symbol indicates the possibility of slight injury or damage to products if some A Caution applicable instruction is violated gt The marks displayed on the product and in the user s manual have the following meanings NBe careful Danger may be expected NBe careful Electric shock may occur gt The user s manual should be kept available and accessible to any user of the product even after it s been read Safety Instructions Design Precautions gt Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or the PLC module Otherwise
86. s data area as response data or error code 6 LRC Check CRC Check area 1 LRC Longitudinal Redundancy Check It works in ASCII mode It takes 2 complement from sum of frame except header or tail to change into ASCII code 2 CRC Cyclical Redundancy Check It works in RTU mode It uses 2 byte CRC check rules Remark 1 All numerical data can use hexadecimal decimal and binary type If we convert decimal 7 and 10 into each type Hexadecimal HO7 HOA or 16 07 16 0A Decimal 7 10 Binary 2 0111 2 1010 8 2 8 3 Chapter 8 Modbus Communication 7 Function code type Modicon PLC punchon Coc Manie Data Address Remark Read Coil Status OXXXX bit Baad bits output Read Input Status 1XXXX bit input Read bits Read Holding Registers 4XXXX word Read output words Read Input Registers Bar Ole Read input words Force Single Coil DARA OI Write bit output EE Preset Single Register 4XXXX word Write word output BETEN Force Multiple Coils OXAXX Dit Write bits output 4XXXX word Write MO Preset Multiple Registers output wod PLC Option Card Mapping P area h2000 L area K area h4000 h4000 T area current value area C area MET value area hooo Saea area y h8000 8 Modbus addressing rules PLC option card starts its address from 0 and matches with 1 of Modicon products data address So PLC option card address n matches n 1 of Modicon products address This means that the ou
87. sed when a program cannot be written to the PLC module Program cannot be written to the PC CPU Switch to the remote S the mode setting switch s TOP mode and execute to remote STOP the program write After reading error code by using Is ERR LED blinking peripheral device correct the Complete 10 6 Chapter 10 Troubleshooting 10 3 Troubleshooting Questionnaire When problems have been met during operation of the PLC Option Card of iS7 inverter series please write down this Questionnaires and contact the service center via telephone or facsimile e For errors related to special or communication modules use the questionnaire included in the User s manual of the unit 1 Telephone amp FAX No Tell FAX 2 Using equipment model 3 Details of using equipment Option Card model Serial No KGLWIN version No used to compile programs 4 General description of the device or system used as the control object 5 The kind of the base unit Operation by the mode setting switch Operation by the KGLWIN or communications External memory module operation Is the ERR LED of the CPU module turned ON Yes No KGLWIN error message CO N OD Used initialization program initialization program 9 History of corrective actions for the error message in the article 7 10 Other tried corrective actions 11 Characteristics of the error e Repetitive
88. ster of PLC option Therefore the value in the D4474 is the data inverter digital input status stored in the 0320Hex which is the address of the inverter digital input status registered in the APO76 PLC Rd Data 3 For an example with the ladder program below PLC option can monitor the digital input status 0 or 1 of the inverter oo000 Poog2 Status of P1 IN65 0 B D4474 00000 O Off 1 On 00000 FONE Status of P2 IN66 6 B D4474 00001 0 Off 1 On 00000 P0064 i Status of P8 IN72 0 Off 1 On 12 E 04474 0000 4 When the inverter s multifunction input P1 is ON the P0062 coil is excited as shown helow 0 6 D4474 0000 O 0 Off 1 On 00001 POoGS Status of P2 IN66 BB 04474 00001 0 Off 1 On 00001 POOE4 Status of P8 IN72 12 1B 04474 00007 0 Off 1 On 5 When the inverter s multifunction input P2 is ON the P0063 coil is excited as shown below 00003 pogge Status of P1 IN65 0 B D4474 00000 0 Off 1 On 00003 PODES Status of P2 IN66 6 B D4474 00001 0 off 1 On ooog P0064 Status of P8 IN72 12 Pl6 D4474 00007 0 Off 1 On 6 When the inverter s multifunction input P8 is ON the P0064 coil is excited as shown below O B 04474 0000 O 0 Off 1 On 00181 PODES Status of P2 IN66 6 p D4474 00001 El 0 off 1 On 00131 PODES Status of P8 IN72 120 B 04474 00007 O 0 Off 1 On The scanning frequency of PLC option card reading the digital
89. the KGLWIN Check that the IN68 P4 Define is set to External Trip and turn on the multifunction input P4 to trigger an External Trip The D4490 area becomes 4 External trip as shown below Inverter Trip E Save Area 1 Inverter Trip Save Area 2 Inverter Trip Save Area 3 Inverter Trip Save Area 4 3 Check that the IN67 P3 Define is set to BX and turn on the multifunction input P3 to create BX The D4491 area becomes 60 BX as shown below Inverter Trip Save Area 1 Inverter Trip Save Area 2 Inverter Trip Save Area 3 Inverter Trip Save Area 4 7 22 LSIs Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 5 Isolating PLC option output when the inverter is tripped by LV Low Voltage As described in page 7 7 6 Terminal output the method of isolating PLC output when the inverter is tripped by LV Low Voltage is described below with an exemplary program gt Common area of inverter Referring to the parameters exclusively for monitoring of inverter common area in the App 4 4 page 4 Appendix the addresses of the common area of the inverter level type trip information are as follows Common Area Detailed Description Address BITO BX BIT 1 LV BIT2 Lost Command BIT3 KPD Lost Command Level Type Trip Information BIT10 BIT11 Special D registers of PLC for inverter status monitoring corresponding to APO76 83 _
90. the inverter if a specific value is entered in the D4454 by the ladder program the value will be the digital output of the inverter 3 In the sample program below if D4454 is written with h0003 30A 30C of Relay1 and AXA AXC of Relay2 are short circuited And then if D4454 is written with h0000 the 30A 30C and AXA AXC of Relay2 are opened MODO 0003 ee How RO0DOS 4454 20 END Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 4 Writing other common area parameters frequently used e g acceleration and deceleration times etc PLC option can write all the common area parameters of inverter In this manual PLC option will set up write acceleration and deceleration times Inverter common area Referring to the parameters exclusively for control of inverter common area in the App 4 6 page 4 Appendix the addresses of the common area of the inverter acceleration and deceleration time are as follows Common Area Address 0x0383 Acceleration Time Setting of Acceleration Time 0x0384 Deceleration Time Setting of Deceleration Tlme Detailed Description Special D een nes of PLC for inverter control corresponding om APO60 67 Use of the Use ofthe Register a Data to inputted in ong common area O PLG option Inverter Control Ma ee ee Data to inputted in A common area TT PLC option Inverter Control MEN ERRE Data to inputted in the common area parameter PLC option gt Invert
91. tinu during BCD conversion Correct the content of the e e An operand value is outside the defined error step operand range Scan time has overrun the watch dog Check the maximum scan time of the program and modify the program or insert programs An error has occurred at program Program replacement has change during run not been completed during run Common Read to Write from the inserted Flash Check and replace the memory is not performed flash memory Operation Operation Error Error WDT Over WDT Over h0031 Stop Error of PGM Change Program Error Change during run Program PGM Change Check Error Error h0032 Stop h0033 Continue An error has occurred while checking a program Correct the error Code Check Error Missing the END Miss END 99041 instruction Error in the program Missing the h0042 RET Miss RET instruction E rror in the program 10 11 h0040 An instruction unreadable by the CPU is Correct the error step Stop included Insert the END instruction The program does not have the END at the bottom of the Stop instruction program The subroutine does not has the RET Insert the RET instruction at its bottom instruction Stop Chapter 10 Troubleshooting Missing the SBRT instruction in the subroutine program The JMP JME instruction error The FOR NEXT instruction error The MCS MCSCLR instruction
92. to be checked for long term normal Chapter 9 Maintenance operation of the iS7 PLC option card Describes the various operation errors and corrective Chapter 10 Troubleshooting actions Describes parameter setting basic I O Appendix 1 System Definitions communications module Appendix 2 Flag List Describes the types and contents of various flags Control and a 7 a Describes enables control or monitoring of the specific Appendix 3 Monitoring Specific data of inverter Inverter Data Common Area Describes the common area parameter of iS7 inverter need Appendix 4 Parameter ofiS7 ed for control monitoring of iS7 inverter Inverter Remark This manual does not describe the programming method For their own functions refer to the related user s manuals 1 1 Chapter 1 Gerneral e sid 1 iS7 PLC option card is compact type which is integrated the function of CPU Input and output and communication function PLC option card has features of below described 1 High speed processing High speed processing of 0 1us Step 2 Various built in functions PLC option card can perform the various system by just using the one option card e Fast processing applications Pulse catch Allows the option card to read a pulse which has a width as small as 10 s External interrupt Using in various applications with built in 6 interrupt input that high priority event which requires immediate responses e The input
93. toring PLC Option Inverter PPro RCC Terre reer eer Teer ee ere rer rrr 7 14 Chapter 8 Modbus Communication 8 1 Modbus Communication iin sy ii iy iy ama 8 L 1 8 1 1 Introduction A 8 _ 1 8 1 2 Basic Specification A 8 1 8 1 3 Parameter Setting A ere ere eee eee Cre 8 Z 4 8 1 4 Instruction a a ia di aa a aa oa 8 _ 6 Chapter 9 Maintenance 9 1 Maintenance and Inspection eT er rrr errr eee rere errr ee eee ee eer Cre eee 9 1 92 Daily Inspection aaa 9 _ 1 Chapter 10 Troubleshooting 10 1 Basic Procedures of Troubleshooting PTT Pe Ee T Creer ee Cre Cee err eee Corer error 10 a 1 10 2 Troubleshooting PPP Ce eC EERE ETE eC ECE Ee ANNA 10 a 1 10 2 1 Troubleshooting flowchart used when the ERR LED is flickering 10 2 10 2 2 Troubleshooting flowchart used when the RUN LED turns off 10 3 10 2 3 Troubleshooting flowchart used when the I O part doesn t operate normally i BU mn A a lm 10 4 10 2 4 Troubleshooting flowchart used when a program cannot be written to the CPU part it ink id wr nl ce wn a a aa 10 _ 6 10 3 Troubleshooting Questionnaire RANA 10 7 10 4 Troubleshooting and Countermeasure Pee CeCe eee ree eer re ere ee eer er re rrr 10 a 8 10 4 1 Input circuit troubles and corrective actions ssssssrrssrreserrsrrrserreerreseeenn 10 8 10 4 2 Output circuit troubles and corrective actions ver esesereeeeeeeeeeeeeee 10 9 10 5 Error Code List ANNO 10 a 11 Appendix Appendix 1 System Definitions Ce ERP Pe ere eT eee Cre Cee Co
94. tput contact point 1 0001 of Modicon products is marked as communication address 0 and the input contact point 1 0001 of Modicon products is marked as communication address 0 in PLC option card 9 The size of using data As for data size PLC option card supports 128 bytes in ASCII mode and 256 bytes in RTU mode The maximum size of the Modicon products is different from each others kind So refer to Modicon Modbus Protocol Reference Guide Chapter 8 Modbus Communication 7 10 Wiring Use S and S terminals il y Lo va RS485 terminal Modbus RTU Master RS485 terminal Modbus RTU Master 8 1 3 Parameter Setting 1 Setting communication parameter 1 Open a new project file at KGLWIN e iS should be selected in PLC type e Open a new project file for each of the master and the slave 2 Select a communication parameter at KGLWIN and double click to open the following window Parameter New Projecti o Sal Basic Interrupt CommCh0 CommCh1 PID TUN PID CAL POS Analog esa HSC Chi HSC Ch Communication Enable Protocol and Mode Timeout in Master Mode Eo me Communication Method Dedicated Station Mumber Y ad Status of Slave E Baud Hate 19200 y Data O CO Master Read Status of Save PLE List O slave Parity Bit E gt Stop Bit ene ae i Master F e SCI Communication Channel C Slave transmission ASs232C Null Modem or Asd22 485 Mies
95. ts diagnosis and corrective actions for various errors that can occur during system operation 10 1 Basic Procedures of Troubleshooting System reliability not only depends on reliable equipment but also on short downtimes in the event of faults The short discovery and corrective action is needed for speedy operation of the system The following shows the basic instructions for troubleshooting 1 Visual checks Check the following points e Machine operating condition in stop and operating status e Power On Off Status of I O devices Condition of wiring I O wires extension and communications cables Display states of various indicators such as POWER LED RUN LED ERR LED and I O LED After checking them connect peripheral devices and check the operation status of the PLC option card and the program contents 2 Trouble Check Observe any change in the error conditions during the following e Switch to the STOP position and then turn the power on and off 3 Narrow down the possible causes of the trouble where the fault lies e e Inside or outside of the PLC e O module or another module e PLC option card program 10 2 Troubleshooting This section explains the procedure for determining the cause of troubles as well as the errors and corrective actions Errors Is the ERR LED flicke Flowchart used when the ERR LED is flickering ring Are the RUN LED turn Flowchart used when the RUN turned OFF ed OFF
96. uble click Forced 1 0 Forced ff Mi ja a eee eee eee Been eee eee eee Set forced I O data by bit Set forced I O data enable by bit 4 18 LSis Chapter 4 CPU Function When forced I O set enables forced I O function is executing Trace a een i 180 E alle Stop a Break Step he mi m Break Sean E Break Git Gael areak EE re a Click Selina lrace MEET Forced 1 0 Enable 2 Special data register for forced I O The contents of forced O setting is registered to special data register as below It is possible to use forced I O function to program tems Special Device O All Forced l O enable M1910 D4700 Contact Input Enable Area D4704 Contact Output Enable Area D4800 Contact Input Data Area D4804 Contact Output Data Area Forced I O enable area by bit Forced I O set data 3 Force on off Processing timing and method 1 Forced Input After data have been read from input modules at the time of input refresh the data of the junctions which have been set to force on off will be replaced with force setting d ata to change the input image area And then the user program will be executed with real input data and force setting data 2 Force Output When a user program has finished its execution the output image area has the operatio n results At the time of output refresh the data of the junctions which have been set to
97. usively for control of inverter common area in the App 4 6 page 4 Appendix the addresses of the common area of the inverter s digital outputs are as follows Common Area Detailed Description Address BITO 0 Relay1 OFF 1 Relay1 ON 0x0386 BIT1 0 Relay2 OFF 1 Relay2 ON O fare CEC rans oovorr rawon Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring gt Special D registers of PLC for inverter control corresponding to APO60 67 Register UseoftheRegister Memar address set up by APO6O PLC Wr Data 1 Control address set up by AP061 PLC Wr Data 2 ont address set up by AP062 PLC Wr Data 3 Control Data to inputted in the common area parameter PLC option Inverter address set up by AP064 PLC Wr Data 5 Control address set up by AP065 PLC Wr Data 6 Control address pel up by AP066 PLC Wr Data 7 Salis address set up by AP067 PLC Wr Data 8 Control gt Application and exemplary program 1 Set up the inverter parameters as follows In the APO60 PLC Wr Data1 enter 0386Hex which is the common area address of the inverter digital output page 4 App 4 6 Appendix Set Value OUT31 Relay 1 None OUT32 dee 2 APO60 PLC Wr Data1 corresponds with the D4454 which is the special register of PLC option by 1 1 relation Since the APO60 PLC Wr Data is currently registered with the common area address 0386Hex of the virtual multi function output of
98. ut image area Input Image Area Refresh Program operation processing Program starts before it starts processing Program is sequentially executed from the first step to the last step Program operation processing Program ends part when operation processing of a program is finished Stage for return processing after the CPU part has finish ed 1 scan The END processing following processing is executed Self diagnosis Change present values of timer and counter etc Processing data communications between computer link module and communications module Checking the switch for mode setting 2 Interrupt operation method If a situation occurs which is requested to be urgently processed during execution of a PLC progra m this operation method processes immediately the operation which corresponds to interrupt progr am The signal which informs the CPU of those urgent conditions is called interrupt signal The C PU has two kinds of interrupt operation methods which are internal and external interrupt signal me thods 4 2 Chapter 4 CPU Function 4 2 2 Operation Processing at Momentary Power Failure Occurrence The momentary power failure occurs when the input line voltage to the power supply falls down below the rated voltage When momentary power failure occurs within 10ms the PLC option card maintain operation processing But if it exceeds 10ms PLC option card stops processing and all output turns off And The r
99. utline drawing If the J2 jumper is set to ON terminal resistance of 120 ohm is inserted between the internal communication Modbus RTU lines S S When this product is installed at the terminal of a communication system set the terminal resistance jumper J2 to ON This will adjust the impedance between the communication lines to improve the distortion and attenuation of the RS485 communication signals caused by the delay in data transmission aus Chapter 7 Exclusive Functions for iS7 Inverter Control Monitoring 8 Battery Housing 1 Battery specification Coin type lithium ion battery Type CR2032 2 Service life of battery A new battery capacity 220mAh at 20 C can supply power to this product for about 4 years without external power supply When the external power supply is ON the battery is not discharged 3 Data maintained by battery power during external power failure all the data in the latch area set up by KGLWIN Clock data internal RTC 4 Battery discharge check Turn on the power of this product Go to No 73 Real Time in the CNF group of the iS7 inverter using the loader of the S7 If the present time is 2000 01 01 00 00 the battery needs to be replaced The same will be displayed at power turn OFF ON if no battery is installed 5 Battery replacement Turn the power supply of the iS7 inverter to OFF Remove iS7 inverter cover Remove the cover of this product too Remove discharged batt
100. ward deceleration the D4474 is h0041 see common area of inverter 00065 POO050 0 D4474 OOOO Stop Status 00065 POOS7 AH 04474 HOS Forward Accelerating OOS P is Constant Speed for 12 D4474 0 HOS Forward 00065 POOS3 18 04474 AOA Forward Decelerating 3 Monitoring the current output frequency of inverter It is possible to monitor the current output frequency of iS7 inverter and make out a ladder program for the sequence suitable for the operation frequency in PLC option card gt Common area of inverter Referring to the parameters exclusively for monitoring of inverter common area in the App 4 1 page 4 Appendix the addresses of the common area of the inverter s current output frequencies are as follows Common Area Address E Detailed Description Output Current Output Frequency 0x0311 Frequency Monitoring gt Special D registers of PLC for inverter status monitoring corresponding to APO76 83 Register Use of the Register Remark Data of common area parameter address is Inverter PLC option saved set up by APO76 PLC Rd Data Data of common area parameter address is Inverter PLC option saved set up by APO77 PLC Rd Data2 Data of common area parameter address is Inverter PLC option saved set up by APO78 PLC Rd Data3 Data of common area parameter address is Inverter PLC option saved set up by APO79 PLC Rd Data4 Data of common area parameter address is Inverter PLC o
101. y to 30 00Hz The D4471 will be changed to 03000 and the M0024 relay will be ON 03000 MO024 42 34471 03000 40 END Appendix 3 6 Appendix 4 Common Area Parameter of S7 Inverter Appendix 4 Common Area Parameter of 1S7 Inverter 4 1 Common Area Parameter for Monitoring Detailed Description 0x0300 Inverter Model R 1S7 000Bh 0 75kW 3200h 1 5kW 4010h 2 2kW 4022h 3 7KW 4037h 5 5kW 4055h 7 5kKW 4075h 11kW 40BOh 15kW 40FOh 18 5kW 4125h 0x0301 inverter capacity R 22kW 4160h 30kW 41E0h 37kW 4250h 45kW 42D0h 55kW 4370h 75kW 44B0h 110kW 46E0h 160kW 4A00h 220kW 4DCOh 315kW 53B0h 375kW 5770h 200V single phase open air cooling 0220h Inverter input 200V 3 phase open air cooling 0230h voltage power 200V single phase forced cooling 0221h 0x0302 supply type 200V 3 phase forced cooling 0231h single phase 3 400V single phase open air cooling 0420h phase 400V 3 phase open air cooling 0430h cooling method 400V single phase forced cooling 0421h 400V 3 phase forced cooling 0431h Sn inverter S W 0x0304 Reserved O normal status 4 Warning status 8 Fault status operates according to set Inverter operating status 1 speed search 2 accelerating 3 steady speed 4 decelerating 5 decelerating stop 6 H W OCS S W OCS 8 dwell operating stop forward operating reverse operating 0x0305 DC operating 0 speed contr
102. y attached Not attaching the terminal cover could result in electric shock gt Be sure that wiring is done correctly be checking the products rated voltage and the terminal layout Incorrect wiring could result in fire damage or erroneous operation gt Tighten the terminal screws with the specified torque lf the terminal screws are loose it could result in short circuits fire or erroneous operation Be sure to ground the FG or LG terminal to the protective ground conductor Not doing so could result in erroneous operation gt Be sure there are no foreign substances such as sawdust or wiring debris inside the module Such debris could cause fire damage or erroneous operation Startup and Maintenance Precautions Warning Safety Instructions gt Do not touch the terminals while power is on Doing so could cause electric shock or erroneous operation gt Switch all phases of the external power supply off when cleaning the module or retightening the terminal or module mounting screws Not doing so could result in electric shock or erroneous operation Do not charge disassemble heat place in fire short circuit or solder the battery Mishandling of battery can cause overheating or cracks which could result in injury and fires Caution Do not disassemble or modify the modules Doing so could cause trouble erroneous operation injury or fire gt Switch all phases of the external p

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