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z4-series seismicframe cabinet user manual
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1. 34537 002 2U X19 Black 50 EA 34538 002 1U X19 Glacier White 6 EA 34537 E01 2U X19 Glacier White 6 EA 34538 E01 1U X19 Glacier White 50 EA 34537 E02 2U X19 Glacier White 50 EA 34538 E02 X Color C Black E Glacier White 29 Power Management PDU brackets are available as well as a wide range of power strips and PDU s including monitored and switched versions Full Height PDU Bracket Dual 4 8 121 mm Two sizes Dual and Wide 40U 14480 x00 Attaches to the cabinet frame 43U 14480 X01 Dual support 2 x 2 2 W 51 mm PDUs Wide 5 8 147 mm Wide support 2 x 2 7 W 69 mm PDUs 40U 14481 X00 43U 14481 X01 X Color C Black E Glacier White Shelves Trays and other accessories Cage Nuts amp Screws 12637 001 pres 25 M6 cage nuts and screws oe Low Profile Fixed Shelf 12610 719 1U x 19 W Telescopes 20 36 510 mm 910 mm in depth Seismic Equipment Bracket for Cabinets 14061 719 1U x 19 W Adjusts 15 32 380 mm and 810 mm in depth 30
2. Hex Nuts y x2 x4 x4 4 1 Ground Terminal Block 2 M5x16 Bolts 2 M5 Hex Nuts Antioxidant Compound x2 x2 5 4 M8x90 Lag screws 4 Wide Washers 4 M8 Washers Used to secure the x4 cabinet to the pallet during shipping x4 Getting Started Tools Required 1 13 mm Socket Wrench For removing lag bolts securing cabinet to pallet For removing casters For adjusting equipment mounting rail For installing baying brackets Qo0 0 2 8mm Socket or Open End Wrench a For installing ground terminal block 3 2 Phillips Screwdriver For removing dust cover to expose shipping lag bolts For installing M6 screws into cage nuts to secure equipment in mounting rails For removing and installing door hinges d For installation and removal of PDU brackets ooo 4 5mm Ball Hex Driver a For extending and retracting leveling feet Unpacking CAUTION The Z4 Series SeismicFrame cabinet is heavy Use a minimum of two 2 people to unpack and remove the cabinet from the pallet CAUTION The Z4 Series SeismicFrame casters are for moving the cabinet short distances over smooth floor surfaces only Move shipping pallet as close as possible to the final installation location before unpacking CAUTION The Z4 Series SeismicFrame casters and levelers are not intended to support cabinet loads for extended periods of time Always anchor the cabinet after positioning Inspect
3. a EEEa Aaaa aaia iaia 7 TOGIS REGUIPE 3 airar a E a O A a a en sides 9 Unpacking na A e a a e e AE A Bsa A E eee 9 Installation od lcs e eieiei eere jas a eaaa e nE NE es EAOn EEE EEEE Ea EE EnO Taaie 11 MOVing the cabine trises na aT Ea a ETE A aa eTa A S OE AN ES 11 RAVO Aaa E EE EA A A A E EA T E A bes anda A AS 11 A choring th cabinet to the Too tes sese renere ee aaa EAA a E ia 13 Bonding the cabinet to the telecommunications ground e sessssssssssssseerererreesrrssesssssessrerererereeresesss 14 Configuring the cabinet sannana a a ETE 16 Removing and Installing the Front DOOF sesssnesssssssssseoseeeerrereresrssssssssessrererenreesrrssesssssessrereeerereseesess 16 Removing and Installing the Rear DOOTS esssnessssssssssesseeerrreereresrssssssssessrerererrresressesssssossrereeereeeeresess 18 Removing and Installing the Top Panel cccsessssssscseceeeeececeeeecesseeeesessesaesaeeeeeeseeeeeeseesseessesesaaaaees 19 Removing and Installing the Side Panels ccssesssscsececceeceeeeeecesssesesesseseeaaeeeceeceeeeeeeeesseeeseeesagaaees 22 Adjusting the Equipment Rails ccccccsessssesssssaaeeecceeeeeeeeeeescesesssseeseesaeeaeeeeeeeseeeeesseeseesseessaeaaeees 26 IAStal ling EGUIPIMOENt toea both se lace cashed a bios ss dubs ibwes aa dueelaatin E Woks SES 27 Cable Management onreine inn E E casas E TE ees ae sean aa Taso be ae I Leh doe 27 ACCESSOTI CS aieo cacctneeeciccuvevesuce hese ai r EE
4. appropriate all wiring and equipment should be installed in accordance with NFPA 70 National Electrical Code and the applicable sections of ANSI C2 National Electrical Safety Code Intended Use Keep a printed copy of the Preface of this User s Manual in or near the cabinet e Install the cabinet only in a Restricted Access Location such as a data center e Use indoors only in environmentally controlled areas do not use outdoors in harsh environments or in air handling spaces e Use the cabinet for information technology and telecommunications equipment including servers and peripherals e Allow only qualified service personnel to use the cabinet e The cabinets must be anchored to the floor to ensure stability and a safe working environment e The load bearing capacity of the Z4 Series SeismicFrame Cabinet is Static 3 000 Ib 1360 kg Seismic 1 500 Ib 680 kg Tested to UL 2416 Issue 2 July 2013 Section 11 1 4 Loading test 4X rated load Tested to Telcordia Technologies GR 63 CORE Issue 4 April 2012 Sections 4 4 Components of the Z4 Series SeismicFrame Cabinet 4 Side panel 1 Frame 5 Double rear door 2 Front door 6 Standard top panel 3 Equipment mounting rails Included Hardware 1 2 Keys x2 2 50 M6 Cage Nuts and Screws x 50 weg F A as x50 3 2 Baying Brackets 4 M8x20 Hex Head Screws 4 M8
5. door that you want to remove 2 Partially open the door but not as far as 90 degrees 3 Disconnect the ground wire 4 Open the door to exactly 90 degrees and pull the door away from the cabinet frame Installing the Rear Doors 1 Hold the door in a 90 degree open position 2 Align the hinges on the door with the hinges on the frame and slide the hinges together 3 Rotate the door to the closed position 4 Insert the hinge pins from the top of the hinge into both the upper and lower door hinges 5 Open the door and reconnect the ground wire 18 Removing and Installing the Top Panel Removing the Top Panel 1 Open the rear door s of the cabinet 2 Using a T30 Torx driver remove the six 6 screws on the top panel Two 2 are located on each side and two 2 on the rear of the top panel Front of cabinet T30 Torx Driver Top panel Top rear lateral 3 Push up on the top panel and remove 19 Installing the Top Panel 1 Align the front edge of the top panel with the frame 2 Lower the top panel sliding it forward to make contact with the front of the frame Cabinet Front Front Top Lateral Top panel Hooks Top Lateral Slots 3 Lower the back of the top panel 20 4 Using a T30 Torx driver install the six 6 screws on the top panel Two 2 are located on each side and two 2 on the rear of the top panel The screws
6. 24 Series SeismicFrame Z4 Series SeismicFrame Cabinet System User s Manual CHATSWORTH While every effort has been made to ensure the accuracy of all information CPI does not accept liability for any errors or P R 0 D U C T S omissions and reserves the right to change information and descriptions of listed services and products 2014 Chatsworth Products Inc All rights reserved Chatsworth Products CPI CPI Passive Cooling eConnect MegaFrame techsupport chatsworth com Saf T Grip Seismic Frame SlimFrame TeraFrame GlobalFrame Cube iT Plus Evolution OnTrac QuadraRack and Velocity www chatsworth com are federally registered trademarks of Chatsworth Products Simply Efficient is a trademark of Chatsworth Products All other trademarks belong to their respective companies 07 14 MKT 60020 628 Contents Z4 Series SeismicFrame Cabinet Overview ssssssssssssssececeeceeceeceecesceceeceeccsscsecsceseesseeseeesceeeeeeeeees 3 Introduction to the Z4 Series SeismicFrame Cabinet cceseceeeescceeesseceeeeeceeeeeeeeesesseeeeeeaaeeeeeseaeeenes 3 Safety Informatio Mns ennen eats sings vee de Be ah cov S5 05 cust A Sa aT oa Bava IR aE a 3 PANES ASO Se E N EA toscorey igs nae tudo ahaa alte anon by aannnsbon E E 5 Components of the Z4 Series SeismicFrame Cabinet cccccsssssssseccescececcecesceseseessnsssesaeeeeeeeeeeeseseees 6 cluded Hardwares mnene aa non ag naasa anna Calstogaa aiageeta naling aana aa Paaa
7. EE SoS S e aa dei ieddateusesesdaqana tense aena Roos ereenn oas 28 Cable Managementesinen seus n a REN RE aE EE E ER oysaeeetn le aeededeees 28 Thermal Management mm a a E A EE E eee SEN 29 POWEF Management eeiaeiecererici a a a e e e a a ie a EA 30 Shelves Trays and other act ssSorie Snares ai e a e a a E a N 30 Z4 Series SeismicFrame Cabinet Overview Introduction to the Z4 Series SeismicFrame Cabinet The Z4 Series SeismicFrame Cabinet System from Chatsworth Products Inc CPI has been developed to meet a range of seismic application needs The Z4 Series SeismicFrame is available in two widths two heights and two depths allowing for alignment with the size and capacity requirements for most installations The Z4 Series SeismicFrame cabinet accessories including cable management power management thermal management and more offer additional flexibility enabling the cabinet to be further configured to support many different applications Safety Information Keep a printed copy of this User s Manual especially the following safety information in or near the cabinet A WARNINGS e Improper use of this product or failure to follow these instructions may result in equipment damage personal injury or death Read and understand all instructions for proper installation and use of this product e Only trained service personnel or licensed electricians shall install the equipment e Be sure to use sufficient person
8. Use the supplied hardware and a 13mm Socket wrench to attach the baying bracket included in the hardware kit to the first cabinet Make sure to use the correct set of holes for the desired cabinet spacing 24 or 600 mm The 24 spacing will center two 600 mm wide cabinets over a 24 access floor tile spaces cabinets approximately 0 4 10 mm apart The 600 mm spacing will bay any two cabinets side by side amp Ooo 3 Move the second cabinet so that the cabinets are aligned 4 Use the supplied hardware to attach the baying bracket to the second cabinet 5 Repeat steps 1 4 for the other end of the cabinet 15 Configuring the cabinet The Z4 Series SeismicFrame Cabinet can easily be configured for a variety of applications Not only can the standard cabinet components be adjusted or removed but a broad range of accessories can be installed to create a cabinet solution that meets all the needs of your installation requirements Removing and Installing the Front Door cabinet one person should support the door while another person retracts the hinge CAUTION To avoid personal injury and reduce the risk of damaging the door or the pins and removes the door from the frame Removing the Front Door 1 Open the front door to 90 degrees so that it is perpendicular to the cabinet The door is perpendicular to the cabinet when it is parallel with the side of the cabinet Disconnect the groun
9. chatsworth com or call toll free at 800 834 4969 US amp Canada Monday to Friday 5 a m to 5 p m Pacific Time 10 Installation Moving the cabinet A CAUTION The Z4 Series SeismicFrame Cabinet ships on casters Move the cabinet by pushing on the front or the rear of the cabinet Do not push the cabinet from the sides The Z24 Series SeismicFrame cabinet has been provided with four 4 casters to allow the cabinet to be rolled into position Once the cabinet has been moved to the final location remove the casters and fully recess the levelers per the instructions below Removing the casters Lower all four 4 levelers using a 5mm ball hex driver until casters are slightly raised I 5mm Ball Hex Driver Access If you don t have a 5mm Ball Hex Driver you can use a wrench on the bottom of the leveler D Next using a 13mm Socket Wrench remove single M8 screw from each 4 caster bracket Lift caster bracket up and back to remove Once casters are removed fully recess each leveler lowering the cabinet until it sits on the floor Levelers are only used for ease of removing casters Cabinet must sit directly on floor for anchoring 12 Anchoring the cabinet to the floor Insure the casters have been removed and all levelers recessed Z4 Series SeismicFrame Cabinets whether bayed together or standing alone should be anchored to the floor The recommended anchor to use is Hilti HSL 3 M12 50 o
10. d wire While supporting the door retract the hinge pin from the lower hinge Note the door hinge pin and or hinge may be damaged if the door is not properly supported while being removed Hold the door so that it does not lean Retract pin from upper hinge Support the door while lifting and moving the door Once the door is free of the hinges move the door away from the frame 3 Retract pin 2 Disconnect wire 4 Retract pin 16 Installing the Front Door 1 Hold the door so that it is perpendicular to the cabinet and align the hinge pins on the door with the hinge barrels on the cabinet The door is perpendicular to the cabinet when it is parallel with the side of the cabinet 2 Align the upper hinge pin with the upper hinge barrel Insert the upper hinge pin into the upper hinge barrel Continue to support the door keeping it vertical and perpendicular to the cabinet frame The door must be supported to prevent damage to the hinges 3 While supporting the door align the lower pin with the pin barrel and push pin down into place Check that both hinge pins are inserted into the hinge barrels before releasing the door 4 Reconnect the ground wire 5 Close the front door 3 Push pin down 2 Connect wire 17 Removing and Installing the Rear Doors Removing the Rear Doors 1 With the doors closed lift and remove the hinge pins from both the upper and lower hinges on the
11. er cables Separate the cables by type gather into bundles and fasten loosely with hook and loop fasteners CPI offers Saf T Grip Straps to fasten cable bundles P N 0200x series See Accessories Cable Management on page 28 for more information 27 Accessories Cable Management Ring Cable Manager 600mm Cabinet For 23 6 600 mm wide cabinets 40U x 600 14440 X00 Two 2 half height sections 43U x 600 14440 X01 Ring Cable Manager 800mm Cabinet N For 31 5 800 mm wide cabinets 40U x 800 14445 X00 k Two 2 half height sections 43U x 800 14445 X01 14440 XXX 14445 XXX q Cable Lashing Bracket Two 2 half height panels 40U 14465 X00 9 Attaches to the cabinet frame 43U 14465 X01 f 4 5 Front to Rear Cable Manager For 31 5 800 mm wide cabinets 14485 X00 Po X Color C Black E Glacier White 28 Thermal Management Air Dam 40U x 600 14435 X00 For 23 6 600 mm wide and 43U x 600 14435 x01 31 5 800 mm wide cabinets 40U x 800 14435 x02 43U x 800 14435 X03 Baying Seal Kit Seals space between cabinets when bayed 24 apart 40U 39137 700 43U 39137 703 Snap In Grommet amp Plug Kit 39133 001 lor For 31 5 800 mm wide cabinets NSI p Set of 8 grommets that push Y into equipment rails LRS Snap In Filler Panel 1U X19 Black 6 EA 34537 001 2U X19 Black 6 EA 34538 001 1U X19 Black 50 EA
12. ground the top panel to the frame Front of cabinet T30 Torx Driver Top panel Top rear lateral 21 Removing and Installing the Side Panels Removing the Side Panels 1 Unlock the side panel latch with the key if necessary 2 Remove two 2 screws using 13mm socket wrench 13mm Socket Wrench 22 3 Tilt side panel out and disconnect the ground wire Disconnect ground wire 4 Lift up on the side panel and remove it from the cabinet 23 Installing the Side Panels 1 Align the side panel with the cabinet frame and slip the side panel into the side of the frame Allow the side panel to move downwards so that the lip on the bottom of the panel engage the front to rear frame member below the side panel 2 Connect the ground wire Connect ground wire 24 3 Rotate the side panel up to meet the frame and push until side panel hits brackets Install two 2 M8 hex screws using a 13mm socket wrench 4 Lock the side panel with the key if necessary 25 Adjusting the Equipment Rails 1 Usea 13 mm socket wrench to loosen but do not remove the nuts securing the equipment rail to the frame in nine 9 locations on the front rails or six 6 locations on the rear rails 2 Move the equipment rail forward or backward to the desired location 3 Tighten the nuts in all nine 9 locations on the front rails or
13. nel to safely remove the cabinet from the pallet e Do not attempt to move large cabinets by yourself Obtain adequate assistance to stabilize the cabinet during movement or hire professional equipment riggers e Move cabinets on installed casters with extreme care Sudden stops excessive force and uneven surfaces may cause the cabinet to overturn Move the cabinet with the back as the leading edge Never push on the sides e The cabinet shall be level stable bolted and appropriately secured to the building structure Castors are only provided to transport the cabinet from the receiving location to its install location e The cabinet shall be installed in a Restricted Access Location and only used by trained service personnel e Suitable for mounting on concrete or other noncombustible surface only Safety Information A WARNINGS e Unload equipment from the cabinet before moving it e Two or more cabinets can be bayed together coupled to enhance their stability Each cabinet should be anchored to the floor e Before loading equipment in the cabinet always anchor the cabinet frame to the floor e Always load heavy equipment such as a UPS at the bottom of the cabinet first and add lighter equipment on higher levels e A safety risk exists when equipment is mounted on a shelf installed more than 30 inches 760 mm above the floor in a cabinet without doors and or side panels The equipment may accidentall
14. r use hardware appropriate for your type of flooring as determined by your EOR Follow anchor manufacturer s installation instructions for floor preparation Anchor cabinet in two 2 locations in the front and two 2 locations in the rear of the cabinet Anchorage holes Anchor Locations 13 Bonding the cabinet to the telecommunications ground Z4 Series SeismicFrame Cabinets should be bonded to the telecommunications ground The top panel side panels doors and mounting rails on the Z4 Series SeismicFrame cabinet are electrically bonded to the frame A ground strap bonds the side panels and doors to the frame Nibs screws bond the top panel to the frame In order to bond the cabinet to the telecommunications ground use the Ground Terminal Block included to connect a bonding conductor to the telecommunications ground or signal reference grid Remove the mask sticker at desired grounding location and apply generous coating of gray antioxidant Secure grounding wire to the terminal block Attach the block to the cabinet frame with an 8 mm wrench using two M5 bolts and nuts Q 3 SS a Ors l2er CO Oe Se LO A Boe aa Ce r on 14 Baying cabinets together Z4 Series SeismicFrame Cabinets can be bayed fastened together with solid side panels in place or with no side panels depending on installation requirements Cabinets must be the same height and depth 1 Remove the hole plugs on top of cabinet frame 2
15. six 6 locations on the rear rails Markings are provided on the frame to help align the equipment rails so that they are vertical as well as in the same location as the rails on the opposite side of the frame 26 Installing Equipment The Z4 Series SeismicFrame Cabinet supports all manufacturers equipment that conforms to the EIA ECA 310E standard Most equipment attaches directly to the equipment mounting rails however some manufacturers may provide brackets or slide assemblies that require additional installation Rack mount unit U markings are clearly printed on the equipment rails to simplify installation of components Align equipment with the U markings on each side of the cabinet before securing the equipment NOTE Equipment rails should be adjusted to the desired location front to rear prior to installing equipment See Adjusting the Equipment Rails on page 25 The Z4 Series SeismicFrame Cabinet is provided with hardware to secure equipment to the mounting rails This hardware includes 50 sets of M6 cage nuts and screws Additional hardware is available for purchase see Other Accessories on page 30 Cable Management CPI cable management products provide the proper cable bend radii for better data transmission fewer tangled cords and cable damage and ease in moving adding and changing connections The products assist in complying with ANSI TIA EIA installation of Category 5 5e 6 6a and fib
16. the cabinet for damage If any damage to the cabinet is observed contact your distributor or CPI Customer Service 1 2 n Carefully remove the cardboard wrap surrounding the cabinet Remove the four 4 cardboard corner protectors and bag Inspect inside the cabinet to insure all items are securely fastened to the cabinet Remove any items that were shipped inside the cabinet but are not fastened to the cabinet Remove the 2 bottom dust covers to expose the lag bolts that attach the cabinet to the pallet using a 2 Phillips Screwdriver Remove the 4 lag bolts that hold the cabinet to the pallet using a 13 mm 1 2 socket wrench Remove the cabinet from the pallet RECYCLABLE MATERIALS CPI uses only recyclable materials in all of its cabinet packaging Please save packaging for later use or dispose of properly All wood oy Ge components of CPI pallets have been properly treated to comply with the pest free certifications required by foreign countries If the cabinet is to be reshipped save all packaging materials for reuse DISCLAIMER CPI is not responsible for any damage to the cabinet or its contents after the cabinet is repackaged and reshipped After the cabinet is unpacked check the cabinet and the hardware kit to insure that all of the components and hardware items have been received with the cabinet If any components are missing or damaged email Technical Support at techsupport
17. y slide or be accidentally pushed off the shelf and fall on personnel When equipment is mounted on a shelf securely fasten the equipment to the shelf or cabinet frame in a manner that will prevent the equipment from accidentally sliding off the shelf The following accessories may be used to secure certain equipment on shelves monitor tie down kit P N 11725 701 seismic equipment tie down bracket P N 14061 719 or equipment tie down bracket P N 16356 719 e The cabinet can support many system configurations The amount of force required to tip or make the cabinet unstable differs with each Read and follow your equipment manufacturer s specific assembly installation and safety instructions e When servicing slide mounted equipment such as servers Secure all equipment other than the unit being serviced in position to prevent it from sliding out and destabilizing the cabinet Slowly extend only one unit at a time Extending multiple units may cause the cabinet to tip over Rapid deployment of the unit could cause the cabinet to tip e For protection of the equipment and personnel ground each cabinet individually to the Telecommunications Equipment Bonding Conductor TEBC or Signal Reference Structure SRS e Provide the minimum spacing between the accessories components and the housing that shall be maintained for safe operation of the equipment when installed in accordance with the National Electric Code ANSI NFPA 70 e As
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