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KESSEL Grease Separator Euro “G” NS 1, 2 and 4 for underground
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1. hole cover is placed Check to make sure that there are no leaks If there are no leaks the inflatable closure balloons can be removed and the upper section can be backfilled and compacted Note When the outlet of the separator is to be installed below the sewer or wastewater piping level a lifting station based on DIN 1986 and prEN1825 must be installed KES SEL offers a full line of lifting stations designed for this cir cumstance Note Underground separators to be installed below the gro undwater table are available upon request Note The KESSEL Euro Grease Separator Version G is designed for locations where 1 Dispersion of odours during the emptying cleaning or maintenance of the separator will not pose a problem 2 Access of the disposal hose from the disposal truck to the separator will not pose a problem iki KESSEL 3 Installation 3 1 Installation Illustrations Class B 12 5 ton Art 93004 120D 915880D Dimensioned drawing 875 _ gt 5610 Ablauf Installation Depth OD Outer diameter 100 110 1380 1106 1050 540 610 1401 230 2 100 110 1380 1106 1300 790 860 200 370 1201 4 100 110 1380 1106 1550 1040 1110 400 370 160 Additional installation depths available upon request iki KESSEL 3 Installation gt Installation Illustrations Class D f K
2. and User s Manual Upon delivery of the Euro Separator please thoroughly inspect the separator to make sure that it has not been damaged during shipping In case damage has occurred to the separator please follow the instructions listed in the Guarantee section of this user s manual KESSEL 2 1 Application According to DIN 4040 and EN 1825 the installation of grea se separators is required wherever oils and fats from animals and plants are introduced into waster water systems Un collected oils and fats can cause serious damage to waste water piping and private public waste water treatment plants 2 2 Separator description The KESSEL Euro Grease Separator Version G consist of a grease separator with integrated sludge trap The separator is constructed from Polyethylene PE Due to the smooth wax like surface of the material Polyethylene no additional protective coating is necessary The separator is designed to be installed underground at a predetermined depth below the frost level and with the selected load class manhole cover Class A B or D ik KESSEL 3 Installation The KESSEL grease separator is delivered in ready for ope ration condition If the separator consists of more than one container each container will be packed separately on a pal let Assembly material and accessories will also be packed on a pallet In some circumstances the material and acces sories will be inside o
3. prohibited near or around the separator at all times All sources of ignition or sparks are prohibited near or around the separator at all times SLIPPERY WHEN WET Take caution when standing walking near the separator Du ring disposal cleaning and maintenance the surrounding area can become extremely slippery due to spilled oil fuel SEPARATOR AREA REGULATIONS No access of the separator for unauthorized personnel The location of the separator should be chosen carefully as to allow sufficient access for maintenance inspection repair and disposal of the separator The wastewater in the separator can contain skin irritants After coming in contact with wastewater or the separator itself it is important to wash clean and disinfect all skin and clothing which has been contaminated All personnel having anything to do with the separator should have a sound knowled ge of the above safety precautions Helpful Hints 1 Manhole covers on top of fuel separators must not be screwed or locked on 2 Manhole covers on top of fuel separators must not have ventilation ports 3 All drains connected to the separator must not have any type of odour trap 4 All drains connected to the separator should be equipped with sludge traps 5 Wastewater must not be pumped into the separator it must be gravity fed 6 Detergents and cleaners used to clean the separator must not be emulsifiable they should be cleaners which separate qui
4. ESSEL Grease 15 cm thick concrete load support plate Separator G NS 2 6 8 cm support layer pport ay 4 cm Asphalt Sludge trap See OBON J E A 2 a separation qro asa oe in anya i X Upper section with Sa aoe E EEE cover load clas B D INLET ee Fett Pie E ET Gm OUTLET d ENTE Nt Abe Ne AS F i A wr Pa ma z A AEN Earth Earth 5 10 cm sand 80 cm gravel process Dimensions in cm ee 0 32 compacted 0 20 40 60 80100 Illustration shows NS 2 gt Dimensioned Drawing NS 1 und NS 2 cs peo E E 2 oO co a 2 Inlet Outlet Sludge trap Grease separation area Upper section with cover load clas B D wastewater content NS DN a b h1 h2 h3 h4 Sludge trap Grease Storage Weight ca kg 1 100 1055 1020 1020 1120 650 720 120 405 145 kg 2 100 1355 1300 1136 1236 750 750 200 935 195 kg KESSEL 3 Installation gt Dimensioned Drawing NS 4 860 DAN nn 750 E E Qa al IRA Inlet UU Sludge trap Grease separation area Upper section with cover load clas B D Chamber connection 4 1 Separator commissioning 3 Commissioning Separator to be checked for watertightness and for proper Before the separator is put into service please make sure that functionality The separator is completely clean including inlet and outlet Contents of this user s manuals to be discussed with thos
5. INSTALLATION AND OPERATING INSTRUCTIONS KESSEL Grease Separator Euro G NS 1 2 and 4 for underground installation KESSEL Grease Separator G Product advantages according to EN 1825 1 E Euro Norm 1825 1 certified m Quick and easy assembly m Compact light m 100 resistance against aggressive grease and soil acids m Transport friendly m Vertically adjustable upper section Illustration shows Euro Norm separator and sampling chamber load class D The installation and service of this unit should be carried out by a licensed professional servicer Company Telephone No stamp Edition 2010 01 ix K ESS E l ID Number 010 614 Subject to technical amendment 1 Safety Precautions By installation use maintenance and repair of this unit please follow all appropriate DIN VDE DVGW safety precautions and accident prevention guidelines Also please follow any local safety precautions and accident prevention guidelines established in your area Also please observe the following e BGV C22 formerly VBG 37 e DIN 4124 Safety precautions for excavations trenches e DIN EN 1610 Standard procedures for the installation of drainage piping BGR 117 formerly ZH1 77 Standard procedures for working in confined spaces Do not allow any type of wastewater into the separator which could hinder the proper se paration between oils fuels and water ACCESS NO SMOKING Smoking is strictly
6. ckly with water contact detergent cleaner manufacturer for additional details BE e Meoy meron i c lah ty 1 Safety precautions i aneceesesssceceesstneeeceecccaueececsccauececessenaeeeeesssnaseeeeessenseeeeeess Page 2 2 General 2 1 PONG AWO 23a oon ree ee Page 4 2 2 Separator description 2 eeeeeeeeeseeeeeeteeteeeeeeeeees Page 4 3 Installation PS Vol OM se scosesecexeeespscnzesscachieseeeesasesexceoseens eee Page 5 4 Commissioning 4 1 Separator COMMISSIONING ceeeeeeetetteeeeee eee Page 10 4 2 Commissioning participants s eessen Page 10 5 Separator contents disposal oon eeee etree tenet eee ee ene tees etna ttee sree eneeeeneeeeneeeaeee Page 11 6 Maintenance asec rece caeceeedecesde eerste esl idles ccs steer EEEE Page 11 7 Replacement parts and accessories ccccccccesesseccesesesseeeessecsnseeeesesenseeeesesesseessceesneeeesessaas Page 12 8 Guarantee ea beieser eee aunan eee vac eeeses estate nc aw etanin aes neeeecreeraeeee eee Page 13 9 Separator characteristics Luasssssssssiisiissististitttitttttt tnt tk utut E Anunt EEEE EAEn EnEn nan nanana Page 14 10 Important contacts info ieee cece terete eee e eee tne e teers tees eeseeeeeesneetaeeneeneeeee Page 15 Dear Customer Before the KESSEL Euro Separator Version G is installed and placed in operation please carefully read and follow all of the instructions contained in this Installation Maintenance
7. d cleanouts Grease separators Polymer and Ecocast drains Oil fuel and coalescence separators Volatile liquid traps Inspection chambers Lifting stations pumps warning and control units Custom projects for industrial applications Rainwater management systems ik KESSEL
8. e and that the interior of the chamber is free of dirt and debris present The cleaned separator is completely filled with clean cold 4 Transfer of this manual to the appropriate personnel water up to the outlet 4 2 Commissioning participants The commissioning of the separator is usually handled by a tra desman although this can be handled by a KESSEL contractor or KESSEL employee if desired 1 The following people should be on hand during the commis sioning Building contractor representative Plumber tradesman who will be maintaining the separator Building maintenance personnel Disposal company who will be handling the disposal account 2 Commissioning preparation Separator is completely filled with clean water ik KESSEL 5 Separator contents disposal The first emptying disposal of the separator contents should take place within 2 to 3 weeks from the day the separator was placed into service Disposal intervals According to DIN V 4040 2 it is advised that sludge and grea se separators should be fully emptied cleaned and refilled with cold fresh water at fourteen day intervals or at least on a month ly basis In order for a grease separator to function as designed it is very important that the separator is emptied at regular in tervals as described above Due to this it is recommended that a licensed disposal company is contracted to empty the sepa rator at regular intervals and during times when strong odo
9. e with the valid installation and user s manual as well as the corresponding norms regulations Wear and tear on a product will not be considered a defect Problems with products resulting from improper installation handling or maintenance will also be considered a defect 10 11 2009 iki KESSEL 9 Separator characteristics Bahnhofstr 31 D 85101 Lenting Article Type Art Ser Year EN Approval Ixwxh Sludge trap volume Grease storage volume Volume Material Control stamp Weight This unit has been checked for watertightness to be sure that it is fully operational before leaving the factory Date Name of examiner ik KESSEL Important contacts Info Separator Type Day Hour Project description Building services supervisor Address Telephone Fax Builder Address Telephone Fax Planner Address Telephone Fax Contracted plumbing company Address Telephone Fax KESSEL Commissions no System operator owner Address Telephone Fax User Address Telephone Fax Person of delivery Other remarks The system operator and those responsible were present during the commissioning of this system Place and date Signature owner Signature user KESSEL Everything for drainage Backwater valves an
10. ne of the containers When the ship ment arrives please inspect it immediately for damages which may have been caused during transport shipping The KESSEL Euro Grease Separator Version G should be installed underground as close as possible to the fixtures to which it is connected In circumstances where it is not pos sible to install the separator in near proximity to the fixtures to which it is connected the drainage piping from fixtures to separator should be equipped with heating elements The inlet of the KESSEL Euro Grease Separator Version G must be installed below the frost level This can be achieved by the use of the vertically adjustable upper sections The manho le covers for the upper sections are lockable odour tight and available in load classes A 1 5 ton B 12 5 ton and D 40 0 ton and meet EN 124 standards Installation 1 The excavation in which the separator is to be installed must be level and capable of handling the appropriate loads 2 Place the separator in the prepared excavation hole Make sure the separator rests at the appropriate level Fill the separator with water to the outlet level 3 The excavation should now be backfilled with non binding material such as sand gravel or process Backfill only the main body of the separator do not backfill around the upper sections The backfill should be firmly compacted at incremental levels approx 500 mm For load class D 40 0 ton situations the upper
11. olyethylene material includes gasket Extension height Art No 512mm 917 406 1012 mm 917 407 10 7 Replacement parts and accessories von 100 bis 550 DN KESSEL Sampling chamber 1000 mm in polyethylene synthetic material for separa tion systems for underground installation Inlet and outlet for synthetic material pipes in PE HD according to DIN 19537 PVC according to DIN V19534 PP or AS Installation depths T mm in monolithic structure water tight resistant to aggresive wastewater with in tegrated access steps with telescopically height ad justable upper section made of polymer sealed odor tight with cover class B D according to EN 124 in cast iron incl removal mechanism Drop height 120 mm Installation Inlet fits Art depthT mm Outlet separator Class B Calss D 1180 1630 DN 100 NS 1 2 und 4 9151010B 9151010 D 1180 1630 DN 150 NS 7 und 10 9151015B 9151015 D 1180 1630 DN 200 NS 15 20 und 9151020B 9151020 D custom made Other installation depths available on request 1 Inthe case that a KESSEL product is defective KESSEL has the option of repairing or replacing the product If the product remains defective after the second attempt to repair or
12. repla ce the product or it is economically unfeasible to repair or re place the product the customer has the right to cancel the order contract or reduce payment accordingly KESSEL must be notified immediately in writing of defects in a product In the case that the defect is not visible or difficult to detect KESSEL must be notified immediately in writing of the defect as soon as it is discovered If the product is repaired or re placed the newly repaired or replaced product shall receive a new warranty identical to that which the original defective product was granted The term defective product refers only to the product or part needing repair or replacement and not necessarily to the entire product or unit KESSEL products are warranted for a period of 24 month This warranty period begins on the day the product is shipped form KESSEL to its customer The warranty only applies to newly manufactured 2 products Additional information can be found in section 377 and 378 of the HGB In addition to the standard warranty KESSEL offers an addi tional 20 year warranty on the polymer bodies of class II fuel separators grease separators inspection chambers wa stewater treatment systems and rainwater storage tanks This additional warranty applies to the watertightness usabi lity and structural soundness of the product Arequirement of this additional warranty is that the product is properly installed and operated in accordanc
13. rk on the unit 2 Disposal of the contents of the separator follows the exact guidelines stated in this guide 3 The disposal of the separator is carried out by a quali fied licensed company iki KESSEL 7 Replacement parts and accessories KESSEL KESSEL Sampling Chamber B 400 for connection to separator systems For underground installation free flowing sample availability For installation depths T DN 100 150 inlet outlet required size cut off on site connection to SML pipe according to DIN 19522 Sampling chamber internal diameter 400mm vertically ad justable upper section with Load Class A B or D covers odour tight locked inlet outlet height difference 120mm Manufacturer KESSEL Installation Inlet Outlet Art No height T mm DN oD ClassA ClassB Class D 400 1300 100 150 110 160 915 880A 915880B 915880D 1330 1660 100 110 915813A 915813B 915813D 1330 1660 150 160 915 823A 915823B 915823D Neck portion of chamber can be sawed of on site to reduce installation height do not cut at recessed gasket area Article Number 915402 for deeper installations KESSEL Extension section for sampling chambers for deeper installation Max extension height 600 mm Manufacturer KESSEL KESSEL Extension section for underground KESSEL separator systems p
14. section and manhole cover of the underground separator must be poured into a steel reinforced concrete apron for proper load support Addi tional information regarding this load class D support is available from KESSEL 4 Connect the inlet and outlet of the separator to the drai nage piping 5 No vertical pipes should be connected within one meter of the inlet of the separator This one meter section imme diately prior to the inlet of the separator serves as a wa stewater calming section which hinders turbulence which can introduce unwanted oxygen and foam into the sepa rator All connections of vertical pipe outside of the 1 meter calming section should me connected to the main inlet pipe with two 45 degree fittings rather than one ab rupt 90 degree fitting 6 Install and adjust the upper section s of the separator to the desired level and secure with the included clamp ring clamp ring will rest on the chamber itself Final upper section level ad justments can be made by manipulating the elevation adjustment screws located on the clamp ring Watertightness test Before the separator is fully backfilled the upper section and gasket must be tested for watertight ness To perform this test insert inflatable closure balloons into the inlet and out let of the separator and inflate to insure a tight seal Fill the remainder of the separator with fresh water until the water level is toward the top of the upper section where the man
15. urs will not present a problem Disposal procedure e Remove manhole cover e Place disposal truck s suction hose inside separator and re move entire contects of chamber e Rinse and clean interior walls of chamber Remove coagulated fat oil and debris e Refill chamber with cold clean water e Clean and grease all accessible seals Replace seals if ne cessary e Replace cover s and secure with cover clamps Maintenance of the separator The separator should be tested to make sure that it is completely watertight before it is placed into operation and also during periodic intervals thereafter 1 Surface care the interior walls of the separator should be cleaned and checked for problems at regular inter vals 2 The separator should be thoroughly checked two times per year During these inspections the separator should be completely emptied and thoroughly cleaned B gt The interior walls of the separator as well as the exte rior walls should be cleaned and checked for dama ge every time the separator contents are disposed B gt It is recommended that a written log is kept for the se parator Documentation and information concerning all disposals and any other work done to the separa tor should be kept in this log for future reference Please make sure that 1 This Installation Service and Maintenance Guide and any other documentation relating to the separator is kept in a safe place accessible to all who wo
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