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1. PID control feedback value monot trip count ok input terminal status output frequency setting monitor L 1 id O71 7 output terminal status acceleration time setting monitor L 1 g Output frequency scale deceleration time setting 8 factor monitor p 1 power comsumption rotation direction setting monitor L 1 id 70 O Operating time basis setting functions accumulation monitor p 7 JTT 1 real operating time monitor fine tuning functions DC link votage monitor terminal setting functions yp trip monitor seceond motor setting E 1 functio seceond 1 motor setting functions RUN key This key starts the run The set value of determines a forward run or a reverse run STOP RESET key This key stops the run When a trip occurs this key becomes the reset key 9 7 N100 INSTRUCTION MANUAL 9 4 Expanded function mode navigational map Using the key to enter the expanded function mode select expanded function command NO in A and H mode Expanded function ad expanded function command NO i ed ee JIC JIC n aaa function data exc ae store data and return to the expanded command setting data is disabled 2 do not store data and return to the expanded command setting data is disabled Display description When the inverter is turned on the output frequency monitor display appears J3 N100 INSTRUCTION MANUAL Function List Parameter Monitorin
2. m s PR OHzstart o o Motor sce M A A Motor speed ae wait time Oni Symbol Causes output to turn off allowing ON motor to free run coast to stop Free run Stop Output operates normally so contorolled deceleration stops motor Valid for inputs C01 C02 C03 C04 C05 C06 Example Required setting B03 b16 C07 to C12 Notes When you want the FRS terminal to be active low normally closed logic change the setting C07 to C12 which corresponds to the input C01 to C06 that is assigned the FRS function N100 INSTRUCTION MANUAL External Trip EXT When the terminal EXT is turned on the inverter enters the trip state indicates error code E 12 and stop the output This is a general purpose interrupt type feature and the meaning of the error depends on what you connect to the EXT terminal When the switch between the set terminals EXT and CM1 is turned on the equipment enters the trip state Even when the switch to EXT is turned off the inverter remains in the trip state You must reset the inverter or cycle power to clear the error returning the inverter to the Stop Mode RUN command FW RV EXT terminal r start Motor revolution speed RS terminal Alarm output terminal Code Symbol When assigned input transitions ON Off to On inverter latches trip event and displays E12 10 EXT External Trip No trip event for On to Off any OFF record
3. F i i Beee 2 If you use either the voltage or current analog input common make sure that the AT function is allocated to an terminal intelligent input terminal jel E jo o Q 3 S D E analog output voltage monitor Analog output frequency monitor analog output current monitor puma EORPA g outp 8 2 N100 INSTRUCTION MANUAL Terminal symbol Terminal name Description Frequency arrival FA1 FA2 signals is indicated l when the output frequency accelerates and a terminal decelerates to arrive at a constant frequency epecuicainn open collector Frequency output FO1 set value A teu Frequency ona Lime 1 arrival FAI constant FA2 frequency signal Frequency Thresholds ON at target frequenc N y me 3S g E O 8 gt o oQ o _ g When the RUN signal is selected the inverter Runsignal outputs a signal on that terminal when it is in the RUN mode RUN 0 OL Overload When the output current exceeds a preset value 3 OD 4 advance val cj notice signal the OL terminal signal turns on PID control error When the PID loop error magnitude the ee preset value the OD terminal signal deviation signal 1 45 on C Common Common terminal for intelligent output terminal terminal ao At normal status power off initial setting value A10 AL1 closed At abnormal status ALO AL2 closed 4 AL
4. N100 INSTRUCTION MANUAL The heat sink fins will have a high temperature Be careful not to touch them Otherwise is the danger of getting burned The operation of the inverter can be easily changed from low speed to high speed Be sure check the capability and limitations of the motor and machine before operating the inverter Otherwise there is the danger of injury If you operate a motor at a frequency higher than the inverter standard default setting 60Hz be sure to check the motor and machine specifications with the respective manufacturer Otherwise there is the danger of equipment damage Install a holding brake separately if necessary Otherwise there is the danger of accident e Check the direction of the motor abnormal motor vibrations and noise Otherwise there is the danger of equipment damage 7 1 Before the powerup test Prior to the test run check the following 1 Make sure that the power lines R S and T and output terminals U V and W are connected correctly Otherwise there is a danger of inverter damage 2 Make sure that there are no mistakes in the signal line connections Otherwise it may be incorrect operation of the inverter 3 Make sure that the inverter earth terminal is grounded Otherwise there is a danger of electric shock 4 Make sure that terminals other than those specified are not grounded Otherwise it may be incorrect operation of the inverter 5 Make su
5. Ny 100 Series Signal lines Fuse class J rated 600V N100 004SF 0 4 z os N100 004LF i osm 0 14mi N100 O07LF 0 75m E N100 015SF shielded osa N100 015LF 2 0mm wire Power supply 75 1 5 2 N100 022LF 3 7 N100 037LF N100 004HF N100 007HF 15 2 37 0 14mnr 2 2 N100 037HE we I DE lt Note gt Field wiring connection must be made by a UL listed and CSA certified closed loop terminal connector sized for the wire gauge involved Connector must be fixed using the crimp tool specified by the connector manufacturer Be sure to consider the capacity of the circuit breaker to be used Be sure to use bigger wires for power lines if the distance exceeds 20m Use 0 75mm wire for the alarm signal wire gt Option 5A 10A 15A 20A 30A 5A 10A L1 L2 L3 15A us mm 5 Ps niooo 17 0 75m 2 2 N100 022HF shielded Inverter RB T1 T2 T3 Function Input side AC reactor This is useful when harmonic suppression measures for harmonic must be taken when the main power voltage unbalance suppression power rate exceeds 3 and the main power capacity exceeds coordination power 500kVA or when a sudden power voltage variation improvement occurs It also helps to improve the power factor Reduces the conductive noise on the main power wires EMI filter generated from the main power supply Connect to the inverter primary side
6. transition point 400 0Hz in units of 0 01Hz Set the characteristic curve of Acc and Acc2 two options Acea 0 linear 1 S curve 2 U curve A 59 Acceleration l curve selection Set the characteristic curve of dec 1 A60 oe and dec2 two options amp 10 linear 1 S curve 2 U curve N100 INSTRUCTION MANUAL Run unc Name Description time Defaults code Edit he Input voltage Set the voltage offset for external analog offset setting signal input input signal adjustment 6 2 AG Input voltage Set the voltage gain for external analog 100 0 Gain setting signal input signal adjustment G signal input signal adjustment 100 0 Set the input power supply for external External voltage l voltage input frequency A65 input frequency 0 5V input x selection j l 10V input d Input current Set the current offset for external analog offset setting signal input signal adjustment his Input current Set the current gain for external analog ain setting N100 INSTRUCTION MANUAL Note 1 PID feedback control The PID Proportional Integral Differential control functions can apply to controlling of fan the air water amount of pump etc as well as controlling of pressure within a fixed value Input method of target value signal and feedback signal Set the reference signal according to the frequency setting method or the internal level Set the feedback signal according to the analog vo
7. CRC Hi a pe Higher 8bit of 16bit CRC CRC Lo L byte Lower 8bit of 16bit CRC Inverter response frame Target Inverter Comm a Communication 1 byte 1 32 nun number gt p 2 byte i o a Group arameter arameter 2 byte Index Note1 Data Daa 2 2 byte Setting value is response Note 4 CRC Hi mo o pe Higher 8bit of 16bit CRC CRC Lo gt lbyte Lower 8bit of 16bit CRC 14 4 N100 INSTRUCTION MANUAL Notel Parameter setting Basic parameter 1 byte Each group is setting 2 byte Parameter number setting Ex The case of A60 parameter reading or writing 1 byte 0x03 2 byte Ox3C Trip information Trip information is 4 parameter output frequency output current DC link voltage at trip occurs Trip Previous Previous Previous Trip count information first trip second trip third trip P i Trip information items Over current trip Over voltage trip Electric thermal trip 7 0 u USP wi 6 inverter overeat 12 GF ep 8 3 Under voltage trip 9 EEROM trouble ai 14 5 N100 INSTRUCTION MANUAL Note2 Data value setting Data value is transmitted except decimal point Ex1 Output frequency Parameter value Communication data Conversion hexadecimal 60 00H 6000 ao ena 2 byte 0x70 Ex2 acc dec time Parameter value Communication data Conversion hexadecimal a0 io 1 byte 0x00 cued 2 byte 0x64 Note3
8. Otherwise there is a danger of electric shock and of fire N100 INSTRUCTION MANUAL Cautions for Operations and Monitoring The heat sink fins will have a high temperature Be careful not to touch them Otherwise there is the danger of getting burned Install a holding brake separately if necessary Otherwise there is the danger of accident Check the direction of the motor any abnormal motor vibrations or noise Otherwise there is the danger of equipment damage The operation of the inverter can be easily changed from low speed to high speed Be sure check the capability and limitation of the motor and machine before operating the inverter If you operate a motor at a frequency higher than the inverter standard default setting 60Hz be sure to check the motor and machine specifications with the respective manufacturer Only operate the motor at elevated frequencies after getting their approval Otherwise there is the danger of equipment damage All the constants of the inverter have been preset at the factory Otherwise there is the danger of equipment damage N100 INSTRUCTION MANUAL Dangers and cautions for Troubleshooting Inspection and Maintenance Wait at least five 5 minutes after turning off the input power supply before performing maintenance or an inspection Otherwise there is the danger of electric shock Make sure that only qualified personnel will perform maintenance
9. Special parameter Run command parameter 1 byte 0x00 2 byte 0x02 setting data 1 byte 2 byte BitO Forward command Bitl Reverse command Bit2 Reset command 14 6 N100 INSTRUCTION MANUAL Frequency command Parameter 1 byte 0x00 2 byte 0x04 setting data output frequency 100 Ex the case of output frequency command is 60 00Hz Data 6000 transmit 1 byte 0x17 2 byte 0x70 16bit CRC generation The step of CRC generation is as follows 1 All of 16 bit register is 1 0xfff 2 The exclusive OR of 16 bit register and 8 bit register 3 Shift right side Ibit 16 bit register 4 If the result of step 3 is 1 exclusive OR 16 bit register and Oxa001 5 Execute 8 times step 3 and step 4 6 Execute step 2 6 until data completion 7 Exchange the step 6 result of higher 8bit and lower 8bit Ex The case of D01 output frequency reading Commun ication Command Parameter Parameter number number 14 7 N100 INSTRUCTION MANUAL The sequence of addition Byte 01x01 16 BIT REGISTER 1111 Exclusive OR 01 Shift 1 Shift 2 Polynomial Shift 3 Shift 4 Polynomial Shift 5 Shift 6 Polynomial Shift 7 Shi Polynomial 0000 1111 0111 0011 1010 1001 0100 0010 1010 0100 1000 0010 1010 1000 0100 0010 1010 1000 MSB III 0001 1111 1111 1111 0000 1111 1111 0111 0000 0111 0011 0001 0000 0001 0000 0000 0000 0000 111
10. first confirm the inverter is in the Stop Mode and the motor is not rotating e When the switch between the set terminals SET and CM1 is on the inverter operates per the second set of parameters e When the terminal is turned off the output function returns to the original settings first set of motor parameters prio mat Causes the inverter to use the 2nd set of motor parameters for generating the frequency output to motor SET Set 2nd Motor Causes the inverter to use the 1st Ca set of motor parameters or heating the frequency output to motor Notes If the terminal is turned off while the motor is running the inverter continues to gener ate the frequency output using the 2nd set of parameters until the motor is stopped 8 10 N100 INSTRUCTION MANUAL Two stage Acceleration and Deceleration 2CH e When terminal 2CH is turned on the inverter changes the rate of acceleration and deceleration from the initial settings LF 02 acceleration timel and F 03 2CH deceleration time1 to use the second HF set of acceleration deceleration values When the terminal is turned off the oe E equipment is turned off the equipment is returned to the original acceleration and deceleration time LE 02 acceleration timel and F 03 deceleration timel Use A 54 acceleration time2 and deceleration time2 to set the second stage acceleration and deceleration time In the graph shown above the 2
11. normally closed NC Output Terminal Function Select function for terminal 11 lt code gt 0 RUN Run signal 1 FA 1 Frequency arrival signal Intellingent command arrival output FA2 Frequency arrival signal terminal 11 setting frequency or more setting OL Overload advance notice signal OD Output deviation for PID control AL Alarm signal C14 a aie Select function for terminal 12 6 12 setting code Select logic convention two option C15 Output Terminal 11 codes a b contact setting 0 normally open NO 1 normally closed NC l Select logic convention two option C16 Output Terminal 12 codes a b contact setting 0 normally open NO 17 1 normally closed NC Select function for terminal FM Montor signal options C 8 0 output frequency monitor selection 1 output current monitor 2 output voltage monitor N100 INSTRUCTION MANUAL EIN Run Edit Output Terminal state setting Analog meter Range is 0 45 to 250 220 Analog meter Range is 3 0 to 10 0 E A Output Terminal related function Sets the overload signal level between 50 and 200 resolution is 0 1 0 5x Inverter rated current 2 0x Overload Inverter rated current advance Motor current notice signal level setting Over load signal output Sets the frequency arrival setting thres hold for the output frequency during keda acceleration _ a cceteration _ Setti
12. 0 1 100 0A auto tuning data 9 24 N100 INSTRUCTION MANUAL Expanded Function mode of H Group Func oy Description time Default de ame p ee etau co Edit Sensorless Vector Control Two States for auto tuning function Auto tuning oe coas nc j Auto tunin iode selocuon leis Auto tuning ON Two selections option codes 0 Use standard motor data 1 Use auto tuning data Motor data selection ES N Ten selections 0 4 0 4 0 75 1 5 2 2 3 7kW 220V 5 9 0 4 0 75 1 5 2 2 3 7kW 440V a Go k a S se o O 3 H 04 Motor poles setting Four selections 2 4 6 8 The setting depend on the inverter capacity Motor Resistance R1 Range is 0 001 to 30 00 ohm a 05 Motor rated current a oN 0 0 08 T J Motor Resistance R2 Range is 0 001 to 20 00 ohm Range is 0 1 to 999 9 mH A Motor Inductance L Transien Inductance 10 Motor constant IO Range is 0 1 to 100 0A Motor Resistance Auto tuning data setting range is 0 001 to 30 00 ohms Auto tuning data setting range is 0 001 to 20 00 ohms Auto tuning data setting range is 0 1 to 999 9mH O Range is 0 01 to 100 0 mH a Motor Resistance N T U2 Wit Motor Inductance Transien Auto tuning data setting range is Inductance 0 01 to 100 0 mH Motor constant IO Auto tuning data setting range is auto tuning data 0 1 to 100 0A J 29 pP T Un
13. 1 N100 INSTRUCTION MANUAL 3 N100 Inverter Standard Specifiations Model specific tables for 200V and 400V class inverters The following two tables are specific to N100 inverters for the 200V and 400V class model groups The table on page 3 3 gives the general specifications that apply to both voltage class groups Footnotes for all specifications tables are on the next page Item 200V Class Specifications lus oori N100 N100 N100 N100 N100 N100 N100 N100 ae iw os ors is os ars us 22 ar Applicable motor size 2 ehe epee fe fs anaoa ur io oo u fis foe a or Single phase There phase 3 wires Rated input voltage 200 to 230V 10 200 to 230V 10 50 60 Hz 5 50 60 Hz 5 Rated output voltage 3 3 phase 200 to 230V corresponding to input voltage paeroa 30 30 7 0 50 20 no m0 _ Starting torque with sensorless vector 200 or more control selected __ without resistor approximately approximately aaa from 50 60Hz 100 20 40 0 short time stop 5 approximately approximately DC braking Variable operating frequency time and braking force wow o e e e ee spa 3 1 N100 INSTRUCTION MANUAL Item 400V Class Specifications E N100 N100 N100 N100 NI00 Model N100 series QoaHr 007HF 015HF 022HF 037HF A i Rated capacity00V KVA l 3 phase 380 to 460V 410 Rated input voltage 30 60Hz 5 Rated output voltage
14. TIME 12ms operation JG External trip EXT or more ae terminal for input or monitor signal Output frequency meter output current Analog frequency Monitor FM meter output voltage meter meter signal a oo terminal for input or monitor signal 6 11 N100 INSTRUCTION MANUAL gt Control circuit Terminal cae Power supply for frequency setting 0 5VDC 0 5VDC standard 0 10VDC input impedance 10k ur fae output terminal run status signal RUN frequency arrival i fens set frequency arrival signal FA2 overload advance notice signal OL Contact rating Alarm oe signals AC 250V 2 5A at normal status power off resistor load 0 2A i i ALO AL2 closed at abnormal status ALO ALI closed pDC 30V G Ti oad na load Ey inductor load NOTE1 The USP function prevents the automatic startup immediately after powerup NOTE2 The reset terminal can be used in the normally open NO contact state The contact can be inverted by using the parameter to NOTES3 The intelligent output terminal has several functions which you can assign individually to three physical logic outputs NOTE4 The output terminal 11 12 is the normally open NO contact The contact logic can be inverted by using the paramete 6 12 N100 INSTRUCTION MANUAL 7 Operation Be sure to turn on the input power supply after closing the front case While being energized be sure not to open the front case Otherwise the
15. USP function Over current over voltage under voltage overload extreme high low temperature ground fault Protective function detection internal communication error external trip EEPROM error USP error instantaneous power failure output short circuit detection 10 to 50 C If ambient temperature exceed 40 C Ambient temperature reduce the carrier frequency to 2 1kHz or less and the rated current to 80 or less 20 C 60 C short term temperature during transport Ambient humidity 90 RH or less no condensing Vibration 5 9m s 0 6G 10 to 55Hz conforms to the test ay method specified in JIS C0911 Altitude 1 000m or less indoors no corrosive gasses or dust Remote operator unit cable for operator braking unit braking resistor AC reactor DC reactor noise filter Other functions Operating Environment Options N100 INSTRUCTION MANUAL Footnotes for the preceding tables NO e Uo The protection method conforms to JEM 1030 The applicable motor refers to HYUNDAI standard 3 phase motor 4 pole To use other motors care must be taken to prevent the rated motor current 50 60Hz from exceeding the rated output current of the inverter The output voltage decreases as the main supply voltage decreases except for use of the AVR function In any case the output voltage cannot exceed the input power supply voltage To operate the motor beyond 50 60Hz consult the motor mam
16. Was the standard operator Make sure the setting mode mode and terminal mode of A01 A02 is changed changed correctly Is the inverter in run mode Put inverter in stop mode some parameters cannot be press the stop reset key edited during run mode Then edit the parameter If you re using the SET Change the state of the SFT intelligent input selection input and check the b09 b09 is the SFT parameter b09 0 Is switch 4 located on the Turn the switch off back of the remote operator copy unit on Precautions for data setting When changing any set data and pressing 6TR key to store the data keep the equipment un operated for 6 seconds or more after the selected method is executed When any key is pressed or the reset operation is performed or the power is turned off within 6 seconds correct data may not be set 11 3 N100 INSTRUCTION MANUAL 12 Maintenance and Inspection Please read following safety messages before troubleshooting or performing maintenance on the inverter and motor system e Wait at least five 5 minutes after turning off the input power supply before performing maintenance of an inspection Otherwise there is the danger of electric shock Make sure that only qualified personnel will perform maintenance inspec tion and part replacement Before starting to work remove any metallic objects from your person wristwatch bracelet etc Be sure to use tools with i
17. already active the motor starts rotation and is dangerous Before turning power on confirm that Run command is not active 8 5 N100 INSTRUCTION MANUAL Multi Speed Select CF1 CF2 CF3 CF4 The inverter provides storage parameters for up to 16 different target frequencies speeds that the motor output uses for steady state run condition These speeds are accessible through programming four of the intelligent terminals as binary encoded inputs CF1 to CF4 per the table These can be any of the six inputs and in any order You can use fewer inputs if you need eight or less speeds Note When choosing a subset of speeds to use always start at the top of the table and with the least significant bit CF1 CF2 etc ON OF Speed 3 oN ON OFF ON Speed 4 oN ON on OFF Speed s__ on on on 07 NOTE Speed 0 is set by the parameter value 8 6 N100 INSTRUCTION MANUAL speed0 speed1 speed2 speed3 speed4 speed5 speed6 speed7 speed8 speed9 speed10 speed11 speed12 speed13 speed14 speed15 SW2 Control circuit terminal Multi speed Set code Set value FF O 5 Hz Hz FF O ON O 8 7 N100 INSTRUCTION MANUAL Standard operator option code Set the parameter to 05 tion Terminal Symbol alid for inputs _ C01 C02 C03 C04 C05 C06 Required setting F0 A11 to A25 CF4 CF3 CF2 CF1 FW Notes Example e When programming the multi speed s
18. be sure to confirm the setting values again N100 INSTRUCTION MANUAL 2 Receiving and checking Inverter Specifications Label Before installing and wiring check the following 1 Check the unit for physical damage that may have occurred during shipping 2 Verify that the package contains one inverter and one manual after packing the N100 inverter 3 Verify that the specifications on the labels match your purchase order Inverter model number Model N100 015LF Power 1 5kW 2HP Motor capacity for this model Power Input Rating frequency voltage phase Input 50Hz 60Hz 200 230V 3Ph Output 0 5 400Hz 200 230V 3ph 7 0A MFGNO AHYUND Al Customer Service Center HEAVY INDUSTRIES CO LTD 052 230 8445 6 Output Rating Frequency voltage phase current Manufacturing codes Lot number date etc If any part of N100 is missing or damaged call for service immediately Model Number convention The model number for a specific inverter contains useful information about its operating characteristics Refer to the model number legend below N100 015 H F Directive type E CE directive blank UL directive L Configuration type F operator pannel equipped Input voltage S single phase 200V class L three phase only 200V class Series name H three phase 400V class Maximum applicable motor capacity 4P kW 004 0 4kW 007 0 75kW 015 1 5kW 022 2 2kW 037 3 7kW 2
19. either of two signal words DANGER or CAUTION as described below DANGER Indicates a potentially hazardous situation which if not avoided can result in serious injury or death CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as DANGER so be sure to observe them NOTE Notes indicate an area or subject of special merit emphasizing either the product s capabilities or common errors in operation or maintenance 1 1 N100 INSTRUCTION MANUAL Some drawings in this manual are shown with the protective or shields removed in order to describe detail with more clarity Make sure all covers and shields are replaced before operating this product This manual may be modified when necessary because of the improvement of the product modification or changes in specifications To order a copy of this manual or if your copy has been damaged or lost contact your HYUNDAI representative Hyundai is not responsible for any modification of the product made by the user since that will void the guarantee 1 2 N100 INSTRUCTION MANUAL Index to Dangers and Cautions in This Manual Installation cautions for Mounting Procedures Be sure to install the unit on flame re
20. exposure to sunlight a tendency for high temperature high humidity of dew condensation high levels of dust corrosive gas explosive gas inflammable gas grinding fluid mist salt damage etc Otherwise there is the danger of fire 1 4 N100 INSTRUCTION MANUAL Wiring Dangers for Electrical Practices and Wire Specifications Be sure to connect grounding terminal Otherwise there is a danger of electric shock and or fire Wiring work shall be carried out only by qualified personnel Otherwise there is a danger of electric shock and or fire Implement wiring after checking that the power supply is off You may incur electric shock and or fire Do not connect wiring to an inverter or operate an inverter that is not mounted according the instructions given in this manual Otherwise there is a danger of electric shock and or injury to personnel When wiring the emergency stop circuit check the wiring thoroughly before operation Otherwise it may cause injury to personnel For 400V class make sure to ground the supply neutral Otherwise there is a danger of electric shock o N100 INSTRUCTION MANUAL Wiring Cautions for Electrical Practices Be sure that the input voltage matches the inverter specifications Single phase 200 to 230 V 50 60Hz Three phase 200 to 230V 50 60Hz Three phase 380 to 460V 50 60Hz Otherwise there is the danger of injury and or fire Be sure no
21. intelli gent input terminals correct Is the Run Command active Is the FW terminal or RV connected to CM1 via switch etc Has the frequency setting for FO1 been set greater than zero Are the control circuit term inals H O and L connected to the potentiometer Is the RS reset function or FRS free run stop function on Make sure the parameter AO setting correct Make sure the parameter A02 setting correct Check terminals R S and T then U V and W Turn on the power supply or check fuses Press the Func key and determine the error type Then clear the error Reset Verify the terminal functions for C01 C06 are correct Tum on Run Command Supply 24V to FW or RV terminal if configured Terminal mode selection Set the parameter for F01 to a safe non zero value If the potentiometer is the frequency setting surce verify voltage at O gt 0OV Turn off the command s Reduce load and test the motor independently N100 INSTRUCTION MANUAL Are the connections of Mak i a output terminal U V and P CODNECUONS AECOrUMNE W correct to the phase sequence of the In general Is the phase sequence of motor in g the motor forward or reverse ee and with respect to U V and W ee ee The direction of the motor is reversed Are the control terminals FW and RV wired Use terminal FW for RV correctly
22. is reverse Is parameter F04 properly Set motor direction in F04 set Tf using the analog input is Check the wiring the current or voltage at O Check the potentiometer or The motor speed will or OI signal generating device not reach the target frequency desired speed Reduce the load Heavy loads activate the overload restriction feature reduces output as needed Is the load too heavy Is the load fluctuation too aed ay great Fix power supply problem The rotation is unstable ete voltage Change the output frequency slightly or use the jump frequency setting to skip the problem frequency Is the problem occurring at a particular frequency The RPM of the motor Is the maximum frequency Verify the V F settings setting A04 correct Does the monitor function d01 display the expected output frequency does not match the inverter output freque ncy setting match motor specifications Make sure all scaling is properly set N100 INSTRUCTION MANUAL No downloads have occurred parameters True for all parameters Was power turned off after Edit the data and press the a parameter edit but before store key once pressing the store key Edits to data are permanently Wait six seconds or more stored at power down Was before turning power off the time from power off to after editing data power on less than six seconds
23. option codes Alarm output after trip no automatic restart Restart at OHz ime ae operation after frequency matchin Selection of Resume T freq after freq restart mode matching then decelerate to stop and display trip info Restart trip is overcurrent overvoltage and under o Overcurrent and over voltage trip restart up to 3 times under voltage trip restart up to 10time The amount of time a power input under Allowable voltage can occur without tripping the instantaneous power failure alarm Range is 0 3 to 1 0 power failure sec If under voltage exists longer than time setting this time the inverter trips even if the restart mode is selected Time delay after under voltage condition Reclosing stand goes away before the inverter runs motor by after again Range is 0 3 to 3 0 seconds b03 instantaneous Input power i power failure Motor speed recovered N100 INSTRUCTION MANUAL oo Run Fune Name Description time Defaults code Edit Electronic Thermal Overload Alarm Setting Picasa aa a me between 20 and 120 for the rated inverter current 0 b04 thermal setting as 29 0 2 inverter rated eee level setting current 1 2 inverter rated current Select from two curves option codes 0 SUB reduced torque characteristic 1 CRT constant torque characteristic Electronic 100 Constanttorque CRT b05 thermal output 80 3 characteristic current 60 2 selection i Reduc
24. select whether the output frequency is excluded from the lock state or is locked as well Cide Symbol Function Name sito Deseription on as rae el and remote program ming devices are rae el from Sata Lork jon e parameters he parameters may be edited oe stored alid for inputs C01 C02 C03 C04 C05 C06 Example B09 excluded from lock Notes e When the SFT terminal is turned on only the output frequency can be changed e Software lock can be made possible also for the output frequency by b09 e Software lock by the operator is also possible without SFT terminal being used b09 8 18 N100 INSTRUCTION MANUAL 8 4 Using intellingent output terminals Initial setting is a contact NO Frequency Arrival Signal FA1 FA2 Frequency Arrival FA1 and FA2 signals indicate when the output frequency accelerates or decelerates to arrive at a constant frequency Refer to the figure below Frequency Arrival FA1 upper graph turns on when the output frequency gets within 0 5Hz below or 1 5Hz above the target constant frequency The timing is modified by a small 60ms delay Note the active low nature of the signal due to the open collector output Frequency Arrival FA2 lower graph uses thresholds for acceleration and deceleration to provide more timing flexibility than FA1 Parameter C21 sets the arrival frequency threshold for acceleration and parameter C22 sets the thresholds for deceleration Th
25. the recessed retention screw on the left side main front panel Use a small screwdriver to loosen the screw swing the door around to the left to reveal the internal components of the drive N100 INSTRUCTION MANUAL Inverter Dimensions for Mounting The N100 Series inverters have a digital operator as a standard and contains all the elements for monitoring and setting parameters The optional remote operator may be available for remote operation Locate the applicable drawing on the following pages for your inverter Dimensions are given in millimeters inches format 004SF LF 007SF LF 004HF 015SF LF 022 LF 007HF 015HF 120 1130 4 3 N100 INSTRUCTION MANUAL O37LF 022HF 037HF External dimension mm Installation dimension mm WxHxD W xX H 6 115x130x135 105 x 120 M4 115x130x135 O1S5LF 115x130x155 022LF 037LF 150 x 130155 140 x 120 M4 TYPE External dimension mm Installation dimension mm WxHxD W XH 004HF 115x130x135 007HF 105 x 120 M4 015HF 115x130x155 022HF 150x130x155 037HF 105 x 120 M4 140 x 120 M4 N100 INSTRUCTION MANUAL 5 Installation Choosing a Mounting Location Be sure to install the unit on flame resistant material such as a steel plate Otherwise there is the danger of fire Be sure not to place any flammable materials near the inverter Otherwise there is the danger of fire Be sure not to let the foreign matter enter ve
26. voltage at alarm event press the FUNC key d13 display No trip event d Trip history 1 monitor Displays the previous first trip event Trip history 2 monitor Displays the previous secound trip event d16 Trip history 3 monitor Displays the previous third trip event Displays the trip accumulation count N100 INSTRUCTION MANUAL Basic Function Mode Func Name Description Edit Standard default target frequency that determines constant motor that deter mines constant motor speed setting range is 0 00 to 400 0Hz 1 frequency setting from UP DOWN key of digital operator Output 2 Multi step speed une frequency By combining frequency reference setting and intelligent input terminal ON setting OFF up to 16 step of speed can be set 3 Remote operator NOP control terminal input O L OI L Frequency reference by the local potentiometer can be monitored Standard default acceleration Acceleration setting range is 0 1 to 3000sec timel setting iminimum 0 1 999 9 by 0 1sec setting range 000 3000 by Isec Deceleration time 1 setting minimum setting range 1000 3000 Rotation dire Two options select codes 04 Pe 0 Forward run 8 1 Reverse run setting setting range AO A65 ey ee Fine tuning functions setting Setting range b01 b17 Extended func Terminal setting functions oa STOUP Setting range C01 C23 5 A ce Seond motor setting functions D s
27. 03 setting Set the time the range that over current or over voltage trip event not occurs Set the same as setting F02 H03 setting Set the motor rating l 0 4 004LF 037LF 5 9 004HF 037HF H04 setting set the motor poles AO setting set the frequency command source to 0 potentiometer A03 setting set the base frequency 60Hz FO1 setting set the operation frequency except Ohz by the potentiometer A53 setting select output voltage for motor A33 setting set DC braking setting to O disable HO1 setting select the auto tuning mode 1 After setting above parameters press the RUN key on the standard operator 8 28 N100 INSTRUCTION MANUAL Auto tuning method Motor connection Auto tuning mode selection H01 1 Run command ON Motor parameter setting DAC excitation no rotation 2 DC excitation no rotation 3 Motor accelerates to 80 of Parameter setting base frequency the stops completed stop End display auto tuning process completed oF auto tuning process failed Err Note The motor parameter of N100 is standard data of HYUNDAI standard 4 poles motor At the sensorless vector control when using different poles motor operates by using auto tuning data as a motor parameter 8 29 N100 INSTRUCTION MANUAL Setting Method 1 Digital panel 0 auto tuning OFF 1 auto tuning ON auto tuning mode selectio motor data 0 standard data OoOo m i 0 4 004LF 0
28. 1 1111 1111 1111 0000 1111 1111 1111 0000 1111 1111 1111 0000 1111 1111 0111 0000 0111 1111 1110 1111 1111 0001 1110 1111 1111 0001 1110 1111 1111 0001 1110 1111 1111 0001 1110 Flag Bytel 6 CRC of operation results 14 8 0x 807e 0 x 3364 0x 30el 0X 8831 0x d449 0x 36d4
29. 3 3 phase 380 to 460V corresponding to input voltage _ Starting torque with sensorless vector 200 or more control selected i ing WI imatel approximatel Dynamic braking approximately pp y approx torque from 50 60Hz 100 20 40 short time stop 5 _ approximately approximately DC braking Variable operating frequency time and braking force N100 INSTRUCTION MANUAL General Specifications The following table applies to all N100 inverters General Specifications Protective housing 1 Enclosed type IP20 Control method Space vector PWM control Output frequency range 4 0 01 to 400Hz Digital command 0 01 of the maximum frequency Frequency accuracy Analog command 0 1 of the maximum frequency Digital 0 01Hz 100Hz and less 0 1Hz Frequency setting 100Hz or more resolution Analog Max Setting frequency 500 DC 5V input max setting frequency 1000 DC 10V 4 20mA Any base freguency setting possible between OHZ Volt Freq Characteristic and 400Hz V F control constant torque reduced torque Overload current rating 150 60 seconds Acceleration deceleration 0 1 to 3000sec linear accel decel s curve time u curve second accel decel setting available Operator panel Up and Down keys Value settings Freq Analog setting via potentiometer setting LW 1KQ to 2KQ variable resistor External signal DC 0 5V DC 0 10V 4 20mA Input Impedonce 10K ae Operator panel Run S
30. 37LF 0 5 9 004HF 037HF The data of H11 to H15 is auto turning data 8 30 N100 INSTRUCTION MANUAL 1 If satisfactory performance through auto tuning cannot be fully obtained please adjust the motor constants for the observed symptoms according to the table below Operation When low frequency Slowly increase the motor constant afew Hz torqueis R1 in relation to auto tuning data ee insufficient within to 1 2 times R1 Powered When the speed Slowly increase the motor constant HO07 H12 thani va R2 in relation to auto tuning data s each within 1 to 1 2 times R2 824 829 accelerating When the speed Slowly decrease the motor constant H07 H12 tan tua R2 in relation to auto tuning data targu ithin 0 8 to 1 times R2 824 829 When overcurrent __ Slowly increase the motor constant 471 0 H15 prote ction is operated IO in relation to auto tuning data S27 932 at injectionofload within to 1 2 times IO Slowly increase the motor constant R ti R1 in relation to auto tuning data I roe within 1 to 1 2 times R1 aa ae TE me i Slowly increase the motor constant a few u wly decelerating is insufficient IO in relation to auto tuning data oe torque within to 1 2 times IO Decrease the carrier frequency 2 If the inverter capacity is more than twice the capacity of the motor in use the inverter may not achieve its full performance specifications 3 Running multiple motor under sensorless vector control
31. CH becomes active during the initial acceleration This causes the inverter to switch form using acceleration 1 LF 02 to acceleration 2 LA 54 ion T inal ne ae as ON Frequency output uses 2nd stage Two stage acceleration and deceleration values 2CH_ Acceleration and Deceleration Frequency output uses the initial q y OFF Jacceleration 1 and deceleration 1 values Valid for inputs CO1 C02 C03 C04 C05 C06 Example Required setting A54 A55 A56 Notes Function A56 selects the method for second stage acceleration It must be 00 to selectthe input terminal method in order for the 2CH terminal assignment to operate 8 11 N100 INSTRUCTION MANUAL Free run stop FRS e When the terminal FRS is turned on the inverter stops the output and the motor enters the free run state coasting If terminal FRS is turned off the output resumes sending power to the motor if the Run command is still active The free run stop feature works with other parameters to provide flexibility in stopping and starting motor rotation In the figure below parameter selects whether the inverter resumes operation form OHz left graph or the current motor rotation speed right graph when the FRS terminal turns off The application determines which is the best setting Parameter specifies a delay time before resuming operation from a free run stop To disable this feature use a zero delay time W FW RV S FRS
32. DOC NO HHIS WZ PK 008 02 Building a better future Global Leader C ERR E Tey wy Accredited by the RvA ISO 9001 ISO 14001 OHSAS ae ia RE DNV Certifi Fe ins h RUN E 100 VECTOR INVERTER INSTRUCTION MANUAL A HYUNDAI HEAVY INDUSTRIES CO LTD N100 INSTRUCTION MANUAL CONTENTS Page 1 Safety Message 3 _ _ i 2 Receiving and Checking gl 3 General Specifications oo 4 External dimensional diagrams and Identifying the parts 4 3 Mounting ees eee Pa O WING esee ee pj 7s ODGIANON eee eee eee teres TA 8 Using Intelligent Input Terminals 8 1 9 Function List tt 9 1 10 Protective functions 10 1 11 Trouble shooting Tips 44 12 Maintenance and Inspection 12 1 WS ODON ceee ees 13 1 N100 INSTRUCTION MANUAL 1 Safety Messages For the best results with the N100 Series inverter carefully read this manual and all of the warning labels attached to the inverter before installing and operating it and follow the instructions exactly Keep this manual handy for quick reference Definitions and Symbols A A A safety instruction message includes a hazard alert symbol and a signal word DANGER or CAUTION Each signal word has the following meaning This symbol is the Safety Alert Symbol It occurs with
33. Diagram Power INput Reactor Supply Inverter Input side AG reactor Output Reactor Inverter Connection Diagram Quiputside AC reactor 13 4 N100 INSTRUCTION MANUAL Input side AC reactor This is useful when harmonic suppression measures must be taken when the main power voltage Unbalance rate exceeds 3 and the main power capacity exceeds SOOKVA or when a sudden power voltage variation occurs It also helps to improve the power factor ACL LI 2 5 L 3 phase 200V H 3 phase 400V Input side alin S L y Inverter output capacity KVA Output side reactor Vibration may increase when driving a general purpose motor with an inverter as compared with commercial power operation Connecting this reactor between the inverter and the motor allows reduction of motor pulsation When the cable between the inverter and the motor is 10m or more inserting the reactor prevents thermal relay malfunction caused by harmonics resulting from inverter switching A current sensor can be used instead of the thermal relay ACL L 2 5 L 3 phase 200V H 3 phase 400V Inverter output capacity KVA 13 5 N100 INSTRUCTION MANUAL Dimension of Input side AC reactor for power pactor correction Installation Installation Dimension mm es A RAEAN sans uo w ow e a fe e AOOO soov acLLnsS Installation Dimension mm Voltage Model re Pw x A accion io Prcracaas e wv actacr
34. Fundamenta Commercial Supply voltag oe Voltmeter or recti wave effectivel S supply voltage 1 E E E gt fier type voltmeter value E 200 230V 60H R S T Current Moving coil type Total effe 400V class five value 380 415V S0llz I Is A Ammeter Cee eee Ae Sa power R S S T Electronic type Total effe W W me mo ctive value omg power Output ee U V V W W U Rectifier type Total effe E E Ey Ey voltmeter ctive value Output current U V W current Moving coil type ee ae I T Ly Cy Ammeter es Output power U V V W Electronic type Total effe W W W wattmeter ctivevalue Calculate the output power factor from the output ai power voltage E output current I and output power W actor W Pf PLEA E P I x 100 0 a curren Note 1 Use a meter indicating a fundamental wave effective value for voltage and meters indicating total effective values for current and power Note 2 The inverter output has a PWM waveform and low frequencies may cause erroneous readings However the measuring instruments and methods listed above provide comparably accurate results Note 3 A general purpose digital volt meter DVM is not usually suitable to measure a PWM waveform not pure sinusoid 12 4 N100 INSTRUCTION MANUAL The figures below show measurement locations for voltage current and power measurements listed in the table on the previous page The voltage t
35. Hz Seta level between 20 to 120 for the rated inverter current setting range 0 2 inverter ratedcurrent 1 2 inverter ratedcurrent 2CH Output frequency at which Acc switches to Acc2 range is 0 0 to 400 0Hz in units of x 100 0 9 22 N100 INSTRUCTION MANUAL Run ee Name Description time code Edit 2nd control Considering on the overload the electronic Electronic thermal protects against the motor from thermal characteristic setting 0 SUB 1 CRT overheating 2nd control motor 0 standard motor constants constant setting s20 2nd control motor 9 90 4 004LF 037LF x capacity selection 5 9 004HF 037HF S21 523 S24 1 auto tune data 2nd control motor poles selection 2 4 6 8 2nd control motor The setting depend on the motor rated current eee selection pay ae 2nd control motor constant RI setting range 0 001 30 008 x oo motori setting range 0 001 20 002 px ao motori setting range 0 1 999 9mH px fe Ca A trol setting range 0 01 100 0mH DE e 2nd motor setting range 0 1 100 0A g3 N100 INSTRUCTION MANUAL a setting range 0 001 30 002 auto tuning data 2nd motor S29 constant R2 setting range 0 001 20 002 auto tuning data 2nd motor S30 constant L setting range 0 1 999 9mH auto tuning data 2nd motor constant S31 leakage factor setting range 0 01 100 0mH auto tuning data 2nd motor S32 constant IO setting range
36. JG frequency T E The frequency for the jogging operation is 1 Deceleration stop set by parameter aE Drains Sop Set the value 1 terminal mode in Run command gt Since jogging does not use an acceleration ramp we recommend setting the jogging frequency in to 5Hz or less to prevent tripping The type of deceleration used to end a motor jog is selectable by programming function A 27 The options are 0 Free run stop coasting 1 Deceleration normal level and stop 2 DC braking and stop Cae Sol Inverter is in Run Mode output to i ON motor runs at jog parameter ta Jogging frequency Inverter is in Stop Mode Valid for inputs C01 C02 C03 C04 C05 C06 Example Required setting A02 A26 A27 Notes e No jogging operation is performed when the set value of jogging frequency A26 is smaller than the start frequency B10 or the value is OHZ Be sure to stop the motor when switching the function JG on or off 8 9 N100 INSTRUCTION MANUAL Second Control Function SET If you assign the SET function to a logic terminal the inverter will display the Sxx numbered parameters allowing you to edit the second motor parameters These parameters store an alternate set of motor characteristic parameters When the terminal SET is turned on the inverter will use the second set of parameters to generate the frequency output to the motor e When changing the state of the SET input terminal
37. N100 INSTRUCTION MANUAL 10 Protective function The various functions are provided for the protection of the inverter itself but they may also protection function when the inverter breaks down When the inverter output current exceeds the rated Overcurrent current by more than approximately 200 during protection the motor locked or reduced in speed Protection circuit activates halting inverter output Overload protection When the inverter output current causes the motor Electronic thermal to overload the electronic thermal trip in the E05 Regenerative inverter cuts off the inverter output If regenerative energy from the motor or the main Over voltage power supply voltage is high the protective circuit protection activates to cut off the inverter output when the voltage of DC link exceeds the specification c m The inverter output is cut off when communication en in the inverter has an error to external noise E60 error excessive temperature rise or other factor When the input voltage receives by the inverter Under voltage decreases the control circuit does not function protection normally When the input voltage is below the spe cification the inverter output is cut off The inverter output was short circuited This con dition causes excessive current for the inverter so the inverter output is turned off E09 Output short circuit The USP error is indicated when the power is USP error turned on with the i
38. RUCTION MANUAL Monthly and Yearly epee Chart Item Hom Check for Cyele Inspection Criteria Method Month Year ant oe Ambient temperature See oom between 10 to 40 shumidi non condensing normal Stable environment for Power supply Voltage insulation tolerance R S T 380 to 460V 50 60Hz Adequate m volt meter 500V class Megohm Insulation resistance V IGND to terminals meter No loose Tor que wrench Ma 0 98 13Nm Components eten Vea pa No tp evens Housing Div dust VP Visual Vacuum dust and din Temim oase a V vil fo oroma capaco Sweting Y Vol No abnommatiies Relays Chaweng v Amet Shing On or Om Resistors forme V Viv bkg ressos o Cooling fan pps t Dust Vam to Vacuum to clean No odor om Se MURED a corrosion deformation Display Legibility Pv Via All LED segments work Note1 The life of a capacitor is affected by the ambient temperature Note2 The inverter must be cleaned periodically If dust accumulates on the fan and heat sink it can cause overheating of the inverter Main circuit 12 3 N100 INSTRUCTION MANUAL 12 3 General Inverter Electrical Measurements The following table specifies how to measure key system electrical param eters The diagrams on the next page show inverter motor systems the loca tion of measurement points for these parameters Circuit location ae Reference Messing insane J R S S T T R Moving coil type
39. Run command mostly used in the Us Unattended Sart Protection On power up the inverter will not OFF resume a Run command that was active before power loss Valid for inputs C01 C02 C03 C04 C05 C06 Notes e Note that whena USP error occurs and itis canceled by a reset from a RS terminal input the inverter restarts running immediately Even when the trip state is canceled by turning the terminal RS on and off after an under voltage protection E09 occurs the USP function will be performed e When the running command is active immediately after the power is turned on a USP error will occur When this function is used wait for at least three seconds after the power up to generate a Run command N100 INSTRUCTION MANUAL Analog Input Current Voltage Select AT The AT terminal selects whether the inverter uses the voltage O or current OI input terminals for external frequency control When the switch between the terminals AT and CM1 is on it is possible to set the output frequency by applying a current input signal at OI L When the terminal is turned off the voltage input signal at O L is available Note that you must also set parameter A 01 1 to enable the analog terminal set for controlling the inverter frequency PT resin em B Terminal OI is enabled for current ON input uses terminal L for power 13 Analog Input supply return Voltage current select Terminal O is enabled for vo
40. T Alarm signal The inverter alarm signal is active when a fault 5 has occurred M2 ALO Alarm terminals Contact rating 250V AC 2 5A resistor load 0 2A inductor load 30V DC 3 0A resistor 1 oad 0 7A inductor load minimum 100V AC 10mA 5V DC 100mA 8 3 N100 INSTRUCTION MANUAL 8 2 Monitor terminal function Terminal Name Monitor terminal FM analog e The inverter provides an analog output terminal primary for frequency monitoring on terminal FW output frequency Output current and output voltage monitor signal e Parameter C17 selects the output signal data e When using the analog motor for monitoring use scale reactor C18 and C19 to adjust the FM output so that the maximum frequency in the inverter corresp onds to full scale reading on the motor 1 output frequency monitor signal The FM output duty cycle varies with the inverter output frequency The signal on FM reaches full scale when the inverter outputs the maximum frequency CMI M o 0 10V LmA full scale maximum T 4ms constant Note This is dedicated indicator so that it cannot be used as a line speed signal The indicator accuracy after adjustment is about 5 Depending on the meter the accuracy may exceed this value 2 output current monitor signal The FM output duty cycle varies with the inverter output current to the motor The signal on FM reaches full scale when the inverter output current reaches 200 of t
41. anufacturer about the maximum allowable rotation speed The braking torque via capacitive feedback is the average decelection torque at the shortest deceleration stopping from 50 60Hz as indicated It is not continuous regenerative braking torque And the average deceleration torque varies with motor loss This value decreases when operating beyond 50 Hz If a large regenerative torque is required the optional regenerative braking resistor should be used Control method setting A31 to 2 sensorless vector control Selected set carrier frequency setting b11 more than 2 1kHz 3 5 N100 INSTRUCTION MANUAL 4 External Dimension Diagrams and Identifying the parts Main Physical Features Display part Front cover Control key Terminal cover Note Communication port Main circuit terminal Cooling fan Fan cover Ground Terminal Removing terminal cover Use a hand and press on the terminal cover surface to remove it Control wiring can be possible by removing terminal cover Note Do not press excessive pressure Otherwise the cover may be damaged 4 1 N100 INSTRUCTION MANUAL Front cover Bolt Saree eee eae Wiring cover sigg A N m H m l tH aeae Barse In ah a Use a screwdriver to loosen the Bolt on the front cover Notice the wiring cover that lifts out to allow full access to the terminals for wiring After removing terminal cover locate
42. ar or trip history 1 Parameter initialization Select default parameter values for cou ntry on initialization three options Country code option codes _ for initalization 0 Korea version 1 Europe version 2 US version Specify a constant to scale the displayed bl ty reas He eae for d08 monitor range is conversion tactorj0 O to 99 9 in units of 0 01 STOP key Select whether the STOP key on the k validity during ae Sn two option codes terminal operation stop disabled Select how the inverter resumes opera Resume on _ tion when the free run stop FRS is b 10 13 4 15 cancelled two options 16 FRS cancel 0 Restart from 0Hz lation mode 1 Restart from frequency detected fro real speed of motor b17 Communication Sets the communication number for z 1 number communication range is 1 to 32 N100 INSTRUCTION MANUAL Expanded Function Mode of C Group Run Input TerminalFunction ss siSY TerminalFunction Select function for terminal 1 lt code gt 0 Forward run command FW Reverse run command RV Ist multi speed command CF1 2nd multi speed command CF2 Intellingent Input 4 3rd multi speed command CF3 Peat 1 setting 5 4th multi speed command CF4 Jogging operation command JG 2nd function setting command SET 2 stage acceleration deceleration command 2CH free run stop command FRS 10 external trip EXT 11 unattended start protection USP 12 softw
43. are lock function SFT 13 analog input current voltage selection signal AT 14 reset RS C02 Intellingent Input Select function for terminal 2 a 1 terminal 2 setting lt code gt see C01 parameter C03 renee Input Select function for terminal 3 terminal 3 setting lt code gt see C01 parameter C04 ee T Input Select function for terminal 4 terminal 4 setting lt code gt see C01 parameter C05 T Input Select function for terminal 5 terminal 5 setting lt code gt see CO1 parameter Intellingent Input Select function for terminal 6 Po 6 A lt code gt see C01 parameter Wied Terminal 1 Select logic convention two option codes contact setting 0 normally open OJ x NO NC 1 normally closed NC ae Terminal 2 Select logic convention mo option codes NC setting 0 normally o ed ENC x 1 normally closed NC L 3 Select logic convention two option codes contact setting 0 normally open OJ x NO NC 1 normally closed NC N100 INSTRUCTION MANUAL Run Func Name Description time Defaults code Edit ae Terminal 4 Select logic convention two option codes C10 a b contact setting 0 normally o ane NO NC 1 normally closed NC yar Terminal 5 Select logic convention two option codes C11 a b contact setting 0 normally o E NO NC 1 normally closed NC ape Terminal 6 Select logic convention two option codes C12 a b contact setting 0 normally o i NO NC 1
44. components properly Otherwise there is a danger of fire Do not RUN STOP operation by switching ON OFF electromagnetic contactors on the primary or secondary sides of the inverter Otherwise there is a danger of fire Fasten the screws with the specified fastening torque Otherwise there is a danger of fire N100 INSTRUCTION MANUAL 6 1 Wiring the main circuit You will connect main circuit terminal wiring to the input of the inverter For wiring open the front cover and wiring cover Ex N100 004LF Power supply Always connect the power input terminals R S and T to the power supply Be sure to install thermal relay individually when one inverter operates several motors Never connect P RB to R S T or U V W Otherwise there is the danger of equipment damage 6 2 N100 INSTRUCTION MANUAL NOTE 1 Install mechanically interlocked switches Mcl and Mc2 in case of exchange by using commercial power supply and inverter NOTE2 Install an earth leakage breaker or MCCB on the power supply side of the inverter If the wiring distance between inverter and motor 10m and more is long the thermal relay may be incorrectly operated on the effect of high frequency noise Install the AC reactor on the inverter output side or use the current sensor NOTE3 Make sure to ground the ground terminal according to the local grounding code Never ground the N100 inverter in common with welding machine
45. ctor type switch to ground Run command FWIRV Motor speed DC braking Symbol Funet Siate when inverter is in Run Mode Run signal when inverter Stop Mode Example Open collector output The inverter outputs the RUN signal whenever the inverter output exceeds the start frequency The start frequency is the initial inverter output frequency when it turns on DC27Vmax NOTE The example circuit in the table above drives a relay coil Note the use of a diode to prevent the negative going turn off spike generated by the coil from damaging the inverter s output transistor 8 21 N100 INSTRUCTION MANUAL Overload Advance Notice Signal OL When the output current exceeds a preset value the OL terminal signal rere ereenrrrrertrerrrn tir t ttt rire re reer reer turns on The parameter C20 sets the Current overload threshold The overload detection circuit operates during SA ae powered motor operation and during regenerative braking The output circuits use open collector transistors and are active low signal Code Symbol Function Name Siere __Deseription Symi mbol Function Name State Description when output current is more tha ON _ the set threshold for the overload Overload advance signal notice signal when output current is less than the set threshold for the overload signal Valid for inputs C13 C14 C20 Example Notes Open collector output The default
46. e and inverter trip 2nd control manual torque The boost is applied from 0 to 50 the base boost frequency frequency adjustment 2nd control set the V F characteristics Vit 0 constant torque reduced torpue the 1 7th power ee 2 sensorless vector control characteristic curve selection gig N100 INSTRUCTION MANUAL Func N Description oa Default de ame p me Detaults co Edit 2nd control acceleration time 2 setting 2nd control deceleration time 2 setting 2nd control acceleration pattem setting 2nd control deceleration pattem setting 2nd control 2 stage Accel decel transition method setting 2nd control deceleration transition frequency tt setting Range is 0 1 to 999 9sec in units of 0 1sec 1000 3000sec in units of 1 sec Second 10 00sec acceleration can be set by the 2CH termina input or frequency transition setting Range is 0 1 to 999 9sec in units of 0 1sec 1000 3000sec in units of 1 sec Second 10 00sec acceleration can be set by the 2CH terminal input or frequency transition setting Set the characteristic curve of Acc 1 and Acc2 three options O linear 1 S curve 2 U curve Set the characteristic curve of Dec 1 and Dec2 three options O linear 1 S curve 2 U curve 0 terminal 2CH 1 transition frequency frequency kei Acc2 0 01Hz Output frequency at which Dec switches to Dec2 range is 0 0 to 400 0Hz in units of 0 01
47. ection of the motor correct Otherwise there is the danger of equipment damage e Were there any abnormal motor vibrations or noise Otherwise there is the danger of equipment damage NOTE 1 Did the inverter trip during acceleration or deceleration 2 Were the rpm and frequency meter readings as expected If the over current or over voltage trip is occurred of the power up test set the acceleration or deceleration time longer Factory setting Maximum frequency 60Hz Rotation direction forward run 7 4 N100 INSTRUCTION MANUAL 8 Using intelligent terminals 8 1 Intelligent terminal lists a SWF Switch FW Forward ON closed Forward run SWR SWF Output freguency 0 RUN STOP OFF open stop f__ terminal SWR Switch ooa i ON Ce s RV Reverse OFF open stop RUN STOP ea cal When SWE and SWR commands are active at the same time the inverter stops r ee Default Terminal frequency RS 2CHCF2 CFI RVFW oe commanding 4 Spe Terminal FW terminal speed Terminal2 RV Terminal3 CF1 Terminal4 CF2 Terminal5 2CH Terminal6 RS You may change the setting value when only one inverter Second control connects two motors output frequency setting acceleration function deceleration time setting manual torque boost setting electr onic thermal setting motor capacity setting control method H 2 stage acceler The acceleration or deceleration time is possible to change ation dece
48. ed torque SUB 20 60 120 Output frequency Hz Overload Restriction 1 2 Overvoltage restriction mode ON 3 Overload overvoltage restriction mode OFF Sets the level for overload restriction Overload between 20 and 200 of the rated b07 restriction current of the inverter setting range 0 2 x 125 0 i inverter rated current 2 0 X inverter rated current Set the deceleration rate when inverter detects overload range is 0 1 to 10 0 and resolution is 0 1 Nines JPOP Current aE x 1 0sec Output Nae frequency i ee mode selection Select overload or overvoltage restriction mode 0 Overload overvoltage restriction mode OFF icti Overload restriction mode ON N100 INSTRUCTION MANUAL Run code Edit Software Lock Mode Prevents parameter changes in four options option codes 0 All parameters except b09 are locked when SFT from terminal is on Software lock All parameters except b09 and out mode selection put frequency F01 are locked when SFT from terminal is ON All parameters except b09 are locked All parameters except b09 and output frequency FO1 setting are locked Other Function Sets the starting frequency for the inverter ee ouput fange is 0 50 to 10 00Hz in units bi Cater frequ Sets the PWM carrier frequency range ency setting is 0 5 to 16 0kHz in units of 0 1kHz pp Select the type of initialization to occur b12 mode parameterslo gt Ap history cle
49. ed trip events remain in history until Reset Valid for inputs C01 C02 C03 C04 C05 C06 Example Notes Ifthe USP Unattended Start Protection feature 1s in use the inverter will not automatically restart after cancelling the EXT trip event In that case it must receive enter Run command off to on transition 8 13 N100 INSTRUCTION MANUAL Unattended Start Protection USP If the Run command is already set when power is turned on the inverter starts running immediately after power up The Unattended Start Protection USP function prevents that automatic start up so that the inverter will not run with out outside intervention To reset an alarm and restart running turn the Run commend off or perform a reset operation by the terminal RS input or the keypad Stop reset key In the figure below the UPS feature is enabled When the inverter power turns on the motor does not start even though the Run command is already active Instead it enters the USP trip state and displays E 13 error code This forces outside intervention to reset the alarm by turning off the Run command Then the Run command can turn on again and start the inverter output Inverter power supply RUN command FW RV USP terminal Alarm output terminal Inverter output frequency Alarm Alarm cleared Amn display command 8 14 N100 INSTRUCTION MANUAL Chade Sam Sie On power up the inverter will not ON resume a
50. election 1 Automatic torque boost Can boost starting torque between 0 and 100 above normal V F curve from 0 to 1 2 base frequency Be aware that excessive torgue boost can cause motor damage and inverter trip Manual torque y boost setting 100 A29 5 0 0 i frequency A30 10 0 6 0Hz 30 0Hz base frequency 60 0Hz 0 100 A30 Manual torque A30 boost frequency setting Sets the frequency of the V F breakpoint A in graph for torque boost Two available V F curves three select codes 0 Constant torque 1 Reduced torque reduction of the 1 7th ower V F 2 Sensorless vector control characteristic curve selection Reduced torque frequency Sets output voltage gain of the inverter from 20 to 100 A32 V F gain setting y og N100 INSTRUCTION MANUAL Func N Description Game Default de ame p ee ees co Edit DC Braking Settings Sets two options for DC braking DC braki function se ection 0 Disable px foo 1 Enable DC braking The frequency at which DC braking A34 frequency occurs range is 0 0 to 10 0Hzinunits Xx 0 50Hz SEINE of 0 01Hz The delay from the end of Run command to start of DC braking motor free runs until DC braking begins DC braki Setting range is 0 0 to 5 0sec in units of raking 0 1set A35 output delay Dana Running Free run DC braking x 0 0sec time setting DC braking Applied level of DC braking force o DC braking Sets the du
51. etting group Setting range S01 S32 g Extended func Sensorless vector setting functions oe oo group Setting range H01 H15 Note If you set the carrier frequency less than 2kHz acceleration deceleration time delays approximately 500msec 9 6 N100 INSTRUCTION MANUAL Expanded Function Mode of A Group Func N Description ae Default de ame p ime erauits co Edit Basic parameter settings Frequenc Four options select codes commandi 0 Keypad potentiometer A01 Multi spee 1 Control terminal input x commanding 2 Standard operator method 3 Remote operator communication Four options select codes Run 0 Standard operator g A02 commanding 1 Control terminal input 2 Remote operator communication Settable from 0 to maximum frequency in units of 0 01Hz V Base frequency PE l x 160 00Hz 0 i Base Maximum Frequency Frequency A03 Maximum Settable from the base frequency A03 an up to 400Hz in units of 0 1 Hz x 60 00Hz Analog Input Settings Start frequency provided when analog input is OV 4mA can be set in units of 0 01Hz setting range is 0 to 400 Hz Frequency External A05 frequency x 0 00Hz setting start E n Analog Input 10 mA End frequency provided when analog _ input is 10V 20mA can be set in units x 0 00Hz of 0 01Hz setting range is 0 to 400Hz N100 INSTRUCTION MANUAL Run Func Name Description time Defaults code Edit Externa
52. etting sure to press the Store key each time and then set the next multi speed setting Note that when the key is not pressed no data will be set e When a multi speed setting more than 50Hz 60Hz is to be set it is necessary to program the maximum frequency A04 high enough to allow that speed e While using the multi speed capability you can monitor the current frequency with monitor function during each segment of a multispeed operation There are two ways to program the speeds into the registers A 20 to Programming using the CF switches Set the speed by following these steps 1 Turn the Run command off Stop Mode 2 Turn each switch on and set it to Multi speed n Display the data section of For 3 Set an optional output frequency by pressing the ana yy keys 4 Press the str key once to store the set frequency When this occurs indicates the output frequency of Multi speed n 5 Press the u key once to confirm that the indication is the same as the set frequency 6 When you repeat operations in 1 to 4 the frequency of Multi speed can be set It can be set also be parameters to 8 8 N100 INSTRUCTION MANUAL Jogging Command JG JG terminal e When the terminal JG is turned on and cae the Run command is issued the inverter fpwry outputs the programmed jog frequency Run TE to the motor Use a switch between e NEY N terminals CM1 and P24 to activate Speed idor the
53. g Functions d01 Output frequency Real time display of output frequency to monitor motor from 0 00 to 400 0 Hz Hz LED ON Real time display of output current to motor d03 Output voltage monitor Real time display of output voltage to motor Three different indications Rotation direction Forward Run monitor Stop Reverse Run Displays the scaled PID process variable d05 PID feedback monitor feedback value A50 is scale factor Displays the state of the intelligent input terminals ON Intelligent input termina status OFF 65432 1 Terminal numbers Displays the state of the intelligent output terminals do7 Intelligent output ON terminal status OFF AL 12 11 Terminal numbers Displays the output frequency scaled by the constant in b14 Scale factor b14 x freguency data dog Scaled output frequency t N100 INSTRUCTION MANUAL unc er Power consumption Displays the power consumption at inverter monitor starting W Operating time a 10 accumulation Inverter operating accumulation time 0 9999 monitor hour Real operating time ous 1 l Inverter real operating time 0 59 monitor minute 1 DC link voltage Displays the inverter DC link voltage V Displays the current trip event d13 Trip event monitor Display method Alarm reason press the UP key Output frequency at alarm event f press the UP DOWN key Output current at alarm event f press the UP DOWN key d d DC link
54. he rated inverter current The accuracy of the current reaches approximately 10 inverter output current measured Im monitor display current Im inverter rated current Ir Im Im x 100 lt 10 Ir 3 output voltage monitor signal The FM output duty cycle varies with inverter output voltage The signal on FM reaches full scale when the inverter output voltage reaches 100 of the rated inverter voltage 8 4 N100 INSTRUCTION MANUAL 8 3 Intelligent Input Terminal Function Forward Run Stop FW and Reverse Run Stop Command RV When you input the Run command via the terminal FW the inverter executes the Forward Run command high or Stop command low e When you input the Run command via the terminal RV the inverter executes the Reverse Run command high or Stop command low oi symbal Inverter is in Run Mode motor runs forward Inverter is in Run Mode motor stop Inverter is in Run Mode motor runs reverse Inverter is in Run Mode motor runs stop Valid for inputs Required setting When the Forward Run and Reverse Run commands are active at the same time the inverter enters the Stop Mode When a terminal associated with either FW or RV function is configured for normally closed the motor starts rot ation when that terminal is discon nected or otherwise has no input voltage Set the parameter to il DANGER If the power is turned on and the Run command is
55. his function is void PRG LED This LED is on when the inverter is ready for parameter editing Hz A LED Display units Hertz Ampere LEDs Potentiometer set the inverter output frequency be operated only when the ramp is ON STORE KEY ore eee 16 Press the store key to write the change data and data and setting value to the increase of decrease MOMOTY the frequency Example that the frequency is set from potentiometer to the standard operator and the equipment starts running Display after power is turned on press the key once m store the data press the key press the key 9 times set the frequency to 60Hz press the key frequency setting command press the key four times operation from the potentiometer press the key press the key display transition four times 60o press the key once g N100 INSTRUCTION MANUAL 9 3 Key Description FUNCTION key This key allows the selection of commands and memorises parameters When the key is pressed once in the state of the extension v0 BOE or function code selection state is set 58 0 NIU AA UP DOWN key The key are used to select the command and change the data d O output frequency monitor output current monitor output voltage monitor rotation direction monitor trip history 1 monitor trip history 2 monitor p trip history 3 monitor
56. input side This is installed between the inverter and the motor to reduce noise radiated from the main the control power Output side noise Wiring It is useful for reducing radio wave disturbance filter in a radio or TV set and for preventing malfunction of measuring instruments or sensors Vibration may increases when driving a general purpose motor with an inverter as compared with operation on AC reactor for commercial power Connecting this reactor between the vibration inverter and the motor allows reduction of motor pulsa reduction thermal tion When the wirung between the inverter and the relay malfunction motor is 10m or more inserting the reactor prevents prevention thermal relay malfunction caused by harmonics resulting from incerter switching A current sensor can be used instead of the thermal relay 6 8 N100 INSTRUCTION MANUAL Note 1 The applicable equipment is for HYUNDAI standard four pole squirrel cage motor Note 2 Be sure to consider the capacity of the circuit breaker to be used Note 3 Be sure to use larger wire for power lines if the distance exceeds 20m Note 4 Be sure to use an grounding wire same size of power line or similar Note 5 Use 0 75mm wire for the alarm signal terminal Note 6 Use 0 5mm wire for the control curcyit terminal Classify the detective current of the earth leakage breaker depending on the total distance between the inverter and the motor Length Detec
57. inspection and part replacement Before starting to work remove any metallic objects from your person wrist watch bracelet etc Be sure to use tools with insulated handles Otherwise there 1s a danger of electric shock and or injury to personnel Never touch high voltage terminals in the inverter Otherwise there is a danger of electric shock The control PC board employs CMOS ICs Do not touch the CMOS elements They are easily damaged by static electricity Do not connect or disconnect wires connectors or cooling fan while power is applied to the circuit Otherwise it may cause injury to personnel Dangers for using Never modify the product Otherwise there is a danger of electric shock and or injury to personnel N100 INSTRUCTION MANUAL WARNING DISPLAY Risk of electric shock Before opening the cover wait at least 5 minutes until DC bus capacitors discharge Ensure proper earth connection Refer to the user s manual before installation and operation A warning label is displayed on the terminal cover of the inverter as shown in the figure Follow these instructions when handling the inverter N100 INSTRUCTION MANUAL Note1 Do not Run Stop operation by switching on off electromagnetic contactors Mc0 Mc1 on the primary or secondary sides of the inverter Operate the inverter by Run Stop commanding FW RV Power supply Note 2 Motor Terminal Surge Voltage S
58. is not available 4 When DC braking is enabled the motor constant will not be accurately set Therefore disable DC braking before starting the auto tuning procedure The motor will rotate up to 80 of base frequency make sure that accele ration or deceleration is not operated If then decrease the manual torque boost setting value Be sure if motor is in standstill before you carry out an auto tuning Auto tuning data carried out when motor is still running may be not correct If the auto tuning procedure is interrupted by the stop command the auto tuning constants may be stored in the inverter It will be necessary to store the inverters factory defaults setting ON ON N 8 31 N100 INSTRUCTION MANUAL 9 Operating the inverter 9 1 Identifying the parts RUN LED STOP RESET key on when theNaverter outputs the PW voltage and operating command is ready POWER LED On when the coritral powerinput to invert is on Displa This part display frequency motor current motor rotation speed alarm history and setting value RUN key Press this key to run the motor The Run enable LED must be terminal operation FUNCTION key This key is used for changing parameter and command 9 2 Operation procedure This key is use for stopping the motor or resetting errors When either operator or terminal is selected this key works If the extension function b 15 is used
59. is signal also is active low and has a 60ms delay after the frequency thresholds are crossed Output frequency FAI ON ON signal gt H gt a 60mMS 60MS Output frequency Hz Thresholds set value set value FA2 i ON es signal gt e 60ms 8 19 N100 INSTRUCTION MANUAL Terminal l Function Name Input Description State when output to motor is at the ON set frequency Frequency arrival when output to motor is off OPETAIA OFF Jorin any acceleration or deceleration ramp when output to motor is at or above the set frequency the holds for even if in acceleration Frequency arrival or deceleration ramps type 2 signal when output to motor is off or during acceleration or decel eration before the respective thresholds are crosse Valid for inputs C13 C14 C21 C22 Example Required setting none Open collector output At the time of acceleration an arrival signal at a frequency between the set frequency 0 5Hz to 1 5Hzis turned on At the time of deceleration an arrival signal at a frequency between the set frequency 0 5Hz to 1 5Hz is turned on The delay time of the output signal is 60ms nominal DC 27Vmax 8 20 N100 INSTRUCTION MANUAL Run Signal RUN When the RUN signal is selected as an intelligent output terminal the inverter outputs a signal on that terminal when it is in the Run Mode The output logic is active low and is the open colle
60. l The starting point offset for the active frequency analog input range 0 10V 4mA 20mA x 9 9 start rate setting Setting range is 0 to 100 in units of 0 1 External The ending point offset for the active frequency analog input range 0 10V 4mA 20mA x 1100 0 end rate setting setting range is 0 to 100 in units of 0 1 Two options select codes Frequency External frequency start yo x j A0 pattern setting EUSE Analog input 4V 10V AATE 20mA 0 start at start frequency 1 start at OHZ A10 PE Range n 1 to 8 where n number of m 4 sampling setting ples for average Samples Multi speed Frequncy Setting speed1 5Hz Defines the first speed of a multi speed2 10Hz speed profile range is 0 to 400Hz in speed3 15Hz units of 0 01Hz Feeds 30 Setting range is 1 speed A11 to 15 speed A25 speed6 40Hz Speed0 volume setting value Spee GOL Defines limited speed for jog Jogging range is 0 5 to 10 00Hz un of 0 01Hz l The jogging frequency is provided safety setting during manual operation Define how end of jog stops the motor three options Jogging stop 0 Free run stop operation 1 Deceleration stop depending on selection deceleration time 2 DC braking stop necessarg to set DC braking frequency N100 INSTRUCTION MANUAL Func Na Description ae Default Pim m p ime Defaults Edit V F Characteristics Torque boost Two options 0 Manual torque boost x mode s
61. l prevent harmful debris such as wire clippings and metal shavings from entering the inverter during installation The ambient temperature must be in the range of 10 to 40 C If the range will be up to 50 C you will need to set the carrier frequency to 2kHz or less and derate the output current to 80 or less N100 INSTRUCTION MANUAL Be sure to ground the unit Otherwise there is a danger of electric shock and or fire Wiring work shall be carried out only by qualified personnel Otherwise there is a danger of electric shock and or fire Implement wiring after checking that the power supply is off You may incur electric shock and or fire Do not connect wiring to an inverter or operate an inverter that is not mounted according the instructions given in this manual Otherwise there is a danger of electric shock and or injury to personnel Be sure to that input voltage matches the inverter specifications Otherwise there is a danger of electric fire and or injury to personnel Be sure not to connect an AC power supply to the output terminals Otherwise there is a danger of electric fire and or injury to personnel Be sure not to connect a resistor to the DC link terminal P PB Otherwise there is a danger of fire Remarks for using earth leakage circuit breakers in the main supply Otherwise there is a danger of fire For motor leads earth leakage breakers and electromagnetic contactors be sure to size these
62. leration considering the system The inverter stops the output and the motor enters the free run state coasting External trip It is possible to enter the external trip state Unattended start Restart prevention when the power is turned on in the RUN prevention state Terminal soft The data of all the parameters and functions except the output ware lock frequency is locked Current input The AT terminal selects whether the inverter uses the voltage selection O or current OI input terminals for external frequency control 1 A Ifthe inverter is in Trip Mode the reset cancels the Trip Mode Z O l re a D B 2 g D 29 2 S _ 8 1 N100 INSTRUCTION MANUAL rminal ermin Signal source io i eT Common terminal for intelligent input terminals External power supply terminal for input External power connection terminal for intelligent input terminals Frequency The External frequency voltage commanding is 0 to SVDC H command as a standard power When the input voltage is 0 to 1OVDC use the parameter terminal A65 Frequenc commanding ae 4 voltage commnnndliie VRO 0 10VDC 4 20mA E 1k82 2 amp 2 input impedance input impedance Frequency 0 SVDC 10k8 250 Q commanding oI terminal Note1 If the AT option is not assigned to any intelligent current input terminal then inverter use the algebraic sum command of both the voltage and current input for the frequency command
63. lt alarm output e Output terminal 11 is a contact a In case of contact b set up C15 e Output terminal 12 is a contact a In case of contact b set up C16 8 24 N100 INSTRUCTION MANUAL 8 5 Alarm Terminal Function Alarm Terminal AL1 AL2 ALO The alarm output terminals are connected as shown below by default or after initialization The contact logic can be inverted by using the parameter setting C16 The relay contacts normally contact a Convention uses normal to mean the inverter has power and is in Run or Stop Mode The relay contacts switch to the opposite position when it is Trip Mode or when input power is off Contact a Initial setting During normal running or power is turned off AU when an alarm occurs form orn Coe Contact specification AC 250V 2 5A Resistor load 0 2A Inductive load AC 100V 10mA DC 30V 3 0A Resistor load 0 7A Inductive load DC 5V 100mA 8 25 N100 INSTRUCTION MANUAL 8 6 Configuring the Inverter of Multiple Motors Simultaneous Connections For some applications you may need to connect two motors wired in parallel to a single inverter s output For example this is common in conveyors applications where two separate conveyors need to have approxi mately the same speed The use of two motors may be less expensive than making the mechanical link for one motor to drive multiple conveyors Inverter Configuration for Two Motor Types M
64. lt has occurred and it is in the Trip Mode When the fault is cleared the alarm signal becomes inactive We must make a distinction between the alarm signal AL and the alarm relay contacts ALO ALland AL2 The signal AL is a logic function which you can assign to the open collector output terminals 11 or 12 or the relay outputs The most common and default use of the relay is for AL thus the labeling of its terminals Chie Symbol see unction Name Description mbol State P on ig an alarm Were a has occurred Abm spnil Oe has not been cleared oF e no alarm has occurred since ore fy last e ofalarm s Valid for inputs 11 12 ALO AL2 5 io Required setting C13 C14 C15 C16 xample Open collector output Notes e When the alarm output is set to normally closed NC a time delay occurs until the contact is closed when the power is turned on Therefore when the alarm contact out put is to be used set a delay of about 2 seconds when the power is turned on DC 27Vmax e Terminals 11 and 12 are open collector out puts so the electric specification of AL is different from the contact output terminals ALO AL1 AL2 gt The logic sequence of terminals 11 and 12 is the same as ALO AL2 e See the description of ALI AL2 and ALO e When the inverter power supply is turned off the alarm signal output is valid as long as the external control circuit has power The signal output has the delay time 300ms nominal from the fau
65. ltage input uses terminal L for power supply return alid for inputs CO1 C02 C03 C04 C05 C06 Required setting A01 01 Notes Ifthe AT option is not assigned to any AT intelligent input terminal then inverter cm 6 5 4 uses the algebraic sum of both the i voltage and current inputs for the frequency a command and A01 01 e When using either the analog current and voltage input terminal make sure that the AT function is allocated to an intelligent input terminal e Be sure to set the frequency source setting A01 01 to select the analog input terminals Example SFT FW 8 16 N100 INSTRUCTION MANUAL Reset Inverter RS The RS terminal causes the inverter to execute the reset operation If the inverter 12ms min is in Trip Mode the reset cancels the Trip co state When the switch between the set Be ermina approx 30m terminals RS and CM1 is turned on and _ as ae off the inverter executes the reset operation outpu The input timing requirement for RST needs a 12 ms pulse width or greater The alarm output will be cleared within 30 ms after the onset of the Reset command After the Reset command is given and the alarm reset occurs the motor will restart suddenly if the Run command is already active Be sure to set the alarm reset after verifying that the Run command is off to prevent injury to personnel Symbol The motor output is turned off the ON ai Mode is cleared if it exi
66. ltage input 0 to 10V or analog current input 4 to 20mA If both input signal target value and feedback value set the same terminal PID control is not available To use analog current OI L for the target value set the AT terminal to ON PID gain adjustment If the response is not stabilized in a PID control operation adjust the gains as follows according to the symptom of the inverter The change of controlled variable is slow even when the target value is changed gt Increase P gain A47 The change of controlled variable is fast but not stable gt Decrease P gain A47 Itis difficult to make the target value match with the controlled variable gt Decrease I gain A48 Both the target value and the controlled variable are not stable gt Increase I gain A48 The response is slow even when the P gain is increased gt Increase D gain A49 The response is not stabilized due to oscillation even when the P gain is increased gt Decrease D gain A49 The figure below is a more detailed diagram of the PID control Target value operator multi speed Volume Frequency setting analog votage input analog current input Feedback value analog iput analog votage input setting analog current input A05 A08 monitor d05 9 14 N100 INSTRUCTION MANUAL Expanded Function mode of B Group Func Name Description ene Defaults code Edit Restart Mode Select inverter restart method four
67. nal voltage in put Automatic Voltage Regulation AVR Function Automatic output o regulation selects from three type of AVR funct AVR function o a codes lecti Constant ON Meer 1 Constant OFF 2 OFF during deceleration A50 PID scale factor 200V class inverter settings 200 220 230 240 400V class inverter settings 380 400 415 440 460 The AVR feature keeps the inverter output waveform at a relatively constant amplitude during power input fluctuations N100 INSTRUCTION MANUAL Func Name Description ate Default i p me Defaults co Edit Second Acceleration and Deceleration Functions Duration of 2nd segment of acceleration _ range is 0 1 to 3000 sec A54 Roget oie a Second acceleration can be set by the V 110 0sec 8 2CH terminal input or frequeny transition setting Duration of 2nd Seen oF deceleration motor range is to Sec A55 a e Second acceleration can be set by the V 110 0sec 8 2CH terminal input or frequeny transition setting Two options for switching from 1st to 2nd accel decel Two stage _ 0 2CH input from terminal accel dece 1 transition frequency A56 switching x method selection time 2CH Accl to Acc2 Output frequency at which Accel 1 A57 frequency switchesto Accel 2 range is 0 00 to x 0 00Hz transition point 400 0Hz in units of 0 01 Hz DecltoDec2 Output frequency at which Decel 1 A58 frequency switches to Decel 2 range is 0 00 to
68. ng range is 0 0 to A04 resolution is arrival signal 0 01 z output frequency frequency setting Deceleration Sets the frequency arrival setting thres arrival signal hold for the output frequency during frequency deceleration setting range is 0 00 to setting 400 0Hz resolution is 0 01Hz Sets the allowable PID loop error mag nitude Setting range is 0 0 to 100 resolution is 0 01 PID deviation Target value Feedback value level setting PID contr _ cr Deviation signal 9 20 N100 INSTRUCTION MANUAL a function mode of S group _ Multrspeed Range is 0 0 to 400Hz in units of 0 01Hz fre o It is enabled by the frequency demanding in Io the standard operator 2nd control Rangeis0 1 3 000sec S02 Acceleration minimum setting unit by 0 1sec time 1000 3000 bylsec 2nd control Range is 0 1 3 000sec Deceleration mininmum setting unit time 1000 3000 Acom Range is 0 to SO5 second control maximum S04 Base frequency in units of 0 1Hz frequency S05 2ndcontrol Range is S04 second control base frequency frequency to 400 00Hz in units of 0 1Hz 2nd control Two selections option codes S06 torque boost 0 manual torque boost mode selection 1 automatic torque boost Set the manual torque boost voltage Adjust 2nd control the motor torque by boosting the output voltage manual torque above the normal V F ratio Be aware that boost setting excessive torque boost can cause motor damag
69. nsulated handles Otherwise there is a danger of electric shock and or injury to personnel 12 1 General Precautions and Notes e Always keep the unit clean so that dust of other foreign matter does not enter the inverter e Take special care in regard to breaking wires of making connection mistakes e Firmly connect terminals and connectors e Keep electronic equipment away from moisture and oil Dust steel filings and other foreign matter can damage insulation causing unexpected accid ents so take special care e When removing connectors never pull the wires wires for the cooling fan and logic P C board Otherwise there is danger of fire due to wire brea kage and or injury to personnel 12 1 N100 INSTRUCTION MANUAL 12 2 Inspection Items This chapter provides instructions or checklists for these inspection items Daily inspection e Periodic inspection approximately once a year Insulation resistance test approximately once two years Conduct the insulation resistance test by short circuiting the terminals as shown below Never test the withstand voltage on the inverter The inverter has a surge protector between the main circuit terminals and the chassis ground Spare parts We recommend that you stock spare parts to reduce down time which include Part Part deseripion Symbol Note 015SF Cooling fan FAN O1I5SLF 037LF 007HF 037HF oo case Case Case Bottom cover 12 2 N100 INST
70. nt openings in the inverter housing such as wire clippings spatter from welding metal shaving dust etc Otherwise there is the danger of fire Be sure to install the inverter in a place which can bear the weight according to the specifications in the text Otherwise it may fall and cause injury to personnel Be sure to install the unit on a perpendicular wall which is not subject to vibration Otherwise it may fall and cause injury to personnel Be sure not to install or operate an inverter which is damaged or has missing parts Otherwise there is the danger of fire Be sure to install the inverter in a well ventilated room which does not have direct exposure to sunlight a tendency for high temperature high humidity or dew condensation high levels of dust corrosive gas explosive gas inflammable gas grinding fluid mist salt damage etc Otherwise there is the danger of fire 5 1 N100 INSTRUCTION MANUAL To summarize the cautions messages You will need to find a solid non flammable vertical surface that 1s a relaticely clean and any envirnment In order to ensure enough room for air circulation around the inverter to aid in cooling maintain the specified clearance around the inverter specified in the diagram Air flow all CAUTION Solid nonflammable vertical surface Before proceeding to the wiring section it s good time to temporarily cover the inverter s ventilation openings It wil
71. ntrol circuit wiring If they must cross be sure that they cross at a right angle ee Main circuit power line R S T U V W PPB Right angle x Signal input line CM1 6 5 4 3 2 1 P24 H O OLL FM CM2 12 11 Seterate by 10cm or more Note6 Do not short circuit the terminals H L of the control circuit Note7 Do not short circuit the terminals H OI of the control circuit N100 INSTRUCTION MANUAL 6 3 Connecting to PLCs Note 1 In order to use terminal CM1 install the reverse prevention Diode D N100 Inverter braking resistor Alarm output 4 contact 6 6 N100 INSTRUCTION MANUAL 6 4 Application wiring apparatus amp options Determination of wire and Fuse size i Applicable equipment Application a Inverter Model Power Signal Leakage braker Magnetic contactor Lines Lines MCCB MC H N100 004SF Note5 Note6 N100 004LF 1 25m Notez HBS 33GAT HMC 10W N100 004HF Note 0 14 N100 007SF 0 75m HBS 33 10AT 0 75 N100 007LF 1 25m Sielded MC 10W wire N100 007HF HBS 33 5AT N100 015SF 2 0mm HBS 33 15AT 1 5 N100 O15LF HMC 10W N100 015HF HBS 33 10AT N100 022LF HBS 33 20AT HMC 20W 22 N100 022HF HBS 33 10AT HMC 10W N100 037LF HBS 33 30AT a7 HMC 20W N100 037HF HBS 33 15AT 6 7 N100 INSTRUCTION MANUAL gt Standard Apparatus 3 phase input reference Motor Inverter model Applicable equipment output kw
72. nverter in RUN state Enabled when the USP function selected When the external equipment or unit has an error External trip the inverter receives the corresponding signal and cuts off the output Ground fault is detected between the inverter out put section and the motor when the power is turned on to protect the inverter When the temperature in the main circuit increases Temperature trip due to cooling fan stop the inverter output is cut off only for the model type with cooling fan 10 1 The inverter output is cut off when EEPROM in EEPROM error the inverter has an error due to external noise exc essive temperature rise or other factor E14 Ground fault protection N100 INSTRUCTION MANUAL Other display It is displayed when initialization of data is processing It is not displayed when initialization of history is processing It is displayed when Copy function is operated by the remote operator There is no data available Trip history PID feedback data The auto tuning operation terminates normally 10 2 N100 INSTRUCTION MANUAL 11 Troubleshooting Tips Symptom condition motor outputs U V Is the Ta command AO1 parameter setting correct Is the Run command source A02 parameter setting correct Is power being supplied to terminals R S and T If so the power lamp should Is there an error code L displayed Are the signals to the
73. o be measured is the fundamental wave effective voltage The power to be measured is the total effective power Three phase measurement diagram Power s Supply I N V E R T E R 12 5 N100 INSTRUCTION MANUAL 13 Option 13 1 Dynamic Braking Resistor Table For the running motor Motor 200V class 400V class it k 7 7 capacity Resistor warragE Resistor TwarraGE LS KW 0 2KW 1800hm 0 3 KW 50ohm 0 3KW 100ohm 0 3 KW 0 6KW 100ohm 0 6 KW For the up down motor E capacity kW R 06KW 100ohm 0 6 KW 12KWwW 1000hm 06KW 13 1 N100 INSTRUCTION MANUAL 13 2 Remote operator NOP 100 Using remote operator specified cable remote operator controls the inverter parameter setting and run command Because NOP100 contains READ COPY function it can be possible to transmit and store the data of inverter which is set in advance Specification Model Name NOP 100 st a 2Line X 16Characteristic Display Forward Run Reverse Run Mode change display Keypad 12 Key UP DOWN method Communication Method RS485 Modular connect method Funchon Abnormal status store count 6 times Built in READ COPY function eas 13 2 N100 INSTRUCTION MANUAL External Diagram Unit mm HYUNDAI OP 100 REMOTE OPERATOR Cc GC Ca Remote Operator NOP100 13 3 N100 INSTRUCTION MANUAL 13 3 Input side and Output side AC reactor External
74. ration for DC braking range is 0 0 to 10 0 seconds in units of 0 1sec Frequency related Functions Sets a limit on output frequency less than the maximum frequency AQA Range is 0 00 to 400 0Hz in units of 0 01 Hz Frequency Output frequency Upper Upper x 0 00Hz ting la A Settable range Lower limit Frequency command Frequency Sets a limit on output frequency greater A39 lower limit than zero Range 1s 0 00 to 400 0Hz in x 0 00Hz setting units of 0 01Hz Up to 3 output frequencies can be defined eye for the output to jump past to avoid motor setting resonances center frequency range is 0 00 to 400 0Hz in units of 0 01 Hz N100 INSTRUCTION MANUAL Defines the distance from the center Jump hysteresis frequency at which the jump around frequency width occurs Range is 0 00 to 10 00Hz in i units of 0 01 Hz PID Control Note1 PID Functi Enables PID function two option codes A46 o uncon 0 PID control disable selection 1 PID control enable PID P A47 proportional BH ce gain has a range of 0 1 gain setting to A4g PID I Gntegral Integral time constant has a range of gain setting 0 0 to 100 0 seconds in units of 0 1 A49 PID D deriva Derivative gain has a range of 0 0 to tive gain setting 100 0 seconds in units of 0 1 00 in units of 0 1 setting Feed back Selects source of PID option codes ASI a E ii 0 OI terminal current in put x 8 1 O termi
75. re is the danger of electric shock Be sure not to operate the switches with wet hands Otherwise there is the danger of electric shock e While the inverter is energized be sure not to touch the inverter terminals even when the motor is stopped Otherwise there is the danger of electric shock If the Retry Mode is selected the motor may suddenly restart during the trip stop Do not approach the machine be sure to design the machine so that safety for personnel is secure even if it restarts Otherwise it may cause injury to personnel If the power supply is cut off for a short period of time the inverter may restart operation after the power supply recovers if the command to operate is active If a restart may pose danger to personnel so be sure to use a lock out circuit so that it will not restart after power recovery Otherwise it may cause injury to personnel The stop key is effective only when the stop function is enabled Be sure to enable the key sepatately from the emergency stop Otherwise it may cause injury to personnel e Arter the operation command is given if the alarm reset is conducted it will restart suddenly Be sure to set the alarm reset after verifying the operation command is off Otherwise it may cause injury to personnel e Be sure not to touch the inside of the energized inverter or to put any conductive object into it Otherwise there is a danger of electric shock and or fire 7
76. re that there are no short circuits caused by stay pieces of wire solderless terminals or other objects left from wiring work Also make sure that no tools have been left behind Otherwise there is a danger of inverter breakage 6 Make sure that the output wires are not short circuited of grounded Otherwise there is a danger of inverter damage F2 N100 INSTRUCTION MANUAL 7 2 Powerup test The following instructions apply to the power up test The operation from the standard operator Frequency setting Run and stop command are controlled as follows Frequency setting select the potentiometer STOP RUN select the RUN and STOP key Regenerative braking resistor 200V class 3 phase 200 230V 50 60Hz Alarm output AT normal status power off ALO AL2 ON AT abnormal status ALO AL1 ON 200V class 1 phase 200 230V 50 60Hz Ground ACTION Digital operator control 1 Turn On the power supply by turning ON MCCB The POWER LED will illuminate 2 After checking that the potentiometer Enable LED is ON set the frequency by rotating the potentiometer 3 After checking that the RUN Enable LED is ON press the RUN key 4 The inverter starts running RUN LED is ON 5 Monitor the output frequency in the monitor mode d 01 6 Press the GER key to stop the motor rotation 7 3 N100 INSTRUCTION MANUAL Check the following before and during the powerup test e Is the dir
77. s motors or other electrical equipment When several inverters are used side by side ground each unit as shown in examples Do not the ground wires GOOD 6 3 N100 INSTRUCTION MANUAL 6 2 Wiring the control circuit control circuit terminal Be Saini Ele eee Pee Example of control circuit terminal Da 7T a 85 Eos a T D 2 z D 3 gy 6S 8 Z Eb r R R o eee a S 2 F F BEBE 228 es g ggi a F es2d ss g fas 2 APEE EE AEE a el ak ek eg Lae rene OW requency meter comman Ea 1 k2 2kKQ FA2 FAI 27 VDC 50mA max Note1 When an output intelligent terminal is used be sure to install a surge absorbing diode in parallel with relay Otherwise the surge voltage created when the relay goes ON or OFF may damage the output intelligent terminal circuit 6 4 N100 INSTRUCTION MANUAL Note2 Use a twisted and shielded wire for the signal line and cut the shielded covering as shown in the diagram below Make sure that the length of the signal line is 20 meters or less Insulate No grounding necessary Connect to the common terminal CM1 and L of the inverter Note3 When the frequency setting signal is turned on and off with a contact use a relay which will not cause contact malfunctions even with the extremely weak currents and voltages Note4 Use relays which do not have contact defects at 24 V DC 3mA for the other terminals Note5 Separate the main circuit wiring from the relay co
78. s reo io roo v0 7s Pe ACL L 2 2 18 Pas oe 13 6 N100 INSTRUCTION MANUAL 13 4 Noise filter Reduces the conductive noise on the main power wires generated from the main power supply Connect to the inverter primary side input side Connection of the noise filter Install a noise filter as shown in figure below The noise filter must be installed as close as possible to the inverter and its wiring distance minimized In addition the primary and secondary wirings of the noise filter must not be close to each other or cross each other Noise Filter As short as Inverter Specification of the noise filter Rated Voltage PMT ie 200V P3B2020 HD 20A 250V 210X140 x45 400V P3B4012 HD 12A 450V 210x 140x45 13 7 N100 INSTRUCTION MANUAL 14 RS485 Communication The communication between inverter and external controller is doing by RS485 using modular connector in cling to inverter controller Relation code Function Minimum Maximum Mta Unit Description code Value Setting the communication number 3 Communication 2 Digital operator Interface RS485 Communication method Half duplex Communication speed 9600 Fixing Communication code Binary code 8 Fixing No Fixing 1 Fixing Starting method External request Inverter is only slave part Wait time 10 1000ms Connection type 1 N Max32 Error check Frame CRC CMD Communication number is MAXREQ parameter selected a
79. sistant material such as a steel plate Otherwise there is the danger of fire Be sure not to place any flammable materials near the inverter Otherwise there is the danger of fire Be sure not to let the foreign matter enter vent openings in the inverter housing such as wire clippings spatter from welding metal shavings dust etc Otherwise there is the danger of fire Be sure to install the inverter in a place which can bear the weight according to the specifications in the text Otherwise it may fall and cause injury to personnel Be sure to install the unit on a perpendicular wall which is not subject to vibration Otherwise it may fall and cause injury to personnel Be sure not to install or operate an inverter which is damaged or has missing parts Otherwise it may cause injury to personnel Lift the cabinet by the cooling fin When moving the unit never lift by the plastic case or the terminal covers Otherwise the main unit may be dropped causing damage to the unit When mounting units in an enclosure install a fan or other cooling device to keep the intake air temperature below 40 1 3 N100 INSTRUCTION MANUAL Be sure to maintain the specified clearance area around the inverter and to provide adequate ventilation Otherwise the inverter may overheat and cause eguipment damage or fire Be sure to install the inverter in a well ventilated room which does not have direct
80. sts Reset Inverter reset is applied Normal power on operation power on Normal power on operation Notes e When the control terminal RS inputis already at power up for more than 4 seconds the display of the digital operator is E60 However the inverter has no error To clear the digital operator error turn off the terminal RS input and press stop reset butt on of the operator e When the RS terminal is turned off from on the Reset command is active The stop reset key of the digital operator is valid only when an alarm occurs Only the normally open contact NO can be set for a terminal configured with the RS function The terminal cannot be used in the normally closed contact NC state e Even when power is turned off or on the function of the terminal is the same as that of the reset terminal The Stop Reset key on the inverter is only operational for a few seconds after inverter power up when a hand held remote operator is connected to the inverter Ifthe RS terminal is turned on while the motor is running the motor will be free running coasting 8 17 N100 INSTRUCTION MANUAL Software Lock SFT When the terminal SFT is turned on the data of all the parameters and functions except the output frequency is locked prohibited from editing When the data is locked the keypad keys cannot edit inverter parameters To edit parameters again turn off the SFT terminal input Use parameter B31 to
81. t b17 14 1 N100 INSTRUCTION MANUAL RS485 port specification 12345678 Transmit Receivetside Transmit Receive side 24V 24V GND Communication sequence The communication sequence is as follows External controller Inverter Frame 2 wait time Frame start Frame start is recognized by signal line data transmitted Frame completion Frame completion is recognized by no data during correspond 4 5 character time Frame 1 Transmit from external controller to inverter Frame 2 Indication reflects from inverter to external controller 14 2 N100 INSTRUCTION MANUAL Communication frame type and form External controller transmit frame soe Inverter marae aaa Communication I byte 1 32 ne number 1 byte Group P t 2 byte 2 byte Index Parameter Request parameter 2 byte 1 byte 0x00 number number 2 byte N 0X01 0 x08 CRC Hi L byte Higher 8bit of 16bit CRC CRC Lo L byte Lower 8bit of 16bit CRC Inverter response frame Communication Byte maa lec f Inverter Communication 1 byte 1 32 number Communicatio number ocmi iove Higher srota CRO CRC Lo Lower 8bit of 16bit CRC X Frame Size 5 Request parameter number x2 14 3 N100 INSTRUCTION MANUAL External transmit frame Target Inverter Comm ss Communication I byte 1 32 Huet number p f n 2 byte 1 byte Group ae canals ac byte Index Note1
82. t to input a single phase to a three phase only type inverter Otherwise there is the danger of fire Be sure not to connect an AC power supply to the output terminals U V W Otherwise there is the danger of injury and or fire Do not Run Stop operation by switching ON OFF electromagnetic contactors on the primary or secondary sides of the inverter Otherwise there is the danger of fire To connect a braking resistor follow the procedures described in this manual Otherwise there is the danger of fire 1 6 N100 INSTRUCTION MANUAL Fasten the screws with the specified fastening torque Check for any loosening of screws Otherwise there is the danger of fire Be sure to install a fuse in the wire for each phase of the main power supply to the inverter Otherwise there is the danger of fire Do not perform a withstand voltage test of the inverter Otherwise it may cause semi conductor elements to be damaged To connect a braking resistor braking resistor unit or braking unit follow the procedures in this manual Improper connection may cause a fire Do not connect or disconnect wires or connectors while power is applied to the circuit Otherwise it may cause injury to personnel N100 INSTRUCTION MANUAL Dangers for Operations and Monitoring Be sure to turn on the input power supply after closing the front case While being energized be sure not to open the front case O
83. therwise there is the danger of electric shock and or fire Be sure not to operate the switches with wet hands Otherwise there is the danger of electric shock While the inverter is energized be sure not to touch the inverter terminals even when the motor is stopped Otherwise there is the danger of electric shock Ifthe Retry Mode is selected the motor may suddenly restart during the trip stop Do not approach the machine be sure to design the machine so that safety for personnel is secure even if it restarts Otherwise it may cause injury to personnel and or fire Ifthe power supply is cut off for a short period of time the inverter may restart operation after the power supply recovers if the command to operate is active If a restart may pose danger to personnel so be sure to use a lock out circuit so that it will not restart after power recovery Otherwise it may cause injury to personnel The Stop Key is effective only when the stop function is enabled Be sure to prepare emergency stop key separately Otherwise it may cause injury to personnel 1 8 N100 INSTRUCTION MANUAL After the operation command is given if the alarm reset is conducted it will restart suddenly Be sure to set the alarm reset after verifying the operation command is off Otherwise it may cause injury to personnel Be sure not to touch the inside of the energized inverter or to put any conductive object into it
84. tive current mA 100m and less 800m and less 300m and less Notel When using CV wire and metal tube the leakage current is around 30mA km Note2 The leakage current becomes eight times because IV wires have a high dielectric constant Therefore use an one class earth leakage breaker according to the above table 6 9 N100 INSTRUCTION MANUAL 6 5 Terminal array amp Terminal function 1 Terminal array lt Main circuit gt soon a 004SF 015SF 004LF M4 11 037LF 004HF 037HF lt Control circuit gt ia PPP PPA oss 004SF CM16 5 4 3 2 1 P24H O OF L FMCM212 11 ALOALIAL2 015SF O04LF Alarm Alarm 037LF 004HF 037HF Use the type skew driver 6 10 N100 INSTRUCTION MANUAL 2 Terminal Function gt Main circuit Terminal la _ Main power Connect the input Rs 7 fae input P lt poe supply 220V Connect the MOTOR T External Connect the braking Ceo o d ae ee O ion resistor option i Connect the Die casting 7 Ground ls prevent electric shock and reduce noise gt Control circuit Terminal Power terminal for input signals A 10 contact input Forward run command FW Reverse run Close ON command RV multi speed commands 1 4 operating CF1 4 2 stage accel decel 2CH Open OFF Reset RS second control function setting stop SET terminal software lock SFT unattended start protection USP minimum ON current input selection AT jogging
85. top Forward Reverse run change by command Run External siem Forward run stop Reverse run stop set by terminal 8 assignment NC NO FW forward run command RV reverse run command CF1 CF4 multistage speed setting JG jog command 2CH 2 stage accel decel pier mM command FRS free run stop command EXT external trip USP unattended startup SFT soft lock AT analog current input select signal RS reset SET 2nd setting selection l igna Input s N100 INSTRUCTION MANUAL iem sd General Specifications RUN tun status signal FA1 frequency arrival Intelligent output signal FA2 setting Frequency arrival signal terminal OL overload advance notice signal OD PID error deviation signal AL alarm signal Analog meter DCO 10V full scale Max 1mA Frequency monitor Analog output frequency Analog output current and Analog output voltage signals selectable OFF for inverter pete net closed contact Alarm output contact output Transition to ON for alarm Intelligent output Terminal AVR function curved accel decel profile upper and lower limiters 16 stage speed profile fine adjustment of start frequency carrier frequency change 0 5 to 16Khz frequency jump gain and bias setting process jogging electronic thermal level adjustment retry nction trip history monitor 2nd setting selection auto tuning V f characteristic selection automatic torque boost frequency coversion display
86. ulti Multi speed frequency setting o Multi speed frequency setting o setting e 8 26 N100 INSTRUCTION MANUAL 8 7 Sensorless Vector Control Function description The N100 inverter has a built in auto tuning algorithm The N100 inverter can be possible to do high starting torque and high precision operation Also the settings have a second set of parameters for a second motor The required torque characteristic or speed control characteristic may not be maintained in case that the inverter capacity is move than twice the capacity of the motor in use lus Function setting method Select the parameter A31 to 2 sensorless vector control Parameter H03 and H04 select motor capacity and poles 4 poles Parameter H02 selects which data standard data auto tuning data of motor constants you want the inverter to use 8 27 N100 INSTRUCTION MANUAL 8 8 Auto tuning Function description The auto tuning procedure automatically sets the motor parameter related to sensorless vector control Since sensorless vector control needs motor parameter the standard motor parameters have been set at the factory Therefore when an inverter exclusive use motor is used or when a motor of any other manufacture is drive the motor parameter is detected by auto tuning because the parameters are not matched Function setting Follow the steps below to auto tune the inverter finally set the parameter HO1 F02 F
87. uppression Filter for the 400V class In a system using an inverter with the voltage control PWM system a voltage surge caused by the cable constants such as the cable length especially when the distance between the motor and inverter is 10m or more and cabling method may occur at the motor terminals A dedicated filter of the 400V class for suppressing this voltage surge is available Be sure to install a filter in this situation Note 3 Input power disconnection This inverter is not able to protect input power disconnection Be careful to connect the wires N100 INSTRUCTION MANUAL Note 4 In the cases below involving a general purpose inverter a large peak current flows on the power supply side sometimes destroying the converter module The unbalance factor of the power supply is 3 or higher The power supply capacity is at least 10 times greater than the inverter capacity and the power supply capacity 500kVA or more Abrupt power supply changes are expected some examples Several inverters are interconnected with a short bus An installed leading capacitor opens and closes Note 5 RC Value of the thermal Relay is 1 1 times greater than the motor rated current Also RC Value is adjustable to the wiring distance but contacts us in this case Note 6 Do not connect and disconnect the power supply more than 1 S5 number minute There is the danger of inverter damage Note 7 When the EEPROM error E 08 occurs
88. value is 100 To change the level from the default set C20 overload level The accuracy of this function is the same as the function of the output current monitor on the FM terminal DC 27Vmax 8 22 N100 INSTRUCTION MANUAL Output Deviation for PID Control OD The PID loop error is defined as the magnitude absolute value of the difference between the Set point target value and the process Variable actual value When the error magnitude exceeds the press value for C23 the OD i E terminal signal turns on Refer to the PID OD ION ON loop operation signal Che Symbol when PID error is more than the ON _ set threshold for the deviation Output deviation signal for PID control when PID error is less than the OFF set threshold for the deviation signal Valid for inputs C13 C14 C23 Example Required setting C23 w Process variable pee eee beet ease eta eae eaenanaes TOPS MESTCCCPCCCCCTCSE See ZILEEEELTET Open collector output Notes e The default difference value is set to 10 To change the value change parameter C23 deviation level 50mA max DC 27Vmax NOTE The example circuit in the table above drives a relay coil Note the use of a diode to prevent the negative going turn off spike generated by the coil from damaging the inverter s output transistor 8 23 N100 INSTRUCTION MANUAL Alarm Signal output AL The Inverter alarm signal is active when a fau

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